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CONTROL PANEL Operating manual

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KS - PREMIUM V0

PREASEEMBLY ASSEMBLY USER SPARE PARTS


INSTRUCTIONS INSTRUCTIONS INSTRUCTIONS LISTS
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INDEX 1. Control and indication items .................6
1.1. Display ..........................................................................7
1.2. Keypad..........................................................................7
1.3. Work screen................................................................8
1.4. Heating rest screen.................................................10
1.5. Baking rest screen .................................................. 11
1.6. Alerts/alarms screen ..............................................12
1.7. Keypad lock/release ...............................................12

2. Operation with heating programme ....13


3. Operation with automatic programme
..............................................................14

4. Operation with manual programme ....15


5. Auxiliary sensor ...................................15
5.1. Magma models.........................................................15
5.2. Siroco models ..........................................................16

6. Programme selection...........................17
6.1. Selection from the heating programme ...........17
6.2. From another running programme or from suc-
cessive programmes..............................................18

7. Baking with successive programme...19


8. Creación de programas .......................21
8.1. Temperatures ...........................................................22
8.2. Heating temperature...............................................22
8.3. Steam rest..................................................................22
8.4. Set-point temperature ............................................22
8.5. Duration of stage .....................................................22
8.6. Steam time.................................................................22
8.7. Independent steam rest time per stage............23
8.8. Draft and sweep advance time............................23
8.9. Programme name....................................................23
8.10.Complete load or partial load tag .......................24
8.11.Copy to other programme....................................24
8.12.Photographs .............................................................25
8.13.Programme lock/release.......................................25
8.14.Programme data display.......................................25

9. Steam injection.....................................26
9.1. Steamer settings......................................................27
9.2. Steam modes............................................................28
9.3. Manual steam injection during the running of a
programme................................................................30
9.4. Steam injection in heating mode .......................30
9.5. Steam injection in successive programme.....30

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10. Draft and sweep handling ....................31
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10.1.Operation ...................................................................31
10.2.Automatic draft/sweep operation.......................31

11. Reversing the turbine...........................32


12. Low consumption mode ......................33
13. Timed start-up ......................................34
13.1.Real-time clock .......................................................34
13.2.Setting the time........................................................34
13.3.Connection time selection ...................................34

14. Partial load operation ...........................36


15. Setting sequences ...............................37
15.1.User settings ............................................................37
15.2.Programme lock/release.......................................38
15.3.Salva industrial setting sequence......................39
15.4.Technical support settings sequence ..............40
15.5.Facility supervisor settings sequence.
......................................................................................41
15.6.Modifying technical support data ......................42
15.7.List of settings variables.......................................44

16. Temperature drop correction setting se-


quence ..................................................53
16.1.Statistics display setting sequence
......................................................................................55

17. Variable assignment table in accordance


with model ............................................56
17.1.Model ks-900 ............................................................57
17.2.Kwikco range............................................................57
17.3.Magma model...........................................................58
17.4.Metro-mg model ......................................................59
17.5.Sirocco range ...........................................................59

18. Error messages ....................................60


19. Alarms table .............................................
20. Functions..................................................
20.1.Programme version display ....................................
20.2.Supervisor mode.........................................................
20.3.Internal variables display..........................................
20.4.Input, output and keypad test .................................
20.5.Charts .........................................................................62
21. Special versions ...................................63

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22. System update .....................................63
22.1.Copy or update programmes and photos.......64
22.2.Copy and update system !rmware ...................70

23. Connections list ...................................73

TRANSLATION OF THE ORIGINAL MANUAL: The original version of this manual is written in Spanish. The translation
of the manual into other languages has been done by professional translators, the manufacturing company not having any
responsibility for these translations.

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1. Control and indication items The panel comprises a mechanical pushbutton (P),
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an LCD display (D) and 10 touch buttons (1-10).


.

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9
8

10 start
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1.1. Display

A HEADER: Displays information relevant to the


A programme shown.

WORK AREA: Shows and allows settings and


B programme editing.
B

C CONTEXT MENU: Displays and allows the


options of the screen shown to be selected.
The context menu options can have the following
three statuses:
C
• White background / black front: o p t i o n
selected.
• Black background / white front: option not
selected.

1.2. Keypad Allows one of the menu options to be selected.


sel
Runs the selected menu option or starts/ends
ok editing in work area.

Moves the cursor or increases the value of the item


being edited.

Moves the selected item cursor.

Moves the selected item cursor.

Moves the cursor or decreases the value of the


item being edited.
Kept pressed down to lock/unlock the keypad.

Accesses programme selection and edit.

Accesses the oven settings and configuration from


the work screen.
start Starts or stops (key kept pressed down) a baking
stop
programme.

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1.3. Work screen The work screen displays information on the current process.
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Photograph of the product associated with the active


A programme.
Full load (circle) or partial load (semicircle) indicator,
B number and programme name.
A C D E F G H

B
C Keypad indicator locked.

P
7
1I 2
J
D Programming indicator locked.
9
Q

K
3
R
8
E Communications indicator port 1.
4
L

10
S
F Port 2 communications indicator.
M
5

Acoustic signal to indicate end of heating/baking.


6
N 11
O G

H Stage indicator.
1 2 3 4 5 6

I Turbine indicator, green when enabled.

J Burner indicator, green when enabled.

K Permission indicator (green) and steam injection.

L Draft indicator, green when enabled.

M Draft indicator, green when enabled.

N Day of the week and time.

O Oven status.

P Set-point temperature for the current process.

Q Chamber temperature.

R Total programme time, running only.

S Remaining programme time, running only.

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It also allows the oven elements to be controlled through the
context menu.

Allows the regulation temperature to be


modified.

Allows the remaining programme time to be


2 modified, running only.

Manual steam injection, or automatic


3 injection shutdown.

4 Manually enable/disable the draft.

5 Manually enable/disable sweep.

6 Manually enable/disable the light.

7 Enable/disable partial charge.

NOTE: The , and options, along with their


respective indicators, are displayed in accordance with
the system settings.

1.3.1. Stage indicator The stage indicator shows:

• Number of stages possible in accordance with oven


settings.

• Number of total stages of the active programme.

• Stages completed.

• Stage running.

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1.3.2. Oven status In heating:
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• Heating: Oven in process of reaching heating tempe-


rature.
• End of heating: Oven has reached heating temperatu-
re and continues to maintain it.
• ECO: Low consumption mode active.
In baking:

• Baking: Oven carrying out baking.


• Prolong end of baking: 30 seconds at the end of the
baking cycle to extend the time.
• End of baking: Oven has finished baking cycle.

1.4. Heating rest screen When a period of time has passed without any key being
pressed (in accordance with the adjustable parameter), a
preferential rest screen (i.e. with larger digits) is displayed
with the oven temperature and a summary of the process
information for better display at distance.

Warming 130º C

Full load (circle) or partial load (semicircle), programme


A number and name.

B Chamber temperature.

C Oven status

1.4.1. Oven status Messages:

• Heating 130 ºC: Oven in process of reaching heating


temperature.
• ECO: Low consumption mode.
• ECO heating: Low-consumption mode, maintaining
the temperature in order to recover the set-point as
quickly as possible.
• End of heating: Oven has reached heating temperature
and continues to maintain it.
Visual information:

• Red: Oven has not reached heating temperature.


• Flashing green: Oven has reached heating tempera-
ture.

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1.5. Baking rest screen When a period of time has passed without any key being
pressed (in accordance with the adjustable parameter), a
preferential rest screen (i.e. with larger digits) is displayed with
the remaining baking time and a summary of the process
information for better display at distance.

Phase Setpoint
1 200

Full load (circle) or partial load (semicircle), programme


A number and name.

B Remaining programme time / end of baking message.

Stage running, baking set-point and chamber


C temperature.

1.5.1. Oven status Messages:

• The message “End of baking” is displayed when ba-


king finishes.
Visual effects:

• Red: Oven has not finished the baking cycle.


• Green: Oven has finished the baking cycle.

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1.6. Alerts/alarms screen A notification screen is displayed whenever there is an alarm
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or alert.

Advise Warning!

Cold Crossed
vaporizer chamber
thermocouple
Peter Steward & Company
Telephone - 555 12 34 56

”Alert” message type for alerts and “! Caution! ” for


A alarms.

B Alarm indicator / alert and text indicating the incident.

Alarm/alert code and Technical Support data, except


C in process alerts.

1.7. Keypad lock/release For easier panel maintenance, the keypad can be locked to
prevent unwanted operations from running during cleaning.

The keypad can be unlocked by keeping the . key


pressed down for 3 seconds. The panel will indicate keypad
lock with a long beep and the keypad lock indicator.

To unlock the keypad, keep the key pressed down


for at least 3 seconds in the disappearing work screen. The
panel will indicate keypad unlock with a long beep and the
disappearance of the keypad lock indicator.

If any key other than is pressed whilst the keypad is loc-


ked, an alert “Keypad Locked. Use key to unlock” is displayed
for a few seconds, indicating that the keypad can only be used
again once unlocked.

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2. Operation with heating programme The heating programme is enabled automatically when con-
necting the system and when any of the programmes finish,
thus guaranteeing optimum oven temperature for the next ba-
king.

The work screen shows the programme pre-selected to run


next time, the set-point temperature (not the temperature of
the following programme), the real temperature, the current
date and the time, along with the status of the turbine, burner,
steamer, draft and sweep.

The heating temperature can be modified using the


option1 and the and keys. It is also possible to
manually switch steam, draft, sweep and light. All of these
have their own menu options and are enabled for the oven
configuration.

The electronic control will store the set-point temperature, the


last one modified by the user2 .

The acoustic signal is enabled once the heating temperature is


reached3 during a time of 10 seconds4.

The electronic control maintains the oven at the selected


temperature for an indefinite time.

1 If programming is locked, the temperature cannot be modified until the start of baking.
2 In individual heating (PRE=1) the heating temperature is that of the following baking
programme.
3 To stop the signal in any process, press any key without running the function. Or open
/ close the door.
4 In accordance with the PIt setting variable value.

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The panel can store up to 100 programmes to run automatically,
3. Operation with automatic programme
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a manual programme and a special programme for successive


baking.

An automatic programme can be broken down into a number


of stages and a series of parameters, as defined by SALVA
INDUSTRIAL in the configuration parameters of each oven.

The user can define the following parameters for each of the
stages.

• Set-point temperature.
• Duration of the stage.
• Steam time.
• Steam rest time.
• Draft opening advance.
• Sweep opening advance.
The work screen shows identification of the programme run-
ning (number, photo and title), set-point temperature and real
temperature, total time and remaining time, along with the sta-
tus of the oven: turbine, burner, steam, draft and sweep.

