Tooling Catalogue v6 PDF

2015 Specialist
Tool Catalogue
Contents
Contents
Introduction
Perkins Service Tools

This revised catalogue forms part of Perkins specialist tooling
process. Perkins emphasises to its customers the need to use
properly designed and tested tools in order to carry out service
and maintenance procedures in the most correct, efficient and
safe manner.
Perkins also recognises that some tools are available more readily
than the more specialised tools developed specifically for procedures
on Perkins engines.
For this reason there is now a defined list of mandatory tools.

Without these special tools full and proper service of Perkins
engines cannot be performed.
It is Perkins intention that these mandatory tools are always

available from stock. Distributors are expected to have these in their
workshops, for engine types known to be in their territory. Periodical
checks will occur to maintain the levels to the required standards.
Tools outside of this list may not be in stock at all times but will be
supplied within lead-times quoted at the time of order.
2 Contents
Contents
Contents
Tool Index
Service Matrix 04
Engine Tool List

3.152 Series Tools 26
4.236 Series Tools 28
100 Series 31
400 Series 32
800 C–D Series 35
850 Series 38
900 Series 42
1000 Series 4–6 44
New 1000 Series 47
1103 A,B,C,D Series 50
1104 & 1106 A,B,C,D Series 53
1104 & 1106 D Electronic 57
1204 - 1206 Series 62
1300 Series 68
1500 Series 70
1600 Series 78
2000 - 3000 Series 83
2206 84
2300 - 2500 & 2800 89
4000 Series 96
3 Contents
Contents
Service Matrix Part No. Description
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
198217970 Spring •
21825478 Main tool for valve guide
removal and installation • • •
21825479 Adapter for use with
21825478 • •
21825491 Piston ring compressor • • • • • • • • • • • •
21825513 Adaptor, fuel pump timing
gauge • • •
21825515 Adaptor, fuel pump timing -
Bosch (use with 21825510) •
21825540 Replacer, crankshaft rear
oil seal • • • • •
21825543 Cylinder liner remover /
replacement tool •
21825565 Remover, FIP & Cam gear • • • • •
21825571 Centraliser, timing case
cover (3 cyl) • • •
21825574 Centraliser, timing cover - 6
cylinder • • •
21825576 Crankshaft turning adaptor • • • • • • •
21825577 Replacer, crankshaft front oil
seal - main tool • • • • • • • • •
21825578 Plate, crankshaft front oil
seal replacement (use with • • • • • • • • • •
21825577)
21825579 Sleeve, crankshaft front oil

seal (use with 21825577) • • • • • • • • • •
21825580 Plate, crankshaft front oil
seal • • • • • •
4
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
21825581 Crankshaft front oil seal
replacer (use with 21825577) • • • • • • •
21825607 Angle gauge • • • • • • • • • • • • • • •
21825611 Wrench, fuel pump solenoid • • • • • • •
21825615 Replacer tool for pistons •
21825617 Dial gauge • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
21825620 Front oil seal protector
(403C-11, 402D-05, • •
403D-11, 404D-16)
21825621 Front oil seal protector

(403C-15, 404C-22, • •
403D-15, 404D-22)
21825623 Valve stem replacer • •

21825624 Installer, idler gear shaft
(402C-05, 402D-05, • •
403D-07)
21825625 Installer, idler gear shaft

(403C-11, 403D-11, • •
404C-15, 404D-15)
21825626 Installer, idler gear shaft • •

21825680 Fuel pump spill pipe •
21825739 Valve spring compressor • • • • •
21825765 Tool holder, injector sleeve
face cutter / reamer 3000 • • •
Series
21825767 Cutter, injector sleeve face

3000 • • •
21825768 Reamer, injector sleeve
face 3000 • • •
5
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
21825771 Remover, injector sleeve
3000 • • •
21825776 Tube expander (pattern
"C" type) • • •
21825849 Slide hammer 2000 / 3000 • • •
21825854 Adaptor kit, injector remover
3000 (use with 21825849) • • •
21825883 Ballizer, injector sleeve 3000 • • •
21825902 Lapping tool, cylinder liner
(2000 & 3000) • • •
21825914 Remover, injector 2000 • • •
21825920 Wrench, drive coupling
3000 only • • •
21825922 Remover, injector & injector
sleeve 2000 • • •
21825927 Adaptor, valve spring
compressor (use with • •
21825739)

compressor (3.152, 500,
4.236, 900 used with • • • •
21825739)
21825930 Fuel pump and camshaft

gear remover bolt • • • • •
compressor (use with • • •
21825739)
21825934 Valve spring compressor

adaptor (403D-15, 404D-22, • • •
900)
6
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
21825936 Centraliser, timing case
(4 cyl) • • •
21825938 Adjustable valve seat cutters • •
21825941 Adaptors, cylinder liner
remover / replacer (use with •
21825543)
21825942 Adaptor, cylinder liner

replacer (use with 21825543) •
21825950 Socket, upper idler gear •
21825951 Socket, lower idler gear • •
21825952 Plunger timing pin •
21825953 Installer, front oil seal •
21825956 Adaptor, cylinder liner
remover •
21825959 Kit, liner holding •
21825960 Remover kit, injector sleeve •
21825963 Installer, rear oil seal •
21826012 Installer, nozzle injector
sleeve •
27610021 Replacer tool for idler gear
hub •
27610022 Replacer, front oil seal •
27610026 Adaptor, main tool to
crankshaft nose •
27610030 Valve seat and guide cutter
/ reamer • • •
27610032 Timing pin - Bosch • • • • •
7
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
27610033 Timing pin - Lucas,
Stanadyne, Delphi •
27610096 Locking pin for crankshaft •
27610122 Fuel pump, drive gear
retaining torx screw driver •
27610156 Power up harness •
27610178 Cylinder head spark plug
thread cleaning kit • • • •
27610179 Flywheel support studs.
Used on 4016 large nose • • • •
27610209 Tappet chamber oil plug
removal tool •
27610210 Tappet chamber oil plug
fitting tool •
27610211 Crankshaft locking pin • •
27610212 Camshaft gear locking pin • • • •
27610216 Timing case locating tool • •
27610217 FEOS fitting tool • •
27610218 Piston displacement tool • • •
27610225 Balancer locking pin •
27610226 Coolant thermostat valve
assembly tool • •
27610227 Rocker assembly / removal -
fitting tool • •
27610230 FEOS removal tool - twin /
triple puller • •
8
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
27610234 Inlet & Outlet valve guide
adaptor • •
27610235 Adaptor for valve spring
compressor 403D-11, • • • • • •
404D-15, 800, 1106D, 1200
27610248 Bosch EPVE fuel injection

pump timing adaptor • •
27610251 Compact communications
Adaptor (includes Adaptor,
DL cable RJ45 & PC Cable • • • • • • • • • • • • • • •
USB / AB
27610261 Valve stem seal installer •

27610262 Valve guide driver • •
27610263 Valve guide collar •
27610264 Inlet valve seat installer •
27610266 Crankshaft rear end oil seal
installer •
27610267 Crankshaft pulley socket •
27610268 Crankshaft, front end oil seal
installer •
27610269 Idler gear shaft puller •
27610272 Compression test gauge
adaptor •
27610274 Cylinder bore, ridge reamer • • • •
27610275 Crankshaft front bearing
driver group • •
9
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
27610281 Lead to connect to 1300EDi
Engine, for use with DIAG •
1300 software
27610284 Installer • • • •
27610285 Extraction tool for Delphi
connections • •
27610286 Crankshaft locking pin • • • •
27610288 Fuel injector removal tool
- pry bar • •
27610289 Barring tool gear - used with
housing 27610291 • • • • • • • • • • • • • •
27610291 Engine barring tool housing -
fits in starter motor pocket of
flywheel housing (used with • • • • • • • • • • • • • •
27610289)
27610292 Anchor plate 1104D and

1106D only • •
27610294 Injector pipe nut tool • • •
27610295 Valve spring compressor
head • • •
27610296 Torque wrench, electronic
injector connections.
A 1/4" hex to 1/4" square
drive adaptor is required to • • • •
enable a 1/4" drive socket
to be used)
27610298 Angled feeler gauges • •

