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M0116293-01

September 2023
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

23 20
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES


17 AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

6 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

7 415 and 416 Backhoe Loader MEASUREMENT ROTATING SHAFTS

Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
10 H8P1-UP
L8P1-UP
L9P1-UP
H8A1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
H9P1-UP
MANUAL CONTROL SYMBOLS

33 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

9
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

14 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

40 18 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

13 UNIDIRECTIONAL UNIDIRECTIONAL

15 32 8 FLOW IN ONE PARALLEL CROSS FLOW IN


Mech / Pilot system BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

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be used without permission.
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CAB - RIGHT CYLINDER VIEW COUPLER VIEW

PD LS Component Locations
ELECTRICAL SYMBOLS TABLE
39 Description
Schematic Machine HYDRAULIC SYMBOLS (ELECTRICAL)
Location Location
Accumulator - Brake Charge E-8 41
SOS 3 Accumulator - SAHR / Brake D-7 1
4 3 G
30 1
Accumulator Gp - Ride Control
Breather - Hydraulic
B-7
A-4
2
3 M
Cap - Filter (Hydraulic Oil) (Tank) A-5 4
Control Gp - Service Brake D-4 5
29 Cylinder Gp - Boom F-5 6
TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR ELECTRIC MOTOR
Cylinder Gp - Bucket F-4 7
5 Cylinder Gp - Coupler
Cylinder Gp - Coupler (HOE)
A-7
D-2
8
9
Cylinder Gp - Extendable Stick F-3 10

25 Cylinder Gp - Lift - LH B-7 11

VIEW OF AREA “A” 21 Cylinder Gp - Lift - RH


Cylinder Gp - Stabilizer - LH
B-7
F-6
12
13
VIEW OF AREA “B” PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(Dimensions: 39 inches x 28 inches)


(ROTATED FOR CLARITY) Cylinder Gp - Stabilizer - RH F-7 14 (ADJUSTABLE) SWITCH
(ROTATED FOR CLARITY) Cylinder Gp - Steering B-8 15

12 11 Cylinder Gp - Stick
Cylinder Gp - Swing - LH
F-4
F-5
17
18
WIRE NUMBER IDENTIFICATION CODES

M0116293-01
Cylinder Gp - Swing - RH F-5 19
Cylinder Gp - Tilt B-7 20 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Diffuser As - Tank A-4 21 CURRENT STANDARD CURRENT STANDARD

26 27 Filter Gp - Oil (Hydraulic)


Cooler Gp - Hydraulic
C-1
C-3
22
23
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
Manifold Gp - Ride Control C-7 24 WIRE WIRE
Pump Gp - Metering B-8 25 COLOR
Pump Gp - Piston C-4 26 CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Strainer As - Tank A-4 27
Switch As - Pressure (Ride Control) C-7 28
SOS 2
B Tank Gp - Hydraulic
Valve Gp - Load Control (Stick) (Hose Burst Check Valve)
A-3
F-4
29
30
CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE*
*Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm 325-PK
2 Valve Gp - Bank 3 (Loader)
Valve Gp - Control - Remote (Coupler)
A-5
A-6
31
32
PREVIOUS STANDARD

22 Valve Gp - Coupler (HOE)


Valve Gp - Flow Control
D-2
D-3
33
35 WIRE WIRE COLOR

30 Page,
31 Valve Gp - Load Control (Boom) (Hose Burst Check Valve)
Valve Gp - Main Control (HOE)
F-6
F-7
36
37 325-PK-14 B A
A Valve Gp - Manual (Bypass) (1 Way / 2 Way)
Valve Gp - Pilot
D-1
D-6
38
40
CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)
Valve Gp - Solenoid & Pressure Reducing D-7 39
28 IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm

24
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
36 SOS 1 Scheduled Oil Sampling Port (Control Valve) F-7

19 35
SOS 2 Scheduled Oil Sampling Port (Filter Group) C-2
38 41 SOS 1 SOS 3
PD
Scheduled Oil Sampling Port (Service Brake)
Main Pump Pressure Port
D-7
B-5
37 LS Load Sense Pressure Port C-4

CONTROL VALVE VIEW CHASSIS VIEW


8 7 6 5 4 3 2 1

(17) CYLINDER GP - STICK


(19) CYLINDER GP - SWING (RH) (18) CYLINDER GP - SWING (LH) (7) CYLINDER GP - BUCKET 604-9019
604-9010 604-9011 604-9025 (10) CYLINDER GP - EXTENDABLE STICK
(14) CYLINDER GP - STABILIZER (RH) (13) CYLINDER GP - STABILIZER (LH) (36) VALVE GP - LOAD CONTROL (BOOM) 604-9028
604-9008 604-9007 421-5433

