instructables

How to Build Benchtop Router Table

by diycreators

A benchtop router table is a must if you are a DIYer, Wood glue

working on a job site, or o of a truck. I love my full-size
router table, but they can get costly. With the benchtop Furniture nishing wax
router, you can connect it to the top of the bench or to
the side of a worktable. In this post, I’ll show you how
easy it is to build one on your own. Keep in mind this is
built for a cordless trim router, but it could be used for a
1/4 trim router or even a full-size router. This is a Tools Used
compact router table that is lightweight and stable.
Table Saw (optional)
Check out the plans here!
Circular saw
Supplies:
Router
(1/2) Sheet of plywood 3/4in X 48in X 48in
(10) 1 1/2in wood screw (assembly)
Drill

(4) 1in brackets

Speed square
(8) 3/4in wood screws (for the brackets)
Clamps

(2) 2in 1/4-20 screw (for router fence)

3/8’’ Forstner Drill bits

(2) 1/4-20 wing nuts

1 -3/4’’ Hole saw
Optional: 4 (1 1/4in) machines screws for the router base

https://youtu.be/jKUsfOAakEs

Step 1: Build the Benchtop Router Table Sides

How to Build Benchtop Router Table: Page 1

 Countersink the holes and install the screws securing the bottom to the sides. Be sure to apply wood glue
and use two to three screws in this location. Repeat this step twice.
Apply wood glue to the legs and line them up to the back. Then clamp the parts.

Step 2: Add the Back to the Benchtop Router Table

With the back clamped to the legs, mark the location for the screws.
Countersink the holes deep enough to plug after the screw has been installed.

Step 3: Plug the Screw Holes

Plug the hole using a dowel rod that’s appropriate to t the holes drilled.
Use a ush-cut saw to cut the dowel o .

How to Build Benchtop Router Table: Page 2

Step 4: Make a Bit Holder for the Benchtop Router Table

Adding the bit holder is optional, but I felt it’s pretty convenient for your most used router bits.

Cut a small piece of wood with a 45-degree miter on both ends.

Space the router bits apart to your liking, drilling a hole straight down while holding the bit holder at an
angle.
Apply wood glue to the top side of the bit holder and the sides.
Fit the bit holder within the opening and let the glue dry.

Step 5: Transfer the Holes From Your Router Plate to the Router Tabletop

Remove the base plate from the router, then use it to mark the hole for the tabletop’s router base.
You can use a Forstner bit or a paddle bit to drill out the center hole.
Mark the mounting holes for the router base, then countersink the holes.
I did this in two stages. I drew the larger hole rst, so the head of the screw sits below the surface of the
table. Then I drilled a smaller hole. Chances are your existing screw in your router may be too short to go
through the plywood and into the router base. So you will more than likely need to replace these screws.

How to Build Benchtop Router Table: Page 3

Step 6: Route the Slots for the Benchtop Router Table

This benchtop router table will have a fence to go along with it. I gured you could go about this one of two ways.

Option 1 build a fence and clamp it to the top of the router table.
Option 2 route in a slot, use a screwing a nut and keep the table and the fence as a self-contained setup.
To do this, you need to route in two places, one on each end towards the back of the router table. To
route the slots, it depends on the screw you choose to use. I used a 1/4 -20 (2) inch screw in this case
paired with wing nuts. On the rst pass, I used a 1/4 router bit of or one that’s the size of the screw. This
went all the way through. Then I made a second pass making a larger slot for the head of the screw. Once
routing is done, the screw should sit lower than the surface of the plywood. Keep in mind these holes are
routed from the bottom of the router tabletop. These screws need to face up.

Step 7: Attach the Tabletop to the Router Base

Use one-inch brackets to secure the top to bottom.

Keep in mind; you can glue these parts as well.

How to Build Benchtop Router Table: Page 4

Step 8: Building the Benchtop Router Fence

Building the router fence is quite simple.

Cut two pieces of wood the length of the tabletop—one for the back of the fence. The taller one for the
front of the fence. I cut o the corners on the face of the fence for aesthetics and glued the parts together,
as shown above.

Step 9: Notch Out Section for Bit and Dust Collection

How to Build Benchtop Router Table: Page 5

Yep, it’s best to cut this out before gluing the parts. Initially, I was not going to address the dust collection, and then I
added it after gluing the pieces.

Glue a couple of plywood pieces together and drill a hole in it to t the vacuum attachment.
Glue to the back of the router fence.
Under the face of their art o ense, route a chamber to avoid a collection of dust between defense and a
tabletop.

Step 10: Apply the Finish

Finally, set the entire router table down and apply whatever nish you like. I kept it simple and used
nishing wax on the top and the fence.

How to Build Benchtop Router Table: Page 6

Step 11: Enjoy Your New Router Table!

This router table is great because it's light enough to clamp to your workbench either on the top, or to the side, and you
can bring it just about anywhere!

Check out the plans here!

https://youtu.be/jKUsfOAakEs

How to Build Benchtop Router Table: Page 7

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