During the running of the programme, it is possible to modify


the set-point and the remaining time of the stage running with
the and options and the and keys. As
in the case of heating, steam, draft, sweep and light can be
enabled or disabled manually.

When the programme finishes, the acoustic signal is enabled in


accordance with the “PIt” variable. Half of the time is indicated
with flashing and the other half statically. Time can be extended
by modifying the value with the key.

When opening and closing the oven door, the programme


finishes and the acoustic signal stops if it is sounding. From this
moment the user has 30 seconds to extend the programme
baking time. Once this time has passed or any key other than
<> is pressed, the oven returns to heating mode, changing the
set-point temperature to heating temperature.

start
Keep the stop key pressed down to cancel the current
programme at any moment.

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4. Operation with manual programme The manual programme is a fixed programme located in zero
position with a non-modifiable name and photograph, and
is different to the automatic programmes in that it can be
modified even when programming is locked.

The manual programme uses the first of the system’s


photographs. This is only used for the manual programme
and cannot be associated with an automatic programme (see
chapter 23).

The manual programme only allows programming of the time


and temperature set-point of a single stage, regardless of the
system settings. The other parameters, such as steam, draft
and sweep, must be manually enabled whilst the programme
is running

5. Auxiliary sensor

5.1. Magma models In MAGMA ovens, the second thermocouple input is used as
an oven exchanger temperature sensor. The steam permission
function remains active, using the reference of chamber
temperature minus 20 degrees.

The purpose of this exchanger sensor is to control baking


temperature in accordance with chamber and exchanger
temperature. To this end, the “ICO” variable can be used to
define a differential with regards to the set-point. This means
that internally there are 2 set-points: one for the chamber, as
defined by the user, and another for the exchanger, which
is the sum of adding the value of the “ICO” variable to the
chamber set-point.

Regulation is carried out by enabling the burner when the


chamber temperature is below set-point and the exchanger
temperature is below the chamber set-point + the differential
of the variable “ICO”. The burner disconnects whenever one
of these two temperatures is over its set-point.

The following are exceptions:

• Whenever breakage is detected in any of the sensors,


this is then automatically regulated by the other. The
display shows the sensor temperature value, which
remains active, and the message “TPC” or “TPI” is
displayed on screen every 5 minutes whenever the-
re is breakage in the chamber thermocouple or the
exchanger thermocouple respectively. The message
remains onscreen for 1 minute, alerting the user to the
anomalous status of the sensor, although working is
still allowed.
• If the variable “ICO”=0, only the chamber temperature
is regulated.
The exchanger sensor is the same type as the chamber,
allowing temperatures of up to 600 ºC to be reached.
Whenever this temperature may be higher during work, it is
best to use an isolated K-type thermocouple and to change
the thermocouple type in the corresponding parameter. This
type of thermocouples allow temperatures of up to 1200ºC.

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5.2. Siroco models In the SIROCCO range of ovens, the second thermocouple
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input is used as an exchanger safety sensor. The steam


permission function remains active, using the reference of
chamber temperature minus 20 degrees.

The purpose of this exchanger sensor is as a safety thermostat.


To this end, the “ICS” variable can be used to define the safety
set-point, whilst the “ICD” variable allows the reconnection
differential to be defined. Once the safety set-point is exceeded,
the burner is interrupted, with the turbine remaining active and
an “A39” alert being displayed in the place of the temperature
for 10 seconds each minute. The burner does not reconnect
and the alert does not disappear until the temperature drops
below the safety set-point temperature minus the reconnection
difference.

In the event of breakage of the safety thermocouple, the


panel continues to display alert “A39”, but does not interrupt
the burner and continues regulating with the chamber
thermocouple.

If the variable “ICS”=0, the safety thermostat function is


cancelled.

The thermocouple used for this function must be isolated


K-type (different from the chamber thermocouple, which is
J-type). This type allows temperatures of up to 1200ºC.

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6. Programme selection Press the key from the work or successive baking screen
to access a screen showing a list of the available programmes
which can be selected using the and keys. The
marked programme can be run; select it as the next programme
to run or carry out any of the associated operations on it.

The programme list comprises:

A Programme prior to the selected one.

B Selected programme.

C Programme before the selected one.

Each programme in the list displays the following information:

Photograph of the product associated with the


D programme.

E Programme name.

Programme type tag: full load (full circle) or partial


F load (semicircle) and programme summary: first stage
temperature, number of stages and total time.

The options permitted are:

Go back to the work screen.

2 See programme.

3 Edit programme.

Programme timed start-up for the selected


4 programme.

5 Access the successive programme.

6.1. Selection from the heating programme


During the heating programme, press the key and select
the required programme using the and keys.

start
Once chosen, press stop to start up the programme or ok
to leave it ready to run next time, returning to the work screen
in heating mode.

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6.2. From another running programme or from The oven can be configured during the running of an automatic
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successive programmes or manual programme, or from the successive programme


screen, to prepare the execution data for a different programme
when the current programme finishes.

Access by simply pressing the key and selecting the


required programme with the and keys and then
pressing <OK> to leave it ready to run next time, returning to
the current programme display.

If a programme is running, the oven switches to heating


mode when finished, automatically selecting this second
programme. This function is particularly useful when the heating
temperatures are individual per programme, since it can start
heating in order to reach the temperature required for the next
programme to run, without maintaining the temperature of the
programme which has just finished.

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7. Baking with successive programme This programme can be accessed using the key from the
work screen and using sel to select the option from
the context menu in the programme selection screen.

In the successive programme, all stages 1 of the selected pro-


grammes run simultaneously, and, at the end of each of them,
the system activates the acoustic signal, unlike the other pro-
grammes in which alert is only given after the final stage.

This programme uses a screen similar to the work


screen, showing the real temperature and the set-point
temperature. The draft and sweep times are not displayed
since their control is manual. It also shows the 5 successive
programmes and the time remaining to finish each of them.
.

End-to-end cooking

Setpoint

4. (Free)
5. (Free)

Successive programmes (programme number,


A temperature, time and steam injection)

B Remaining time of each programme.

Programmes can only be selected during heating and up to a


maximum of 5 programmes. It is not necessary to define the
5 programmes in order to start successive programmes. This
can be done by selecting the stage to be modified using the

, keys, pressing ok to select a new programme

with the , keys, and finally validating the selection


by pressing ok again.

start
Press stop to start baking, in which case the programme
selection borders disappear and the remaining time is
displayed. At this moment the electronic panel will memorise
the programmes selected, restoring them in subsequent
successive programmings.

When baking simultaneously with different programmes, it is


important for the baking temperatures to be identical. If it is
detected during programme selection that the set-points of
stage 1 are different, the system will display an alert screen
for a few seconds to indicate this circumstance. This set-point
difference does not prevent the programme from running.
When there are different temperatures, the programme runs
using the current programme with the shortest baking time.

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Steam injection is only carried out at the start of all the
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programme. Steamer time is set by the programme with the


shortest baking time.

Successive programme heating is carried out with the last


heating temperature. In the case of individual pre-heating,
the heating temperature of the programme with the shortest
baking time will be the first to run. This temperature can be
modified using the option.

During the running of the programme, it is possible to modify


the set-point temperature and any of the remaining times of
the 5 stages by way of the menu options and .

As the stages finish, the border of the completed stage


remaining time will change to green and the acoustic signal will
be given out. When opening and closing the door, the borders
of the completed stages change to red to indicate completion
and acceptance of the end of the stage.

start
Keep the stop key pressed down to cancel the current
programme.

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8. Creación de programas When creating or modifying3 a programme from the work or

successive programme screen, press the key, select the


programme to be modified (or a free programme when crea-
ting a new programme) using the and keys, and
finally use sel to select the option .

Warming temperature

The programme creation form comprises (the options depend


on the settings):

A Global programme parameters.

Set-point temperature of the stage in work units ºC


B / ºF.

C Stage time in minutes.

D Steam injection time in seconds.

E Steam rest time per stage in seconds.

F Advance draft in minutes.

G Sweep advance in minutes.

H Arrows indicating more data in either direction.

I Stage number.

The options permitted are:

Go back to the programme selection screen.

2 Edit name.

Select product photograph (not displayed if there are


3 no photos).

4 Remove the selected stage.

5 Store changes made in the programme.

6 Delete all the programme data, leaving it free.


3 Any modifications carried out in an active programme will not be effective until
selected again.

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In order to edit any of the values, it is necessary to select the
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required value using the , , and keys.


ok
Once selected, press to start editing, edit using the
ok
and keys and finally confirm the value entered with
or return to the previous value with sel .

If the programme to be edited is free, the panel will automati-


cally suggest the name “Pnnn”, where nnn is the programme
number, and assign photograph 1, corresponding to a pro-
gramme without photograph4.

8.1. Temperatures The values are expressed in °C or °F, as defined by SALVA


INDUSTRIAL in the internal setting variable known as “FAR”.
The maximum value is defined in the variable “TMM”.

In order to facilitate programming, the same temperature as


the previous stage is suggested if the programme was empty.

8.2. Heating temperature Defines a heating temperature for the given programme. This
option is only available if the “PrE” setting variable is 1.

8.3. Steam rest Defines a steam rest time5 independent for each programme.
This option is only available if the “IND” variable is 1.

8.4. Set-point temperature Defines the baking temperature for the specific stage.

8.5. Duration of stage The values are expressed in minutes, allowing us to select
between 0 and 99 min.

Caution: If value 0 is chosen, the electronic control takes


programme creation as finished, eliminating its values and the
following stages.

8.6. Steam time The value is expressed in seconds, and can be set from 0 up
to the maximum value established in the internal parameters.
Steam time may in no case exceed the duration of the stage.

From 0 to 99 seconds can be selected in models and stages


in which this value indicates the interval between injections.
Whenever a stage allows operation as an initial injection or
cyclical injection, depending on the steam rest time, this value
will be verified once the stage data input is complete.

4 See chapter 8.12

5 See chapter 9.1.1


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8.7. Independent steam rest time per stage This only appears for steam mode6 “MUA“=SPECIAL STEAM
and variable “IND” at 1.

8.8. Draft and sweep advance time The draft and sweep times can be programmed for each
stage. This time is understood as the advance time to open
the draft and/or sweep before the stage finishes. This should
come about whenever tsweep ≤ tdraft. Displayed in accordan-
ce with the internal parameter settings.

To remove a stage, select any value of the stage to be removed


and then run the option <DELETE STAGE> in the context
menu. Confirmation will be requested to delete the stage.

