Refrigeration Division

Grasso

SCREW COMPRESSOR PACKAGES

Series SMALL, MEDIUM, LARGE, Two-Stage, DuoPack

Engineering Data

W arnung Störung Be trieb

W arning Failu re Unit ON

Emergency Stop

2001/ Rev.1 _053000_ed_sp__gbr_.doc

 Copyright Grasso GmbH Refrigeration Technology
The contents of this documentation and the enclosed drawings, sketches and diagrams are intended only for plant
users and operating personnel. They may be neither duplicated nor divulged to third parties or firms without
written consent.
The technical data, figures, dimensions and weights presented in the documentation may be more closely defined
or otherwise specified as a result of contractual agreement and are binding only after our confirmation in writing.
The stipulations set forth in the contract have precedence over those in this documentation.
We reserve all rights to introduce technical modifications in the course of further development.
 TECHNICAL DATA
Grasso DIMENSIONS, OPTIONS
Refrigeration Division

Option 1 Acceptance
Approval 053 005E
Overflow valves 053 010E/1
Option 2 Valves on suction and discharge sides
Valves on suction and discharge sides 053 030E/1
Nominal diameter of connections of Screw Compressor Packages 053 031E/1
Option 3 Oil cooling
Option 3.1 Oil cooling, refrigerant injection
Option 3.2 Oil cooling, water cooled
Oil cooling, water cooled, non corrosive water, finned tubes 053 125E
Oil cooling, water cooled, finned tubes 053 123E
Oil cooling, corrosive water, for heat recovery 053 124E
Option 3.3 Oil cooling, refrigerant cooled
Oil cooling, refrigerant cooled, plain pipe with internal vortex inducing fins 053 220E/1
Calculation support, Thermosyphon oil cooler installation 053 225E
Oil cooling, refrigerant cooled, pump circulation 053 226E
Option 3.4 Oil temperature control
Oil temperature controlled water valves 053 270E
Thermostatic three-way-valves 053 280E/1
Option 4 Oil separation, oil filters
Oil heaters 053 350E
Oil heaters 053 351E
Oil pumps 053 360E/1
Option 5 Compressor control devices
Measuring and control devices for pressures 053 400E
Measuring and control devices for temperatures 053 410E
Option 6 Economizer or Intercooler
Economizer or Intercooler 053 510E
Typ A Suction line for economizer or intercooler 053 515E
Typ B Economizer or intercooler for two-stage expansion (open flash) 053 520E
Differential pressure controller for ammonia-economizer 053 525E
and intercooler
Typ C Economizer or intercooler for single-stage expansion
(shell and coil)
Typ D Economizer or intercooler for single-stage expansion
(shell and tube heat interchanger for refrigerant R22)
Typ E Economizer or intercooler for single-stage expansion (plate
heat exchanger for refrigerant R22)
Reserve operation HP-compressor 053 595E
Differential pressure regulation in discharge lines 053 597E
Option 7 Installation
Sound emission 053 690E
Option 8 Electric motors
Option 9 Power supply cabinet
Power supply cabinet - main dimensions 053 800E
.../1 — Rev.1 (2001)

09/2001 — Rev.1 053 001E - 1/1

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 OVERFLOW VALVES
Grasso
Refrigeration Division

The overflow valves are selected in relation to the refrigerant, size of the package, electric motor and blow off
pressure. For two-stage Screw Compressor Packages the high-pressure compressor has to be considered.
The overflow valve is integrated into the Screw Compressor for the Packages C, D, E and G.
Type C, D, E, G — NB 32
Table 1: Selection of the overflow valves for Single Stage and Two Stage Screw Compressor Packages
Blow off pressure of the valve 22 bar gauge pressure, Refrigerant NH3
Motor ca- H L M, N, P R S V W Y Z α β γ δ
pacity kW NB NB NB NB NB NB NB NB NB NB NB NB NB
37 15
45 15 15
55 15 15 15
75 15 15 15 15
90 15 15 15 15 15
110 15 15 15 15 15 15
132 20 15 15 15 15 15 20 20
160 25 20 15 15 15 15 20 20 20
200 20 15 15 15 20 20 20 20
250 32 20 20 15 20 20 20 20 20
315 40 25 20 20 20 20 20 20 25
355 40 32 20 20 20 20 20 20 25 25
400 40 40 25 20 20 20 20 20 25 25
450 40 32 20 20 20 20 25 25
500 50 40 25 32 20 20 25 25
550 50 40 32 40 32 20 25 25
630 50 50 50 50 40 25 25 25
710 50 40 25 25 25
800 50 32 32 25
900 50 40 32 32
1000 50 40 32
1200 65 50 50
1500 2x65 65
1800 2x65
This data is valid for overflow valves of the company Armaturenwerk Prenzlau GmbH.
For other blow-off pressures, please use the programme "overflow valves".

Table 2: Selection of the overflow valves for Duo Pack Medium and Large
Blow off pressure of the valve 22 bar gauge pressure, Refrigerant NH3
Motor capacity kW ≥ 37 45 55 75 90 110 132 160 200 250 315 355 400 450 500 550 630
H, L NB 15 15 15 15 15 20 25 40
M, N NB 15 15 20 20 25 25 50 50
P NB 15 15 15 15 15 20 25 40
R NB 15 15 15 15 20 25 25 50 50 65
S NB 32 32 32 32 32 32 32 40 50
V NB 40 40 40 40 40 40 40 40 50 65 65 65

02/2001, Rev. 1 053 010e - 1/2

 OVERFLOW VALVES
Grasso
Refrigeration Division

Table 3: Selection of the overflow valves for Single Stage and Two Stage Screw Compressor Packages
Blow off pressure of the valve 22 bar gauge pressure, Refrigerant R22
Motor ca- H L M, N, P R S V W Y Z α β γ δ
pacity kW NB NB NB NB NB NB NB NB NB NB NB NB NB
37 15
45 15 15
55 15 15 20
75 15 15 20 20
90 15 15 20 20 25
110 20 20 20 20 25 25
132 32 25 20 20 25 25 32 32
160 40 40 20 20 25 25 32 32 40
200 32 20 25 25 32 32 40 40
250 50 40 25 25 32 32 40 40 40
315 50 40 32 32 32 40 40 40 50
355 65 50 40 40 32 40 40 40 50 50
400 65 65 50 40 32 40 40 40 50 50
450 65 50 40 40 40 40 50 50
500 65 50 50 50 40 40 50 50
550 65 65 50 50 40 40 50 50
630 65 65 65 65 50 40 50 50
710 50 40 50 50
800 65 50 50 50
900 2x65 65 50 50
1000 65 50 50
1200 2x65 65 65
1500 3x65 2x65
1800 3x65
This data is valid for overflow valves of the company Armaturenwerk Prenzlau GmbH.
For other blow-off pressures, please use the programme "overflow valves".

Table 4: Selection of the overflow valves for Duo Pack Medium and Large
Blow off pressure of the valve 22 bar gauge pressure, Refrigerant R22
Motor capacity kW ≥ 37 45 55 75 90 110 132 160 200 250 315 355 400 450 500 550 630
H, L NB 20 20 20 20 25 40 50 65
M, N NB 20 25 25 25 25 40 65 65
P NB 20 20 20 20 25 40 50 65
R NB 20 25 25 25 32 40 50 2x65 2x65 2x65
S NB 50 50 50 50 50 50 50 65 2x65
V NB 65 65 65 65 65 65 65 65 65 2x65 2x65 2x65

053 010e - 2/2 02/2001, Rev. 1

 VALVES ON SUCTION AND DISCHARGE SIDES
Grasso
Refrigeration Division

VALVES ON SUCTION AND DISCHARGE SIDES

Code A Check valves only (standard)
B Combined stop/ check valves
C Separate stop and check valves

TABLE 1 NOMINAL SIZES AND VALVE TYPES ON SUCTION AND DISCHARGE SIDES
SINGLE STAGE SCREW COMPRESSOR PACKAGES
Code A A B B C C
SCP Refrigerant SS - CV DS - CV SS - SCV DS - SCV SS- CV-SV DS- CV-SV
C, D NH3 801) 40 80 - 652) 40 80 - 652) 40 - 40
1) 2) 2)
R22 80 65 80 - 80 65 80 - 80 65 - 65
E, G NH3 1001) 50 100 - 802) 50 100 - 802) 50 - 50
1) 2) 2)
R22 100 65 100 - 100 65 100 - 100 65 - 65
1) 2) 2)
H, L NH3 125 50 125 - 100 50 125 - 100 50 - 50
1) 2) 2)
R22 125 80 125 - 125 80 125 - 125 80 - 80
M, N NH3 1501) 65 150 - 1252) 65 150 - 1252) 65 - 65
1) 2)
R22 150 100 150 - 150 100 150 - 150 100 - 100
P NH3 125 65 125 65 125 - 125 65 - 65
R22 150 100 150 100 150 - 150 100 - 100
R NH3 125 80 125 80 150 - 125 80 - 80
R22 150 125 150 125 150 - 150 125 - 125
S NH3 150 80 150 80 150 - 150 80 - 80
R22 200 125 200 125 200 - 200 125 - 125
V NH3 150 100 150 100 150 - 150 100 - 100
3)
R22 250 150 250 - 250 150 250 - 250 150 - 150
Y, W NH3 200 125 200 125 200 - 200 125 - 125
R22 300 200 300 - 3003) 200 300 - 300 200 - 200
Z NH3 200 150 200 150 200 - 200 150 - 150
3)
R22 300 200 300 - 300 200 300 - 300 200 - 200
3)
Alpha NH3 250 150 250 - 250 150 250 - 250 150 - 150
R22 350 200 350 - 3503) 200 350 - 350 200 - 200
3)
Beta NH3 300 200 300 - 300 200 300 - 300 200 - 200
3) 3)
R22 400 250 400 - 400 250 - 250 400 - 400 250 - 250
3)
Gamma NH3 300 200 300 - 300 200 300 - 300 200 - 200
R22 400 250 400 - 4003) 250 - 2503) 400 - 400 250 - 250
3) 3)
Delta NH3 350 250 350 - 350 250 - 250 350 - 350 250 - 250
3) 3)
R22 500 300 500 - 500 300 - 300 500 - 500 300 - 300
SS suction side SV stop valve CV check valve
DS discharge side SCV combined stop/ check valve
1)
Check valve integrated into the screw compressor
2)
Check valve integrated into the screw compressor and angle type stop valve
3)
Check valve and angle type stop valve

