Professional Documents
Culture Documents
salva
CONTROL PANEL Operating manual
salva
sel ok
start
stop
KS - PREMIUM V0
6. Programme selection...........................17
6.1. Selection from the heating programme ...........17
6.2. From another running programme or from suc-
cessive programmes..............................................18
9. Steam injection.....................................26
9.1. Steamer settings......................................................27
9.2. Steam modes............................................................28
9.3. Manual steam injection during the running of a
programme................................................................30
9.4. Steam injection in heating mode .......................30
9.5. Steam injection in successive programme.....30
10.1.Operation ...................................................................31
10.2.Automatic draft/sweep operation.......................31
TRANSLATION OF THE ORIGINAL MANUAL: The original version of this manual is written in Spanish. The translation
of the manual into other languages has been done by professional translators, the manufacturing company not having any
responsibility for these translations.
salva D
1 sel ok 2
3
4 5
9
8
10 start
stop
salva
B
C Keypad indicator locked.
P
7
1I 2
J
D Programming indicator locked.
9
Q
K
3
R
8
E Communications indicator port 1.
4
L
10
S
F Port 2 communications indicator.
M
5
H Stage indicator.
1 2 3 4 5 6
O Oven status.
Q Chamber temperature.
• Stages completed.
• Stage running.
1.4. Heating rest screen When a period of time has passed without any key being
pressed (in accordance with the adjustable parameter), a
preferential rest screen (i.e. with larger digits) is displayed
with the oven temperature and a summary of the process
information for better display at distance.
Warming 130º C
B Chamber temperature.
C Oven status
Phase Setpoint
1 200
or alert.
Advise Warning!
Cold Crossed
vaporizer chamber
thermocouple
Peter Steward & Company
Telephone - 555 12 34 56
1.7. Keypad lock/release For easier panel maintenance, the keypad can be locked to
prevent unwanted operations from running during cleaning.
1 If programming is locked, the temperature cannot be modified until the start of baking.
2 In individual heating (PRE=1) the heating temperature is that of the following baking
programme.
3 To stop the signal in any process, press any key without running the function. Or open
/ close the door.
4 In accordance with the PIt setting variable value.
The user can define the following parameters for each of the
stages.
• Set-point temperature.
• Duration of the stage.
• Steam time.
• Steam rest time.
• Draft opening advance.
• Sweep opening advance.
The work screen shows identification of the programme run-
ning (number, photo and title), set-point temperature and real
temperature, total time and remaining time, along with the sta-
tus of the oven: turbine, burner, steam, draft and sweep.
start
Keep the stop key pressed down to cancel the current
programme at any moment.
5. Auxiliary sensor
5.1. Magma models In MAGMA ovens, the second thermocouple input is used as
an oven exchanger temperature sensor. The steam permission
function remains active, using the reference of chamber
temperature minus 20 degrees.
B Selected programme.
E Programme name.
2 See programme.
3 Edit programme.
start
Once chosen, press stop to start up the programme or ok
to leave it ready to run next time, returning to the work screen
in heating mode.
End-to-end cooking
Setpoint
4. (Free)
5. (Free)
start
Press stop to start baking, in which case the programme
selection borders disappear and the remaining time is
displayed. At this moment the electronic panel will memorise
the programmes selected, restoring them in subsequent
successive programmings.
start
Keep the stop key pressed down to cancel the current
programme.
Warming temperature
I Stage number.
2 Edit name.
8.2. Heating temperature Defines a heating temperature for the given programme. This
option is only available if the “PrE” setting variable is 1.
8.3. Steam rest Defines a steam rest time5 independent for each programme.
This option is only available if the “IND” variable is 1.
8.4. Set-point temperature Defines the baking temperature for the specific stage.
8.5. Duration of stage The values are expressed in minutes, allowing us to select
between 0 and 99 min.
8.6. Steam time The value is expressed in seconds, and can be set from 0 up
to the maximum value established in the internal parameters.
Steam time may in no case exceed the duration of the stage.
8.8. Draft and sweep advance time The draft and sweep times can be programmed for each
stage. This time is understood as the advance time to open
the draft and/or sweep before the stage finishes. This should
come about whenever tsweep ≤ tdraft. Displayed in accordan-
ce with the internal parameter settings.
8.9. Programme name To edit the name of a programme, run the <PROG NAME>
option in the context menu and the programme name edit
screen will be displayed.
