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Ouestion lYo: 24
O.7.Dec. 1993

(a). explain the term " Condition Mortitoring".

(b). Describe a condition monitoring system thut uses viberation
signatures.

Answer:

(a). As its natne implies, it indicates the condition of muchinety. Condition

monitoring provides usefull informations and give details of internal conditiort
*rfuS p:tt4..11yj-1re of any existingfault. ;'f iIit,t.tiriilr] (;;tn€r.1'-r1t:t:"1 ,ztr.r,]ii,,;,,',',r ie.i;i;sZ .]i c1,ri-\r
"fA' Li=nrtW\e,;trlwr ry-ybich.t-e.nds-J-i--ti",!ry--qnd-co.s-t.s-s::it:8"
It is a toolfor predictive maintensnce and with help of this system, the machinery
can run for longer period or reduction of1fuy1tirye.
Moreover u;ith the agreement achieved Wm."etn classification society and owner,
cottdition monitoring will sufficg a-rygi1p"s{it""tt the conventional surveying of items,
Condition monitorirtg require siphis'tiitited equipment with tk\slp::A_rynel o,
computer to record the1fula, anffilse anVWfWcthe fault, hence high initial cost
is"neeififr nfit1ower overalt cost itr long tdr'iiilii'iitiictpated.

(b). every machinery has it own viberstion characteristic, The data required of
conditiott monitoring on the bas,is of ,i!@n are ffegugtlcJ and anl_plWfr.
t q,i oifiifrs*unififTfni ti*e sfffiiluation
data are collected and recorded as a reference
ent for further condition of machine ii mEtre"
Probe of instrument arqft"rmlSt_connqcted to the machine to geTdesired direction of
viberation signaturdy{Ra(ia!1fxial.&. t"olsional). &sults are then plotted on x-y gf:s
o {r"r! now ontu{rrd there_a-re tw,o h,gn t9 f9llow,
either to have expertise personnel or back up to compare and diagnose the fault afld
tuken remedial actiort, or have incorporated a dattltroollector and computer provided
with soft ware to do so and instruct the engineer on board the nature of the fault.

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Ouestion No3:
A).State what is meant by machinery condition monitoring?
B).With respect to condition monitoring:
(I) List the equipment it requires;
(II) State how the information obtained is used to indicate machinery condition
trends.

Ans.
A). Condition monitoring as its name implies, is an indication of the condition of a
machine. Condition monitoring provides this information and can also give guidance
on the nature of fault and is to detect trends in the operating characteristic of
equipment that indicate when deterioration and incipient failure is developing,
therefore maintenance is required with condition monitoring, and machine can be run
for a longer period and down time required for the maintenance can be reduced,
because the repair work can be planned in advance.

Bi) l.Measuring instruments are listed as lollow:

- Vibration measuring equipment
- Shock pulse measuring equipment
- wear debris analysis equipment which divided into:
.spectrography
.fenography
- Temperature measuring devices
- Pressure measuring devices
- Curent & insulation testing devices for electrical machinery.
.2. Data collection unit
i 3. Computer along with appropriate soft ware for analysis.'

Bii) Data collected by above measuring instruments at the time when the machinery
is in good condition and operating satisfactory is recorded and kept as a standard
against which to judge the future condition of the machinery to diagnose faults and to
decide on the maintenance required.
This system either require expert engineers who are enable to analysis the data
collected and diagnose the fault or a computer along with soft ware into which data
collected is fed and computed and results of condition of machinery is
displayed/printed out.