KENR6503-04

September 2011
32 33 30 36 12 63 64 9 10 62 42 51 52 20 22 2 16 40 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

53 MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

7 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

19
D11T Track-Type Tractor
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
GEB1-UP

SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

34 31 35 61 18 60 11 4 6 15 17 8 5 1 13 21 3 16 41 PUSH - PULL LEVER

RELEASED PRESSURE
MANUAL SHUTOFF GENERAL MANUAL

PILOT CONTROL SYMBOLS

PUSH BUTTON PEDAL

REMOTE SUPPLY PRESSURE

SPRING

32 33 34 61 60 18 11 4 9 10 62 6 5 7 22 2 3 16 40 41 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

30 31 35 36 12 15 42 63 17 8 1 13 20 21 19 HPS HPDL G
M
51 52 53 64 HPDR TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 34 inches x 28 inches)

HPSO
COMPONENT LOCATIONS
HPRV

KENR6503-04
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

Component Locations HPRL

Part Machine Schematic

Tap Locations ELECTRICAL SYMBOLS (ELECTRICAL)
Description Number Location Location Pressure and Sampling TOP VEIW
HPTL
Standard
Tap Schematic
Cooler Gp - Hydraulic 190-3832 1 B-3 Description T
Cylinder Gp - LH Lift 252-0471 2 E-6 Number Location HPSI
PRESSURE TEMPERATURE LEVEL FLOW
Cylinder Gp - RH Lift 252-0471 3 E-5 HPD1 Pump Discharge 1 C-6
SWITCH SWITCH SWITCH SWITCH
Filter Gp - Pilot Supply 249-1751 4 D-3
HPD2 Pump Discharge 2 C-5 RIGHT
Manifold - Fan Pump 226-6537 5 C-2 HPTR
HPD3 Pump Discharge 3 B-4 SIDE WIRE NUMBER IDENTIFICATION CODES
Manifold Gp - Pilot, Slctr / Redcr 232-3242 6 D-3
VEIW
Motor Gp - Fan 229-0892 HPS Pilot Supply D-3
Reversing Fan 323-3616
7 C-3 HPRR ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
HPDR Pilot Lift Raise D-4 CURRENT STANDARD CURRENT STANDARD
Pump Gp - Dozer and Tilt 227-9383 8 B-4
Pump Gp - Fan and Pilot 204-2576 9 C-2 HPDL Pilot Lift Lower D-5 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
Solenoid - Artic Option 149-2610 10 C-1 HPTL Pilot Tilt Left C-4 WIRE
Tank Gp - Hydraulic 235-0256 11 A-4

24 Page,
HPTR Pilot Tilt Right C-5 CIRCUIT NUMBER
Valve Gp - Control, Dozer / Tilt 244-5438 12 C-6 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

Valve Gp - Cooler Bypass 4T-0884 13 B-3 HPRR Pilot Ripper Raise C-5
CIRCUIT NUMBER WIRE WIRE GAUGE
Valve Gp - E/H Pilot 285-5625 15 B-4 to D-5 HPRL Pilot Ripper Lower C-4 IDENTIFICATION COLOR 325-PK
Valve Gp - Quick Drop 9T-5633 16 E-5, E-6
HPSI Pilot Shank In C-4 PREVIOUS STANDARD
Valve Gp - Resolver, Shuttle 132-5077 17 D-7
Valve Gp - Vacuum Breaker 154-6165 HPSO Pilot Shank Out C-5
18 A-4 WIRE WIRE COLOR
Valve Gp - EU Vacuum Breaker 220-0813
HFRP Fan Pump Discharge C-2
Manifold Gp - Control and Relief 229-1466 19 D-2
HFM1 Fan Motor Inlet C-2 HPS HPDL HPDR HPSO HPRV HPRL HPTL HPSI HPTR HPRR 325-PK-14 B A
Dual Tilt
Cylinder Gp - LH, Dual Tilt 308-2462 20 E-7 HPRV RV Pressure Signal D-5
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
Cylinder Gp - RH, Dual Tilt 308-2464 21 E-4 IDENTIFICATION
Valve Gp - Control, Dual Tilt 225-2321 22 E-5
Ripper Option
Cylinder Gp - Ripper Lift, LH 101-8614 30 B-7
Cylinder Gp - Ripper Lift, RH
Cylinder Gp - Ripper Pin Puller
101-8581
6E-3113
31
32
B-6
A-5
PILOT TAP LOCATIONS
Cylinder Gp - Ripper Tilt, LH 130-6381 33 B-6
Cylinder Gp - Ripper Tilt, RH 130-3263 34 B-6
Valve Gp - Ripper Lift / Tip 285-0139 35 B-6
Valve Gp - Solenoid 188-6140
Auto Carry Option
36 A-5
8 HPD3

