READ THIS MANUAL CAREFULLY!

It contains important safety information.

OWNER’S MANUAL

YFM125GX
hould not be ridden by anyone under 16 years of age.

1C5-28199-14
NTRODUCTION

Yamaha YFM125GX. This ATV represents the result of many

ction of fine sporting, touring, and pace-setting racing machines.
n now appreciate the high degree of craftsmanship and reliability
fields.
basic understanding of the features and operation of this ATV.
y information. It provides information about special tech-
ATV. It also includes basic maintenance and inspection proce-
g the operation or maintenance of your ATV, please consult a

H TIPS FOR THE ATV RIDER CAREFULLY AND COMPLETE-

MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
RNING AND CAUTION LABELS ON THE ATV.
PROPER TRAINING OR INSTRUCTION. FREE TRAINING IS
A NEW ATV. CALL 1-800-887-2887 FOR MORE INFORMA-

ER 90 cc, SHOULD NOT BE RIDDEN BY ANYONE UNDER 16

T MANUAL INFORMATION

CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN-

uished in this manual by the following notations:

Alert Symbol means ATTENTION! BECOME ALERT! YOUR
NVOLVED!

ollow WARNING instructions could result in severe injury

the ATV operator, a bystander, or a person inspecting or
e ATV.

indicates special precautions that must be taken to avoid

he ATV.

vides key information to make procedures easier or clearer.

change without notice.

PORTANT NOTICE

ports!
r OFF-ROAD use only. It is illegal and unsafe to operate this ATV

F-ROAD noise level and spark arrester laws and regulations in

gulations before operating this ATV.

YFM125GX
OWNER’S MANUAL
©2007 by Yamaha Motor Corporation, U.S.A.
1st edition, March 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-21-05
 Front brake lever ........................................ 4-5
Rear brake lever ........................................ 4-5
esult in Parking brake ............................................. 4-6
Drive select lever ....................................... 4-7
Fuel tank cap ............................................. 4-7
Fuel ............................................................ 4-8
Fuel cock ................................................... 4-9
Starter (choke) ......................................... 4-11
Seat ......................................................... 4-11
Front carrier ............................................. 4-12
Rear carrier .............................................. 4-12
...... 1-1
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ............................. 5-1
...... 2-1 Fuel ............................................................ 5-3
Engine oil ................................................... 5-3
...... 3-1 Transmission oil ......................................... 5-3
..... 3-1 Front and rear brakes ................................ 5-3
..... 3-1 Throttle lever .............................................. 5-4
..... 3-2 Drive chain ................................................. 5-4
Tires ........................................................... 5-5
Measuring the tire pressure ....................... 5-6
...... 4-1 Tire wear limit ............................................ 5-7
..... 4-1 Chassis fasteners ...................................... 5-7
..... 4-2 Instruments, lights and switches ................ 5-7
..... 4-2 Battery ....................................................... 5-7
..... 4-3
..... 4-4 OPERATION...................................................6-1
Starting a cold engine ................................ 6-1
.... 6-3 General maintenance and lubrication
ing chart .........................................................8-5
..... 6-3 Checking the spark plug ............................ 8-8
.... 6-5 Engine oil ................................................. 8-10
.... 6-5 Transmission oil ....................................... 8-12
.... 6-6 Cleaning the engine and V-belt case air
.... 6-7 filter elements ........................................8-15
Cleaning the spark arrester ..................... 8-21
..... 7-1 V-belt case drain plug .............................. 8-23
.... 7-2 Adjusting the carburetor ........................... 8-23
Adjusting the engine idling speed ............ 8-24
.....7-2 Adjusting the throttle cable free play ........ 8-25
.. 7-12 Valve clearance ....................................... 8-25
.. 7-16 Checking the front and rear brake
.. 7-17 shoes .....................................................8-26
.. 7-21 Adjusting the front brake lever free
.. 7-22 play ........................................................8-27
Adjusting the rear brake lever free play ... 8-32
...7-23 Drive chain slack ...................................... 8-33
.. 7-25 Lubricating the drive chain ....................... 8-36
.. 7-25 Checking and lubricating the cables ........ 8-37
.. 7-27 Checking and lubricating the front and
.. 7-27 rear brake levers ....................................8-37
Checking the wheel hub bearings ............ 8-38
Lubricating the upper and lower arm
..... 8-1 pivots .....................................................8-38
Lubricating the front knuckle pivots ......... 8-39
.... 8-1
Lubricating the steering shaft ................... 8-40
..... 8-3 Battery ..................................................... 8-40
... 8-43
... 8-44
... 8-46
... 8-46
... 8-47
... 8-48
... 8-49
... 8-50

...... 9-1
..... 9-1
..... 9-2

.... 10-1

.... 11-1
... 11-1
... 11-3
... 11-4

.... 11-5

.... 11-7
FETY INFORMATION 1

FETY INFORMATION 2

– A child under 16 years old should never oper- 3

ate an ATV with engine size greater than 90 cc.
AZARD- ● Never allow a child under age 16 to operate an 4
ATV without adult supervision, and never allow
cles, in- continued use of an ATV by a child if he or she 5
or roll- does not have the abilities to operate it safely.
routine ● Never carry a passenger on an ATV. 6
hills or ● Always avoid operating an ATV on any paved
precau- surfaces, including sidewalks, driveways, park- 7
ing lots and streets.
f you do 8
● Never operate an ATV on any public street, road
or highway, even a dirt or gravel one.
and fol- 9
● Never operate an ATV without wearing an ap-
. proved motorcycle helmet that fits properly. You 10
aining or should also wear eye protection (goggles or face
eginners shield), gloves, boots, a long-sleeved shirt or a 11
instruc- jacket, and long pants.
or call 1- ● Never consume alcohol or drugs before or while
training operating this ATV.
● Never operate at speeds too fast for your skills
or the riding conditions. Always go at a speed
1-1
 erating before attempting larger hills.
● Always follow proper procedures for climbing
stunts. hills as described in this manual. Check the ter-
use it to rain carefully before you start up any hill. Never
ion. Al- climb hills with excessively slippery or loose sur-
enance faces. Shift your weight forward. Never open the
in this throttle suddenly or make sudden gear changes.
Never go over the top of a hill at high speed.
ars and ● Always follow proper procedures for going down
during hills and for braking on hills as described in this
manual. Check the terrain carefully before you
hen op- start down any hill. Shift your weight backward.
alert to Never go down a hill at high speed. Avoid going
ing the down a hill at an angle that would cause the ve-
hicle to lean sharply to one side. Go straight
pery or down the hill where possible.
d prac- ● Always follow proper procedures for crossing
ATV on the side of a hill as described in this manual.
ous on Avoid hills with excessively slippery or loose sur-
faces. Shift your weight to the uphill side of the
ning as ATV. Never attempt to turn the ATV around on
g at low any hill until you have mastered the turning tech-
faster nique described in this manual on level ground.
eds. Avoid crossing the side of a steep hill if possible.
for the ● Always use proper procedures if you stall or roll
ler hills backwards when climbing a hill. To avoid stall-

1-2
a steady ● Always be sure there are no obstacles or people
l or roll behind you when you operate in reverse. When
dure for it is safe to proceed in reverse, go slowly. 1
ount on ● Always use the size and type of tires specified in
ight up- this manual. 2
ollowing ● Always maintain proper tire pressure as de-
3
scribed in this manual.
ting in a ● Never modify an ATV through improper installa-
4
tion or use of accessories.
stacles, ● Never exceed the stated load capacity for an
5
ys follow ATV. Cargo should be properly distributed and
r obsta- securely attached. Reduce speed and follow in- 6
structions in this manual for carrying cargo or
sliding. pulling a trailer. Allow greater distance for brak- 7
ding by ing.
smooth FOR MORE INFORMATION ABOUT ATV SAFE- 8
such as TY, call the Consumer Products Safety Commis-
er to re- sion at 1-800-638-2772, or the ATV Distributor’s 9
t of con- Safety Hotline at 1-800-852-5344.
10
ter or in
in this 11
ay have
es after
several

1-3
 HOW TO AVOID THE HAZARD
If you should swallow some gasoline or in-
hale a lot of gasoline vapor, or get some gas-
oline in your eyes, seek medical help
immediately. If gasoline spills on your skin,
uld be wash with soap and water. If gasoline spills
on your clothing, change your clothes.

ing.
been

or ex-

cinity
ces of
heat-

vehi-
he fuel
e, fuel
ank.
EWB00030
e inju-
WARNING
POTENTIAL HAZARD
Starting or running the engine in a closed ar-
ea.
1-4
d may
1
h with-
2

ith ad- 3

10

11

1-5
RNING AND SPECIFICATION LABELS

6 8

5
2

7 8

2-1
our ATV. These labels contain important information for safe and 1

a label becomes difficult to read or comes off, request a replace- 2

3
2
WARNING 4
IMPROPER TIRE PRESSURE OR OVERLOADING CAN
CAUSE LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN SEVERE
INJURY OR DEATH. 5
OPERATING TIRE PRESSURE: Set with tires cold
2
Recommended : FRONT : 20 kPa, { 0.20 kgf/cm } 2.9 psi
2
REAR : 25 kPa, { 0.25 kgf/cm } 3.6 psi
Minimum
2
: FRONT : 17 kPa, { 0.17 kgf/cm } 2.5 psi
6
2
REAR : 22 kPa, { 0.22 kgf/cm } 3.2 psi
Never set tire pressure below minimum.
It could cause the tire to dislodge from the rim. 7
LOADING
Maximum Vehicle Load : 105 kg, (231 lbs).
Includes weight of operator, cargo and accessories.
8
1C5-21696-00

9
3 WARNING
10
NEVER ride as a
passenger.
11
Passengers can cause
a loss of control,
resulting in SEVERE
INJURY or DEATH.
5FE-2151H-01

2-2
 5 DRIVE SELECT LEVER
EVERE 8 Read owner’s manual carefully
before operating.
8 When shifting the drive select lever,
always be sure to stop the ATV
and apply the rear brake.
R USE 5YT-2151E-30
DRUGS
LCOHOL

6
on.
5kg 11lbs
ur 3LD-24877-A0

lance
7

errain 10kg 22lbs

1C5-24877-A0
y
ol.
AL.
NINGS. 8
1558)

NEVER sit here.