B Programme number.
After entering the name, run the option <BACK> in the context
menu, thus saving the new name.
8.10. Complete load or partial load tag This section only appears when the “PAR” variable which
enables the automatic partial load function is disabled (= 0).
8.11. Copy to other programme To make it easier to create new programmes, it is possible
to create a new programme using the data from another
programme. To do this, run the <COPY TO> option in the
programme number edit screen after modifying the programme
name, and select the path for the copy. If the position is
occupied, it is necessary to confirm the operation.
ENGLISH
Each programme allows an associated product photograph
to be displayed next to the name of the programme. This
photograph can be modified by running the <SELECT
PHOTO> option in the context menu of the programme
creation screen, selecting the required photograph with the
cursor keys and finally pressing <OK>.
8.13. Programme lock/release The facility supervisor can lock and unlock the modification
of automatic programmes, thus ensuring the operator cannot
change them. Programme lock also prevents the heating
temperature from being modified. See section 15.2.
8.14. Programme data display To display programme data without accessing value
modification, run the <SEE PROG> option in the context menu
of the programme selection screen. This option is available
even when programming is locked.
UAP Steam permission temperature Indicates the minimum temperature to enable activation of the steamer electrovalve.
TPA Maximum steam time Limits the maximum steam injection time programmable by the user.
Indicates the time which the turbine must remain shut-down from the end of steam injection. If it is
REP General steam rest
zero, the turbine will not stop even when starting injection.
Allows independent steam rest to be programmed for each programme or for each stage. Whenever
IND Independent rest
IND=0, the REP setting variable is used as the rest value.
Allows the turbine to remain connected for a few seconds at the start of injection. Does not affect
TUU Turbine on at the start
cyclical injections or stages without steam rest, since the turbine is not used in these cases.
TUS Manual prog. turbine shutdown Turbine shutdown time when starting up a manual programme.
9.1.1. Steam rest operation Steam rest may be general (in accordance with the REP set-
ting variable), independent for each programme (if variable
IND=1), or independent for each stage (if variable IND=1 and
steam mode is “SPECIAL STEAM”). In any case, if the variable
for the execution stage is not zero, the turbine shuts down
either at the start of injection or at the end of TUU variable
time whenever this has a value other than zero. Once injection
is complete, the turbine remains off during the period set for
steam rest.
Steam rest does not affect cyclical injections, which are always
carried out with the turbine on. Injection is also carried out with
the turbine on in stages with zero steam rest time.
7 The “pre-baked producer normal baker steam” and “cyclical injection normal
baker steam” modes have been eliminated, since operation with a single electrovalve • Normal baker steam
is the same as for “normal baker steam” and “frozen fermented bread steam” modes
respectively. “Baker steam on turbine with cyclical injections” mode is now called “Baker • Caterer or cyclical steam
steam with cyclical injections”, since there is only one valve and it is therefore no longer
necessary to distinguish which valve is to carry out the injection. • Special steam
9.2.1. Normal baker steam This steam mode carries out injection at the start of each
execution stage with steam rest.
9.2.2. Caterer steam In this steam mode there are cyclical injections throughout the
programme with the turbine enabled.
In this type of steam the turbine does not stop at any moment.
9.2.3. Special steam mode Special steam mode allows steamer operation to be fully
configured. This operation mode is not defined by the stage
number running but rather by the setting variables and the
programme values for each stage.
(*) REP is steam rest, either of the setting variable if IND=0 or stage independent if IND=1
Cyclical injection at intervals / Cyclical injections lasting <tUA> and steam programmed
0 >0 >0
No rest time interval. There is no rest.
(*) REP is steam rest, either of the setting variable if IND=0 or stage independent if IND=1
9.4. Steam injection in heating mode The panel allows the manual injection of steam in heating
mode. The operation of the steamer when heating is the same
as in normal steam mode. The steam rest value will always be
that of the “REP” setting variable, even when the independent
rest option (“IND”=1) is configured.
9.5. Steam injection in successive programme The panel allows the automatic and manual injection of
steam in a successive programme. When all the stages run
simultaneously, there is only an initial automatic injection which
corresponds to the programme with the shortest baking time.
The operation of the steamer in a successive programme, either
manual or automatic, is the same as in normal steam mode.
