Final Drawing HX020 HX026 - Sperre Control Circuit

Sperre Air Compressor
Technical Documentation
CUSTOMER:
YOUR P.O. No.:

NANTONG HUAHAO INTERNATIONAL TRADING
HULL/ VESSEL:
HX020 / HX026
SPERRE ORDER NO:
500726 / 500727
ITEM DESCRIPTION TYPE COLOUR

A STARTING AIR COMPRESSOR 2 x HV2/200 MUNSELL 7,5 BG 7/2
B EMERGENCY AIR COMPRESSOR 1 x HL2/77A MUNSELL 7,5 BG 7/2
C WORKING AIR COMPRESSOR 1 x 19-9 EANA MUNSELL 7,5 BG 7/2
D REFRIG AIR DRYER 1 x RD90 MUNSELL 7,5 BG 7/2
Final 09.05.16 TOP FHJ

Working
Approval 24.08.15 TOP FHJ
ISSUE DATE PREP. BY CHECK CUSTOMER date/sign
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 3 of 61
List of Drawings
MAIN AIR COMPRESSORS 2 x HV2/200
No. Description Type /Dwg. Part No.
A1 Packing list
A2 General arrangement, Air compressor G09-0367
A3 Installation diagram D09-0367
A4 Air compressor data sheet HV20-113
A5 El. Motor data sheet 9834A12010D2
A6 Dimension sketch – Starter panel E00009-V.3
A7 El. Wiring diagram E30274
A8 El. Part list E30274-101-FAN
A9 El.Wiring diagram E30273
A10 El. Part list E30273-101-FAN
A11 Junction box E00002
A12 Oil pressure switch 7814
A13 Solenoid drain/ unloading valve, H.P. 322H 4332
A14 Pressure switch, start/ stop PRS-30 7756
A15 Thermo switch TMS-80 7746
A16 Auto drain trap 7651
A17 Thermometer 3781
A18 Vibration damper 8458
A19 Flexible hose, 1/4" Bsp, 4366
A20 Flexible hoses, ½” / 1” / 1 ¼” 4666/4668/4669
A21 Pressure gauge panel
A22 Recomended lub.oil list for compressor
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
Page 4 of 61
Packing List
NANTONG HUAHAO INTERNATIONAL TRADING 500726
NO. 38, YAOGANG ROAD
NANTONG CITY Page : 1
JIANGSU PROVINCE, P.C.226006 Order. date : 17. August 2015
CHINA Rev. date : 18.08.15
Del. week : 2016/1
Our ref : OB
Your ref. : Mr Xu Wei
Fax :
Hull/Vessel : HX020
Re. : Contract No. 2015071801
Sperre & TMC Equipment
Payment : Irr. L/C payable in our bank
Item No. Description Qty Tag No.
Main Air Compressors:

TSH207 HV2/200, 30 bar, seawater cooled 2
Mounted on compressor unit:
9834A12010D2 Electric Motor 225SMB-8 Alum 2
7630 Baseplate HV2/200-210-219 2
1382-60 Coupling flange 200-240, ø60 2
4332S4 Solenoid drain valve HP 2
4345 Coil 220V/50-60 Hz 2
7746S5 Thermo switch air 80°C stop 2
7814S2 Oil pressure switch, stop 2
2535521 Junction box 2
Delivered loose:
4545S1 Vibration damper set A1x2,A0x2 2
4666 Flex.tube 1/2" flange+c.flange 4
4668 Flex.tube 1" flange+c.flange 2
4669 Flex.tube 1 1/4" w/flange+c.fl 4
E30274101 Switchboard type 3 1
E30273101 Switchboard type 3 1
7756S4 Pressure switch start/stop, HP 2
Spareparts, consisting of:
3718 Filter insert 2
PW219U Seaworthy packing 2
7779 Classification certificate CCS 1
Emergency Air Compressor
LOD775A HL2/77A luftkjølt kompressor 1
Mounted on compressor unit:
9043 DieselEngine Lombardini 9LD625 1
1374-3809 Coupling flange Ø38,09 1
196 Baseplate HL2 77-105 Diesel 1
7826S1 Ball valve 1/2" BSP 1
9039 Integrated Oil&Water Separator 1
Delivered loose:
8458S2 Vibration dampers, set 1
4668 Flex.tube 1" flange+c.flange 1
9344 Exhaust tube w/flange 1
SPERRE INDUSTRI AS Tel. +47 70 16 11 00 industri@sperre.com DNB Bank, BIC: DNBANOKK