27610299 Torx E18 socket for front
pulley fixings • •
10
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
27610301 Front oil seal removal tool •
27610306 REOS alignment tool •
27610307 Extended Torx driver, for
injector clamp bolt. • •
27610308 Surface reconditioning pad • • • •
27610309 Seal installer • • • • •
27610311 Slide hammer- crankshaft oil
seal removal tool • • • • • • • •
27610312 Camshaft bearing pilot • • • •
27610313 Taper lock stud • • • •
27610314 Puller plate • • • •
27610315 Alignment bush • • • •
27610316 Backup plate • • • •
27610317 Bolt • • • •
27610318 Spacer plate • • • •
27610319 Bearing tool • • • • •
27610321 Camshaft alignment tool •
27610323 Injector leak off
measurement kit 1104 / 6D • •
27610325 Fuel pump pressure test "T"
used with 27610326 • •
27610326 Air in fuel sight tube • •
27610327 Installer, idler gear shaft -
403D-15 / 404D-22 all •
11
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
27610331 Dial gauge holder •
27610332 Adaptor •
27610336 Bolt •
27610337 Hand held code reader
(includes tool, cable & • • •
manual)
27610345 Rear oil seal installation tool

locator •
27610346 Rear oil seal installation
tool bolt •
27610347 Locator securing bolts
(2 required) •
27610352 Fuel pump timing tool for
1104 / 6D • •
27610355 Clamps (cylinder liner
holding adaptor) •
27610358 Cylinder liner puller •
27610359 Camshaft gear puller •
27610368 Valve guide installer tool •
27610369 Valve guide removal tool •
27610371 Piston ring compressor •
27610401 Communication adapter
3 Engines equipped with • • • • • • • • • • • •
an ECM
27610404 Power up harness •

27610406 Barring over tool •
28170079 Wedge Removal Tool •
12
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
28170085 Roll formed socket for
100W connector OEM & • •
Engine ECM connector
28170107 Harness •
28710476 Hard washer •
2880A016 LCG2 communication
adaptor • • • • • •
2900A011 Seal plug (fills unused pin
locations) • • • • • •
2900A012 Clip arrow head - harness
clip • •
2900A015 Clip - Fir tree harness clip • •
2900A036 Power up harness •
2900A037 Bypass harness •
2900A038 Power up harness
Wiring Harness • • •
29990021 Bolt
29990075 Capping kit •

838/22 Timing calibration pick up
probe - 4016TRS • • • •
CH10047 "O" ring - part of CH11147
oil sampling kit • • •
CH10133 "O" ring - part of CH11147
oil sampling kit • • • •
CH10820 Adaptor - part of CH11147
CH10821 Dust cap - part of CH11147
13
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
CH10822 Sampling valve - part of
CH11147 oil sampling kit • • •
CH11148 Engine turning tool - part of
CH11150 • • • • •
CH11149 Setting gauge, fuel injector -
part of CH11150 • • •
CH11155 Crimp tool for harness
repair kits • • • • • • •
CH11169 Terminal insertion /
extraction tool • • •
CH12090 Piston ring compressor -
2800 Series 18 litre • • •
CH12571 Hard Washer • •
CVT0001 Valve guide driver • • •
CVT0002 Valve guide collar • • •
CVT0003 Valve spring compressor • • •
CVT0004 Camshaft pilot • • •
CVT0005 Camshaft pilot • • •
CVT0006 Receiving sleeve • • •
CVT0007 Puller plate • • •
CVT0008 Bearing pilot • • •
CVT0009 Back up plate • • •
CVT0010 Taperlock stud - cam
bearing installation • • •
CVT0011 Extension - short • • •
14
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
CVT0012 Extension - long • • •
CVT0013 Crank gear sleeve • • •
CVT0014 Crank gear gauge • • •
CVT0015 Timing pin adaptor • • • •
CVT0016 Piston ring compressor • • •
CVT0018 Front wear sleeve installer • • •
CVT0019 Adaptor Cable 3-Pin
Connector • • • •
GE50000 Installer, cylinder liner • • • •
GE50001 Cylinder Liner Puller • • • •
GE50002 Cylinder Liner Projection
Tool • • • •
GE50003 Piston ring compressor • • •
GE50005 Clamp bolt, cylinder liner (26
required) • • •
GE50006 Washer • • • •
GE50007 Fibre washer • • • •
GE50008 Locator, crankshaft seal • • •
GE50009 Bolt, crankshaft seal installer
(use with GE50008) • • •
GE50010 Distorter, protection ring (use
with GE50008) • • •
GE50011 Distorter tool (use with
GE50008) • • •
15
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
GE50012 Installer, front crankshaft
seal (use with GE500008) • • •
GE50013 Installer, rear crankshaft seal
(use with GE50008) • • •
GE50014 Nut (use with GE50008) • • •
GE50015 Pilot, camshaft guide • • •
GE50016 Alignment sleeve, camshaft
guide • • •
GE50017 Guide, camshaft • • •
GE50018 Guide, camshaft • • •
GE50019 Guide stud, camshaft gear • • •
GE50020 Impact socket • • •
GE50021 Remover / installer, injector
sleeve • • •
GE50022 Brush, large bore • • •
GE50023 Brush, small tapered • • • •
GE50024 Brush, small bore • • •
GE50025 Lifting hook, camshaft • • •
GE50026 Compressor, valve spring • • •
GE50028 Vacuum Pump •
GE50030 Vacuum pump tube • • • • •
GE50031 Pressurising pump, coolant
system • • • •
GE50033 Air Pressure Gauge • • • •
GE50036 Service bypass harness • • •
16
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
GE50037 70 pin (AMP) breakout
harness (replaces 2900A025) • • • •
GE50038 Engine timing transducer • • • •
GE50039 Engine timing transducer
adaptor • • • •
GE50040 Deutsch “DT” timing probe
cable • • • •
GE50041 3 pin DT breakout harness
(replaces 2900A024)
supercedes to Part • • •
No.CVT0019.
GE50042 Signal reading probe • • •

GE50043 Remover / installer, Valve
guide • •
GE50044 Sleeve, valve guide • •
GE50045 Piston ring compressors • •
GE50046 Fluid sampling bottle,
replaces part no. GE50029 • • • • • • • •
KRP1752 Oil sample kit • • • •
T400005 Spark plug bore, wire brush •
T400006 Special 17mm socket •
T400011 Engine barring tool - fixes to
crankshaft pulley • • • • • •
T400014 Engine timing pin, locks
crankshaft at TDC •
T400015 Fuel pump locking pin, locks
pump for removal / refitting •
with engine at TDC
17
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
T400016 Bayonet front end oil seal
fitting / removal tool - all
1200 Series engines with •
steel front covers
T400017 Timing case cover alignment

tool for 6 cylinder 1200
Series products with steel •
timing case cover.
T400018 Centralising dolly for cast

iron timing case cover, 6 •
cylinder 1200 Series option
T400019 Exhaust manifold alignment

pins - 2 required to support
manifold on 6 cylinder 1200 •
Series product.
T400020 Exhaust manifold alignment

pins - 2 required to support
manifold and joints on •
6 cylinder 1200 Series
product.
T400021 Twin turbocharger alignment

tool •
T400023 Centralising dolly for cast
iron timing case cover, 4 •
cylinder 1200 Series option
T400025 Attenuator tool, RF sensor

lead connector •
T400026 Spark indicator for testing
CEM spark plug •
18
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
T400054 Timing case cover alignment
tool for 4 cylinder 1200
Series product with •
steel timing case cover.
Supersedes T400022
T400084 Camshaft bush assembly

punch (use with T400085) •
T400085 Handle, interchangeable
driver (use with T400084) •
T400086 Engine TDC positioning tool •
T400087 Centering ring for timing
gear cover •
T400089 Crankshaft rear seal installer •
T400090 Crankshaft front seal
installation and timing cover •
centering
T400138 Common-rail fuel injection

system test kit •
T400152 Camshaft timing pin •
T400153 Valve guide stop collar •
T400154 Valve stem oil seal
installation tool •
T400155 Valve guide reamer •
T400156 Engine turning tool for
starter motor aperture.
Consists of two parts: •
99307041 - flywheel crank
handle (use with 99307042)
19
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
T400157 Engine turning tool for
Consists of two parts: •
99307042 - pinion (use with
99307041)
T400158 Valve spring compressor •

T400159 Valve guide driver •
T400240 Male probe connection
(3mm) for 1206F Def system •
control module system test
T400241 Female probe connection

(3mm) for 1206F Def system •
control module test
T400242 Male probe extra small

connection (1.5mm x 8mm)
for 1206F Def system control •
module test
T400243 Male probe connection

(0.6mm x 1mm) for 1206F
Def system control module •
test
T400920 Wire Removal Tool •

T400922 Adaptor Cable •
T400923 Harness •
T400925 Power Cable •
T400926 Harness •
T400927 Connector Pin •
20
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
T400928 Pressure Gauge •
T400930 Harness assembly •
T400931 O-Ring Seal, Inside Dia (mm)
6.07 mm, Cross Section Dia •
(mm) 1.78 mm
T400932 Receptacle •
T401064 Rubber Stopper •
T401065 Sleeve Installer •
T401066 Large Bore Bush •
T401068 Valve Spring Compressor •
T401069 Guide Collar •
T401070 Guide Collar •
T401071 Seal Driver ( Water Pump
Seal ) •
T401072 Front Seal Installer •
T401074 Camshaft Bearing Tool
Group •
T401075 Piston Ring Compressor •
T401076 Bracket Assy (crankshaft
removal & installation) •
T401077 Reamer •
T401078 Tube Brush •
T401079 Seal Protector •
T401080 Seal Installer •
21
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
T401081 Fuel Injector Installation &
Removal Tool •
T401082 Plug Tap •
T401083 Guide Sleeve •
T401084 Bridge Plate •
T401085 Pulley Stud •
T401086 Full Nut •
T401087 Hard Washer •
T401088 Thrust Bearing •
T401089 Link Bracket •
T412504 Capping kit •
T6253/139 Piston ring compressing tool • • • •
T6253/140 Rear oil seal insertion kit • • • •
T6253/141 Front oil seal insertion kit
(4006). Used on 4016 small • •
nose
T6253/141A Front oil seal insertion kit