3MX-24875-A0

2-3
DESCRIPTION
1
EBU17700
Right view 2

5 6 1 2 3 3

1. Seat 9
2. Drive select lever
3. Headlight 10

11

3-1
 from the figures shown in this manual.

slightly

3-2
AND CONTROL FUNCTIONS
1

OFF ON 2
esult in
3
1
4

lows: 5

6
wer, and
ot be re- 7
1. Main switch
8

n be re- 9

10

11

4-1
 EBU18061
Handlebar switches

1
2

1. Engine stop switch “ENG. STOP”

2. Start switch “START”
3. Light switch “LIGHTS”

EBU18070
ansmis- Engine stop switch “ENG. STOP”
Set this switch to “RUN” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this switch
to stop the engine in an emergency situation. The
ansmis-
engine will not start or run when this switch is set
to “OFF”.

4-2
 tle lever will increase the engine speed.
Regulate the speed of the ATV by varying the
he start- throttle position. Because the throttle is spring- 1
loaded, the ATV will decelerate, and the engine will
return to an idle any time the hand is removed from 2
the throttle lever.
-1 prior 3

5
beams
n on the 6
witch to
7

1 8

engine 9
me, oth- 1. Throttle lever
e point 10
roperly. Before starting the engine, check the throttle to be
ery and sure it is operating smoothly. Make sure it returns 11
to the idle position as soon as the lever is released.

he throt-
4-3
 crease the maximum engine power available
and the maximum speed of the ATV, turn the
adjusting screw in direction (b).

aking
when
ent. (a) (b)
er be-
work
ct the 2 1 3
sult a
ve the

1. Adjusting screw
2. Locknut
3. No more than 12 mm (0.47 in)
e speed
le from 3. Tighten the locknut.
EWB00190
ever is
WARNING
POTENTIAL HAZARD
er avail- Improper adjustment of the speed limiter and
TV, turn throttle.
To de-

4-4
 d. Im-
1
t. You
r be in-
1 2

3
more
ure the 4
1.0–3.0
5

1. Front brake lever 6

handle- EBU18401 7
ke lever Rear brake lever
The rear brake lever is located on the left handle- 8
bar. To apply the rear brake, pull the brake lever to-
9
ward the handlebar grip.
10

11

4-5
 1 2

1. Parking brake lock plate

2. Parking brake lever (locked position)

EWB00170

ngine or WARNING
pply the POTENTIAL HAZARD
plate to Improper use of the parking brake.
r brake

4-6
 edly if
e start- 1 1
of con- 3 2
2

he ATV 3
e. You
could 4
ear out
4 5

tarting 1. Neutral “N” 6

2. Forward “F”
e park- 3. Reverse “R” 7
4. Drive select lever
8
EBU18720
Fuel tank cap 9
ATV into Remove the fuel tank cap by turning it counter-
See the clockwise. 10
ng in re-
ect lever 11

4-7
 1. Fuel level
2. Fuel tank filler tube

Recommended fuel:
e tank. UNLEADED GASOLINE ONLY
ube as Fuel tank capacity:
7.0 L (1.85 US gal) (1.54 Imp.gal)
Fuel reserve amount:
1.3 L (0.34 US gal) (0.29 Imp.gal)
ECB00070

CAUTION:
Use only unleaded gasoline. The use of leaded
gasoline will cause severe damage to internal
engine parts, such as the valves and piston
4-8
 WHAT CAN HAPPEN
d to use Fuel can spill, which can cause a fire and se-
1
octane vere injury.
arch oc- Fuel expands when it heats up. If the fuel
2
pinging tank is overfilled, fuel could spill out due to
r premi- heat from the engine or the sun. 3
ou long- HOW TO AVOID THE HAZARD
e cost. Do not overfill the fuel tank. Be careful not to 4
spill fuel, especially on the engine or exhaust
pipe. Wipe up any spilled fuel immediately. 5
contain- Be sure the fuel tank cap is closed securely.
Gasohol Do not refuel right after the engine has been 6
nol con- running and is still very hot.
ntaining 7
EBU18820
aha be-
stem or Fuel cock 8
The fuel cock supplies fuel from the tank to the car-
buretor while also filtering it. 9
The fuel cock lever positions are explained as fol-
lows and shown in the illustrations. 10

11

4-9
 ON

RES

OFF
FUEL
ON
1
ON

1. Arrow mark positioned over “ON”

will not With the fuel cock lever in this position, fuel flows
position to the carburetor. Turn the fuel cock lever to this
position when starting the engine and riding.

4-10
 the starter (choke).
Move the starter (choke) in direction (b) to turn off
the starter (choke). 1
See the “Starting a cold engine” section on page
6-1 for proper operation. 2

4 3

(b) 4

(a) 5
3
2 6
1
7

lever in
8
vailable.
you run 1. Fully open
9
efuel as 2. Half open
uel cock 3. Closed
10
4. Starter (choke)

EBU18880
11
Seat
uel mix-
e). To remove the seat
turn on Pull the seat lock lever upward and pull up the seat
at the rear.
4-11
 1
2

1. Projection
2. Seat holder

eat into EBU18960

at at the Front carrier

● Do not exceed the load limit of 5.0 kg (11 lb) for
the front carrier.
● Do not exceed the maximum load of 105.0 kg
(231 lb) for the ATV.
EBU18970
Rear carrier
● Do not exceed the load limit of 10.0 kg (22 lb) for
the rear carrier.
● Do not exceed the maximum load of 105.0 kg

4-12
 1
esult in
2

10

11

4-13
PERATION CHECKS

k the items listed in the following table.

WARNING

ating.

t or equipment damage.

u use it to make sure it is in safe operating condition.

tenance procedures and schedules described in the Own-

e has to be performed by a Yamaha dealer. Refer to the periodic

ine which service should be performed by a Yamaha dealer.

5-1
 ROUTINE PAGE
n fuel tank, and add recommended fuel if neces-
4-8, 5-3 1
leakage. Correct if necessary.
engine, and add recommended oil to specified 2
5-3, 8-10
eakage. Correct if necessary.
3
transmission case, and add recommended oil to
ecessary. 5-3, 8-12
eakage. Correct if necessary. 4
and correct if necessary.
necessary. 5-3, 8-26, 8-27 5
lay, and adjust if necessary.
and correct if necessary. 6
necessary. 5-3, 8-26, 8-32
lay, and adjust if necessary.
eration is smooth. Lubricate cable and lever hous- 7
5-4, 8-25
play, and adjust if necessary. 8
eration is smooth. Lubricate if necessary. 8-37
, and adjust if necessary. 9
5-4, 8-33, 8-36
tion. Lubricate if necessary.
ition, and replace if damaged.
n and tread depth. Replace if necessary. 5-5, 5-6, 5-7 10
e. Correct if necessary.
eration is smooth. Lubricate lever pivoting points 11
8-37
nuts, bolts and screws are properly tightened. 5-7
and correct if necessary. 5-7
evel. Fill with distilled water if necessary. 5-7, 8-40

5-2
 EBU19580
Transmission oil
e tank. Make sure that the transmission oil is at the speci-
fied level. Add oil as necessary. (See page 8-12.)
EBU19640
Front and rear brakes
Brake levers
● Check for correct free play in the brake levers. If
nd se-
the free play is incorrect, adjust it. (See pages
8-27 and 8-32.)
e fuel
● Check operation of the levers. They should
due to
move smoothly and there should be a firm feel-
ing when the brake is applied. If not, have the
ATV checked by a Yamaha dealer.
not to
haust Brake operation
iately. Test the brakes at slow speed after starting out to
urely. make sure they are working properly. If the brakes
been do not provide proper braking performance, check
the brakes for wear. (See page 8-26.)
EWB00530

WARNING
POTENTIAL HAZARD
ied lev- Riding with improperly operating brakes.

5-3
 could
1

2
f every
y prob- 3
not be
es pro- 4
hecked
5

It must 7
position
orrect if 8

10
d check
just the 11
)

5-4
 Rear:
Manufacturer/model:
DUNLOP/KT537A
Size:
AT22 x 10-8
es, or Type:
Tubeless
● The tires should be set to the recommend-
opera- ed pressure:
en tire Recommended tire pressure:
creas- Front:
20.0 kPa (2.9 psi) (0.20 kgf/cm2)
Rear:
roved 25.0 kPa (3.6 psi) (0.25 kgf/cm2)
model. ● Check and adjust tire pressures when
ecom- the tires are cold.
● Tire pressures must be equal on both
sides.

