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Abstract: Dental resin composites have revolutionized dental care and enabled minimally
invasive dentistry to preserve healthy tooth structure and provide natural-appearing esthetic
results; these materials are now good alternatives to metal and amalgam restorations.
Nevertheless, dental composites are being further developed to enhance their long-term clinical
characteristics and design strategies of dental composite systems, frontiers of dental restoration
research can aim towards creating novel materials that can produce very similar properties,
functionalities, and internal structures as hard dental tissues. In this review article, the authors
present an overview of the synthesis of the advanced dental composite systems with the recent
research and development fields over the last 5 years. This review also explores how to control
and optimize the required properties of the composites, ideally to increase the
commercial products are introduced to forecast the demands and trends of resin-based dental
1
1. Introduction
teeth and replacing natural structures with a durable material such as metal, ceramic, cement,
and composite. Of these, the research and development of dental resin composites (DRCs) have
been gradually extended for direct restoration on the anterior and posterior tooth because of
their good mechanical and physical characteristics along with significant potential to generate
additional functionality such as antibacterial and therapeutic activities [1-3]. Dental composite
research is currently undergoing a reformation phase due to the increased demands for low-
cost, non-toxic, higher-longevity, biological functionality, and superior aesthetics on the DRCs
fulfilling minimally invasive (MI) restorative treatments. Also, they have been designed to
replace amalgam restorations which are still prevalent in most low-income countries due to the
low-cost and simplified clinical treatment [4, 5]. Except developing countries, direct
restorations using DRCs for posterior teeth have exceeded the use of amalgam since 1998. It
is particularly of note that amalgam restorations in children are far less used than in adults [6].
The replacement of amalgam fillings, which may be associated with public health concern due
to the mercury component, may reduce dental health complications such as oral lesions or
DRCs are typically a mixture of dental resins and diverse inorganic fillers. Resins are composed
rheology and the desired mechanical properties before and after curing [8]. Accordingly, an
design the optimized dental material systems by evaluating the effects of the trade-offs between
resin viscosity, degree of conversion, and mechanical strength. A shorter photo-curing time
and an increased depth of cure and degree of conversion by the visible light source (blue light,
2
λ ≈ 450 ~ 495 nm), which is much less harmful to the human body, particularly to skin and
eyes, than ultraviolet (UV, λ < 400 nm) irradiation, have attributed to the fast-growing
popularity of DRCs in dentistry. Also, the rapid advances of solid-state light-emitting diode
With the continuous advent of micro-/nano-science and technology, the addition of various
filler contents, such as silica glass, quartz, ceramic, metal, pre-polymerized particles, and
natural minerals in diverse shapes and sizes, can enhance the mechanical properties [11-14] of
the dental composites while obtaining the practical functionalities such as low shrinkage
volume and stress [15, 16], desired flowability (or viscosity) [17, 18] and shade [19, 20], and
good biocompatibility [21-23] for various clinical applications. Several factors, including
weight fraction, shape and size, orientation, and dispersion of the fillers in the resin matrix are
critical in controlling the characteristics of the designed composite systems. To maximize the
physical, mechanical, and biological performance of the resultant composites, strong interfacial
reactions between fillers and resin matrix are essential. The silane monomers, which contain
organic-inorganic functional groups and can chemically bridge the inorganic fillers to organic
resins to enhance the interfacial bonding, are most widely used in polymer composite industries
The mechanical, physical, and biological characteristics of the interaction between fillers and
resin matrix is primarily affected by the physical and chemical characteristics of the filler
interfacial properties. For instance, in fiber reinforced dental composite systems [28, 29], they
can be examined through the experimental studies and measurements such as fiber pull-out
[30] and microdroplet pull-out tests [31]. However, experimental tests in micro-/nano-scale
3
require highly sensitive techniques to obtain reliable data, and are often correspondingly
can offer a new method for predicting mechanical properties of the composite systems and
dynamic interfacial behaviors around the filler materials [32, 33]. Providing a deeper
of the expected mechanical properties of the newly designed composite systems in macroscale
[13, 34].
Despite efforts to improve the mechanical performance of the DRCs, the combined mechanical
and functional properties of these materials are less than ideal as compared to healthy human
teeth, particularly for restorations in posterior teeth. In addition, due to the inherent nature of
the resins used in the composite materials, polymerization shrinkage increases the residual
stress and can lead to interfacial debonding between the restored composite and tooth wall. The
fractured surface and micro-cracks could supply a favorable environment to oral bacteria and
promote the accumulation of biofilm, which is associated with recurrent decay and
recurring caries and microbial destruction and it would increase the longevity of the restorative
composites.
To improve the performance of DRCs or to reduce their production costs, a large variety of
new research on dental resins, fillers, and their interfacial interactions have been conducted
over the last decade. The complexities of regulation, validation, and product assurance in
biomedical materials raises the barrier to entry for new technologies, and this new research
may take time to reach production. Furthermore, the nature of biological interfaces, patient-
4
demonstration of efficacy may also take time. Biomedical materials manufacturers must have
robust methods to demonstrate the safety, efficacy, and applicability of the DRCs they develop,
supported by fundamental understanding of the chemistries and structures that underpin the
performance of the materials. An examination of the general trends of recent research and
commercial DRC products would help researchers and practitioners to elucidate future research
The term “composite” or “composite material” refers to a structural material made from two or
functionalities to the original components. Dental restoration materials have also been
developed in various types of resin-based composite system, which mainly consists of three
components, an organic resin matrix, inorganic fillers, and a coupling agent to chemically
anchor the resin to the filler surface [37]. They contain other important ingredients, such as
initiators for triggering polymerization, inhibitors for preventing side reactions of unwanted
polymerization or formation of by‐products, and pigments (or dyes) for matching the
appropriate shade with the natural tooth. Each is critical for achieving the successful composite
restoration that will benefit patients, provide an alternative to amalgam restorations, exhibit
easy clinical handling for filling and repair, allow less tooth removal, show a higher fracture
toughness compared to the dental ceramics, and be a good color match to the tooth. With these
The early dental composites were introduced in the middle of 1950s as a mixture of two
monomers and macro-sized silicate particles with a focus on increasing mechanical properties
5
Figure 1. Evolution of classification of dental resin composites based on filler materials.
smaller and better-defined fillers with various structures such as particles, tubes, rods, hollow
a variety of fillers (Figure 1). Surface modification on the filler surface using physical and
chemical processes enhances the interfacial bond and dispersion of fillers in the resin matrix
simultaneously improving the targeted mechanical characteristics [39, 40]. Over the last decade,
there have been increasing interests in bioactive DRCs capable of performing antimicrobial
activities [41-46] and remineralization of initial carious lesions [42,47]. Thus, basic studies on
the characteristics of each component are necessary to determine the design and process
strategy that can result in enhanced properties of the resulting dental composite materials.
