Cabezal H200

ITW Dynatec OPERATIONS & SERVICE MANUAL
An Illinois Tool Works Company Manual #40-52

31 Volunteer Drive
Hendersonville, TN 37075 USA Revised 11/08
Telephone 615.824.3634
FAX 615.264.5222
H20 & H200 SERIES APPLICATOR HEADS

SERVICE MANUAL
IMPORTANT ! - READ ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT

It is the customer’s responsibility to have all operators and service personnel read and understand
this information. Contact your ITW Challenger customer service representative for additional copies.
NOTICE! Please be sure to include the serial number of your application system
each time you order replacement parts and/or supplies. This will enable us to
send you the correct items that you need.
ITW Challenger Service Parts Direct Dial: 1-800-538-9540

ITW Challenger Technical Service Direct Dial: 1-800-654-6711
Moving Forward Through Technology™

Page ii ITW Challenger c. 2008
Revised 7/09 H20/ H200 HEAD Manual #40-52
TABLE OF CONTENTS
Chapter - Page #
Chapter 1 Safety Precautions
Chapter 2 Description
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Typical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Dimensionals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Chapter 3 Ordering Guide

Heater Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Recommended Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Chapter 4 Componnet Illustrations

Service Block Assy. H20 PN CA7106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Service Block Assy. H200 PN CA7208 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
2--Port Service Block Assy. H202--LP PN CA7259 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
2--Port Service Block Assy. H202--LP PN CA7269 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
2--Port Service Block Assy. H202--T PN CG2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4--Port Service Block Assy. H204--T PN CG3001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
ITW Challenger c. 2003 Page 1-1
ALL MODELS Revised 1/07
Chapter 1
SAFETY PRECAUTIONS
All operators and service personnel must read All maintenance and service on this equip-
and understand this manual before operating ment must be performed by trained techni-
or servicing equipment. cians.
Electrical
power is on. Disconnect, lockout and tag external
DANGER electrical power before removing protective panels.
A secure connection to a reliable earth ground is

HIGH VOLTAGE essential for safe operation.
A disconnect switch with lockout capability must be

Dangerous voltages exist at several points in this provided in the line ahead of the unit. Wiring used to
equipment. To avoid personal injury, do not touch supply electrical power should be installed by a
exposed connections and components while input qualified electrician.
High Temperatures
Severe burns can occur if unprotected skin comes in

WARNING contact with molten adhesive or hot application system
parts.
HOT
Safety glasses, gloves and long- sleeved clothing must
SURFACE be worn whenever working with or around adhesive
application systems.
High Pressure
pressure when servicing the equipment, disengage the

WARNING pumps and relieve the adhesive system’s hydraulic
pressure (e.g., trigger the heads, hand-held applicators,
HIGH PRESSURE and/or other application devices into a waste container)
before opening any hydraulic fittings or connections.
PRESENT
IMPORTANT NOTE: Even when a system’s pressure
gauge reads “0” psig, residual pressure and trapped air
To avoid personal injury, do not operate the equipment can remain within it causing hot adhesive and pressure
without all covers, panels and safety guards properly to escape without warning when a filter cap or a hose
installed. or hydraulic connection is loosened or removed. For
this reason, always wear eye protection and protective
To prevent serious injury from molten adhesive under clothing.
Protective Covers
Keep all guards in place!

WARNING To avoid personal injury, do not operate the application
DO NOT OPERATE system without all covers, panels and safety guards
properly installed.
WITHOUT GUARDS
IN PLACE
Page 1-2 ITW Challenger 2003
Revised 1/07 ALL MODELS
Eye Protection & Protective Clothing
Wear safety glasses with side shields which conform to

WARNING ANSI Z87.1 or EN166.
EYE PROTECTION Failure to wear safety glasses could result in severe eye
injury.
REQUIRED
It is important to protect yourself from potential burns
when working around hot melt adhesive equipment.
PROTECTIVE
CLOTHING Wear protective gloves and long-sleeved, protective
REQUIRED clothing to prevent burns that could result from contact
with hot material or hot components.
Always wear steel-reinforced safety shoes.

