Professional Documents
Culture Documents
Chris Brophy
Project Manager
Corr Comp Co.
870 E. Higgins Rd. STE 129
Schaumburg, IL 60173
1-877-300-2003
cbrophy@corrcomp.com
Richard P. Bowden
Assistant Director Signal
BNSF Railway Company
4515 Kansas Ave
Kansas City, KS 66106-1124
913-551-4602
© AREMA 2009 ®
Abstract
Driven by increasing power demand, ONCOR Electric Delivery has increased
transmission system capacity, both real and projected, on a ROW shared with the BNSF
Since then, Corr Comp Co. participated in several iterations of mitigation design,
modeling, installation, and testing that were completed in step with increasing power
was proven by onsite measurements after each installation. Ongoing testing of the
integrity of the mitigation system and quickly address problems. Continuous monitoring
and ongoing testing also allowed for the use of unconventional mitigation system designs
The final result provided signal system compatibility and personnel safety designed by
computer modeling that was then proven by field verification measurements. Also
included were provisions for ongoing testing and maintenance to ensure long term
reliability and integrity. Ultimately, the installed mitigation measures reduced rail
voltages by approximately 90% thus allowing for the compatible operation of both
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Introduction
Electromagnetic compatibility issues between utilities that share a common corridor are
not unusual. Increasing load demand requires periodic upgrades to power systems and
mitigation measures. Thus, railroads sharing corridors with power transmission lines
undergoing planned power system upgrades require special attention. This was the case
with ONCOR Electric and BNSF railway in a shared right-of-way (ROW) in Texas.
Corr Comp evaluated the electromagnetic compatibility (EMC) and designed rail voltage
mitigation to address issues with the railroad signal system and with the safety of railroad
personnel working in the exposure. Several iterations in the mitigation design were
required, because of increasing load demands on the power system. Unique mitigation
was necessary to ensure compatibility for expected future loads. ONCOR Electric, BNSF
Railway, and Corr Comp agreed on mitigation measures at each stage in a progression of
This paper focuses on the unconventional aspects of the mitigation system that was
installed to enable safe and compatible operation of both utilities on the shared ROW.
Background
transmission system capacity, both real and projected, on the shared ROW since 1991.
These power increases along with system changes have caused system compatibility
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issues with railroad signal equipment and railroad personnel safety. These have required
the shared corridor users agreed upon incremental installation of mitigation and evolving
criteria as system parameters changed over time. The design approach included a long-
term plan to check and maintain the integrity of the mitigation after initial installation and
The timeline presented in the next section provides some history of the problem and some
insight into the evolution of the rail voltage mitigation system that was implemented.
Late 1980’s –
ONCOR realized the need for a 345kV circuit and the chosen route included a 10
mile shared ROW with UP Railroad (ROW now owned by BNSF Railway).
March 1991 –
Shortly after the line was energized, railroad equipment began malfunctioning.
Rail-to-ground voltages were measured at 68 Volts and 115 Volts was measured
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A preliminary study of the problem by ONCOR and coordination with UP
installing a second circuit on the transmission towers and hardwiring the phases
ABC on one circuit and CBA (top-to-bottom) on the opposite circuit. This
Up to 2000 –
Since the last investigation, shared ROW section of track sold to BNSF Railway.
End of 2002 –
than the hardwired split-phase arrangement. Corr Comp begins investigation into
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identified as one circuit out-of-service, a contingency condition. Variations and
Mid 2004 –
• Two buried mitigation conductors, one on each side of the track for some
copper conductor),
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• Several specially designed SCR-based switches to connect the rail-system
Spring of 2005 –
Spring/Summer of 2005 –
line loads exceeded mitigation design targets (1700 Amps), resulting in some
locations exceeding rail voltage thresholds. BNSF insisted that the circuit remain
Summer of 2005 –
Corr Comp begins another phase of investigation into EMC issues with revised
increased power load limits (3400 Amps) and 5% residual (unbalance) current.
updated to consider personal safety associated with a stopped train in the exposure
spanning several track cuts thus affectively increasing the track circuit length to
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Some of the alternative mitigation approaches considered included:
• The use of shorter signal circuits to limit the induced voltage (rendered
• The use of low-value resistors connected to earth at each side of each rail
• The use of impedances bonds at the ends of existing Electro Code signal
circuits with a capacitor in series with the impedance bond at each rail
connection
impedance bonds
structures
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• Additional insulated joints, with associated repeater equipment, at several
locations
verify efficiency of mitigation. Results were scaled to account for loads during
for all conditions and at all locations with one exception. Post test analysis
shorted arrester) may have caused the excessive voltage at that site.