6
The dental resin is an active organic monomer system in which the base monomer is mixed
with the diluent monomer to attain an optimized viscosity offering acceptable clinical handling
properties. Also, photo-initiators as the trigger of the free radical polymerization reaction, and
inhibitors (or stabilizers) for preventing oxidation of monomers under aerobic conditions are
contained in the dental resin systems. Mechanical and physical properties of the composites
before and after polymerization are directly dependent on the type of monomers and a ratio of
the monomer fraction. Among many types of dental monomers, the base monomers, bisphenol
and 2-hydroxyethyl methacrylate (HEMA) are most commonly used to compose DRCs (Figure
2) [8, 48-50]. These methacrylate monomers are characterized by alkene groups that contain
carbon-carbon double bond (C=C) functional groups, which allows facilitating a fast chain
easily polymerize through light-initiated and/or chemically initiated curing, inducing the first
step in the chain-reaction polymerization process and the second step of cross-linking reaction,
which is highly associated with mechanical and physical properties such as fracture strength,
Bis-GMA was introduced in 1962 by Bowen for dental composites with a mixture of silica
particles [51] and has been widely used in the dental resin matrix due to its high molecular
weight (MW = 512.6 g/mol) and high viscosity (η = 1369 Pa·s) of the Bis-GMA molecule
which typically results in relatively higher mechanical performance [52]. Its high viscosity and
low flexibility are conferred by the aromatic rings in the backbone with hydroxyl groups that
form strong hydrogen bonds interrupting the rotational motion of the molecule. It is usually
blended with a low viscosity monomer such as TEGDMA (MW = 286.3 g/mol, η = 0.05 Pa·s)
7
Figure 2. Molecular structures of the dental monomers and photopolymerization kinetics.
not only to increase the clinical handling properties but also to improve the degree of
conversion (DC) and cross-link density by increasing the mobility of monomers and radicals
in the matrix during the photopolymerization process [52]. New monomers such as glycerol
8
dimethacrylate (GDMA), acetylated glycerol dimethacrylate (AGDMA), and glycerol
acceptable mechanical and cytotoxicity properties [53]. Later, a combination with Bis-EMA
(MW = 540.0 g/mol, η = 0.9 Pa·s) has come to attention due to its low viscosity, high DC, and
A (BPA) from Bis-GMA and Bis-EMA has been reported, and it is often considered as a
harmful material in the human body at high concentration. Thus, UDMA (MW = 470.0 g/mol,
η = 05~10 Pa·s) and BPA-free monomers have been introduced such as 9,9-Bis[4-((2-(2-
characteristics than Bis-GMA due to the molecular characteristics of the shorter chain-length,
UDMA is more flexible (less viscous) and allows adding more inorganic fillers without mixing
within the monomer backbone, which results in a reduction of water sorption and solubility of
UDMA composite systems [58]. In a recent study, urethane acrylic monomer-based resins such
to 40% in elastic modulus and up to 21% in flexural strength) compared to the cured UDMA-
based resin [59]. They can be good candidates to substitute Bis-GMA and UDMA as base
monomers in dental restoration composites, however acrylate monomers may exhibit a higher
level of toxicity than methacrylate monomers and should be carefully considered for dental
materials.
Even though it is necessary to incorporate diluent monomers into DRCs, most often TEGDMA
to achieve the optimal viscosity and handling properties, their high polymerization shrinkage
9
and stress lead to marginal leakage and recurrent caries. Several research studies introduced in
recent studies new diluents with low viscosity as a substitute for TEGDMA monomer in dental
resin systems. The developed monomers showed many interesting mechanical and physical
characteristics as summarized in Table 1 and the related chemical structure of the emerging
diluent monomers are presented in Figure 2. These studies showed the enhanced properties of
low volume shrinkage and shrinkage stress without compromising mechanical and biological
dental resin composite in water-rich oral environments. A combination with UDMA showed
superior water solubility and modulus recovery upon water sorption compared to Bis-
Functional
Type Monomer Measured characteristics Ref.
group
Bis-EFMA Methacrylate Compared to Bis-GMA based resin,
• BPA-free
• Increased degree of conversion (DC)
• Reduced water sorption (WSP) and
Base solubility (WSB) [54]
• Higher flexural strength (FS) and modulus
(FM)
• Similar biocompatibility (no cytotoxicity)
10
TTM Methacrylate Compared to Bis-GMA based resin,
• BPA-free
• Comparable FS, FM, DC, and volumetric
shrinkage (VS) [55]
• Similar biocompatibility (no cytotoxicity)
• Increased WSP and WSB
11
5A13DA Methacrylate Compared to TEGDMA,
5A13DMA + Allyl • Higher DC
• Lower WSB [65]
• Lower VS
• Low cytotoxicity
The combination of these base and diluent monomers has been extensively investigated to
improve the mechanical and physical properties of the composites and contribute to extending
the dental material industry. A systematic investigation of material property prediction models
has been developed to optimize input parameters such as weight fraction and concentration of
monomers [67-69] and fillers [70]. To date, there are two major types of DRCs classified
according to handling characteristics: flowable and packable materials. The handling can be
controlled by adjusting intrinsic factors such as type and fraction of monomers and fillers. The
low viscosity of flowable composites allows them to be easily injected into the prepared cavity,
ensuring improved marginal adaptation compared to packable composites. They can also be
used in bulk-filling posterior restoration [71, 72] as a single increment up to 4- or 5-mm depth
as well as a base layer under the packable composites. Packable composites can be synthesized
by loading high viscosity resins or increasing filler contents (up to 60~80% by weight). They
will present better stability in shaping tooth contours and an enhanced quality of surface
hardness after curing, so they are commonly applied for constructing onlay and overlay
restorations. Unlike flowable composite, the high viscosity of the packable composites may
risk generating internal voids along the cavity walls or sharp corners, which lessen the
12
longevity of the restorations [73]. A low level of DC and depth of cure, which is mainly caused
by the reduced mobility of monomer radicals and light penetration, limits their usage to thin
A composite material is reinforced with filler materials that have properties different from the
resin matrix. The main purpose of blending fillers is to provide the enhanced mechanical and
physical properties to the resultant dental composites. The resin matrix contributes to the
success of direct restoration in a prepared tooth cavity, and filler materials add additional
functionalities such as strength and modulus [74, 75], surface hardness [76, 77], toughness
[78], aesthetics [79], polymerization shrinkage and stress [80, 81], hydrothermal aging
resistance [82], and antibacterial activities [83-86]. The literature studies on resin based dental
increase every year (Figure 3, Table 2). The effect of filler on these properties depends on the
type, size, shape, fraction, dispersion and orientation, and surface modification of the
embedded fillers [87-89]. Silica-based glasses [27, 90-95], ceramic [25, 79, 96, 97], metals [98-
101], natural minerals [102-108], pre-polymerized particles [109, 110], and cellulose crystal
particles [111, 112] have been incorporated into dental resins with various shapes such as
Silica-based glass particles are the most popular fillers for dental composites because they are
strong, hard, and highly chemical durable. The formulated glasses can be manufactured with
diverse properties even using low-cost techniques. Their good optical characteristics assist
13
Figure 3. Trend of publications over research on dental resin composites (a) and percentage
breakdown of publications by filler types (b). For publication tracking, keywords "resin (or
polymer) dental restoration composite(s)" and the name of each filler material were matched
only in the ‘Title’ of the article to find the influential articles that closely associate with the
research topic. Google Scholar was used as a tracking tool.
photocuring kinetics, allowing deeper penetration of light into the resin matrix and offer a wide
range of flexibility to adjust the color of the composites through the addition of pigments. Due
to this reason, carbon fibers and carbon nanotubes are not suitable for dental composite
applications even though they provide excellent mechanical strength. Zirconia- and alumina-
based ceramic fillers [113] are used to increase the elastic modulus, hardness, and wear
resistance. However, a high fraction of ceramic particles can lead to excessive wear of the
opposing natural teeth by abrasion [114]. In recent years, a metallic powder such as Ag, Au,
TiO2 (metal oxide) has been studied to augment the antibacterial properties, which would help
impede the development of recurrent lesions near the interface between composite and tooth
wall [115-117]. Metal ions released from the surface would inhibit biofilm formation by killing
or damaging the bacteria [45]. Their antibacterial capabilities have been verified in many in-
vitro experimental studies, but clinical studies are required to support their effectiveness in
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Table 2. Various types of filler materials used in dental resin composites.