It is very important that you PROTECT YOUR EYES
when working around hot melt adhesive equipment!
Safe Installation and Operation

To avoid possible failure of hoses, make sure all hoses clogging and pump damage.
are routed to avoid kinking, tight radius turns (8” or
less) and abrasive contact. Hot-melt hoses should not When adhesive hand-held applicators or other movable
have prolonged contact with heat-absorbing surfaces applicators are used, never point them at yourself or at
such as cold floors or metal troughs. These any other person. Never leave a hand-held applicator’s
heat-absorbing surfaces can alter adhesive flow and trigger unlocked when not actually in use.
cause incorrect calibration. Hoses should never be
covered with materials that prevent heat dissipation, Do not operate the hopper or other system components
such as insulation or sheathing. without adhesive for more than 15 minutes if the
temperature is 150 degrees C (300 degrees F) or more.
Read this manual before applying electrical power to To do so will cause charring of the residual adhesive.
the equipment. Equipment may be damaged by
incorrect electrical connections. Never activate the heads, hand-held applicators and/ or
other application devices until the adhesive’s
Do not use adhesive that is dirty or that may be temperature is within the operating range. Severe
chemically contaminated. Doing so can cause system damage could result to internal parts and seals.
Treatment for Burns From Hot Melt Adhesives

Burns caused by hot melt adhesive must be treated application system, always wear safety gloves, safety
at a burn center. glasses and long-sleeved, protective clothing.
Care should be used when working with hot melt Always have first-aid information and supplies
adhesives in the molten state. Because they rapidly available.
solidify, they present a unique hazard.
Call a physician and/or an emergency medical
Even when first solidified, they are still hot and can technician immediately.
cause severe burns. When working near a hot melt
ALL MODELS Revised 1/07
Service
Refer all servicing to qualified personnel only.
Explosion/ Fire Hazard

Never operate this unit in an explosive environment.
of cleaning compounds vary according to their com-
Use cleaning compounds recommended by ITW position, so consult with your supplier to determine the
Challenger or your adhesive supplier only. Flash points maximum heating temperatures and safety precautions.
Lockout/ Tagout
Follow OSHA 1910.147 (Lockout/ Tagout Regulation) Even after the equipment has been locked out, there
for equipment’s lockout procedures and other impor- may be stored energy in the application system, partic-
tant lockout/ tagout guidelines. ularly in the capacitors within the panel box. To ensure
that all stored energy is relieved, wait at least one min-
Be familiar with all lockout sources on the equipment. ute before servicing electrical capacitors.
Use of PUR (Polyurethane) Adhesives

PUR adhesives emit fumes (MDI and TDI) that can be CAUTION: Because of the nature of PUR
dangerous to anyone exposed to them. These fumes adhesives to strongly bond in the presence
cannot be detected by the sense of smell. ITW Dynatec of moisture, care must be taken to prevent
strongly recommends that an exhaust hood or system them from curing inside Dynatec equipment. If PUR
be installed over any PUR system. adhesive solidifies in a unit, the unit must be replaced.
Always purge old PUR adhesive from the system per
Consult with your adhesive manufacturer for specifics your adhesive manufacturer’s instructions and time-
about required ventilation. table. ALLOWING PUR ADHESIVE TO CURE IN A
UNIT VOIDS ITW DYNATEC’S WARRANTY.
In This Manual
WARNINGS and CAUTIONS are found throughout instructions may cause injury to personnel.
this manual.
CAUTIONS mean that failure to observe the specific
WARNINGS mean that failure to observe the specific instructions may damage the equipment.
Page 1-4 ITW Challenger 2003
Revised 1/07 ALL MODELS
H20/ H200 HEAD Manual #40-52 Revised 11/08
Chapter 2
DESCRIPTION AND SPECIFICATIONS
Description
ITW Challenger’s H20 and H200 Applicator Heads (“guns”) are air-operated, single or multi-nozzle
hot melt adhesive applicator assemblies with integrated filter cartridges (where available), which
prevents particulate matter from obstructing flow through the head. They are used with intermittent
pressure and constant pressure hot melt adhesive supply units (ASUs).
Each Challenger applicator features one or more adhesive valve module(s) mounted to a single ser-
vice block. Each module is opened by air pressure. Springs are used to keep needles closed when no
air pressure is supplied to the head. The rate of adhesive flow from the applicator is determined by
the adhesive pressure applied by the ASU’s pump and the size of the nozzle orifice.
The applicator is heated by replaceable cartridge heating elements which are controlled by an inte-
grated RTD sensor and electronic control.
The heated adhesive supply hose is connected at the rear of the service block. Adhesive flows from
the hose into and through the channels within the block to the module. Air pressure opens the adhe-
sive valve, allowing adhesive to flow through the module’s nozzle when the valve is open.
Page 2-2 ITW Challenger c. 2008
Solenoid Electrical Connection
Solenoid Valve
Air Inlet
Main Electrical
Connection
Exhaust Muffler
Clamp
Module Mounting Bolts Supply Hose Inlet
Service
Block
Filter
Note: On models that have a filter, it