Cylinder Gp - LH Lift, 252-0473 40 E-6

HFM1 8 9
Cylinder Gp - RH Lift, Postioning 202-4328 41 E-5
PILOT PUMP
Valve Gp - Diverter 164-4536 42 B-5 HFR1
Discharge Screen Option 12
Screen Gp 266-0285 51 B-4
Screen Gp 263-3308 52 B-3
Screen Gp 263-3308 53 D-3 63 HFRP
Reference Sensors and Switches
Switch - Press, Case Drain Bypass 258-0883 60 A-3
Switch As - Fan Filter Bypass 227-6744 61 A-3 HPD2
Sensor Gp - Pressure 237-0957 62 C-1
64 FAN PUMP
Sensor Gp - Pressure
Sensor Gp - Pressure
237-0957
237-0957
63
64
C-6
C-5
42

DOZER / TILT CONTROL FAN AND PILOT PUMP TAP LOCATIONS DIVERTER
 7 6 5 4 3 2 1

BLADE C1 P

C2
(41) CYLINDER GP - RH LIFT (21) CYLINDER GP
(2) CYLINDER GP AUTO CARRY POSITIONING: RH DUAL TILT
(20) CYLINDER GP (40) CYLINDER GP 202-4328 308-2464
LH LIFT: 252-0471
LH DUAL TILT: LH LIFT (AUTO CARRY):
308-2462 (3) CYLINDER GP
252-0473 RH LIFT: 252-0471

TYPICAL
E E
RE
S1=PITCH
S2=SINGLE TILT TT
(16) VALVE GP DEFAULT=DUAL TILT
QUICK DROP
HE
9T-5633 END STROKE
(C5) (C6) (C4) (C3) S2 BYPASS VLV
T
(22) VALVE GP
CONTROL (19 ) MANIFOLD GP
DUAL TILT:
(C6) (C4) 225-2321 CONTROL AND RELIEF
(4) FILTER GP - PILOT SUPPLY 229-1466
S1 249-1751

(C5) (C3)
(6) MANIFOLD GP - PILOT
SEL. / REDUCER
232-3242

DEAD ELEC HPS

LOWER VALVE

(17) VALVE GP -
D RESOLVER SHUTTLE: (15) VALVE GP D
132-5077 E/H PILOT
HPRV 285-5625

RV

HPDR P
HPDL
(12) VALVE GP - CONT
DOZER / TILT (53) SCREEN GP
244-5438 263-3308 (5) MANIFOLD FAN PUMP
226-6537
HFM1
LOWER/FLOAT RAISE
HFRP (10) SOLENOID - ARTIC OPTION
(7) MOTOR GP -
FAN: 229-0892 149-2610
C1
REV. FAN: 323-3616

(63) SENSOR GP -
HPTL
PRESSURE: HPTR
237-0957

(64) SENSOR GP TT (9) PUMP GP

C HPD2 PRESSURE
237-0957
TILT RT TILT LT FAN AND PILOT
204-2576
C
C2

HPD1
HPRL
(62) SENSOR GP - PRESSURE
HPRR 237-0957

RIP UP RIP DOWN T

HPSI
HPSO

(13) VALVE GP
COOLER BYPASS
4T-0884
(Dimensions: 34 inches x 28 inches)

TIP OUT TIP IN

KENR6503-04

(1) COOLER GP
HYDR. OIL
(35) VALVE GP - RIPPER 190-3832
LIFT AND TIP
B 285-0139 B
(51) SCREEN GP
266-0285
(42) VALVE GP
DIVERTER
164-4536 (52) SCREEN GP
263-3308 LINE PATTERNS
(8) PUMP GP Pressure Line
DOZER AND TILT
227-9383 Pilot / Load Sensing Pressure

Drain / Return Lines

HPD3
Component Group

CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)
(60) SWITCH AS
PRESSURE CASE DRAIN BYPASS Callout Number Component
258-0883 (52) VALVE GP - CONTROL
RIPPER
(Machine Location from Name
Component LocationsTable)
138-1234 Part Number
(61) SWITCH AS
PRESSURE FAN FILTER BYPASS
24 Page,

(30) CYLINDER GP - LH LIFT 227-6744 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

101-8614 (18) VALVE GP
(31) CYLINDER GP - RH LIFT VACUUM BREAKER LIFT AND TILT PUMP OUTPUT ONE
101-8581 STD: 154-6165 PILOT PUMP OUTPUT
(32) CYLINDER GP EU: 220-0813 FAN PUMP OUTPUT
(34) CYLINDER GP - RH TILT RIPPER PIN PULLER LIFT AND TILT PUMP OUTPUT TWO
130-3263 6E-3113 SUPPLY LINE
A DRAIN / RETURN LINE A
(33) CYLINDER GP - LH TILT TILT CYLINDER AND CONTROL CIRCUIT
130-6381 IMPLEMENT PILOT SENSING
RIPPER TILT CYLINDER AND CONTROL CIRCUIT
RIPPER LIFT CYLINDER AND CONTROL CIRCUIT
(36) VALVE GP - SOLENOID RIPPER PIN PULLER CYLINDER AND CONTROL CIRCUIT
188-6140
D11T TRACK-TYPE TRACTOR HYDRAULIC SCHEMATIC
MEDIA NUMBER: KENR6503-04
(11) TANK GP
HYDRAULIC OIL PART NUMBER: 235-2457, CHANGE: 14, VERSION: N/A
SUPPLY TANK 235-0256
Components are shown installed on a fully operable machine.
(TRANS)
Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1