(4008) • • • •
T6253/147 Injector compressor kit • • • •
T6253/149 1/2" Core plug inserter • • • •
T6253/152 Liner extractor • • • •
T6253/154 Cylinder head lifting tool • • • •
T6253/156 Injector bush coning tool
(use with 21825589) • • • •
22
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
T6253/157 Support studs, flywheel and
damper • • • •
T6253/177 Fuel setting tool (later
engines) • • • •
T6253/200 Liner clamp kit • • • •
T6253/202 Injector nozzle cleaning tools • • • •
T6253/208 Nozzle test master / injector
tester • • • •
T6253/209 Crankshaft pulley extractor • • • •
T6253/212 Piston crown handle • • • •
T6253/214 TV damper removal kit • • • •
T6253/236 Lifting eye • • • •
T6253/295 Piston removal tool for gas
engines • • • •
T6253/307 Valve guide drift • • • •
T6253/350 Injector puller • • • •
T6253/353 Fuel injector setting tool -
large spring injectors • • • •
T6253/356 Revised injector test adaptor
14.00mm plunger • • • •
T6253/159 Small end bush inserter and
extractor • • • •
T85001/33 Gear spacing tool • • • •
T85002/2 Injector bush inserting tool • • • •
T85002/4 Valve seat inserting guide • • • •
23
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
T85002/6 Injector bush (expanding
tool) lower • • • •
T85002/7 Injector bush facing cutter • • • •
T85002/14B Injector bush depth gauge • • • •
T85002/58 Injector bush expanding tool
(upper) • • • •
T85117/3 Up rated valve seat inserting
tool • • • •
T85316/1 Front oil insertion kit. Used
on 4016 large nose • • • •
T9142/8 Cup plug mandrel • • • •
T9142/21 Cup plug tool • • • •
U5MK0662 Wiring harness repair kit -
SS to U5MK8194 • • • • • •
U5MK0668 ECM power up harness,
contains 2900A036, • •
2900A037 and 2900A038
U5MK1092 Spoon kit - Red & black

(contains 7X-1708 & 7X- • • • • • •
1709)
U5MK1110 Harness repair kit –

Ampseal. Contains pins,
wires, connector seals & • • • • • • • • • • • • • • • •
connector bodies.
U5MK1123 LCG1 communication

adaptor • • • • •
U5MK1124 Fuel system cleanliness kit
(plugs / caps) • •
24
Contents
3.152
4.236
1000
1000
1103
1104
1106
1200
1300
1500
1600
2006
2206
2306
2500
2806
3008
3012
4006
4008
4012
4016
New
100
400
500
700
800
850
900
U5MK1130 ECG Electronic control
governor communication kit • •
U5MK8194 Harness repair kit – Deutsch.
Contains pins, wires,
connector seals & connector
bodies. Also used with • • • •
1104C/6C, 1104/6D, 2300 /
2800 Series products.
VP12712 Lift bracket, cylinder • •

Y06/00013 Level 2 dongle kit • • • •
25
Contents
3.152 Series
Cylinder Head
Part Number Description Where used M or R Reference image
21825496 Gauge, piston height and All products R

valve head height (use with
21825617)
FIE
21825611 Wrench, fuel pump solenoid Engines R

fitted with
mechanical
rotary fuel
injection
pumps
Timing
21825930 Fuel pump and camshaft gear 3.152 / 4.236 R

remover bolt
Crankshaft
21825540 Replacer, crankshaft rear oil 3.152 / 4.236 R

seal
21825571 Centraliser, timing case cover 3.152 R

(3 cyl)
21825577 Replacer, crankshaft front oil 3.152 / 4.236 / R

seal - main tool 900 Series /
1000 Series /
1100 Series
1200 Series
Note
26 M - Mandatory R - Recommended Contents
Contents
3.152 Series
Crankshaft continued
21825578 Plate, crankshaft rear oil seal 3.152 / 4.236 / R

(use with 21825577) 900 Series /
1000 Series /
1100 Series /
1200 Series
21825579 Sleeve, crankshaft front oil seal 3.152 / 4.236 / R

1000 Series /
1100 Series /
1200 Series
21825580 Plate, crankshaft front oil seal 3.152 / 4.236 R

/ 1000 Series /
1103 / 1104
21825581 Crankshaft front oil seal 3.152 / 4.236 / R

replacer (use with 21825577) 1000 Series /
1103 / 1104 /
1106
General
21825617 Dial gauge All products R
Electrical
2880A016 LCG2 communication adaptor 3.152 / M

4.236 /
1000 Series
U5MK1123 LCG1 communication adaptor 3.152 / M

4.236 /
1000 Series
Note
Contents
4.236 Series
Cylinder Head

21825617)
21825607 Angle gauge All products R
FIE

fitted with
mechanical
rotary fuel
injection
pumps
Timing
21825513 Adaptor, fuel pump timing 3.152 / 4.236 / M

gauge 1000 Series
21825930 Fuel pump and camshaft gear 3.152 / 4.236 R

remover bolt
Note
Contents
4.236 Series
Crankshaft
21825540 Replacer, crankshaft rear oil 3.152 / 4.236 M

seal
21825576 Crankshaft turning adaptor 3.152 / 4.236 R

1000 Series /
1100 Series /
1200 Series

1000 Series /
1100 Series /
1200 Series
21825579 Sleeve, crankshaft rear oil seal 3.152 / 4.236 / R

1000 Series
1100 Series
1200 Series
21825580 Plate, crankshaft front oil seal 3.152 / 4.236 / R

1000 Series /
1103 / 1104
21825581 Crankshaft front oil seal 3.152 / 4.236 / R

replacer (use with 21825577) 1000 Series /
1103 / 1104 /
1106
Note
Contents
4.236 Series
General
21825565 Remover, FIP and cam gear 3.152 / 4.236 R
21825936 Centraliser, timing case 4.236 M

(4 cylinder)
Electrical
2880A016 LCG2 communication adaptor 3.152 / 4.236 / M

1000 Series
U5MK1123 LCG1 communication adaptor 3.152 / 4.236 / M

1000 Series
Note
Contents
100 Series
Cylinder Block
21825624 Installer, idler gear shaft 402C-05 M

(402C-05, 402D-05, 403D-07) 402D-05
403D-07

(403C-11, 403D-11, 404C-15, 403D-11
404D-15) 404C-15
404D-15
General

21825617)
Note
Contents
400 Series
Cylinder Head
21825623 Valve stem replacer 400 Series R
21825739 Valve spring compressor 400 Series R
21825934 Valve spring compressor 403D-15 R

adaptor (403D-15, 404D-22
404D-22)
27610235 Adaptor for valve spring 403D-11 R

compressor 403D-11, 404D-15
404D-15, 1106D 1106D
27610296 Torque wrench, crank breather 400 Series R

1100
electronic
1200 Series
FIE
21825680 Fuel pump spill pipe 400 Series R
27610294 Injector pipe nut tool 400 Series R

1100 / 1200
Series
Note
Contents
400 Series
Crankshaft
21825620 Front oil seal protector (403C-11 R

(403C-11, 402D-05, 403D-11, 402D-05
404D-16) 403D-11
404D-16)
21825621 Front oil seal protector (403C-15 R

(403C-15, 404C-22, 403D-15, 404C-22
404D-22) 403D-15
404D-22)
27610275 Crankshaft front bearing driver 400 Series R

group 800 Series
1500 Series
27610311 Slide hammer - crankshaft front 400 Series R

oil seal removal
Cylinder Block
21825491 Piston ring compressor All products R

(403C-11, 403D-11, 404C-15, 403D-11
404D-15) 404C-15
404D-15
21825626 Installer, idler gear shaft M
27610274 Cylinder bore, ridge reamer 400 Series R
27610327 Installer, idler gear shaft - 404C-22 M

403D-15 / 404D-22 all 404D-22
Note
Contents
400 Series
General
198217970 Spring 400C R

