KENR8426-04

August 2015

Specifications
12K, 140K, 140K Series 2 and 160K
Motor Graders Power Train
JJA 1-Up (Machine)
JPA 1-Up (Machine)
SZL 1-Up (Machine)
SZM 1-Up (Machine)
JBP 1-Up (Machine)
SZP 1-Up (Machine)
SZW 1-Up (Machine)

SAFETY.CAT.COM
 i05296198

Important Safety Information

Most accidents that involve product operation, maintenance and repair are caused by failure to observe
basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards, including human factors
that can affect safety. This person should also have the necessary training, skills and tools to perform these
functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could
result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you verify
that you are authorized to perform this work, and have read and understood the operation,
lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as
“DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.

The meaning of this safety alert symbol is as follows:

Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented.
A non-exhaustive list of operations that may cause product damage are identified by “NOTICE” labels on
the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
The warnings in this publication and on the product are, therefore, not all inclusive. You must not
use this product in any manner different from that considered by this manual without first satisfying
yourself that you have considered all safety rules and precautions applicable to the operation of the
product in the location of use, including site-specific rules and precautions applicable to the
worksite. If a tool, procedure, work method or operating technique that is not specifically
recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others.
You should also ensure that you are authorized to perform this work, and that the product will not be
damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that
you intend to use.
The information, specifications, and illustrations in this publication are on the basis of information that was
available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before you
start any job. Cat dealers have the most current information available.

When replacement parts are required for this

product Caterpillar recommends using Cat re-
placement parts.
Failure to follow this warning may lead to pre-
mature failures, product damage, personal in-
jury or death.

In the United States, the maintenance, replacement, or repair of the emission control devices and
systems may be performed by any repair establishment or individual of the owner's choosing.
KENR8426 3
Table of Contents

Table of Contents
Specifications Section

Torsional Coupling ...................... ...................... 4

Magnetic Screen (Transmission)........... ........... 5
Magnetic Screen (Transmission)........... ........... 6
Gear Pump (Transmission Charging and
Scavenge)............................ ........................... 7
Relief Valve (Cooler Bypass).............. .............. 8
Oil Filter (Transmission).................. .................. 8
Governor Control ....................... ....................... 9
Transmission Case..................... .....................11
Transmission ......................... ......................... 16
Transmission Control Valve .............. .............. 19
Selector and Pressure Control Valve....... ....... 19
Selector and Pressure Control Valve....... ....... 22
Solenoid Valve (Transmission Clutch)...... ...... 24
Solenoid Valve (Transmission Clutch)...... ...... 26
Toggle Switch (Ground Level Shutdown) .... ... 27
Speed Sensor (Transmission Intermediate).. . 27
Speed Sensor (Transmission Output) ...... ...... 28
Temperature Sensor (Transmission Oil)..... .... 28
Drive Shaft........................... ........................... 29
Differential and Bevel Gear............... .............. 30
Bevel Gear and Pinion.................. .................. 32
Solenoid Valve (Differential Lock).......... ......... 33
Final Drive............................ ........................... 34
Final Drive............................ ........................... 36
Tandem and Cover ..................... .................... 38
Drive Chain........................... .......................... 38
Case and Frame....................... ...................... 40
Rollover Protective Structure (ROPS) (If
Equipped) ........................... .......................... 40
Fuel Tank ............................ ............................ 41
Window Wipers........................ ....................... 41
Window Washer....................... ....................... 42
Air Conditioner........................ ........................ 43
Battery .............................. .............................. 46
Battery .............................. .............................. 47
Muffler............................... .............................. 48
Wheel and Mounting.................... ................... 48
Clutch Control (Modulation).............. .............. 50

Index Section

Index................................ ............................... 51
4 KENR8426
Specifications Section

Specifications Section

i06262848

Torsional Coupling
SMCS Code: 3279

Part No.: 337-3357

Illustration 1 g03585505

Table 1
Specification for 337-3357 Torsional Coupling Gp

Item Qty Part Specification Description

Before assembly, apply red Loctite 263 to the first four threads.
1 12 266-4360 Bolt
Torque to 55 N·m (41 lb ft) in a star pattern.
KENR8426 5
Specifications Section

i04444951

Magnetic Screen (Transmission)

SMCS Code: 3067

Part No.: 9W-5134

S/N: JJA1–Up
Part No.: 9W-5134
S/N: SZL1–Up
Part No.: 9W-5134
S/N: SZP1–Up

Illustration 2 g02632316

Table 2
Specification for 9W-5134 Magnetic Screen Gp

Item Qty Part Specification Description

1 3 8T-0355 Bolt Torque to 55 ± 10 N·m (41 ± 7 lb ft).

2 3 6V-2317 Bolt Torque to 28 ± 7 N·m (248 ± 62 lb in).

6 KENR8426
Specifications Section

i04941430

Magnetic Screen (Transmission)

SMCS Code: 3067

Part No.: 316-5227

S/N: JPA1–Up
Part No.: 316-5227
S/N: SZL1–Up
Part No.: 316-5227
S/N: SZM1–Up
Part No.: 316-5227
S/N: JBP1–Up
Part No.: 316-5227
S/N: SZP1–Up
Part No.: 316-5227
S/N: SZW1–Up

Illustration 3 g01398523

Table 3
Specification for 9W-5134 Magnetic Screen Gp

Item Qty Part Specification Description

1 3 Bolts Torque to 55 ± 10 N·m (41 ± 7 lb ft)

2 Replace O-ring seal (2) when the filter is serviced.

3 3 Bolts Torque to 28 ± 7 N·m (248 ± 62 lb in)

KENR8426 7
Specifications Section

i02730816

Gear Pump (Transmission

Charging and Scavenge)
SMCS Code: 3066; 3115

Part No.: 6Y-8764

Illustration 4 g01369622

Rotation is counterclockwise when the pump is

viewed from the drive end. Use SAE 10W at a
temperature of 49°C (120°F) in order to bench test
the pump.
Rotate the pump by hand. The pump must rotate
freely.

(1) Transmission Charge Pump

Minimum output...............94 L/min (24.8 US gpm)

Pump speed .......................................... 1800 rpm
Pump pressure........................3100 kPa (450 psi)

(2) Transmission Scavenge Pump

Minimum output.............128 L/min (33.8 US gpm)

Pump speed .......................................... 1800 rpm
Pump pressure..............................70 kPa (10 psi)
8 KENR8426
Specifications Section

i04539439

Relief Valve (Cooler Bypass)

SMCS Code: 5071

Part No.: 148-1925

Illustration 5 g02654776

Table 4
Specification for 148-1925 Relief Valve

Item Qty Part Specification Description

Cracking pressure is 520 ± 35 kPa (75 ± 5 psi).

