UENR1596-03

April 2016
FLUID POWER SYMBOLS
31
35 BASIC COMPONENT SYMBOLS

MAIN AUX

34 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE

33 COMPENSATED)

29 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
ATTACHMENT

37 VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

27 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

303.5E Excavator MEASUREMENT ROTATING SHAFTS

Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

30 RKY1-UP
COMBINATION CONTROLS

17 JX21-UP
38 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

32 OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

BOOM CYLINDER AND BLCV ATCH

STICK
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

MAIN RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

CONTROL
VALVE
43 28 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

ANGLE BLADE FUNCTION ATCH HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

36 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER

DIRECTION

© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

AUXILIARY CONTROL ATCH

Component Location
Part Machine Schematic
Description
SOS 2 Accumulator GP
Number Location Location
335-0517 B-7 1

12 Connector AS - Orifice 329-4756 D-7 2

QUICK COUPLER ATCH 19 20

Core AS - Hydraulic Oil Cooler
Cylinder GP - Blade
Cylinder GP - Boom
380-3496
266-6979
284-0420
B-7
E-5
E-5
3
4
5
Cylinder GP - Boom Swing 376-0171 D-8 6
3 Cylinder GP - Bucket
Cylinder GP - Stick
376-0170
284-0863
D-6
D-7
7
8
Drive GP - Final (Travel Motor LH) 288-3462 E-4 9

44 Drive GP - Final (Travel Motor RH)

Drive GP - Swing
288-3462
266-6396
E-5
E-8
10
11
Filter Element - Oil (Hydraulic Tank) 304-7196 B-8 12

(Dimensions: 39 inches x 28 inches)

Manifold 293-9743 B-6 13

25 Manifold and Solenoid GP - Control (Boom Swing)

Manifold GP - Control (Hydraulic Lockout, Speed Select)
267-0424
274-4199
B-4
B-6
14
15
Pump GP - Main 374-2025 B-8 16
Screw - Purge 9F-2167 D-5 17

UENR1596-03
Swivel GP 191-7516 D-4 18
Tank and Filter GP - Hydraulic 367-1050 B-8 19
Valve AS - Check (Hydraulic Tank) 093-5537 B-7 20
Valve GP - Main Control 315-5815 C-6 21
41 40 Valve GP - Pilot (Blade) 320-6540 B-3 22
Valve GP - Pilot (Joystick, LH) 267-0420 A-3 23
Valve GP - Pilot (Joystick, RH) 267-0420 B-3 24
Valve GP - Pilot (Travel) 356-3822 B-5 25

45 Valve GP - Reducing
Angle Blade Function ATCH
283-2847 C-7 26

Cylinder GP - Blade (Raise, Lower) (Angle Blade Function) 266-6979 E-2 27

Cylinder GP - Blade (Angle) 286-6384 E-2 28
Swivel GP 266-6836 D-2 29
Valve GP - Main Control (Angle Blade) 315-5816 D-2 30
Valve GP - Pilot (Blade Control) 320-6540 D-1 31

39 TRAVEL PILOT VALVE Valve GP - Solenoid (Blade)

Coupler AS - Quick Disconnect (Female)

Auxiliary Control ATCH
282-9318

153-2994
D-3

F-6
32

33
Coupler AS - Quick Disconnect (Male) 153-2995 F-7 34
Manifold and Solenoid GP - Control (Auxiliary) 267-0424 E-7 35
Valve AS - Ball (One-Way, Two-Way Flow) 362-1008 E-6 36

22 Cylinder GP - Boom (BLCV ATCH)

Boom Lowering Control Valve ATCH
284-0420 F-6 37

23 Valve GP - Load Control (Boom Lowering) 288-8570 F-6 38

30 Page,
Boom Swing Function ATCH
Cylinder GP - Boom Swing (Boom Swing Function ATCH) 376-0171 F-8 39

24 21 Fitting AS - Quick Disconnect (Female)

Fitting AS - Quick Disconnect (Male)
153-2997
153-2996
F-8
F-8
40
41

TWO-WAY PATTERN CHANGE ATCH Valve GP - Diverter (Boom Swing)

Quick Coupler ATCH
Valve GP - Solenoid and Manifold (Quick Coupler)
372-9897

358-2091
F-8

F-3
42

43
Travel Alarm Function ATCH
BB AA
26 15 1 Valve GP - Pilot (Travel Alarm)
Two-Way Pattern Change ATCH
356-3823 A-5 44

Valve GP - Solenoid (Flow Control, Two-Way) 372-9898 B-2 45

42 8 RIGHT SIDE OF MACHINE Tap Location

Pressure and Sampling
Tap Schematic
13 Number
Description
Location

18 5 AA
BB
Pilot Pump Pressure Test Port
Main Pump Pressure Test Port
B-7
D-4
10 SOS SOS, Oil Sampling Port C-5