09/2001 — Rev.1 053 030e - 1/3

 VALVES ON SUCTION AND DISCHARGE SIDES
Grasso
Refrigeration Division

TABLE 2 NOMINAL SIZES AND VALVE TYPES ON SUCTION AND DISCHARGE SIDES
TWO STAGE SCREW COMPRESSOR PACKAGES

Code A A B B C C
SCP Refrigerant SS - CV DS - CV SS - SCV DS - SCV SS-CV-SV DS-CV-SV
HE/ LE NH3 1251) 40 125 - 1002) 40 125 - 1002) 40 - 40
1) 2) 2)
HN/ LN R22 125 65 125 - 125 65 125 - 125 65 - 65
ME/ NE NH3 1501) 40 150 - 1252) 40 150 - 1252) 40 - 40
1) 2) 2)
MN/ NN R22 150 65 150 - 150 65 150 - 150 65 - 65
PE NH3 125 40 125 40 125 - 125 40 - 40
PN R22 150 65 150 65 150 - 150 65 - 65
RE NH3 125 50 125 50 125 - 125 50 - 50
RN R22 150 65 150 65 200 - 150 65 - 65
SE NH3 150 50 150 50 150 - 150 50 - 50
SN R22 200 80 200 80 200 - 200 80 - 80
VE NH3 150 50 150 50 200 - 150 50 - 50
3)
VN R22 250 80 250 - 250 80 250 - 250 80 - 80
YE/ WE NH3 200 65 200 65 200 - 200 65 - 65
3)
YN/ WN R22 300 100 300 - 300 100 300 - 300 100 - 100
ZE NH3 200 65 250 - 2003) 65 250 - 200 65 - 65
3)
ZN R22 300 100 300 - 300 100 300 - 300 100 - 100
Alpha E/ NH3 250 80 250 - 2503) 80 250 - 250 80 - 80
3)
Alpha N R22 350 125 350 - 350 125 350 - 350 125 - 125
Beta E/ NH3 300 80 300 - 3003) 80 300 - 300 80 - 80
3)
Beta N R22 400 125 400 - 400 125 400 - 400 125 - 125
Gamma E/ NH3 300 100 300 - 3003) 100 300 - 300 100 - 100
3)
Gamma N R22 400 150 400 - 400 150 400 - 400 150 - 150
Delta E/ NH3 350 100 350 - 3503) 100 350 - 350 100 - 100
3)
Delta N R22 500 150 500 - 500 150 500 - 500 150 - 150

SS suction side
DS discharge side after oil separator
SV stop valve
SCV combined stop/ check valve
CV check valve
1)
Check valve integrated into the screw compressor
2)
Check valve integrated into the screw compressor and angle type stop valve
3)
Check valve and angle type stop valve

050 030e - 2/3 09/2001 — Rev.1

 VALVES ON SUCTION AND DISCHARGE SIDES
Grasso
Refrigeration Division

TABLE 3 NOMINAL SIZES AND VALVE TYPES ON SUCTION AND DISCHARGE SIDES
DUO PACKS

Code A A B B C C
DUO PACK Refrigerant SS - CV DS - CV SS - SV DS - SCV SS-SV DS-CV-SV
4)
CD, DD NH3 50 80 50 80 50 - 50
4)
CM, DM R22 80 125 80 125 80 - 80
4)
ED, GD NH3 65 100 65 100 65 - 65
4)
EM, GM R22 100 150 100 150 100 - 100
HD, LD NH3 50 5) 80 125 80 125 80 - 80
HM, LM R22 80 5) 125 150 125 150 125 - 125
MD, ND NH3 65 5) 100 150 100 150 100 - 100
MM, NM R22 100 5) 150 200 150 200 150 - 150
PD NH3 65 5) 100 150 100 100 100 - 100
PM R22 100 5) 150 200 150 150 150 - 150
RD NH3 80 5) 125 200 125 125 125 - 125
RM R22 125 5) 200 300 200 200 200 - 200
SD NH3 80 5) 150 200 150 150 150 - 150
SM R22 125 5) 200 300 200 200 200 - 200
VD NH3 100 5) 150 250 150 150 150 - 150
VM R22 150 5) 200 350 200 200 200 - 200

SS suction side
DS discharge side after oil separator
SV stop valve
SCV combined stop/ check valve
CV check valve
4)
Integrated into the screw compressor‘s discharge side, valves also available for B and C.
5)
Behind the screw compressor‘s discharge side, valves also available for B and C.

09/2001 — Rev.1 053 030e - 3/3

 NOMINAL SIZES OF CONNECTIONS
Grasso
Refrigeration Division

TABLE 1: NOMINAL SIZES OF CONNECTIONS

GRASSO SCREW COMPRESSOR PACKAGES (SINGLE STAGE PACKAGES)

Package Type Refrigerant Suction side Discharge side Code

NB NB
C, D NH3 65 40 A
R22 80 65 C
E, G NH3 80 50 B
R22 100 65 E
H, L NH3 100 50 D
R22 125 80 H
M, N NH3 125 65 G
R22 150 100 L
P NH3 125 65 G
R22 150 100 L
R NH3 125 80 H
R22 150 125 M
S NH3 150 80 K
R22 200 125 O
V NH3 150 100 L
R22 250 150 R
W, Y NH3 200 125 O
R22 300 200 U
Z NH3 200 150 P
R22 300 200 U
Alpha NH3 250 150 R
R22 350 200 Z
Beta NH3 300 200 Z
R22 400 250 Z
Gamma NH3 300 200 Z
R22 400 250 Z
Delta NH3 350 250 Z
R22 500 300 Z

09/2001 — Rev.1 053 031E - 1/3

 NOMINAL SIZES OF CONNECTIONS
Grasso
Refrigeration Division

TABLE 2: NOMINAL SIZES OF CONNECTIONS

GRASSO SCREW COMPRESSOR PACKAGES (TWO STAGE PACKAGES)
Package Type Refrigerant Suction side NB Discharge side NB Code
HE, LE NH3 100 40 W
HN, LN R22 125 65 G
ME, NE, PE NH3 125 40 X
MN, NN, PN R22 150 65 J
RE NH3 125 50 F
RN R22 150 65 J
SE NH3 150 50 I
SN R22 200 80 Y
VE NH3 150 50 I
VN R22 250 80 Q
WE, YE, ZE NH3 200 65 N
WN, YN, ZN R22 300 100 T
Alpha E NH3 350 80 Z
Alpha N R22 350 125 Z
Beta E NH3 300 80 Z
Beta N R22 400 125 Z
Gamma E NH3 300 100 Z
Gamma N R22 400 150 Z
Delta E NH3 350 100 Z
Delta N R22 500 150 Z

TABLE 3: NOMINAL SIZES OF CONNECTIONS

GRASSO DUO PACKS
DUO PACK Refrigerant Suction side 1) NB Discharge side 2) NB Code
CD, DD NH3 80 50 B
CM, DM R22 125 80 H
ED, GD NH3 100 65 E
EM, GM R22 150 100 L
HD, LD NH3 125 80 H
HM, LM R22 150 125 M
MD, ND NH3 150 100 L
MM, NM R22 200 150 P
PD NH3 150 100 L
PM R22 200 150 P
RD NH3 200 125 O
RM R22 300 200 U
SD NH3 200 150 P
SM R22 300 200 U
VD NH3 250 150 R
VM R22 350 200 Z
1)
nominal size of assembled suction line
2)
nominal size of discharge side behind oil separator