- - -
Maximum override pressure at 120.0 L/min (31.7 US gpm) is 725 kPa (105 psi).

i03340042

Oil Filter (Transmission)

SMCS Code: 3067; 5068

Part No.: 333-6436

KENR8426 9
Specifications Section

Pressure Switch (Filter Bypass)

Illustration 7 g01718413

(5) Final installation torque for the bypass switch

..............................................80 ± 10 N·m (60 ± 7 lb ft)

Operating temperature .......................... −32 to 121 °C

(−26 to 250 °F)

Bypass pressure setting ......................... 520 ± 21 kPa

(75.4 ± 3.0 psi)

Illustration 6 g01718373
Contact position ...................................Normally open
(6) Before assembly, lubricate the O-ring seal with the
(1) 334-2679 Spring lubricant that is being sealed.
Length under test force ..... 57.57 mm (2.267 inch)
i03926189
Test force...............179.53 ± 8.98 N (40.4 ± 2.0 lb)
Free length after test ............. 85.6 mm (3.37 inch)
Outside diameter............... 22.35 mm (0.880 inch)
Governor Control
SMCS Code: 1265; 1276
(2) 334-2680 Spring
Part No.: 282-2472
Length under test force ..... 57.57 mm (2.267 inch)
Test force.................98.67 ± 4.93 N (22.2 ± 1.1 lb)
Free length after test ............. 68.2 mm (2.69 inch)
Outside diameter............... 16.17 mm (0.637 inch)
(3) Before installation, lubricate the O-ring seal with
the lubricant that is being filtered.
Note: Do not use an air wrench to tighten the filter
housing group.

(4) Installation torque for the filter housing group

................................................75 ± 5 N·m (55 ± 4 lb ft)
10 KENR8426
Specifications Section

Illustration 8 g02154336

(A) The dimension from the centerline of 4D-4064

Rod End to the centerline of 169-0921 Rod End
........................................447 ± 3 mm (17.6 ± 0.1 inch)

(C) The dimension from the floor plate assembly to

the bottom edge of the pedal .......................95 ± 6 mm
(3.7 ± 0.2 inch)

(D) The dimension from the end of the shaft to the

face of the housing .... 1.5 ± 1.0 mm (0.06 ± 0.04 inch)

(E) The dimension from the end of the bolt to the face
of the washer ......................16 ± 6 mm (0.6 ± 0.2 inch)
(1) As required use the disc springs in order to
minimize end play of the governor shaft.

(2) Torque for the bolt.........25 ± 6 N·m (221 ± 53 lb in)

(3) Apply blue Loctite 242 to the threads of two bolts.
KENR8426 11
Specifications Section

i03928032

Transmission Case
SMCS Code: 3064

Part No.: 277-6433

Illustration 9 g01707033
Left side view
12 KENR8426
Specifications Section

(1) Lubricate the bore for the O-ring seal lightly with
the lubricant that is being sealed.

(2) Torque for the pipe plug.........................25 ± 5 N·m

(221 ± 44 lb in)
(3) Surfaces of transmission case and transmission
cover must be free from oil and grease. Apply white
Loctite High Flex GM to the joint between the
transmission case and the transmission cover.

(4) Torque for the bolts..........55 ± 10 N·m (41 ± 7 lb ft)

(5) Torque for the plug assembly ................70 ± 7 N·m

(51 ± 5 lb ft)

(B) Maximum clearance after tightening the pipe plug

(6) ..................................................1.5 mm (0.06 inch)
Note: Assemble the pipe plug without sealant on the
threads of the pipe plug.

(6) Torque for the pipe plug......................55 to 95 N·m

(41 to 70 lb ft)

(7) Torque for the temperature sensor group

...........................................20 ± 3 N·m (177 ± 27 lb in)
(8) Lubricate the bore for the O-ring seals with the
lubricant that is being sealed.

(9) Torque for three plug assemblies ......210 ± 20 N·m

(155 ± 15 lb ft)

Illustration 10 g01709333
Front view

(10) Torque for seven bolts .........................28 ± 7 N·m

(248 ± 62 lb in)
KENR8426 13
Specifications Section

Illustration 11 g01709416
Section A-A

(11) Torque for the plug assembly ..........135 ± 15 N·m

(100 ± 11 lb ft)
14 KENR8426
Specifications Section

Illustration 12 g01709454
Rear view
KENR8426 15
Specifications Section

(12) Torque for six plug assemblies........100 ± 10 N·m

(74 ± 7 lb ft)

(13) Torque for 12 bolts.........55 ± 10 N·m (41 ± 7 lb ft)

Note: Before the lip type seal is installed, coat the

bore of the seal surface in the cover with red Loctite
High Tack GS S material. Do not apply gasket
material to the case of the lip type seal.
(14) Lubricate the sealing lip of the lip type seal lightly
with the lubricant that is being sealed.

(15) Torque for three plug assemblies ........70 ± 7 N·m

(51 ± 5 lb ft)

(16) Torque for 12 bolts......28 ± 7 N·m (248 ± 62 lb in)

(17) Torque for two speed sensor groups

...........................................25 ± 5 N·m (221 ± 44 lb in)

(18) Torque for the plug assembly ..............35 ± 3 N·m

(26 ± 2 lb ft)

(19) Torque for the nut ..........55 ± 10 N·m (41 ± 7 lb ft)

16 KENR8426
Specifications Section

i05984637

Transmission
SMCS Code: 3030; 3155

Part No.: 275-6535

S/N: JJA1–Up
Part No.: 275-6535
S/N: JPA1–Up
Part No.: 275-6535
S/N: SZL1–Up
Part No.: 275-6546
S/N: SZM1–Up
Part No.: 275-6546
S/N: JBP1–Up
Part No.: 275-6535
S/N: SZP1–Up
Part No.: 275-6535
S/N: SZW1–Up
KENR8426 17
Specifications Section