5-5
speci- dirt in the gauge could cause the first reading to be
e from incorrect.
1
ns.
2
2 1
) 3
2
) 4
ssures
5

7
1. Low-pressure tire gauge
n may 8
s very Set the tire pressure when the tires are cold. Set
the tire pressures to the following specifications: 9

10

11

as stan-
s of the
Dust or
5-6
 1. Tire wear limit

EBU19840
Chassis fasteners
Make sure that all nuts, bolts and screws are prop-
erly tightened.
EBU19850
Instruments, lights and switches
ases to Check that all instruments, lights and switches are
working properly. Correct if necessary.
EBU19860
Battery
Check the fluid level in the battery. Fill with distilled
water if necessary. (See page 8-40.)
5-7
 OPERATION
1
EBU20061
Starting a cold engine 2
EWB00620
esult in
WARNING 3
POTENTIAL HAZARD
Frozen control cables in cold weather. 4
WHAT CAN HAPPEN
You could be unable to control the ATV, 5
which could lead to an accident or collision.
HOW TO AVOID THE HAZARD 6
with all When riding in cold weather, always make
sure all control cables work smoothly before 7
you begin riding.
8
n acci-
ECB00150

CAUTION: 9

here is See the “Engine break-in” section on page 6-5 10

stand, prior to operating the engine for the first time.
1. Set the parking brake. 11
2. Turn the fuel cock to “ON”.
3. Turn the main switch to “ON” and the engine
stop switch to “RUN”.
4. Shift the drive select lever into the neutral po-
sition. The neutral indicator light should come
6-1
me on, Ambient temp./starter (choke) position
ical cir-

1 3
2
rive se-
4
the fig-

1
1 3 3
2 2
ure be-
1. Fully open
2. Half open
3. Closed
ure be- 4. Starter (choke)

6. Completely close the throttle lever and start

the engine by pushing the start switch.
erature
NOTE:
If the engine fails to start, release the start switch,
then push it again. Pause a few seconds before
the next attempt. Each cranking should be as short
as possible to preserve battery energy. Do not
crank the engine more than 10 seconds on each

6-2
 EBU20350
Operating the drive select lever and
(choke)
driving in reverse 1
ould be ECB00170
engine. 2
(choke)
CAUTION:
e) in this Before shifting, stop the ATV, otherwise the 3
transmission may be damaged.
4
Shifting: Forward
the en- 1. Bring the ATV to a complete stop. 5
celerate 2. Shift from neutral to forward and vice versa by
moving the drive select lever along the shift 6
guide.
l it idles 7
hoke) to NOTE:
Make sure that the drive select lever is completely 8
shifted into position.
9
mally to
off. 10

11

g a cold
(choke)
Instead,
en.
6-3
 come on. If the indicator light does not come on,
have a Yamaha dealer check the electrical circuit.
4. Check behind for people or obstacles, and
then release the parking brake.
5. Open the throttle lever gradually and continue
to watch to the rear while backing.
NOTE:
If the drive select lever is shifted into reverse while
the engine is running, the engine will stop unless
the rear brake lever or parking brake is applied.
EWB00670

WARNING
POTENTIAL HAZARD
Improper operation in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or even a person
behind you, resulting in serious injury.
HOW TO AVOID THE HAZARD
When you shift into reverse, make sure there
ersa by are no people or obstacles behind you. When
he shift it is safe to proceed, go slowly.

should
6-4
 160–320 km (100–200 mi) or 10–20 hours
Avoid prolonged operation above 3/4 throttle. Rev
the engine freely, but do not use full throttle at any 1
time.
an hour 2
i) or the 320 km (200 mi) or 20 hours and beyond
The ATV can now be operated normally. 3
meter or ECB00220
ours. CAUTION: 4

he life of If any engine trouble should occur during the 5

mi) or 20 engine break-in period, immediately have a
uld read Yamaha dealer check the ATV. 6

t an ex- EBU20700 7
mi) or 20 Parking
ear and When parking the ATV, stop the engine, shift the 8
g clear- drive select lever into the forward position, apply
-throttle the parking brake, and then turn the fuel cock to 9
lt in en- “OFF”.
10

11
le. Vary
rate it at

6-5
 HOW TO AVOID THE HAZARD
Avoid parking on hills or other inclines. If you
must park on an incline, place the ATV trans-
versely across the incline, shift the drive se-
lect lever to the forward position, stop the
engine, apply the parking brake, and then
block the front and rear wheels with rocks or
other objects.
Do not park the ATV at all on hills that are so
steep you could not walk up them easily.
1. Bring the ATV to a stop by applying the brakes
in the forward position.
2. Stop the engine.
3. With the rear brake applied, apply the parking
brake.

asing

6-6
 limits your ability to move around on the seat, or
one that limits your view.
● Use extra caution when riding an ATV with ac- 1
cessories. The ATV may handle differently than
it does without accessories. 2
ontrol of
consid- EBU21070 3
hich has Loading
As originally equipped, this ATV is not designed to 4
or your tow a trailer. If you choose to add accessories so
of gen- that you can tow a trailer, you must use common 5
essories sense and good judgment as the stability and han-
owever, dling of an ATV can be changed. When adding ac- 6
all non- cessories, keep the following points in mind:
eir qual- ● Never exceed the weight limits shown. An over- 7
aha ac- loaded ATV can be unstable.
sign and 8
MAXIMUM LOADING LIMIT
securely ATV loading limit (total weight of rider, cargo, 9
position accessories, and tongue):
10
ect your 105.0 kg (231 lb)
Front carrier:
11
uld inter- 5.0 kg (11 lb)
. Exam- Rear carrier:
eavy or 10.0 kg (22 lb)
s which
ory that ● If you are carrying cargo and towing a trailer, in-

6-7
m ATV WHAT CAN HAPPEN
Could cause changes in ATV handling which
e center could lead to an accident.
rear of HOW TO AVOID THE HAZARD
carrier, Never exceed the stated load capacity for
this ATV.
. Make Cargo should be properly distributed and se-
ound. A curely attached.
Reduce speed when carrying cargo or pull-
th con- ing a trailer. Allow greater distance for brak-
going. ing.
a load.
EWB00010
er you
WARNING
er ATV Indicates a potential hazard that could result in
serious injury or death.
ry slow

terrain
lity and

owing

6-8
DING YOUR ATV
1

10

11

7-1
 labels on your ATV.

esult in RIDE WITH CARE AND GOOD JUDGEMENT

Get training if you are inexperienced.

Beginners should get training from a certified in-
structor.
Become familiar with this ATV at slow speeds first,
even if you are an experienced operator. Do not at-
his sec- tempt to operate at maximum performance until
V riding you are totally familiar with the ATV’s handling and
ills and performance characteristics.
ver, are EWB01280

ur ATV WARNING
practice POTENTIAL HAZARD
the ba- Operating this ATV without proper instruc-
difficult tion.
WHAT CAN HAPPEN
able ac- The risk of an accident is greatly increased if
But it is the operator does not know how to operate
eration the ATV properly in different situations and
o enjoy on different types of terrain.
ure you
and un-
partic-
pages
warning
7-2
 HOW TO AVOID THE HAZARD
erators A child under 16 should never operate an
1
course ATV with engine size greater than 90 cc.
n regu-
2
course
bed in 3
mation
autho- 4
7.
5
cquired
6
ues well
s. 7

6 years This ATV is designed to carry operator and 8

cargo only – passengers prohibited.
9

10
ations
11

ecom-
e inju-

7-3
e and
ident,
ssen-

t is to
eeded
g pas-

7-4
 HOW TO AVOID THE HAZARD
Always wear an approved motorcycle helmet
1
that fits properly.
You should also wear:
an ap- 2
● eye protection (goggles or face shield)
ection ● gloves
3
● boots
● long-sleeved shirt or jacket 4
rcycle ● long pants
severe 5
n acci-
6
result
nces of 7
dent.
ng in- 8
in the
9

10

1. Protective clothing 11
2. Goggles
3. Gloves
4. Boots
5. Helmet

7-5
hol or HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or
educed while driving this ATV.

Pre-operation checks
Always perform the pre-operation checks listed on
page 5-1 before riding for proper care of the ATV
and to ensure safety.
EWB00940

WARNING
POTENTIAL HAZARD
Failure to inspect the ATV before operating.
Failure to properly maintain the ATV.
WHAT CAN HAPPEN
Increases the possibility of an accident or
equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your ATV each time you use
cohol it to make sure the ATV is in safe operating
condition.
Always follow the inspection and mainte-
nance procedures and schedules described
in the Owner’s Manual.
on.

7-6
 EWB00960

WARNING 1
res, or POTENTIAL HAZARD
Operating this ATV at speeds too fast for 2
your skills or the conditions.
3
opera- WHAT CAN HAPPEN
en tire Increases your chances of losing control of
4
creas- the ATV, which can result in an accident.
HOW TO AVOID THE HAZARD 5
Always go at a speed that is proper for the
ecified terrain, visibility and operating conditions, 6
n page and your experience.
7
as de- Speed limiter
e 5-6. For riders less experienced with this model, the 8
throttle lever housing is equipped with a speed lim-
iter. The speed limiter keeps the throttle from fully 9
opening, even when the throttle lever is pushed to
esult in 10
the maximum. Turning in the adjusting screw limits
the maximum engine power available and de-
11
creases the maximum speed of the ATV. Turning
or your in the adjusting screw decreases top speed, and
turning it out increases top speed. (See page 4-4.)

7-7
 MAXIMUM LOADING LIMIT
ATV loading limit (total weight of cargo, rider,
accessories, and tongue):
105.0 kg (231 lb)
Front carrier:
5.0 kg (11 lb)
Rear carrier:
10.0 kg (22 lb)
EWB00970

WARNING
POTENTIAL HAZARD
Overloading this ATV or carrying or towing
cargo improperly.
h addi- WHAT CAN HAPPEN
go. The Could cause changes in ATV handling which
ed. Re- could lead to an accident.
ads.

7-8
 ity for
1
nd se-
2

or pull- 3
r brak-
4
r Own-
lling a 5

uring op- 7
he rear
8

10

11

7-9
 WHAT CAN HAPPEN
Increases the chance of an accident, includ-
ing an overturn.
r feet HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or
jumps. Don’t try to show off.
educe
cause
of the
board,
t with
ou or

ebars
r ATV

control
Modifications
EWB01000

WARNING
POTENTIAL HAZARD
other Operating this ATV with improper modifica-
tions.

7-10
 EWB01010

r mod- WARNING
POTENTIAL HAZARD 1
ges in
ld lead Hot exhaust system.
WHAT CAN HAPPEN 2
Dry grass or brush or other combustible ma-
3
per in- terial accumulated around the engine area
ts and could catch fire.
4
uld be Someone touching the exhaust system dur-
onents ing or after operation could be burned. 5
uld be HOW TO AVOID THE HAZARD
ctions. Do not operate, idle, or park the ATV in dry 6
orized grass or other dry ground cover.
Keep the engine area free of dry grass, 7
brush, or other combustible material.
Do not touch the hot exhaust system. 8
ot during Do not park the ATV in a place where others
s, avoid might be likely to touch it. 9
TV in a
10
ot likely
11

7-11
 HOW TO AVOID THE HAZARD
Always avoid paved surfaces, including side-
walks, driveways, parking lots and streets.