Ellingsøyvegen 740 Fax +47 70 16 11 10 www.sperre.com Bank (Norway): 5353 0500 590
6057 Ellingsøy NO 961 479 142 VAT IBAN: NO84 5353 0500 590
NORWAY
Page 5 of 61
Packing List
500726
Page : 2
Item No. Description Qty Tag No.
4666 Flex.tube 1/2" flange+c.flange 1

3711 Air filter 85-120,77-105 1
79640 Seaworthy packing 1
7779 Classification certificate CCS 1
Working air compressor
SPES-14319 TMC screw type 19-9 EANA 1
SPES-14320 TMC Refrig. Air Dryer RD90 1
611 Freight tax free 1
SPERRE INDUSTRI AS Tel. +47 70 16 11 00 industri@sperre.com DNB Bank, BIC: DNBANOKK

Ellingsøyvegen 740 Fax +47 70 16 11 10 www.sperre.com Bank (Norway): 5353 0500 590
6057 Ellingsøy NO 961 479 142 VAT IBAN: NO84 5353 0500 590
NORWAY
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ABB Motors Technical Data Sheet - DOL

and Generators
Project Location
Department/Author Customer name Customer ref. Item name

9834A12010D2 1,00002
Our ref. Rev/Changed by Date of issue Saving ident Pages
A 19.08.2015 untitled.xls 1(3)
No. Definition Data Unit Remarks
1 Product TEFC, 3-phase, squirrel cage induction motor
2 Product code 3GAA 224 032-ADG
3 Type/Frame M3AA 225 SMB 8
4 Mounting IM1001, B3(foot)
5 Rated output PN 24 kW
6 Service factor
7 Type of duty S1(IEC) 100%
8 Rated voltage UN 380 VD ± 5 % (IEC 60034-1)
9 Rated frequency fN 50 Hz ± 2 % (IEC 60034-1)
10 Rated speed nN 735 r/min
11 Rated current IN 52,4 A
12 No-load current 20 A
13 Starting current Is/IN 4,6 Fullfilled IEC 60034-12 design N,H
14 Nominal torque TN 312 Nm
15 Locked rotor torque TS/TN 1,6
16 Maximum torque Tmax/TN 1,9
17 Minimum torque Tmin/TN 1,3
18 Speed at minimum torque 473 r/min
Load characteristics (IEC 60034-2-1:2007) Load % Current A Efficiency % Power factor
19 PLL determined from residual loss 100 52,4 90,4 / IE2 0,77
20 75 40,8 92,1 0,73
21 50 30,7 92,4 0,64
22 Start 241 0,46
23 Maximum starting time from hot 20 s
24 Maximum starting time from cold 40 s
25 Insulation class / Temperature class F/F
26 Ambient temperature 55 °C
27 Altitude 1000 m.a.s.l.
28 Enclosure IP55
29 Cooling system IC411 self ventilated
30 Bearing DE/NDE 6313-2Z/C3 - 6212-2Z/C3
31 Type of Grease
32 Sound pressure level (LP dB(A) 1m) 63 dB(A) at load
33 Moment of inertia J = ¼ GD2 0,722 kg-m2
34 Balancing
35 Vibration class
36 Position of terminal box Top
37 Terminal box entries; no, dimens.
38 Number of power terminals
39 Direction of rotation CW or CCW
40 Total weight of motor 279 kg
41 Dimension drawing no.
42
43
44
45
Ex-motors
46
47
48
Option Variant Codes / Definition
49 +002 Restamping voltage, frequency and output, continuous duty
50
51
52
53
54
55
Remarks:
Data based on situation 08.02.2010

All data subject to tolerances in accordance with IEC
Guaranteed values on request
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Partlist Switch Board
Sperre Industri AS _
Main Voltage 380-480 Volt

Control Voltage 220 Volt
Recommended
125A
max fuse size:
REF Description Part number