is in this position on the single-port
applicators and located in the back
on the multi-port heads.
(Model CG7208 shown)
Typical H200 Components

Specifications
Environmental:
Storage/ shipping temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40°C to 70°C (-40°F to 158°F)
Ambient service temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -7°C to 50°C (20°F to 122°F)
Physical:
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see dimensional layout on following page
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2” rod mount or insulated clamps with 1/2” rod
Performance:
Temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38°C to 218°C (100°F to 425°F)
Warm-up time . . . . . . . . . . . . . . . . . . . . 15 minutes for cold start/ 1 minute for module change only
Cycle rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H20: 3000 cycles/ minute maximum
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H200: 4200 cycles/ minute maximum
Adhesive viscosity . . . . . . . . . . . . . . . . . . . . . H20: 45,000 mPa. sec. max. (45,000 centipoise max.)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H200: 30,000 mPa. sec. max. (30,000 centipoise max.)
Adhesive pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 bar maximum (1000 psi maximum)
Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 dB(A)
Air Requirements:
Air pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8 to 9.5 bar (70 to 140 psi)
Air consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . H20: 12.3 liters/ minute @ 100 cycles/ minute
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H200: 7.9 liters/ minute @ 100 cycles/ minute
(0.01 SCFM per module @ 100 cycles/ minute)
Electrical:
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-240 VAC/ 1p/ 50-60 Hz
Dimensionals
214mm (8.42”)
214
91mm 91
(3.58”)
113mm
(4.44”) 64(2.51”)
64mm
113mm
(4.44”)
75mm 93mm
(2.95”) (3.66”)
75mm
75mm (2.95”)
(2.95”)
12
12mm 11mm (.039”)

(.47”) 40mm
40
(1.57”)
74(2.91”)
74mm
40mm
(1.57”)
CG7106
Dimensionals, cont.
110,2mm (4.33”)
100mm (3.93”)
186,9mm
(7.35”)
125mm
(4.92”) 64mm
(2.51”)
125mm
130mm (4.92”)
(5.11”)
16,3mm
(.641”)
22mm 22mm 22mm

(.866”) (.866”) (.866”) 32mm
(1.25”)
92mm
64,5mm
(3.62”) (2.53”)
CG7289
Dimensionals, cont.
60mm 73mm
60
(2.36”) 73
(2.87”)
91mm
91
(3.58”)
224mm
224
(8.81”)
63mm
63
(2.48”)
105
105mm
(4.13”) 88mm
88
(3.46”)
70mm
70
(2.75”)
27mm
38mm 27
12
12mm (1.06”)
38
(1.49”) (.472”)
45mm
42
42mm 45
(1.77”)
(1.65”) 79mm
79
(3.11”)
CG7208
Dimensionals, cont.
59.8mm
59,8
(2.35”)
214,9mm
(8.49”)
214,9mm
14,
(8.46”)
64mm
64
(2.51”)
94,6mm
(3.72”)
77,8mm
94,6mm (3.06”)
4,
(3.72”) 59mm
60mm (2.32”)
60
(2.36”)
32,3mm
(1.27”)
40mm
(1.57”)
95mm 74,3mm
95
(3.74”) (2.92”)
103mm
103
(4.05”)
CG2015
Dimensionals, cont.
214mm
(8.49”)
94,6mm
(3.72”)
77,8mm
(3.06”)
60mm
(2.36”)
12mm
(.472”)
22mm 22mm 22mm 32.3mm