Riding
ol.

Do not ride on any public road, street, or highway.

Riding on public roads can result in collisions with
only. other vehicles.
han-
cause

7-12
 unfamiliar areas. Stay alert for holes, rocks, or
roots in the terrain, and other hidden hazards
which may cause the ATV to upset. 1
EWB01040
roads
WARNING 2
POTENTIAL HAZARD
3
Failure to use extra care when operating this
ATV on unfamiliar terrain.
4
street, WHAT CAN HAPPEN
one. In You can come upon hidden rocks, bumps, or 5
TVs on holes, without enough time to react. Could
result in the ATV overturning or going out of 6
control.
HOW TO AVOID THE HAZARD 7
Go slowly and be extra careful when operat-
ing on unfamiliar terrain. Always be alert to 8
changing terrain conditions when operating
the ATV. 9

10

11

ously in
7-13
 HOW TO AVOID THE HAZARD
Do not operate on excessively rough, slip-
pery or loose terrain until you have learned
and practiced the skills necessary to control
the ATV on such terrain. Always be especial-
ly cautious on these kinds of terrain.

ng on
rrain.
When riding in an area where you might not easily
be seen, such as desert terrain, mount a caution
ontrol,
flag on the ATV. DO NOT use the flag pole bracket
uding
as a trailer hitch.

7-14
 Do not ride in areas posted “no trespassing”.
Do not ride on private property without getting per-
mission. 1

7
Select a large, flat area off-road to become familiar
with your ATV. Make sure that this area is free of 8
obstacles and other riders. You should practice
not be control of the throttle, brakes, shifting procedures, 9
and turning techniques in this area before trying
more difficult terrain. Always avoid riding on paved 10
be in- surfaces: the ATV is designed for off-road use
only, and handling maneuvers are more difficult to 11
perform on pavement.
ATV to Set the parking brake and follow the instruction on
ully for page 6-1 to start the engine. Once it has warmed
up you are ready to begin riding your ATV. Re-
member that the engine and exhaust pipe will be
7-15
ow skin easily. It is essential that this skill be learned first at
compo- low speed.
EWB01080

b to the WARNING
ver into POTENTIAL HAZARD
parking Turning improperly.
hly. The WHAT CAN HAPPEN
start to ATV could go out of control, causing a colli-
ptly, the sion or overturn.
ng in a HOW TO AVOID THE HAZARD
eds un- Always follow proper procedures for turning
ation of as described in this Owner’s Manual. Prac-
tice turning at low speeds before attempting
e throt- to turn at faster speeds. Do not turn at
nly. Im- speeds too fast for your skills or the condi-
to lose tions.
e possi-
As you approach a curve, slow down and begin to
turn the handlebars in the desired direction. As you
do so, put your weight on the footboard to the out-
ff-road, side of the turn (opposite your desired direction)
on one and lean your upper body into the turn. Use the
There- throttle to maintain an even speed through the
rn is al- turn. This maneuver will let the wheel on the inside
TV will of the turn slip slightly, allowing the ATV to make
must be the turn properly.
kly and
7-16
 curves.
Improper riding procedures such as abrupt throttle
changes, excessive braking, incorrect body move- 1
ments, or too much speed for the sharpness of the
turn may cause the ATV to tip. If the ATV begins to 2
tip over to the outside while negotiating a turn, lean
3
more to the inside. It may also be necessary to
gradually let off on the throttle and steer to the out-
4
side of the turn to avoid tipping over.
Remember: Avoid higher speeds until you are 5
thoroughly familiar with the operation of your ATV.
6
CLIMBING UPHILL
Use proper riding techniques to avoid ATV over- 7
turns on hills. Be sure that you can maneuver your
ATV well on flat ground before attempting any in- 8
w speed cline and then practice riding first on gentle slopes.
o obsta- Try more difficult climbs only after you have devel- 9
our ATV oped your skill. In all cases avoid inclines with slip-
doesn’t pery or loose surfaces, or obstacles that might 10
e proce- cause you to lose control.
11
or loose,
over the
at.
u should
n tighter

7-17
 HOW TO AVOID THE HAZARD
Always follow proper procedures for climb-
ing hills as described in this Owner’s Manual.
Always check the terrain carefully before you
start up any hill.
on ex- Never climb hills with excessively slippery or
ces or loose surfaces.
Shift your weight forward.
Never open the throttle suddenly. The ATV
ep for could flip over backwards.
ce on Never go over the top of any hill at high
ls. speed. An obstacle, a sharp drop, or another
vehicle or person could be on the other side
ke sure of the hill.
he ATV.
rd and,
boards

e ATV

7-18
 EWB01190

WARNING
POTENTIAL HAZARD 1
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN 2
Could cause loss of control or cause the ATV
3
to overturn.
HOW TO AVOID THE HAZARD
4
Never attempt to turn the ATV around on any
hill until you have mastered the turning tech- 5
nique as described in the Owner’s Manual on
level ground. Be very careful when turning 6
on any hill.
Avoid crossing the side of a steep hill if pos- 7
sible.
ou have When crossing the side of a hill: 8
it to the Always follow proper procedures as de-
you still scribed in the Owner’s Manual. 9
he room Avoid hills with excessively slippery or loose
surfaces. 10
Shift your weight to the uphill side of the
ATV. 11

7-19
 EWB01341

WARNING
POTENTIAL HAZARD
Stalling, rolling backwards or improperly dis-
mounting while climbing a hill.
WHAT CAN HAPPEN
Could result in ATV overturning.
HOW TO AVOID THE HAZARD
Maintain a steady speed when climbing a hill.
If you lose all forward speed:
● Keep weight uphill.
● Apply the brakes.
believe ● Lock the parking brake after you are
fully to stopped.
s which If you begin rolling backwards:
unable ● Keep weight uphill.
the up- ● Never apply the rear brake while rolling
nd then backwards. Apply the front brake.
● When fully stopped, apply the rear brake
pply the as well, and then lock the parking brake.
ar. The Dismount on uphill side or to a side if pointed
ad, ap- straight uphill. Turn the ATV around and re-
he ATV mount, following the procedure described in
the Owner’s Manual.

7-20
 stacles which may appear.
EWB01130

WARNING 1
POTENTIAL HAZARD
Going down a hill improperly. 2
WHAT CAN HAPPEN
3
Could cause loss of control or cause the ATV
to overturn.
4
HOW TO AVOID THE HAZARD
Always follow proper procedures for going 5
down hills as described in this Owner’s Man-
ual. 6
Note: a special technique is required when
braking as you go down a hill. 7
r weight Always check the terrain carefully before you
as pos- start down any hill. 8
ur arms Shift your weight backward.
loss of Never go down a hill at high speed. 9
Avoid going down a hill at an angle that
oose or would cause the ATV to lean sharply to one 10
ion may side. Go straight down the hill where possi-
mproper ble. 11

t down-
he ATV
ath and
ct to ob-
7-21
 the front wheels slightly uphill. When riding on
slopes, be sure not to make sharp turns either up
or down hill.
If your ATV does begin to tip over, gradually steer
in the downhill direction if there are no obstacles in
your path. As you regain proper balance, gradually
steer again in the direction you wish to travel.
EWB01141

WARNING
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause the ATV
to overturn.
HOW TO AVOID THE HAZARD
Never attempt to turn the ATV around on any
hill until you have mastered the turning tech-
equires nique as described in the Owner’s Manual on
maintain level ground. Be very careful when turning
ned the on any hill. Avoid crossing the side of a steep
empting hill if possible.
ith slip-
et your

y in the
rect the
pointing
7-22
 carefully. Enter where there is no sharp drop off,
as de- and avoid rocks or other obstacles which may be
slippery or upset the ATV. Drive slowly and care- 1
r loose fully.
EWB01150 2

of the WARNING
3
POTENTIAL HAZARD
Operating this ATV through deep or fast
4
flowing water.
WHAT CAN HAPPEN 5
Tires may float, causing loss of traction and
loss of control, which could lead to an acci- 6
dent.
HOW TO AVOID THE HAZARD 7
Never operate this ATV in fast flowing water
or in water deeper than that specified in your 8
Owner’s Manual.
Remember that wet brakes may have re- 9
duced stopping ability. Test your brakes af-
ter leaving water. If necessary, apply them 10
several times to let friction dry out the lin-
ings. 11

TER
ng, shal-
(8 in) in
our path
7-23
 ECB00800
Do not CAUTION:
hat you
After riding your ATV in water, be sure to drain
the trapped water by removing the check hose
at the bottom of the air filter case and the V-belt
case drain plug. Wash the ATV in fresh water if
it has been operated in salt water or muddy
conditions.

7-24
 RIDING OVER ROUGH TERRAIN
Riding over rough terrain should be done with cau-
tion. Look out for obstacles which could cause 1
damage to the ATV or could lead to an upset or ac-
cident. Be sure to keep your feet firmly mounted on 2
the footboards at all times. Avoid jumping the ATV
3
as loss of control and damage to the ATV may re-
sult.
EWB01160
4

WARNING 5
POTENTIAL HAZARD
Improperly operating over obstacles. 6
WHAT CAN HAPPEN
Could cause loss of control or a collision. 7
Could cause the ATV to overturn.
HOW TO AVOID THE HAZARD 8
Before operating in a new area, check for ob-
stacles. 9
Never attempt to ride over large obstacles,
such as large rocks or fallen trees. When you 10
go over obstacles, always follow proper pro-
cedures as described in the Owner’s Manual. 11

SLIDING AND SKIDDING

Care should be used when riding on loose or slip-
pery surfaces since the ATV may slide. If unex-

7-25
d to an

to slide
ng your
s help.

