KENR7618-02

15 12 6 18 20 25 19 3 14 9 5 8 10 11 July 2008 FLUID POWER SYMBOLS

HH GG BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

924H and 924HZ Wheel Loader

Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
16 7 17 21 1 2 24 4 26 23 22 13 9 8
WLB1-UP
HXC1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

PED1-UP MANUAL CONTROL SYMBOLS

JTM1-UP
15 6 12 1 2 20 4 26 19 14 24 5 8 10 11 KLN1-UP
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE
14
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

TILT CONTROL ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

© 2008 Caterpillar Printed in U.S.A.

All Rights Reserved

Electrical Symbols Table

2 24 Hydraulic Symbols (Electrical)

16 7 17 18 21 25 3 23 9 13 22 G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)

COMPONENT LOCATIONS

KENR7618-02
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)
Component Locations
PART NO. PART NO. Machine Schematic PART NO. PART NO. Machine Schematic
NAME NAME
924H 924HZ Location Location 924H 924HZ Location Location Electrical Symbols (Electrical)
Accumulator Gp - Brake 140-9251 140-9251 1 C-8, D-8 Switch As - Float Press. 229-1537 23 B-5
Accumulator Gp - Pilot 243-4398 243-4398 2 B-6 Switch As - Ride Contr Disable 126-6916 23 B-5
Accumulator Gp - Ride Control 283-4418 283-4418 3 E-5 Switch As - Sec. Steering 230-5771 230-5771 14 C-7
T
Accumulator Gp - Ride Control 298-2412 298-2412 3 E-5 Tank Gp- Hydraulic Oil 262-5654 262-5654 20 A-7
Connector - Orifice 8C-0564 8C-0564 4 A-3 to A-5 Valve As - Foot Brake 144-8521 144-8521 22 D-8 Pressure Temperature Level Flow
Connector - Orifice 3E-2335 3E-2335 5 D-4 Valve Gp - Ball, Dead Eng. Lwr 112-1817 112-1817 5 D-4 Symbol Symbol Symbol Symbol
Cooler - Hydraulic Oil Cooler 293-2240 293-2240 6 B-8 Valve Gp - Check 9T-1013 9T-1013 13 E-8
Cooler As - Dual Disc Brakes 205-3652 205-3652 7 B-8 Valve Gp - Check, Cooler Bypass 145-8983 145-8983 6 D-6 Wire Number Identification Codes
Cylinder Gp - Lift 141-7483 152-4187 8 D-4 Valve Gp - Check, Clr Bypass, W/ Axle Oil Clr 145-8983 145-8983 6 D-6
Cylinder Gp - Steering 142-6251 142-6251 9 F-8 Valve Gp - Check, Back Press. 212-7521 212-7521 14 D-6
Electrical Schematic Example Hydraulic Schematic Example
Cylinder Gp - Tilt 268-9437 152-5306 10 D-4 Valve Gp - Combination, Rlf/ Dvtr 173-4032 14 D-5
Cylinder Gp - Coupler, Standard 190-3085 11 F-7 Valve Gp - Coupler Control 233-2549 14 F-7 CC 23 AA Current Standard Current Standard
Cylinder Gp - Coupler, Wide 188-0982 11 F-7 Valve Gp - Implement 2 Section 209-0273 23 B-3 to B-5 Harness identification code
Filter Gp 209-3149 209-3149 12 A-8 Valve Gp - Implmnt 2 Sec. W/ Regen 209-0270 23 B-3 to B-5 This example indicates

30 Page,
wire 135 in harness "AG". Wire
Hand Metering Unit
Manifold
214-4153
209-0789
214-4153
209-0789
13
14
F-8
C-7
Valve Gp - Implement 3 Section
Valve Gp - Implmnt 3 Sec. W/ Regen 209-0271
209-0274 23
23
B-3 to B-5
B-3 to B-5 MAIN CONTROL 325-AG135 PK-14
Circuit Number
Identification
Wire Color

Motor Gp - Axle Oil Cooler 288-4166 288-4166 15 B-8 Valve Gp - Implmnt 4 Sec. W/ Regen 209-0272 23 B-3 to B-5
Motor Gp - Radiator Hydr. Fan 289-6393 289-6393 16 A-8 Valve Gp - Intgrtd 3rd Fnct. Cntrl 262-9706 23 E-2 325-PK
Circuit Identification Wire Color
Motor Gp - Reversing Fan 289-6394 289-6394 16 A-8 Valve Gp - Pilot, 2 Single Func. Lvrs 212-1301 4 A-3 to A-5 DD EE Number
Wire Gauge