Illustration 13 g01704273
18 KENR8426
Specifications Section

(1) Assemble the threads of the plug without sealant.
Note: Apply blue Loctite 242 sparingly to the threads
of screws.
(2) Torque for six screws....12 ± 3 N·m (106 ± 27 lb in)
(3) Thickness of two 108-5751 Friction Discs, five
6I-8911 Friction Discs and six 9U-9995 Plates for
forward high clutch is 46.00 ± 1.04 mm
(1.811 ± 0.041 inch).
Thickness of one new 108-5751 Friction Disc
....................4.00 ± 0.08 mm (0.157 ± 0.003 inch)
Thickness of one new 6I-8911 Friction Disc
....................4.00 ± 0.08 mm (0.157 ± 0.003 inch)
Thickness of one new 9U-9995 Plate
.....................3.00 ± 0.08 mm (0.118 ± 0.003 inch)
(4) 9U-8815 Spring
Length under test force ....................... 41.030 mm
(1.6153 inch)
Test force...........459.57 ± 36.80 N (103.3 ± 8.3 lb)
Free length after test ....... 150.63 mm (5.930 inch)
Outside diameter...................... 106 mm (4.2 inch)
Note: Measure the clutch pack with applied pressure
so that the wave in 6I-9502 Plate is flattened.
(5) Torque for eight bolts.......55 ± 10 N·m (41 ± 7 lb ft)
(6) Thickness of one 159-0927 Friction Disc, six
6I-8912 Friction Discs, and six 6I-9502 Plates for
forward low clutch is 45.00 ± 1.04 mm
(1.772 ± 0.041 inch).
Thickness of one new 159-0927 Friction Disc
.....................3.00 ± 0.08 mm (0.118 ± 0.003 inch)
Thickness of one new 6I-8912 Friction Disc
....................4.00 ± 0.08 mm (0.157 ± 0.003 inch)
Thickness of one new 6I-9502 Plate
.....................3.00 ± 0.08 mm (0.118 ± 0.003 inch)
(7) Thickness of one 159-0927 Friction Disc, six
6I-8912 Friction Discs, and six 6I-9502 Plates for
reverse clutch is 45.00 ± 1.04 mm
(1.772 ± 0.041 inch).
Thickness of one new 159-0927 Friction Disc
.....................3.00 ± 0.08 mm (0.118 ± 0.003 inch)
Thickness of one new 6I-8912 Friction Disc
....................4.00 ± 0.08 mm (0.157 ± 0.003 inch)
Thickness of one new 6I-9502 Plate
.....................3.00 ± 0.08 mm (0.118 ± 0.003 inch)
(8) 102-5881 Wave Spring
Outside diameter...................... 106.01 ± 0.81 mm
(4.174 ± 0.032 inch)
(9) Thickness of four 6I-8912 Friction Discs and
three 6I-9502 Plates for second speed clutch is
25.00 ± 0.56 mm (0.984 ± 0.022 inch).
Thickness of one new 6I-8912 Friction Disc
.................... 4.00 ± 0.08 mm (0.157 ± 0.003 inch)
Thickness of one new 6I-9502 Plate
.....................3.00 ± 0.08 mm (0.118 ± 0.003 inch)
(10) Thickness of four 6I-8912 Friction Discs and
three 6I-9502 Plates for the third speed clutch is
25.00 ± 0.56 mm (0.984 ± 0.022 inch).
Thickness of one new 6I-8912 Friction Disc
.................... 4.00 ± 0.08 mm (0.157 ± 0.003 inch)
Thickness of one new 6I-9502 Plate
.....................3.00 ± 0.08 mm (0.118 ± 0.003 inch)
(11) Thickness of six 6I-8912 Friction Discs and
five 6I-9502 Plates for the first speed clutch is
39.00 ± 0.88 mm (1.535 ± 0.035 inch).
Thickness of one new 6I-8912 Friction Disc
.................... 4.00 ± 0.08 mm (0.157 ± 0.003 inch)
Thickness of one new 6I-9502 Plate
.....................3.00 ± 0.08 mm (0.118 ± 0.003 inch)
(12) Thickness of seven 6Y-7981 Friction Discs and
eight 3P-0337 Plates for low speed clutch is
52.56 ± 1.34 mm (2.069 ± 0.053 inch).
Thickness of one 6Y-7981 Friction Disc
.................... 4.32 ± 0.10 mm (0.170 ± 0.004 inch)
Thickness of one 3P-0337 Plate
.....................2.79 ± 0.08 mm (0.110 ± 0.003 inch)
(13) 8M-4295 Spring
Length under test force ......... 26.9 mm (1.06 inch)
Test force.....................74.3 ± 5.8 N (16.7 ± 1.3 lb)
Free length after test ............. 44.4 mm (1.75 inch)
Outside diameter...................15.2 mm (0.60 inch)
(14) Thickness of six 6I-8912 Friction Discs and
five 6I-9502 Plates for high speed clutch is
39.00 ± 0.88 mm (1.535 ± 0.035 inch).
Thickness of one new 6I-8912 Friction Disc
.................... 4.00 ± 0.08 mm (0.157 ± 0.003 inch)
Thickness of one new 6I-9502 Plate
.....................3.00 ± 0.08 mm (0.118 ± 0.003 inch)

Length under test force ......... 38.2 mm (1.50 inch)

Test force.....................2090 ± 222 N (470 ± 50 lb)
Free length ................................. 50 mm (2.0 inch)
KENR8426 19
Specifications Section

i03928062

Transmission Control Valve

SMCS Code: 3073

Part No.: 281-3165

Illustration 15 g01340483
View A-A

(9) Torque for three bolts ............................28 ± 7 N·m

Illustration 14 g01340482
(1) Torque for five bolts ......30 ± 4 N·m (266 ± 35 lb in)
(2) Torque for the plug........14 ± 4 N·m (124 ± 35 lb in)
(3) Torque for 14 bolts........30 ± 4 N·m (266 ± 35 lb in)
(248 ± 62 lb in)
(10) For more information on the 184-1130 Selector
and Pressure Control Valve, refer to the Power train
Specifications, “Selector and Pressure Control Valve”
for the machine that is being serviced.
(11) For more information on the 281-3160 Selector
and Pressure Control Valve, refer to the Power train
Specifications, “Selector and Pressure Control Valve”
for the machine that is being serviced.

(4) Torque for eight quick disconnector coupler i03929889

assembly............................14 ± 4 N·m (124 ± 35 lb in)

(5) Torque for the plug........14 ± 4 N·m (124 ± 35 lb in)

Selector and Pressure Control
Valve
(6) Torque for two bolts ......30 ± 4 N·m (266 ± 35 lb in)
SMCS Code: 3083; 5479
(7) Torque for 14 bolts........30 ± 4 N·m (266 ± 35 lb in)
Part No.: 184-1130
(8) Torque for two bolts ......12 ± 3 N·m (107 ± 25 lb in)
20 KENR8426
Specifications Section

Illustration 16 g01704134

(1) 175-3893 Solenoid Valve Gp

Final installation torque for the solenoid valve

group ................................50 ± 5 N·m (37 ± 4 lb ft)
Final installation torque for the nut (2)
........................ 13.0 ± 1.5 N·m (115.0 ± 13.0 lb in)
Operating voltage of the coil ....................24 VDC
Coil resistance at 25 °C (77 °F) ..............8.7 ± 0.4
Ohms

(4) 186-1526 Solenoid Valve Gp

Final installation torque for the solenoid valve

group ................................50 ± 5 N·m (37 ± 4 lb ft)
Final installation torque for the locknut (3)
........................20.0 ± 2.5 N·m (177.0 ± 22.0 lb in)
Operating voltage of the coil ....................24 VDC
Coil resistance at 25 °C (77 °F) ........... 31.1 ± 2.4
Ohms