With practice, over a period of time, skill at con-

trolled sliding can be developed. The terrain
should be chosen carefully before attempting such
maneuvers, since both stability and control are re-
e side- duced. Bear in mind that sliding maneuvers should
here is always be avoided on extremely slippery surfaces
n of the such as ice, since all control may be lost.
g is not EWB01170

slide. WARNING
POTENTIAL HAZARD
Skidding or sliding improperly.

7-26
 Lean more into the turn to regain balance. If nec-
u may essary, gradually let off the throttle and/or steer
to the outside of the turn. (See page 7-16.) 1
which
● If your ATV starts to slide sideways:
Steer in the direction of the slide if you have the 2

ing by room. Applying the brakes or accelerating is not

3
level, recommended until you have corrected the
slide. (See page 7-25.)
4
as ice, ● If your ATV can’t make it up a hill you are trying
r to re- to climb: 5
out of Turn the ATV around if you still have forward
speed. If not, stop, dismount on the uphill side of 6
the ATV and physically turn the ATV around. If
the ATV starts to slip backwards, DO NOT USE 7
e guide THE REAR BRAKE – the ATV may tip over on
ng tech- top of you. Dismount the ATV on the uphill side. 8
(See page 7-17.)
● If your ATV is traversing a sloping surface: 9
Be sure to ride with your weight positioned to-
it to: wards the uphill side of the ATV to maintain 10
e turning proper balance. If the ATV starts to tip, steer
ng your down the hill (if there are no obstacles in your 11
e of the way) to regain balance. If you discover that the
wheels ATV is going to tip over, dismount on the uphill
side. (See page 7-17.)
● If your ATV encounters shallow water:

7-27
 moving
let wa-
YOUR
N when
inue to
equate

esult in

7-28
TENANCE AND MINOR REPAIR
1
HOW TO AVOID THE HAZARD
Turn off the engine when performing mainte- 2
odic in- nance unless otherwise specified. Have a
eep your Yamaha dealer perform the service if you are 3
ondition not familiar with maintenance work.
pection, 4
d on the EBU27100
Owner’s manual and tool kit 5
tenance Be sure to put this owner’s manual in the plastic
ed as a bag and to always carry it as well as the owner’s 6
nditions. tool kit and the low-pressure tire gauge in their re-
ATHER, 7
spective compartments under the seat.
N, AND
8
INTER-
9

10

. 11

arts of

cks or

8-1
 it for you.
EWB01830

WARNING
POTENTIAL HAZARD
Operating this ATV with improper modifica-
tions.
WHAT CAN HAPPEN
Improper installation of accessories or mod-
ification of this ATV may cause changes in
handling which in some situations could lead
to an accident.
HOW TO AVOID THE HAZARD
Never modify this ATV through improper in-
stallation or use of accessories. All parts and
accessories added to this ATV should be
manual genuine Yamaha or equivalent components
t are in- designed for use on this ATV and should be
preven- installed and used according to instructions.
owever, If you have questions, consult an authorized
may be Yamaha ATV dealer.
e work

equired
perform

8-2
he emission control system
1

er or an hour meter, follow the month maintenance intervals. 2

r an hour meter, follow the km (mi) or hours maintenance inter-
ATV isn’t used for a long period of time, the month maintenance 3

e performed by a Yamaha dealer as they require special tools, 4

5
INITIAL EVERY
month 1 3 6 6 12 6
Whichev-
TENANCE
er comes km 320 1300 2500 2500 5000
first (mi) (200) (800) (1600) (1600) (3200) 7

hours 20 80 160 160 320 8

s for cracks or other damage, and
√ √ √
ary.
9
and clean, regap, or replace if
√ √ √ √ √
rance and adjust if necessary. √ √ √ √ 10
hoke) operation and correct if nec-
11
√ √ √ √
ing speed and adjust if neces-

hose for cracks or other damage,

√ √ √
cessary.

8-3
 INITIAL EVERY

Whichev- month 1 3 6 6 12
TENANCE
er comes km 320 1300 2500 2500 5000
first (mi) (200) (800) (1600) (1600) (3200)
hours 20 80 160 160 320
e and replace gasket(s) if neces-
√ √ √
ess and tighten all screw clamps
ssary.
√ √ √

8-4
ation chart
INITIAL EVERY 1

Whichev- month 1 3 6 6 12
TENANCE 2
er comes km 320 1300 2500 2500 5000
first (mi) (200) (800) (1600) (1600) (3200) 3
hours 20 80 160 160 320
4
Every 20–40 hours (more often in wet or
e if necessary.
dusty areas)
5
and correct if necessary.
er free play and adjust if neces- √ √ √ √ √
6
hoes. Whenever worn to the limit
and correct if necessary. 7
er free play and adjust if neces- √ √ √ √ √
8
hoes. Whenever worn to the limit
d for damage, and replace if nec- 9
√ √ √ √
h and for damage, and replace if
10
√ √ √ √
re and balance, and correct if
11
ess or damage, and replace if
√ √ √ √
k and adjust if necessary.
l alignment and correct if necess-
√ √ √ √ √
ate.

8-5
 INITIAL EVERY

Whichev- month 1 3 6 6 12
TENANCE
er comes km 320 1300 2500 2500 5000
first (mi) (200) (800) (1600) (1600) (3200)
hours 20 80 160 160 320
racks or other damage, and
√ √
ary.
nuts, bolts, and screws are
√ √ √ √ √
d.
and correct if necessary.
√ √ √
age and replace if necessary.
ium-soap-based grease. √ √ √
ium-soap-based grease. √ √ √
and repair or replace if damaged.
√ √ √ √ √
adjust if necessary.

leakage, and correct if neces- √ √ √ √

√ √ √

leakage, and correct if neces- √ √

and correct if necessary.

ble free play and adjust if neces-
√ √ √ √ √
lever housing and cable.
and correct if necessary. √ √ √ √ √

8-6
 INITIAL EVERY

Whichev- month 1 3 6 6 12
TENANCE 1
er comes km 320 1300 2500 2500 5000
first (mi) (200) (800) (1600) (1600) (3200) 2
hours 20 80 160 160 320
and correct if necessary. 3
√ √ √ √ √
beams.
e level and specific gravity, and 4
ary.
√ √ √ √ √
he breather hose is properly
5

f you are riding in unusually wet or dusty areas. 8

10

11

8-7
esult in

ponent,
eposits
e spark
accor-
ubrica-
e spark 1. Spark plug cap

2. Remove the spark plug as shown, with the

spark plug wrench included in the owner’s tool
kit.

8-8
 replace it if necessary.
1
Specified spark plug: 1
NGK/CR7HSA
2
To install the spark plug
1. Measure the spark plug gap with a wire thick- 3
ness gauge and, if necessary, adjust the gap
4
to specification.

Spark plug gap: 5

0.6–0.7 mm (0.024–0.028 in)
6

7
und the
8
a medi-
he ATV 9

10
nt color,
11
Do not
self. In-
TV.
1. Spark plug gap
erosion
sits, and 2. Clean the surface of the spark plug gasket
8-9
off any 2. Check the engine oil level on a cold engine.

rk plug NOTE:
pecified If the engine was started before checking the oil
level, be sure to warm up the engine sufficiently,
and then wait at least ten minutes until the oil set-
tles for an accurate reading.
3. Remove the engine oil filler cap, and then
wipe the dipstick off with a clean rag.

stalling 1
torque
e spark
rque as

before
nged at 1. Dipstick
enance
4. Insert the dipstick into the filler hole (without
screwing it in), and then remove it again to
check the oil level.

8-10
 utes, and then turn it off.
3. Place an oil pan under the engine to collect
the used oil. 1
4. Remove the engine oil filler cap, and then re-
move the engine oil drain bolt to drain the oil 2
from the crankcase.
3

5
1
6

7
4
1 8
minimum 3 2
9
1. Engine oil drain bolt
minimum
2. O-ring 10
recom- 3. Spring
evel. 4. Oil strainer
ole, and 11

ECB00310

CAUTION:
When removing the engine oil drain bolt, the
compression spring, oil strainer and O-ring will
ral min-
8-11
s. ECB00330

CAUTION:
ace it if ● Do not use oils with a diesel specification of
“CD” or oils of a higher quality than speci-
ression fied. In addition, do not use oils labeled “EN-
gine oil ERGY CONSERVING II” or higher.
● Make sure that no foreign material enters the
crankcase.
9. Start the engine, and then let it idle for several
olt, be minutes while checking it for oil leakage. If oil
spring is leaking, immediately turn the engine off and
check for the cause.
10. Turn the engine off, wait at least ten minutes,
and then check the oil level and correct it if
necessary.
EBU27021

mmend-
Transmission oil
ten the The transmission oil level should be checked be-
fore each ride. In addition, the transmission oil
must be changed at the intervals specified in the
periodic maintenance and lubrication chart.

To check the transmission oil level

1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min-

8-12
es, and
he right 1
1
2

1. Transmission oil filler bolt 6

7
NOTE:
The transmission oil should be at the brim of the 8
hole.
5. If the transmission oil level is below the brim of 9
the hole, remove the oil filler bolt, add suffi-
10
cient oil of the recommended type to raise it to
the correct level, and then install and tighten
11
the screw and the oil filler bolt.

8-13
 1

al min-
1. Transmission oil drain bolt
n to col-

bolt to 5. Install the drain bolt, and then tighten it to the

e. specified torque.

Tightening torque:
Transmission oil drain bolt:
23 Nm (2.3 m·kgf, 16.6 ft·lbf)

6. Add the specified amount of the recommend-

ed transmission oil, and then install and tight-
en the oil filler bolt.

8-14
 EBU23831
Cleaning the engine and V-belt case air
filter elements 1
Both air filter elements should be cleaned at the
2
specified intervals in the periodic maintenance
chart.
3
Engine air filter element
4
NOTE:
There is a check hose at the bottom of the air filter 5
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil- 6

ters the ter case.

7

tires or 8

several 1 9
sion for
10
ely turn
e.
11
e oil lev-

1. Check hose

8-15
loosen 2 1 2

1
2 2
1. Air filter case cover
2. Screw

4. Pull the air filter element out of the air filter

case.
5. Remove the bolt and washer shown, and then
moving pull the sponge material off from the air filter
element frame.