Q1 MAIN SWITCH 14 747 12
AUX CONTACT BLOCK 14 747 26
K1 MAIN CONTACTOR 65A 66250
F1 BIMETAL 48-65A 66324
A1 LOGIC MODULE, PROGRAM: E30274 45 103 75
P1 AMPEREMETER 0-100/5A 80 50- 03
P2 HOUR COUNTER 43 038 38
S0 STOP PUSH BUTTON 43 032 88
S1 SWITCH 3 WAY 43 033 23
S3 PUSH BUTTON BLACK 43 032 64
S7 SWITCH 2 WAY 43 033 -2
H2 SIGNAL LAMP GREEN 43 030 07
H3 SIGNAL LAMP RED 43 030 08
T1 CURRENT TRANSFORMER 100/5A 805-100
T2 TRANSFORMER 440/220V 150VA 66 800 -1
F4 F5 FUSES 2A 450V 68212
F6 FUSES 0,5A 450V 68205
SWITCH BOARD h:500 b:500 d:250
Ventilasjonsvifte termostat 67905

Ventilasjonsvifte for startere 67925
Ventilasjonsrist med filter 67942
E30274-101 Fan
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Comment
Program description:
The starter is designed with a MAN 0 AUT switch,
In MAN mode the compressor will run regardless of the start / stop pressure switch. It is not recommended to leave the compressor
running unattended in MAN mode although the parameters temperature, lub. Oil and motor overload is surveyed.
In 0 mode the compressor is switched off, but the starter is still powered.
In AUT mode the compressor is controlled by the start / stop pressure switch.
The starter is equipped with a common alarm signal lamp and a common alarm signal output. The alarm signal is a voltage free contact
programmed to be closed when the compressor condition is normal. This means that the alarm signal is open if the PLC is not running, or
there is a fault condition detected.
Following parameters will give alarm:
High temperature. It the temperature exceeds the setting of the temperature switch the compressor will stop and alarm will be given. The
alarm will remain until the reset button is pressed. The text HIGH TEMPERATURE will be displayed on the PLC and will remain in the
display until the reset button is pressed.
Lubrication oil failure. If the Lub. Oil level / pressure falls under the setting of the Lub. Oil switch the compressor will stop and alarm will be
given. The alarm will remain until the reset button is pressed. The text LUB. OIL FAILURE will be displayed on the PLC and will remain in
the display until the reset button is pressed.
El-motor overload. If the thermal overload relay releases, the compressor will stop and alarm will be given. The alarm will remain until the
thermal relay is reset. The text EL_MOTOR OVERLOAD will be displayed on the PLC and will remain in the display until the thermal
relay is reset.
Emergency stop. If the emergency stop push button is activated, the compressor will stop and alarm will be given. The alarm will remain
until the emergency stop push button is released and the reset button is pressed. The text EMERGENCY STOP ACTIVATED will be
displayed on the PLC and will remain in the display until the reset button is pressed.
The progtam is designed to autostart after blackout if the compressor is set to AUT mode, timer B2 will delay the start. If the compressor
is in MAN mode and there is a power blackout then the compressor will not restart when the power returns, but have to be switched to 0
and back to MAN (or AUT).
The starter is designed with an emergency run switch. When this switch is operated the PLC is overridden, and the alarm functions are
therefore not active.
This switch is intended for emergency run only and the compressor must not be left running unattended.
The program contains an hour counter with a time to service function. When the compressor is running the hour counter is shown in the
display. When the service timer have counted down to 0 the alarm lamp will go flashing to indicate time for service. To reset service
indication press reset button.
Creator: Torgeir Project: Customer:

Checked: Installation: Diagram No.:
Created/Changed: 1/23/02 9:28 AM/1/27/06 9:57 AM File: E30273.lsc Page:
Page 27 of 61
High B002
hi Trg B018
En
2/Q7/1 T
B019/3 P B023 X1
B16 Rem = off Prio = 0 Par En
I1 (S0 Emcy Stop) S 20:00s+ B035 B26/1 P X