Pump Gp - Brake and Fan 288-4162 288-4162 17 C-8 Valve Gp - Pilot, 3 Single Func. Lvrs 212-1304 4 A-3 to A-5
Pump Gp - Spplmnt. Steering 293-2470 293-2470 18 D-8 Valve Gp - Pilot, Joystick 212-1302 212-1302 4 A-3 to A-5 Previous Standard
Pump Gp - Steering / Implement 163-2428 163-2428 19 B-7 Valve Gp - Pilot, Joystick / 2 Aux. 212-1307 4 A-3 to A-5 Wire Color
Wire
Screen 255-0759 255-0759 20 A-7 Valve Gp - Pilot, Joystick / Aux. 212-1305 212-1305 4 A-3 to A-5
Screen As
Sensor Gp - Brake Pump Pressure
299-5499
224-4536
299-5499
224-4536
21
17
B-8
C-7
Valve Gp - Pressure Reducing
Valve Gp - Relief
185-5209
251-0907
185-5209
251-0907
24
25
B-6
E-8
PILOT CONTROL 325-PK-14

Sensor Gp - Xmssm Neutralizer 290-5825 290-5825 22 D-8 Valve Gp - Ride Control 280-9978 280-9978 3 E-5 B A
Strainer 262-5689 262-5689 20 A-7 Valve Gp - Shutoff, Hydr. Drain 6V-7238 6V-7238 24 B-6 Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
Switch As - Axle Cooler Press. 3E-7690 3E-7690 15 B-8 Valve Gp - Sol, Plt Sht-Off/ Diff. Lck 233-7133 233-7133 26 D-6

22
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
AA Implement Pump Load Sense Pressure B-7
BB Steering Pump Load Sense Pressure B-7
CC Implement Pump Pressure C-5
DD Steering Pump Pressure B-6 FF BB
EE Pilot Supply Pressure B-6
FF Front Brake Pressure D-8
GG Tilt Cylinder Rod End Pressure D-5
HH Tilt Cylinder Rod Head Pressure D-5
II Rear Axle Cooler Circuit Pressure B-8
SOS Hydraulic Oil Sampling Port (SOS) A-8

FRONT BRAKE VALVE (22) STEERING SIGNAL

 8 7 6 5 4 3 2 1

CYLINDER GP
STEERING
TO THIRD FUNCTION TO FOURTH FUNCTION
142-6251
TO DRAIN
MP

P
CYLINDER GP
COUPLER
STANDARD F
F
924H: 190-3085
WIDE
924H: 188-0982
HAND METERING UNIT
214-4153

LS
VALVE GP
COUPLER CONTROL
S2 S3 233-2549

VALVE GP T
RIDE CONTROL
280-9978
T LS P
S1
E ACCUMULATOR GP CYLINDER GP E
RIDE CONTROL LIFT
P
283-4418 924H: 141-7483
924HZ: 152-4187
R
C1 C2
VALVE GP ACCUMULATOR GP
H
CHECK RIDE CONTROL
9T-1013 298-2412
VALVE GP
RELIEF T
251-0907 PILOT SUPPLY
FROM SHUT-OFF P T
S
VALVE (A-6)

VALVE GP
INTEGRATED 3RD FUNCTION CONTROL
FROM CONTROLLER 924H: 262-9706
PUMP GP VALVE GP
SUPPLEMENTAL BALL
STEERING DEAD ENG. LOWER
M 293-2470 112-1817 WIRED TO CONTROLLER

D D
N1
VALVE GP
VALVE GP
VALVE GP SOLENOID CONNECTOR DUMP RACKBACK LOWER / RAISE FORWARD
COMBINATION BACK
SENSOR GP CHECK PILOT SHUT-OFF / ORIFICE FLOAT
RELIEF / DVRTR
TRANSMISSION BACK PRESSURE DIFFERENTIAL LOCK 3E-2335
924H: 173-4032
NEUTRALIZER
MANIFOLD 212-7521 233-7133 GG
290-5825
209-0789

S5
TO REAR BRAKES CYLINDER GP
TILT
TO FRONT AXLE 924H: 268-9437
(Dimensions: 39 inches x 28 inches)