8-16
 HOW TO AVOID THE HAZARD
Use parts cleaning solvent to clean the
1
sponge material.

7. Squeeze the excess solvent out of the sponge 2

2 1 material and let it dry.
ECB00440 3
CAUTION:
4
Do not twist the sponge material when squeez-
ing it. 5

8
ut thor-
9

10

11
line to
8. Check the sponge material and replace it if
damaged.
9. Apply Yamaha foam air filter oil or other qual-
e can
ity foam air filter oil to the sponge material.

8-17
 13. Install the air filter case cover by installing the
ot drip- screws.
14. Install the breather hose and then tighten the
clamp screw.
ter ele- 15. Install the seat.
NOTE:
The air filter element should be cleaned every 20–
40 hours. It should be cleaned and lubricated more
nt edge often if the ATV is operated in extremely dusty ar-
eas. Each time the air filter element maintenance
is performed, check the air inlet of the air filter case
for obstructions. Check the air filter case rubber
joint to the carburetor fittings and the rubber joint
manifold fittings for an air-tight seal. Tighten all fit-
tings securely to avoid the possibility of unfiltered
air entering the engine.
ECB00460

CAUTION:
● Make sure that the air filter element is prop-
erly seated in the air filter case.
● Never operate the engine with the air filter el-
ement removed. This will allow unfiltered air
to enter the engine, causing rapid engine
air filter wear and possible engine damage. Addition-
ally, operation without the air filter element

8-18
sequent
ne over-
2 2 1

ving the 3

4
1 1
5

1. Panel 6
2. Quick fastener
7
3. Disconnect the coupler shown.
8
1
9

10

11
ving the

8-19
 2

1
1. Air filter case cover
2. Screw

moving 5. Remove the air filter element.

8-20
 1

4
1
5

1. Air filter element 6

7
remove 7. Check the air filter element and replace it if
remain- damaged.
8
. 8. Install the air filter element into the air filter
case. 9
9. Install the air filter case cover by installing the
screw. 10
10. Connect the coupler, and then install the pan-
el by installing the quick fasteners. 11
11. Install the front carrier by installing the bolts.
EBU23891
Cleaning the spark arrester
Be sure the exhaust pipe and muffler are cool be-

8-21
 3 1
4 2

1. Screw
2. Gasket
3. Tailpipe
4. Spark arrester
of the
4. Insert the tailpipe into the muffler and align the
a wire screw holes.
rom the 5. Install the screws and tighten them.
EWB01910
d inside
WARNING
POTENTIAL HAZARD
Improper cleaning of the spark arrester.
Hot exhaust system.

8-22
 1
oning,
2

3
1
4
rior to
5
the ex-
1. V-belt case drain plug 6

EBU23940 7
Adjusting the carburetor
it to en- The carburetor should be checked and, if neces- 8
rain the sary, adjusted at the intervals specified in the peri-
9
odic maintenance and lubrication chart. The
carburetor is an important part of the engine and 10
emoving requires very sophisticated adjustment. Therefore,
ATV as most carburetor adjustments should be left to a 11
Yamaha dealer, who has the necessary profes-
sional knowledge and experience. The adjustment
described in the following section, however, may
be performed by the owner as part of routine main-
tenance.
8-23
 throttle stop screw at the carburetor. To in-
crease the engine idling speed, turn the throt-
nsively tle stop screw in direction (a), and to decrease
g these it, turn the screw in direction (b).
knowl-
1
of or

(a) (b)
d
and, if
ntervals
ubrica-

1. Throttle stop screw

ake this

Engine idling speed:

1650–1750 r/min

s to the NOTE:
If the specified idling speed cannot be obtained as
described above, have a Yamaha dealer make the
g lead. adjustment.
neces-
ing the
8-24
play 1
checked 1
2
s speci-
brication 2
(b)
ure 1.0– 3
Period-
d, if nec- (a) 3 4

and ad- 1. Locknut 6

ottle ca- 2. Throttle cable free play adjusting bolt
3. Throttle cable free play 7

3. Tighten the locknut. 8

ay, turn
ecrease EBU24060 9
djusting Valve clearance
The valve clearance changes with use, resulting in 10
improper air-fuel mixture and/or engine noise. To
prevent this from occurring, the valve clearance 11
must be adjusted by a Yamaha dealer at the inter-
vals specified in the periodic maintenance and lu-
brication chart.

8-25
 Front brake
e

hecked
periodic
brake is
s you to
to dis- 2
e shoe
or while 1
n to the
ear limit
ace the 1. Wear limit line
2. Wear indicator

8-26
 mm (0.20–0.31 in) as shown. If the free play is in-
correct, adjust it as follows.
1

2
1
3

7
1. Brake lever free play

8
ee 1. Remove the front carrier by removing the
bolts. 9
d and, if
10
cified in
hart.
11

y, check

5.0–8.0
8-27
 2 2

1 1
2

1. Panel
2. Quick fastener

ing the
coupler

8-28
 1

3
2
4

5
1
6
1. V-belt air filter element cover
2. Screw
7
cover by 4. Loosen the locknut and fully turn in the adjust-
8
ing bolt at the brake lever.
9

10

11

8-29
 2 1

a a'
a=a'

1. Brake equalizer
2. Cable joint

equaliz-
d. If the
cknuts,
he front
ecomes

8-30
 1
1 3
2
2
(b)
3

4
(a)
5

1. Locknut 6
2. Brake lever free play adjusting bolt
3. Brake lever free play 7
ble.
8
a) to in- 8. Tighten the locknut at the brake lever.
b) to de- 9. Install the V-belt air filter element cover by in-
9
stalling the screw.
10. Connect the coupler, and then install the pan- 10
el by installing the quick fasteners.
11. Install the front carrier by installing the bolts. 11

8-31
 The brake lever free play should measure 5.0–8.0
mm (0.20–0.31 in) as shown. If the free play is in-
correct, adjust it as follows.
or ad-

could 1

oothly

quires
dures
1. Brake lever free play
ler.
Turn the brake lever free play adjusting nut on the
e play rear wheel hub in direction (a) to increase the free
play, and in direction (b) to decrease it.
d and, if
If the correct free play cannot be obtained, have a
ified in
Yamaha dealer adjust it.
hart.

, check

8-32
 HOW TO AVOID THE HAZARD
After servicing:
1
● Make sure the brakes operate smoothly
and that the free play is correct.
2
● Make sure the brakes do not drag.
Replacement of brake components requires 3
professional knowledge. These procedures
should be performed by a Yamaha dealer. 4

EBU24871
5
Drive chain slack
The drive chain slack should be checked before 6
each ride and adjusted if necessary.
7
To check the drive chain slack
1. Place the ATV on a level surface. 8

NOTE: 9
or ad- When checking and adjusting the drive chain
slack, there should be no weight on the ATV and 10
all tires must be touching the ground.
could 2. Move the ATV back and forth to locate the 11
tightest portion of the drive chain, and then
measure the drive chain slack as shown.

8-33
 4

1 2 3

1. Hub stopper bolt

2. Locknut
3. Axle holding bolt (lower)
4. Axle holding bolt (upper)

3. Loosen the chain adjusting bolt locknut. To

tighten the drive chain, turn the adjusting bolt
ust it as in direction (a). To loosen the drive chain, turn
the adjusting bolt in direction (b), and then
push the wheels forward.
nd then

8-34
 Tightening torques: 1
Chain adjusting bolt locknut:
15.5 Nm (1.6 m·kgf, 11.2 ft·lbf) 2
Axle holding bolt (upper):
85 Nm (8.5 m·kgf, 61.5 ft·lbf) 3
Axle holding bolt (lower):
60 Nm (6.0 m·kgf, 43.4 ft·lbf) 4

ECB00550 5
CAUTION:
6
If measurement “A” of the drive chain adjust-
ing bolt is less than 27 mm (1.06 in), have a
7
Yamaha dealer replace the drive chain.
8

the en- 9
TV and
eakage. 10
he drive
11
ng bolts

8-35
 1

1. O-ring

ts lock- ECB00560

CAUTION:
The drive chain must be lubricated after wash-
ing the ATV or riding in the rain.
ated at 1. Clean the drive chain with kerosene and a
enance small soft brush.
ECB00570
ly wear
areas. CAUTION:
To prevent damaging the O-rings, do not clean
the drive chain with steam cleaners, high-pres-
sure washers or inappropriate solvents.
2. Wipe the drive chain dry.
8-36
 with a WHAT CAN HAPPEN
Corrosion can result when the cable sheaths
1
become damaged, and cables can also be-
come frayed or kinked, which could restrict
2
bricants the operation of controls and lead to an acci-
in sub- dent or injury. 3
HOW TO AVOID THE HAZARD
Inspect cables frequently. Replace damaged 4
cables.
bles 5
EBU24912
ntrol ca-
and the Checking and lubricating the front and 6
d if nec- rear brake levers
ot move The operation of the front and rear brake levers 7
replace should be checked before each ride, and the lever
pivots should be lubricated if necessary. 8

Recommended lubricant: 9
Silicone grease
10

11

8-37
 EBU24962
Checking the wheel hub bearings
The front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smoothly,
have a Yamaha dealer check the wheel hub bear-
ings.
EBU25030
Lubricating the upper and lower arm
pivots
The upper and lower arm pivots must be lubricated
at the intervals specified in the periodic mainte-
nance and lubrication chart.
Lubricate the pivoting points using a grease gun.

Recommended lubricant:
Lithium-soap-based grease

8-38
 Right side

1
1
2

1 5

6
1. Grease nipple
7
EBU28820
Lubricating the front knuckle pivots 8
The front knuckle pivots must be lubricated at the
intervals specified in the periodic maintenance and 9
lubrication chart.
Lubricate the front knuckle pivots using a grease 10
gun.
11
Recommended lubricant:
Lithium-soap-based grease

8-39
 connections and breather hose routing should be
checked before each ride and at the intervals
specified in the periodic maintenance and lubrica-
tion chart.