Early 2009 –
No steady-state compatibility issues have been reported. Two power line faults
have occurred since last installation of mitigation (in 2007) with no railroad
Catenary Shield
In the final mitigation design, installed in 2007, a separate “aerial” shield was considered
showed the shielding conductor was effective when located close to the bottom phase,
nearest to the track. Mounting positions farther from the phase resulted in degraded
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shielding performance. The final design resulted in a “catenary” shield conductor
Figure 1 shows a sketch of the cross section of the corridor. It depicts the four primary
shields for mitigation, including one under-built shield, two buried shields, and the
catenary shield, as red points. The dashed red box around the catenary shield shows the
acceptable mounting position of the shield to satisfy National Electrical Safety Code
(NESC) and railroad clearances and to satisfy the necessary mitigation shielding
performance.
During the final mitigation design, the need for additional insulated joints (IJs) became
apparent. In order to minimize disruption to the existing signal system, IJs were added
outside of grade crossing approaches where possible. However, Electro Code (EC) was
present throughout the exposure, necessitating EC repeaters where additional IJs were
located. Corr Comp developed and tested a prototype 60 Hz filter (parallel LC) for the
purpose of potentially eliminating the need for EC repeaters at new IJ locations in the
future.
The passive filter was designed using heavy duty components to block 60 Hz and allow
other frequencies to pass, including Electro Code (pulsed DC). The filter components
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At a new track IJ location, a pair of filters installed across the joints would allow EC
relatively high impedance, thus maintaining low 60 Hz induced voltages at the installed
IJ location and adjacent IJ locations. This arrangement provides all of the benefits of an IJ
for rail voltage mitigation without the expense of an EC repeater, full-size bungalow, and
As a temporary test of the concept, BNSF disconnected the EC repeater and installed a
prototype filter at one new IJ location during field testing. Figure 2 shows the basic
wiring diagram of the filters for the test configuration. Note that the filter(s) had to be
installed in a crisscross configuration at the insulated joints to account for the EC polarity
The prototype 60 Hz filter arrangement remained installed at the new IJ location for
several months without any report of problems. In the end, the concept was considered
mitigation could significantly reduce cost by eliminating the need for an EC repeater.
During the relatively short duration of a power line fault (typically less than 6 cycles - 0.1
seconds or shorter), induced rail voltage to earth or across IJ’s in a shared ROW can
exceed recommended personnel safety guidelines, such as IEEE Std. 80, for typical
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power line fault currents and exposure lengths. If the signal arresters fire during the fault
period, the rail voltage can become even higher at some locations, since the fired arresters
can result in a longer effective continuous length of track. This was the case for the
Bare conductors are often buried near the rails to reduce induced rail voltage by
magnetic-field shielding for both the steady state and fault conditions of the power
system. If the track arresters fire as a result of fault current induction, the rails are
temporarily connected to the bungalow ground during the period of the fault. However, if
temporarily for the duration of the fault, significant reduction in the rail touch potential
relative to nearby soil can be achieved. The temporary connection between the bungalow
ground and the buried mitigation conductor can be accomplished by a suitable electronic
switch, which only “closes” during a power-line fault event. The use of a temporary
connection only during a power-system fault precludes any steady state influence of the
mitigation on the track signal system. The sketch of Figure 3 illustrates the concept.
The sketch shows two rails with insulated joints that separate track signal circuits. Rail-
to-ground lightning arresters connect to a local rail system ground on each side of each
insulated joint. These are only shown for one of the rails, arresters that connect from the
other rail to the same grounds and between the rails are not shown for simplicity. An
electronic switch is shown that connects between the buried mitigation conductor and a
railroad signal ground. The track and the buried bare conductor are forced to be at
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approximately the same voltage, when both the track arresters and the “switch” conduct
because of fault-induced voltage. The bare conductor causes the soil near the track to be
at approximately the same potential as the track, thus helping to control the “touch
A temporary connection between the buried mitigation conductor and the bungalow
grounds was provided for this project by a passive semiconductor switch, namely, the
Rail Fault Protector (RFP). The RFP was adapted for this application from related
industrial devices in the Dairyland Electrical Industries product line. These switches are
significantly more robust for both lightning and fault current than the track arresters.
The current through the RFP switch is continually monitored to ensure that the bungalow
ground and the buried mitigation conductor are only connected together during the brief
period of a power-line fault. The leakage current monitor is discussed under Current
Leakage Monitor later in this paper. The proper functioning of the RFP switch can be
tested with a specially designed mitigation test box that is also described in a later section
of this paper.
