PRINCIPLE OF WORKING FOR VALVE (NEXT)

Introduction for Manual Operated valve

This valve is designed for LP Gas vapor withdrawal, completed with
safety relief pre-set for start-to-discharge at 26 bar. It should be handled with
H/W for Spin to care, protected to prevent dirt or other outside particle from getting inside, its
Open-Close outlet connection to regulator. Its manual operating valve with handwheel and
spindle to work, Just for principle to work non-different to self-closing valve,
But its work to different with hand to open-close for spin with handwheel and
spindle for valve.
Outlet

Safety Relief

Essential Components of
Manually Operated Valve

Inlet

SCG Thailand Cylinder Valve and Regulator Manufacturer

 SAFETY RELIEF VALVES
Safety relief valve will start to
discharge when the pressure inside the
cylinder increased to reach the set start-to-
discharge pressure. Normally, the pressure
inside Propane cylinder is 13 bar. The start-
to-discharge pressure is set at 2 times
pressure or 80% of the test pressure which
is approximate 26 bar (375 psi).

Increased pressure pushes spring to

compress and release pressure out
Relief Valve Cover
Disk for poppet
Poppet
COMPOSITION
OF
SAFETY RELIEF VALVE

Relief Valve Cap

Spring of Safety Relief (Internal Type)

SCG Thailand Cylinder Valve and Regulator Manufacturer

CALCULATION FLOW CAPACITY
OF PRESSURE RELIEF VALVES (REF EN 13953)
The required nominal discharge capacity of the valve can be calculated in accordance with this
formula.
Q = 0.00278PW
Where:
Q = is the required nominal discharge capacity (m3/min of free air)
P = is the flow rating pressure in bar absolute
W = is the water capacity of the cylinder in liters, (W=5 for cylinder of 5 L capacity or less)

Table of Flow Capacity

EXAMPLE Weight of Gas Weight of Cylinder Min. Flow capacity
(kg.) (Liter) (m3/min)
• Calculation for flow capacity
5.5 12.5 1.0
Qa = 0.00278PW
Qa = 0.00278(31.2 bar)(26.6 Liter) 12.5 26.6 2.3
Qa = 2.3 m3/min (Ans.)
35 74 6.4

45 108 9.4

SCG Thailand Cylinder Valve and Regulator Manufacturer

SIZING OF PRESSURE RELIEF VALVES FOR LPG CYLINDERS

PRV 3 m3/min PRV 5 m3/min PRV 10 m3/min PRV 13 m3/min

45 kg.
Weight of Weight of Min. Flow
Gas Cylinder capacity
(kg.) (Liter) (m3/min)
35 kg.
5.5 12.5 1.0
12.5 kg.
12.5 26.6 2.3
35 74 6.4 5.5 kg.
45 108 9.4

SCG Thailand Cylinder Valve and Regulator Manufacturer

OPTIONAL COMPONENTS
• Education tube Sealing Cap
• Fixed liquid level gauge
• Excess flow device
• Liquid level indicator Fixed Liquid
• Sealing cap Level Gauge
• Sediment tube
Liquid Level-Gauge

Education Tube

Excess Flow Device

Sediment tube

SCG Thailand Cylinder Valve and Regulator Manufacturer

PRINCIPLE OF PRODUCTS

Excess Flow
The excess flow device will help to protecting the over pressure into
gas cylinder, Its excess flow will also helping control pressure by
excess flow device will not to exceed 1.5 mm forward of value to
standard.