21825617)
27610331 Dial gauge holder 400 Series M
27610332 Adaptor 400 Series R
Electrical
U5MK1130 ECG Electronic control Electronically M

governor communication kit controlled
400 Series
Note
Contents
800 C-D Series
Cylinder Head
21825938 Adjustable valve seat cutters 800 Series R
27610261 Valve stem seal installer 800 Series R
27610262 Valve guide driver 800 Series R
27610263 Valve guide collar 800 Series R
27610264 Inlet valve seat installer 800 Series R
FIE
27610272 Compression test gauge 800 Series R

adaptor
27610294 Injector pipe nut tool 800 Series R
27610296 Glow plug nut, torque wrench 800 Series R
Note
Contents
800 C-D Series
Crankshaft
27610266 Crankshaft rear end oil seal 800 Series R

installer
27610267 Crankshaft pulley socket 800 Series R
27610268 Crankshaft, front end oil seal 800 Series R

installer
27610311 Slide hammer - crankshaft front 800 Series R

oil seal removal
27610345 Rear oil seal installation tool 800 Series R

locator
27610346 Rear oil seal installation tool 800 Series R

bolt
27610347 Locator securing bolts 800 Series R

(two required)
28710476 Hard washer 800 Series R
Note
Contents
800 C-D Series
General
21825491 Piston ring compressor 800 Series R

21825617)
21825617 Dial gauge 800 Series R
27610269 Idler gear shaft puller 800 Series R
27610274 Cylinder bore, ridge reamer 800 Series R
27610275 Crankshaft front bearing driver 400 Series R

group 800 Series
1500 Series
Note
Contents
850 Series
Cylinder Head
T400153 Valve guide stop collar 850 Series M
T400154 Valve stem oil seal installation 850 Series M

tool
T400155 Valve guide reamer 850 Series M
T400158 Valve spring compressor 850 Series R
T400159 Valve guide driver 850 Series M
27610289 Angle gauge 850 Series R
27610299 E18 torx 1/2” drive 850 Series M
Note
Contents
850 Series
FIE
TBC Fuel injection pump gear 850 Series R

retaining nut (19mm hex long
reach 1/2” drive)
T400138 Tool to check the diesel supply 850 Series R

circuit and the common-rail
injection system
T400152 Camshaft timing pin 850 Series M
T401167 Replaces part number T400086 850 Series M
T401198 DEF injector test group 850 Series M
T412504 Capping kit 850 Series M
Crankshaft
T400087 Centering ring for timing gear 850 Series M

cover (use with T400090)
T400089 Crankshaft pulley socket 850 Series M
Note
Contents
850 Series
Crankshaft
T400090 Crankshaft front seal 850 Series M

installation and timing cover
centering used to install seal
part number T412308
T400450 854E Front end oil seal 850 Series M

installation tool,
used on seal part number
T400452
General
T400084 Camshaft bush assembly 850 Series M

punch (use withT400085) Mandatory,
used with
T400084
T400085 Handle, interchangeable 850 Series M

driver (use with T400084) Mandatory,
used with
T400085
T400156 Engine turning tool for 850 Series M

Consists of two parts:
99307041 - flywheel crank
handle (use with 99307042)
T400157 Engine turning tool for 850 Series M

Consists of two parts:
99307042 - pinion (use with
99307041)
Note
Contents
850 Series
General
21825496 Gauge, piston height and 850 Series R

21825617)
27610274 Ridge reamer 850 Series R
27610285 Extraction tool for Delphi 1104D R

connections Electronic,
850 Series
27610311 Slide hammer puller 850 Series R
Electrical
27610401 CA3 communication adapter kit 850 Series M

Engines
equipped
with an ECM
2900A011 Seal plug (fills unused pin 850 IOPU / R

locations) 1100 C/D /
1200 Interim
and
1200 Series
Industrial
Open Power
Unit (IOPU)
Note
Contents
900 Series
Cylinder Head
21825478 Main tool for valve guide 900 Series R

removal and installation
21825607 Angle gauge 900 Series R
FIE
21825513 Adaptor, fuel pump timing 900 Series R

gauge
21825565 Remover, FIP and Cam gear 900 Series R
21825611 Wrench, fuel pump solenoid Engines fitted R

with mechani-
cal rotary
fuel injection
pumps
Timing
27610096 Crankshaft locking pin, fits 900 Series R

through the backplate and
engages with a drilling in the
flywheel
Note
Contents
900 Series
Crankshaft
21825540 Replacer, crankshaft rear oil 900 Series R

seal
21825576 Crankshaft turning adaptor 900 Series R
21825577 Replacer, crankshaft front oil 900 Series R

seal - main tool
21825578 Plate, crankshaft front oil seal 900 Series R

(use with 21825577)
21825579 Sleeve, crankshaft rear oil seal 900 Series R

(use with 21825577)
General

21825617)
21825571 Centraliser, timing case cover 900 Series R

(3 cylinder)
Note
Contents
1000 Series 4 – 6
Cylinder Head

21825479 Adapter used with 2185478 1000 Series / R

New 1000
Series
FIE
21825513 Adaptor, fuel pump timing 3.152 / 4.236 / M

gauge 1000 Series
21825515 Adaptor, fuel pump timing - Engines with R

Bosch (use with 21825510) Bosch FIE
21825565 Remover, FIP & Cam gear 3.152 / 4.236 / R

1000 Series

fitted with
mechanical
rotary fuel
injection
pumps
21825930 Fuel pump and camshaft gear 3.152 / 4.236 / R

remover bolt 1000 Series
27610032 Timing pin - Bosch VP30 fuel New 1000 M

injection pump Series / 1104C
/ 1106C
Note
Contents
1000 Series 4 – 6
Crankshaft
T400011 Engine barring tool - fixes to 1000 Series / R

crankshaft pulley 1100 Series /
1200 Series
21825540 Replacer, crankshaft rear oil 3.152 / 4.236 / R

seal 1000 Series

1100 Series /
1200 Series

(use with 21825577) 1000 Series /
1100 Series /
1200 Series
21825579 Sleeve, crankshaft rear oil seal 3.152 / 4.236 R

(use with 21825577) / 1000 Series /
1103 / 1104

1000 Series
21825581 Crankshaft front oil seal 3.152 / 4.236 R

replacer (use with 21825577) / 1000 Series /
1103 / 1104 /
1106
Note
Contents
1000 Series 4 – 6
General

21825617)
21825574 Centraliser, timing cover - 1006 R

6 cylinder
21825936 Centraliser, timing case 1004 R

(4 cyl)
21825941 Adaptors, cylinder liner remover 4.236 / R

/ replacer (use with 21825543) 1000 Series
21825942 Adaptor, cylinder liner remover 4.236 / R

/ replacer (use with 21825543) 1000 Series
Note
Contents
New 1000 Series
Cylinder Head
21825478 Main tool for valve guide New 1000 R

removal and installation Series
21825479 Adapter used with 2185478 1000 Series / R

New 1000
Series
27610091 Electronic diesel injector (EDI) New 1000 R

sleeve removal tap Series
FIE

fitted with
mechanical
rotary fuel
injection
pumps
27610032 Timing pin - Bosch VP30 fuel New 1000 M

injection pump Series /
1000 Series
/ 1104C and
1106C
27610033 Timing pin - Lucas, Stanadyne, New 1000 M

Delphi Series
27610122 Fuel pump, drive gear retaining New 1000 M

torx screw driver Series
Note
Contents
New 1000 Series
Crankshaft
T400011 Engine barring tool - fixes to New 1000 R

crankshaft pulley Series /
1100 Series /
1200 Series

1000 Series /
1100 Series /
1200 Series
21825578 Plate, cranklshaft rear oil seal 3.152 / 4.236 / R

1000 Series /
1100 Series /
1200 Series
21825579 Sleeve, crankshaft rear oil seal 3.152 / 4.236 / R

(use with 21825577) 1000 Series

1000 Series /
1103 / 1104
21825581 Crankshaft front oil seal 3.152 / 4.236 R

replacer (use with 21825577) / 1000 Series /
1103 / 1104 /
1106
Electrical
U5MK1123 LCG1 communication adaptor 3.152 / 4.236 / M

1000 Series
2880A016 LCG2 communication adaptor 3.152 / 4.236 / M

1000 Series
Note
Contents
New 1000 Series
General
21825496 Gauge, piston height and New 1000 R

valve head height (use with Series
21825617)
21825617 Dial gauge New 1000 R

Series
Note
Contents
1103 a b c d Series
Cylinder Head

21825617)
27610226 Coolant thermostat valve 1103 / 4C R

assembly tool
27610227 Rocker assembly / removal - 1100C M

fitting tool
FIE
27610248 Bosch EPVE fuel injection 1104C M

pump timing adaptor
Timing
27610211 Crankshaft locking pin 1103 / 1104C M
27610212 Camshaft gear locking pin 1103 / 1104C M
Note
Contents
1103 a b c d Series
Crankshaft
27610230 FEOS removal tool - twin / 1103C R

triple puller
21825577 Replacer, crankshaft front oil All products R

seal - main tool
21825578 Plate, crankshaft rear oil seal All products R

(use with 21825577)
21825580 Plate, crankshaft front oil seal 1103 / 4 C&D R

/ 3.152 /
4.236 / 1000
Series
27610217 FEOS fitting tool 1104C / D R
General
T400011 Engine barring tool - fixes to 1100 / R

crankshaft pulley 1200 Series
engines
27610216 Timing case locating tool 1100 Series R
Note
Contents
1103 a b c d Series
Electrical
U5MK8194 Harness repair kit – Deutsch. 1104C / R