(.866”) (.866”) (.866”) (1.27”)
115mm
(4.52”) 40mm
(1.57”)
123mm
(4.84”)
CG3001
Dimensionals, cont.
94
68
184
64
127
127
147
60
30
14
30
38 64
60 200
Dimensions are expressed in millimeters.
CG7259
Dimensionals, cont.
183
86
91
94
110
124
30
14
14
44 28
52 60
200
Dimensions are expressed in millimeters.
CG7269
Dimensionals, cont.
21,5mm
(.846”)
18mm
(.708”)
86,3mm
(3.4”)
21,8mm 24,8mm
(.858”) (.976”)
CM1240: H200 Replacement CM1200: H200 Replacement

Dimensionals, cont.
18mm 18mm
(.708”) (.708”)
91,2mm
102.2mm (3.59”)
4.023”)
22mm 25mm
(.866”) (.984”)
22mm 25mm
(.866”) (.984”)
CM1416: Zero-Cavity Replacement CM1308: Reduced Cavity Replacement

Schematics
Upgrade (Nickel RTD) Control Scheme PN 104551
Heater
VVV 1
2
5 4 2
RTD Sensor
3
6 3 1
5
Note: pin out numbers are not
labeled on the connector. 6
Ground
Electrical
Connection
Chapter 3
ORDERING GUIDES
Heater Cartridges
Applicator Description Heater Part No. & Watts Quantity
H20 Model:
CG7106 SVC BLK, H20, RTD, 240V CC7616 200 watts 1
H200 Models:
CG2015 SVC BLK, H202-T, RTD, 1.5 Cnt CP CC7635 160 watts 1
CG2085 SVC BLK, H203-T, RTD, .88 Cnt CP CC7635 160 watts 1
CG2099 SVC BLK, H203-T, RTD, .88 TR, IP CC7635 160 watts 1
CG3001 SVC BLK, H204-T, RTD, .88 Cnt CP CC7637 250 watts 1
CG7208 SVC BLK, H200, RTD, 240V CC7615 150 watts 1
CG7259 SVC BLK, H202--LP, 1.5CTR CC7617 125 watts 1
CG7269 SVC BLK, H202--LP, 0.88CTR CC7617 125 watts 1
Filters
The standard filter screen is 100-mesh (PN CF6002 = set of 10)
Also available is a 50-mesh filter screen set (PN CF6004) and a 200-mesh filter screen set (PN
CF6001).
Applicator Part No. Description Quantity
H20 Model:
CG7106 none used
H200 Models:
CG2015 CF6002 standard filter set 10/ set
CG7259 none used
CG7269 none used
Nozzles
For a list of available ITW Challenger nozzles, refer to the Challenger website:
www.itwchallenger.com
Modules
For a list of available ITW Challenger modules, refer to the Challenger website:
www.itwchallenger.com
Recommended Spare Parts List
Part Number Description Qty. per Applicator
See Ordering Guide Heaters 1

N07864 RTD Sensor, NI120 1
N00360 O-ring #906 1
C1170 Connector/ O-ring 1
109706 O-ring 15x1.8 1
12-7135 O-ring set (set of 10)* 1
102645 High-Temp Splice Kit 1
See Ordering Guide Filter set (set of 10) 1
001V061 Thermal Paste 1
N07588 Seal Lubricant, 1/4 oz. 1
CA4000 Solenoid, 24VDC 1
CA4001 Solenoid, 120VAC 1
CA4002 Solenoid, 240VAC 1
See Your Job Order Nozzle 2
Recommended quantities of spare parts vary depending on each individual applicator.
As a general rule, we recommend that you keep on hand:

Heaters: half as many of the quantity of each heater used on the applicator,
Sensors: half as many of the quantity of each sensor used on the applicator,
O-rings: the same quantity as used on the applicator,
Filter Screens: twice as many as used on the applicator.
* Used on Model H20 applicator only.