Run the <DELETE PROG> option in the context menu


in order to delete a programme, either to leave it free or to
start a programme from zero where there was previously a
programme with values.

8.9. Programme name To edit the name of a programme, run the <PROG NAME>
option in the context menu and the programme name edit
screen will be displayed.

Programme name edit form items:

New value for the complete load (circle) or partial load


A (semicircle) tag.

B Programme number.

C New programme name.

D Programme name edit cursor.

E Programme name edit keypad.

F Delete the character before the cursor.

G Move the cursor to the left/right.

H Upper / lower case.

6 See section 9.2.3

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Context menu:
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Go back to the programme creation screen.

2 Switch complete load / partial load tag.

3 Copy programme data to a new position.

In order to modify the name of the programme, simply select


the corresponding characters with the edit keypad and enter
each of them using <OK>. It is also possible to delete previous
characters and to move the cursor in order to insert characters
in different positions in the name.

After entering the name, run the option <BACK> in the context
menu, thus saving the new name.

Note: The value “Pnnn”, where nnn is the programme


number, will be automatically assigned when creating a new
programme.

8.10. Complete load or partial load tag This section only appears when the “PAR” variable which
enables the automatic partial load function is disabled (= 0).

Each programme, apart from name and product photograph,


has an associated complete or partial load tag in order to
distinguish between those programmes created with values
for a complete product load in the oven or a partial load.

The tag is displayed with a circle for complete load or a


semicircle for partial load, shown next to the name of the
programme.

To switch the complete load/partial load tag, run the <LOAD>


option in the context menu in the programme name edit screen.

8.11. Copy to other programme To make it easier to create new programmes, it is possible
to create a new programme using the data from another
programme. To do this, run the <COPY TO> option in the
programme number edit screen after modifying the programme
name, and select the path for the copy. If the position is
occupied, it is necessary to confirm the operation.

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8.12. Photographs

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Each programme allows an associated product photograph
to be displayed next to the name of the programme. This
photograph can be modified by running the <SELECT
PHOTO> option in the context menu of the programme
creation screen, selecting the required photograph with the
cursor keys and finally pressing <OK>.

8.13. Programme lock/release The facility supervisor can lock and unlock the modification
of automatic programmes, thus ensuring the operator cannot
change them. Programme lock also prevents the heating
temperature from being modified. See section 15.2.

8.14. Programme data display To display programme data without accessing value
modification, run the <SEE PROG> option in the context menu
of the programme selection screen. This option is available
even when programming is locked.

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9. Steam injection The electronic unit is designed for different types of steam in
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order to best meet the requirements of each application. In


accordance with the steam mode selected, the turbine can
either be left running during injection or stopped, in which case
steam can only be injected at the start of baking, either at the
start of each programme stage or in small cyclical injections, or
using a combination of both modes.

During the running of an automatic programme, the duration


and stage of the steam injections are as programmed by the
user. If the door is opened during automatic steam injection,
injection stops immediately.

The option in the work screen can be used to make


supplementary injections of steam at any moment, or to
stop automatic injection. Injection will only be made if there is
permission (the steam permission indicator should be green).

The steam indicator shows the remaining injection time for


automatic injections or the steam time which has passed for
manual injections.

Whenever automatic or manual steam injection is attempted


whilst the steam permission indicator is off, a message will be
displayed on screen indicating that the temperature in the oven
or in the steamer is not sufficient to generate steam. The alert
displays the text “AL26 Steamer Cold”.

In order to detect whether the steamer is cold, the system


has an additional input for steam thermocouple. This sensor is
constantly reading, with the steam indicator remaining off in the
event of insufficient temperature. If the anomaly is generated
during steam injection, steam generation is cancelled and the
alert “AL26 Steamer Cold” is displayed. The temperature
threshold for cold steamer is adjustable by SALVA Industrial
with a typical value of 120°C.

It is worth noting that if the system does not have a steam


thermocouple, the reference will be the chamber temperature
minus 20 degrees, in other words the chamber must have a
temperature of 140 degrees for there to be steam permission
(for “UAP” of 120 º).

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9.1. Steamer settings Below is a summary chart with the variables to configure the
behaviour of the steamer.

Setting variable Description

MUA Steam mode Indicates steamer performance mode.

UAP Steam permission temperature Indicates the minimum temperature to enable activation of the steamer electrovalve.

TPA Maximum steam time Limits the maximum steam injection time programmable by the user.

Indicates the time which the turbine must remain shut-down from the end of steam injection. If it is
REP General steam rest
zero, the turbine will not stop even when starting injection.
Allows independent steam rest to be programmed for each programme or for each stage. Whenever
IND Independent rest
IND=0, the REP setting variable is used as the rest value.
Allows the turbine to remain connected for a few seconds at the start of injection. Does not affect
TUU Turbine on at the start
cyclical injections or stages without steam rest, since the turbine is not used in these cases.

TUA Steam interval Indicates connection time in cyclical injections.

TUS Manual prog. turbine shutdown Turbine shutdown time when starting up a manual programme.

9.1.1. Steam rest operation Steam rest may be general (in accordance with the REP set-
ting variable), independent for each programme (if variable
IND=1), or independent for each stage (if variable IND=1 and
steam mode is “SPECIAL STEAM”). In any case, if the variable
for the execution stage is not zero, the turbine shuts down
either at the start of injection or at the end of TUU variable
time whenever this has a value other than zero. Once injection
is complete, the turbine remains off during the period set for
steam rest.

Steam rest does not affect cyclical injections, which are always
carried out with the turbine on. Injection is also carried out with
the turbine on in stages with zero steam rest time.

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9.2. Steam modes7 The possible steam modes are:
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7 The “pre-baked producer normal baker steam” and “cyclical injection normal
baker steam” modes have been eliminated, since operation with a single electrovalve • Normal baker steam
is the same as for “normal baker steam” and “frozen fermented bread steam” modes
respectively. “Baker steam on turbine with cyclical injections” mode is now called “Baker • Caterer or cyclical steam
steam with cyclical injections”, since there is only one valve and it is therefore no longer
necessary to distinguish which valve is to carry out the injection. • Special steam

9.2.1. Normal baker steam This steam mode carries out injection at the start of each
execution stage with steam rest.

To this end, the turbine stops at the start of injection (TUU=0)


or when turbine time finishes (TUU>0) provided there is steam
rest, the steam is discharged and, following discharge, there is
steam rest time with the turbine stopping and coming back on
once this time has passed.

If the value programmed in a stage is 0, no injection is made


in this stage and in consequence the turbine does not stop at
any time.

Whenever steam rest is 0, either due to the “REP” global


variable or since the individual rests are 0, the turbine stops
without any injection.

9.2.2. Caterer steam In this steam mode there are cyclical injections throughout the
programme with the turbine enabled.

This is done by discharging the steam during the time set by


SALVA INDUSTRIAL in the “TUA” variable. Standby time is the
time set by the user in stage steam time, with this cycle being
repeated until the end of the stage; a new cycle then starts with
the same steam discharge time but using the time between
discharges as set for the steam time of the new stage.

In this type of steam the turbine does not stop at any moment.

If the programme stage time is 0, there is no cyclical injection


in this stage.

9.2.3. Special steam mode Special steam mode allows steamer operation to be fully
configured. This operation mode is not defined by the stage
number running but rather by the setting variables and the
programme values for each stage.

• Programme values used (per stage):


• Steam: steam injection time in each stage of the
programme (or interval in stages with cyclical
injections).
• Rest: steam rest time in each stage of the
programme whenever independent steam rest is
configured (“IND”=1).
• SALVA variables used (affects all stages):
• <tUA>: Cyclical injections/predefined time
injections mode.
• <Ind>: Independent rest.
• <rEP>: General rest.
• <tUU>: Seconds with turbine enabled during
steam injection.

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9.2.3.1. Operation modes There are two main operating modes: with injection at the start
of the stage or cyclical injections throughout the stage. In order
for a stage to operate with cyclical injections, it is necessary
to set the <tUA> variable at a value other than zero and not
have general8 or independent9 . steam rest. In any other case
it will operate with initial injection and occasionally steam rest
(turbine off).

8 If <Ind> is zero and <REST> is a value other than zero


9 If <Ind> is one and the stage has programmed steam rest.
9.2.3.2. Initial injection and rest mode

REP(*) <tUA> Steam Injection/rest Description

0 0 0 No injection / No rest There is no steam injection or rest.

There is steam injection with turbine enabled.


0 0 >0 No injection / No rest
There is no steam rest.
There is no steam injection.Upon start-up the turbine shuts
>0 Any 0 No injection / With rest
down and rest takes place during <REST>.
There is steam injection.
• If <tUU> is zero, the turbine shuts down
during injection.
• If <tUU> is a value other than zero, the
>0 Any >0 No injection / With rest turbine is enabled during steam injection
and throughout the time.
After injection, it rests for <REST>.

(*) REP is steam rest, either of the setting variable if IND=0 or stage independent if IND=1

9.2.3.3. Cyclical mode

REP(*) <tUA> Steam Injection/rest Description

There is steam injection initially during < tUA >.


0 >0 0 1 cycle injection
There is no rest. Single cycle (not repeated).

Cyclical injection at intervals / Cyclical injections lasting <tUA> and steam programmed
0 >0 >0
No rest time interval. There is no rest.

(*) REP is steam rest, either of the setting variable if IND=0 or stage independent if IND=1

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9.3. Manual steam injection during the running of a The operation of the steamer in manual injections is the same
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programme as the stage of the programme running. In this manner, in


stages with steam rest the turbine shuts down in accordance
with the assigned settings, whilst in those without steam rest
(either due to the stage number or because they are cyclical
injections or the steam rest value is zero) the turbine does not
shut down.

9.4. Steam injection in heating mode The panel allows the manual injection of steam in heating
mode. The operation of the steamer when heating is the same
as in normal steam mode. The steam rest value will always be
that of the “REP” setting variable, even when the independent
rest option (“IND”=1) is configured.

9.5. Steam injection in successive programme The panel allows the automatic and manual injection of
steam in a successive programme. When all the stages run
simultaneously, there is only an initial automatic injection which
corresponds to the programme with the shortest baking time.
The operation of the steamer in a successive programme, either
manual or automatic, is the same as in normal steam mode.
The steam rest value is that of the “REP” setting variable.

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The electronic control allows the automatic operation of the
10. Draft and sweep handling oven draft and sweep, since the ovens are fitted with the
required mechanisms.

This is done through two independent outputs on the motorised


mechanisms of the aforementioned items, allowing two single
positions: open and closed. The draft and/or sweep can be
run manually or automatically for each of the stages into which
a programme can be broken down.