The steam rest value is that of the “REP” setting variable.
10.1. Operation
The and options in the work screen context menu
can be used to manually open or shut off the draft and sweep
at any point of the baking programme or during heating.
The draft can always run during baking without any type of
restriction. This is not the case for sweep, since this requires
the draft to be open. If the key is pressed whilst the draft
is not open, this will not be displayed on screen since it is not
permitted.
For this reason, if the sweep and draft are open and the
option is selected, both will be shut off.
10.2. Automatic draft/sweep operation During the running of an automatic programme, activation will
depend on the time in advance of finish as assigned for each
stage. Once this advance time arrives, the draft and/or sweep
are enabled and the time shown on the border decreases until
the end of the stage.
The user can alter their position at any time (with the
aforementioned restriction of the draft having to be open in
order to open the sweep), and the system stores the status of
the drafts until the end of the stage in progress. At the start of
the next stage, the drafts will be positioned in accordance with
the status programmed for this new stage, although the user
can alter them again if required.
Should the turbine shut down, either due to the opening of the
door or the injection of steam with rest, reconnection will take
place in the last turning direction used.
The turbine and burner are only enabled again in ECO mode
when the “ECU” variable has a value other than 0.
13.1. Real-time clock The electronic control is fitted with a real-time clock. This
can be used to programme deferred oven connection. The
clock is powered internally with a lithium battery in order to
remain operational even when the electronic control grid is
disconnected.
13.3. Connection time selection SALVA INDUSTRIAL defines the possibility of this operation
mode by way of a setting variable, “Stb”, which must have a
value other than 0. In order to programme timed start-up from
the programme selection screen, run the <STANDBY> option,
start
select the time and date for start-up and then press stop . The
electronic control retrieves the time of the last timed start-up
and proposes the next day for the date.
Friday
2010 July 23
Press START to Delayed start-up function
Context menu:
If the time and day are later than the current time and day,
the oven remains in rest state with low intensity backlight and
the outputs disconnected, with the following screen being
displayed. If the date is prior to the current date, the function is
not enabled and a long beep is given out as an alert.
Thursday
2010 / July / 22
Friday 04:30
2010 / July / 23
The system will continue with the baking, however this will be
a partial load in accordance with the programme configuration,
meaning the result may not be satisfactory.
ESPA ÑOL
by access level. Some of them are password-protected, thus
ensuring only authorised personnel can access them.
15.1. User settings User settings do not require an access sequence. To access
the user settings, simply press the <CONF> key on the work
screen in order to display the first configuration screen with the
following options:
CONFIGURATION
Language English
Date and time 10/07/22 10:41
Contrast 70%
Brightness 60%
Screen items:
Context menu:
Date format - dd/mm/yy dd/mm/yy Changes the system date display format.
15.2. Programme lock/release The facility supervisor can lock and unlock the modification of
programmes, thus ensuring the operator cannot change them.
- - - - sel
4 - 6 - 5 - 3 -
- ok - - - - sel - -
4 - 2 - 3 - 4 - 7 - - 8 - 5
Screen items:
Context menu:
sel - sel - ok - ok - - - -
- - 2 - 2 - 3 - 3 - 4 - 4
Screen items:
Context menu:
sel - ok - - - - - -
- 2 - 3 - 4 - 5 - 6 - 7 - 8
PARAMETERS SETTING
A B C
Screen items:
Context menu:
CONTACT DATA
Screen items:
Context menu:
ok
Once the line to be modified has been selected, press to
go to the Technical Support data edit screen.
CONTACT DATA
Peter Martin
Space
Context menu:
Below are the setting variables chart with the following fields:
TECH
Variable Salva Sup. Std (*) Description
SUPP
Oven model
Allows the oven model to be changed.
When changing oven model, standard values are automatically assigned for the
MOd KS90 selected model.
Values: KS90, KWIKCO H, KWIKCO HOST, KWIKCO SECO, KWIKCO V, MAG-
MA, METRO MG, SIROCCO SP, SIROCCO SR-SM- SIROCCO SR-SMPAS
Steam mode
MUA mod
Steam injection mode. (see section 0)
Values: No steam, normal, cyclical and special.
Language
LEn user user Spanish Message language. The default language is Spanish, to be used whenever a text
or language is not implemented.
Values: Spanish, English, French, German.
Fahrenheit
Unit in which the temperatures are represented.