B17 R RS En Quit = off Par
Prio = 6
I Par P HOURCOUNTER
& Rem=Off Par B013/3 Quit = off
I4 Prio = 3 (B007-Tot
STARTUP IN
Quit = off B027/3 TIME TO
I2 (S1 Man) B002 B26 PROGRESS
EMERGENCY SERVICE(B007-Ti
I & (B002-Cur)
STOP B01 Q1 (K1 Compressor)
B022 B25 ACTIVATED Q4 (B002-On-)
S B30 & Q
>1 R RS B03
I4 Par B024/En & B005
Rem=Off >1 B012 Q2 (Y3 Drain Valve)
Trg
En
T
Inv Q B14/4
2/B041 B021 Rem = off
Trg Par
B25 B024
R En 05:00s+ Rem = off
T B04 P
Par
30:00m+
I3 (S1 Aut) Rem = off & Prio = 5
01:00s
01:00s- Quit = off
I B007 I4 B010 M1
PRESS RESET R
AFTERBLACK-
En & M
Ral
I5 (F1 Overload) OUT IN MAN- Par

MI=500h+
OPERATION B031
I En OT=0h B013
P B034
Q->0=R+En >1 En
Prio = 1 Par B035
Inv
Par
I7 (F13 Oil Pressure) Quit = off
B14 B011 EL-MOTOR B015 Rem = off
I
& Trg OVERLOAD B09 00:50s-
S B032 >1
Q2 T
I4 R RS En
00:50s
I6 (F12 Temp) Rem = off Par P B20 Q3 (H3 Alarm)
B019 Par
I 03:00s+ Rem = off Prio = 4 >1 Q
B002 & Quit = off
LUB. OIL
I4 (S3 Reset) B08 B06
S FAILURE B033
I & R RS En B027 Q4 (Remote Alarm)
B09/R Par P
>1 Q B01/3
B17/3 Rem = off Prio = 2 Par B035
B010/1
B022/4 Quit = off
HIGH TEMP.
Created/Changed: 1/23/02 9:28 AM/1/27/06 9:57 AM File: E30273.lsc Page: 1/2
Page 28 of 61
I8 (F11.1 Start/Stop Lead)
B051
I Trg B047 Q7 (PLC OK)
S
1/High
R
I8 & Q
B028/1 Par RS B055
RS
>1
B045/3Rem = off B048
I9 &
B047/3
B052/1 B045
I8
&
B054
>1 B029/1
I9 (F11.2 Start/Stop Follow) B044
I &
B049
B040/1
>1
B042/1 B028/3
B029/3 I8 B052 B041
B048/3
B040/3 & >1 1/B021/Trg
I10
I10 (S4 C1 Lead) B042/3 I9 B040
I B052/3 I10 &
B054 B029
I11 (S4 C2 Lead) >1
I10
I
I8 B028 B046 Q5 (Run Compr.2.)
& >1 Q
I10
I9 B042
I10
&

Created/Changed: 1/23/02 9:28 AM/1/27/06 9:57 AM File: E30273.lsc Page: 2/2
Page 29 of 61
Block Number (Type) Parameter
B002(On-Delay) : Rem = off

Blackout delay 20:00s+
recommended setting 20.00 seconds

Unloaded start, 05:00s+
recommended setting 02.00-05.00 seconds
B06(Latching Relay) : Rem = off
B007(Hours Counter) : MI=500h+

OT=0h
Q->0=R+En

Supression of oil alarm caused by rough sea, 03:00s+
recommended setting 03.00-15.00 seconds
B012(Asynchronous Pulse Generator) : Rem = off

Drain pulse, 30:00m+
recommended setting 01:00s
TH 20:00-60:00 Minutes
TL 01:00-02:00 Seconds
B018(Message texts) : Prio = 0

Quit = off
HOURCOUNTER
(B007-Tota)
TIME TO
SERVICE(B007-Time)
B021(Off-Delay) : Rem = off

Filter to avoid burned contactors. 01:00s-

Quit = off
STARTUP IN
PROGRESS
(B002-Curr)
(B002-On-D)

Quit = off
PRESS RESET
AFTERBLACK-
OUT IN MAN-
OPERATION

Created/Changed: 1/23/02 9:28 AM/1/27/06 9:57 AM File: E30273.lsc Page: 3
Page 30 of 61
Block Number (Type) Parameter