BOOM SWING FUNCTION ATCH

7 11

4
ANGLE BLADE
CYLINDER
16

6 9
14

SWIVEL AND CYLINDERS FRONT LEFT OF MACHINE FINAL DRIVES AND MAIN PUMP
 8 7 6 5 4 3 2 1

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT PUMP OUTPUT
(40) FITTING AS (39) CYLINDER GP (41) FITTING AS MAIN PUMP OUTPUT
QUICK DISCONNECT BOOM SWING QUICK DISCONNECT BLADE CYLINDER AND CONTROL CIRCUIT
(FEMALE) (BOOM SWING FUNCTION ATCH) (MALE) BLADE ANGLE CYLINDER AND CONTROL CIRCUIT
153-2997 376-0171 153-2996 BOOM SWING CYLINDER AND CONTROL CIRCUIT
SUPPLY LINE
STICK CYLINDER AND CONTROL CIRCUIT
LH TRAVEL MOTOR CONTROL CIRCUIT
AUXILIARY CONTROL CIRCUIT
SWING DRIVE CONTROL CIRCUIT
F (42) VALVE GP (37) CYLINDER GP DRAIN / RETURN LINE F
(34) COUPLER AS BOOM (BLCV ATCH)
SWING BRAKE CONTROL CIRCUIT
DIVERTER LOAD SENSE CIRCUIT
QUICK DISCONNECT (33) COUPLER AS 284-0420
(BOOM SWING) BUCKET CYLINDER AND CONTROL CIRCUIT
C2 (MALE) QUICK DISCONNECT (FEMALE)
372-9897 C4 RH TRAVEL MOTOR CONTROL CIRCUIT
C1 C3 153-2995 153-2994 BOOM CYLINDER AND CONTROL CIRCUIT
(38) VALVE GP (43) VALVE GP
LOAD CONTROL SOLENOID AND MANIFOLD
(35) MANIFOLD AND SOLENOID GP (BOOM LOWERING) (QUICK COUPLER)
CONTROL 288-8570 358-2091
1 (AUXILIARY)
P1 P2 C2 C3
B9 A9 267-0424 C2
(36) VALVE AS
LOC D-8 LOC D-8
BALL (ONE-WAY, (10) DRIVE GP (9) DRIVE GP
Pb5
LOC D-6 TWO-WAY FLOW) FINAL (TRAVEL MOTOR RH) FINAL (TRAVEL MOTOR LH)
BOOM SWING FUNCTION ATCH Pa5 362-1008 288-3462 288-3462
LOC C-6

A2 A1
T R/G R/G
RED

C1
(11) DRIVE GP P T3 LOC C-8 10
SWING PS PS
BL T
266-6396
4 5 T6 V2 Pi1
P 9
LOC B-5

T Pi1 A4 B4
E LOC B-5 LOC D-6 LOC D-5 LOC D-5 E
P
BOOM LOWERING LOC D-4

CONTROL VALVE (BLCV) ATCH QUICK COUPLER ATCH

PP PB DR A T B

(5) CYLINDER GP (4) CYLINDER GP

AUXILIARY CONTROL ATCH BOOM BLADE
(28) CYLINDER GP (27) CYLINDER GP
BLADE (ANGLE) BLADE (RAISE, LOWER) (ANGLE BLADE FUNCTION)
284-0420 266-6979 LOC C-6 P1 286-6384 266-6979
(17) SCREW
(2) CONNECTOR AS PURGE P1 P2 T2 P1 P2 T1
ORIFICE 9F-2167 A C LOC B-7 B
(6) CYLINDER GP 329-4756 (8) CYLINDER GP (7) CYLINDER GP B D
BOOM SWING LOC A-3 STICK BUCKET (31) VALVE GP
376-0171 L3 284-0863 376-0170
F E (29) SWIVEL GP I F
PILOT (BLADE CONTROL)
T2 (30) VALVE GP
LOC B-3 R3 A C 266-6836 H E 320-6540
B D G G MAIN CONTROL
(18) SWIVEL GP
F E 191-7516 (ANGLE BLADE)
P P E
315-5816
BB (32) VALVE GP H I
F
(R) Pb9 B9 A9 (L) Pb8 B8 A8 (OUT) Pb7 B7 A7 (CLOSE) Pb6 B6 A6 Pb5 B5 A5 (DOWN) Pb4 Pi1 Dr1 A4 B4 (DOWN) Pb3 B3 A3 (FWD) Pb2 B2 A2 (FWD) Pb1 B1 A1 SOLENOID (BLADE) Pb10 B10 A10 Pb3 B3 A3
P 282-9318

ANGLE
BOOM SWING STICK BUCKET PTO BOOM BLADE TRAVEL PPS T1 BLADE BLADE
SWING DRIVE LEFT T2
TRAVEL P1
RIGHT P2
D P
D
B
T LOC B-7