Contains pins, wires, connector 6C, 1104 /
seals & connector bodies. 6D, 2300 /
Also used with 1104C/ 6C, 2800 Series
1104/ 6D, 2300 / 2800 Series products
products
27610218 Piston displacement tool 1100 Series R
27610337 Hand held code reader 1103 / 1104 / R

(includes tool, cable & manual) 1106
2880A016 LCG2 communication adaptor Engines M

fitted with
Woodward
governors
2900A011 Seal plug (fills unused pin 1100 Series R

locations) C and D
2900A504 70 pin MIC breakout harness 1100 Series R
Note
Contents
1104 - 1106 a b c d Series
Cylinder Head
27610209 Tappet chamber oil plug 1100 Series R

removal tool
27610226 Coolant thermostat valve 1103 / 1104C R

assembly tool
27610227 Rocker assembly / removal - 1103 / 1104C R

fitting tool
FIE
27610032 Timing pin - Bosch 1104C R

electronic
Timing
27610211 Crankshaft locking pin 1103 / 1104C M

&D
27610212 Camshaft gear locking pin 1100 Series / M

1200 Series
27610225 Balancer locking pin 1104C / M

1204E
Note
Contents
1104 - 1106 a b c d Series
Crankshaft
T400011 Engine barring tool - fixes to 1100 / 1200 R

crankshaft pulley Series

seal - main tool
21825578 Plate, crankshaft rear oil seal All products R

(use with 21825577)
27610217 FEOS fitting tool 1103 / 1104C R
27610230 FEOS removal tool - twin / 1103 / 1104 / R

triple puller 1106C
21825580 Plate, crankshaft front oil seal 1103 / 4C / R

3.152 / 4.236
/ 1000 Series
General

21825617)
Note
Contents
1104 - 1106 a b c d Series
General continued
27610216 Timing case locating tool 1103 / 4 / 6C R
27610218 Piston displacement tool 1100 Series R
Electrical
CH11155 Crimp tool for harness repair 1104 / 6C R

kits 1104 / 6D
2300 Series /
2800 Series
U5MK0668 ECM power up harness, 1100 Series R

contains 2900A036, 2900A037
and 2900A038
U5MK1110 Harness repair kit – Ampseal. 1104 / 6C R

Contains pins, wires, connector 1104 / 6D
seals & connector bodies 2300 Series /
2800 Series
U5MK8194 Harness repair kit – Deutsch. 1104 / 6C R

Contains pins, wires, connector 1104 / 6D
seals & connector bodies. 2300 Series /
Also used with 1104C/ 6C, 2800 Series
1104/ 6D, 2300 / 2800 Series
products
27610251 Compact communications All R

adaptor (includes adaptor, DL electronically
cable RJ45 and PC Cable USB (ecm)
/ AB) controlled
products
Note
Contents
1104 - 1106 a b c d Series
Electrical continued
27610337 Hand held code reader Engines R

(includes tool, cable & manual) equipped with
an ECM
27610401 CA3 communication adapter kit Engines R

equipped
with an ECM
2880A016 LCG2 communication adaptor 1000 Series M

1100 Series
2900A011 Seal plug (fills unused pin 850 IOPU / R

locations) 1100 C/D /
1200 Interim
and 1200
Series
Industrial
Open Power
Unit (IOPU
Note
Contents
1104 & 1106D Electronic
Cylinder Head

21825739 Valve spring compressor 1104D / R

1106D /
1200 Series
27610235 Adaptor for valve spring 1104D / R

compressor 403D-11, 1106D /
404D-15, 1106D 1200 Series
27610295 Valve spring compressor head 1104D / R

1106D /
1200 Series
FIE
27610288 Fuel injector removal tool - pry 1104D / M

bar 1106D /
1200 Series
27610294 Injector pipe nut tool 1104 all / M

1106 C&D /
1200 Series
27610296 Torque wrench, electronic 400 Series / M

injector connections. (A 1/4" 1104D /
hex to 1/4" square drive 1106D
adaptor is required to enable a electronic /
1/4" drive socket to be used) 1200 Series
27610307 Extended Torx driver, for 1104D / R

injector clamp bolt 1106D
electronic
engines /
1200 Series
Note
Contents
FIE continued
27610323 Injector leak off measurement 1104D / 1106D M

kit 1104 / 6D electronic
engines
27610325 Fuel pump pressure test "T" 1104D / R

used with 27610326 1106D
electronic
engines
27610326 Air in fuel sight tube 1104D / 1106D R

electronic
engines
27610352 Fuel pump timing tool for 1104D / M

1104 / 6D 1106D
electronic
engines
U5MK1124 Fuel system cleanliness kit 1100D all M

(plugs / caps)
Timing

1200 Series
27610225 Balancer locking pin 1104C / D / M

1204E
27610286 Crankshaft locking pin 1104D / M

1106D / 2206
27610287 Crankshaft locking pin adapter 1104D/1106D M

used with 27610286 crankshaft
locking pin
Note
Contents
Crankshaft

seal - main tool
21825578 Plate, cranklshaft oil seal (use 1000 Series / R

with 21825577) New 1000
Series /
1100 Series /
1200 Series
27610217 FEOS fitting tool 1104C & D R
27610284 Crankshaft FEOS installation 1000 Series R

/ New 1000
Series /
1100 Series /
1200 Series
27610292 Anchor plate 1106D R
27610301 Front oil seal removal tool 1106D R
T400011 Engine barring tool - fixes to 100D / R

Note
Contents
General
27610216 Timing case locating tool 1100C & D R
27610289 Barring tool gear - used with All products R

housing 27610291
27610291 Engine barring tool housing - All products R

flywheel housing (used with
27610289)
27610298 Feeler gauges 1106D R
27610299 Torx E18 socket for front pulley 1100 Series / M

fixings 1200 Series

21825617)
Note
Contents
Electrical
CH11155 Crimp tool for harness repair 1100 Series / R

kits 2300 Series /
2800 Series
U5MK1110 Harness repair kit – Ampseal. 1100 Series / R

Contains pins, wires, connector 2300 Series /
seals & connector bodies 2800 Series
U5MK8194 Harness repair kit – Deutsch. 1100 Series / R

Contains pins, wires, connector 2300 Series /
seals & connector bodies. 2800 Series
Also used with 1104C/ 6C,
1104/ 6D, 2300 / 2800 Series
products
27610251 Compact communications All ECM R

adaptor (includes adaptor, DL controlled
cable RJ45 & PC Cable USB electronic
/ AB) products
27610285 Extraction tool for Delphi 1104D R

connections Electronic,
850 Series
27610401 CA3 communication adapter kit All ECM M

controlled
electronic
products
28170107 1100 stub adaptor for use with All engines R

U5MK0668 ECM power up equipped with
harness an ECM
2900A011 Seal plug (fills unused pin 850 IOPU, R

locations) 1100 C/D,
1200 Interim
and
1200 Series
Industrial
Open Power
Unit (IOPU)
Note
Contents
1204 – 1206 Series
Cylinder Head
T400027 Rocker arm spacer tool - 6 1204 / 6E R

required on 6 litre products & 4
required on 4 litre products
21825739 Valve spring compressor 1104 / 6D R

1200 Series
27610235 Adaptor for valve spring 1104 / 6D R

compressor 403D-11, 404D- 1200 Series
15, 1106D
27610295 Valve spring compressor head 1104 / 6D R

1200 Series
FIE
T400015 Fuel pump locking pin, locks 1200 Series M

pump for removal / refitting
with engine at TDC
T401199 DEF injector test group 1204E M
27610288 Fuel injector removal tool - pry 1100D M

bar electronic /
1200 Series
27610294 Injector pipe nut tool 1100 Series / M

1200 Series
Note
Contents
1204 – 1206 Series
FIE
27610296 Torque wrench, electronic 400 Series / M

injector connections. ( A 1/4" 1100D /
hex to 1/4" square drive adaptor 1200 Series
is required to enable a 1/4" drive
socket to be used)
For access to fuel line 1200 Series M

connectors - Snapon
Timing

1200 Series
27610225 Balancer locking pin 1104C / D M

1204E

1106D / 2206
27610287 Crankshaft locking pin adapter 1104D/1106D M

used with 27610286 crankshaft
locking pin
Crankshaft
T400011 Engine barring tool - fixes to 1100D / M