053 031E - 2/3 09/2001 — Rev.1

 NOMINAL SIZES OF CONNECTIONS
Grasso
Refrigeration Division

TABLE 4: NOMINAL SIZES OF CONNECTIONS GRASSO DUO PACKS,

OPTION: COMPRESSOR SEPARATE CLOSEABLE WITH STOP/ CHECK VALVE AFTER OIL SEPARATOR

DUO PACK Refrigerant Suction side Discharge side Discharge side

behind compressor behind oil separator
3) 4) 5)
NB NB NB
CD, DD NH3 65 50 50
CM, DM R22 80 65 80
ED, GD NH3 80 50 65
EM, GM R22 100 65 100
HD, LD NH3 100 50 80
HM, LM R22 125 80 125
MD, ND NH3 125 65 100
MM, NM R22 150 100 150
PD NH3 125 65 100
PM R22 150 100 150
RD NH3 125 80 125
RM R22 150 125 200
SD NH3 150 80 150
SM R22 200 125 200
VD NH3 150 100 150
VM R22 250 150 200
3)
2 stop valves in front of screw compressors
4)
2 check valves on the discharge side integrated into the screw compressors and 2 stop valves after compressors (Duo Pack
Small); 2 combined stop/ check valves behind screw compressors (Duo Pack Medium)
5)
1 combined stop/ check valves behind oil separator

09/2001 — Rev.1 053 031E - 3/3

 OIL COOLER, NON CORROSIVE WATER
Grasso FINNED TUBES
Refrigeration Division

Two Pass Tubeside (KS12)

One Pass Tubeside (KS12)

02.03 053 125E - 1/8

 OIL COOLER, NON CORROSIVE WATER
Grasso FINNED TUBES
Refrigeration Division

Two Pass Tubeside (KS20)

One Pass Tubeside (KS20)

053 125E - 2/8 02.03

 OIL COOLER, NON CORROSIVE WATER
Grasso FINNED TUBES
Refrigeration Division

Two Pass Tubeside (KS25)

One Pass Tubeside (KS25)

02.03 053 125E - 3/8

 OIL COOLER, NON CORROSIVE WATER
Grasso FINNED TUBES
Refrigeration Division

Type KS12 (shell diameter 139,7mm) L=400 L=800 L =1200 L=1600 L =2000 L =2600 L=3200 L=3600
exchange area A m² 6,80 13,76 20,64 27,52 34,40 47,20 55,04 61,92
total length one pass L1 mm 560,3 960,3 1360,3 1760,3 2160,3 2760,3 3360,3 3760,3
total length two passes L2 mm 557,3 957,3 1357,3 1657,3 2157,3 2757,3 3357,3 3757,3
NB oil in- and outlet NB3 NB4 DN 50 (PN40)
flanges oil in- and outlet Welding neck flange DIN 2635 DN 50 with O-RIng
NB water side one pass NB1 NB2 DN 65 (PN16)
flanges water side one pass Threaded flange DIN 2566 DN 65 with Novatec-gasket
NB water side two passes SAE 1 ½“ (ND40)
flanges water side two passes SAE-threaded flange 1 ½“ (ND40) with O-Ring
volume oil side l 3,1 5,8 8,4 11,0 13,7 17,6 21,5 24,2
volume water side l 2,5 3,7 4,8 6,0 7,1 8,8 10,5 11,4
Weight kg 28 38 47 56 66 80 94 103
ident number one pass O-ring material
starting with 362 598 ... CR ..200 ..201 ..202 ..203 ..204 ..205 ..206 ..207
HNBR ..200N ..201N ..202N ..203N ..204N ..205N ..206N ..207N
ident number two passes O-ring material
starting with 362 598 ... CR ..208 ..209 ..210 ..211 ..212 ..213 ..214 ..215
HNBR ..208N ..209N ..210N ..211N ..212N ..213N ..214N ..215N
ident number one pass O-ring material
with turbulators CR ..216 ..217 ..218 ..219 ..220 ..221 ..222 ..223
starting with 362 598 ... HNBR ..216N ..217N ..218N ..219N ..220N ..221N ..222N ..223N
Oil cooling capacity 1) NH3 kW 37 85 120
Heat recovery capacity 2) NH3 kW 52 65 85 125 145
3
Water volume flow m /h 4,6 9,2 9,5 3,1 3,4 5,0 7,3 8,5
Pressure loss waterside bar 0,03 0,15 0,21 0,02 0,03 0,03 0,05 0,07

1) Oil inlet temperature = 80°C, Oil outlet temperature = 50°C, Water inlet temperature = <30°C
2) Oil inlet temperature = 80°C, Oil outlet temperature = 55°C, Water inlet temperature = 45°C

Maximum water flow for Series KS12: 10 m3/h

053 125E - 4/8 02.03

 OIL COOLER, NON CORROSIVE WATER
Grasso FINNED TUBES
Refrigeration Division

Type KS20 (shell diameter 219,1mm) L=500 L=800 L =1200 L=1600 L =2000 L =2600 L=3200 L=3600
exchange area A m² 21,17 33,88 50,82 67,76 84,70 110,11 135,52 152,46
total length one pass L1 mm 726,8 1026,8 1426,8 1826,8 2226,8 2826,8 3426,8 3826,8
total length two passes L2 mm 709,3 1009,3 1409,3 1809,3 2209,3 2809,3 3409,3 3809,3
NB oil in- and outlet NB3 NB4 DN 80 (PN40)
flanges oil in- and outlet Welding neck flange DIN 2635 DN 80 with O-RIng
NB water side one pass NB1 NB2 DN 100 (PN16)
flanges water side one pass Welding neck flange DIN 2633 DN 100 with Novatec-gasket
NB water side two passes SAE 2 ½“ (ND40)
flanges water side two passes SAE- welding neck flange 2 ½“ (ND40) with O-Ring
volume oil side l 9,4 14,3 20,9 27,5 34,1 44,0 53,9 60,5
volume water side l 8,5 10,7 13,5 16,3 19,2 23,4 27,7 29,3
Weight kg 71 87 108 130 151 183 216 235
ident number one pass O-ring material
starting with 362 598 ... CR ..224 ..225 ..226 ..227 ..228 ..229 ..230 ..231
HNBR ..224N ..225N ..226N ..227N ..228N ..229N ..230N ..231N
ident number two passes O-ring material
starting with 362 598 ... CR ..232 ..233 ..234 ..235 ..236 ..237 ..238 ..239
HNBR ..232N ..233N ..234N ..235N ..236N ..237N ..238N ..239N
ident number one pass O-ring material
with turbulators CR ..240 ..241 ..242 ..243 ..244 ..245 ..246 ..247
starting with 362 598 ... HNBR ..240N ..241N ..242N ..243N ..244N ..245N ..246N ..247N
Oil cooling capacity 1) NH3 kW 145 195 290
Heat recovery capacity 2) NH3 kW 135 160 225 320 375
3
Water volume flow m /h 25,0 17 25,0 7,9 8,25 13,2 18,7 21,9
Pressure loss waterside bar 0,13 0,09 0,24 0,02 0,03 0,03 0,05 0,07

1) Oil inlet temperature = 80°C, Oil outlet temperature = 50°C, Water inlet temperature = <30°C
2) Oil inlet temperature = 80°C, Oil outlet temperature = 55°C, Water inlet temperature = 45°C

Maximum water flow for Series KS20: 25 m3/h

02.03 053 125E - 5/8

 OIL COOLER, NON CORROSIVE WATER
Grasso FINNED TUBES
Refrigeration Division

Type KS25 (shell diameter 273,0mm) L=650 L=800 L =1200 L=1600 L =2000 L =2600 L=3200 L=3600
exchange area A m² 41,25 50,77 76,15 101,53 126,91 164,99 203,06 228,43
total length one pass L1 mm 924,8 1074,8 1474,8 1874,8 2274,8 2874,8 3474,8 3874,8
total length two passes L2 mm 896,8 1046,8 1446,8 1846,8 2246,8 2846,8 3446,8 3846,3
NB oil in- and outlet NB3 NB4 DN 125 (PN40)
flanges oil in- and outlet Welding neck flange DIN 2635 DN 125 with O-RIng
NB water side one pass NB1 NB2 DN 125 (PN16)
flanges water side one pass Welding neck flange DIN 2633 DN 125 with Novatec-gasket
NB water side two passes SAE 3“ (ND40)
flanges water side two passes SAE- welding neck flange 3“ (ND40) with O-Ring
volume oil side l 20,5 24,7 35,8 46,9 58,0 74,6 91,2 102,3
volume water side l 15,8 17,4 21,6 25,8 30,1 36,4 42,7 45,0
weight kg 126 138 169 199 230 276 323 351
ident number one pass O-ring material
starting with 362 598 ... CR ..248 ..249 ..250 ..251 ..252 ..253 ..254 ..255
HNBR ..248N ..249N ..250N ..251N ..252N ..253N ..254N ..255N
ident number two passes O-ring material
starting with 362 598 ... CR ..256 ..257 ..258 ..259 ..260 ..261 ..262 ..263
HNBR ..256N ..257N ..258N ..259N ..260N ..261N ..262N ..263N
ident number one pass O-ring material
with turbulators CR ..264 ..265 ..266 ..267 ..268 ..269 ..270 ..271
starting with 362 598 ... HNBR ..264N ..265N ..266N ..267N ..268N ..269N ..270N ..271N
Oil cooling capacity 1) NH3 kW 260 320 440 550
Heat recovery capacity 2) NH3 kW 235 330 480 560
3
Water volume flow m /h 37,6 39,7 38,3 39,9 12,2 19,3 28,0 32,7
Pressure loss waterside bar 0,15 0,20 0,25 0,34 0,03 0,03 0,06 0,08