A2 A1
2 BLADE 1

T3

Pp2
P
Pp1
2
(Dimensions: 39 inches x 28 inches)

Pa10 Pa3
T3
UENR1596-03

(L) Pa9 (R) Pa8 (IN) Pa7 (OPEN) Pa6 Pa5 (UP) Pa4 T2 (UP) Pa3 (REV) Pa2 (REV) Pa1 PLS
ANGLE BLADE FUNCTION ATCH

C (21) VALVE GP C
MAIN CONTROL
(26) VALVE GP
REDUCING
315-5815 SOS
L1
283-2847 LOC A-3

(24) VALVE GP
PILOT (JOYSTICK, RH)
PLS PP PPS P4 267-0420
P1 P3 P5

(3) CORE AS LINE PATTERNS

HYDRAULIC
Pressure Line
OIL COOLER P2 T P
3 6
380-3496 (13) MANIFOLD LOC D-6 Pb4 Pilot / Load Sensing Pressure
P B A
(16) PUMP GP T4 293-9743 Drain / Return Lines
(45) VALVE GP
MAIN Pb7
30 Page,

LOC D-7
SOLENOID
374-2025 Component Group
(FLOW CONTROL, TWO-WAY)
T Pa4 372-9898
T3 LOC C-6
CALLOUTS
T1 T2 T5 (14) MANIFOLD AND SOLENOID GP
CONTROL (BOOM SWING) YY Taps (Pressure, Sampling, Sensor - by letter)
R3 BOOM R1 R2 BUCKET R4 LOC C-7 Pa7
267-0424
M PAC P Pb4 Pa4 Pb6 Pa6
P T Callout Number Component
P1 P2 P3 P4 (52) VALVE GP - CONTROL
B Pa9 LOC C-8 Pb9 LOC D-8 LOC D-6 LOC C-6 LOC D-6 LOC C-6 (Machine Location from
Component Locations Table)
138-1234 Part Number
Name
B
D C A2 A1
AA T
Identifier Connector Location
7 11 12 1 Auxiliary/Swing Changeover Solenoid F-8
(1) ACCUMULATOR GP 8
(19) TANK AND FILTER GP
HYDRAULIC T6 (20) VALVE AS 335-0517 2 Auto Decelerate Pressure Switch C-8
P
367-1050 CHECK (HYDRAULIC TANK) (22) VALVE GP 3 Hydraulic Lock Solenoid B-7
T1 093-5537 P PILOT (BLADE)
1 TRAVEL (RH) 2 3 TRAVEL (LH) 4 4 Auxiliary Solenoid Drain E-7
320-6540
Pa2 Pb2 Pa1 Pb1 (25) VALVE GP T 5 Auxiliary Solenoid Pressure E-7
LOC C-5 LOC D-5 LOC C-4 LOC D-4
T3 PILOT (TRAVEL) 6 Speed Select Solenoid B-6
356-3822 2 BLADE 1
T4 (23) VALVE GP 7 Travel Pressure Switch A-5
(12) FILTER ELEMENT Pb3 Pa3
T5 PILOT (JOYSTICK, LH)
OIL (HYDRAULIC TANK) (15) MANIFOLD GP LOC D-5 LOC C-5 7 Swing Solenoid LH B-4
267-0420
304-7196 CONTROL (44) VALVE GP 8 Swing Solenoid RH B-4
(HYDRAULIC LOCKOUT, SPEED SELECT) PILOT (TRAVEL ALARM) P5 P6 P7 P8 9 Safety Solenoid E-3
274-4199 356-3823
10 Wedge Solenoid E-3
P LOC B-5 T LOC B-5
T P
LOC A-3 L1 11 Pattern Change Solenoid 1 B-3

12 Pattern Change Solenoid 2 B-2

LOC B-3 R1

LOC A-3 L3 Tap Location

Pressure and Sampling
A LOC B-3 R3 Tap Schematic A
L2 L4 Number Description Location
L3 ARM L1 SWING
Pb7 Pa7 Pb8 Pa8 TWO-WAY PATTERN CHANGE ATCH AA Pilot Pump Pressure Test Port B-7
LOC C-7 LOC C-7 LOC D-7 LOC C-7 BB Main Pump Pressure Test Port D-4
SOS Oil Sampling Port C-5
1 TRAVEL (RH) 2 5 3 TRAVEL (LH) 4
Pa2 Pb2 P Pa1 Pb1 THIS SCHEMATIC IS FOR THE 303.5E CR EXCAVATOR HYDRAULIC SYSTEM
LOC C-5 LOC D-5 LOC C-4 LOC D-4

7 MEDIA NUMBER: UENR1596-03

SCHEMATIC PART NUMBER: 382-5730, CHANGE: 02, VERSION: X
Components are shown installed on a fully operable machine with the key and engine off,
TRAVEL ALARM FUNCTION ATCH and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1