(5) Torque for the plug assembly ................14 ± 4 N·m

(124 ± 35 lb in)

(6) Torque for the plug assembly ............4.5 ± 1.0 N·m

(40.0 ± 9.0 lb in)
KENR8426
Illustration 17
(7) Torque for five plug assemblies.............75 ± 7 N·m
(55 ± 5 lb ft)
(8) 154-7177 Spring
Quantity ..............................................................3
Length under test force ..... 16.91 mm (0.666 inch)
Test force...................110.0 ± 5.5 N (24.7 ± 1.2 lb)
Free length after test ......... 25.55 mm (1.006 inch)
Outside diameter........................ 29 mm (1.1 inch)
(9) 154-7176 Spring
(12) 9W-7412 Spring
Quantity ..............................................................3
Length under test force .............. 23 mm (0.9 inch)
Test force.....................85.0 ± 4.3 N (19.1 ± 1.0 lb)
Free length after test ......... 28.59 mm (1.126 inch)
Outside diameter................... 12.5 mm (0.49 inch)
(10) Torque for the adjuster assembly ........75 ± 7 N·m
(55 ± 5 lb ft)
(11) As required, use the following shim and the
spacer:
(13) 7T-0570 Spring
21
Specifications Section
g01704135
4M-1751 Spacer
Quantity .............................................................. 2
Thickness of one spacer ......... 0.4 mm (0.02 inch)
Outside diameter........................ 15.09 ± 0.25 mm
(0.594 ± 0.010 inch)
5J-1036 Shim
Quantity .............................................................. 4
Thickness of one shim ........ 0.80 mm (0.031 inch)
Outside diameter........................ 15.09 ± 0.25 mm
(0.594 ± 0.010 inch)
Length under first test force .................... 79.5 mm
(3.13 inch)
First test force..............68.0 ± 3.4 N (15.3 ± 0.8 lb)
Length under second test force ................. 63 mm
(2.5 inch)
Second test force ....313.8 ± 10.8 N (70.5 ± 2.4 lb)
Free length after test ......... 84.06 mm (3.309 inch)
Outside diameter...............14.73 mm (0.580 inch)
Length under test force .............. 63 mm (2.5 inch)
22 KENR8426
Specifications Section

Test force.............45.84 ± 2.30 N (10.30 ± 0.52 lb)

Free length after test ......... 80.43 mm (3.167 inch)
Outside diameter............. 8.182 mm (0.3221 inch)

(14) Diameter for the orifice ........... 0.7 mm (0.03 inch)

(15) 9U-9316 Spring

Length under test force ..... 27.50 mm (1.083 inch)

Test force.................8.90 ± 0.44 N (2.00 ± 0.10 lb)
Free length after test ......... 30.69 mm (1.208 inch)
Outside diameter..................... 7.5 mm (0.30 inch)

(16) 9U-9282 Spring

Length under test force ......... 20.5 mm (0.81 inch)

Test force.......................27.8 ± 1.4 N (6.2 ± 0.3 lb)
Free length after test ......... 43.20 mm (1.701 inch)
Outside diameter................... 27.4 mm (1.08 inch)
(17) Lubricate the bore of the O-ring seal lightly with
the lubricant that is being sealed.

(18) Torque for the nut .......25 ± 4 N·m (221 ± 35 lb in)

Refer to Systems Operation/Testing and Adjusting,
“Initial Pressures - Test and Adjust” for the adjustment
of the pressures.
Illustration 18 g01711493
i03929911
(1) Torque for the plug assembly ................10 ± 2 N·m
Selector and Pressure Control (90 ± 18 lb in)
Valve (2) Torque for five adjuster assemblies.......75 ± 7 N·m
SMCS Code: 3083; 5479 (55 ± 5 lb ft)

Part No.: 281-3160 (3) Torque for four plug assemblies ........4.5 ± 1.0 N·m
(40.0 ± 9.0 lb in)

(5) 186-1526 Solenoid Valve Gp

Final installation torque for the solenoid valve

group ................................50 ± 5 N·m (37 ± 4 lb ft)
Final installation torque for the locknut (4)
........................20.0 ± 2.5 N·m (177.0 ± 22.0 lb in)
Operating voltage of the coil ....................24 VDC
Coil resistance at 25 ± 5 °C (77 ± 9 °F) ..... 31.1 ±
2.4 Ohms