1) Oil inlet temperature = 80°C, Oil outlet temperature = 50°C, Water inlet temperature = <30°C
2) Oil inlet temperature = 80°C, Oil outlet temperature = 55°C, Water inlet temperature = 45°C

Maximum water flow for Series KS25: 40 m3/h

053 125E - 6/8 02.03

 OIL COOLER, NON CORROSIVE WATER
Grasso FINNED TUBES
Refrigeration Division

PRODUCT NAME

KS1 2 - AEP- 8 2 2 L 1000

DISTANCE BETWEEN TUBEPLATES L [mm] [400-3600]

OPTION: COATING
OPTION: TURBULATORS

NUMBER OF BAFFLES (0/1/2/3/4)

PATH TUBESIDE (1/2)

FIN PITCH LT [mm] (ONLY LAST FIGURE: 0.8 / 1.1 / 1.4)

MATERIAL OF O-RING / SEALING STRIPS (NBR / HNBR / VITON / NEOPRENE / EPDM)

MATERIAL OF TUBES (CUNI / STAINLESS STEEL / TITANIUM)

MATERIAL OF WATERBOX (BRONZE / ALUMINIUM / STEEL FOR REFRIGERANTS, NH3)

SHELL DIAMETER (ONLY THE FIRST TWO FIGURES: DN 125 / DN 200 / DN 250)

SHELL DESIGN (STEEL)

COOLER SERIES K

TECHNICAL SPECIFICATIONS

Water side

Operating pressure 10 bar

Operating temperature max. 100 °C

Non corrosive water (use for closed systems, cooling brines)

Values against different substances in water not to be exceeded

pH-value 7 - 8.5
electrical conductivity < 1000 µS/cm
chloride < 150 mg/l
sulphate < 200 mg/l
nitrate < 100 mg/l
iron < 0,2 mg/l
free carbon acid < 20 mg/l
Manganese < 0,2 mg/l
ammonia < 2 mg/l
free chloride < 0,5 mg/kg
total hardeness (sum of alcaline earth) < 1,78 mol/m3
Acid capacity (K s 4,3 ) < 1,07 mol/m3

02.03 053 125E - 7/8

 OIL COOLER, NON CORROSIVE WATER
Grasso FINNED TUBES
Refrigeration Division

Oil side
Operating pressure 25 bar
Operating temperature max. 100°C
For selection of oil cooler types, please use the calculationprogramm.

CONSTRUCTION MATERIALS
plain tubes 8 x 0,5 mm of stainless steel 1.4404
tube plate Stainless steel 1.4541
fins Aluminium
water boxes Aluminium
shell design Steel
Sealing rings HNBR, , Neoprene, EPDM
depending of refrigerant and oil

APPLICATION
all types of units
for heat recovery one pass oil coolers with turbulators
special execution for corrosive waterwith plain tubes and tube plates in titan, water boxes in bronze inside caoted

APPROVAL
- Work’s Acceptance, TÜV, CE
- Germanischer Lloyd, Bureau of Veritas, Lloyd´s Register of Shipping,
American Bureau of Shipping, Det Norske Veritas, RINA, Russian Register

053 125E - 8/8 02.03

 OIL COOLER, CORROSIVE WATER
Grasso FINNED TUBES
Refrigeration Division

oil

water

water

oil
b

Type H/ 1400 H/ 2300 I/ 2300 J/ 1400 M/ 2300

exchange ares m² 3,8 6,4 10,7 13,9 23,4
oil cooling capacity R22 kW 35 48 90 120 200
1)
oil cooling capacity NH3 kW 35 60 100 140 240
2)
NH3 kW 60 70 105 180 250
max. water flow rate m³/h 6,0 6,0 10,0 20,0 20,0
pressure losses, water side bar 0,29 0,35 0,50 0,30 0,50
diameter d mm 125 125 150 200 200
total length a mm 1525 2425 2413 1542 2442
tube length b mm 1400 2300 2300 1400 2300
oil in- and outlet NB2 40 40 40 50 50
water in- and outlet NB1 32 32 32 50 50
volume oil side l 12,3 20,2 27,3 28,8 47,3
weight kg 61 80 108 143 210
ident number 362598890 362598891 362598892 362598893 362598894
TECHNICAL SPECIFICATIONS
Water ide - for corrosive water, seawater (but not harbour water), open and semi-open cooling systems,
river water, well water
operating pressure 10 bar
water inlet ≤ 30°C operating temperature max. 70°C
0,833 x oil cooling capacity (kW)
water − outlet = water - inlet +
water volume (m3 /h)
Values against different substances in water not to be exceeded
pH-value 7 – 8,5
chloride < 3000 mg/kg
sulphate < 500 mg/kg
nitrate < 100 mg/kg
iron < 3 mg/kg
free carbon acid < 40 mg/kg
manganese < 3 mg/kg
ammonia < 5 mg/kg
free chlor < 0,5 mg/kg
electrical conductivity < 2000 µS/cm
total hardness (sum of alcaline earths) < 11 mol/m³
acid capacity pH 4,3 < 1,4 mol/m³

00.03/1 053 123E - 1/2

 OIL COOLER, CORROSIVE WATER
Grasso FINNED TUBES
Refrigeration Division

Oil side
NH31) NH32) R22 operating pressure 23 bar
oil inlet 80 °C 90°C 85°C operating temperature max. 105°C
oil outlet 50 °C 60°C 45°C
For technical specifications of oil cooler, please use the programme AEL.BAS.
CONSTRUCTION MATERIALS
finned tubes: 15,9 x 1,4 mm out of Cu Ni 30 Fe end covers: cast iron GG20, with a plastic-coat inside
tube plate: high grade steel 1.4539 tube shell: steel
APPLICATION
all types of units
Approval: TÜV, Stoomwezen, TÜV-Austria, AEEF, UDT, LRS, GL, DNV, BV, DSRK, Maritime Register

053 123E - 2/2 00.03

 OIL COOLER, NON CORROSIVE WATER
Grasso FOR HEAT RECOVERY
Refrigeration Division

MODULE WELDED PLATE HEAT EXCHANGER FOR AMMONIA SCREW COMPRESSOR PACKAGES
Type II/20 II/36 II/52 II/62 II/94 II/124 III/105 III/121
exchange area m² 2,7 5,1 7,5 9,0 13,8 18,3 27,8 32,1
oil cooling capacity NH3 kW 25 50 75 100 150 200 250 300
water flow rate m³/h 2,2 4,4 6,5 8,7 13,1 17,5 21,8 26,1
pressure losses, water side bar 0,18 0,20 0,21 0,24 0,25 0,29 0,25 0,26
length mm 381 631 631 631 631 881 906 906
width mm 335 335 335 335 335 335 540 540
height mm 1135 1135 1135 1135 1135 1135 1268 1268
oil in- and outlet NB2 40 40 40 40 40 40 100 100
water in- and outlet NB1 40 40 40 40 40 40 100 100
volume oil side l 2,8 5,1 7,4 8,8 13,3 17,6 30,1 34,7
volume water sise l 2,6 4,8 7,1 8,5 13,1 17,3 30,1 34,7
weight (without charging) kg 242 274 296 310 354 406 990 1032
ident number 362598 ... 590 591 592 593 594 595 596 597
oil in- and outlet: welded flanges with groove acc. to DIN 2635
water in- and outlet: bolded
TECHNICAL SPECIFICATIONS
Water side – for non corrosive water (closed cooling systems)
water inlet 45°C operating pressure 10 bar
water outlet 55°C operating temperature max. 70°C
water volume (m 3 /h) = 0,0833 x oil cooling capacity (kW)

Values against different substances in water not to be exceeded

pH-value 7 – 8,5
chloride < 80 mg/kg
sulphate < 50 mg/kg
nitrate < 100 mg/kg
iron < 2 mg/kg
free carbon acid < 20 mg/kg
manganese < 1 mg/kg
ammonia < 2 mg/kg
free chlori < 0,5 mg/kg
electrical conductivity < 50...500 µS/cm
total hardness (sum of alcaline earths) < 5,4 mol/m³
acid capacity pH 4,3 < 7 mol/m³
Oil side
oil inlet 80 °C operating pressure 23 bar
oil outlet 50 °C operating temperature max. 105°C
CONSTRUCTION MATERIALS
plates 1.4301
sealing NBR
APPLICATION
all types of units