Filler
Filler materials Shape Size Functions Ref.
categories
Mechanical properties (compressive / [82, 84,
Silica nanoparticle Spherical nanoparticle 195-920 nm (D)
flexural strength, modulus) 85]
Calcinated Spherical nanoparticle Mechanical properties (flexural/compressive
Silica 1-3 µm (D) [12]
colloidal silica cluster strength, F. modulus, hardness)
based
Silicate bioactive
particles Micro/Nanoparticle 5.6 µm / 70 nm (D) Antimicrobial, remineralizing effect [87]
glass
250-500 µm (L), 5 µm (D) Mechanical properties (toughness, flexural [68,
Glass fiber Micro-sized short fiber
200-400 µm (L), 17 µm (D) strength, modulus) 86]
Glass- Al2O3-0.5B2O3-
8-16.9 µm (D) [89,
ceramic / SiO2, Micro/Nanoparticle Mechanical properties, antimicrobial effect
50 nm (D) 90]
Ceramic ZrO2
Ag: 10-15 nm (D) [91,
Metals Ag, TiO2, Au Nanoparticle/Nanotube TiO2: 10 nm (D), 200 nm (L) Antimicrobial 92,
Au: 5 nm (D) 94]
Halloysite
Nanotube 30-70 nm (D), 1-3 μm (L) Mechanical properties, antimicrobial effect [95]
nanotube
Nanoparticle [71,
Nanocrystal, Mechanical properties, antimicrobial and
Hydroxyapatite 5-6 μm (D) 24,
Micro-sized cluster remineralizing effect
Mineral 1-4 μm (D) 96]
particles 116 nm (D) [97, 98
Calcium phosphate Micro/Nanoparticle Remineralizing effect
15-23 μm (D) 99]
Zeolite
(Calcium-rich Nanoparticle < 4 μm (D) Remineralizing effect [100, 101]
zeolite)
Polymer
Pre-polymerized
based Micro/Nanoparticle - Mechanical properties, antimicrobial effect [102]
particles
particles
15
Micro/nanofabrication technologies for small-sized structures such as particle, fiber, wire, and
tube are rapidly growing [47, 118]. Such advances as shown in Figure 4 have eventually led to
the successful development of novel dental composites. The early stages of dental composites
can be classified by macro-sized glass fillers that were ground into particles of various sizes
(10 ~ 100 µm in diameter) in a ball mill. These large particles with non-uniform sizes would
be easily exposed to the outer surface of the composite as the resin matrix is scraped off over
time. Its irregular shape with sharp edges protruding from the composite surface may cause
wear of the opposing tooth. Irregular surfaces may irritate the inner cheek or tongue. Also, the
roughened surface above the threshold of 0.2 μm (Ra) increases bacterial attachment and
biofilm formation [119]. To overcome those disadvantages, nano-sized silica fillers (10 ~ 100
nm) have been employed. These smaller particles have a significantly higher specific surface
area (m2·g-1) compared with conventional macro-fillers. The large surface area requires more
resin to cover the whole area of the small particles compared to the large ones. For a given
particle fraction, therefore, smaller particles result in higher viscosity and reduce the mobility
of radicals during the polymerization, leading to a lower value of DC. These features limit the
high fraction loading of nanofillers. For this reason, nanofillers are normally blended with
micro-fillers (0.1~5 µm) to compensate for their drawbacks; these are often called hybrid dental
composites [102, 120]. Based on studies that have demonstrated that strength and modulus of
the composites are proportional to the filler loading [73], diverse combinations of fillers with
different weight fraction have been incorporated to develop the optimized flowable (< 60 wt%)
Hybrid composites adopted the incorporation of micro-sized fibers, whiskers, and nanotubes
to attain the increased requisites in mechanical properties such as strength, modulus, and
16
Figure 4. (a) Schematic illustration of the role of the functionalized fillers in dental restoration
composites. SEM images of filler materials showing the variation in size and geometry: (b)
silica colloidal nanoparticle clusters, (c) short S-glass fibers, (d) SiO2 nanofibers, (e) TiO2
nanotubes and nanoparticles, (f) dipentaerythritol penta-acrylate phosphate conditioned
zirconia (ZrO2) nanoparticle, (g) ZrO2 nanoparticles coated with mesoporous SiO2, (h)
calcium-rich zeolite, (i) surface modified urchin-like hydroxyapatite, (j) micro-sized clusters
of hydroxyapatite nanorods, (k) chitosan grafted halloysite nanotubes. Part (a) is adapted from
reference (Ref.) [102], (b) from Ref. [12], (d) from Ref. [93], (e) from Ref. [31], (f) from Ref.
[97], (i) from Ref. [24], and (k) from Ref. [102] with permission from Elsevier, part (c) from
Ref. [31], (g) from Ref. [25], and (h) from Ref. [107] with permission from American Chemical
Society (ACS), and (i) from Ref. [103] with permission from Springer Nature.
fracture toughness. Even though fiber reinforced composites are ubiquitous in many industries,
17
introduction into dental composite systems has been limited due to the relatively fine/short
fibers required. Recent advances in short fiber cutting techniques enable glass fibers to be
introduced in dental resin composites [31, 93, 121, 122]. Short glass fiber reinforced resin
composites exhibited an increase in flexural strength and fracture toughness [123]. Although
they showed potential for further development of short glass fiber reinforced dental composites,
exploration of the reinforcement mechanisms at the atomic level [13] and macroscale is
Hydroxyapatite whiskers, a naturally occurring mineral form of calcium apatite, have been
toughness and water absorption properties of the resulted composites [24, 78, 103, 124-126].
Halloysite nanotubes (HNTs) that are naturally occurring white color minerals have also been
employed in recent years to synthesize dental materials as shown in Figure 4. HNTs are the
new type of attractive additive especially in dental materials research because of their unique
physical and chemical characteristics, low cost in manufacturing, and good biocompatibility
The prevalent failure mode of the composites under the impact and static loading is debonding
of the interface between the filler and resin. In reinforced materials, many filler materials such
as silica sphere, carbon fiber and glass fiber when used without or with improper surface
treatment result in composites with less yield strength than expected. This has been attributed
to poor bonding and delamination of the interface between the filler and matrix [130].
Mechanical performances of the dental composites are also strongly dependent on the strength
of the interfacial bond between the filler surface and the dental resins, and therefore it is
essential to form a high enough interfacial bond to guarantee desired properties of the dental
18
composites. The interfacial stress transfer is effectively performed when the interface is bridged
through the strong chemical interaction or mechanical binding, and consequently, it can
increase the mechanical and physical properties such as strength, toughness, wear, and water
absorption [131, 132]. On the contrary, if they fail to attain enough interfacial strength or
maintain a poor interfacial phase, it will increase the risk of failure of the composites because
a crack easily initiates first at the weakest interface and propagates along the unstable interface.
Mechanical interlocking, chemical bond via coupling agents, or a combination of the two can
provide a robust interfacial bond between the filler and the dental resin matrix.
In the mechanical interlocking [133], creating critical surface roughness of the filler materials
is key to improve the bonding strength between the filler and resin matrix by increasing contact
approaches, a top-down method using etching techniques and a bottom-up using coating and
grafting techniques as shown in Figure 5. The roughened filler surface increases the shear
resistance. Silica-based fillers, which are most widely used in dental material applications, can
be etched to increase the surface roughness in nanoscale by using strong acid or base solutions
such as hydrochloric acid (HCl), sulfuric acid (H2SO4), nitric acid (HNO3), phosphoric acid
(H3PO4), and sodium hydroxide (NaOH) [27, 134-137]. Surface topography can be measured
by using atomic force microscopy, and chemical composition change before and after the
etching process can be estimated under the X-ray photoelectron spectroscopy measurement.