FAr
All the existing programme ranges are checked whenever the reading unit is chan-
ged.
Values: (º Centigrade), (º Fahrenheit)
Steam permission
Minimum temperature in order to carry out steam injection. Expressed in °C or °F,
UAP mod in accordance with the variable value [fAR].
Values: 0 – 250 ºC / 32 – 482 ºF
Drafts
tIr mod
Number of drafts installed in the oven.
Values: No draft, Draft, Draft + Sweep.
Number of stages
FAS mod Maximum number of stages which each of the programmes can be broken down
into.
Values: 1 – 10 stages.
Steam interval
Steamer electrovalve connection time, whenever cyclical steam injections are
tUA mod made. The interval between injections will be determined by the steam time of the
programme selected by the user.
Values: 0.0 – 10.0 seconds
Steam rest
Time which should pass from the end of steam injection until the turbine starts
up. This is used to allow suitable steam rest in the product and ensure that the air
rEP mod
currents generated by the turbine do not create any problems.
Values: 0 – 99 seconds
Special turbine
Delay time disconnecting the turbine for steam rest. If the value is other than zero
TUU 0 sec. and steam rest is programmed for the stage running, once injection is in progress
the turbine will not disconnect until this time has passed. At the end of steam in-
jection, the turbine will disconnect even when special turbine time has not passed.
Values: 0 – 60 seconds
Heat accumulation
Time which the burner must be connected with the turbine shut down when ope-
ning the door in heating mode. This operation mode is de!ned as heat accumula-
tion, and is used to prevent the temperature from dropping sharply when placing
the product in the oven.
ACU mod Heat accumulation is maintained for 5 seconds after closing the door. If a baking
programme is run in this time, the accumulation function will prolong the given time.
This function has a minimum repetition interval of 10 minutes. Once an accumula-
tion is complete, it will not be repeated until this time has passed.
Assign a value of 0 to cancel this function.
Values: 0 – 130 minutes
Standby time
Time which the oven can operate for after timed start-up.
If the oven has not been used once this time is complete, operation stops and an
Stb mod alarm is triggered. Its function is to provide safety in the event of timed start-up
which is not overseen by any individual.
Assign a value of 0 to cancel the timed start-up function.
Values: 0 – 60 seconds.
TECH
Variable Salva Sup. Std (*) Description
SUPP
Individual heating.
PrE If it is enabled, each programme has individual preheating.
Values: (There is no individual heating), (There is individual heating)
TECH
Variable Salva Sup. Std (*) Description
SUPP
Installation date
This variable can be used to enter the oven installation date, provided the insta-
llation date is 00/00/00 or the system has NOT been disconnected since being
FCH - modi!ed.
Values: dd/mm/yy, where ‘dd’ is day, ‘mm’ is month and ‘yy’ is year.
This variable is deleted (00/00/00 value) during DICOEL setting
- 4 - - 4 - 2 - - 3 - 5
Gap
Factor
Filter
Context menu:
10º C 100º C 0º C Oven drop temperature without carrying out error correction
CAI ºC / ºF
50º F 212 º F 32º F El valor 0 anula la función de corrección.
FIL % 2 99 1 The higher this percentage, the quicker the indicator will update.
The standard value is 2%, and can be set between 1 and 99%.
- - sel - ok - - - -
8 - 7 - - 2 - 6 - 3 - 4 - 5
STATISTICS
A
B Register value
Context menu:
END OF TIMED START-UP. • Press any key and the system will
Timed start-up has been programmed for the oven and no action has been carried continue to work normally. Explain
out on it. programming and use of timed start-
FIN up to the user.
The message “FIN CAL” is displayed whenever heating temperature has been rea-
CAL
ched during oven timed start-up and, following a safety period, the baking process • Check that the value selected in the
has not started, no key has been pressed and the door has not been opened. “STB” internal parameter is not too
The turbine and burner outputs disconnect. low.
Draft con!ict.
AL27
Attempt to enable sweep without any draft.
Error when running a programme with partial load without complete load data
• Run the programme at least once
available.
with complete load, allowing it to
AL40 There is an attempt to run a programme in partial load without having !rst run this
store the baking data which will then
programme in complete load. In this case an alert is displayed, although baking
be applied in partial baking.
continues with the data programmed for each stage.
Failure description
Failure description
AL17 Watchdog.