00.03 053 124E - 1/1

 OIL COOLER, REFRIGERANT COOLED
Grasso PLAIN TUBES WITH TURBULENCE STRIPES
Refrigeration Division

refrigerant outlet

oil inlet

oil outlet

refrigerant inlet

Type 150-1000 200-1500 200-2000 250-2000 300-1500 350-1500

exchange area m² 1,1 3,9 5,2 9,9 11,3 14,8
oil cooling capacity R22 kW - 10 35 70 80 115
2)
oil cooling capacity NH3 kW 10 35 70 115 160 215
1)
NH3 kW - 10 35 70 80 100
diameter d mm 150 200 200 250 300 350
total length l mm 1200 1700 2200 2200 1700 1700
tube length l1 mm 1000 1500 2000 2000 1500 1500
oil in- and outlet NB 32 40 40 40 50 50
refrigerant inlet NB 32 40 50 50 65 65
refrigerant outlet NB 40 50 65 65 80 80
volume refrigerant side l 13 34 45 67 67 80
volume oil side l 4 13 18 32 38 50
weight kg 43 130 160 247 270 310
ident number 362598... ...535 ...536 ...537 ...538 ...539 ...540

Type 350-2000 400-2000 450-2000 500-2000 550-2000 550-2500

exchange area m² 19,7 25,3 34 44,6 54,7 68,4
oil cooling capacity R22 kW 160 215 300 400 500 650
2)
oil cooling capacity NH3 kW 270 350 500 600 750 -
1)
NH3 kW 115 215 350 400 500 650
diameter d mm 350 400 450 500 550 550
total length l mm 2200 2200 2200 2350 2362 2862
tube length l1 mm 2000 2000 2000 2000 2000 2500
oil in- and outlet NB 50 50 65 80 100 100
refrigerant inlet NB 65 80 100 100 100 100
refrigerant outlet NB 80 100 125 125 150 150
volume refrigerant side l 106 132 167 205 235 295
volume oil side l 64 86 103 152 170 220
weight kg 465 531 638 850 960 1255
ident number 362598... ...541 ...543 ...547 ...548 ...549

09/2001 — Rev.1 053 220E - 1/2

 OIL COOLER, REFRIGERANT COOLED
Grasso PLAIN TUBES WITH TURBULENCE STRIPES
Refrigeration Division

TECHNICAL SPECIFICATIONS
condensing temperature max. +40°C for NH3 oil side NH3 1) NH3 2) R22
max. +35°C for R22 oil inlet 80°C 90°C 85°C
oil outlet 50°C 60°C 45°C
operating temperatur tubular space (oil) / shell space (refrigerant) : max. 110°C / max. 60°C
operating pressure tubular space / shell space: 23 bar

CONSTRUCTION MATERIALS
tubes: 16 x 1,5mm, welded into the tube plaes
material: carbon-steel with internal vortex inducting fins
tube bundle: welded into the shell with end covers and connections as a complete unit
material: carbon-steel
Application : all types of units, especially for ramified thermosyphon systems with several SCP
Approval : TÜV
other possible certificates: GL, LRS, ABS, DNV

053 220E - 2/2 09/2001 — Rev.1

 THERMOSYPHON OIL COOLER INSTALLATION
Grasso CALCULATION SUPPORT
Refrigeration Division

HEIGHT DIFFERENCES BETWEEN OIL COOLER, RECEIVER AND CONDENSER

The requested heights between oil cooler, receiver and condenser have to be bigger than the sum of all pressure
drops in the system.

H2
H1

∆H1 •ρ •g > ∆p1

∆H2 •ρ •g > ∆p2

∆H1 Height difference between receiver and thermosyphon oil cooler

∆H2 Height difference between condenser and receiver
ρ Density of refrigerant
p Gravity factor
∆p1 Pressure drop refrigeration circuit, receiver, thermosyphon oil cooler and pipe work
∆p2 Pressure drop refrigeration circuit, condenser, receiver and pipe work

RECOMMENDED SPEEDS

Liquid lines 0,3 – 0,8 m/s

Vapour lines 2,0 – 6,0 m/s

Avoid long and complicated pipe work, valves and especially horizontal lines.

22.06.00/ 1 053 225E - 1/2

 THERMOSYPHON OIL COOLER INSTALLATION
Grasso CALCULATION SUPPORT
Refrigeration Division

MOUNTING OF SEVERAL OIL COOLER IN PARALLEL

DH2

053_225e.doc - 2/2 22.06.00/1

 REFRIGERANT COOLED OIL COOLER
Grasso PUMP CIRCULATION
Refrigeration Division

A refrigerant cooled oil cooler with pump circulation is recommend if there are not enough height differences
for a thermosyphon principle.

1 refrigerant pump
2 oil cooler
3 receiver
4 condenser
5 ... 9 stop valve
10 min. orifice
11 control valve
12 sight glass

00.01/ 0 053 226E - 1/1

 OIL TEMPERATURE CONTROLLED WATER VALVE
Grasso
Refrigeration Division

Thermostatic water valves can be provided to control the oil temperature of water-cooled oil coolers in screw
compressor units operating at varying cooling water temperatures as well as evaporation and condensing
temperatures.
These valves open as the temperature at the sensor rises.

valve type max. water volume m³/h

AVTA 25 5,5
WVTS 32 12,5
WVTS 40 21,0
WVTS 50 32,0
WVTS 65 45,0

These oil temperature controlled water valves (manufactured by Danfoss) are not saltwater-proof.
design fundamentals:
- pressure drop at completely open valve ∆pmax = 1 bar (standard servo spring for type WVTS)
- temperature range +25°C à +65°C

SCOPE OF DELIVERIES – OIL TEMPERATURE CONTROLLED WATER VALVES TYPES AVTA, WVTS

Type
AVTA 25 including immersion pipe R ¾ ,
assembly bracket
WVTS 32 including pilot controller,
valve box RG 1 ¼ internal pipe thread,
immersion pipe
WVTS 40 including pilot controller,
valve box RG ½ internal pipe thread,
immersion pipe
WVTS 50 including pilot controller,
valve box,
immersion pipe,
set of flanges for 2“ pipe
WVTS 65 including pilot controller,
valve box,
immersion pipe,
set of flanges for 2½ “ pipe

00.03 053 270E - 1/1

 THERMOSTATIC THREE-WAY-VALVES
Grasso
Refrigeration Division

For variable operating conditions (evaporation and condensation temperatures as well as cooling water
temperatures for water cooled oil coolers) we recommend the use of a thermostatic 3-way-valve to control the oil
temperature in front of the screw compressor.
A thermostatic 3-way-valve is required for refrigerant cooled oil coolers (thermosyphon principle) and Duo Packs.

Mode of operation
The oil inlet temperature given in our calculation programs will be automatically adjusted by mixing coooled and
uncooled oil.

Dimensioning
Take from our calculation programs the total oil flow and the oil inlet temperature. With these data you will find in
table 1 the nominal sizes and in table 2 the control element.

Table 1 Nominal sizes

Nominal size NB 20 25 32 40 50 65 80 100 125

Total oil flow 1) l/min 30 40 80 120 180 300 450 700 > 700
1)
Total oil flow for pressure drop ≤ 0,2 bar and oil viscosity ≤ 70 cSt

Table 2 Temperature range for control elements

Average
°C 24 32 35 38 41 43 49 55 57 60
temperature
Cold - hot °C 21 - 29 27 - 35 30 - 41 35 - 43 35 - 45 38 - 47 44 - 54 52 - 60 54 - 63 57 - 66

09/2001 — Rev.1 053 280E - 1

 OIL HEATERS
Grasso
Refrigeration Division

125 l
85

120

85
Figure.: screw-in heater element standard execution

screw-in heater element ident number heating capacity rated current fitting length weight
type [kW] [A] l [mm] [kg]
C/Th/STB/RR/3/R1 /2-K-2 315-400-1000 677398153
1 1,0 2,5 315 1,2
C/Th/STB/RR/3/R11/2-K-2 380-400-1200 677398154 1,2 3 380 1,5
C/Th/STB/RR/3/R1 /2-K-2 465-400-1500 677398155
1 1,5 3,8 465 2,0
C/Th/STB/RR/3/R1 /2-K-2 600-400-2000 677398156
1 2,0 5 600 2,3
C/Th/STB/RR/3/R11/2-K-2 700-400-2200 677398157 2,2 5,5 700 2,5
C/Th/STB/RR/3/R1 /2-K-2 790-400-2500 677398158
1 2,5 6,3 790 2,8
C/Th/STB/RR/3/R1 /2-K-2 860-400-3000 677398159
1 3,0 7,5 860 3,1
connection thread: R 11/2“, „whitworth“-tube thread, conical
sealing: teflon band
voltage: 400V AC; 2ph; 50Hz
temperature limiter: 150°C, responds to surface temperature
temperature controller: 0 - 120°C, factory adjusted to 60°C
Installation of 2,5 kW oil heater in oil separators diameter ≥ 1016 mm.
Explosionproof elements are available on request (by named the ex-class).