(6) Torque for the plug assembly ................14 ± 4 N·m

(125 ± 35 lb in)
KENR8426
Illustration 19
(7) 9U-9595 Spring
Length under test force ..... 43.86 mm (1.727 inch)
Test force...............565.7 ± 28.3 N (127.2 ± 6.4 lb)
Free length after test ......... 55.58 mm (2.188 inch)
Outside diameter........................ 21 mm (0.8 inch)
(8) 4M-2381 Spring
Length under test force ......... 12.2 mm (0.48 inch)
Test force.................2.5 ± 0.2 N (0.517 ± 0.041 lb)
Free length after test ............. 22.6 mm (0.89 inch)
Outside diameter................. 7.62 mm (0.300 inch)
(9) 9N-4498 Spring
Length under test force ......... 32.0 mm (1.26 inch)
Test force.......................43.8 ± 2.2 N (9.8 ± 0.5 lb)
Free length after test ............. 52.7 mm (2.07 inch)
Outside diameter........................ 12 mm (0.5 inch)
(10) 9N-4500 Spring
Length under test force ......... 32.0 mm (1.26 inch)
Test force...................108.8 ± 5.4 N (24.5 ± 1.2 lb)
Free length after test ............. 52.7 mm (2.07 inch)
23
Specifications Section
g01711503
Outside diameter........................ 17 mm (0.7 inch)
(11) Torque for the plug assembly ..............75 ± 7 N·m
(55 ± 5 lb ft)
(12) 9W-7410 Spring
Length under first test force .................... 79.5 mm
(3.13 inch)
First test force..............78.3 ± 3.9 N (17.6 ± 0.9 lb)
Length under second test force ................. 63 mm
(2.5 inch)
Second test force ......237.3 ± 8.7 N (53.3 ± 2.0 lb)
Free length after test ......... 87.63 mm (3.450 inch)
Outside diameter...............14.73 mm (0.580 inch)
(13) Diameter for two orifices......... 1.0 mm (0.04 inch)
(14) 7T-0570 Spring
Quantity .............................................................. 3
Length under test force .............. 63 mm (2.5 inch)
Test force.............45.84 ± 2.30 N (10.30 ± 0.52 lb)
Free length after test ......... 80.43 mm (3.167 inch)
Outside diameter............. 8.182 mm (0.3221 inch)
24
Specifications Section
(15) 9U-9282 Spring
Quantity ..............................................................4
Length under test force ......... 20.5 mm (0.81 inch)
Test force.......................27.8 ± 1.4 N (6.2 ± 0.3 lb)
Free length after test ......... 43.20 mm (1.701 inch)
Outside diameter................... 27.4 mm (1.08 inch)
(16) As required, use the following shim and the
spacer:
4M-1751 Spacer
Quantity ..............................................................2
Thickness of one spacer ......... 0.4 mm (0.02 inch)
Outside diameter........................ 15.09 ± 0.25 mm
(0.594 ± 0.010 inch)
5J-1036 Shim
Quantity ..............................................................3
Thickness of one shim ........ 0.80 mm (0.031 inch)
Outside diameter........................ 15.09 ± 0.25 mm
(0.594 ± 0.010 inch)
(17) 9U-9316 Spring
Quantity ..............................................................4
Length under test force ..... 27.50 mm (1.083 inch)
Test force.................8.90 ± 0.44 N (2.00 ± 0.10 lb)
Free length after test ......... 30.69 mm (1.208 inch)
Outside diameter..................... 7.5 mm (0.30 inch)
(18) As required, use the shim:
5J-1036 Shim
Quantity ..............................................................4
Thickness of one shim ........ 0.80 mm (0.031 inch)
Outside diameter........................ 15.09 ± 0.25 mm
(0.594 ± 0.010 inch)
(19) Diameter for the orifice ........... 0.7 mm (0.03 inch)
(20) 9W-7412 Spring
Quantity ..............................................................3
Length under first test force .................... 79.5 mm
(3.13 inch)
First test force..............68.0 ± 3.4 N (15.3 ± 0.8 lb)
Length under second test force ................. 63 mm
(2.5 inch)
Second test force ....313.8 ± 10.8 N (70.5 ± 2.4 lb)
Free length after test ......... 84.06 mm (3.309 inch)
Outside diameter............... 14.73 mm (0.580 inch)
(21) As required, use the following shim and the
spacer:
4M-1751 Spacer
Quantity ..............................................................1
Thickness of one spacer ......... 0.4 mm (0.02 inch)
Outside diameter........................ 15.09 ± 0.25 mm
(0.594 ± 0.010 inch)
KENR8426
5J-1036 Shim
Quantity .............................................................. 4
Thickness of one shim ........ 0.80 mm (0.031 inch)
Outside diameter........................ 15.09 ± 0.25 mm
(0.594 ± 0.010 inch)
(22) 7G-5453 Spring
Length under test force .............. 63 mm (2.5 inch)
Test force.....................61.0 ± 3.0 N (13.7 ± 0.7 lb)
Free length after test ......... 80.43 mm (3.167 inch)
Outside diameter............. 8.128 mm (0.3200 inch)
(23) As required, use the following shim and the
spacer:
4M-1751 Spacer
Quantity .............................................................. 1
Thickness of one spacer ......... 0.4 mm (0.02 inch)
Outside diameter........................ 15.09 ± 0.25 mm
(0.594 ± 0.010 inch)
5J-1036 Shim
Quantity .............................................................. 4
Thickness of one shim ........ 0.80 mm (0.031 inch)
Outside diameter........................ 15.09 ± 0.25 mm
(0.594 ± 0.010 inch)
(24) Diameter for the orifice ........... 0.9 mm (0.04 inch)
(25) Lubricate the bore of the five O-ring seals lightly
with the lubricant that is being sealed.
(26) Torque for five nuts.....25 ± 4 N·m (221 ± 35 lb in)
Refer to Systems Operation/Testing and Adjusting,
“Initial Pressures - Test and Adjust” for the adjustment
of the pressures.
i03343240
Solenoid Valve (Transmission
Clutch)
SMCS Code: 3174; 5479
Part No.: 175-3893
KENR8426 25
Specifications Section

Illustration 20 g01718675

(1) Final installation torque for the solenoid valve

group.......................................50 ± 5 N·m (37 ± 4 lb ft)

(2) Final installation torque for the nut

.......................................10.0 ± 1.5 N·m (90 ± 13 lb in)

Operating voltage ...........................................24 VDC

Resistance at 25 °C (77 °F) ...............8.7 ± 0.4 Ohms

26 KENR8426
Specifications Section

i05563949

Solenoid Valve (Transmission Clutch)

SMCS Code: 3174; 5479

Part No.: 186-1526

Illustration 21 g03525237

Table 5
Specification for 186-1526 Solenoid Valve Gp

Item Qty Part Specification description

1 1 104-3947 Locknut Torque to 20.0 ± 2.5 N·m (177.0 ± 22.1 lb in).

Nominal voltage is 24 VDC.

2 1 301-3118 Coil
Resistance at 25 ± 5 °C (77 ± 9 °F) is 31 ± 3 ohms.

3 1 234-6666 Valve Cartridge As Final installation torque is 50 ± 5 N·m (37 ± 4 lb ft).

KENR8426 27
Specifications Section

i05767460

Toggle Switch (Ground Level Shutdown)

SMCS Code: 7332

Part No.: 139-2116

S/N: JJA1–Up
Part No.: 139-2116
S/N: JPA1–Up
Part No.: 139-2116
S/N: SZL1–Up
Part No.: 139-2116
S/N: SZM1–Up
Part No.: 139-2116
S/N: JBP1–Up
Part No.: 139-2116
S/N: SZP1–Up
Part No.: 353-4515
S/N: SZW1–Up

Illustration 22 g03512205

Table 6
Specification for 353-4515 Toggle Switch

Item Qty Part Specification Description

1 1 - Tighten the hex nut to 3.8 N·m (33.6 lb in).

i03339914

Speed Sensor (Transmission

Intermediate)
SMCS Code: 3175

Part No.: 290-5792

28 KENR8426
Specifications Section

Illustration 23 g01716633 Illustration 25 g01727875

(1) Final installation torque for the speed sensor (1) Final installation torque for the temperature sensor
group.......................................37 ± 4 N·m (27 ± 3 lb ft) group..................................20 ± 3 N·m (177 ± 27 lb in)

Operating temperature .......................... −40 to 120 °C Operating temperature .......................... −40 to 120 °C
(−40 to 248 °F) (−40 to 248 °F)

Operating voltage ....................................9 to 32 VDC

i03929869

Output type .........................................................PWM

Speed Sensor (Transmission
Output)
SMCS Code: 3175

Part No.: 193-2550

Illustration 24 g01404945

(1) Final installation torque for the speed sensor

group..................................25 ± 5 N·m (221 ± 44 lb in)

Operating temperature .......................... −40 to 120 °C

(−40 to 248 °F)

i03928131

Temperature Sensor
(Transmission Oil)
SMCS Code: 301T

Part No.: 3E-8700

KENR8426 29
Specifications Section

i03661600

Drive Shaft
SMCS Code: 3253

Part No.: 8W-5394

Illustration 26 g01964113

(1) Torque for 16 bolts.....160 ± 25 N·m (118 ± 18 lb ft)