Excess Flow Device

LPG for Liquid

withdrawal

Smart Hose

SCG Thailand Cylinder Valve and Regulator Manufacturer

 PROCESS FOR
LPG CYLINDER VALVE

SCG Thailand Cylinder Valve and Regulator Manufacturer

PRODUCTS

Compact valve Vapour valve (POL) Liquid withdrawal valve

1. MODEL : D-V91-C.8 2. MODEL : D-V9-A.4 3. MODEL : D-V87-AV

SCG Thailand Cylinder Valve and Regulator Manufacturer

CERTIFICATE PRODUCT

SCG Thailand Cylinder Valve and Regulator Manufacturer

 DATE: 06/06/2014
NO.P140046
INSTALLATION INSTRUCTION FOR SELF-CLOSING VALVE
Product Figure
Product Information
This valve is designed for LP Gas vapor withdrawal,
completed with safety relief pre-set for start-to-discharge at
26 Bar. It should be handled with care, protected to prevent
dirt or other outside particle from getting inside its outlet
connection or off-taking tube. It should be installed correctly.
Failure to do so may cause property damage or personal
serious injury.
Valve Type
- Self-closing, compact type (Ref. ISO 14245 Standard)
- Ref. Drawing No: D-V91-C.8
- Outlet connection: Ø22-mm. (Ref G.54, EN 12864)
- Inlet connection: 3/4”-14 NGT 1:16, 60° (CGA V-1)
Marking & Labeling
SCG: as Manufacturer (SCG-Thailand)
V91: as Model No.
DD-MM-YY-XX: as Manufacturing Date-Month-Year &
Lot number
π 0589: as verification of TPED approved, certified by
BAM-Germany
SCG Thailand Cylinder Valve and Regulator Manufacturer
F09-MA002
Issue Status: C
Date: 06/06/2014
D14/018
Cylinder Valve Installation Instruction
Installation
VALVE INSTALLATION
- Remove packaging and check valve for cleanliness,
abnormality, such as broken threads, bent body or
broken tube.
- Contact local distributor if there is any presence of
abnormality.
- Prepare the cylinder in accordance with the cylinder
manufacturer’s instructions, local legislation or Codes
of Practice.
- Apply a suitable sealant on threads, such as PTFE.
- Use correct size socket or spanner to tighten the valve
onto the cylinder. Avoid damaging the valve during
tightening. Recommended torque is 130-170 Nm.
- Practically, after 110 Nm reached, further torque can be
made in order to orient the safety relief vave to its right
direction, but not exceeding maximum torques.
- After tightening completed, pressurize air into the
cylinder. Apply soapy water onto connection and check
for leakage.
- Ensure that the valve contains rubber seal inside its
outlet connection.
Warning!
- Ensure that only correct couplings are used for
connecting the valve.
- The cylinder should be 80% filled. Overfilling the
cylinder will result in danger.
- Maintenance of the valve is not recommended, except
cleaning with soapy water and checking for leakage.
Emergency
- Close the valve and disconnect regulator or appliance.
- Remove the cylinder to an opened area.
PRODUCTS LIABILITY

SCG Thailand Cylinder Valve and Regulator Manufacturer

WARRANTY OF PRODUCTS
Products warranty, Any defect or damage,
for valve its has to contact “Chubb Samaggi
Insurance” by contract information as well

All Claims contact to :

Company : Chubb Samaggi Insurance Public Company Limited
Address : 2/4 Chubb Tower, 12th Fl., Northpark Project, Vibhavadi-Rangsit Rd.,
Thung Song Hong, Laksi, Bangkok 10210 Thailand
Contact person : Jerasak Semmesuk (Mr.), Casualty Claims Adjuster
Contact number: +66 0 2611 4396
Email : jerasak.semmesuk@chubb.com

Please C.c. Email to : Pacharasak Rattarangsi (Mr.), Claims Manager

Pacharasak.Rattarangsi@Chubb.com
: Suchanad Yongvikul (Ms.), Assistant Claims Manager
Suchanad.Yongvikul@Chubb.com

SCG Thailand Cylinder Valve and Regulator Manufacturer

AGEING OF VALVE
Standard Region Description
ADR
European • Equipment shall undergo periodic inspections no later than every 5 - 6 years
• Equipment shall undergo intermediate inspections at least every 2.5 - 3 years

CGA S-1.1
International • Pressure relief valves shall be replaced or requalified within 10 years
• Valve shall be retested on 5 year frequency

LPGA Code of Practice 15

• Valve and its associated equipment are suitable for service life time at least 10 years

AS 2030.5 Australia • LP Gas in cylinder with removable cylinder valves shall periodic inspection intervals 10 years
Japanese Japan • For the LPG Cylinder Valve which is used less than 6.5 years old shall Re-Inspection date after
Regulation
2 year
• For the LPG Cylinder Valve used more than 6.5 years old shall Re-Inspection date after 1 year
• For the Cylinder Valve which is not installed on the Cylinder, it is 2 years after first Maker's
Cylinder Valve Inspection at the factory

SCG Thailand Cylinder Valve and Regulator Manufacturer

 Products lifecycle.
VALVES RECYCLE

ENVIRONMENT & RECYCLE

SCG Thailand Cylinder Valve and Regulator Manufacturer