L1
L2
PE

terminals

control lamp red

cutout
"Failure"

control lamp green

controller
"heater on"

heater

Figure: electric connection

00.03 053 350E - 1/1

 SCREWING-IN HEATING ELEMENT
Grasso
Refrigeration Division

MOUNTING POSITION

FIELD OF APPLICATION
Immersion Capacity Voltage Capacity (W) Oil separator (diameter in mm)
depth (mm) (W) V (Ws)
500 up to diameter 508
465 500 400
1000 diameters 711 and 813
700 1000 400
- Temperate controller (20 – 150°C) set to 60 °C ELECTRICAL CONNECTION
- Temperature limiter (20 – 150°C) set to 150°C Silicon cable
- Test pressure 35 bar g.p. H 1 = Failure (red)
H 2 = Operation (green)
CHARACTERISTIC

Protection type min. IP 55 (DIN 40050 / IEC 529)

Protection class 1 (VDE 0721 Teil 1/11.75)
Thermal safety Class 1 (VDE 0721 T2/9.83 Sect. E)

IDENT NUMBERS

Capacity (W) Ident number

500 677398163
1000 677398164

00.01/ 0 053 351E - 1/1

 OIL PUMPS
Grasso
Refrigeration Division

The oil pump of types LG and KF are external gear pumps. They are particularly suited to conveying refrigerating
machine oil. The shaft is sealed by means of a maintenance-free slide ring seal.

1. OIL PUMPS LG TYPE

Type delivery rate protection speed capacity rated current ident number
l/min class rpm kW A
LG 1 / 25 16 IP 54 1400 0,55 1,6 456 098 044
LG 2 / 35 40 IP 54 1410 1,1 2,8 456 098 043
LG 2 / 65 76 IP 54 1405 1,5 3,5 456 098 022
LG 3 / 110 150 IP 54 1450 3,0 6,8 456 098 023
LG 4 / 110 So 220 IP 54 1450 5,5 11,4 456 098 051
LG 4 / 155 So 310 IP 54 1450 7,5 15,1 456 098 053

2. OIL PUMPS KF TYPE

Type delivery rate protection speed capacity rated current ident number
l/min class rpm kW A
KF 10 14 IP 54 1450 0,55 1,6 456 098 020
KF 25 34,6 IP 54 1410 0,75 2,1 456 098 042
KF 3 / 63 85 IP 54 1420 1,5 3,4 456 098 030
KF 3 /112 153 IP 54 1430 3,0 6,7 456 098 031
KF 4 /150 212 IP 55 1435 4,0 8,4 456 098 045
KF 5 /200 281 IP 55 1440 5,5 11,0 456 098 049

3.1. APPLICATION IN SINGLE STAGE SCREW COMPRESSOR PACKAGES

Separate oil pump for Small and Medium for pressure differences p — p0 ≤ 4 bar.
Larger oil pumps for function oil x 1,4 ≥ standard oil pump.

series screw delivery rate in l/min

compressor
16 34,6 ... 40 76 ... 85 150 212 ... 220 281 ... 310
Small C, D, E, G X X - - - -
Medium H, L - X X - - -
M, N - - X X - -
Large P, R, S - - Standard X - -
V, W, Y, Z, α - - - Standard X -
β, γ, δ - - - Standard X X

09/2001 — Rev.1 053 360E - 1/2

 OIL PUMPS
Grasso
Refrigeration Division

3.2. APPLICATION IN DUO PACKS AND TWO STAGE SCREW COMPRESSOR PACKAGES
Separate oil pump for Duo Pack Medium for pressure differences p — p0 ≤ 4 bar.
Larger oil pumps for function oil x 1,4 ≥ standard oil pump.

series screw delivery rate in l/min

compressor
16 34,6 ... 40 76 ... 85 150 212 ... 220 281 ... 310
Duo Pack Small C, D, E, G - X 2) X 2) - - -
Duo Pack Medium H, L - - X X - -
M, N - - - X X -
Duo Pack Large P, R, S, V - - - Standard X X
1)
Two Stage H, L - Standard X - -
M, N, P, R, S 1) - - Standard X -
1)
V, W, Y - - - Standard X X
1)
High pressure screw compressor
2)
Separate oil pump and separate oil filter

053 360 — 2/2 09/2001 — Rev.1

 PRESSURE TRANSDUCER
Grasso ECO TRONIC
Refrigeration Division

CHARACTERISTICS

Linearity ± 0,2 % FS ±0,5%BFSL

Repeatability and ± 0,1 % FS
hysteresis
Ambient tempera- < 0,04 % FS / °C (zero point)
ture sensitivity < 0,04 %/°C (sensitivity)
Long term stability 0,3 % FS/year

ELECTRICAL PARAMETERS

Power supply 10 – 30 V DC, polarity protection,

voltage Pinconfiguration + = Pin 1
- = Pin 2
reserve voltage protection, over-
voltage protection and short-circuit
protection
Current < 5 mA
Standard 4 – 20 mA, two-wire connection
output signal current limitation max. 23 mA
(35 bar g.p. max)
response time
(10...90%) ≤ 5 ms
Max. cable
impedance (Power supply voltage –10)/0,03(Ω )
- Max. pressure control precision by high
developed sensor technology HF 10 V/m,
Interference 150 KHz – 1 GHz: < 0,5 % FS
- Energy saving by exact power control, for
example suction pressure control Elektrostatic
discharging IEC 801-2 cl. 3
- Compatibility with all refrigerant types incl.
ammonia, advantages for stocking Insulation > 100 MΩ , for 500 V DC
- Integrated current controller; pressure C E – mark fault emission acc. EN 50081-1 and 2
transducer can be provided by any electric supply
within fixed limits. fault immission, immunity acc.
EN 50082-1 (IEC 801)
- Effective protection against moisture allows
mounting raw conditions, for example in suction Conformity declaration
line even if the pressure transducer is iced up. Electrical plug DIN 43650
- Design protects against mechanical influences as connection right-angle plug IP 65/ IP 67 Pg9
impulse load, vibration and pressure peak values.
- Calibration is not required. Sensor technology OTHER PARAMETERS
guarantees retaining of manufacturers
presettings, independent of ambient Material stainless steel, housing and medium-
temperature and athmospheric pressure contacted material constant against
changes. This is important for low-pressure all fluorided refrigerants/ ammonia
control in refrigerating and air conditioning and lubricating oils
systems. Degree of IP 65 (with DIN – right-angle plug
- High insensitivity to electromagnetic influences. protection DIN 43650 Pg9) acc. IEC 529
Pressure port G ¼ " DIN 3852-E with laminated,
refrigerant-resistant sealing
Sealing 0 ... 35 bar abs.

00.01/ 0 053 400E - 1/2

 PRESSURE TRANSDUCER
Grasso ECO TRONIC
Refrigeration Division

Ambient operation: -60 up to + 110 °C

temperatures compensated range: -30°C up to +80°C
-30°C up to +40°C for pressure
transducer ≤ 13 bar a
±0°C up to +80°C for pressure
transducer > 13 bar a
transport / storing: -30 up to +100 °C
Weight 0,15 kg
Vibration
(IEC 68-2-6) 15 g
Impulse load
(IEC 68-2-6) 500 g

RIGHT-ANGLE PLUG
Dimensions (mm)
48

75

Diam.
35 42

SW 19
13 2
2 Diameter 5
Diameter 9,5
G1/4A

ELEKTRICAL CONNECTION
Two-wire system

UB + / + S
1 + auxil.
power
3 OV / - S - UB (DC)
2
+ -
Evaluation
(display)
(recorder)

IDENT-NUMBERS

Type Pressure Range Ident-Number

ECO TRONIC 7 0 ... 7 bar abs. 632198021WI
ECO TRONIC 13 0 ... 13 bar abs. 632198034WI
ECO TRONIC 21 0 ... 21 bar abs. 632198022WI
ECO TRONIC 25 0 ... 25 bar abs. 632198125WI
ECO TRONIC 32 0 ... 32 bar abs. 632198035WI

053 400E - 2/2 00.01/0

 STANDARD design Pt100
Grasso 4 - 20 mA
Refrigeration Division
EXPLOSION-PROTECTED DESIGN EEx ia/ib IIC T6
NAMUR NE24

RESISTANCE THERMOMETER DESIGN AND TECHNICAL DATA

Connection
head Connection head: type BSZ, rotatable with
locking screws

Measuring diameter 4 mm
compartment: replaceable

Protective tube: 6 x 0,75 mm, rost- and acid-

proof stainless steel

Neck pipe: Without

Internal thread: M12x1,5

with O-ring outline

Sealing: O-ring 15x2

Ident number 762925234
Insert
length Pressure transducer: T 20 type, replaceable

Potentiometer: Sealed

Temperature range: - 60°C up to 140°C

Measuring
transducer: 4 ... 20 mA

Circuit: two-wire

Screw-in resistance thermometers without max. medium

neck pipe and with exchangeable measuring pressure: 35 bar
compartment are being used for
temperature measurements in compressors Deviation acc.: DIN IEC 751 class B
pressure vessels and pipes. The thermometer
is build in directly without additional Insert length: 30/ 60/ 90/ 120 mm
protection pipe.
Standard design: closed
vibtration-resistant
F Attention !
Don’t change the complete resistance Explosion-protected closed
thermometer under pressure. If it is design: vibtration-resistant
not possible to shut the pressure off it EEx ia/ib IIC T6
is possible to remove the measuring NAMUR NE24
compartment by opening the PTB-certificate
connection head of the thermometer
The pressure transducer and
measuring compartment are
separately exchangeable without
pressure compensation.