30 KENR8426
Specifications Section

i02732953

Differential and Bevel Gear

SMCS Code: 3256; 3258

Part No.: 346-3597, 8W-5430

S/N: JJA1–Up
Part No.: 346-3597, 8W-5430
S/N: JPA1–Up
Part No.: 346-3597, 8W-5430
S/N: SZL1–Up
Part No.: 346-3597, 8W-5430
S/N: SZM1–Up
Part No.: 346-3597, 8W-5430
S/N: JBP1–Up
Part No.: 346-3597
S/N: SZP1–Up
Part No.: 346-3597
S/N: SZW1–Up
KENR8426 31
Specifications Section

Illustration 27 g01168083
32 KENR8426
Specifications Section

(1) Lubricate the sealing lip with a thin covering of the S/N: SZL1–Up
lubricant that is being sealed. Apply 7M-7456
Bearing Mount Compound to the surface of the bore. Part No.: 115-0632
Install the lip seal. S/N: SZM1–Up
(2) Lubricate the seal with a thin covering of the Part No.: 115-0632
lubricant that is being sealed. S/N: JBP1–Up

(3) Assembled backlash .... 0.25 + 0.10 or − 0.075 mm Part No.: 115-0632
(0.0098 + 0.0039 or − 0.0030 inch) S/N: SZP1–Up

(4) Coat the outer diameter of the sleeve with

7M-7456 Bearing Mount Compound. Press the
sleeve into carrier assembly.
(5) Lubricate the seal and the bore with a thin coat of
SAE 30W oil.

(6) Torque for 12 bolts.....135 ± 15 N·m (100 ± 11 lb ft)

(7) Clutch Pack

Total thickness ........................... 32.28 ± 1.58 mm

(1.271 ± 0.062 inch)
6Y-7954 Friction Disc
Quantity .......................................................seven
Thickness of one new disc........... 2.87 ± 0.08 mm
(0.113 ± 0.003 inch)
7D-8185 Disc
Quantity .........................................................eight
Thickness of one new disc....... 1.524 ± 0.127 mm
(0.060 ± 0.005 inch)
Note: Lubricate both sides of discs with SAE 30W oil.

(8) Torque for eight bolts.........................250 ± 25 N·m

(184 ± 18 lb ft)
Illustration 28 g01845754
(9) 2K-5106 Shim
(1) Lubricate the bore of the O-ring seal lightly with
Shim thickness.................... 2.54 mm (0.100 inch) the lubricant that is being sealed.
(10) Assemble the internal parts. Torque for 12 bolts (2) Before you press the sleeve into the carrier
........................................135 ± 15 N·m (100 ± 11 lb ft) assembly, coat the outer diameter of the sleeve with
the retaining compound.
(11) Torque for 24 bolts ...........................270 ± 25 N·m
(200 ± 18 lb ft) (3) Torque for eight bolts.........................250 ± 25 N·m
(184 ± 18 lb ft)
(A) Apply a thin coat of 6V-4876 Lubricant on the
thrust face of the pinion. (4) Before you install the lip type seal, coat the
retainer bore with 4C-4032 Bearing Mount
Compound retaining compound. Lubricate the sealing
i03514400
lip of the lip type seal lightly with lubricant that is being
sealed.
Bevel Gear and Pinion
SMCS Code: 3254; 3256 (5) Backlash of the pinion shaft after assembly
.................0.175 to 0.350 mm (0.0069 to 0.0138 inch)
Part No.: 115-0632
S/N: JJA1–Up (6) 2K-5106 Shim

Part No.: 115-0632 Outside diameter...............268.7 mm (10.58 inch)

S/N: JPA1–Up Thickness............................ 2.54 mm (0.100 inch)

Part No.: 115-0632 (7) Torque for 24 bolts.....270 ± 25 N·m (199 ± 18 lb ft)
KENR8426 33
Specifications Section

i03930049

Solenoid Valve (Differential

Lock)
SMCS Code: 3264; 3272; 5479

Part No.: 154-3064

S/N: JJA1–Up
Part No.: 154-3064
S/N: JPA1–Up
Part No.: 154-3064
S/N: SZL1–Up
Part No.: 154-3064
S/N: SZM1–Up
Part No.: 154-3064
S/N: JBP1–Up
Part No.: 154-3064
S/N: SZP1–Up
Part No.: 144-6294
S/N: SZW1–Up

Illustration 29 g01370729

The solenoid valve is normally open.

(1) Coil

Nominal voltage .......................................24 VDC

Duty ....................................................Continuous
Resistance at 25 ± 5 °C (77 ± 9 °F) ..... 32.6 ± 1.6
Ohms

(2) Torque for cartridge .........................24.5 ± 2.7 N·m

(217.0 ± 24.0 lb in)

(3) Torque for nut .........9.0 ± 0.5 N·m (80.0 ± 4.0 lb in)
34 KENR8426
Specifications Section

i02732998

Final Drive
SMCS Code: 4050

Part No.: 8W-4368

S/N: JJA1–Up
Part No.: 8W-4368
S/N: JPA1–Up
Part No.: 8W-4368
S/N: SZL1–Up
Part No.: 8W-4368
S/N: SZP1–Up
Part No.: 8W-4368
S/N: SZW1–Up
KENR8426 35
Specifications Section

Illustration 30 g01370784

(1) Torque for 38 nuts......430 ± 60 N·m (317 ± 44 lb ft)

Note: Check the torque by hand with a torque wrench
at the 12, 6, 3, and 9 o'clock positions.
(2) Coat the washers and the surface with 6V-4876
Lubricant.

(3) Torque for 36 bolts.....240 ± 40 N·m (175 ± 29 lb ft)

(4) Torque for 32 bolts.....270 ± 15 N·m (200 ± 11 lb ft)

(5) Adjust the shim pack thickness in order to provide

an end play of 0.025 mm (0.0010 inch) to 0.076 mm
(0.0030 inch).
6G-3212 Shim Pack
Total shim pack thickness ............ 1.10 ± 0.25 mm
(0.043 ± 0.010 inch)
Four shims .......................... 0.20 mm (0.008 inch)
Six shims............................. 0.05 mm (0.002 inch)
(6) Lubricate the sealing lip lightly with the lubricant
that is being sealed.
(7) Ensure that the seal is flush with the end of the
housing.
36 KENR8426
Specifications Section

i03350900

Final Drive
SMCS Code: 4050

Part No.: 202-7593

S/N: SZM1–Up
Part No.: 202-7593
S/N: JBP1–Up
KENR8426 37
Specifications Section

Illustration 31 g01370784
38 KENR8426
Specifications Section

(1) Torque for 38 full nuts ........................430 ± 60 N·m

(317 ± 44 lb ft)

Note: Check the torque by hand with a torque wrench

at the 12, 6, 3, and 9 o'clock positions.
(2) Coat the washers and the surface with 6V-4876
Lubricant.