Quit = off
EL-MOTOR
OVERLOAD

Quit = off
LUB. OIL
FAILURE

Quit = off
HIGH TEMP.
B034(Asynchronous Pulse Generator) : Rem = off

00:50s-
00:50s

After Emergency stop have been released Quit = off
reset button have to be engaged to enable normal function EMERGENCY
STOP
ACTIVATED
B051(Pulse Relay) : RS
Rem = off

Page 31 of 61
Connection Label
I1 S0 Emcy Stop
I2 S1 Man
I3 S1 Aut
I4 S3 Reset
I5 F1 Overload
I6 F12 Temp
I7 F13 Oil Pressure
I8 F11.1 Start/Stop Lead
I9 F11.2 Start/Stop Follow
I10 S4 C1 Lead
I11 S4 C2 Lead
I12
I13
I14
I15
I16
I17
I18
I19
I20
I21
I22
I23
I24
S1
S2
S3
S4
S5
S6
S7
S8
AI1

Page 32 of 61
Connection Label
AI2
AI3
AI4
AI5
AI6
AI7
AI8
Q1 K1 Compressor
Q2 Y3 Drain Valve
Q3 H3 Alarm
Q4 Remote Alarm
Q5 Run Compr.2.
Q6
Q7 PLC OK
Q8
Q9
Q10
Q11
Q12
Q13
Q14
Q15
Q16
AQ1
AQ2
X1
X2
X3
X4
X5
X6
X7
X8
X9
X10
X11
X12

Partlist Switch Board
Sperre Industri AS _
Main Voltage 380-480 Volt

Control Voltage 220 Volt
Recommended
125A
max fuse size:
REF Description Part number

Q1 MAIN SWITCH 14 747 12
AUX CONTACT BLOCK 14 747 26
K1 MAIN CONTACTOR 65A 66250
F1 BIMETAL 48-65A 66324
A1 LOGIC MODULE, PROGRAM: E30273 45 103 75
EXPANSION MODULE 45 103 79
K2 AUX RELAY 66710
P1 AMPEREMETER 0-100/5A 80 50- 03
P2 HOUR COUNTER 43 038 38
S0 STOP PUSH BUTTON 43 032 88
S1 S4 SWITCH 3 WAY 43 033 23
S3 PUSH BUTTON BLACK 43 032 64
S7 SWITCH 2 WAY 43 033 -2
H2 SIGNAL LAMP GREEN 43 030 07
H3 SIGNAL LAMP RED 43 030 08
T1 CURRENT TRANSFORMER 100/5A 805-100
T2 TRANSFORMER 440/220V 150VA 66 800 -1
F4 F5 FUSES 2A 450V 68212
F6 FUSES 0,5A 450V 68205
SWITCH BOARD h:500 b:500 d:250
Ventilasjonsvifte termostat 67905

Ventilasjonsvifte for startere 67925
Ventilasjonsrist med filter 67942
E30273-101 Fan
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Data Sheet
Pressure switch PRS-01 Part no. 7814
Adjustable lube oil pressure switch
for alarm indication and shut down of compressor
Alarm: S.P. 1,0 bar, Shut down: S.P. 0.8 bar
Construction: Performance:
Pressure switch type .................... : Bellows Repeatability ...................................: ± 0.2% FS (typ)
Weight ......................................... : 0.4 kg ± 0.5% FS (max)
Setting range ..................................: 0,2 - 4 bar
Environmental conditions: Differential .....................................: 0.2 bar (8,26 psi)
Operation temperature ................. : -40 to +85 °C Permissible operating press. ...........: 15 bar (12,32 psi)
Enclosure ..................................... : IP65, IEC 529 Burst pressure .................................: 30 bar (108,75 psi)
Vibration stability Life time: Mecanical .......................: > 400.000 cycles
Sinusoidal 20g, 25 Hz - 2 Hz ... : IEC 68-2-6 El. at max. contact load ..: > 100.000 cycles
Shock resistance
Shock 50 g/6 ms, 500 g/1 ms .. : IEC 68-2-27 Installation:
Free fall ................................... : IEC 68-2-32
Fluid connection........................ : ¼" BSP or Flange
El. connector type ..................... : DIN 43650A, PG11
Electrical specifications:
Switch.......................................... : SPDT Material:
Contact load: AC15 .................. : 0.5 A, 250 V
Wetted Parts: Housing ....... : Anodized AlMGSi1
DC13 .................. : 12 W, 125 V
Bellows ....... : 1.4306 (18/8)
O-ring ......... : NBR
Enclosure Parts: Housing ...... : AlMGSi1
Plug fixture . : Glass filled polyamid,
Adjustment: One turn of the PRS
setting-screw is approx. equal Ship approvals:
to 7% of the setting range LRS, GL, RINA, NKK, DNV, BV, ABS, KRS, MRS
Electrical wiring:
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 67 63 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 67 63 18 11
E-mail: industri@sperre.com E-mail: rotterdam@sperre.com E-mail: asia@sperre.com
Page 36 of 61
Solenoid drain valve