Chapter 4
COMPONENT ILLUSTRATIONS & BILLS OF MATERIAL
WARNING
All parts must be periodically inspected and replaced if worn or broken. Failure
to do this can affect equipment’s operation and can result in personal injury.
The following pages provide exploded-view reference drawings to assist users of H20 and H200 ap-
plicators to identify parts and aid in servicing the equipment.
Note: most common nuts, bolts and fasteners can be obtained locally at your hardware store. Spe-
cialty fasteners are available by contacting ITW Challenger’s Customer Service.
Bill of Materials: Service Block Assembly, H20, RTD, 240V, PN CA7106
Item No. Part Number Description Qty.

1 CA7497 Electrical Connector Kit/ with sensor 1
2 Clamp with screw 1
3 CA4000 Solenoid Valve, 3, 024v, 1/8.Mac, HI 1
CA4001 Solenoid Valve, Mac 3 Way, 1/8, 120V, DIN
4 Connector + tube 1
5 Body 1
6 N01831 Connector hose fitting 1
7 N00360 O-ring 906 1
8 CC7616 Cartridge heater 1
9 Sensor support 1
10 N07864 Sensor Ni120 1
11 Terminal ring, ground 1
12 Washer 2
13 Screw 2
14 Electrical mask 1
15 Nut 1
16 Screw 2
17 Tube 1
18 Insulating material 1
19 Screw 1
20 Silencer 1
21 Label warning 1
22 Label information 1
23 Screw set of 2 2
24 N00177 O-ring 010 2
Note: Only items with part numbers are available as spare parts for purchase.
4 17 3 11 13
1
20
9
12
14
10
16
2
15
18
6
19
21 8 24 5 23 22 7
Component Illustration: Service Block Assembly, H20,,RTD,,240V, PN CA7106

Bill of Materials: Service Block Assembly, H200, RTD, 240V PN CA7208

1 CF6002 Filter screen set of 10 1
4 Connector + tube = ref C1021 1
5 CA7497 Electrical connector 1
6 Body 1
8 N00360 O-ring 906 1
9 109706 O-ring, 15x1.8 1
10 109840 Mini Filter Lid 1
12 N07864 Sensor Ni120 1
13 Screw 1
14 Washer 1
16 VIS TR 4 x 10 4
17 Tube 1
19 Screw set of 2 2
20 Silencer 1
21 Warning plate 1
22 Reference plate 1
23 0V terminal 1
20 4 3 17 18
15
2
16
19
22
6
21
9
23
1
11
10
14 12 8 7 13 5
Component Illustration: Service Block Assembly, H200, RTD, 240V PN CA7208

Bill of Materials: 2-Port Service Block Assembly, H202-LP, 1.5 Centers PN CA7259

4 Body 1
5 Cap 3
6 Electrical mask 1
7 Screw 4
9 N00360 O-ring 906 1
10 Tube 1
12 Screw 2
14 Warning plate 1
15 Clamp 1
17 Silencer 1
18 Screw set of 2 4
19 0V terminal 1
20 Washer 1
21 Screw 1
22 N07864 Sensor Ni120 1
23 Nut 1
19 3 20 21 2 1
10
6
17
7
5
23
8
22
9
16
4
13 14 18 11 12 15
Component Illustration: 2-Port Service Block Assembly, H202-LP, 1.5CTR PN CA7259

Bill of Materials: 2-Port Service Block Assembly, H202-LP, .88 Centers, PN CA7269

3 CA7497 Electrical connector with sensor 1
4 Body 1
5 Cap 3
6 Electrical mask 1
7 Screw 4
9 N00360 O-ring 906 1
10 Tube 1
12 Screw 2
14 Warning plate 1
15 Clamp 1
17 Silencer 2
18 Screw set of 2 4
19 0V terminal 1
20 Washer 1
21 Screw 1
22 N07864 Sensor Ni120 1
3 19 20 2 1 10
5
17
6
21
7
8
22
9
16
4
13 14 18 11 12 15
Component Illustration: 2-Port Service Block Assembly, H202-LP, .88CTR, PN CA7269