00.01/ 0 053 410E - 1/3

 STANDARD DESIGN PT100
Grasso 4 - 20 mA
Geschäftsbereich
Kältetechnik EXPLOSION-PROTECTED DESIGN EEx ia/ib IIC T6
NAMUR NE24

MEASURING COMPARTMENT PT 100 TEMPERATURE TRANSDUCER T 20 TYPE

Input: designed for Pt 100

Temperature limits: - 60/ +140°C
- Measuring compartment without Analog output: 4 ... 20 mA,
clamping frame two-wire
- Prepared for pressure transducer Circuit: non-adjustable measuring
mounting range
- Insert lengths Error signal: sensor break/
30, 60, 90, 120 mm sensor short circuit
Potentiometer: sealed
For explosion-protected design: intrinsically
EEx ia/ib IIC T4/T5/T6
CE-mark
Dimensions in mm

17 22,4

43 6

INSTALLATION

Pg 9

head rotatable

screw M3x1 DIN 953

locking screws

O-ring

053 410E - 2/3 00.01/0

 STANDARD design Pt100
Grasso 4 - 20 mA
Refrigeration Division
EXPLOSION-PROTECTED DESIGN EEx ia/ib IIC T6
NAMUR NE24

TERMINAL CONFIGURATION BURDEN DIAGRAM

The permissible burden depends on loop supply

Input Pt 100 4 – 20 mA Loop voltage.

burden

STANDARD DESIGN, IDENT NUMBERS

Insert Resistance thermometer Measuring compartment Temperature transducer

length (complete) (Spare part) T20 type (Spare part)
30 mm 630498243WI 630498117WI 630498242WI
60 mm 630498246WI 630498118WI 630498242WI
90 mm 630498249WI 630498119WI 630498242WI
120 mm 630498252WI 630498120WI 630498242WI

EXPLOSION-PROTECTED DESIGN, IDENT NUMBERS

Insert Resistance thermometer Measuring compartment Temperature transducer

length (complete) (Spare part) T20 type (Spare part)
30 mm 630498243EX 630498117EX 630498242EX
60 mm 630498246EX 630498118EX 630498242EX
90 mm 630498249EX 630498119EX 630498242EX
120 mm 630498252EX 630498120EX 630498242EX

Explosion-protected design with PTB-certificate

00.01/ 0 053 410E - 3/3

 ECONOMIZER OR INTERCOOLER
Grasso
Refrigeration Division

ECONOMIZER OR INTERCOOLER
Type A B C D E
design suction line two-stage single-stage expansion
expansion
(Open Flash) vessel with shell and tube plate heat
tube coil heat exchanger exchanger

TYPE A SUCTION LINE FOR ECONOMIZER OR INTERCOOLER

DIAGRAM

Economizer Intercooler

SCOPE OF SUPPLY
Suction line, mounted on screw compressor package,
consisting of
- stop valve
- suction filter
- check valve

Data Sheet 053 515E

00.03 053 510E - 1/3

 ECONOMIZER OR INTERCOOLER
Grasso
Refrigeration Division

TYPE B ECONOMIZER OR INTERCOOLER FOR TWO-STAGE EXPANSION (OPEN FLASH VESSEL)

FOR A REFRIGERATING PLANT WITH FLOODED EVAPORATOR, ESPECIALLY FOR AMMONIA
(REFRIGERANT RECEIVER ON LOW PRESSURE SIDE)

DIAGRAM SCOPE OF SUPPLY

suction line 1. Suction line acc. to type A
economizer/ intercooler
2. Open vessel, supplied loose, with two high
1 pressure float controllers connected in
series, stop valves in the liquid inlet and
outlet of the high pressure float controller,
suction line condenser
**) in the liquid and vapour outlet of the
compressor TI
economizer or intercooler, maximum level
*) limiter with limiting value transmitter and
contact relay, differential pressure controller
with pilot valve, safety valve.
All under position 2 named components
2 mounted on the economizer or intercooler.
*) Selective pressure gauge port or analogue
pressure transducer.
**) Selective machine thermometer or
temperature sensor
Sata Sheet 053 520E and 053 525E
evaporator

The pressure difference between economizer or intercooler up to the evaporator has to be at least 1 bar.

TYPE C ECONOMIZER OR INTERCOOLER FOR SINGLE-STAGE EXPANSION, VESSEL WITH TUBE COIL
(SHELL AND COIL), ESPECIALLY FOR AMMONIA

DAIGRAM SCOPE OF SUPPLY

1. Suction line acc. to type A.
1 suction line **)
*)
2. Vessel with tube coil, liquid level controller
TI
with data transmitter and transistor relay,
solenoid valve with filter, manual regulating
2
valve, stop valve in liquid inlet, maximum
level limiter with limit transmitter and
contact relay, safety valve.
evaporator All under position 2 named components
mounted on the economizer or intercooler.
*) Selective pressure gauge port or analogue
pressure transducer.
**) Selective machine thermometer or
condenser temperature sensor
Data Sheet 22A, 22B, 22C, 22D
included in RC12

053 510E - 2/3 00.03

 ECONOMIZER OR INTERCOOLER
Grasso
Refrigeration Division

TYPE D ECONOMIZER OR INTERCOOLER FOR SINGLE-STAGE EXPANSION,

SHELL AND TUBE HEAT EXCHANGER, R22-USE ONLY

DIAGRAM SCOPE OF SUPPLY

1. Suction line acc. to type A.
*)
suction line 2. Shell and tube heat exchanger with thermo-
1 TI **) static expansion valve, solenoid valve with
filter and stop valve.
All under position 2 named components
preferably mounted on the screw
compressor package.
condenser
2 *) Selective pressure gauge port or analogue
pressure transducer.
**) Selective machine thermometer or
temperature sensor
evaporator

TYPE E ECONOMIZER OR INTERCOOLER FOR SINGLE-STAGE EXPANSION, PLATE HEAT EXCHANGER,

R22-USE ONLY

DIAGRAM SCOPE OF SUPPLY

1. Suction line acc. to type A.
suction line *)
TI **)
1 2. Plate heat exchanger with thermostatic
evaporator expansion valve, solenoid valve with filter
and stop valve.
All under position 2 named components
2 preferably mounted on the screw
compressor package.
*) Selective pressure gauge port or analogue
pressure transducer.
**) Selective machine thermometer or
temperature sensor
condenser

00.03 053 510E - 3/3

 ECONOMIZER OR INTERCOOLER
Grasso
Refrigeration Division

TYPE A – SUCTION LINE

suction lines single-stage screw compressor packages two-stage screw compressor packages
ammonia R22 ammonia R22
NB 25 C, D, E, G HE, LE
NB 32 H, L PE, RE
NB 40 M, N, P, R C, D SE, VE
NB 50 S, V E, G YE, ZE HN, LN
NB 65 Y, Z, α H, L PN, RN

NB 80 M, N, P, R SN, VN
NB 100 S, V YN, ZN
NB 125 Y, Z αN
NB 150 α

Data Sheet 053 510E

00.03 053 515E - 1/1

 ECONOMIZER OR INTERCOOLER
Grasso
Refrigeration Division

TYPE B - ECONOMIZER OR INTERCOOLER FOR TWO-STAGE EXPANSION - OPEN FLASH

Figure 1 : main dimensions

Type ECO 1 ECO 2 ECO 3 ECO 3 ECO 3B ECO 4 ECO 4

HR 1 HR 2 HR 2 HR 3 HR 3 HR 3 HR 4
length L mm 940 1370 1460 1460 1525 1800 1800
width B mm 360 550 800 800 900 1060 1060
height H mm 1100 1460 1750 1775 1950 2125 2400
liquid inlet NB 20 32 32 50 50 50 80
liquid outlet NB 20 32 50 50 50 80 80
suction port NB 20 40 65 65 80 80 80
weight kg 112 208 298 321 366 556 624
ECO 4 with TÜV-approval

SCOPE OF SUPPLY

Economizer vessel with two high pressure float controllers in series, stop valves in the liquid inlet and outlet of
high pressure controller (filled from condenser), in the liquid and vapour outlet of the economizer, maximum
level limiter with value transmitter and contact relay for voltage 220 V, frequency 50 to 60 Hz, safety valve,
saddle bases with wooden rest. The insulation is not include in the scope of supply.

00.03 053 520E - 1/3

 ECONOMIZER OR INTERCOOLER
Grasso
Refrigeration Division

SIZING
The dimensioning is made in accordance with charts shown on 053 520E-3/3
1. Selection of the high pressure controller, which is fed from the condenser.
Depending on the refrigerating capacity Q0 and the pressure differential
∆p = condensing pressure - intermediate pressure the size of the H design is determined.
2. Selection of the size of the economizer.
2.1 Depending on the refrigerating capacity Q0 and the pressure differential ∆p = intermediate pressure -
evaporating pressure the high pressure controller used in the economizer is selected for the L design.
2.2 Based on the size of the high pressure controller selected for the economizer, the size for the economizer
is chosen. In the next step it should be checked whether the maximum allowable refrigerating capacity for
mist elimination is maintained. If this is not the case, the next larger economizer must be used.