10.1. Operation
The and options in the work screen context menu
can be used to manually open or shut off the draft and sweep
at any point of the baking programme or during heating.

The real position of the draft or sweep is confirmed using the


highlighted green indicators for draft or sweep on the work
screen. If there is a programmed draft or sweep advance,
the time for each of them will be displayed on the respective
border.

The draft can always run during baking without any type of
restriction. This is not the case for sweep, since this requires
the draft to be open. If the key is pressed whilst the draft
is not open, this will not be displayed on screen since it is not
permitted.

For this reason, if the sweep and draft are open and the
option is selected, both will be shut off.

The heating programme always starts with the draft and


sweep shut off, although the user can change their status later
on if required.

10.2. Automatic draft/sweep operation During the running of an automatic programme, activation will
depend on the time in advance of finish as assigned for each
stage. Once this advance time arrives, the draft and/or sweep
are enabled and the time shown on the border decreases until
the end of the stage.

If the programme time is increased whilst the draft or sweep


are automatically enabled, advance will be maintained until
the programmed advance time is exceeded. At this moment
it will disconnect and reconnect when this time arrives. Once
the baking programme is complete, the draft and sweep are
disabled and manual control is enabled.

The user can alter their position at any time (with the
aforementioned restriction of the draft having to be open in
order to open the sweep), and the system stores the status of
the drafts until the end of the stage in progress. At the start of
the next stage, the drafts will be positioned in accordance with
the status programmed for this new stage, although the user
can alter them again if required.

The manual operation of the draft and/or sweep cancels


the programmed advance draft/sweep. It can be seen how
advance time disappears in the draft and sweep indicator.
From this moment, through to the end of the stage, draft and/
or sweep are once again manual.

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11. Reversing the turbine The electronic panel can be used to configure reverse turbine
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mode, which is done by setting the variable “TIG” to 1. The


following operation is carried out in this mode, whilst the
turbine must remain on:

• Turbine X output connection for turning in a specific


direction for 130 seconds.
• Turbine X output disconnection for 20 seconds.
• Turbine Y output connection for contrary direction for
130 seconds.
• Turbine Y output disconnection for 20 seconds and
restart of the cycle.
With this sequence, the turning of the turbine will be reversed
every 130 seconds, with a 20 second pause between the end
of one direction and the start of the other.

Should the turbine shut down, either due to the opening of the
door or the injection of steam with rest, reconnection will take
place in the last turning direction used.

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12. Low consumption mode ECO mode is an energy-saving function which allows the con-
trol outputs to be disconnected whenever the oven is not used
for a prolonged period of time.

The following variables have been envisaged:

• ECO: Indicates the time without use (without opening


the door or pressing any key), with the oven in heating
mode and the heating set-point having been reached,
in order to enable low-consumption mode. In this
status the light, sweep, draft, burner and turbine
outputs remain disabled.
• ECU: Set-point temperature below which, once in low
consumption mode, the turbine and the burner are
enabled again in order to prevent the oven temperature
from dropping excessively, thus minimising the energy
required to reheat the oven. If the heating set-point
is below the ECU set-point, the user set-point will
be used, since it requires less consumption. When
the temperature exceeds the ECU set-point, the
burner stops, followed a minute later by the turbine.
Reconnection takes place when the temperature
drops below the ECU set-point plus the connection
hysteresis (2 degrees).

ECO mode is only enabled when the “ECO” variable has a


value other than 0.

The turbine and burner are only enabled again in ECO mode
when the “ECU” variable has a value other than 0.

The panel indicates low consumption mode by displaying


the text “ECO” on the heating screen, or, failing this, on the
heating rest screen.

Once in ECO mode, the oven light remains off. In order to


reconnect, it is necessary to exit ECO mode by pressing a key
or opening or closing the door.

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13. Timed start-up
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13.1. Real-time clock The electronic control is fitted with a real-time clock. This
can be used to programme deferred oven connection. The
clock is powered internally with a lithium battery in order to
remain operational even when the electronic control grid is
disconnected.

This clock does not go back or forward automatically


(DAYLIGHT SAVING).

The date format can be displayed as DD/MM/YY or MM/DD/


YY, user variable.

13.2. Setting the time See section 15.1.

13.3. Connection time selection SALVA INDUSTRIAL defines the possibility of this operation
mode by way of a setting variable, “Stb”, which must have a
value other than 0. In order to programme timed start-up from
the programme selection screen, run the <STANDBY> option,
start
select the time and date for start-up and then press stop . The
electronic control retrieves the time of the last timed start-up
and proposes the next day for the date.

Access from the programme selection screen (section 6),


choosing the option from the lower menu. This icon is
only displayed if the “Stb” variable has a value other than 0.
The programme selected when selecting the aforementioned
menu icon is taken as the programme to run following timed
start-up.

Thursday 12:59 - 2010 / July / 22

Friday

2010 July 23
Press START to Delayed start-up function

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Screen items:

A Current time and date.

B Timed start-up time and date.

Context menu:

Go back to the programme creation screen.

If the time and day are later than the current time and day,
the oven remains in rest state with low intensity backlight and
the outputs disconnected, with the following screen being
displayed. If the date is prior to the current date, the function is
not enabled and a long beep is given out as an alert.

Thursday

2010 / July / 22

Friday 04:30
2010 / July / 23

A Details of the selected programme.

B Current time and date.

Programmed date and time and heating temperature


C when starting up.

Programmed date and time and heating temperature when


starting up.

Once the current time coincides with the envisaged connection


time, the screen will display the information corresponding to
the heating programme and connect the burner and turbine.
Once connected, if a period of time greater than that set in
the “Stb” variable, which defines the maximum connection
minutes, passes without the user carrying out any operation,
the oven will once again disconnect, displaying the message
“END OF TIMED START-UP” on screen and enabling the
intermittent signal1 .
This operation is carried out for safety reasons, in order to
prevent the oven connecting by mistake on a non-working day
should the user have programmed a delay time the previous
day.
During timing2, timed start-up can be disabled by keeping the
start
stop key pressed down for more than 3 seconds and moving
onto the heating programme.
1 The acoustic signal will be disabled after one minute, regardless of the value of the
variable “Pit”
2 During oven stand-by when waiting for connection time.

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14. Partial load operation There are 2 operating modes with partial load.
ESPA ÑOL

The first is enabled when the variable “PAR”=0. In this


operation mode each programme is configured for the load
type (complete or partial). To this end, the type of operation
can be chosen when programming the values, with the
corresponding icon being displayed in the work screen.

The second mode is enabled when “PAR”>0. This system


allows automatic baking with partial load using a programme
designed for complete load. In this mode the selection function
disappears in the configuration screen of each programme.

Partial or complete load selection is made during heating,


before running the programme. Load status can be switched
at this moment in the work screen. The “B” icon in the work
screen alternates in accordance with the selection.

A partial load programme can only be carried out if it has been


done previously in complete load. If it has not, the system
shows an alert to indicate that there are no data available to do
this baking in partial load.

The system will continue with the baking, however this will be
a partial load in accordance with the programme configuration,
meaning the result may not be satisfactory.

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15. Setting sequences The system has a series of setting variables grouped together

ESPA ÑOL
by access level. Some of them are password-protected, thus
ensuring only authorised personnel can access them.

15.1. User settings User settings do not require an access sequence. To access
the user settings, simply press the <CONF> key on the work
screen in order to display the first configuration screen with the
following options:

CONFIGURATION

Language English
Date and time 10/07/22 10:41
Contrast 70%
Brightness 60%

Service Peter Martin & Company


Tel. 555 123 456

Screen items:

A Setting variable name

B Setting variable value

C Selected setting variable

D Technical Support data

Context menu:

Go back to the work screen

2 Shows the key use legend

3 Access the setting sequences

The Technical Support data cannot be modified by the user,


but rather are displayed for help purposes only.

To edit any of the values, select the required setting variable


using the , keys. Once the variable has been

selected, press ok to start editing, edit using the and


keys and finally confirm the value entered with ok .
Press sel during editing to retrieve the previous value.

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User setting variables:
ENGLISH

Variable Unit Std Max Min Description

Language - Esp - - Text message language: Spanish, English, French, German.

dd/MM/yy Date and time of clock in real time.


Date and time - - -
hh: mm dd = day, mm = month, yy = year, hh = hour, mm = minutes

Date format - dd/mm/yy dd/mm/yy Changes the system date display format.

Contrast % 70 10 100 Display contrast.

Brightness % 50 0 100 Display brightness.


Speaker output volume. If this variable has a value > 0, the internal acoustic
signal is disabled during the end of heating and end of baking alerts, ensuring
Volume % 0 0 100 there is no interference between the internal and external signals. If the oven is
not •tted with an external speaker, it is best to place this variable at 0 in order
to enable the internal signal for all functions.
Selecting end of programme tone for speaker output:
Tone - 1 0 4 0 tone bip-bip 200 Hz, 1 tone bip-bip 400 Hz, 2 bip-bip 900 Hz, 3 musical scale,
4 bach toccata.

15.2. Programme lock/release The facility supervisor can lock and unlock the modification of
programmes, thus ensuring the operator cannot change them.

When entering the following password in the restricted-access


screen:

- - - - sel

4 - 6 - 5 - 3 -

The message “PROGRAMMING LOCKED” or “PROGRAMMING


UNLOCKED” is displayed as status changes.

Programme lock is shown with the programming locked


indicator on (section 1.1 indicator ‘D’). It is not possible to
edit the heating set-point, modify a programme, create a new
programme or run timed start-up. It is possible to modify the
manual programme or the successive programme.

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15.3. Salva industrial setting sequence The following password must be entered in the restricted-
access screen in order to log in:

- ok - - - - sel - -

4 - 2 - 3 - 4 - 7 - - 8 - 5

The settings screen shows a list of Salva Industrial setting


variables:

SALVA PARAMETERS SETTING


A B C

Screen items:

A Setting variable name

B Setting variable value

C Selected setting variable

D Technical Support data

Context menu:

Go back to the configuration screen.

2 Allows the Technical Support data to be modified.

In order to edit any of the values, it is necessary to select the


required value using the , , keys; once selected,

press ok to start editing, edit using the and

keys, and finally confirm the value entered using ok or return


to the previous value using sel .

Check the list of settings variables in section 15.7.

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15.4. Technical support settings sequence The following password must be entered in the restricted-
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access screen in order to log in:

sel - sel - ok - ok - - - -

- - 2 - 2 - 3 - 3 - 4 - 4

The settings screen shows a list of Technical Support setting


variables:

SERVICE PARAMETERS SETTING


A B C

Screen items:

A Setting variable acronym

B Setting variable name

C Setting variable value

D Selected setting variable

Context menu:

Go back to the configuration screen.

