KENR6503-01

32 33 30 36 12 63 64 71 70 9 10 62 42 51 52 20 22 2 16 40 October 2007 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

7 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

D11T Track-Type Tractor

MEASUREMENT ROTATING SHAFTS

Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

GEB1-UP
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

34 31 35 61 18 60 11 5 8 4 6 15 17 1 13 21 3 16 41 PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

32 33 34 61 60 18 11 70 71 4 9 10 62 6 5 7 22 2 3 16 40 41 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

© 2007 Caterpillar Printed in U.S.A.

All Rights Reserved

HPS HPDL
Electrical Symbols Table
Hydraulic Symbols (Electrical)

30 31 35 36 12 15 42 63 17 8 1 13 20 21 HPDR
G M
51 52 64 HPSO
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 34 inches x 28 inches)

HPRV
COMPONENT LOCATIONS
HPRL

KENR6503-01
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
TOP VEIW (Adjustable)
HPTL
Component Locations Tap Locations
Part Machine Schematic
Pressure and Sampling HPSI Electrical Symbols (Electrical)
Description
Number Location Location Tap Schematic
Standard Description RIGHT
Number Location HPTR T
Cooler Gp - Hydraulic 7N-9182 1 B-3 SIDE
Cylinder Gp - LH Lift 252-0471 2 E-6 HPD1 Pump Discharge 1 C-6 VEIW Pressure Temperature Level Flow
Cylinder Gp - RH Lift 252-0471 3 E-5 HPD2 Pump Discharge 2 C-5 Symbol Symbol Symbol Symbol
HPRR
Filter Gp - Pilot Supply 249-1751 4 D-3
HPD3 Pump Discharge 3 B-4
Manifold - Fan Pump 226-6537 5 C-2 Wire Number Identification Codes
Manifold Gp - Pilot, Slctr / Redcr 232-3242 6 D-3 HPS Pilot Supply D-3
Motor Gp - Fan 229-0892 7 C-3 HPDR Pilot Lift Raise D-4 Electrical Schematic Example Hydraulic Schematic Example
Pump Gp - Dozer and Tilt 227-9383 8 B-4
HPDL Pilot Lift Lower D-5 Current Standard Current Standard
Pump Gp - Fan and Pilot 204-2576 9 C-2
Solenoid - Artic Option 149-2610 10 C-1 HPTL Pilot Tilt Left C-4 Harness identification code
This example indicates

24 Page,
wire 135 in harness "AG". Wire
Tank Gp - Hydraulic 235-0256 11 A-4 HPTR Pilot Tilt Right C-5 Circuit Number Wire Color
Valve Gp - Control, Dozer / Tilt 244-5438 12 C-6 Identification
HPRR Pilot Ripper Raise C-5 325-AG135 PK-14
Valve Gp - Cooler Bypass 4T-0884 13 B-3
Valve Gp - E/H Pilot 285-5625 15 B-4 to D-5 HPRL Pilot Ripper Lower C-4 325-PK
Circuit Identification Wire Color Wire Gauge
Valve Gp - Quick Drop 9T-5633 16 E-5, E-6 HPS1 Pilot Shank In C-4 Number
Valve Gp - Resolver, Shuttle 132-5077 17 D-7
HPSO Pilot Shank Out C-5 HPS HPDL HPDR HPSO HPRV HPRL HPTL HPSI HPTR HPRR
Valve Gp - Vacuum Breaker 154-6165 18 A-4 Previous Standard
Dual Tilt STD on D11 HFRP Fan Pump Discharge C-2 Wire Color
Wire
Cylinder Gp - LH, Dual Tilt 308-2462 20 E-7 HFM1 Fan Motor Inlet C-2
Cylinder Gp - RH, Dual Tilt 308-2464 21 E-4
HDFP Demand Fan Discharge 325-PK-14
Valve Gp - Control, Dual Tilt 225-2321 22 E-5
HPRV RV Pressure Signal D-5 B A
Ripper Option Circuit Number Wire Gauge
Cylinder Gp - Ripper Lift, LH 101-8614 30 B-7 Identification (EXAMPLE VALVE)

Cylinder Gp - Ripper Lift, RH 101-8581 31 B-6

Cylinder Gp - Ripper Pin Puller
Cylinder Gp - Ripper Tilt, LH
6E-3113
130-6381
32
33
A-5
B-6
PILOT TAPS LOCATIONS
Cylinder Gp - Ripper Tilt, RH 130-3263 34 B-6
Valve Gp - Ripper Lift / Tip 285-0139 35 B-6
Valve Gp - Solenoid 188-6140 36 A-5
Auto Carry Option
Cylinder Gp - LH Lift, 252-0473 40 E-6 8 HPD3
Cylinder Gp - RH Lift, Postioning 202-4328 41 E-4 HFM1 8 9
Valve Gp - Diverter 164-4536 42 B-5
Discharge Screen Option PILOT PUMP
HFR1
Screen Gp - 266-0285 51 B-4 12
Screen Gp - 263-3308 52 B-3, D-3
EU Vacuum Breaker Package
Valve Gp - EU Vacuum Breaker 220-0813 18 A-4 63 HFRP
Reference Sensors and Switches
Switch - Press, Case Drain Bypass 258-0883 60 A-3
Switch As - Fan Filter Bypass 227-6744 61 A-3
HPD2
Sensor Gp - Pressure 237-0957 62 C-1 64 FAN PUMP
Sensor Gp - Pressure 237-0957 63 C-6
Sensor Gp - Pressure 237-0957 64 C-5 42
Ladder Attachment
Motor Gp - Gerotor 254-0148 70 E-3
Valve Gp - Control 258-8894 71 E-3
DOZER / TILT CONTROL (12) FAN AND PILOT PUMP TAPS LOCATIONS DIVERTER (42)
 7 6 5 4 3 2 1