BOOM LCV
(30) VALVE GP - LOAD CONTROL (STICK)
421-5432

F F
(37) VALVE GP - CONTROL (HOE)
561-8041 (6) CYLINDER GP - BOOM
604-9012
SOS 1
STICK LCV

BA L3 R2
SA T1
1B 1A 2B 2A 3B 3A BA 4B 4A L3 5B 5A R2 6B 6A SA 7B 7A 8B 8A T1
PILOT OUT

(41) ACCUMULATOR - BRAKE CHARGE T


353-1374
LS

TANK

P
E E

P1

STAB STAB BB BOOM L1 SWING R4 BUCKET SB STICK E/STICK AUX


(40) VALVE GP - PILOT R4 BACKHOE COUPLER
BB L1 SB
359-7227
OPERATOR LEFT HOE JOYSTICK OPERATOR RIGHT HOEJOYSTICK
(BOOM/SWING) BRAKE VALVE
(STICK/BUCKET)
TO AXLE SAHR PB (9) CYLINDER GP - COUPLER (HOE)
485-5289
(5) CONTROL GP - SERVICE BRAKE
T P PB 549-4209
SOS 3 L4 L2 R1 R3
D L4 L2 R1 R3
PATTERN CHANGER (35) VALVE GP - FLOW CONTROL
D
372-9898
BB SA BA SB
(39) VALVE GP - SOLENOID & BB SA BA SB
PRESSURE REDUCING
553-5968

L3 L1 R4 R2
L3 L1 R4 R2
(33) VALVE GP - COUPLER (HOE)
(1) ACCUMULATOR - SAHR/ BRAKE 449-1589
226-0420 R1 L4 R3 L2
SB (38) VALVE GP - MANUAL
R1 L4 R3 L2 SV2
(BYPASS) (1 WAY / 2 WAY)
365-2875

SV1

TO REAR AXLE
T1 P1

(28) SWITCH AS - PRESSURE T1 P1


(RIDE CONTROL)
304-5696 - ON/OFF
344-7391 - ON/OFF/AUTO

C C
(22) FILTER GP - OIL
(HYDRAULIC)
361-6768

RIDE CONTROL T
(Dimensions: 39 inches x 28 inches)

LS
T

HMU R LS SOS 2
P

STEER LS
STEER SUPP.

P T
INLET

LS
M0116293-01

(26) PUMP GP - PISTON


541-1191 (23) COOLER GP - HYDRAULIC
X X1 548-1832
(24) MANIFOLD GP -
RIDE CONTROL
518-5019

H PD
LIFT

ACC
(2) ACCUMULATOR GP -
1A

RIDE CONTROL
382-8033
MB B
1B

(25) PUMP GP - METERING


449-1647
30 Page,

(12) CYLINDER GP -
LIFT (RH)
604-9001

B B
TILT

(11) CYLINDER GP -
2A

LIFT (LH)
604-9000
2B

LINE PATTERNS
(20) CYLINDER GP -
TILT Pressure Line
604-9004
(15) CYLINDER GP - STEERING MS L1 L2 Pilot / Load Sensing Pressure
578-0055
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
DIVERTER VALVE PILOT CONTROL CIRCUIT
Drain / Return Lines
COUPLER MAIN PUMP OUTPUT
TILT CONTROL CIRCUIT
Air Line
SWING CONTROL CIRCUIT
AUX

C1
LOAD SENSE CONTROL CIRCUIT
Component Group
SERVICE BRAKE CONTROL CIRCUIT
CALLOUTS
3A

P1 SUPPLY LINE
AUXILIARY CONTROL CIRCUIT
C4 YY Taps (Pressure, Sampling, Sensor - by letter)
STICK CONTROL CIRCUIT
P2
3B

(3) BREATHER - HYDRAULIC LIFT CONTROL CIRCUIT


(4) CAP - FILTER DL DL D Connectors (By letter)
9R-9925 COUPLER CONTROL CIRCUIT
(TANK)
DRAIN / RETURN LINE
(HYDRAULIC OIL) Callout Number Component
STABILIZER CONTROL CIRCUIT (Machine Location from (52) VALVE GP - CONTROL Name
578-2395
C2 C3 LOADER
E-STICK CONTROL CIRCUIT Component LocationsTable)
138-1234 Part Number
BUCKET CONTROL CIRCUIT
BACKHOE COUPLER CONTROL CIRCUIT
(8) CYLINDER GP - COUPLER (LOADER) (32) VALVE GP - CONTROL BOOM CONTROL CIRCUIT
(29) TANK GP - HYDRAULIC
A 508-3948 COUPLER (LOADER) (31) VALVE GP - BANK 3 524-5295
STEERING CONTROL CIRCUIT A
359-7228 (LOADER)
561-8147
(27) STRAINER AS - TANK
NOTE: 415/416 MECH/PILOT
(21) DIFFUSER AS - TANK
479-0602 380-5076

THIS SCHEMATIC IS FOR THE 415 AND 416 BACKHOE LOADER HYDRAULIC SYSTEM
MECH / PILOT SYSTEM
Do not operate or work on this product unless you have MEDIA NUMBER: M0116293-01
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 584-3396, CHANGE: 02, VERSION: S
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or in neutral and with parking brake set.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1

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