2 Allows the Technical Support data to be modified.

In order to edit any of the values, it is necessary to select the


required value using the , , keys; once selected,
ok
press to start editing, edit using the and
keys, and finally confirm the value entered using ok or
return to the previous value using sel .

Check the list of settings variables in section 15.7.

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15.5. Facility supervisor settings sequence. The following password must be entered in the restricted-
access screen in order to log in:

sel - ok - - - - - -

- 2 - 3 - 4 - 5 - 6 - 7 - 8

The settings screen shows a list of supervisor setting variables:

PARAMETERS SETTING
A B C

Screen items:

A Setting variable acronym

B Setting variable name

C Setting variable value

D Selected setting variable

Context menu:

Go back to the configuration screen.

In order to edit any of the values, it is necessary to select the


required value using the , , keys; once selected,
ok
press to start editing, edit using the and
keys, and finally confirm the value entered using ok or re-
turn to the previous value using sel .

Check the list of settings variables in section 15.7.

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15.6. Modifying technical support data The Technical Support contact data can be modified from the
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Salva Industrial settings screen or from the Technical Support


settings screen. To do this, run <TECH SUPP DATA> and
select the Technical Support line to be modified.

CONTACT DATA

Service Peter Martin


Telephone: 555 123 456
Email: peter@martin.com

Screen items:

A First Technical Support data-line.

B Second Technical Support data-line

C Third Technical Support data-line

Context menu:

Go back to the Salva Industrial or Technical Support


settings screen.

ok
Once the line to be modified has been selected, press to
go to the Technical Support data edit screen.

In order to modify the Technical Support data line, simply select


the corresponding characters with the edit keypad and enter
ok
each of them using . It is also possible to delete previous
characters and to move the cursor in order to insert characters
in different positions in the name.

After entering the name, run the option in the context


menu, thus saving the new name

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Technical Support data edit screen:

CONTACT DATA

Peter Martin

Space

Technical Support data edit form items:

A Technical Support data-line edit

B Programme name edit keypad

C Delete the character before the cursor

D Move the cursor to the left/right

E Upper / lower case

Context menu:

Go back to the programme creation screen

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15.7. List of settings variables The technical setting variables are grouped together in three
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groups in accordance with the type of personnel who can


access and handle them: Salva Industrial (which has access to
all the variables), Technical Support and supervisor.

Each of these levels requires a different setting sequence, and


can access a specific series of setting variables. See previous
sections for the access sequences.

Below are the setting variables chart with the following fields:

• Variable : Three-letter acronym of the variable (for


compatibility with previous models).
• Salva / Tech. Supp. / Sup. : Indicates which levels this
variable can be handled from.
• Std: Standard value, “mod” for variables which depend
on the oven model.
• Description: Description of use of the variable, possible
values and remarks.

TECH
Variable Salva Sup. Std (*) Description
SUPP

Oven model
Allows the oven model to be changed.
When changing oven model, standard values are automatically assigned for the
MOd KS90 selected model.
Values: KS90, KWIKCO H, KWIKCO HOST, KWIKCO SECO, KWIKCO V, MAG-
MA, METRO MG, SIROCCO SP, SIROCCO SR-SM- SIROCCO SR-SMPAS

Steam mode
MUA mod
Steam injection mode. (see section 0)
Values: No steam, normal, cyclical and special.

Language
LEn user user Spanish Message language. The default language is Spanish, to be used whenever a text
or language is not implemented.
Values: Spanish, English, French, German.

Fahrenheit
Unit in which the temperatures are represented.
FAr
All the existing programme ranges are checked whenever the reading unit is chan-
ged.
Values: (º Centigrade), (º Fahrenheit)

TIG mod Turbine with reverse turning(**)


Allows reverse turning to be con!gured in the turbine with a second output
Values: (There is no reverse turning), (There is reverse turning)

Maximum programmable temperature


300º C Maximum temperature which the user can select when programming the set-points.
tMM All the existing programme ranges are checked whenever the maximum admissi-
572º F ble temperature is changed.
Values: 60 – 300 ºC / 140 – 572 ºF

Steam permission
Minimum temperature in order to carry out steam injection. Expressed in °C or °F,
UAP mod in accordance with the variable value [fAR].
Values: 0 – 250 ºC / 32 – 482 ºF

(*) See the variable assignment table in chapter 18.


(**) See chapter 11.

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TECH
Variable Salva Sup. Std (*) Description
SUPP

Drafts
tIr mod
Number of drafts installed in the oven.
Values: No draft, Draft, Draft + Sweep.

Number of stages
FAS mod Maximum number of stages which each of the programmes can be broken down
into.
Values: 1 – 10 stages.

Maximum steam time


tPA mod User-programmable maximum opening time for the steamer electrovalve.
Values: 0 – 60 seconds.

Steam interval
Steamer electrovalve connection time, whenever cyclical steam injections are
tUA mod made. The interval between injections will be determined by the steam time of the
programme selected by the user.
Values: 0.0 – 10.0 seconds

Steam rest
Time which should pass from the end of steam injection until the turbine starts
up. This is used to allow suitable steam rest in the product and ensure that the air
rEP mod
currents generated by the turbine do not create any problems.
Values: 0 – 99 seconds

Independent steam rest


Ind Indicates whether to have steam rest for each programme or, depending on the
steam mode, for each stage.
Values: (no independent rest), (independent rest).

Special turbine
Delay time disconnecting the turbine for steam rest. If the value is other than zero
TUU 0 sec. and steam rest is programmed for the stage running, once injection is in progress
the turbine will not disconnect until this time has passed. At the end of steam in-
jection, the turbine will disconnect even when special turbine time has not passed.
Values: 0 – 60 seconds

Heat accumulation
Time which the burner must be connected with the turbine shut down when ope-
ning the door in heating mode. This operation mode is de!ned as heat accumula-
tion, and is used to prevent the temperature from dropping sharply when placing
the product in the oven.
ACU mod Heat accumulation is maintained for 5 seconds after closing the door. If a baking
programme is run in this time, the accumulation function will prolong the given time.
This function has a minimum repetition interval of 10 minutes. Once an accumula-
tion is complete, it will not be repeated until this time has passed.
Assign a value of 0 to cancel this function.
Values: 0 – 130 minutes

Standby time
Time which the oven can operate for after timed start-up.
If the oven has not been used once this time is complete, operation stops and an
Stb mod alarm is triggered. Its function is to provide safety in the event of timed start-up
which is not overseen by any individual.
Assign a value of 0 to cancel the timed start-up function.
Values: 0 – 60 seconds.

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TECH
Variable Salva Sup. Std (*) Description
SUPP

Acoustic signal time


Duration of the acoustic signal which indicates the end of baking. The sound is
PIt 10.0 sec intermittent during half of this value. The other half is static.
If 0 is selected, the sound is continuous and non-stop (until the open/close door
key is pressed).
Values: 0.0 – 50.0 seconds

Chamber cross alarm time


Maximum time the oven requires to reach 50 °C / 122 ºF from cold start-up. If the
temperature is not reached in this time, a crossed thermocouple alarm is launched.
CrU 5 min This variable can be used to adapt the crossed thermocouple detection time to the
characteristics of the oven in terms of temperature increase speed.
If the value 0 is assigned, crossed thermocouple detection is cancelled; this value
is useful for demonstration systems, fairs, etc
Values: 0 – 60 minutes

485 Node number


nUM 0 Node number, identifying the oven whenever connected to a computer.
Assign a value of 0 to disable communications with other systems.
Values: 0 – 32

Baud rate 485


BAU 110 bps
Data transmission speed for serial communications in bits per second.
Values: 110, 150, 300, 600, 1200, 2400, 4800, 9600, 19200, 38400 bps

Thermocouple K - MAGMA models or SIROCCO range only.


Allows the second input to be con!gured for K thermocouple. Used in SIROCCO
TPK mod
models with exchanger safety thermostat in order to measure an extended range
of temperatures.
Values: (Thermocouple J), (Thermocouple K)

Exchanger degrees differential - MAGMA models only.


When the unit has 2 thermocouples, one in the chamber and one in the exchanger,
ICO 0 this value is used to interrupt the burner when the set-point temperature + ICO
differential is reached in the exchanger.
ICO = 0 to operate with the chamber thermocouple only.
Values: 0 - 255

Exchanger safety temperature - SIROCCO range only.


When the system has 2 thermocouples, one in the chamber and one in the exchan-
0º C ger (thermocouple K), this set-point marks the maximum admissible temperature
ICS in the exchanger. Once this set-point is exceeded, the burner shuts down, leaving
32º F the turbine enabled.
Assign 0 ºC / 32 ºF to cancel the safety thermostat function.
Values: 0 – 1200 ºC / 32 – 2192 ºF

Exchanger safety degrees differential - SIROCCO range only.


Reconnection differential for burner shut-off due to excess temperature in the ex-
changer.
ICD 0 The burner output will reconnect after a safety disconnection if the temperature
in the exchanger drops below ICS safety set-point – ICD exchanger differential.
If the ICD variable is 0, the safety thermostat function is cancelled.
Values: 30 – 255

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TECH
Variable Salva Sup. Std (*) Description
SUPP

Screen rest time.


TRE 2 min. Time to wait without any user action (open/close door, keypad pressed) before
showing the rest screens.
Values: 0 – 255 minutes.

Partial load function.


Enables the automatic partial load function.
Value 0: The programmes are already de!ned as complete or partial load. Identi-
!ed by the load icon.
Value 1: All programmes are programmed for complete load. Complete or partial
load is chosen for this baking at the moment of execution (during heating). Partial
PAR 0 load baking can only be carried out when at least one complete load baking has
previously been completed. In partial load, the system ensures that the same tem-
peratures as the programme previously run with complete load are maintained at
all times.
Value 2: This is governed by control of the energy supplied to baking. For tests
only.
Values: 0 – 2

IP address of system. Requires special hardware


DIP 0.0.0.0 Identi!es the system in an IP network.
Values: 0 0.0.0 – FF.FF.FF.FF.
System local network IP mask. Requires special hardware
MIP 0.0.0.0 Identi!es the network part and the system part of the IP address.
Values: 0 0.0.0 – FF.FF.FF.FF.
Local network gateway IP address. Requires special hardware
GIP 0.0.0.0 Identi!es the gateway in an IP network.
Values: 0 0.0.0 – FF.FF.FF.FF.

MAC address of system. Requires special hardware


Four high-order bytes of the system’s Ethernet address.
MAC 0.0.0.0
The lowest two are taken from the system’s serial number.
Values: 0 0.0.0 – FF.FF.FF.FF.