Chemical etching leads to an increase in the density of hydroxyl groups (-OH) which
chemically react with coupling agents to anchor the polymer matrix (Figure 5(a)). In contrast,
a bottom-up approach is based on grafting and coating techniques, for instance, a different
inorganic nanomaterial or organic polymers can be chemically bonded on the filler materials.
Nano-hydroxyapatite grafted E-glass fibers increased the surface roughness of the fibers and
19
Figure 5. Schematic representations of surface functionalization methods on the various types
of dental filler materials, including (a) an atomic-level selective metal etching and SCA
grafting on short S-glass fibers, (b) nano hydroxyapatite grafting on E-glass fibers, (c)
methacrylate-polyhedral oligomeric silsesquioxane grafted SiO2 hybrid particle, (d) Bis-
GMA/TEGDMA grafting on polyacrylonitrile nanofibers, (e) 10-methacryloyloxydecyl
dihydrogen phosphate and dipentaerythritol penta-acrylate phosphate grafting on the nano-
zirconia filler, (f) functionalization on barium glass filler with thiourethane oligomers. Part (a)
is adapted from Ref. [27] and (c) from Ref. [40] with permission from ACS, (b) from Ref. [93]
and (e) from Ref. [97] with permission from Elsevier, (d) from Ref. [139] and (f) from Ref.
[143] with permission from Springer Nature.
enhanced the glass transition temperature and abrasion resistance of the resulted composites
and dipentaerythritol penta-acrylate phosphate on the nano-zirconia particles [97], have been
20
synthesized to enhance the interfacial bond between resins and fillers that is a key factor
To create a chemical (covalent) bond between organic and inorganic phases, silane coupling
agents (SCAs), which are synthetic hybrid organic-inorganic compounds, are widely used in
composite systems [140]. One end (typically an alkoxy substituent) of SCAs reacts with -OH
groups of the filler surface achieving optimal covalent bonds through the hydrolysis and
condensation kinetics. Surface silanized fillers are hydrophobic, enhancing wettability and
chemical compatibility with the monomer resin matrix. Full coverage of the fillers by
the fillers are undesirable in the composites since they later work as intrinsic defects degrading
mechanical properties of the composites. In a different manner, the other end of SCAs
(methacrylate, acrylate, epoxy, and amine reactive groups) would conjugate with functional
groups (C=C double bond) of polymer matrix during the photopolymerization process, thus
chemically bridging the interface. Accordingly, enhancement in the strength of the composites
trimethoxy silane (MPTS) and (3-aminopropyl) triethoxysilane (APTES) which create the
desired sound interface by firmly anchoring the micro-/nano-fillers with the resin matrix [141,
142]. In the same way, thiourethane-silanized fillers (Figure 5(f)) to DRC resulted in reduction
The surface treatment can enhance the dispersion capability of nano-fillers. Nanostructures
have a large specific surface area and high surface energy. Due to this, they strive to reduce
their surface energy and tend to attract each other (agglomeration) composite industry. To
increase the dispersion of nano-fillers in the resin matrix, their surface properties can be
21
modified by using various mechanical and chemical treatments such as high-powered
sonication [145], micro-nozzle spray [146], plasma treatment [147], surfactant grafting [148],
water and organic solvent evaporation [11, 102], and pH level control [149]. Well-dispersed
crack in the composite, where the fillers serve as an excellent crack stopper for dispersion-
significantly depends on the true properties of the dental composites in physical, mechanical,
22
biological, and practical aspects (Figure 6) although patient- and dentist-related factors such as
patient’s occlusion and hygiene habits, characteristics of the restoration, and the dentist’s
clinical skills and treatment decisions are also key [150, 151]. Thus, when developing new
dental materials, their combined properties must be optimized to prevent physical failures and
recurrent caries in a harsh oral environment. The assessments of materials must be conducted
in the multiple aspects of inspection and characterization, and it can provide information to the
Elastic Modulus and Strength: The elastic modulus and strength of dental composites are
fundamental mechanical properties that are required for long-term restoration survival. The
elastic modulus represents an intrinsic mechanical property of the material and mathematically
quantifies a resistance against the applied loads (compression or tension) in the elastic
deformation region. The dental composites therefore can be expected to have sufficient
modulus values to resist the masticatory forces, and especially they are desired to possess
higher values in posterior restorations because the occlusal forces on the tooth are higher in the
posterior as compared to the anterior [152]. Also, the difference between the elastic moduli of
the layered restorations or from dental tissues will increase the possibility of interfacial failure
or marginal fracture. Ideally, dental restorations require attributes exhibiting a similar elastic
modulus to hard dental tissue so that the restoration will have equivalent stress and deformation
to the healthy tooth by minimizing the damage on the surrounding or opposite tooth under the
various occlusal loads. However, due to the intrinsic characteristics of polymer resins in DRCs,
typical modulus values are low when comparable to enamel. When compared to the moduli of
enamel and dentin, which are about 40-90 GPa and 11-20 GPa [153-155], respectively,
depending upon age, sex, and other factors, DRCs have much lower values (e.g., packable: 4-
23
20 GPa, flowable: 2-9 GPa) [74, 156-160]. The lower modulus of the restoration can potentially
protect the healthy tooth by sacrificing itself, however an ongoing area of research is to increase
modulus values of resin composites towards that of dentin or enamel, especially for use in
The strength of a material is defined as its ability to withstand the applied load without failure
or plastic deformation. Unlike modulus, strength is not an inherent property of the material.
Internal and external factors such as material’s geometry, existing defects, manufacturing
process, and temperature influence the strength. Its value can be measured through various
methods, like tensile, compression, bend, and shear tests, but each measured value of the
material under the particular stresses applied can differ. For example, brittle materials such as
ceramics, glass, and enamel typically show an order of magnitude higher strength in
compression than in tension because the initiated cracks from the internal defects remain closed
under a compressive load, as opposed to tension in which defects may accelerate the crack
initiation and growth. It will not cause further crack propagation continuously, thereby
increasing the compressive strength [161]. The loading forces that are generated during routine
mastication can create diverse strain and stress (compressive, tensile, shear, bending, torsional)
at the level of the restorations. Restorative composites are synthesized with a variable
composition of resin and additives and show different performance against the applied loads.
For this reason, various mechanical tests on the restorative materials should be considered to
provide critical information to dentists to help them identify suitable materials in restorative
treatments. From the obtained strain-stress curve, the maximum stress that the material can
withstand without being fractured is defined as ultimate strength (or sometimes as breaking
strength). On the other hand, the yield strength represents the maximum stress beyond that the
material undergoes permanent deformation. In brittle materials such as ceramic and glass, the
ultimate strength is almost the same as the yield strength without showing plastic deformation.
24
Whereas in ductile systems such as polymers and metal, the ultimate strength can be higher
than their yield strength on account of strain hardening; that is, capacity to absorb mechanical
stress during the plastic deformation. The strength of dental restorations is commonly measured
with a flexural test (e.g., 3-point or 4-point bend tests) according to ISO 4049 [162], and the
typical flexural strength values of flowable and packable dental composites range from 67-181
MPa and 76-132 MPa, respectively [31, 75, 123, 157-159, 163]. The strength of DRCs with an
Table 3. Summary of available testing methods to determine fracture, deformation, and wear
resistance of dental resin composites.
