Professional Documents
Culture Documents
U-NIT Power Solution
U-NIT Power Solution
statistics
Failure warning and
Service System of O&M of Decentralized PV Power Station
locating
Equipment operation
O&M service
monitoring
The service system ensures safe and reliable operation of photovoltaic power station for a long term.
Operational
O&M (Operation & Maintenance) service system
clearing
Special
Off-line O&M
inspection
Deficiency
elimination
Routine inspection
Station data
Management system
management
O&M documents
O&M management output
Routine management
system
O&M management
Platform team
Technology team
O&M team
政策背景
2. Causes:
Array cracking or fissuring; poor soldering; shading, acid rain, droppings, or dust on array
surface; ambient or air pollution, etc.
3. Effects:
Affect output power, lifespan, generating efficiency, or even pose safety risk.
4. Reason for using IR thermal imaginer to detect hot spot: Hot spot on array
It’s difficult to identify hot spot through eye, clear shading or dark spot can be
identified fast using IR thermal imaginer.
5. Identification standard:
The temperature of the array should be roughly uniform with no obvious temperature
difference. If the local temperature is 6.5°C higher than the adjacent temperature, it is
considered a hot spot.
Normal array
Detect hot spot
5. Troubleshooting process:
Scan arrays/strings by using UAV thermal imaginer, if hot spots are found, please detect local area using handheld thermal
imaginer.
Advantages of UTi740H thermal imager: Manual focus, 4.3’’ display screen, 384x288 IR resolution, clear imaging, easy
operation and visible temperature variation facilitate identifying hot spot accurately, leading to maintenance in time and
improving generating efficiency.
Unclear
imaging High price
2. Causes:
Under the effect of soil corrosion, moisture content, salt content and high
temperature, the grounding installation is corroded (this causes crack,
loosening, and deteriorated soldering) or is exposed after raining, thus
leading to increased earth resistance and open circuit.
3. Effects:
Solar arrays/strings are mainly installed in open areas, fields, hillsides and
other places with poor grounding. Lightning during thunderstorms directly
or indirectly hits the solar battery panels, which may cause the grounding
device to catch fire or other safety accidents, affecting solar energy. The
overall operating efficiency of the power plant.
Advantages: The UT278D grounding clamp meter has functions such as clamp grounding
resistance measurement, 3-wire or 4-wire measurement, and voltage/current Single-clamp
measurement. It can realize flexible application on multiple occasions, help operation and measurement
maintenance inspectors to judge whether the grounding resistance meets the
requirements, and carry out maintenance and rectification according to the test results, so
Without
as to protect the normal operation of the power station. grounding-pole
measurement
UT273+
Recommended model: UT278D
PC software analysis
UT572
FAQ: Insulation issue
1. Issues:
Damaged, aged or corroded array frames; poor insulation between grounding and positive/negative pole of array.
2. Causes:
Exposed in open area for a long time, sunlight, rain, wind and others cause cables, connectors and other equipment to age, thus
worsening the insulation performance.
3. Effects:
Shortening equipment lifespan
Safety risk: Cause equipment failure or fire
Risk of violating regulation: Not in conformance to electrical regulations and
safety standards, thus causing penalty.
Insulation testing standards
Advantages of UT196 Photovoltaic Multi-meter: UT196 is designed in accordance with IP65 protection rating and 1700V
DC voltage measurement. It can be applied to measure voltage of solar array system. UT196 has cETL/EMC and other safety
certificates, ensuring operation safety and testing efficiency.
(Solar system voltage is up to 1500V currently, tending to be over 1500V or more in future)
Inverter Detection
FAQ:
The role of inverter: Solar inverter converts the DC current generated by solar array to sine-wave AC current, and connects
to load or power grid in parallel.
1. Issues:
Abnormal voltage/current, aged cable insulation, leakage; heating failure; non-compliant power quality, etc.
2. Causes:
Corroded connector, low-quality equipment
Poor contact of cable
Over-high harmonic, low power factor, unbalanced three phases, etc.
3. Effects:
The solar generating system cannot operate normally, affecting generating
efficiency and investment return, more severely, damaging the inverter and thus
causing fire.
Low power factor leads to penalty by power supply department.
Common testing items and standards
5. Standards
Insulation impedance: At 1000V range, the resistance, between phase and phase or between phase and grounding, shall be
greater than 250MΩ (the higher the resistance, the better the insulation).
Circuit voltage: Under the condition of consistent irradiation intensity, the deviation of the operating current of the same
inverter connected by string shall be not greater than 10%.
Temperature: The maximum surface temperature of connector and cable shall be not over 70°C; the maximum temperature
difference of same type of connectors, cables and three-phase wires shall be not greater than 15°C.