Part no. 4332
2/2 shut of valve for unloading
and drain of compressors. Technical data
Function ............... : Open when de-energized
Valve design......... : Pilot operated diaphragm valve
Poppet type pilot.
Nominal diameter. : 14.5 mm
Port sizes .............. : ½” BSP
Mounting.............. : Direct pipe mounting
Unrestricted position
Working pressure . : Max 40 bar
Pressure drops ...... : ∆ p min. 0.3 bar for opening
∆ p min 0 bar for closing
∆ p max 40 bar
Flow factor ........... : Kv = 60
Weight.................. : 880 g (incl. coil)
Material specification Electrical data - Coil

Body ..................... : Forged brass Material......................: Encapsulated in synthetic material.
Internal parts......... : Stainless steel, Plug connection..........: 3 pin DIN 43650A, incl. Plug with
brass and nickel PG11 for cable conn.
Sealing.................. : Synthetic rubber (FKM) Voltage ......................: DC 24 V AC 110 V (50 and 60 Hz)
Valve sealing ........ : Pressure/spring loaded AC 220 V (50 and 60 Hz) Other
seat disc (O-Ring) voltages on request.
against a carefully Voltage tolerance .......: -10% to +15% of nominal
machined nozzle provides Class of insulation......: F
bubble tight sealing. Solenoid duty .............: Continuos
Life expectancy .... : Hundreds of thousands Power rating...............: 8 W
of cycles. Protection class ..........: IP 65
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
Page 37 of 61
Data Sheet
Pressure switch PRS-30 Part no. 7756
Adjustable pressure switch
for control of compressor's START and STOP.
Range: 3,5 - 35 bar
Construction: Adjustment:
Pressure switch type ..... : Diaphragm Range of switching point...: 3,5 – 35 bar
Fluids controlled ........... : Hydraulic oils, fresh water, (50,75 -507,5 psi)
sea water, air Min. diff. at low setting......: 1,7 bar (24,65 psi)
Weight .......................... : 0.75 kg Min. diff. at high setting.....: 2,55 bar (36,97 psi)
Max. diff. at high setting....: 20 bar (290 psi)
Design:
Max. temperature.......... : 70°C Installation:
Max. permissible pressure Air inlet connection.......... : ¼" BSP
Per cycle : 45 bar (652,5 psi) El. connector type............. : DIN 43650A, 4-pin male,
Occasional surge : 80 bar (1160 psi) plug PG11
Destruction pressure : 160 bar (2320 psi) Enclosure............................ : IP65
Mechanical life : 5 x 106 operating cycles
Ship approvals:
DNV, LRS, GL, BV, RINA
CE marked acc. to 89/336/EC, 92/31EEC, 93/68/EEC
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
Page 38 of 61
Data Sheet
Temperature switch TMS-80 Part no. 7746
Adjustable temperature switch
for alarm indication and shut down of compressor
Alarm: S.P. 75°C, Shut down: S.P. 80°C
Construction: Performance:
Temperature switch type ............. : Rigid sensor Setting range ..................................: 50-100°C
Weight ......................................... : 0.6 kg Differential .....................................: 3°C
Permissible operating temp. ...........: 200°C
Environmental conditions:
Operation temperature ................. : -40 to +70°C Installation:
Enclosure ..................................... : IP65, IEC 529 Process connection.......................: ½" BSP
Vibration stability El. connector type ........................: DIN 43650A, PG11
Sinusoidal 20g, 25 Hz - 2 Hz ... : IEC 68-2-6
Shock resistance Material:
Shock 50 g/6 ms, 500 g/1 ms .. : IEC 68-2-27 Wetted Parts: Sensor pocket ...: Brass
Free fall ................................... : IEC 68-2-32 Enclosure Parts: Housing ...........: AlMGSi1