Individual heating.
PrE If it is enabled, each programme has individual preheating.
Values: (There is no individual heating), (There is individual heating)

Low consumption mode.


Time without using the oven in heating mode (door not opened, no key pressed) af-
ECO 0 min ter reaching set-point temperature in order to disable the turbine, burner and light.
Assign 0 to cancel this function
Values: 0 – 250 minutes.

Low consumption set-point.


0º C Once in economy mode, this prevents the oven temperature from dropping exces-
ECU sively, re-enabling the turbine and the burner whenever the chamber temperature
32º F drops below it.
Assign 0 ºC / 32 ºF to cancel this function
Values: 0 – 300 ºC - 0 - 572 ºF.

Alarm 4 trigger counter.


This variable constitutes a counter for the number of times alarm 4, corresponding
AL4 0 to excessive temperature (> 340 ºC), has been detected.
Its function is solely for control by SALVA INDUSTRIAL Technical Support.
This variable CANNOT be modi!ed and is deleted (0 value) during DICOEL setting.

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TECH
Variable Salva Sup. Std (*) Description
SUPP

Alarm 6 trigger counter.


This variable constitutes a counter for the number of times alarm 4, corresponding
AL6 0 to excessive temperature (> 340 ºC), has been detected.
Its function is solely for control by SALVA INDUSTRIAL Technical Support.
This variable CANNOT be modi!ed and is deleted (0 value) during DICOEL setting.

Alarm 39 trigger counter


This variable constitutes a counter for the number of times Alarm 39, correspon-
A39 0 ding to excessive exchanger temperature (> ICS), has been detected.
Its function is solely for control by SALVA INDUSTRIAL Technical Support.
This variable CANNOT be modi!ed and is deleted (0 value) during DICOEL setting.

Last alarm run


VIS 0 This variable shows which alarm was the last to run.
Its function is solely for control by SALVA INDUSTRIAL Technical Support.
This variable CANNOT be modi!ed and is deleted (0 value) during DICOEL setting.

Delete baking programmes


bOr Enabling this function will start up the baking programmes, restoring the default
values, which are different for each oven model.
Values: (No operation is carried out), (Delete programmes).

rEL Input, output and keypad test


Enabling this function allows access to the keypad, output and input tests screen.
Values: (No operation is carried out), (The test screen is accessed).

Installation date
This variable can be used to enter the oven installation date, provided the insta-
llation date is 00/00/00 or the system has NOT been disconnected since being
FCH - modi!ed.
Values: dd/mm/yy, where ‘dd’ is day, ‘mm’ is month and ‘yy’ is year.
This variable is deleted (00/00/00 value) during DICOEL setting

Operation hours counter


This variable constitutes a panel operation hours counter. Time is increased, also
Cn counting the time the panel is on standby during timed start-up.
Its function is solely for control by SALVA INDUSTRIAL Technical Support.
This variable CANNOT be modi!ed and is deleted (0 value) during DICOEL setting.

(*) See the variable assignment table in section 18.

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16. Temperature drop correction setting The setting sequence input is done by entering the following
password in the restricted-access screen:
sequence
sel - - sel - - ok - sel - -

- 4 - - 4 - 2 - - 3 - 5

Temperature drop setting screen

TEMPERATURE DROP SETTING


A B

Gap
Factor
Filter

Drop setting items:

A Setting variable acronym

B Setting variable name

C Setting variable value

D Selected setting variable

Context menu:

Go back to the configuration screen

In order to edit any of the values, it is necessary to select the


required value using the , , keys; once selected,
ok
press to start editing, edit using the and
ok
keys, and finally confirm the value entered using or re-
turn to the previous value using sel .

The present setting sequence is used to carry out correction of


the oven temperature drop shown on the display when being
loaded.

Indication correction is carried out when the following


conditions are met:

• The “CAI” variable must have a value other than zero.


• The indicator will show an error which is proportional
to the variable whenever, once the aforementioned
conditions have been fulfilled, the current temperature
is lower than set-point temperature minus the degrees
indicated in the variable.
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For example:
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If the set-point temperature is 300 °C and the “CAI” variable


is set at 10, whenever the temperature is below 290°C (300 -
10), half of the error will be displayed if the “FAC” variable has
an assigned value equal to 1/2.

There is a “FIL” variable to diminish these variations, thus


ensuring that the correcting is not too apparent, particularly
when modifying the set-point temperature or when moving to
heating after baking. In addition to the temperature indicator’s
normal filtering, whenever drop correction is active, the screen
refreshes only every two seconds using a minimum percenta-
ge, normally 2%, of the current reading with regards to the pre-
vious reading. In this manner, the diminishing of the variations
is fairly imperceptible. This diminishment persists even when
the correction conditions cease to exist, in order not to make
it obvious that there was a correction, and finishes when the
real temperature and the diminished temperature are almost
the same (a difference of less than two degrees), with normal
refresh speed being shown from this moment on.

Variable Unit Std Max. Min. Description

10º C 100º C 0º C Oven drop temperature without carrying out error correction
CAI ºC / ºF
50º F 212 º F 32º F El valor 0 anula la función de corrección.

Value 0 cancels the correction function:


• 2: when selecting this value, the temperature indicator shows
half of the error.
FAC ---- 2 4 2 • 3: when selecting this value, the temperature indicator shows a
third of the error.
• 4: when selecting this value, the temperature indicator shows a
quarter the error.

This variable is used to de!ne the screen indicator !ltering factor.

FIL % 2 99 1 The higher this percentage, the quicker the indicator will update.

The standard value is 2%, and can be set between 1 and 99%.

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16.1. Statistics display setting sequence The setting sequence input is done by entering the following
password in the restricted-access screen:

- - sel - ok - - - -

8 - 7 - - 2 - 6 - 3 - 4 - 5

Statistics reading screen

STATISTICS
A

Statistics screen items:

A Register name and acronym

B Register value

Context menu:

Go back to the user configuration screen.

The statistics screen shows a series of variables, which are


also available in the Salva Industrial settings screen. This is
useful when monitoring the ovens installed, offering read-only
access to these values without access to any other variable.

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17. Variable assignment table in The “MOd” variable can be used to configure the other panel
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variables in accordance with the oven model chosen. The


accordance with model following tables show the standard values in accordance with
oven model.

17.1. Model ks-900


MOD Model KS90

MUA Steam mode Normal


LEN Language Spanish
FAR Fahrenheit
TIG Turbine with reverse turning
Maximum programmable tempe-
TMM 300ºC / 572ºF
rature
UAP Steam permission 140ºC / 284ºF
TIR Drafts No draft
FAS Number of stages 1
TPA Maximum steam time 60 sec
TUA Steam interval 0 sec
REP Steam rest 60 seg
IND Independent steam rest
TUU Special turbine 0 sec
ACU Heat accumulation 0 min
STB Standby time 0 min
PIT Acoustic signal time 10.0 sec
CRU Chamber cross alarm time 5 min
NUM Node number 0
BAU Baud rate 2400 bps
TRE Screen rest time 2 min
PRE Individual heating
ECO Low consumption mode 0 min
ECU Low consumption mode set-point 0 ºC / 32 ºF
PRG Special programme lock

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17.2. Kwikco range
KWIKCO KWIKCO KWIKCO KWIKCO
MOD Model
H HOST SECO V

MUA Steam mode Normal Baker Normal


LEN Language Spanish
FAR Fahrenheit
TIG Turbine with reverse turning
TMM Max. programmable temperature 300ºC / 572ºF
UAP Steam permission 120ºC / 248ºF 0ºC / 32ºF 140ºC / 284ºF
TIR Drafts With draft
FAS Number of stages 5
TPA Maximum steam time 5 sec 20 sec 0 sec 20 sec
TUA Steam interval 0 sec 50 sec 0 sec
REP Steam rest 0 sec 60 sec
IND Independent steam rest
TUU Special turbine
ACU Heat accumulation 60 min 90 min 45 min 90 min
STB Standby time 60 min
PIT Acoustic signal time 10.0 sec
CRU Chamber cross alarm time 5 min
NUM Node number 0
BAU Baud rate 2400 bps
TRE Screen rest time 2 min
PRE Individual heating
ECO Low consumption mode 0 min
ECU Low consumption mode set-point 0ºC / 32ºF
PRG Special programme lock

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17.3. Magma model
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MOD Model MAGMA

MA Steam mode Normal


LEN Language Spanish
FAR Fahrenheit
TIG Turbine with reverse turning
TMM Maximum programmable temperature 300ºC / 572ºF
UAP Steam permission 140ºC / 284ºF
TIR Drafts With Draft
FAS Number of stages 5
TPA Maximum steam time 60 sec
TUA Steam interval 0 sec
REP Steam rest 0 sec
IND Independent steam rest
TUU Special turbine 0 sec
ACU Heat accumulation 130 min
STB Standby time 60 min
PIT Acoustic signal time 10.0 sec
CRU Chamber cross alarm time 5 min
NUM Node number 0
BAU Baud rate 2400 bps
TPK Thermocouple K
ICO Exchanger degrees differential 0
TRE Screen rest time 2 min
PRE Individual heating
ECO Low consumption mode 0 min
ECU Low consumption mode set-point 0 ºC / 32 ºF
PRG Special programme lock

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17.4. Metro-mg model
MOD Model METRO-MG

MUA Steam mode Normal


LEN Language Spanish
FAR Fahrenheit
TIG Turbine with reverse turning
TMM Maximum programmable temperature 300ºC / 572ºF
UAP Steam permission 160ºC / 320ºF
TIR Drafts With Draft
FAS Number of stages 5
TPA Maximum steam time 30 sec
TUA Steam interval 0 sec
REP Steam rest 60 sec
IND Independent steam rest
TUU Special turbine 0 sec
ACU Heat accumulation 120 min
STB Standby time 60 min
PIT Acoustic signal time 10.0 sec
CRU Chamber cross alarm time 5 min
NUM Node number 0
BAU Baud rate 2400 bps
TRE Screen rest time 2 min
PRE Individual heating
ECO Low consumption mode 0 min
ECU Low consumption mode set-point 0 ºC / 32 ºF
PRG Special programme lock

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17.5. Sirocco range
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SIROCCO SIROCCO SIROCCO


MOD Model
SP SR-SM SR-SMPAS

MUA Steam mode Normal No steam


LEN Language Spanish
FAR Fahrenheit
TIG Turbine with reverse turning
TMM Maximum programmable temperature 300ºC / 572ºF
UAP Steam permission 140ºC / 284ºF 0ºC / 32ºF
TIR Drafts Draft + Sweep
FAS Number of stages 5
TPA Maximum steam time 60 sec 0 sec
TUA Steam interval 0 sec
REP Steam rest 60 sec 0 sec
IND Independent steam rest
TUU Special turbine 0 sec
ACU Heat accumulation 130 min
STB Standby time 60 min
PIT Acoustic signal time 10.0 sec
CRU Chamber cross alarm time 5 min
NUM Node number 0
BAU Baud rate 2400 bps
TPK Thermocouple K
ICS Exchanger safety temperature 0ºC / 32 ºF
ICD Safety degrees differential 0
TRE Screen rest time 2 min
PRE Individual heating
ECO Low consumption mode 0 min
ECU Low consumption mode set-point 0 ºC / 32 ºF
PRG Special programme lock

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18. Error messages Several anomalies may come about during operation or start-
up, leading to indication of error.