20.1. Programme version display The software version can be seen in the format “DDMMYY”
underneath the Salva logo when the system starts up. This
may be useful for equipment maintenance when incorporating
software operation improvements.
20.2. Supervisor mode This option allows access to some internal functions in order to
supervise the operation of the system in specific circumstan-
ces. To be used only under supervision by SALVA INDUSTRIAL
personnel. This mode finishes when turning off the system.
20.3. Internal variables display The panel has a special display mode for displaying internal
use variables. This display mode is accessed by pressing the
Setpoint
210
AL15
034
Mo 15:41 Baking
Variables displayed:
B Last Alarm
Below is the I/O test screen, where the following areas can be
distinguished:
I/O test
Screen items:
A Outputs
B Inputs
C Keypad
start
stop
Press to end the test.
start
In order to access the baking chart, briefly press the stop key
in the work screen whilst the programme is running.
Chart
1 2
Context menu:
Use the < and > keys to move along the curve generated and
observe the temperature values at each point.
• Baking programmes.
• Photographs.
• Microcontroller internal programme (firmware).
A straightforward method is provided by connecting1 a small
device known as a dongle. Remember to lift the indicated tag,
located at the back of the unit, when connecting it. This device
does not have an insert position, so it is important to ensure
that the two rows of pins in the dongle are inserted in the sys-
tem connector.
1 .
The dongle can be connected in any position regardless of polarity
2 Identified with a tag with the text “16 Mb”.
start start
- - - - - stop - stop -
9 - 5 - 4 - 3 - 8 - 10 - 10 - 9
READ/WRITE FIRMWARE
Load
22.1.1. Read dongle programmes This option allows the electronic control programmes to be
updated with the dongle programmes.
Progress
Description
message
Programmes suc-
Process •nished successfully.
cessfully obtained
22.1.2. Copy programmes to dongle This option allows the programmes to be copied from the sys-
tem to the dongle. Once the dongle is connected, run this
option.
Progress
Description
message
Programmes suc-
Process !nished successfully.
cessfully copied
22.1.3. Read dongle photos This option allows the electronic control programmes to be up-
dated with the dongle programmes. Once the dongle is con-
nected, run this option.
Progress
Description
message
Photos obtained
Process !nished successfully.
successfully
22.1.4. Copy photos to dongle This option allows the programmes to be copied from the
system to the dongle.
Progress
Description
message
ENGLISH
The download programme must be running in order to copy or
update the system’s firmware.
- - - - - sel - ok -
9 - 5 - 4 - 3 - 8 - - 2 - 9
On start-up, there is a presentation message indicating the
download programme version.
22.2.1. Update •rmware from dongle The following confirmation message is displayed when
choosing this option:
“ No”
“>Yes”
(Delete microcontroller
“Erasing XXX pages..”
memory)
“Programming block XXXX/ (Microcontroller memory
YYYY..” programming)
“Verifying block XXXX/
(Copy check)
YYYY..”
(Security signature
“Programming signature..”
programming)
22.2.2. Copy •rmware to dongle The following confirmation message is displayed when
choosing this option:
“ No”
“>Yes”
1 CHAMBER (+)
J1 Connector (Thermocouple inputs)
J1 2
3
CHAMBER (-)
STEAM (+)
4 STEAM (-)
1 Chamber thermocouple terminal (+)
2 Chamber thermocouple terminal (-)
1 SND (+) 3 Steam thermocouple terminal (+)
J7 2 SND (-)
4 Steam thermocouple terminal (-)
J2 1
2
485 (+)
485 (-)
3 485 GND J7 Connector (Speaker output)
485 TER
1 External speaker connection terminal (+)
24V A C
2 External speaker connection terminal (-)
1
2 0V AC
3 ---
4 OUT0 - BURNER
J3 5 OUT1 - TURBINE1
6 OUT2 - TURBINE2 J2 Connector (RS485 communication)
7 OUT3 - STEAM
8 OUT4
9 COMMON 1 Data Terminal (-) (assembly option)
DELEGACIONES / DELEGATIONS
Norte: (+34) 609 420 415
Noroeste: (+34) 609 420 418
Centro: (+34) 696 497 559
Cataluña: (+34) 933 638 800
Levante: (+34) 629 434 138
Andalucia: (+34) 618 102 174
FILIALS