Note
Contents
1204 – 1206 Series
Crankshaft
T400016 Bayonet front end oil seal fitting 1200 Series M

/ removal tool - all 1200 Series
engines with steel front covers
T400017 Timing case cover alignment 1206E / 7.1 M

tool for 6 cylinder 1200 Series
products with steel timing case
cover
T400018 Centralising dolly for cast iron 1206E / 7.1 R

timing case cover, 6 cylinder
1200 Series option
T400023 Centralising dolly for cast iron 1204E R

timing case cover, 4 cylinder
1200 Series option
T400054 Timing case cover alignment 1204E M

tool for 4 cylinder 1200 Series
product with steel timing case
cover. Supersedes T400022

seal - main tool
21825578 Plate, cranklshaft oil seal (use All products R

with 21825577)
27610217 FEOS fitting tool 1106D short R

nose crank,
1206 Series
27610284 Installer - used with 21825577 1100 / R

1200 Series
Note
Contents
1204 – 1206 Series
General

21825617)
27610289 Barring tool gear - used with All products R

housing 27610291
27610291 Engine barring tool housing - All products R

flywheel housing (used with
27610289)
27610299 Torx E18 socket for front pulley 1106D / M

fixings 1200 Series
T400021 Twin turbocharger alignment 1206E R

tool
T400028 Turbocharger counter balance 1206E R

weight
Note
Contents
1204 – 1206 Series
Electrical
CH11155 Crimp tool for harness repair 1104 / 6C / R

kits 1104 / 6D /
2300 Series /
2800 Series
T400240 Male probe connection (3mm) 1200 Series R

for 1206F Def systen control
module system test
T400241 Female probe connection 1200 Series R

(3mm) for 1206F Def system
control module test
T400242 Male probe extra small 1200 Series R

connection (1.5mm x 8mm)
for 1206F Def system control
module test
T400243 Male probe connection (0.6mm 1200 Series R

x 1mm) for 1206F Def system
control module test
U5MK8194 Harness repair kit – Deutsch. 1104 / 6C / R

Contains pins, wires, connector 1104 / 6D /
seals and connector bodies. 2300 Series /
Also used with 1104C/6C, 2800 Series
1104/6D, 2300 / 2800 Series
products

cable RJ45 & PC Cable USB controlled
/ AB) products
27610401 CA3 communication adapter kit All ECM M

controlled
products
2900A011 Seal plug (fills unused pin 850 IOPU, R

locations) 1100 C/D,
1200 Interim
and 1200
Series
Industrial
Open Power
Unit (IOPU)
Note
Contents
1204 – 1206 Series
After Treatment
T400005 Spark plug bore, wire brush 1200 Series R
T400006 Socket - special 17.00mm 1200 Series R
T400025 RF sensor lead connector 1200 Series R
T400026 Spark indicator (Ground lead 1200 Series R

also required)
T400031 Spark indicator grounding lead 1200 Series R
T400195 DEF quality inspection 1200 Series R
Note
Contents
1300 Series
FIE
21825960 Remover kit, injector sleeve 1300 Series R
21826012 Installer, nozzle injector sleeve 1300 Series R
Timing
21825950 Socket, upper idler gear 1300 Series R
21825951 Socket, lower idler gear 1300 Series R
21825952 Plunger timing pin 1300 Series R
Crankshaft
21825953 Installer, front oil seal 1300 Series R
21825963 Installer, rear oil seal 1300 Series R
21825965 Remover, crankshaft pulley 1300 Series R
Note
Contents
1300 Series
General

21825617)
21825956 Adaptor, cylinder liner remover 1300 Series R
21825959 Kit, liner holding 1300 Series R
Electrical
27610156 Power up harness 1300 Series R
27610251 Compact communications All M

cable RJ45 and PC Cable USB (ECM)
/ AB) controlled
products
27610281 Lead to connect to 1300EDi 1300 Series R

Engine, for use with DIAG 1300
software
27610401 CA3 communication adapter kit 1300 Series R
Note
Contents
1500 Series
Cylinder Head
GE50043 Valve seat Driver 1500 Series M
T401068 Valve Spring Compressor 1500 Series M
T401069 Guide Collar 1500 Series M

For use with 27610262
T401070 Guide Collar 1500 Series M
T401089 Link Bracket 1500 Series R
27610262 Valve Guide Driver 1500 Series M

For use with T401069
FIE
GE50023 Tapered Brush 1500 Series R
GE50028 Vacuum Pump 1500 Series R
GE50030 Vacuum pump tube 1500 Series R
GE50046 Fluid sampling bottle, 1500, 1600, R

replaces part no. GE50029 2200, 2300,
2500 and
2800
Note
Contents
1500 Series
FIE continued
T401064 Rubber Stopper 1500 Series M
T401065 Sleeve Installer 1500 Series M
T401066 Large Bore Bush 1500 Series M
T401077 Reamer 1500 Series M
T401078 Tube Brush 1500 Series M
T401079 Seal Protector 1500 Series M
T401080 Seal Installer 1500 Series M
T401081 Fuel Injector Installation & 1500 Series M

Removal Tool
T401082 Plug Tap 1500 Series M
T401083 Guide Sleeve 1500 Series M
T401084 Bridge Plate 1500 Series M
Note
Contents
1500 Series
FIE continued
T401085 Pulley Stud 1500 Series M
T401086 Full Nut 1500 Series M
T401087 Bolt 1500 Series M
T401088 Thrust Bearing 1500 Series M
Timing
27610275 Driver Gp 1500 Series M
Note
Contents
1500 Series
Crankshaft
CVT0015 Adapter 1500 Series M
T401076 Bracket Assy (crankshaft 1500 Series R

removal & installation)
27610286 Timimg Pin 1500 Series M
27610319 Bearing Tool 1500 Series M
21825617 Dial Gauge 1500 Series R
Cylinder Block & Liner

CH12571 Hard Washer 1500 Series M
GE50000 Cylinder Liner Installer 1500 Series M
GE50001 Cylinder Liner Puller 1500 Series M
GE50002 Cylinder Liner Projection Tool 1500 Series M
Note
Contents
1500 Series
Cylinder Block & Liner
GE50006 Clamp Washer 1500 Series M
GE50007 Fibre washer 1500 Series M
T401074 Camshaft Bearing Tool Group 1500 Series M
T401075 Piston Ring Compressor 1500 Series M
27610336 Bolt 1500 Series M
General
CH11148 Engine Turning Tool 1500 Series R
T401071 Seal Driver ( Water Pump Seal ) 1500 Series M
T401072 Front Seal Installer 1500 Series M
GE50031 Pressurising Pump 1500 Series R
Note
Contents
1500 Series
General continued
GE50033 Air Pressure Gauge 1500 Series R
27610309 Seal Installer 1500 Series M
27610311 Slide Hammer Puller 1500 Series R
Electrical
CH11155 Crimp Tool 1500 Series R
CVT0019 Adaptor Cable 3-Pin Connector 1500 Series R
GE50037 70 pin (AMP) breakout harness 1500 Series R

(replaces 2900A025)
GE50038 Engine timing transducer 1500 Series R
GE50039 Engine timing transducer 1500 Series R
GE50040 Deutsch “DT” timing 1500 Series R

probe cable
Note
Contents
1500 Series
T400920 Wire Removal Tool 1500 Series R
T400922 Adaptor Cable 1500 Series R
T400923 Harness 1500 Series R
T400925 Power Cable 1500 Series R
T400926 Harness 1500 Series R
T400927 Connector Pin 1500 Series R
T400928 Pressure Gauge 1500 Series R
T400930 Harness assembly 1500 Series R
T400931 O-Ring Seal, Inside Dia (mm) 1500 Series R

6.07 mm, Cross Section Dia
(mm) 1.78 mm
Note
Contents
1500 Series
T400932 Receptacle 1500 Series R
U5MK1110 Connector Repair Kit 1500 Series R

(AMPSEAL)
U5MK8194 Connector Repair Kit 1500 Series R

(DEUTSCH DT)
28170079 Wedge Removal Tool 1500 Series R
28170107 Harness 1500 Series R
2900A011 Seal Plugs 1500 Series R
2900A038 Wiring Harness 1500 Series R
Note
Contents
1600 Series
Cylinder Head

21825617)
21825739 Valve spring compressor 1600 Series R
27610235 Valve spring compressor - 1600 Series R

adaptor
27610295 Valve spring compressor - head 1600 Series R
27610368 Valve guide installer 1600 Series R
27610369 Valve guide removal tool 1600 Series R
FIE
21825960 Slide hammer puller (injector 1600 Series R

sleeve)
27610307 T40 torx socket 1600 Series R
Note
Contents
1600 Series
FIE continued
27610362 Injector sleeve removal 1600 Series R
27610363 Injector sleeve installer 1600 Series R
27610411 High pressure rail adapter 1600 Series R

socket
29990076 Deep socket IPR 1600 Series R
Crankshaft
27610311 Slide hammer puller (FEOS and 1600 Series R