Mitigation Integrity
After installation of mitigation measures in 2005 and 2007, field test measurements were
made and compared to computer models to verify performance. This section describes
briefly the measurements used to gauge the efficiency of the mitigation after it was
installed.
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As a part of the design, the integrity of the RFP switch is continuously monitored.
Specific components, including RFP devices, are periodically tested to ensure reliable
and compatible operation. The power utility company also agreed upon automatic
notification of the railroad in the event of a power system fault so railroad personnel
The sections following verification testing describe the mechanisms that facilitate
ongoing mitigation integrity testing, including mitigation test boxes, RFP current leakage
Setup
After the mitigation measures were installed in 2005 and 2007, a verification test was
performed to evaluate the effectiveness of the mitigation. The verification field test was
conditions of both systems, within a reasonable testing period. Tests were made to
evaluate both the steady-state and faulted operating conditions of the transmission line.
The field test necessitated significant cooperation and support from both power company
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In the phase arrangement of these particular circuits, there is no canceling effect due to
current flowing in the second circuit when it is out of service. Therefore, the worst-case
steady-state condition for railroad compatibility that can occur with independent
operation of the two circuits is with one circuit out of service. This operating
arrangement, which will rarely occur, is the principal configuration studied during the
field mitigation verification testing. For most steady-state measurements the transmission
line was configured with only the west circuit energized to supply the load that existed
Special equipment was installed in substations to measure both the amplitude and phase
of the current in each phase and also the residual current for use with post-test analysis of
voltages induced into the rail system. The transmission line current was logged at 5-
minute intervals so that the transmission line current values could be correlated to
Rail measurements
• Rail-to-ground
o Normal IJ conditions
o A deliberate shorted IJ
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• Impedance (resistance) of all insulated joints in the area of influence
• Ballast resistivity estimate calculated from Electro Code signals in each test block
Scaling
Although the power company can schedule the arrangement of the transmission line, they
have little control over the level of current that may flow on the line. Therefore, the field
testing could not be conducted at the maximum current levels for which the mitigation
was designed. In addition, other conditions that existed during the field-testing period
were not what might be considered to be “worst-case” values. Therefore, it was necessary
to “scale” the field-measured voltage and currents to account for possible changes in
some parameters which may occur at other times and may be more ‘worst-case” than
Setup
After mitigation measures were installed in 2007, a method of testing the fault condition
performance was devised. Corr Comp used a novel approach to simulate induction from a
amp actual power system fault is generally not advisable, a much lower current signal
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was used. During the simulated fault test, both circuits of the double circuit transmission
A single phase wire was used to allow current to flow between substations at both ends of
the exposure. The worst-case phase, which is closest to the track, was grounded at one
substation. At the other substation, a power amplifier was used to force current to flow in
the phase. A 60 Hz filter was connected in series with the amplifier to block any 60 Hz
current induced by other parallel power lines onto the phase used for testing. The current
forced on the line was a sine wave at 80 Hz and 5 Amps, to differentiate it from power or
railroad frequencies. The current out of the power amplifier was logged with a timestamp
during measurements to account for minute changes in the current while measurements
were taken. Figure 4 shows a picture of the test setup at a power substation.
Rail measurements
While the single phase carried the 80 Hz signal, measurements were made at IJ locations
along the track and recorded with a timestamp. This allowed coordination later with the
could also have been used). Induced voltages on the rail were also recorded at 60 Hz to
characterize a baseline or background voltage level while the transmission line was
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Scaling
To account for differences in the conditions present during field testing, several scaling
factors were applied to the measured voltages. A scaling factor was applied to each
location where measurements were taken. This factor was based on calculations from
model runs to account for faults at different locations in the exposure. Since the simulated
fault was outside of the exposure, measurements had to be scaled for a fault at any other
A custom test box was designed by McCord Engineering to evaluate the integrity of the
installed rail voltage mitigation and mitigation-related components that were unique to
this mitigation design. These include the Rail Fault Protector (RFP), Bender “leakage”
current monitor, and the rail-to-rail 60-Hz filters. Testing is accomplished using a
common multi-meter and simple five step procedure using numbered switches as part of
routine signal system maintenance. The test box and step-by-step troubleshooting
instructions also are useful in the event of an indicated failure of any of the components.