Message Description Solution

Chamber thermocouple breakage.


Indicates that the chamber thermocouple or its connection line is broken.
This is detected through excessive indication of the analogue/digital converter.
• Replace the chamber thermocouple.
AL1 There is a 60-second safety timer, displaying the message “AL1” if the anomaly
Check connections.
persists once this has elapsed.
The steam electrovalve, burner and turbine outputs will disconnect.
The indicated message is reinforced with an intermittent acoustic signal.

Reverse chamber thermocouple.


Indicates that the thermocouple has been wrongly connected.
This comes about when a reading of below -5 °C is detected after 1 minute. If this
• Check that the polarity of the
anomaly persists once this time has passed, the message “AL2” is displayed.
AL2 thermocouple connections are
The steam electrovalve, burner and turbine outputs will disconnect.
correct.
This alarm commonly occurs in the !rst oven connection or after changing a ther-
mocouple which has made the connections erroneously.
The indicated message is reinforced with an intermittent acoustic signal.

• Check that the thermocouple or its


Chamber thermocouple crossing. connections are not crossed.
Indicates that the chamber thermocouple or its connections are crossed. This is de- • Check that the value assigned to
tected through a “non-increase” of the temperature, once a programmable burner the “CRU” variable is suitable for
AL3
connection time has passed. The standard value is !ve minutes. the oven model where the system is
The message “AL3” is displayed, with the burner, turbine and steam disconnecting. installed.
The indicated message is reinforced with an intermittent acoustic signal. • Check the correct values with the
manufacturer

• Check that the chamber thermocou-


ple is correctly in place and its con-
Excessive chamber temperature. nections are tight.
The alarm is enabled when the chamber temperature rises above 340 °C for 60
• Check that the burner contactor is
AL4 seconds, disconnecting the burner.
not permanently enabled.
This alarm has automatic recovery and no alarm message is displayed, with the
outputs reconnecting once the chamber temperature is below 320 °C. • Use the input and output
check described in the SALVA
INDUSTRIAL setting sequence

Environmental temperature too high.


The environmental temperature reading in the terminals area is taken using a solid
state sensor.
AL5 If the environmental temperature reading is over 65 °C for 1 minute, the steam
electrovalve, turbine and burner disconnect.
This alarm has automatic recovery and no alarm message is displayed, with the
outputs reconnecting once the environmental temperature is below 60 °C.

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Message Description Solution

Microprogramme PROM integrity error.


Indicates destruction of the memory which contains the microprogramme. This is
AL10 unlikely to happen, since incorrectly stored memory is detected in the electronic • The unit should be replaced.
equipment manufacture process.
The indicated message is reinforced with an intermittent acoustic signal.

END OF TIMED START-UP. • Press any key and the system will
Timed start-up has been programmed for the oven and no action has been carried continue to work normally. Explain
out on it. programming and use of timed start-
FIN up to the user.
The message “FIN CAL” is displayed whenever heating temperature has been rea-
CAL
ched during oven timed start-up and, following a safety period, the baking process • Check that the value selected in the
has not started, no key has been pressed and the door has not been opened. “STB” internal parameter is not too
The turbine and burner outputs disconnect. low.

Non-volatile memory error.


AL21 An error has occurred when reading the system’s non-volatile memory. • The system should be replaced.
The indicated message is reinforced with an intermittent acoustic signal.

Analogue setting integrity error .


An integrity error is detected in the memory area.
• The system should be replaced
An integrity error is detected in the non-volatile memory area, corresponding to the
AL23 since there may be signi!cant
analogue calibrations of the system, with the “AL23” alarm being displayed.
reading errors.
The calibrations should be checked.
The indicated message is reinforced with an intermittent acoustic signal.

Error checking setting integrity.


AL24 There was an integrity error in the oven con!guration data. • Check the oven setting data.
The indicated message is reinforced with an intermittent acoustic signal.

Cold steamer error.


AL26 • Check the value of the UAP variable
Manual or automatic steam injection is attempted.

Draft con!ict.
AL27
Attempt to enable sweep without any draft.

Too much baking time.


AL28 • Check all programme stage times.
Sum of stage times > 99.

Error clock / calendar.


AL33 An error has occurred attempting to access the real-time clock/calendar. • The unit should be replaced.
The alarm is reinforced with an intermittent acoustic signal.

Microprogramme running error.


AL38 An error has occurred when running the microprogramme. • Update micro-programme version.
The alarm is reinforced with an intermittent acoustic signal.

Error when running a programme with partial load without complete load data
• Run the programme at least once
available.
with complete load, allowing it to
AL40 There is an attempt to run a programme in partial load without having !rst run this
store the baking data which will then
programme in complete load. In this case an alert is displayed, although baking
be applied in partial baking.
continues with the data programmed for each stage.

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19. Alarms table The following table shows the alarm numbers and their cause.

Failure description

AL1 Chamber thermocouple breakage.

AL2 Reversed chamber thermocouple.

AL3 Crossed chamber thermocouple.

AL4 Chamber temperature > 340 ºC

AL5 Environmental temperature > 65 ºC.

AL10 Microprogramme PROM integrity error.

FIN CAL End of timed start-up.

AL21 Non-volatile memory error.

AL23 Analogue setting integrity error.

AL24 Error checking setting integrity.

AL26 Cold steamer error.

AL28 Too much baking time.

AL33 Error clock / calendar.

AL38 Microprogramme running error.

Partial load running error. Complete load data not avai-


AL40
lable.

In the DICOEL test only:

Failure description

AL11 Programme cycle failure.

AL14 Peripheral reset failure.

AL15 Stack over!ow

AL17 Watchdog.

AL18 NMI interruption without recovery.

AL19 NMI interruption with recovery.

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20. Functions
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20.1. Programme version display The software version can be seen in the format “DDMMYY”
underneath the Salva logo when the system starts up. This
may be useful for equipment maintenance when incorporating
software operation improvements.

20.2. Supervisor mode This option allows access to some internal functions in order to
supervise the operation of the system in specific circumstan-
ces. To be used only under supervision by SALVA INDUSTRIAL
personnel. This mode finishes when turning off the system.

Access by pressing the and keys whilst the SALVA


INDUSTRIAL logo is displayed when starting up the system.

20.3. Internal variables display The panel has a special display mode for displaying internal
use variables. This display mode is accessed by pressing the

and keys at the same time in the work screen.

Setpoint
210
AL15

034
Mo 15:41 Baking

Variables displayed:

Steam time (“=” for rest, “x” for interval between


A injections)

B Last Alarm

C Environmental temperature (tenths of a degree)

D Chamber temperature (tenths of degree)

Second thermocouple input temperature (tenths of


E degree)

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20.4. Input, output and keypad test Select the option “I/O Test” in the Salva Industrial variables
setting menu.

Below is the I/O test screen, where the following areas can be
distinguished:

I/O test

Burner Turbine Turbine 2


Steam External buzzer Damper
Sweep Light Melody
Door Input 1 Input 2 Input 3

Press <START-STOP> to exit the program

Screen items:

A Outputs

B Inputs

C Keypad

Each output, input or keypad item has a green or red visual


indicator associated to it in order to show whether it is active
or inactive.

Any of the outputs can be enabled or disabled using the

, , and keys, selecting the required output


ok
and then pressing to switch status.

In the event of variable “TIG”=1 (reverse turbine direction


function) between connections of the two directions of the
turbine, it is necessary to wait for an interval of 20 seconds.
The system will not enable contrary turbine direction until this
time has passed.

start
stop
Press to end the test.

Note: A tone must be selected in order to carry out the tone


test. The variable can be modified in the user configuration
screen.

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20.5. Charts The baking temperature curve can be displayed graphically
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when the “PAR”>0 partial load function is enabled.

Charts can only be displayed when the “DISPLAY INTERNAL


VARIABLES” function is enabled or when working in
“SUPERVISOR” mode.

start
In order to access the baking chart, briefly press the stop key
in the work screen whilst the programme is running.

The screen changes to the following:

Chart

1 2

Context menu:

Go back to the user configuration screen

2 Updates the chart with all the values collected

Use the < and > keys to move along the curve generated and
observe the temperature values at each point.

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21. Special versions Described below are the functions of special versions
developed on a standard panel. Some may require modifying
part of the control unit hardware. In these cases this change
will be indicated in the corresponding section. Others can be
installed on a standard panel by simply updating the system’s
firmware.

22. System update The system allows external updates of:

• Baking programmes.
• Photographs.
• Microcontroller internal programme (firmware).
A straightforward method is provided by connecting1 a small
device known as a dongle. Remember to lift the indicated tag,
located at the back of the unit, when connecting it. This device
does not have an insert position, so it is important to ensure
that the two rows of pins in the dongle are inserted in the sys-
tem connector.

Once inserted, it is possible to store programmes, photographs


or firmware on the dongle or to update the electronic control
with any of the data contained on it, meaning the control can
be updated to a new programme version, new photographs
can be loaded or the same baking programmes can be cloned
to different systems.

A dongle can store 1 firmware file, 1 photograph file and 1


programme file. The dongle must be high-capacity2 .

1 .
The dongle can be connected in any position regardless of polarity
2 Identified with a tag with the text “16 Mb”.

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22.1. Copy or update programmes and photos Enter the following password in the restricted-access screen:
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start start
- - - - - stop - stop -

9 - 5 - 4 - 3 - 8 - 10 - 10 - 9

READ/WRITE FIRMWARE

Read firmware programs


Write firmware programs
Read firmware pictures
Write firmware pictures

Load

22.1.1. Read dongle programmes This option allows the electronic control programmes to be
updated with the dongle programmes.

The process consists of the following steps:

Progress
Description
message

Delete the system memory to store new pro-


Starting memory…
grammes.
Obtaining program- Reading and copying programmes from the
me nn dongle to the system. (nn = num prog)

Checking… Copied programmes check.