FF DIFFERENTIAL LOCK 924HZ: 152-5306

INTEGRATED 3RD FUNCTION
ACCUMULATOR GP
HH
BRAKE
TO FRONT BRAKES
140-9251 CC
VALVE AS
TO THIRD FUNCTION TO FOURTH FUNCTION
FOOT BRAKE
KENR7618-02

144-8521 MP
VALVE GP
2 SECTION
SWITCH AS P
924HZ: 209-0273 C
C SEC. STEERING.
230-5771
SENSOR GP VALVE GP
BRAKE PUMP 2 SECTION
PRESSURE WITH REGENERATION
PUMP GP
224-4536 924H: 209-0270
BRAKE AND FAN
288-4162

VALVE GP
LS
X 3 SECTION
VALVE GP
924HZ: 209-0274 Note: Highlights component used only in the 924H
SHUTOFF
SWITCH AS HYDR. DRAIN
AXLE CLR PRESS. 6V-7238
3E-7690 VALVE GP
30 Page, Color 2,

Note: Highlights component used only in the 924HZ

3 SECTION
WITH REGENERATION
924H: 209-0271
COOLER AS
DUAL DISC BRAKES
SCREEN AS
205-3652 VALVE GP VALVE GP
299-5499
PUMP GP PRESS. REDUCING T 4 SECTION HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT / 185-5209 WITH REGENERATION STEERING PUMP OUTPUT
STEERING 924H: 209-0272 IMPLEMENT PILOT OUTPUT
FAN CIRCUIT
B II 163-2428 DD IMPLEMENT PUMP OUTPUT (NON STEERING)
B
STEERING SECONDARY PUMP AND CIRCUIT

MOTOR GP AA SUPPLY LINE

DRAIN / RETURN LINE
AXLE OIL
COOLER
BB ACCUMULATOR GP
BRAKE COOLING CIRCUIT
STEERING CONTROL CIRCUIT
288-4166 FOURTH JUNCTION CONTROL CIRCUIT
PILOT
COUPLER CONTROL CIRCUIT
243-4398 TILT CYLINDER AND CONTROL CIRCUIT
THIRD FUNCTION CONTROL CIRCUIT
SWITCH AS LIFT CYLINDER AND CONTROL CIRCUIT
RIDE CNTRL DSBL BRAKE CONTROL CIRCUIT
CONNECTOR 924H: 126-6916 CONNECTOR CONNECTOR CONNECTOR
ELECTRICAL WIRES
ORIFICE ORIFICE
EE ORIFICE
8C-0564 SWITCH AS
ORIFICE
8C-0564 8C-0564 8C-0564
DIFFERENTIAL LOCK CONTROL CURCUIT

FLOAT PRESS.
VALVE GP
924HZ: 229-1537 LINE PATTERNS
PILOT, JOYSTICK
S4 212-1302 Pressure Line
COOLER Pilot / Load Sensing Pressure
HYDR. OIL VALVE GP VALVE GP
293-2240 CHECK, PILOT Drain / Return Lines
COOLER JOYSTICK / AUX Component Group
BYPASS VALVE GP WIRED TO CONTROLLER 212-1305
145-8983 SOLENOID Attachment
PILOT SHUTOFF / VALVE GP
PILOT Air Line
DIFF. LOCK
MOTOR GP 233-7133 JOYSTICK / 2 AUX
A MOTOR GP DUMP LOWER / RAISE BACK FORWARD CALLOUTS A
OPTIONAL RACKBACK 924H: 212-1307
RAD. HYDR. FAN FLOAT
REVERSING FAN YY Taps (Pressure, Sampling,Sensor) by letter
289-6393 VALVE GP
289-6394
TANK GP PILOT 52 Components by number
HYDRAULIC 2 SINGLE FUNCTION LEVERS
924HZ: 212-1301 THIS SCHEMATIC IS FOR THE 924H AND 924HZ WHEEL LOADER
FILTER GP 289-8901
SCREEN STRAINER HYDRAULIC SYSTEMS
209-3149 VALVE GP
255-0759 262-5689 MEDIA #: KENR7618-02
PILOT
PART #: 289-8914, VERS. (-), CHNG 03
3 SINGLE FUNCTION LEVERS
SOS 924HZ: 212-1304 PART #: 289-8915, VERS. (-), CHNG 03
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 5 4 3 2 1