EXAMPLE
The following data were determined by means of the Grasso computation programme:
Refrigerant ammonia
Evaporating temperature - 25 °C
Evaporating pressure 1,52 bar
Condensing temperature 40 °C
Condensing pressure 15,54 bar
Suction superheat 5 K
Refrigerating capacity with economizer (two-stage expansion) 320,7 kW
Intermediate pressure saturation temperature - 13,3 °C
Economizer pressure 2,54 bar
1. Selection of the condenser-fed high pressure controller
∆p = condensing pressure - intermediate pressure 13 bar
Refrigerating capacity 320,7 kW
optained from display 2, chart 1 HR 2 - H
2. Selection of the high pressure controller used in the economizer
∆p = intermediate pressure - evaporating pressure 1,02 bar
optained from display 2, chart 1 HR 2 - L
3. Checking the max. refrigerating capacity for mist elemination
Evaporating temperature - 25 °C
Intermediate pressure saturation temperature - 13,3 °C
Required refrigerating capacity 320,7 kW
Since the max. refrigerating capacity of ECO 2 is 255 kW according to chart 2, the next larger size, i.e. ECO 3,
must be used.
Result: ECO 3 with HR 2 - H

NOTE
The minimum pressure differential between the intermediate and the evaporating pressure is ∆p ≥ 1 bar. A pilot-
controlled differential pressure controller shall be used to ensure the required pressure differential (data sheet
053 525E).

053 520E - 2/3 00.03

 ECONOMIZER OR INTERCOOLER
Grasso
Refrigeration Division

FIGURE 2 SIZING CHARTS

Chart2: size of economizer depending on mist
Chart1: HR – size of the controller depending on
throttling elimination

HR4-H

HR3-H

HR2-H

HR1-H

00.03 053 520E - 3/3

 DIFFERENTIAL PRESSURE CONTROLLER
Grasso
Refrigeration Division

DIFFERENTIAL PRESSURE CONTROLLER FOR AMMONIA-ECONOMIZER OR INTERCOOLER

So as to ensure the minimum pressure difference ∆p > 1 bar between economizer or subcooler and flooded
evaporator, ammonia refrigerating plants with two-stage expansion should be equipped with:

PILOT CONTROLLED DIFFERENTIAL PRESSURE CONTROLLER TYPE PM + CVPP (ND)

Table 1 : NH3- ammonia capacity

PM1 ∆p capacity/ kW at intermediate pressure saturation temperature / °C
valve size bar - 30 - 20 - 10 0 + 10
5 0,21 5,8 7,6 9,6 12 14
10 0,21 11 15 19 24 28
15 0,21 17 22 28 35 42
20 0,21 26 34 43 53 64
25 0,21 41 53 66 81 98
32 0,21 64 82 103 127 153
40 0,21 111 144 181 222 267
50 0,21 184 238 298 366 441
65 0,21 291 377 473 580 699

Note: Economizer/ intercooler capacity and intermediate pressure saturation temperature are
determined by means of the Grasso compressor selection programme.
If several screw compressor units are operated in the parallel mode with one economizer/
intercooler, one pilot-controlled differential pressure PM3 + CVPP (L.P.) + EVM should be used
for each screw compressor unit.
Scope of Pilot-controlled pressure controller PM 1 complete with bolts, gaskets and flanges and
supply: differential pressure controller CVPP (L.P.); for pressure controller type PM3 aditionally one EVM.

00.03 053 525E - 1/1

 RESERVE OPERATION HP-COMPRESSOR
Grasso
Refrigeration Division

DIMENSIONING OF INTERMEDIATE PRESSURE SUCTION LINE AND SOLENOID VALVES IN OIL CIRCUIT

Use: Two-stage screw compressor packages

according to optional equipment for Two-stage screw compressor packages, Data sheet 636 294E, page 4/5

screw compressor package interpressure suction line solenoid valve in oil circuit
Two-Stage NB NB
HE/ LE 65

HN/ LN 80 25
PE/ RE 80
PN/ RN 100

SE/ VE 100
SN/ VN 125 32
YE/ ZE 125

YN/ ZN 150

00.03 053 595E - 1/1

 DIFFERENTIAL PRESSURE REGULATOR IN
Grasso DISCHARGE LINES
Refrigeration Division

The pressure difference between suction and discharge side guarantees continous oil supply to the compressors.
When the installation es equiped with an evaporative or air cooled condenser, oil supply can cause problems as it
takes too long before there is sufficient pressure difference (especially for the screw compressors SH and MC
Series).
The differential pressure regulator ensures a differential pressure between suction and discharge side of the
compressor during start-up and continous operation.

PILOT CONTROLLED DIFFERENTIAL PRESSURE REGULATOR TYPE PM + CVPP (HD)

Table 1: Mass flow for refrigerants ammonia and R22

Type Condensing temperature Mass flow high pressure side

(°C) (kg/h)
Ammonia R22
+ 25 288
PM 1-25 + 35 324
+ 45 396
+ 25 432
PM 1-32 + 35 504
+ 45 612
+ 25 756 1.872
PM 1-40 + 35 900 2.196
+ 45 1.044 2.556
+ 25 1.260 3.096
PM 1-50 + 35 1.476 3.636
+ 45 1.728 4.212
+ 25 1.980 4.932
PM 1-65 + 35 2.340 5.760
+ 45 2.736 6.696
+ 25 3.888 9.576
PM 3-80 + 35 4.572 11.196
+ 45 5.328 13.032
+ 25 15.156
PM 3-100 + 35 17.676
+ 45 20.592
+ 25 23.040
PM 3-125 + 35 26.892
+ 45 31.320

Remarks: Pressure drop across the valve ∆p = 0,14 bar.

Refrigerant mass flow high pressure side acc. to Grasso compressor selection programme.
Differential pressure regulator has to be installed in the discharge line of the screw compressor,
the pilot valve has to be connected with the suction line of the screw compressor (for two-stage
units the HP compressor).
Scope of supply: Pilot-controlled pressure controller type PM1 or PM3 complete with bolts, gaskets, flanges and
differential pressure regulator type CVP (HP).

00.01 053 597E - 1/1

 SOUND EMISSION
Grasso
Refrigeration Division

The A-sound power level LWA in dB(A) and the work site-related emission value, the sound power level in the
measurement area LPA in dB(A) (A-short-range level at a distance of 1m from machine surface in a free field,
the machine being placed on a reverberating) and the octave- sound power level LWOct in dB are dependent on
the design of the units, in particular the design of the driving (manufacturer, type, protective system IP23 -
IP56), operating conditions (low or high pressure, air conditions) as well as capacity requirements (full load,
part load).
The sound emission values are within the following ranges:

1. A-SOUND POWER LEV EL LWA in dB (A)

115,00
A-sound power level L WA in dB (A)

110,00
105,00
76,7+10,5 lg N/No
100,00
95,00
90,00
69,5+10,5 lg N/No
85,00
No = 1kW
80,00
75,00
10 100 1000
input N in kW
A-sound power level LWA in dB(A) is dependent on the driving power N in kW.

2. MEASUREMENT AREA SOUND PRESSURE LEVEL LPA

LPA = LWA - LS in dB (A)

21,00
Measuring area Ls in dB(A)

20,00
12,5+2,5 lg N/No
19,00

18,00

17,00
A = 1m
16,00
No = 1kW
15,00

14,00
10 100 input N in kW 1000

Measurement area size LS in dB(A) is dependent on the driving power N in kW relative to a distance of A=1m.

00.01/ 0 053 690E - 1/2

 SOUND EMISSION
Grasso
Refrigeration Division

3. OCTAVE-SOUND POWER LEVEL LW OCT

LW OCT = LWA - LW OCT REL. in dB

scatter diagram +6dB

10
in dB Woct. rel

0
rel. octave sound power level L

-5

-10

-15

-20

-25
16 31,5 63 125 250 500 1K 2K 4K 8K 16K
octave mid frequency f mOct in Hz, kHz

053 690E - 2/2 00.01/0

 POWER SUPPLY CABINET
Grasso
Refrigeration Division

POWER SUPPLY CABINET FOR SHIP AND LAND APPLICATION

capacity design type dimensions weight

kW width (mm) hight (mm) depth (mm) kg

75 land-Y-∆ KSF-L 160/20 600 1250 600 110

ship-Y-∆ KSF-S 160/20 600 1250 600 110
ship-directly KSF-D 200/20 600 1250 600 110
90 land-Y-∆ KSF-L 200/20 600 1250 600 110
ship-Y-∆ KSF-S 200/20 600 1250 600 110
ship-directly KSF-D 250/20 600 1250 600 100
132 land-Y-∆ KSF-L 250/20 600 1250 600 120

ship-Y-∆ KSF-S 250/20 600 1250 600 120

ship-directly KSF-D 315/20 600 1250 600 110
200 land-Y-∆ KSF-L 315/20 800 1250 600 130
ship-Y-∆ KSF-S 315/20 800 1250 600 130
ship-directly KSF-D 500/20 600 1250 600 120
315 land-Y-∆ KSF-L 630/20 800 1250 600 170
ship-Y-∆ KSF-S 630/20 800 1250 600 170
400 land-Y-∆ KSF-L 2x500/20 800 1250 600 170
500 land-Y-∆ KSF-L 2x630/20 1000 1250 600 210

current: 380V / 440V; 3 ph; 50 Hz

00.01 053 800E - 1/1