Mechanical
Properties Testing methods Standards
requirements
3-Point bending ISO 4049
Biaxial flexural ASTM F394-78
Compression ASTM D695
Strength / Tensile ASTM D638
Modulus Diametral tensile ANSI / ADA Spec 27
Impact ISO 179/1961
Transverse impact DIN 53 453
Shear punch ASTM D732
Linear elastic fracture
Fracture and ISO 13586
mechanics
deformation
Fracture Plane-strain (Chevron-
resistance ASTM E1304-97
toughness notch)
Single-edge notched beam ASTM D5045
J-R Curves ASTM 6068
Calculated from strength
Toughness -
tests
Fatigue strength - staircase -
Strain controlled fatigue
Fatigue ISO 15850
testing: tension-tension
Strain controlled fatigue
ASTM E606 / E606M
testing: tension-compression
Indentation ISO 14577-1
Surface Vickers ISO 6507-1 / ASTM E384
hardness
Surface / Modulus Knoop ISO 6507-1 / ASTM E384
abrasion Rockwell ISO 2039-2
resistance
Wear by toothbrushing ISO TS No. 14569-1
Wear Wear by two- and/or three
ISO TS No. 14569-2
body contact
25
increased filler content up to a certain limit showed more rigid and strong, but with brittle
characteristics. Above a critical amount of filler, it will lead to strength degradation with a
The elastic modulus and strength of the dental composite systems can be controlled through
resin type, shape and size of the filler, ratio of resin and filler, filler dispersion and orientation,
and interfacial adhesion between filler and resin. It should be noted that, in the harsh
environment of the mouth, several different stresses may be combined and applied on
(Table 3) such as bending, compression, shear, impact, and diametral tensile test are necessary
to optimize material properties and to provide essential information to dentists for the best
restoration is the main cause of restoration failure, followed by recurrent caries near the
restoration margins, over a 17-year follow up period [167-169]. Fracture of the restoration or
the tooth occurred earlier, more than 60% during the first 3-year period, and caries occurred
later, more than 75% after 3 years in service [170]. Thus, one of the essential mechanical
describes the ability of the material to resist fracture, typically calculated in terms of stress
intensity near the preexisting crack tip of known size expressing a relationship between the
applied stress and the length of crack. The value of the critical stress-intensity or plane-strain
fracture toughness, KIC, represents the level of fracture strength of material in units of MPa·m1/2
or MN·m-3/2 [171], and unlike strength it is an inherent property of the material. Various
beam, compact tension, disk-shaped compact tension, double torsion method, and the
26
indentation fracture method, have been applied to evaluate the relative fracture toughness of
resin composites [172, 173]. Each method requires different specimen geometries associated
with sizes and shapes of preexisting crack and loading configurations. Because fracture failure
occurs where the composite restoration is subjected to various loading conditions (e.g., bending,
compression, tension, shear, torsion), it is difficult to design an optimal testing method for
dental restorative composites. Showing a good reliability for most dental restorative material
applications, the SENB flexural test has been widely used because of its good reproducibility,
less material use, and simple sample fabrication method. Compared to metal or brittle ceramic
materials, it is relatively easy to produce an accurate shape of the pre-crack in the composite
samples, especially for photocurable dental composites, where the crack can be shaped by
positioning the sharp-edged blade in the middle of the custom-made mold [174, 175].
In general, fracture toughness of dental tissues ranges 0.7-1.27 MN·m-3/2 and 3.1 MN·m-3/2 for
enamel and dentin, respectively [176]. Dentin has a greater toughness value than enamel
because it possesses a much higher organic content. Most of the commercial DRCs exhibit
somewhat low fracture toughness value than dentin in the range of 0.37-2.4 MN·m-3/2 [177].
To prevent bulk fracture of the restoration, fracture toughness (KIC) can be improved by
optimizing the composition of filler materials, employing fiber shape fillers, and also
increasing interfacial bonding between filler and resin. Among them, the most used approach
fraction. In a study of the commercial DRCs, the composites possessed highest KIC value when
they are composed with 57-65% volume fraction of filler materials [177]. Above this value,
KIC decreased slightly which can be resulted by the increased internal defects, such as air voids,
interfacial flaws, broken fillers, and filler agglomerates, being integrated in the composites and
by the reduced polymerization of the monomers in the highly packed composite systems. An
increase in toughness by employing the short glass fibers into the dental composites has been
27
observed, in which fibers worked as stress absorbance according to fiber-bridge toughening
mechanism, also by providing additional reinforcement, crack-pinning and deflection [27, 95,
171, 178-183].
The effects of PS on dental restorations are vital given the growing demands for longevity and
durability of polymer dental materials, where the mechanical stresses that develop within the
material during curing and lifespan are a key determinant. Molecular densification and related
macroscopic effects of PS strain and/or stress influences the material’s post-cure characteristics,
and thus higher shrinkage leads to higher shrinkage stresses and lower bonding efficiency,
reducing the mechanical and physical properties of the restorative material leading to
excitation/initiation mode, the shrinkage pattern is often anisotropic. Different approaches were
into three categories, average (or total) volumetric PS, post-gel PS and PS profile. Using these
techniques, typically the magnitude and kinetics of PS are measured. However, it is important
to note that most of PS measurement techniques are indirect methods and can vary when the
28
Table 4. Major polymerization shrinkage measurement methods.
measurement is the most common method, where it provides the total/average volumetric PS
of the dental composite. Various methods exist to measure volumetric PS of dental resins as
shown in Table 4. Of these, bonded disk, linometer, dilatometer and Archimedes methods are
Total PS in a dental composite could be divided into pre-gel (viscous to gel) and post-gel (gel
to solidification) phases. During pre-gel phase the material still possesses fluidity and
flowability, i.e., any shrinkage/contraction would result in deformation of the material and with
negligible stress. However, when the crosslinking reaches its apex in post-gel phase, the gel is
converted to solid (higher elastic properties), and any contraction would result in minimal
deformation and maximum shrinkage stress. Post-gel PS measurement methods neglect any
deformation of viscous flow in pre-gel phase and measure the clinically significant post-gel
deformation. Multiple studies have confirmed the usage of strain-gauges for the efficient
measurement of linear PS [194]. Another emerging method to measure the post-gel PS is using
optical fiber methods, where an optical fiber Bragg grating (FBG) is embedded inside the dental
composite, where it measures linear PS strain arising from the post-gel shrinkage [195].
29
Figure 7. Evolution of PS strain within a dental composite measured using a CFBG sensor.
Figure is adapted from Ref. [198] with permission from Springer Nature.
The third category of PS measurement method is the PS profile measurement approach, which
provides an overall PS measurement, but the true PS may vary within the material. It has long
been known that the PS and DC are correlated to each other for photo-cured dental composites
and is also non-uniform, but only recent developments in measurement techniques have
directly revealed such non-uniformity [195, 196]. This has led to the need to measure the PS
profile to understand the true shrinkage behavior of the material. One method for PS profile
measurement is the digital image correlation technique where it provides full field shrinkage
strain in real time but faces limitations in time and strain resolution due to the nature of the
technique relying on visually tracking physical movements on the sample surface [197].