Note: Apply 154-9731 Thread Lock Compound to

the threads of the bolt (3).

(3) Torque for 48 bolts.....270 ± 40 N·m (200 ± 30 lb ft)

(4) Torque for 32 bolts.....270 ± 15 N·m (200 ± 11 lb ft)

Note: Adjust the shim pack thickness (5) in order to
provide an end play of 0.025 mm (0.0010 inch) to
0.076 mm (0.0030 inch).

(5) 6G-3212 Shim Pack

Quantity ..............................................................2
Illustration 32 g00885153
Total thickness of the shim pack
....................1.10 ± 0.25 mm (0.043 ± 0.010 inch)
(1) Torque for 48 bolts........27 ± 7 N·m (239 ± 62 lb in)
(6) Lubricate the sealing lip of the lip type seal lightly
with the lubricant that is being sealed. i02864485

(7) Ensure that the lip type seal is flush with the end
of the housing. Drive Chain
SMCS Code: 4063
i03928112
Part No.: 6G-1755
Tandem and Cover S/N: JJA1–Up

SMCS Code: 4062; 4064 Part No.: 6G-1755

S/N: JPA1–Up
Part No.: 190-1688
S/N: JJA1–Up Part No.: 6G-1755
S/N: SZL1–Up
Part No.: 190-1688
S/N: JPA1–Up Part No.: 8W-5513
S/N: SZM1–Up
Part No.: 190-1688
S/N: SZL1–Up Part No.: 8W-5513
S/N: JBP1–Up
Part No.: 190-1689
S/N: SZM1–Up Part No.: 6G-1755
S/N: SZP1–Up
Part No.: 190-1689
S/N: JBP1–Up Part No.: 6G-1755
S/N: SZW1–Up
Part No.: 190-1688
S/N: SZP1–Up
Part No.: 190-1688
S/N: SZW1–Up
KENR8426 39
Specifications Section

Illustration 33 g01286199

Reference: For the correct procedure for the

installation of the connecting links, refer to
Disassembly and Assembly, “Drive Chain - Install” for
your machine.

Reference: For additional information on testing the

wear of the chain, refer to Testing and Adjusting,
“Drive Chain - Check” for your machine.
40 KENR8426
Specifications Section

i03350940

Case and Frame

SMCS Code: 7050; 7051

Part No.: 311-8138

Illustration 34 g01370859

(1) Torque for 12 taperlock studs ............110 ± 15 N·m

(80 ± 11 lb ft)

(2) Torque for 38 taperlock studs ............170 ± 50 N·m

(125 ± 37 lb ft)

i02456391

Rollover Protective Structure

(ROPS)
(If Equipped)
SMCS Code: 7325

Part No.: 2A-6985

KENR8426 41
Specifications Section

Illustration 35 g01225874

(1) Torque for four bolts...........................430 ± 60 N·m

(317 ± 44 lb ft)

(2) Thickness of one 166-1999 Shim

........................... 2.28 ± 0.20 mm (0.090 ± 0.008 inch)

(3) Thickness of one 166-1997 Shim

........................... 1.20 ± 0.12 mm (0.047 ± 0.005 inch)

(4) Torque for two nuts ....240 ± 40 N·m (177 ± 30 lb ft)

Note: The mounting pads should be aligned within Illustration 36 g01713093

3.0 mm (0.12 inch) around the holes for the cab Typical example
mounting.
(1) Torque for four bolts.....120 ± 20 N·m (90 ± 15 lb ft)
i03335785

Fuel Tank i03336521

SMCS Code: 1273 Window Wipers

SMCS Code: 7305
Part No.: 311-2749
S/N: JJA1–Up
Part No.: 286-4823
Part No.: 311-2749
S/N: JPA1–Up
Part No.: 311-2749
S/N: SZL1–Up
Part No.: 276-3918
S/N: SZM1–Up
Part No.: 276-3918
S/N: JBP1–Up
Part No.: 311-2749
S/N: SZP1–Up
Part No.: 311-2749
S/N: SZW1–Up
42 KENR8426
Specifications Section

(6) 275-7741 Wiper Switch Gp

Operating temperature...................... −40 to 85 °C

(−40 to 185 °F)
Final installation torque for the nut
....................................2.4 ± 0.3 N·m (21 ± 3 lb in)

i01721814

Window Washer
SMCS Code: 7306

Part No.: 8X-9675

Illustration 38 g00885164

(1) Torque for three screws......6 ± 1 N·m (53 ± 9 lb in)

(2) Torque for two nozzles ......................6.5 ± 0.5 N·m

Illustration 37 g01713436 (58.00 ± 4.00 lb in)
(1) Torque for two bolts ............6 ± 1 N·m (55 ± 9 lb in) Tie hoses (3) to the wiring harness close to the clips.

(2) As required, use 4B-4283 Washer:

Quantity ..............................................................2
Thickness of one washer ........ 3.5 mm (0.14 inch)

(3) Torque for the nut ...........19 ± 1 N·m (170 ± 9 lb in)

(4) Use the following procedure in order to install the
wiper arm assembly:

1. Tighten the nut of the wiper arm assembly to

24 ± 1 N·m (210 ± 9 lb in).

2. After a minimum of 0.5 hours to a maximum of 4

hours, tighten the nut of the wiper arm assembly
again to 24 ± 1 N·m (210 ± 9 lb in).
Note: The minimum torque check for the nut of the
wiper arm assembly (4) is 12 N·m (105 lb in).
Note: The tension of the wiper arm assembly (4) in
the loaded position 6.0 ± 0.7 N (1.3 ± 0.2 lb)

(5) Torque for the setscrew .....................0.8 ± 0.2 N·m

(7 ± 2 lb in)
KENR8426 43
Specifications Section

i03930151

Air Conditioner
SMCS Code: 7320

Part No.: 308-5633

44 KENR8426
Specifications Section

Illustration 39 g01959696
KENR8426 45
Specifications Section

Note: As required, use red Loctite 596 or Loctite

RTV Silicone Clear in order to create a seal that is
water tight.
Note: Insert the capillary tube into the evaporator coil
assembly (1) to a depth of 165 ± 10 mm
(6.5 ± 0.4 inch).

(2) Torque for five nuts .......25 ± 4 N·m (221 ± 35 lb in)

(3) Torque for the locknut........................4.5 ± 0.5 N·m

(40.0 ± 4.0 lb in)
(4) Tighten the locknut until the locknut is snug. The
resistor must be able to rotate after you tighten the
locknut.

