RENR9478-02

February 2011
FLUID POWER SYMBOLS
17 18 BASIC COMPONENT SYMBOLS

10 26
MAIN AUX

2 27 29 31 23 1 9 24 12 28 25 32 33 3 5 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
SOS CC VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

6 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

319D Excavator MEASUREMENT ROTATING SHAFTS

FILTER (6) Hydraulic System - Attachment PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
AYF1-UP
11 30 13 14 15 6 8 7 20 19 34 3 BZH1-UP
WBJ1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

21 RJP1-UP MANUAL CONTROL SYMBOLS

DAY1-UP
15 14 ZGZ1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

17 18 23
2 6 27 29 31 1 9 24 25 32 33 34 28 3 5 BB EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

AA ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SUPPLY PRESSURE

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

System 22: One Way / One or Two Pumps BIDIRECTIONAL BIDIRECTIONAL

FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

MAIN PUMP (13)

BOOM (1) TRAVEL (R) TRAVEL (L) ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)
ATTCH SWING (L)
10 11 13 14 15 8 7 20 19 12 4 40 42 BUCKET
STICK (1)
46 EE DD G
26 30 21 M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

COMPONENT LOCATIONS

RENR9478-02
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

Component Locations Tap Locations PRESSURE TEMPERATURE LEVEL FLOW

Pressure and Sampling SWITCH SWITCH SWITCH SWITCH
Part Machine Schematic
Description Tap Schematic
Number Location Location Description
Number Location WIRE NUMBER IDENTIFICATION CODES
Accumulator Gp - Pilot, Hydraulic 164-6981 1 B-4
AA Right Bank Pump Pressure B-2
Core As - Oil Cooler 281-3525 2 C-2
BB Left Bank Pump Pressure A-2 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Cylinder Gp - Boom Note A 3 F-3
CC Pilot Pump Delivery Pressure A-3 CURRENT STANDARD CURRENT STANDARD
Cylinder Gp - Bucket Note A 4 F-5
DD Attachment Pilot Ext. (A1) C-7 HARNESS IDENTIFICATION CODE THIS EXAMPLE
Cylinder Gp - Stick Note A 5 F-5 INDICATES WIRE 135 IN HARNESS “AG”
EE Attachment Pilot Ret. (A2) C-7
Filter and Valve Gp - Pilot, Hyd. 158-8987 6 A-3 WIRE
SOS Hydraulic Oil Sampling Port A-3
Filter Gp - Case Drain Return 289-8194 8 A-3

30 Page,
CIRCUIT NUMBER
Filter Gp - Main Return 259-0869 7 A-4 IDENTIFICATION WIRE COLOR
MAIN CONTROL (27)
325-AG135 PK-14

Manifold Gp - Control, Pilot Oil 215-5037 9 B-5 to B-6

CIRCUIT NUMBER WIRE WIRE GAUGE
Motor Gp - Left Travel 209-5992 10 F-7
Motor Gp - Right Travel 209-5992 11 F-8 43 IDENTIFICATION COLOR 325-PK

Motor Gp - Swing 266-7916 12 F-6 PREVIOUS STANDARD

Pump Gp - Main 311-7406 13 A-2
WIRE WIRE COLOR
Sensor As. - Left Bank Pump 260-8180 14 A-3
Sensor As. - Right Bank Pump 260-8180 15 B-3
325-PK-14 B A
Switch As - Implement Pilot Press. 170-9335 17 E-4
Switch As - Implement Pilot Press.
Swivel Gp
170-9335
162-4696
18
19
E-4
E-7
45 CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)

Tank Gp - Hydraulic Oil 260-8205 20 A-3

Valve Gp - Check 259-7873 21 C-2
Valve Gp - Control, Pilot Oil 215-5037 23 B-4 to B-6 41
Valve Gp - Joystick, Bucket / Boom 297-0532 25 A-6
Valve Gp - Joystick, Stick / Swing 297-0533 24 A-8
Valve Gp - Left Travel Counterbalance 137-3718 26 F-8
Valve Gp - Main Control 259-7595 27 D-2 to D-7
Valve Gp - Pilot, Travel 270-5948 28 B-7
Valve Gp - Priority, Stick2 285-1613 29 C-2
Valve Gp - Right Travel Counterbalance 137-3718 30 F-7
TOP VIEW
Valve Gp - Shuttle 123-2430 31 C-5
Valve Gp - Swing Cushion 158-9085 12 F-6
Attachments - System 22
46 EE DD 40 42
Switch As - Press., Boom Up Pilot 309-5769 40 E-3
Switch As - Press., Implement Swing 309-5769 41 A-5
Valve Gp - Relief 177-2653 42 F-2
Valve Gp - Shuttle 8J-6875 43 B-2
Valve Gp - Shuttle, Pilot 185-0462 45 A-5
ATTACHMENT LOCATIONS 45
Valve Gp - Solenoid, 3-Function, Auxiliary 285-1471 46 C-7

Note A: Refer to service manual for specific cylinder information.