Another recently demonstrated method for post-gel PS profile measurement is using an optical
chirped fiber Bragg grating (CFBG) embedded inside the dental composite, where it provides
the PS strain across the material in the direction of the embedded CFBG [198]. Figure 7 shows
the evolution of PS strain within the material measured by a CFBG sensor, where the shrinkage
30
is higher at the center region compared to the edges, which correlates to the curing lamp
Recurrent caries usually develops at the restoration margin, which is the boundary between the
restoration material and adjacent dental tissue. Thus, it is important to understand the physical
and biological interactions between restorations and tooth tissue to enhance the lifetime of the
restoration. The interface is a physically weak area, and micro-leakage of bacteria and
chemicals into the propagated cracks along the interface can result in colonization of salivary
bacteria and carious lesions [199, 200]. Also, constant exposure to caustic acids can accelerate
demineralization of tooth tissue increasing the risk of developing tooth decay [201, 202]. One
of the effective ways for the prevention of recurrent caries is to add functionalized fillers/agents
in the restorations to constantly apply antibacterial and remineralization actions around the
restoration/tooth interface. Much research has been done to improve the biological properties
to two major mechanisms, (1) interacting with the outer membrane of the oral bacteria and
causing cell membrane lysis or repelling bacterial attachment, and (2) interacting with bacterial
proteins and DNA and disrupting protein/DNA synthesis (Figure 8) [8, 45, 203, 204].
Considering these biological kinetics, restorative dental composites have been synthesized by
incorporating various types of antibacterial agents and filler materials. They can be categorized
into two main classes: an ion-releasing bioactive filler and non-releasing filler. The composites
integrating the former type of fillers, such as metal nanoparticles (Ag, Cu, TiO2, ZnO) [44, 99,
205-209] and surface pre-treated particles with fluoride [210], chlorhexidine [83, 211, 212],
nitrogen [213], and chitosan [102, 214] that can be ionized in the presence of water, practically
31
Figure 8. Schematic illustration of antimicrobial activities of the functionalized dental
composite [102].
exhibit high antibacterial activity. The water solubility of the released ions can affect the space
of antibacterial zone. The release of antimicrobial agents, however, will degrade the
delamination and sometimes change the shade of restorations [215]. Finally, the antibacterial
ability will gradually become inactive. Thus, time- and space-controlled release of antibacterial
agents from dental composites has been studied extensively. Accordingly, to overcome these
drawbacks of ion releasing composites, the second type of agent, a non-releasing (or
environmentally friendly approach [41, 216-218]. Once the positively charged fillers attract the
32
negatively charged oral bacteria, they disrupt the structures and functions of bacterial cell
membrane inducing cell lysis, which is described as ‘contact-killing mechanism’ [208, 218].
Quaternary ammonium compounds (QACs) are the best-known polymeric biocides as they
become cationic (positive) surface-active agents in water solution [219-221]. One of the
suggested kinetics of antimicrobial activity for QACs is that the substituted nitrogen part of the
molecule attracts the bacteria, and a long, lipophilic alkyl chain penetrates bacterial cell
membranes leading to a leakage of the cytoplasmic material and a loss of viability or cell death.
comonomers. The partial replacement (10 wt %) of Bis-GMA by M1Bet and M2Bet enhanced
flowability, polymerization rate, cell viability, and antibacterial activity against S. mutans
The human mouth is a complex environment and contains a wide range of microorganisms, but
only a few bacterial species are associated with dental caries (Table 5). It is believed that
Streptococcus mutans (S. mutans), S. sanguinis, and Actinomyces are most prevalent bacteria
that form biofilms with an increase of pH-lowering and cause caries [226, 227]. In addition,
Lactobacillus species are actively involved in the microbial colonization and plaque formation.
They are characterized by their ability to survive in an acidic environment and to produce lactic
acid that can cause dental caries with the metabolic cooperation with S. mutans [228].
Porphyromonas gingivalis plays a critical role in initiation of dental plaque and it is highly
associated with the periodontal disease [229, 230]. Therefore, understanding of the processes
33
that lead to bacterial biofilm formation and controlling of their activities to suppress microbial
life are most important to prevent caries and periodontal disease, and for this reason, these
bacteria have been most frequently used for performing antibacterial testing.
Remineralization: Many studies have been done recently on the specific bioactive responses
of dental restoration composites to the process of tooth tissue development. Among the many
effective bone remineralizing agents, calcium phosphates have been extensively used as ion-
34
releasing fillers in various orthopaedic and dental applications, such as bone graft substitutes,
orthodontic cements, adhesives, sealants, dentifrices, and restorative composites, due to their
excellent bioactive and osteoconductive properties. They can enhance bone repair and
mineralization capability increasing the durability of the clinical treatments, e.g., epitaxial bone
growth on the surface [231-233], tooth repair [105, 124, 234-237], and biological bond
formation between the composite and tissue [238-240]. Due to the chemical similarity of the
mineral phase in bones, especially of enamel tissue, the artificially manufactured calcium
phosphates provided excellent biocompatibility and bone regeneration ability with the
biochemically mediated bonding osteogenesis [241]. The various types of synthetic calcium
phosphate), showed a remarkable effect on the remineralization of enamel and dentin. Calcium
(Ca+2) and phosphate (PO43-) ion-releasing composites can promote the nucleation and growth
of minerals crystals with a protein matrix, which mimics the natural regeneration of the tooth.
and ion releasing rates, hybrid variants of calcium phosphates can moderately enhance the
Bioactive glass [247], which is mainly composed of SiO2-Na2O-CaO- P2O5 system, is another
group of popular bio-reactive filler material for bone tissue regeneration applications. By
adjusting the ratios of constituent components, these compositional features can modulate their
specific surface degradation rate to induce a highly reactive surface to an aqueous medium and
35
tissue. Even though bioactive glasses exhibit lower mechanical properties in strength, modulus,
and toughness compared to the typical range of glass fillers, they can be incorporated in DRCs
Also, at the tissue/restoration interface, the released ions of calcium and phosphate from the
bioactive glass stimulate the tooth surface to form a strong bond with restoration by
regenerating healthy tissue that will increase the longevity of dental restorations preventing
Fluoride has been suggested extensively as an effective anticariogenic agent in dental research
and dentistry [253]. It is associated with effects both on antibacterial activity by reducing the
acid tolerance of the bacteria [254] and on remineralization of the calcified tissues due to its
high affinity for calcium [255]. Some studies devote their efforts to develop fluoride-containing
bioactive particles. CaF2/SiO2 core-shell nanoparticles were synthesized with a sol-gel method
based on the CaF2 nanoparticles and the DRCs were prepared with Bis-GMA/TEGDMA and
strength, flexural modulus, compressive strength, and hardness and sustained fluoride ion
release [256]. In another study, LiAl-F layered double hydroxide (LDH) powder was
synthesized and their performance was examined by mixing with commercial DRCs [257]. The
mechanical properties, color change, ion leaching, cytotoxicity, and fluoride release of the
composites proved the LiAl-F LDH as a potential filler for the multifunction DRCs. Also,
MgAl and CaAl LDH composites were synthesized [258] and their capability to absorb and
release a sustained low-level fluoride demonstrated the potential to prevent carious lesions and
promote tooth remineralization. Several attempts to develop new DRCs with fluoride released
fillers such as CaF2 [210, 259, 260], NaF [261], and SrF2 [262] have also been made in recent
studies.
36
4. Products and Applications
Market development: Since their widespread acceptance during the 1970s, dental composites
have evolved and branched-off into the vast array of products now available to the modern
clinician. The driving force for the development of dental composites is through a combination
summarized and the major resins and filler materials used in the flowable and packable DRCs,
which are grouped to five different composite categories by the filler type and fraction, are
demonstrated on Table 6. However recently, flowable and bulk filled composites are emerging
as the preferred option for many clinicians. First launched in the 1990s, flowable composites
were initially considered inferior to packable composites due to their high polymerization
shrinkage, higher wear, and lower mechanical properties. However, flowable products are now
used extensively in the dental setting due to their ease of use and broad clinical application.