Programmes suc-
Process •nished successfully.
cessfully obtained

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The process may result in the following errors:

Error message Description

No valid programme found.


• Possible reasons: dongle incorrectly
connected or memory corrupted or
Error: No programmes found empty.
• Solution: check dongle connection,
reprogramme.
There was an error when deleting the system
memory.
• Possible reasons: Microcontroller
Error: Starting memory memory in poor state.
• Solution: Reattempt copy; in the
event of failure, repair system.
There was an error when saving the system
memory.
• Possible reasons: Microcontroller
Error: Memory programming memory in poor state.
• Solution: Reattempt copy; in the
event of failure, repair system.
The copied programmes do not match those of
the dongle.
• Possible reasons: Microcontroller
Error: Dongle reading memory in poor state.
• Solution: Reattempt copy; in the
event of failure, repair system.
The copied programmes do not match those of
the dongle.
• Possible reasons: Microcontroller
Error: Copy check memory in poor state.
• Solution: Reattempt copy; in the
event of failure, repair system.

22.1.2. Copy programmes to dongle This option allows the programmes to be copied from the sys-
tem to the dongle. Once the dongle is connected, run this
option.

The process consists of the following steps:

Progress
Description
message

Delete the dongle memory to store new pro-


Starting memory…
grammes.
Copying program- Reading and copying programmes from the
me nn system to the dongle. (nn = num prog)

Checking… Copied programmes check.

Programmes suc-
Process !nished successfully.
cessfully copied

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The process may result in the following errors:
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Error message Description

There was an error when deleting the dongle


memory.
• Possible reasons: dongle incorrectly
Error: Starting memory connected or faulty.
• Solution: check dongle connection,
change dongle.

There was an error when saving the dongle.


• Possible reasons: dongle incorrectly
Error: Memory programming connected or faulty.
• Solution: check dongle connection,
change dongle.

An error has occurred when reading the don-


gle.
• Possible reasons: dongle incorrectly
Error: Dongle reading connected or faulty.
• Solution: check dongle connection,
change dongle.

The copied programmes do not match those of


the dongle.
• Possible reasons: Microcontroller
Error: Copy check memory in poor state.
• Solution: Reattempt copy; in the
event of failure, repair system.

22.1.3. Read dongle photos This option allows the electronic control programmes to be up-
dated with the dongle programmes. Once the dongle is con-
nected, run this option.

The process consists of the following steps:

Progress
Description
message

Delete the system memory to store new pho-


Starting memory…
tos.

Obtaining photos Reading and copying photos from the dongle


to the system.
DDMMYY DDMMYY = photo version.

Checking… Copied photos check.

Photos obtained
Process !nished successfully.
successfully

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ENGLISH
The process may result in the following errors:

Error message Description

No valid photos found.


• Possible reasons: dongle incorrectly
connected or memory corrupted or
Error: No programmes found empty.
• Solution: check dongle connection,
reprogramme.

There was an error when deleting the system


memory.
• Possible reasons: Microcontroller
Error: Starting memory memory in poor state.
• Solution: Reattempt copy; in the
event of failure, repair system.

There was an error when saving the system


memory.
• Possible reasons: Microcontroller
Error: Memory programming memory in poor state.
• Solution: Reattempt copy; in the
event of failure, repair system.

An error has occurred when reading the don-


gle.
• Possible reasons: dongle incorrectly
Error: Dongle reading connected or faulty.
• Solution: check dongle connection,
change dongle.

The photos copied do not match those of the


dongle.
• Possible reasons: Microcontroller
Error: Copy check memory in poor state.
• Solution: Reattempt copy; in the
event of failure, repair system.

22.1.4. Copy photos to dongle This option allows the programmes to be copied from the
system to the dongle.

The process consists of the following steps:

Progress
Description
message

Delete the dongle memory to store new pro-


Starting memory. .
grammes.
Reading and copying photos from the system
Copy photos DD- to the dongle.
MMYY..
DDMMYY = photo version.

Checking… Copied programmes check.

Photos copied suc-


Process !nished successfully.
cessfully

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The process may result in the following errors:
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Error message Description

There was an error when deleting the dongle


memory.

Error: Starting memory • Possible reasons: dongle incorrectly


connected or faulty.
• Solution: check dongle connection,
change dongle.

There was an error when saving the dongle.


• Possible reasons: dongle incorrectly
Error: Memory programming connected or faulty.
• Solution: check dongle connection,
change dongle.

An error has occurred when reading the don-


gle.

Error: Dongle reading • Possible reasons: dongle incorrectly


connected or faulty.
• Solution: check dongle connection,
change dongle.

The photos copied do not match those of the


dongle.

Error: Copy check • Possible reasons: Microcontroller


memory in poor state.
• Solution: Reattempt copy; in the
event of failure, repair system.

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22.2. Copy and update system •rmware

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The download programme must be running in order to copy or
update the system’s firmware.

The following password should be entered in the restricted-


access screen:

- - - - - sel - ok -

9 - 5 - 4 - 3 - 8 - - 2 - 9
On start-up, there is a presentation message indicating the
download programme version.

“KSINT BOOTLOADER vDDMMYY” where DDMMYY is


day, month and year.

The download programme then offers the following options:

(Update firmware from


“ 1. Update from M25”
dongle)

“ 2. Backup to M25” (Copy firmware to dongle)

(Update firmware from PC


“ 3. Update from PC”
with USB cable )

(Copy firmware to PC with


“ 4. Backup to PC”
USB cable)

“ 5. Exit” (Restart system)

22.2.1. Update •rmware from dongle The following confirmation message is displayed when
choosing this option:

“Replace vDDMMYY (M25) with Vddmmyy (KSINT)”

“ No”

“>Yes”

Where DDMMYY is, respectively, the version of the program-


me resident on the dongle (M25), which will be replaced by
the electronic control programme (KSINT). If you agree with
this substitution, run the “Yes” option to start up the process,
which comprises the following steps:

(Delete microcontroller
“Erasing XXX pages..”
memory)
“Programming block XXXX/ (Microcontroller memory
YYYY..” programming)
“Verifying block XXXX/
(Copy check)
YYYY..”

(Security signature
“Programming signature..”
programming)

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Each of these steps should end with the message “SUCCESS”.
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If the message “FAILED” appears, the operation could not


be successfully completed. In this case, check the dongle
connection and replace it if it continues to fail.

Note: If NOPROG appears in the programme version, it


means no valid programme has been found in the indicated
device.

22.2.2. Copy •rmware to dongle The following confirmation message is displayed when
choosing this option:

“Replace vDDMMAA (M25) with Vddmmaa (KSINT)”

“ No”

“>Yes”

Where DDMMYY is, respectively, the version of the programme


resident on the dongle (M25), which will be replaced by the
electronic control programme (KSINT). If you agree with this
substitution, run the “Yes” option to start up the process,
which comprises the following steps:

“Erasing X sectors..” (Delete dongle memory)

“Programming block XXXX/ (Dongle memory


YYYY..” programming)
“Verifying block XXXX/
(Copy check)
YYYY..”

“Verifying block XXXX/


(Copy check)
YYYY..”

Each of these steps should end with the message “SUCCESS”.


If the message “FAILED” appears, the operation could not
be successfully completed. In this case, check the dongle
connection and replace it if it continues to fail.

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ENGLISH
22.2.3. Update •rmware from pc with usb cable In order to update the firmware from a PC using a USB cable, it
is first necessary to run the programme USBBOOT.exe, select
a file to update (1) and then use the update device option (2).

Step 1: Select file to be deleted.

Step 2: Press the update device option. First ensure


that the file chosen corresponds to a panel
firmware version (KSINT), and that it is the
version required.

Option 3 of the electronic panel download menu can now be


run. The process is the same as when the dongle is the source.
The only difference is that we can also see the progress of the
download in the PC programme.

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22.2.4. Copy •rmware to pc with usb cable When copying the firmware from the panel to a PC with a USB
ENGLISH

cable, first run the USBBOOT.exe programme, select the bac-


kup copy option and choose the file name where the copied
firmware (1) is to be stored.

Paso 1: Select the file to save the firmware to.

Option 4 of the panel download menu can now be run. The


process is the same as when copying to the dongle, the only
difference being that the progress of the copy can also be seen
in the PC programme.

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ENGLISH
23. Connections list There are 6 plug-in connectors for the system’s electronic
connections:

1 CHAMBER (+)
J1 Connector (Thermocouple inputs)
J1 2
3
CHAMBER (-)
STEAM (+)
4 STEAM (-)
1 Chamber thermocouple terminal (+)
2 Chamber thermocouple terminal (-)
1 SND (+) 3 Steam thermocouple terminal (+)
J7 2 SND (-)
4 Steam thermocouple terminal (-)

J2 1
2
485 (+)
485 (-)
3 485 GND J7 Connector (Speaker output)
485 TER
1 External speaker connection terminal (+)

24V A C
2 External speaker connection terminal (-)
1
2 0V AC
3 ---
4 OUT0 - BURNER
J3 5 OUT1 - TURBINE1
6 OUT2 - TURBINE2 J2 Connector (RS485 communication)
7 OUT3 - STEAM
8 OUT4
9 COMMON 1 Data Terminal (-) (assembly option)

FUSE 2 Data Terminal (-) (assembly option)


5 x 20 MM 3 Data Common (assembly option)
4A - F

J3 Connector (Triac outputs and power supply)


1 INP0 - DOOR
2 INP1 1 24 Vac panel power supply
J4 3
4
INP2
INP3 2 0 Vac panel power supply
5 COMMON
3 -
4 Burner Output
1 DAMPER
2 5 Turbine Output direction 1
J5 3
4 FORCED 6 Turbine Output direction 2
5
DAMPER
6 7 Steam Output
8 Exterior acoustic signal output
1 LIGHT
J6 2 LIGHT
9 Output Common

J5 Connector (Signal relay outputs) J4 Connector (Inputs)

1 Draft Output, NA 1 Input 0, Door


2 Draft Output, NC 2 Input 1 (assembly option)

3 Draft Output, Common 3 Input 2 (assembly option)

4 Sweep Output, NA 4 Input 3 (assembly option)


5 Input Common
5 Sweep Output, NC

6 Sweep Output, Common

J6 Connector (Light relay output)

1 Light Terminal 1 (potential-free)


2 Light Terminal 2 (potential-free)

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ENGLISH

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ENGLISH

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SALVA INDUSTRIAL S.A.
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E-20100 Lezo, Guipúzcoa
Tel: (+34) 943 449300
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FILIALS

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