Process Design for Production of Acetone and Phenol from

Cumene
Chemical processes; Material and Energy balance; Process design; Vessel
sizing; Process flow diagram design; Process and Instrumentation diagram
design; Process utility diagram design; Process optimization

Guides Abstract

Dr. Satchidananda Satpute This research article presents a comprehensive study on the design and
manufacturing process of acetone and phenol from cumene. The production of these

Authors compounds involves several critical steps, such as oxidation, separation, and
purification, which are thoroughly discussed in this study. The manufacturing phase
Omkar Mudkanna
of this process focuses on scaling up the designed process to an industrial level. Key
Mihir Gole
factors, including reactor design, process control, and safety measures, are
meticulously considered to ensure efficient and reliable production. Equipment
Group Leaders’
selection and optimization, along with operational parameter adjustments, play a
Omkar Mudkanna crucial role in achieving high yield, purity, and product quality. This research further
emphasizes the development of a conceptual design for process control, along with
Software’s used the optimization of reactor sizing and equipment specifications using Aspen HYSYS
AutoCAD 2D simulation software. Moreover, conceptual designs for process flow diagrams (PFD),
Aspen HYSYS
piping and instrumentation diagrams (PID), and equipment layouts utilizing
Microsoft Excel
AutoCAD software are provided. The integrated approach presented in this study
aims to offer valuable insights for the design and manufacturing of acetone and
Publication Status phenol from cumene, contributing to the advancement of industrial processes in the

N/A ( Industrial design problem )

chemical sector.

Authors’ Contributions

Omkar Mudkanna's contributions to the research include the development of

process flow diagrams (PFD), piping and instrumentation diagrams (PID), and
equipment layouts using AutoCAD software, as well as the creation of material and
energy balance sheets and equipment design in Excel. Mihir Gole's contributions
involve conducting process optimization and safety analysis using Aspen HYSYS
software, aiming to enhance the efficiency and safety of the acetone and phenol
manufacturing process.