41
RIGHT SIDE VIEW

PILOT SHUTTLE (45)

 8 7 6 5 4 3 2 1

TRAVEL MOTOR (LEFT) MOTOR GP TRAVEL MOTOR (RIGHT) SWING MOTOR

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
RIGHT TRAVEL RIGHT PUMP OUTPUT
209-5992 MOTOR GP SINGLE SINGLE PILOT PUMP OUTPUT
LEFT PUMP OUTPUT
PR SWING MOTOR DUAL PUMP PILOT CONTROL CIRCUIT
266-7916 TRAVEL SPEED CONTROL CIRCUIT
ATTACHMENT CONTROL CIRCUIT
MOTOR GP DR SUPPLY LINE
DRAIN / RETURN LINE
LEFT TRAVEL
POWER SHIFT CONTROL CIRCUIT
209-5992 RIGHT TRAVEL MOTOR CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
F MU F
Pp3 Pp3 SWING MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT
BUCKET CYLINDER CONTROL CIRCUIT
T1 T1
BG AG STICK CYLINDER CONTROL CIRCUIT

T2 T2

B1 DR A1 BL4 AL4
VALVE GP
SWING AL2 BL2
BUCKET CYLINDER AR3 BR3
AG BG BG 158-9085
AG
VALVE GP
STICK CYLINDER BOOM CYLINDER
VALVE GP
LEFT TRAVEL
RELIEF
COUNTERBALANCE
177-2653
137-3718

SWITCH AS.
A B B A SWITCH AS. PRESSURES
PILOT PRESSURES IMPLEMENT SWING
B A
VALVE GP bR2 170-9335 309-5769
RIGHT TRAVEL BR2 AR2
AR1 BL1 COUNTERBALANCE
137-3718
BR1 AL1
E E
SWIVEL GP
162-4696 BR2 BL1 bL2

BL2 bL3 bL4

AR2
BR3 AR3 bR3 bR5 BR1 AR1 bR1 bL1 AL1 AL2 BL4 AL4

PA1 bR2 bR4 PSW PTA bL5 CP2 BL3 AL3 bL6 dB
(OUT) (R) (FWD) (FWD) (UP) (UP) (EXT) (OUT) (CLOSE)

VALVE GP

BOOM(1)
MAIN CONTROL
259-7595

BUCKET
STICK(1)

ATCH
D D

SWING

TRAVEL(L)

TRAVEL(R)
VALVE GP
SOLENOID AND REDUCED PRESSURE
bR5 4-FUNCTION, AUX. R2
285-1469
A3 B3
T
HL
P

STICK(R)
P2 HR
(Dimensions: 39 inches x 28 inches)

(EXT)
A2 B2 A1 B1

BOOM(2)
5 6 3 2
RENR9478-02

4 1

STICK(2)
EE DD
C 4 1
C
R1
5 6 3 2
(IN) (L) (BACK) (BACK) (DOWN) (RET) (IN) (OPEN) T
bL3 pB1
dA1 CP1 aR5 aR2 dA dST1 (DOWN) aL5 dB1 aL6 E
PP D F
aR3 aR1 PR aL1 PL aL2 aL3 aL4
A

VALVE GP VALVE GP T
SHUTTLE PRIORITY B
STICK 2 CORE AS
123-2430 VALVE GP
285-1613 OIL COOLER
CHECK
(FWD) 281-3525
(FWD) P 259-7873
bR1 bL1
µ

T2 T4
µ

aR2 P2 Pi1 P-IN PSA2 DR1 PSA1

30 Page,

MANIFOLD GP T-OUT2 DR2

PILOT CONTR.
T1 T3 215-5037 VALVE GP
(TRAVEL)

aR1 aL1 SHUTTLE

(SWING)
µ
µ

(BACK) 1 7 8J-6875
B (BACK) B
NO.1

NO.2

(LOCK)
NO.3
6 SENSOR AS.
RIGHT BANK AA
TRAVEL(L) TRAVEL(R) 3 FILTER AND VALVE GP PUMP PRESS. PS
PILOT HYDRAULIC OIL 260-2180 M2
VALVE GP TT 5 158-8987 M4
PILOT, TRAVEL
270-5948 TP P1 2 4
OUT IN PR
PAC A2 Pn2
DR3 DR4 Pi2 DR5 T-OUT1 DR6 ACCUMULATOR GP T
PILOT, HYDRAULIC
164-6981 A3 PUMP GP
bR3-1 PG PC MAIN
aL2-1 JRP 311-7406
JL1 JR3 S1 LINE PATTERNS
JLT
(OUT) (DOWN)
aL2-1 bL2-1 bR2-1 aR3-1 CC SOS DrM
Pressure Line
STICK BOOM Pilot / Load Sensing Pressure
SWING
µ

BUCKET bL4-1 aL4-1 bR3-1 aR2-1

µ

bR2-1 FILTER GP S2 Drain / Return Lines

JL4 JR2 µ µ aL4-1 A1 A2 A3 A4 A5 A6 A7 A8 RETURN OIL Dr
(L) (CLOSE) Component Group
289-8194
µ µ

JL2 JR4 Attachment

A SWING
(R) BUCKET (OPEN) PL A
aR2-1 A1 M5 Air Line
µ

STICK BOOM
µ

bL4-1 CALLOUTS
Pn1
JL3 JRT JR1 YY Taps (Pressure, Sampling,Sensor) by letter
(IN) VALVE GP (UP) VALVE GP VALVE GP
JLP B1 B2 B3 B4 B5 B6 B7 B8
JOYSTICK JOYSTICK SHUTTLE, PILOT M3 M1 52 Components by number
STICK / SWING TANK GP
aR3-1 bL2-1 BUCKET / BOOM 185-0462 SENSOR AS. PM
297-0533 bL4 aL4 bR2 aR2 HYDRAULIC OIL
LEFT BANK THIS HYDRAULIC SCHEMATIC IS FOR THE 319D EXCAVATOR
297-0532 FILTER GP 260-8205 ATTACHMENT: SYSTEM 22: ONE WAY / ONE OR TWO PUMPS
PUMP PRESS.
aL2 bL2 bR3 aR3
RETURN
259-0869 260-2180 BB MEDIA # : RENR9478-02
SWITCH AS: PRESSURE PART NUMBER: 259-7811, CHANGE: 01, VERSION: HE
IMPLEMENT SWING, 309-5769
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
.
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