Bill of Materials: 2-Port Service Block Assembly, H202-T, 1.5 Center, PN CG2015

1 CA6002 Filter screen set of 10 1
6 Body 1
7 Cap 1
9 N07864 Sensor Ni120 1
10 0V terminal 1
11 Washer 1
12 Screw 1
13 Eectrical mask 1
14 Screw 4
15 Tube 1
17 N02040 Cap + o-ring 2
18 N00360 O-ring 906 3
19 109840 Mini-filter lid 1
20 109706 O-ring 15x1.8 1
21 Nut 1
22 Label warning 1
23 Label information 1
24 Silencer 1
26 Screw 4
15 5 12 4 24 9
13
16
2
21
25
14
19
17
20
11 18
26 3
1
6 6 22 23 7 10 8
Component Illustration: 2-Port Service Block Assembly, H202-T, 1.5 Center, PN CG2015
Bill of Materials: 4-Port Service Block Assembly, H204-T, .88 Centers, PN CG3001
1 CF6002 Filter screen set of 10 1

6 Body 1
7 Cap 2
9 N07864 Sensor Ni120 1
10 0V terminal 1
11 Washer 2
12 Screw 4
14 Tube 1
16 N02040 Cap + o-ring 2
17 N00360 O ring 906 3
18 109840 Mini-filter lid 1
19 109706 O-ring 15x1.8 1
20 Nnut 1
21 Label warning 1
22 Label info 1
23 Silencer 1
25 Screw 8
26 Sensor support 1
27 Screw 2
14 5 4 23 27 11 10
13
2
20
24
12
15
16
3
26 18
17 19
25 1
21 6 22 7 9 8
Component Illustration: 4-Port Service Block Assembly, H204-T, .88 Centers, PN CG3001
Modules
CM1200: H200 Replacement CM1240: H200 Replacement
CM1308: Reduced Cavity Replacement CM1416: Zero Cavity Replacement

Cabezal H200

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Cabezal H200

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ITW Dynatec OPERATIONS & SERVICE MANUAL

An Illinois Tool Works Company Manual #40-52

H20 & H200 SERIES APPLICATOR HEADS

IMPORTANT ! - READ ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT

ITW Challenger Service Parts Direct Dial: 1-800-538-9540

Moving Forward Through Technology™

Chapter 3 Ordering Guide

Chapter 4 Componnet Illustrations

A secure connection to a reliable earth ground is

A disconnect switch with lockout capability must be

Severe burns can occur if unprotected skin comes in

pressure when servicing the equipment, disengage the

Keep all guards in place!

Eye Protection & Protective Clothing

Wear safety glasses with side shields which conform to

Always wear steel-reinforced safety shoes.

Safe Installation and Operation

Treatment for Burns From Hot Melt Adhesives

Explosion/ Fire Hazard

Use of PUR (Polyurethane) Adhesives

Solenoid Electrical Connection

Module Mounting Bolts Supply Hose Inlet

Note: On models that have a filter, it

(Model CG7208 shown)

Typical H200 Components

12mm 11mm (.039”)

22mm 22mm 22mm

22mm 22mm 22mm 32.3mm

Dimensions are expressed in millimeters.

Dimensions are expressed in millimeters.

CM1240: H200 Replacement CM1200: H200 Replacement

CM1416: Zero-Cavity Replacement CM1308: Reduced Cavity Replacement

Recommended Spare Parts List

Part Number Description Qty. per Applicator

See Ordering Guide Heaters 1

Recommended quantities of spare parts vary depending on each individual applicator.

As a general rule, we recommend that you keep on hand:

* Used on Model H20 applicator only.

Bill of Materials: Service Block Assembly, H20, RTD, 240V, PN CA7106

Item No. Part Number Description Qty.

Component Illustration: Service Block Assembly, H20,,RTD,,240V, PN CA7106

Bill of Materials: Service Block Assembly, H200, RTD, 240V PN CA7208

Item No. Part Number Description Qty.

Component Illustration: Service Block Assembly, H200, RTD, 240V PN CA7208

Item No. Part Number Description Qty.

Component Illustration: 2-Port Service Block Assembly, H202-LP, 1.5CTR PN CA7259

Item No. Part Number Description Qty.

Component Illustration: 2-Port Service Block Assembly, H202-LP, .88CTR, PN CA7269

Item No. Part Number Description Qty.

Item No. Part Number Description Qty.

1 CF6002 Filter screen set of 10 1

CM1200: H200 Replacement CM1240: H200 Replacement

CM1308: Reduced Cavity Replacement CM1416: Zero Cavity Replacement

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