FAQ: Circuit current (DC) detection
Measurement method: To check whether the array has any fault on power generation, please make the clamp head
approach circuits to measure current, if large deviation occurs, please disconnect the corresponding array, and check each
array in order, then replace the faulty array.
Advantages of UT256 60A AC/DC Fork Meter: Without the need to open and close clamp head frequently, UT256 can
measure current by approaching circuits, facilitating easy and fast measurement.
Not easy to
Compact and portable
operate
UT256 UT203+
Circuit current measurement
FAQ: Voltage (AC) and Current (AC) measurement
Advantages of UT219PV:
UT219PV Photovoltaic Clamp Meter can measure voltage up to 1700V DC and is applicable to measure voltage of solar array
system. It has multiple functions including Bluetooth transfer, real-time data logging and analyzing, report generation and more,
facilitating measuring circuit voltage and current fast, improving operation and maintenance efficiency, and ensuring solar
station operates normally. (Solar system voltage is up to 1500V currently, tending to be over 1500V or more in future)
Current measurement: Narrow clamp head (35mm) facilitates measuring concentrated cables and
copper bus bars of inverter/combiner box.
Voltage measurement: Measure DC and AV voltages up to 1700V and 1500V respectively.
LPF: Intercept frequency over 1kHz, making output measurement more accurate.
DC power detection: 1700kVA measurement of DC power of inverter.
Bluetooth data transfer: Achieve real-time data logging and analyzing, and report generation.
Category rating: CAT III 1500V / CAT IV 600V
Certificates: CE, cETLus, RoHS, REACH, FCC
FAQ: Cable insulation detection
Measuring cable insulation resistance: In power outage state, set the tester to 1000V range, then, measure the
insulation resistance between phase and phase or between phase and grounding, the measured resistance shall be
greater than 250MΩ (ambient temperature is 20°C, the higher the resistance, the better the insulation).
Advantages of UT513A Insulation Resistance Tester: UT513A has multiple functions such as auto-discharging, absorption
ratio, polarization index, USB data and more. It is portable and easy to use. Characterized by one-button operation, the tester
improves work efficiency and ensures operation safety.
1. Issues:
Abnormal voltage/current, aged cable insulation, leakage; heating failure; non-compliant
power quality, etc.
2. Causes:
Terminal connection: loose connection, nonstandard connection, cable
disconnection
Cable aging, short circuit, low insulation performance
Over-high current and voltage
3. Effects: The issues may cause combiner shutdown, fire, property damage, safety accidents,
etc.
AC Combiner box testing:
5. Standards
Temperature: The maximum surface temperature of connector and cable shall be not over 70°C; the maximum
temperature difference of same type of connectors, cables and three-phase wires shall be not greater than 15°C.
Leakage current: <300mA for inverter with rated output at ≤30kVA; 10mA/kVA for inverter with rated output at >30kVA
(action time: <0.3S); ≤30mA for residential users.
Temperature measurement
Measurement method: Measure inverter temperature by using thermal imager, if large temperature variation occurs, it
indicates that electrical equipment may be faulty.
Detection method: Clamp all output cables through leakage current meter, if the displayed current is large, that indicates severe
leakage, please troubleshoot the issue in time.
Advantages of UT253A Leakage Current Tester: Single-clamp measurement facilitates identifying leakage rapidly and clearly and
troubleshooting failure in time.
Transformer Detection
FAQ:
1. Issues:
Over-high oil temperature, abnormal oil level, poor insulation and grounding, overvoltage, overload, sleeve failure, oil leakage,
etc.
2. Causes:
Damaged winding insulation, multi-point grounding, poor heat radiation condition, leakage flux, damped insulation, overload,
poor material, etc.
3. Effects:
The issues cause over-high temperature, insulation damage, transformer
aging/failure/damage, power outage.
4. Standards:
The grounding current of transformer core shall be less than 0.1A during
normal operation.
Oil temperature shall be 95°C (85°C to ensure optimal work state).
Poor grounding: the grounding resistance shall be less than 4Ω.
Temperature measurement
Temperature measurement: The level of heat radiated by radiators of transform during normal operation shall be same
approximately, the temperature rises when one of the radiators fail, oil way clogs or radiator powers off. Thermal imaginer
displays temperature variation visibly, facilitating troubleshooting fault safely and efficiently.
Advantages of UTi740H thermal imager: 4.3’’ display screen, 384x288 IR resolution, clear imaging, easy operation and visible
temperature variation facilitate accurate identification on whether the inverter is faulty, prolonging combiner lifespan
substantially and improving generating efficiency.