To check the electrolyte level

1. Place the ATV on a level surface.
2. Check the electrolyte level in the battery.

1
2

e inter-
and lu- 3

1. Battery
2. Battery breather hose
3. Guide

NOTE:
nd dis- The electrolyte should be between the minimum
ry lead and maximum level marks.
8-40
minimum EWB02140

it to the WARNING
POTENTIAL HAZARD 1
Failure to handle batteries or battery electro-
lyte carefully. 2
WHAT CAN HAPPEN
3
You could be poisoned. You could be severe-
ly burned by the sulfuric acid in battery elec-
4
trolyte. Batteries produce explosive gases.
1 HOW TO AVOID THE HAZARD 5
Avoid contact with skin, eyes or clothing. Al-
ways shield eyes when working near batter- 6
2 ies. Keep out of reach of children.
Antidote: 7
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or 8
milk. Follow with milk of magnesia, beaten
egg or vegetable oil. Get prompt medical at- 9
tention.
EYES: Flush with water for 15 minutes and 10
ontains
get prompt medical attention. Keep batteries
. 11
away from sparks, flames, cigarettes or other
sources of ignition. Ventilate when charging
or using in a closed space.

4. Check and, if necessary, tighten the battery

lead connections and correct the breather
8-41
 ECB00600

CAUTION:
Do not leave or store the battery on its side.
an one
ed and 3. If the battery will be stored for more than two
months, check the specific gravity of the elec-
hen the trolyte at least once a month and fully charge
the battery whenever necessary.

To install the battery

NOTE:
Be sure the battery is fully charged.
1. Install the battery.
2. Connect the positive lead first, and then con-
nect the negative lead.
3. Make sure that the breather hose is properly
routed, in good condition, and not obstructed.

nd then

8-42
 EBU25252
Replacing the fuse
1

2 3

6
1
7

1. Fuse
8
2. Spare fuse

9
h a way The fuse holder is located on the right side of the
or gas ATV. 10
uld suf- If the fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off all electrical 11
circuits.
ECB00640

CAUTION:
To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
8-43
 1. Remove the cover at the rear of the headlight
by pulling it off.
nstall a

to the
a fire.
1. Cover at the rear of the headlight

ating.
2. Remove the bulb holder cover by pulling it off.
proper

ectrical
.
have a
stem.

ollows.
8-44
 EWB02190

WARNING
POTENTIAL HAZARD 1
A headlight bulb is hot when it is on and im-
mediately after it is turned off. 2
WHAT CAN HAPPEN
3
You can be burned, or a fire could start if the
bulb touches something flammable.
4
HOW TO AVOID THE HAZARD
Wait for the headlight bulb to cool before 5
touching or removing it.
6
5. Place a new bulb into position.
7
t inward
8

by pull- 9
1
10

11

1. Headlight bulb

8-45
ard and

dlight.
y.

(b) (a)
1
r make

1. Headlight beam adjusting screw

djusting
EBU25610
djusting Replacing the tail/brake light bulb
If the tail/brake light bulb burns out, replace it as
follows.
1. Remove the bulb holder (together with the
bulb) by turning it counterclockwise.

8-46
 1 2 1

1. Tail/brake light bulb 6

2. Tail/brake light bulb holder
7
ing it in
3. Insert a new bulb into the bulb holder, push it
8
in, and then turn it clockwise until it stops.
4. Install the bulb holder (together with the bulb) 9
by turning it clockwise.
EBU25650
10
Removing a wheel
11
1. Loosen the wheel nuts.

8-47
 wards the wheel.

1. Tapered nut
e stand
2. Lower the ATV to the ground.
3. Tighten the wheel nuts to the specified
torques.

Tightening torques:
Front wheel nut:
55 Nm (5.5 m·kgf, 39.8 ft·lbf)
Rear wheel nut:
55 Nm (5.5 m·kgf, 39.8 ft·lbf)
nd rear
side to-

8-48
 HOW TO AVOID THE HAZARD
Do not smoke when checking the fuel sys-
ough in- tem. Make sure there are no open flames or 1
trouble sparks in the area, including pilot lights from
n the fu- 2
water heaters or furnaces.
xample,
. 3
sents a
4
ese vital
ATV re-
5
, whose
s, expe- 6
properly.
arts. Im- 7
but they
life and 8

10
ing or
11

ere in-

8-49
el. Check the compression.

The engine does not start.

Supply fuel.
Check the compression.

on. Check the ignition.

Have a Yamaha dealer

ession.
check the ATV.

e off with a dry cloth and correct the Open the throttle halfway and operate
rk plug gap, or replace the spark plug. the electric starter.

The engine does not start.

ve a Yamaha dealer check the ATV.
Check the battery.

ver
The battery is good.
The engine does not start.
Have a Yamaha dealer
ver Check the electrolyte level, recharge the check the ATV.
battery and check the lead connections.

8-50
NING AND STORAGE
1
ed from improper high-pressure detergent
applications such as those available in coin- 2
will not operated car washers.
rove its 3
ul life of 4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
4
detergent-type soap. An old toothbrush or bot-
pipe to tle brush is handy for hard-to-reach places. 5
ag and 5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean 6
ler caps towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from 7
y, apply rusting.
pply de- 7. Clean the seat with a vinyl upholstery cleaner 8
heel ax- to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all 9

garden painted and chrome plated surfaces. Avoid

combination cleaner-waxes. Many contain 10
the job.
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the 11
engine and let it idle for several minutes.
e water
earings,
cal de-
result-
9-1
 nia) and areas where strong chemicals are
stored.

g. Long-term
Before storing your ATV for several months:
g abil- 1. Follow all the instructions in the “Cleaning”
nt. section of this chapter.
2. Turn the fuel cock lever to “OFF”.
y the 3. Drain the carburetor float chamber by loosen-
to let ing the drain bolt; this will prevent fuel deposits
from building up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if
available) to prevent the fuel from deteriorat-
ing.
and, if Specified amount:
porous 7.5 ml of stabilizer to each liter of fuel (or 1 oz
of stabilizer to each gallon of fuel)

5. Perform the following steps to protect the cyl-

d room inder, piston rings, etc. from corrosion.
ill wet, a. Remove the spark plug cap and spark
in and plug.
b. Pour a teaspoonful of engine oil into the
cellars, spark plug bore.
ammo- c. Install the spark plug cap onto the spark
9-2
g on the 8-40.
des are
g during NOTE: 1
Make any necessary repairs before storing the
mes with ATV. 2
der wall
3

he spark
4
lug and
5
pivoting
6
tire air
so that 7
ernative-
in order 8
egraded
9
c bag to
10
it. Store
once a 11
n exces-
0 °C (30
more in-
ee page

9-3
PECIFICATIONS
Compression ratio:
9.00 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:
Type:
YAMALUBE 4, SAE5W30 or SAE10W30 or SAE20W40

0˚ 10˚ 30˚ 50˚ 70˚ 90˚ 110˚ 130˚F

YAMALUBE 4 (20W40) or SAE 20W40

YAMALUBE 4 (10W30) or SAE 10W30

YAMALUBE 4-CW (5W30) or SAE 5W30

-20˚ -10˚ 0˚ 10˚ 20˚ 30˚ 40˚ 50˚C

Recommended engine oil grade:

API service SE, SF, SG type or higher

10-1
 Transmission:
Primary reduction system:
Helical gear/spur gear 1
Primary reduction ratio:
43/14 × 40/17 (7.226)
2
Secondary reduction system:
Chain drive
Secondary reduction ratio: 3
32/12 (2.666)
Transmission type: 4
V-belt automatic
Operation: 5
Centrifugal automatic type
Reverse gear:
6
49/14 × 49/15 × 40/17 (26.902)
Chassis:
Frame type: 7
Steel tube frame
Caster angle: 8
6.0 °
Trail: 9
15.0 mm (0.59 in)
Front tire: 10
Type:
Tubeless
Size: 11
AT20 x 7-8
Manufacturer/model:
DUNLOP/KT536A

10-2
 Rim size:
8 x 5.5AT
Rear wheel:
Wheel type:
Panel wheel
Rim size:
8 x 8.0AT
Front brake:
Type:
Drum brake
ongue) Operation:
Right hand operation
Rear brake:
Type:
Drum brake
Operation:
Left hand operation
Front suspension:
Type:
Swing axle
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
70 mm (2.8 in)
Rear suspension:
Type:
Swingarm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
80 mm (3.1 in)

10-3
 1

10

11

10-4
UMER INFORMATION
EBU26020
Key identification number
le iden- The key identification number is stamped into the
ation in key. Record this number in the space provided and
hen or- use it for reference when ordering a new key.
for ref-

1. Key identification number

EBU26030
Vehicle identification number
The vehicle identification number is stamped into
the frame.