REOS removal)
27610356 Crankshaft, front oil seal / wear 1600 Series R

sleeve installer
27610405 Rear seal installer 1600 Series R
Note
Contents
1600 Series
General
GE50028 Vacuum pump 1600 Series R
GE50030 Vacuum pump tube 1600 Series R
GE50046 Fluid sampling bottle, 1500, 1600, R

2500 and
2800
21825607 Degree wheel 1600 Series R
21825950 Upper idler gear socket 3/4” 1600 Series R

drive (upper hub )
21825951 Lower idler gear socket 3/4” 1600 Series R

drive ( lower hub)
27610355 Clamp (cylinder liner holding 1600 Series R

adaptor)
27610358 Cylinder liner puller 1600 Series R
27610359 Camshaft gear puller 1600 Series R
27610361 Camshaft bushing service set 1600 Series R
Note
Contents
1600 Series
General continued
27610406 Barring over tool 1600 Series R
29990075 Capping kit 1600 Series R
Electrical
27610374 Breakout harness 1600 Series R
27610375 500 ohm resistor harness 1600 Series R
27610376 3 banana plug harness 1600 Series R
27610377 (EOT ECT EFT) temp sensor 1600 Series R

breakout harness
27610378 Relay breakout harness 1600 Series R
27610379 Fuel pressure gauge 1600 Series R
27610381 Fuel test fitting 1600 Series R
27610384 ICP adatper / plug kit 1600 Series R
Note
Contents
1600 Series
27610386 Fuel / oil pressure test coupler 1600 Series R
27610387 ICP system test adapter 1600 Series R
27610389 Fuel pressure test kit 1600 Series R
27610392 Fuel inlet restriction adapter 1600 Series R
27610393 Pressure sensor universal 1600 Series R

harness
27610401 CA3 communication adatper kit Engines R

equipped
with an ECM
27610404 Power up harness 1600 Series R
Note
Contents
2000 – 3000 Series
Cylinder Head
21825741 Adaptor, valve spring 3000 Series R

compressor 3000
FIE
21825765 Tool holder, injector sleeve face 3000 Series R

cutter / reamer 3000 Series
21825767 Cutter, injector sleeve face 3000 Series R

3000
21825768 Reamer, injector sleeve face 3000 Series R

3000
21825771 Remover, injector sleeve 3000 3000 Series R
21825776 Tube expander (pattern ‘C’ R

type)
21825854 Adaptor kit, injector remover 3000 Series R

3000 (use with 21825849)
21825883 Ballizer, injector sleeve 3000 3000 Series R
21825914 Remover, injector 2000 2000 Series R
21825920 Wrench, drive coupling 3000 3000 Series R

only
21825922 Remover, injector & injector 2000 Series R

sleeve 2000
Note
Contents
2206
Cylinder Block and Liner
CH12571 Cylinder clamp hard washer 2206 M
CVT0016 Piston ring compressor 2206 M
GE50000 Installer, cylinder liner 2206 M
GE50001 Cylinder Liner Puller 2206 M
GE50002 Cylinder Liner Projection Tool 2206 M
GE50006 Washer (26 required) 2206 M
GE50007 Fibre washer (26 required) 2206 M
29990021 Cylinder bolt clamp 2206 M
Note
Contents
2206
Cylinder Head
CVT0001 Valve guide driver 2206 M
CVT0002 Valve guide collar 2206 M
CVT0003 Valve spring compressor 2206 M
21825607 Angle gauge All products M
27610288 Fuel injector removal tool - pry 1106D / R

bar 1200 Series /
2206
27610296 Torque wrench, electronic 1106D / R

injector connections. ( A 1200 Series /
1/4" hex to 1/4" square drive 2206
adaptor is required to enable a
1/4" drive socket to be used)
27610309 Water temperature regulator - 2206 M

seal installer
FIE
GE50021 Remover / installer, injector 2206 M

sleeve
GE50022 Brush, large bore 2206 M
GE50023 Brush, small tapered 2206 M
GE50024 Brush, small bore 2206 M
Note
Contents
2206
FIE continued
GE50028 Vacuum pump 2206 M
GE50030 Vacuum pump tube 2206 M
GE50046 Fluid sampling bottle, 1500, 1600, M

2500 and
2800
Timing
CH11148 Engine turning tool 2206 R
CH11147 Oil sampling tool kit, contains: 2206 R

adaptor CH10820, sampling
valve CH10822, dust cap
CH10821, O-ring CH10133,
O-ring CH10047
CH11155 Crimp tool for harness repair 1100C / D M

kits 2300 / 2500
2800 / 1200
Series
CH11169 Terminal insertion / extraction 2206 / 2300 R

tool / 2500 and
2800
CVT0004 Camshaft pilot 2206 M
CVT0005 Camshaft pilot 2206 M
Note
Contents
2206
General
CVT0006 Receiving sleeve 2206 M
CVT0007 Puller plate 2206 M
CVT0008 Bearing pilot 2206 M
CVT0009 Back up plate 2206 M
CVT0010 Taperlock stud - cam bearing 2206 M

installation
CVT0011 Extension - short 2206 M
CVT0012 Extension - long 2206 M
CVT0013 Crank gear sleeve 2206 M
CVT0014 Crank gear gauge 2206 M
CVT0015 Timing pin adaptor 2206 M
CVT0017 Rear wear sleeve installer 2206 M
CVT0018 Front wear sleeve installer 2206 M
GE50036 Service bypass harness 2206 M
GE50037 70 pin (AMP) breakout harness 2206 M

(replaces 2900A025)
GE50038 Engine timing transducer 2206 M
Note
Contents
2206
GE50039 Engine timing transducer 2206 M

adaptor
GE50040 Deutsch "DT" timing probe 2206 M

cable
GE50042 Signal reading probe 2206 M
KPR1572 Oil sample kit, comprising of: 2206 M

sampling adaptor 33871121,
sampling bottle CH11144, self
adhesive labels 21820176
21825617 Dial gauge All products M
27610251 Compact communications Engines M

adaptor (includes adaptor, equipped
DL cable RJ45 and PC Cable with an ECM
USB/AB

1106D
and 2206
27610319 Bearing tool 2206 M
27610401 CA3 communication adapter kit Engines M

equipped
with an ECM
Note
Contents
2300 –2500 & 2800
Cylinder Block and Liner
CH12090 Piston ring compressor - 2800 2800-18 M

Series 18 litre
GE50000 Installer, cylinder liner 2300 / 2500 / R

2800
GE50001 Cylinder Liner Puller 2300 / 2500 / R

2800
GE50002 Cylinder Liner Projection Tool 2300 / 2500 / R

2800
GE50003 Piston ring compressor - 2800 2800 M

Series 16 litre
GE50005 Clamp bolt, cylinder liner (26 2300 / 2500 / R

required) 2800
GE50006 Washer (26 required) 2300 / 2500 / R

2800
GE50007 Fibre washer (26 required) 2300 / 2500 / R

2800
GE50045 Piston ring compressor - 2300 2300 / 2500 M

Series and
2500 Series
Note
Contents
2300 –2500 & 2800
Cylinder Head
GE50020 Impact socket 2300 / 2500 / M

2800
GE50021 Remover / installer, injector 2300 / 2500 / M

sleeve 2800
GE50022 Brush, large bore 2300 / 2500 / M

2800
GE50023 Brush, small tapered 2300 / 2500 / M

2800
GE50024 Brush, small bore 2300 / 2500 / M

2800
GE50026 Compressor, valve spring 2300 / 2500 / M

2800
GE50027 Installer, valve guide seal 2300 / 2500 / R

28002800
GE50043 Remover / installer, valve guide 2300 / 2500 / R

2800
GE50044 Sleeve, valve guide 2300 / 2500 / R

2800
Note
Contents
2300 –2500 & 2800
FIE
CH11149 Setting gauge, fuel injector - 2300 / 2500 / M

part of CH11150 2800
GE50028 Vacuum pump 2300 / 2500 / M

2800
GE50046 Fluid sampling bottle, 1500, 1600, M

2500 and
2800
GE50030 Vacuum pump tube 2300 / 2500 / M

2800
Timing
GE50015 Pilot, camshaft guide 2300 / 2500 / M

2800
GE50016 Alignment sleeve, camshaft 2300 / 2500 / R

guide 2800
GE50017 Guide, camshaft 2300 / 2500 / M

2800
GE50018 Guide, camshaft 2300 / 2500 / R

2800
GE50019 Guide stud, camshaft gear 2300 / 2500 / R

2800
GE50025 Lifting hook, camshaft 2300 / 2500 / R

2800
Note
Contents
2300 –2500 & 2800
Crankshaft
GE50008 Locator, crankshaft seal 2300 / 2500 / M

2800
GE50009 Bolt, crankshaft seal installer 2300 / 2500 / M

(use with GE50008) 2800
GE50010 Distorter, protection ring (use 2300 / 2500 / M

with GE50008) 2800
GE50011 Distorter tool (use with 2300 / 2500 / M

GE50008) 2800
GE50012 Installer, front crankshaft seal 2300 / 2500 / M

(use with GE500008) 2800
GE50013 Installer, rear crankshaft seal 2300 / 2500 / M

(use with GE50008) 2800
GE50014 Nut (use with GE50008) 2300 / 2500 / M

2800
Note
Contents
2300 –2500 & 2800
General
CH11147 Oil sampling tool kit, contains: 2300 / 2500 / M

adaptor CH10820, sampling 2800
valve CH10822, dust cap
CH10821, O-Ring CH10133,
O-Ring CH10047
CH11148 Engine turning tool 2300 / 2500 / M