Photovoltaic Monitoring
System Detection
FAQ:
The role of photovoltaic monitoring system: The system can perform real-time monitor and control on array, inverter,
combiner box, power distribution cabinet and other equipment in solar power station. The system displays data through
data acquisition software, facilitating better control on the station operation.
1. Issues:
The system fails to supply power normally, the voltage of storage battery is low voltage; Abnormal communication, data
acquisition failure, etc.
2. Causes:
Battery aging or failure
Weak Bluetooth, WIFI or mobile signal causes failed reception and abnormal communication module.
3. Effects: The system fails to work normally and control station in real time, which affects the generating efficiency.
System measurement
4. Measurement items:
Storage aging and failure
Communication failure; data collection failure
5. Measurement standard:
The internal resistance of battery depends upon the battery standard. When storage battery ages and its
capacitance decreases, the internal resistance increases (the lower the resistance, the better the battery
performance).
For example: The internal resistance of 300Ah lead-acid storage battery is relatively low, typically at
around 0.78Ω.
6. Measurement method:
Connect red test lead of battery tester with positive pole of storage battery, and black with negative,
perform measurement continuously for several times. If the measured internal resistance is approximate,
that indicates a good consistence.
System measurement
Advantages of UT3550:
UT3550 Battery Tester can perform on-line measurement on storage battery automatically and in real time, ensuring accuracy
and stability. It can also be applied to measure lithium battery, lead-acid battery, button battery, hydrogen fuel battery and
various batteries, facilitating identifying battery quality rapidly, improving work efficiency, and ensuring normal operation of
monitoring system.
1. Issues:
Low impedance or circuit leakage caused by cable aging; poor grounding; component overheat due to
overcurrent or overvoltage.
2. Causes:
Leakage caused by poor impedance: cable aging or damage.
Flat steel and connector are loose; lightning strike damages equipment.
Switch and connector are loose; contactor, cable or others are oxidized or corroded.
3. Effects:
Equipment are damaged, short-circuited, or burnt, causing fire or property damage.
4. Standards:
Grounding resistance: Less than 4Ω (the lower the better)
Temperature: The maximum surface temperature of connector and cable shall be not over 70°C; the maximum
temperature difference of same type of connectors, cables and three-phase wires shall be not greater than 15°C.
(Temperature changes depending upon different level of current and heat)
Temperature measurement
Advantages of UTi740H:
UTi740H thermal imager: 4.3’’ display screen, 384x288 IR resolution, clear imaging, easy operation and visible temperature
variation facilitate accurate identification on whether the inverter is faulty, prolonging lifespan of power distribution cabinet
substantially and improving generating efficiency.
1. Issues:
Electric discharge caused by low insulator/circuit insulation performance due to lightning stroke, bird damage,
pollution flashover and the like.
2. Causes:
Bird nest on transmission line cause tower to discharge electricity and insulator to
break down.
Dirt cause low insulation performance of insulator.
Insulator or connector failure, poor or defective contact, oxidized connector, etc.
3. Effects:
Equipment damage, transmission line breakdown, power outage, etc.
4. Measurement items:
Check if metal parts of tower are worn, corrode, or grounded well.
Check if conductors are corroded, broken, burnt, and if overheat occurs caused by poor contact of conductors.
Check if any damage or crack occurs at insulator, and if partial discharge occurs at the tip of insulator.
Grounding measurement
Advantages of UT572:
UT572 Advanced Earth Resistance Tester is for measuring earth resistance and soil resistivity. It can automatically check
interface connection and detect interference voltage/frequency, with data hold and indication functions. It can perform 2/3/4-
wire measurements for different on-site applications, such as power equipment wiring and lightning protection equipment.
Performance comparison:
Thermal Imaginer:
Heating fault becomes relatively severe when it is identified by
temperature screening
Acoustic Imaginer:
The ability to identify potential faults visibly and efficiently
Electric discharge occurs at the tip of insulator
Product List of Solutions
High-end portfolio: The products shown below are suited for large-scale photovoltaic power stations (have O&M teams) with generating capacity
at over 20 MW. This portfolio is suitable for third-party O&M institute. (Reference voltage: 110KV)
Voltage Detector UT12E Identify live and neutral wires Identify live and neutral wires.
Ground Pile
Check if equipment grounding meets
Clamp Resistance UT278D Measure grounding resistance
requirement.
Tester
Voltage Detector UT12E Identify live and neutral wires Identify live and neutral wires.
Ground Pile
Check if equipment grounding meets
Clamp Resistance UT278D Measure grounding resistance
requirement.
Tester
Clamp
UT219P Measure power factor Measure power factor
Wattmeter
Voltage Detector UT12E Identify live and neutral wires Identify live and neutral wires.