BLADE MOTOR GP
GEROTOR HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
254-0148 LIFT AND TILT PUMP OUTPUT ONE
PILOT PUMP OUTPUT
FAN PUMP OUTPUT
CYLINDER GP LIFT AND TILT PUMP OUTPUT TWO
CYLINDER GP SUPPLY LINE
LH LIFT CYLINDER GP RH DUAL TILT DRAIN / RETURN LINE
252-0471 RH LIFT TILT CYLINDER AND CONTROL CIRCUIT
308-2464 IMPLEMENT PILOT SENSING
AUTO CARRY
RIPPER TILT CYLINDER AND CONTROL CIRCUIT
CYLINDER GP POSITIONING
E 202-4328
TYPICAL LADDER MOTOR AND CONTROL CIRCUIT
E
RH LIFT RIPPER LIFT CYLINDER AND CONTROL CIRCUIT

252-0471 RE RIPPER PIN PULLER CYLINDER AND CONTROL CIRCUIT

CYLINDER GP S1=PITCH VALVE GP
LH DUAL TILT S2=SINGLE TILT CONTROL
308-2462 DEFAULT=DUAL TILT HE 258-8894
END STROKE
(C5) (C6) (C4) (C3) S2 BYPASS VLV
CYLINDER GP
LH LIFT VALVE GP
AUTO CARRY CONTROL FILTER GP
252-0473 (C6) (C4) DUAL TILT PILOT SUPPLY
VALVE GP VALVE GP 249-1751
225-2321
QUICK DROP QUICK DROP S1 MANIFOLD GP
9T-5633 9T-5633 PILOT
(C5) (C3) SEL. / REDUCER
232-3242

DEAD ELECTRIC
LOWER VALVE HPS

VALVE GP
RESOLVER
D SHUTTLE D
132-5077
VALVE GP
HPRV E/H PILOT
285-5625
RV

HPDR
HPDL

HFRP MANIFOLD
FAN PUMP
VALVE GP 226-6537
LOWER/FLOAT RAISE
CONTROL SCREEN GP
DOZER / TILT 263-3308
244-5438
HPTL SOLENOID
HPTR HFM1
SENSOR GP ARTIC OPTION
PRESSURE 149-2610
237-0957
SENSOR GP PUMP GP
C HPD2
PRESSURE FAN AND PILOT C
237-0957 TILT RT TILT LT 204-2576

HPD1
MOTOR GP
HPRL FAN
HPRR 229-0892
SENSOR GP
PRESSURE
RIP UP RIP DOWN 237-0957

HPSI
(Dimensions: 34 inches x 28 inches)

HPSO

VALVE GP
COOLER
BYPASS
TIP OUT TIP IN COOLER GP
4T-0884
HYDR. OIL
7N-9182
KENR6503-01

VALVE GP
RIPPER
B LIFT AND TIP B
285-0139
SCREEN GP
266-0285
SCREEN GP
263-3308

PUMP GP
VALVE GP
DOZER AND TILT
DIVERTER
227-9383
164-4536
HPD3

VALVE GP
VACUUM BRKR
STD: 154-6165 LINE PATTERNS
24 Page, Color 2,

EU: 220-0813 SWITCH AS Pressure Line

PRESSURE
CASE DRAIN BYPASS Pilot / Load Sensing Pressure
258-0883 Drain / Return Lines
SWITCH AS
PRESSURE Component Group
CYLINDER GP CYLINDER GP CYLINDER GP FAN FILTER BYPASS
CYLINDER GP CYLINDER GP Attachment
LH LIFT RH TILT RH LIFT 227-6744
LH TILT RIPPER PIN PULLER
101-8614 101-8581 Air Line
A 130-6381 130-3263 6E-3113 A
RIPPER YY
CALLOUTS
Taps (Pressure, Sampling,Sensor) by letter
VALVE GP
52 Components by number
SOLENOID
188-6140 THIS SCHEMATIC IS FOR THE D11T TRACK-TYPE TRACTOR
MEDIA #: KENR6503-01
TANK TANK GP PART NUMBER: 235-2457, CHANGE: 11, VERSION: -
SUPPLY
(TRANS) HYDRAULIC OIL
235-0256 Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1