2800
CH11150 Essential maintenance tool kit, 2300 / 2500 / R

contains: engine turning tool 2800
CH11148, injector setting tool
CH11149, oil sampling tool
CH11147, toolbox CH11305
GE50031 Pressurising pump, coolant 2300 / 2800 R

system
GE50033 Air Pressure Gauge 2300 / 2800 R
VP12712 Lift bracket, cylinder 2300 / 2500 / M

2800
27610308 Surface reconditioning pad 2506 R
27610309 Seal installer 2506 R
27610311 Slide hammer- crankshaft front 2506 R

oil seal removal
27610312 Camshaft bearing pilot 2506 R
Note
Contents
2300 –2500 & 2800
General continued
27610313 Taper lock stud 2506 R
27610314 Puller plate 2506 R
27610315 Alignment bush 2506 R
27610316 Backup plate 2506 R
27610317 Bolt 2506 R
27610318 Spacer plate 2506 R
27610319 Bearing tool 2506 R
27610321 Camshaft alignment tool 2506 R
Note
Contents
2300 –2500 & 2800
Electrical
CH11155 Crimp tool for harness repair 2300 / 2500 / R

kits 2800
CH11169 Terminal insertion / extraction 2206 / 2300 / R

tool 2500 / 2800
GE50036 Service bypass harness 2300 / 2500 / R

2800
GE50037 70 pin (AMP) breakout harness 2300 / 2500 / R

(replaces 2900A025) 2800
GE50038 Engine timing transducer 2300 / 2500 / M

2800
GE50039 Engine timing transducer 2300 / 2500 / M

adaptor 2800
GE50040 Deutsch "DT" timing probe 2300 / 2500 / M

cable 2800
GE50041 3 pin DT breakout harness 2300 / 2500 / M

(replaces 2900A024) 2800
supercedes to Part
No.CVT0019
GE50042 Signal reading probe 2300 / 2500 / M

2800
27610251 Compact communications All M

cable RJ45 and PC Cable (ECM)
USB / AB) controlled
products
27610401 CA3 communication adapter kit Engines R

equipped
with an ECM
Note
Contents
4000 Series
Cylinder Head
T6253/156 Injector bush coning tool (use 4000 Series R

with 21825589)
T6253/307 Valve guide drift 4000 Series R
T85002/2 Injector bush inserting tool 4000 Series R
T85002/4 Valve seat inserting tool 4000 Series R
T85002/6 Injector bush (expanding tool) 4000 Series R

lower
T85002/7 Injector bush facing cutter 4000 Series R
T85002/14B Injector bush depth gauge 4000 Series R
T85002/58 Injector bush expanding tool 4000 Series R

(upper)
T85117/3 Up rated valve seat inserting 4000 Series R

tool
T9142/21 Cup plug tool 4000 Series R
Note
Contents
4000 Series
FIE
T6253/146B Spare set of "O"-rings for 4000 Series M

12mm injectors
T6253/147 Injector compressor kit (one 4000 Series M

required per cylinder)
T6253/177 Fuel setting tool (later engines) 4000 Series M
T6253/202 Injector nozzle cleaning tools 4000 Series R
T6253/208 Nozzle test master / injector 4000 Series R

tester
T6253/350 Injector puller 4000 Series R
T6253/353 Fuel injector setting tool large 4000 Series M

spring injectors
T6253/356 Revised injector test adaptor 4000 Series R

14.00mm plunger
27610178 Cylinder head spark plug 4000 Series R

thread cleaning kit
Note
Contents
4000 Series
Crankshaft
T6253/140 Rear oil seal insertion kit 4000 Series M
T6253/141 Front oil seal insertion kit 4006 M

4012
T6253/141A Front oil seal insertion kit 4000 Series M

Used on 4016 small nose
T6253/157 Support studs - flywheel & 4000 Series R

damper
T6253/209 Crankshaft pulley extractor 4000 Series M
T6253/214 TV Damper removal kit 4000 Series R
T85316/1 Front oil insertion kit 4000 Series M

Used on 4016 large nose
27610179 Flywheel support studs 4000 Series R

Used on 4016 large nose
Note
Contents
4000 Series
Electrical
T6253/241 Heinzmann PG01 test unit 4000 Series M
Y06/00013 Level 2 dongle kit 4006, 4008, M

4012, 4016

cable RJ45 and PC Cable USB (ECM)
/ AB) controlled
products
27610401 CA3 communication adapter kit 4000 Series R
680/219 USB dongle level 2 4000 Series M
838/22 Timing calibration pick up 4016 E61TRS M

probe
Note
Contents
4000 Series
General
T6253/139 Piston ring compressing tool 4000 Series R
T6253/152 Liner extractor 4000 Series M
T6253/200 Liner clamp kit 4000 Series R
T6253/295 Piston removal tool for gas 4000 Series M

engines
SE671K 30 Degree indicator socket tool 4000 Series M
484/49 Multi torch plug remover 4000 Series R
27610177 Detonation sensor removal tool 4016 E61TRS M
Note
Contents
4000 Series
General continued
T6253/142 Cam guide tool 4000 Series R
T6253/144 Timing disc 4000 Series R
T6253/149 1/2” core plug inserter 4000 Series R
T6253/154 Cylinder head lifting tool 4000 Series R
T6253/159 Small end bush inserter and 4000 Series R

extractor
T6253/199 Cam bearing insert/removal 4000 Series R

(major overhaul)
T6253/212 Piston crown handle 4000 Series M
T6253/236 Lifting eye 4000 Series R
T6253/238 Circlip pliers - internal 4000 Series R
T85001/33 Gear spacing tool 4000 Series R
T9142/8 Cup plug mandrel 4000 Series R
Note

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Tooling Catalogue v6 PDF

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Available Formats

2015 Specialist

Perkins Service Tools

For this reason there is now a defined list of mandatory tools.

It is Perkins intention that these mandatory tools are always

Engine Tool List

Service Matrix Part No. Description

21825579 Sleeve, crankshaft front oil

Service Matrix Part No. Description

21825621 Front oil seal protector

21825623 Valve stem replacer • •

21825625 Installer, idler gear shaft

21825626 Installer, idler gear shaft • •

21825767 Cutter, injector sleeve face

Service Matrix Part No. Description

21825928 Adaptor, valve spring

21825930 Fuel pump and camshaft

21825934 Valve spring compressor

Service Matrix Part No. Description

21825942 Adaptor, cylinder liner

Service Matrix Part No. Description

Service Matrix Part No. Description

27610248 Bosch EPVE fuel injection

27610261 Valve stem seal installer •

Service Matrix Part No. Description

27610292 Anchor plate 1104D and

27610298 Angled feeler gauges • •

Service Matrix Part No. Description

Service Matrix Part No. Description

27610345 Rear oil seal installation tool

27610404 Power up harness •

Service Matrix Part No. Description

29990075 Capping kit •

Service Matrix Part No. Description

Service Matrix Part No. Description

Service Matrix Part No. Description

Service Matrix Part No. Description

GE50042 Signal reading probe • • •

Service Matrix Part No. Description

T400017 Timing case cover alignment

T400018 Centralising dolly for cast

T400019 Exhaust manifold alignment

T400020 Exhaust manifold alignment

T400021 Twin turbocharger alignment

T400025 Attenuator tool, RF sensor

Service Matrix Part No. Description

T400084 Camshaft bush assembly

T400138 Common-rail fuel injection

Service Matrix Part No. Description

T400158 Valve spring compressor •

T400241 Female probe connection

T400242 Male probe extra small

T400243 Male probe connection

T400920 Wire Removal Tool •

Service Matrix Part No. Description

Service Matrix Part No. Description

T6253/141A Front oil seal insertion kit

Service Matrix Part No. Description

Service Matrix Part No. Description

U5MK1092 Spoon kit - Red & black

U5MK1110 Harness repair kit –

U5MK1123 LCG1 communication

Service Matrix Part No. Description

VP12712 Lift bracket, cylinder • •

Engine Tool List