Mechanical properties of flowable composites have also improved significantly, such that
many commercial products now rival the properties of high-strength universal composites.
With the technological maturity of current dental composites, many manufacturers are now
designing materials to improve the user experience. The maturity of the product development
pathway also demands significantly greater control, validation, and product demonstration. A
For an example of enhanced user experience, universal composites have been commercialized
that claim to match the shade of all patients with one product. Another example is that of bulk-
fill composites which are designed to restore large cavities in one placement step instead of the
traditionally used incremental layering technique. These advanced products simplify dental
37
Natural tooth structure is a very durable material, and the ultimate goal is to retain the natural
dentition for as long as possible. This has led to a focus on MI dentistry that is expected to
further develop materials in the future, including dental composite products, that are better
38
Table 6. List of commercial dental resin composites (Flowable).
Type Classification
Product name Manufacturer Resins Fillers
(physical) (intrinsic)
TMPTMA, UDMA, Bis-GMA, Zinc oxide, dental glass, amorphous
Fill-Up Coltene
TEGDMA silica
Bis-GMA, Bis-EMA,
Tetric Ivoclar- Ytterbium trifluoride (YbF3)
tricyclodecane dimethanol
PowerFlow Vivadent particle, barium glass
Hybrid dimethacrylate
composite Bis-GMA, UDMA,
IPS Empress Ivoclar- YbF3 particle, barium glass, SiO2-
tricyclodecane dimethanol
Direct Vivadent ZrO2 mixed particle
dimethacrylate
UDMA, TEGDMA, Bis-MEPP, Short glass fiber (E-glass), barium
EverX Flow GC
DMA monomer glass and SiO2 particle
Constic DMG DMA monomer, Bis-GMA Barium glass
Microcomposite Heliomolar Ivoclar-
Flowable Bis-GMA, UDMA, TEGDMA YbF3 particle, SiO2 particle
Flow Vivadent
Filtek Bulk Fill UDMA, Bis-GMA, Bis-EMA, Zirconia and silica Filler, YbF3
3M
Microhybrid Flowable TEGDMA particle
composite
EcuSphere-Flow DMG DMA resin, Bis-GMA Dental glass
Filtek Supreme BisGMA, TEGDMA, Procrylat YbF3 particle, nano silica particle,
3M
Ultra Flowable resins nanozirconia/silica cluster
PALFIQUE Bis-GMA, Bis-MPEPP,
Tokuyama SiO2-ZrO2 nano spherical filler
Nanocomposite Universal Flow TEGDMA, UDMA
PALFIQUE Bis-GMA, Bis-MPEPP,
Tokuyama SiO2-ZrO2 nano spherical filler
Bulk Flow TEGDMA
ESTELITE
Tokuyama Bis-MPEPP, TEGDMA, UDMA SiO2-ZrO2 nano spherical filler
Flow Quick
39
Synergy D6 / Silica, barium glass,
Coltene Bis-GMA, UDMA, TEDGMA
Flow pre-polymerized filler
Barium-alumino-fluoro-borosilicate
Dentsply glass, strontium alumino-fluoro-
SDR Flow+ TEGDMA, UDMA
Sirona silicate glass; fume silica, YbF3
particle
Ivoclar- YbF3 particle, barium glass,
Tetric EvoFlow Bis-GMA, UDMA, D3MA
Vivadent SiO2-ZrO2 mixed particle
Herculite Ultra
Kerr BPA-EDA, TEGDMA, Bis-GMA YbF3 particle, SiO2 particle
Flow
HEMA, UEDMA, GDMA, BPA-
Vertise Flow Kerr YbF3 particle, SiO2 particle
EDA
Beautifil Flow Bis-GMA, Bis-MPEPP,
Shofu Aluminofluoro-borosilicate glass
Plus X TEGDMA
Nanohybrid Aluminofluoro-borosilicate glass,
FIT SA Shofu UDMA, HEMA
composite zirconium silicate, glass powder
Beautifil-Bulk Bis-GMA, UDMA, Bi-MPEPP,
Shofu Aluminofluoro-borosilicate glass
Flowable TEGDMA
Barium aluminium borosilicate
VisCalor VOCO Bis-GMA, TCDDMA
glass, silica particle
Admira Fusion HEDMA, Bis-GMA, UDMA,
VOCO Ormocer
Flow TEGDMA
Wave SDI Ltd UDMA, TEGDMA, Bis-EMA Strontium glass, silica
Barium glass, ytterbium trifluoride,
Luna Flow SDI Ltd UDMA, TEGDMA, Bis-EMA
silica
Barium glass, ytterbium trifluoride,
Aura Easyflow SDI Ltd UDMA, TEGDMA, Bis-EMA
silica
Venus Diamond Barium aluminium fluoride glass,
Kulzer UDMA, EBADMA
Flow ytterbium-fluoride, silicium oxide
40
Table 6. (continued) List of commercial dental resin composites (Packable).
Type Classification
Product name Manufacturer Resins Fillers
(physical) (intrinsic)
Brillant
Coltene Bis-GMA, TEGDMA Zinc oxide, Ytterbium trifluoride
EverGlow
Miris 2 Coltene Bis-GMA, UDMA, TEDGMA Zinc oxide
Bis-MEPP, TEGDMA, Sphere TEC spherical pre-
Dentsply
CeramX Spectra Urethane modified Bis-GMA polymerised filler,
Sirona
Hybrid dimethacrylate YbF3 particle
composite Dentsply
Surefil one MOPOS, BADEP, Acrylic acid Glass filler
Sirona
Bis-GMA, UDMA, Bis-PMA,
Ivoclar- YbF3 particle, barium glass,
Tetric PowerFill Bis-EMA, tricyclodecane
Vivadent SiO2-ZrO2 mixed particle
dimethanol dimethacrylate
Ivoclar- UDMA, Bis-EMA, Bis-GMA, YbF3 particle, barium glass, SiO2-
Packable Tetric Prime
Vivadent D3MA ZrO2
EcuSphere-Carat DMG DMA resin, Bis-GMA Dental glass
Microcomposite Ivoclar-
Heliomolar / HB Bis-GMA, UDMA, D3MA YbF3 particle, SiO2 particle
Vivadent
Filtek Z250 UDMA, Bis-GMA, Bis-EMA, Silane treated ceramic, aluminium
3M
Microhybrid Universal TEGDMA oxide
composite Filtek P60 UDMA, Bis-GMA, Bis-EMA,
3M Zirconia and silica filler
Posterior TEGDMA
Nano silica particles, Nano zirconia
Filtek Supreme Bis-GMA, UDMA, Bis-EMA,
3M particle,
Ultra Universal PEGDMA, TEGDMA
Nanocomposite zirconia/silica cluster
Filtek One Bulk AUDMA, AFM, DDDMA, YbF3 particle, silica filler,
3M
Fill UDMA zirconia, silica/zirconia particle
41
ESTELITE
Tokuyama Bis-GMA, TEGDMA SiO2-ZrO2 nano spherical filler
Sigma Quick
Paradigm Nano Bis-GMA, UDMA, Bis-EMA, Nano silica particle, nano
3M
Hybrid Universal PEGDMA, TEGDMA zirconia/silica cluster
Ecosite Bulk Fill DMG DMA monomer, Bis-GMA Barium glass
EBPADMA, Bis-GMA,
Ecosite Elements DMG Barium glass
TEGDMA
Venus Diamond Kulzer TCD-DI-HEA, UDMA Barium aluminium Fluoride glass
Barium aluminium Fluoride glass,
Venus Pearl Kulzer TCD-DI-HEA, UDMA
pre-polymerized filler
Ivoclar- YbF3 particle, barium glass, SiO2-
Tetric EvoCeram Bis-GMA, UDMA
Vivadent ZrO2
Harmonize Kerr BPA-EDA, TEGDMA Spherical silica, zirconia particle
Nanohybrid
BPA-EDA, UEDMA,
composite Barium glass, silica nanoparticle,
Premise Kerr 1,6-hexanediyl bismethacrylate,
pre-polymerized filler
HDDA
Aluminofluoro-borosilicate glass
Beautifil II Shofu Bis-GMA, TEGDMA
(pre-reacted glass-ionomer), Al2O3
Beautifil-Bulk Bis-GMA, UDMA, Bis-MPEPP,
Shofu Aluminofluoro-borosilicate glass
Restorative TEGDMA
HEDMA, Bis-GMA, UDMA,
Admira Fusion VOCO Ormocer
TEGDMA
Barium glass, pre-polymerised
Aura SDI Ltd UDMA, TEGDMA, Bis-EMA
filler, silica
Luna SDI Ltd UDMA, TEGDMA, Bis-EMA Strontium glass, silica
UDMA, tricyclodecane Strontium glass, ytterbium
Luna 2 SDI Ltd
dimethanol dimethacrylate trifluoride silica
42
UDMA, Bis-EMA, DX-511 Fluoroaluminosilicate glass, pre-
Kalore GC