(5) Torque for two locknuts ......6 ± 1 N·m (53 ± 9 lb in)

(6) Torque for six screws..........6 ± 1 N·m (53 ± 9 lb in)

(7) Torque for eight flat head screws ......0.9 ± 0.1 N·m
(8.0 ± 1.0 lb in)

(8) Torque for the nut ...............6 ± 1 N·m (53 ± 9 lb in)

(9) Torque for two screws .......................1.4 ± 0.2 N·m

(12.0 ± 2.0 lb in)

(10) Torque for four screws.................2.26 ± 0.20 N·m

(20.00 ± 2.00 lb in)

(11) Torque for the jam nut......................5.2 ± 0.2 N·m

(46.0 ± 2.0 lb in)

(12) Torque for two control knobs .......1.70 ± 0.25 N·m

(15.00 ± 2.00 lb in)

(13) Torque for the shaft assembly .....2.75 ± 0.25 N·m

(24 ± 2 lb in)

(14) Torque for four screws.....................1.2 ± 0.2 N·m

(11.0 ± 2.0 lb in)

(15) Torque for two bolts ..........6 ± 1 N·m (53 ± 9 lb in)

(16) Torque for four hose clamps............4.5 ± 0.5 N·m

(40 ± 4 lb in)
46 KENR8426
Specifications Section

i03662222

Battery
SMCS Code: 1401; 1402

Part No.: 298-5592

S/N: JJA1–Up
Part No.: 298-5592
S/N: JPA1–Up
Part No.: 298-5592
S/N: JBP1–Up

Illustration 40 g01964818

(1) Torque for four battery terminal nuts

.........................................7.2 ± 1.6 N·m (64 ± 14 lb in)
(2) Apply 4C-4030 Thread Lock Compound to the
threads of the rods at both ends.

(3) Torque for two locknuts .........................12 ± 2 N·m

(106 ± 18 lb in)
KENR8426 47
Specifications Section

i03339980

Battery
SMCS Code: 1401; 1402

Part No.: 284-5358, 284-5359, 298-5593

S/N: JJA1–Up
Part No.: 284-5358, 284-5359
S/N: JPA1–Up
Part No.: 284-5358, 284-5359
S/N: SZL1–Up
Part No.: 284-5358, 284-5359
S/N: SZM1–Up
Part No.: 284-5358, 284-5359
S/N: JBP1–Up
Part No.: 284-5358
S/N: SZP1–Up
Part No.: 284-5358
S/N: SZW1–Up

Illustration 41 g01711516
Typical example

(1) Torque for four battery terminal nuts

.........................................7.2 ± 1.6 N·m (65 ± 14 lb in)
48 KENR8426
Specifications Section

i05382908

Muffler
SMCS Code: 1062

Part No.: 310-6472

Illustration 42 g03405199
Rear view

Table 7
Specification for 310-6472 Muffler Gp

Item Qty Part Specification Description

Before assembly, lubricate the threads and bearing surfaces with Loctite C5A
1 1 352-0148 Exhaust Ejector
Copper Anti-Seize.

The gap in the clamp must not line up with the slots in the tube.
2 1 388-7012 Bent Bolt Clamp
Torque to 65 ± 10 N·m (48 ± 7 lb ft).

The gap in the clamp must not line up with the slots in the tube.
3 1 388-7010 Bent Bolt Clamp
Torque to 65 ± 10 N·m (48 ± 7 lb ft).

i02739807

Wheel and Mounting

SMCS Code: 4201-MT; 4208

Part No.: 337-0732

KENR8426 49
Specifications Section

S/N: JJA1–Up
Part No.: 337-0732
S/N: JPA1–Up
Part No.: 337-0732
S/N: SZL1–Up
Part No.: 337-0732
S/N: SZM1–Up
Part No.: 337-0732
S/N: JBP1–Up
Part No.: 337-0732
S/N: SZP1–Up
Part No.: 142-6203
S/N: SZW1–Up

Illustration 43 g01373512
Typical Example

(1) Torque for 60 bolts.....700 ± 90 N·m (520 ± 65 lb ft)

50 KENR8426
Specifications Section

i03898600

Clutch Control (Modulation)

SMCS Code: 3162; 3191

Part No.: 282-2473

Illustration 44 g02142054

(B) Dimension from the cab floorplate to the bottom

edge of the pedal ................95 ± 6 mm (3.7 ± 0.2 inch)

(C) Length of the pedal travel for activating the limit

switch..................................15 ± 3 mm (0.6 ± 0.1 inch)

(E) Dimension from the end of the bolt to the face of

the washer ..........................16 ± 6 mm (0.6 ± 0.2 inch)

(1) Assembled length of the rod.................447 ± 3 mm

(17.6 ± 0.1 inch)

(2) Torque for the bolt.........25 ± 6 N·m (221 ± 53 lb in)

(3) Torque for the bolt.........30 ± 7 N·m (266 ± 62 lb in)

(4) Dimension from the end of the shaft to the face of

the housing ................ 1.5 ± 1.0 mm (0.06 ± 0.04 inch)
KENR8426 51
Index Section

Index
A Rollover Protective Structure (ROPS) (If
Equipped) ...................................................... 40
Air Conditioner................................................. 43

B S
Selector and Pressure Control Valve..........19, 22
Battery ....................................................... 46–47
Solenoid Valve (Differential Lock).................... 33
Bevel Gear and Pinion..................................... 32
Solenoid Valve (Transmission Clutch)........24, 26
Specifications Section ....................................... 4
C Speed Sensor (Transmission Intermediate).... 27
Speed Sensor (Transmission Output) ............. 28
Case and Frame.............................................. 40
Clutch Control (Modulation)............................. 50
T
D Table of Contents............................................... 3
Tandem and Cover .......................................... 38
Differential and Bevel Gear.............................. 30
Temperature Sensor (Transmission Oil).......... 28
Drive Chain...................................................... 38
Toggle Switch (Ground Level Shutdown) ........ 27
Drive Shaft....................................................... 29
Torsional Coupling ............................................. 4
Transmission ................................................... 16
F Transmission Case...........................................11
Transmission Control Valve ............................. 19
Final Drive...................................................34, 36
Fuel Tank ......................................................... 41
W
G Wheel and Mounting........................................ 48
Window Washer............................................... 42
Gear Pump (Transmission Charging and Window Wipers................................................ 41
Scavenge)........................................................ 7
Governor Control ............................................... 9

I
Important Safety Information ............................. 2

M
Magnetic Screen (Transmission)................... 5–6
Muffler.............................................................. 48

O
Oil Filter (Transmission)..................................... 8
Pressure Switch (Filter Bypass)..................... 9

R
Relief Valve (Cooler Bypass)............................. 8
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may not be used without permission.