11-1
 1

1 2

1. Model label 6

o identi- 8

10
n the il-
label in 11
e need-
ha deal-

11-2
YSTEM PROHIBITED:
he causing thereof: (1) The removal or rendering inoperative by
tenance, repair, or replacement of any device or element of de-
the purpose of noise control prior to its sale or delivery to the
2) the use of the vehicle after such device or element of design
by any person.
CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW”.
wing systems; i.e., modification, removal, etc.
haust system
ffler
haust pipe
encer

ke system
cleaner case
cleaner element
ake duct

11-3
 arts you purchase and install will be required to document main- 1
anty. The chart below is printed only as a reminder to you that the
eptable proof of maintenance work. 2

SERVICING DEALER 3
MILEAGE REMARKS
NAME AND ADDRESS

10

11

11-4
N, U.S.A. ATV LIMITED WARRANTY
EXCLUSIONS from this warranty shall
rts replaced due to normal wear or routine
ce, such as spark plugs, oil, oil filter, air filter,
shoes.
TOMER’S RESPONSIBILITY under this war-
be to:
e and maintain the ATV as specified in the
iate owner’s manual;
tice to an authorized Yamaha ATV dealer
and all apparent defects within ten (10) days
scovery, and make the machine available at
e for inspection and repairs at such dealer’s
business.
TY TRANSFER: To transfer the warranty
riginal purchaser to any subsequent pur-
it is imperative that the machine be
and registered for warranty by an autho-
aha ATV dealer. In order for this warranty
in effect, this inspection and registration
place within ten (10) days after transfer. An
and registration fee will be charged for this
N CONTROL SYSTEM WARRANTY
Motor Corporation, USA also warrants to
te purchaser and each subsequent pur-
each 2006 and later model Yamaha
red by this warranty that the vehicle is
built, and equipped so as to conform at the
ale with all U.S. emissions standards
at the time of manufacture and that it is
defects in materials and workmanship
uld cause it not to meet these standards
11-5
within the period listed immediately below. Failures
other than those resulting from defects in material or
workmanship which arise solely as a result of owner
abuse and/or lack of proper maintenance are not
covered by this warranty.
All Models
Thirty (30) months from the original purchase date
YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO
OTHER WARRANTY OF ANY KIND, EXPRESSED OR
IMPLIED. ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE WHICH EXCEED THE
OBLIGATIONS AND TIME LIMITS STATED
IN THIS WARRANTY ARE HEREBY DISCLAIMED
BY YAMAHA MOTOR CORPORATION, U.S.A. AND
EXCLUDED FROM THIS WARRANTY.
SOME STATES DO NOT ALLOW LIMITATIONS ON
HOW LONG AN IMPLIED WARRANTY LASTS, SO THE
ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO
EXCLUDED FROM THIS WARRANTY ARE ANY
INCIDENTAL OR CONSEQUENTIAL DAMAGES
INCLUDING LOSS OF USE. SOME STATES DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL
RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS
WHICH VARY FROM STATE TO STATE.
YAMAHA MOTOR CORPORATION, U.S.A.
P.O. Box 6555
Cypress, California 90630
 CUSTOMER SERVICE

If your machine requires warranty service, you must take it to any authorized 1
ce services, Yamaha ATV dealer within the continental United States. Be sure to bring
ers, air filters, your warranty registration card or other valid proof of the original date of
purchase. If a question or problem arises regarding warranty, first contact
the owner of the dealership. Since all warranty matters are handled at the
2
e? dealer level, this person is in the best position to help you. If you are still
mples include: not satisfied and require additional assistance, please write:
operating the 3
o fail, damage YAMAHA MOTOR CORPORATION U.S.A.
wn. If you have CUSTOMER RELATIONS DEPARTMENT
ct your dealer P.O. Box 6555 4
Cypress, California 90630

ortation due to When contacting Yamaha Motor Corporation, U.S.A. don’t forget to include
any important information such as names, addresses, model, V.I.N. (frame
5
number), dates, and receipts.

n the Owner’s CHANGE OF ADDRESS 6

in the Owner’s The federal government requires each manufacturer of a motor vehicle to
ms requiring maintain a complete, up-to-date list of all first purchasers against the 7
possibility of a safety-related defect and recall. This list is compiled from
the purchase registrations sent to Yamaha Motor Corporation, U.S.A. by the
n my new ATV selling dealer at the time of your purchase.
8
ed.” However, If you should move after you have purchased your new ATV, please advise
n as described us of your new address by sending a postcard listing your ATV model
ranty. name, V.I.N. (frame number), dealer number (or dealer’s name) as it is 9
shown on your warranty card, your name and new mailing address. Mail to:

YAMAHA MOTOR CORPORATION, U.S.A. 10

P.O. Box 6555
to your satis- Cypress, California 90630
ate. Attention: Warranty Department
vice and war- 11
This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date
registration record in accordance with federal law.

n request. The
ha ATV dealer

11-6
Y.E.S.)
warranty In addition, Travel and Recreation Interruption Protection
E.S.). (TRIP) is included at no extra cost. TRIP gives you up to
$150 reimbursement per occurrence for any reasonable
ha Motor expenses you incur because your Yamaha needs
ction. You covered service: replacement vehicle rental, emergency
for extra towing, phone calls, even food and lodging when you are
away from home. This superb coverage goes into effect
when you purchase Y.E.S., so it applies to any warranty
right for repairs as well as covered repairs during your entire
yond your Y.E.S. plan period.

Y.E.S. coverage is honored at any authorized Yamaha

he same dealer nationwide.
– and it
ts. There Y.E.S. coverage is transferable to a new owner if you
imited to sell or trade in your ATV. That can make your Yamaha
her plans. much more valuable!
like the
Yamaha This excellent Y.E.S. plan coverage is only available to
factor y- Yamaha owners like you, and only while your Yamaha is still
within the Yamaha Limited Warranty period. So visit your
authorized Yamaha dealer to get all the facts. He can show
repairs. you how easy it is to protect your investment with Yamaha
s aren’t Extended Service.
expenses

11-7
benefits of
y knowing
1
after your
also save
after you 2

3
maha with
We’ll be 4
d.
5

10

11

WARNING
Indicates a potential hazard that could
result in serious injury or death.
11-8
11-9
 INDEX
E
....... 6-7 Engine break-in .............................................................. 6-5
..... 8-15 Engine, cold start ........................................................... 6-1
Engine idling speed...................................................... 8-24
-7, 8-40 Engine oil ............................................................. 5-3, 8-10
..... 8-27 Engine, starting a warm ................................................. 6-3
..... 8-32 Engine stop switch ......................................................... 4-2
....... 4-5 F
....... 4-5 Front knuckle pivots, lubricating................................... 8-39
..... 8-37 Fuel ........................................................................ 4-8, 5-3
....... 5-3 Fuel cock........................................................................ 4-9
..... 8-26 Fuel tank cap.................................................................. 4-7
Fuse, replacing............................................................. 8-43
..... 8-37 H
..... 8-23 Handlebar switches........................................................ 4-2
..... 4-12 Headlight beam, adjusting............................................ 8-46
..... 4-12 Headlight bulb, replacing.............................................. 8-44
....... 5-7 I
....... 9-1 Identification numbers .................................................. 11-1
Indicator lights ................................................................ 4-2
....... 5-4 Instruments, lights and switches .................................... 5-7
..... 8-36 K
..... 8-33 Key identification number............................................. 11-1
....... 4-7 L
....... 6-3 Label locations ............................................................... 2-1
Light switch .................................................................... 4-3
 Suspension, lubricating the upper and lower arm
....... 4-1 pivots.......................................................................... 8-38
....... 8-5 T
....... 8-3 Tail/brake light bulb, replacing ..................................... 8-46
..... 11-4 Throttle cable free play, adjusting ................................ 8-25
..... 11-2 Throttle lever .......................................................... 4-3, 5-4
Tire pressure, measuring ............................................... 5-6
....... 4-2 Tires ............................................................................... 5-5
..... 11-3 Tire wear limit................................................................. 5-7
Transmission oil ................................................... 5-3, 8-12
....... 8-1 Troubleshooting ........................................................... 8-49
Troubleshooting chart .................................................. 8-50
....... 6-5 V
....... 4-6 Valve clearance............................................................ 8-25
....... 6-6 V-belt case drain plug .................................................. 8-23
....... 3-1 Vehicle identification number ....................................... 11-1
....... 5-1 W
Warranty, extended...................................................... 11-7
....... 4-2 Warranty, limited .......................................................... 11-5
....... 7-1 Wheel hub bearings, checking ..................................... 8-38
Wheel, installing ........................................................... 8-48
....... 1-1 Wheel, removing .......................................................... 8-47
..... 4-11
..... 8-21
....... 8-8
..... 10-1
....... 4-4
..... 4-11
....... 4-3
..... 8-40
....... 9-2
 WARNING
n result in SEVERE INJURY or DEATH.

BEER
BEER

USE NEVER CARRY NEVER USE

LIC PASSENGERS WITH DRUGS
S OR ALCOHOL

ALWAYS:
on. use proper riding techniques to avoid
the vehicle overturns on hills and rough
terrain and in turns.
cur with avoid paved surfaces-pavement may
seriously affect handling and control.
ct
risk

NUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.

ent manual, call 1-800-532-1558)

YAMAHA MOTOR CO., LTD.

PRINTED IN JAPAN
2007.04-0.5x1 !
(E)
ATV card for US 4/2/03 9:06 AM Page 1
before operating your ATV [If card is not attached, call 1-800-344-6418].
Dear Yamaha ATV Owner: Please Review this IMPORTANT SAFETY CARD

Dear New Yamaha ATV Owner:

CONGRATULATIONS ON THE PURCHASE OF YOUR NEW YAMAHA ATV. You have purchased a quality
Yamaha product that, with proper use and care, will provide hours of riding pleasure. BEFORE YOU
OPERATE YOUR NEW ATV, Yamaha recommends these important points:

C A R E F U L LY
8 READ YOUR OWNER’S MANUAL
8 A CHILD UNDER 6 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE 50CC OR GREATER
8 A CHILD UNDER 12 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE 70CC OR GREATER
8 A CHILD UNDER 16 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE GREATER
THAN 90CC
8 TAKE THE FREE HANDS-ON TRAINING COURSE OFFERED BY YAMAHA – ASK YOUR DEALER FOR
DETAILS OR CALL 1-800-887-2887
If you have any questions about these points, or if you purchased your ATV from an authorized Yamaha
dealership and were not informed of the age recommendation for your ATV by the dealership, please
fill out the information below and mail this card to yamaha today.

Name: ATV Model: Purchase Date:

MO. DAY YR.

READ
Address: Primary I.D. [Engine Number]:

Dealer Name & Address:

Telephone:
[ ]
ATV card for US 4/2/03 9:06 AM Page 2

NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES

FIRST CLASS PERMIT NO. 4 CYPRESS, CA

POSTAGE WILL BE PAID BY ADDRESSEE

YAMAHA MOTOR CORPORATION U.S.A.

P.O. BOX 6555
CYPRESS, CALIFORNIA 90630-9989

ATTN: SALES ADMINISTRATION