monomer, DMA monomer polymerized filler, silicon dioxide
UDMA: urethane dimethacrylate / 1,6-bis(methacrylyloxy-2-ethoxycabonylamino)-2,4,4-trimethylhexane; AUDMA: aromatic urethane
dimethacrylate; DUDMA: diurethane dimethacrylate; TEGDMA: triethyleneglycol dimethacrylate / 2,2´-ethylenedioxydiethyl
dimetharcylate; Bis-EMA: bis-phenol A ethoxylated dimethacrylate; Bis-GMA: bisphenol A diglycydyl ether dimethacrylate / 2,2-bis[4-2-
hydroxy-3-methacryloxypropoxy)phenyl]propane; Bis-MEPP: 2,2[prime]-bis[4-methacryloxy-ethoxy)-phenyl-propane; HEMA: 2-
hidroxyethyl methacrylate; HEDMA: hydroethyl dimethacrylate; DMA: dimethacrylate; TCD-DI-HEA: bis-
(acryloyloxymethyl)tricyclo[5.2.1.02,6]decan; D3MA: 1,10-decanediol dimethacrylate; TMPTMA: trimethylolpropane trimethacrylate;
BPAEDA: bisphenol A ethoxylate diacrylate; HDDA: hexanediol diacrylate.
Figure 9. Simplified New Product Development Pathway, mapped against Manufacturing Readiness Levels (MRLs).
43
Manufacturing - 3D printing: The fast evolution of digital technologies in dentistry, such as
3-dimensional (3D) scanning and imaging, computer aided design and simulation, and 3D
printing, has assisted dentist to make correct diagnostic-based decisions and enabled patients
to receive accurate dental treatments in a more informative and speedy manner [263, 264].
Among the various 3D digital dental system, 3D printing technologies using light-curable
resins (e.g., stereolithography apparatus (SLA), digital light processing (DLP), and
lithography-based ceramic manufacturing (LCM)) are expanding into the dental industries
because of their high accuracy and speed, cost-effectiveness, and good productivity even in
dental office and laboratory. Small and complex structures, including indirect restorations,
bridges, dentures, aligner, implant abutments, and surgical guides can be fabricated based on
the patient intra-oral and tooth data [265-269]. The selection of appropriate photocurable
monomer is most important for successful 3D printing, and then functionalized filler materials
can be mixed with resin to increase their mechanical and biological properties.
DLP-3D printable dental composites were synthesized by adding Ag-HNT nanofiller (1, 2, 3
wt%) with a mixture of UDMA and TEGDMA (6:4) as depicted in Figure 10 (a) [270]. The
composite could release Ag+ and improve the antibacterial properties while also maintaining
non-toxicity. UDMA-based resins were also studied to develop the occlusal splint and crown
applications (Figure 10(b)) [271, 272]. Further attention to developing new manufacturing
method was paid, and a polymer-infiltrated ceramic network (Figure 10(c)) was successfully
developed through combining 3-D printing and dental resin infiltration technologies [273]. In
this study, 3D-printable precursor slurry was prepared by mixing a high concentration of silica
(SiO2) nanoparticles with HEMA/TEGDMA monomers. Then, the SLA 3D-printed composite
was sintered at high temperature (1,150 °C) to create a nano-porous structure and subsequently
infiltrated and polymerized with dental resin monomers, UDMA and TEGDMA, which
resulted in the increased surface hardness and flexural modulus. The feasibility and
44
Figure 10. SLA and DLP 3D-printed dental structures using dental resins and composites. (a)
Schematic diagram of antibacterial Ag-HNT composite preparation and 3D printed dental
crown and bridge, (b) fabrication of a crown using UDMA-based monomer, (c) polymer
(UDMA/TEGDMA)-infiltrated ceramic network (PICN) composite crown, (d) an accuracy
measurement of the 3D printed crown composed of Bis-EMA/UDMA/TEGDMA resins. Part
(a) is adapted from Ref. [270] with permission from Springer Nature, (b) from Ref. [271] with
permission from MDPI, (c) from Ref. [273] with permission from SAGE Publications, (d) from
Ref. [274] with permission from Elsevier.
resins using ultraviolet-DLP 3D printers have been explored, and the studies in mechanical and
45
biological properties and accuracy of printed objects demonstrated a great potential for digital
dentistry [274, 275]. A biocompatibility of various dental resins has been investigated by
assessing the post curing monomer release of 3D-printed structures in methanol and water
[276].
Moreover, in other recent studies, the fit of interim crowns fabricated using 3D printing with
acrylic-based biocompatible polymer (VeroGlaze MED620; Stratasys) has been studied, and
3D-printed crowns showed an excellent fit in the proximal, marginal, and internal regions
compared to those made by milling and compression molding methods [241]. A new approach
for direct restoration of maxillary central incisors applying 3D-printed template was introduced
showing the enhanced aesthetic appearance of the tooth [277]. In future, the scope of 3D
printings/bioprinting for the regenerative dentistry and craniofacial bone tissue engineering
will be gradually extended to achieve superior performance and better esthetics with advanced
5. Conclusion
This review has summarized recent advances in DRCs and approaches to enhance their
functional performance in mechanical, physical, and biological aspects. The recent research
trend of using fillers and resins in dental restorative composites was also discussed in this
review, and silica glass materials including bioactive and fibrous types showed the most
frequent usage (37.6% among the 157 studied cases) as a filler material. With the evolution of
materials, such as nanoparticles (crystals and clusters), nanotube, nanofibers (rods and wires),
and nanosheets, can provide a huge impact on the clinical performance of dental restorations
nanomaterials to increase interfacial bonding between filler and resin and to add biological
46
functionalization such as antibacterial activities and remineralization have been explored to
develop multi-functionalized restorative materials. Although there are still many scientific
progresses must be done in the development of new dental restorative materials, a combined
technologies and dentistry information will inspire many researchers in new product
Visualization. G. Rajan: Writing - original draft preparation, review & editing. P. Farrar:
Writing - original draft preparation, review & editing. L. Prentice: Writing - review & editing.
The authors declare that they have no known competing financial interests or personal
relationships that could have appeared to influence the work reported in this paper.
Acknowledgements
SDI Ltd. The authors also acknowledge the support received from the ARC Training Centre
47
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