Figure 5 shows the front panel of the Mitigation Test Box. A multi-meter is connected to
the two terminals near the bottom labeled “To AC Voltmeter”. The variac control is
integral to some of the test procedures, such as the “firing” of the RFP switches and the
Bender current monitor leakage test. A row of momentary switches along the top of the
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Current Leakage Monitor
Inc., was paired with a current sensor installed at each RFP location. The monitor is
Under normal conditions, the RFP is open and no current flows in the connection. The
monitor is set to trip if the current flow exceeds a selectable threshold. Normally, steady-
state power conditions would induce enough current into the buried conductor to cause
the monitor to alarm in the presence of a failed (shorted) RFP. As part of the periodic
testing of the mitigation system, the current monitor functionality is also tested, using the
During the development of the rail voltage mitigation, a specific concern was raised over
monitoring the long-term integrity of the buried conductors near the track. The buried
shield conductors are a key component to this mitigation design. Without provisions it is
is compromised, the conductor will be less than fully effective and the mitigation will,
most likely, no longer meet the criteria targets established for the project. In addition,
experience has shown buried conductors that have been cut or otherwise compromised in
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To address this issue, Corr Comp recommended installing small wayside enclosures, less
than two miles apart, at convenient road crossings for easy access. The boxes were
installed on posts with conduit to allow the buried conductors to remain electrically
continuous, but with access to the bare copper. The conductors were looped in the
enclosure using insulated wire, with a small section of copper exposed for measurement
and testing. Figure 7 shows a picture of an installed wayside box with a buried conductor
test loop.
The loops allow for the current flowing in the buried conductors to be measured using a
standard current probe. These measurements gave feedback on the current flowing in the
Measurements of the buried shield conductor currents were then used for comparison to
effectiveness.
Access to the buried conductors also allows for connection to a low frequency (4-Hz)
test-signal transmitter. The transmitter connection allows a surveyor to traverse the buried
conductor paths with a receiver in a process similar to that used in buried pipeline
locators (pipe current mapping). Normally, the current along an electrically continuous
wire decreases in a known profile as the distance from the transmitter increases. If
anomalies are recognized in the current map of the conductor, it could indicate
discontinuity in the conductor. This could mean the mitigation is no longer functioning to
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designed specifications, and further investigation is warranted. Figure 8 shows a graph of
Periodic current mapping of the buried conductors establishes a historic record for
reference. Deviation from the baseline map can indicate problems and quickly pinpoint
Detection of the integrity of this crucial component of the mitigation design was a high
priority and was facilitated by small wayside enclosures and periodic buried conductor
current mapping.
Results
After the installation of mitigation in 2007, the computer model was used to calculate the
effectiveness of several stages of the installation. Although the mitigation stages modeled
were theoretical (except for the final installation), they provide some insight into the
Table 1 provides a summary of the effectiveness of mitigation measures that were used,
considering the worst-case steady-state power condition of one circuit out of service. The
mitigation effectiveness for this table relates the maximum induced rail to ground voltage
at any location along the exposure as a percentage of the calculated voltage without any
mitigation. The table compares the mitigation effectiveness for several components of the
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• Only the added track insulated joints, without mitigation shielding
• Only the shielding conductors, without any added track insulating joints
As much as possible, the calculations to develop the table used a model that takes account
of the conditions that existed during the time of the test so that the field measurements
Conclusion
Several iterations of mitigation design, modeling, installation, and testing were completed
in step with increasing power requirements and evolving compatibility criteria targets.
each installation. The ability to perform ongoing testing of the mitigation as a part of
routine maintenance allows system maintainers to monitor the integrity of the mitigation
system and quickly address problems. Continuous and ongoing monitoring and testing
also allows for the use of unconventional mitigation system designs where conventional
Through cooperation and compromise, BNSF Railway, ONCOR Electric, and Corr Comp
arrived at suitable mitigation designs at each stage of the project. The installed rail
voltage mitigation system provides signal system compatibility and personnel safety that
are proven by computer modeling and field verification measurements. Provisions for
ongoing testing and maintenance ensure long term reliability and integrity. Ultimately,
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the mitigation measures installed reduced rail voltages by approximately 90% for worst-
case steady-state contingency operation of the power system and allow for the compatible
operation of both systems under all anticipated conditions in the shared ROW for the
foreseeable future.
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Figure 1. Cross Section View of Shield Conductors, Including Catenary Shield
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Figure 2. Wiring Diagram for EC Repeater Bypass Filter
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Figure 3. Sketch of RFP (shown as "Electronic Switch") Connection to Signal System Ground
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Figure 5. Picture of Installed Mitigation Test Box
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Figure 6. Rendition of Bender Current Monitor
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Continuity Test, Current Attenuation
1.600
1.400
1.200
1.000
4 Hz Amps C
0.800
0.600
0.400
0.200
0.000
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Footage
Table 1. Calculated Approximate Mitigation Effectiveness from Computer Model and Field
Measurements
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