Plug fixture ......: Glass filled polyamid
Electrical specifications:
Switch.......................................... : SPDT Ship approvals:
Contact load: AC15 .................. : 0.5 A, 250 V
DNV, ABS, LRS, GL, BV, RINA, MRS, KRS
DC13 .................. : 12 W, 125 V
CE marked acc. to EN 60 947-5-1
Adjustment: When the top cover is removed, the
range can be set with the setting-screw.
The differential is non-adjustable
Electrical wiring:
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Page 39 of 61
Data Sheet
Aut. Drain trap CA14 Part no. 7651
Connection
In-/ outlet ½” BSP parallel
Description
The CA14 is a range of float type automatic liquid drainers for
air systems. The body and cover are of SG iron and the
complete unit is readily maintainable.
Safety information
Ensure that any pressure is isolated and safely vented to
atmospheric pressure before attempting to maintain the air
trap. Do not assume that the system is depressurised even
when a pressure gauge indicates zero.
Material
No Part Material
Installation
The trap should be fitted in a horizontal plane with the inlet at
1 Body SG iron DIN 1693 GGG 40
the top so that the float mechanism is free to rise and fall in a
2 Cover bolt Steel BS 3692 Gr. 8.8
vertical plane. The top of the trap must be fitted below what it
Asbestos free
3 Cover gasket is draining. Point the arrow on the name-plate downwards.
Fienzelit Nov Apress Universal
4 Cover SG iron DIN 1693 GGG 40
5 Main valve CA14 Synthetic rubber Viton Maintenance
Cone CA14S-14 Stainless steel AISI 440B General
6 Main valve seat Stainless steel BS 970 431 S29 All work must be carried out by a suitably competent person.
7 Main valve gasket Stainless steel BS 1449 304 S11 Before starting work ensure that suitable tools are available.
8
Main valve Stainless steel BS 6105 Cl A270 Use only genuine replacement parts. Before attempting to
assembly screws work on the trap, ensure that the trap is isolated from the rest
9 Ball float and lever Stainless steel BS 1449 304 S16 of the pressurised system. Ensure that any pressure within the
10 Pivot Stainless steel isolated section is safely vented to atmosphere. When
11 Pivot frame Stainless steel BS 1449 304 S16 reassembling make sure that all joint faces are clean. After
maintenance ensure that the system is fully functioning.
Certification
The product is available with certification to EN 10204 2.2 for body How to fit the main valve
and cover as standard Undo the cover bolts and lift off the cover, withdraw the pivot
pin to release the float and lever from the bracket. Push out the
Recommended tightening torques
dumbbell shaped valve and replace with a new one.
or
Item Nm Reassemble and refit the cover using a new gasket.
mm How to replace the main valve assembly
2 17 A /F M10 x 30 45 - 55 Undo the cover bolts and lift off the cover. Remove the
6 17 A /F 50 - 55 complete float assembly by undoing the two screws. Remove
8 Pozidrive M4 x 6 2.5 - 3.0 the main valve seat and replace with a new one supplied with
new gasket. Fit a complete new float assembly by tightening
the assembly set screws. Refit the cover using a new gasket.
6SHUUH,QGXVWUL$6 6SHUUH5RWWHUGDP%9 6SHUUH$VLD37(/7' 6ROHVXSSOLHUVRI
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 JHQXLQHVSDUHSDUWV
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
Page 40 of 61
Page 41 of 61
X
X
Page 42 of 61
X
Page 43 of 61
Data Sheet
Flexible hoses
1. 2. 3.
Opening Minimum Sperre part no. Sperre part no.

Sperre w/ one end flange w/ both end flange
A B C D E F of the bending part no.
(inch) (mm) (mm) (mm) (mm) (mm) spanner radius (2) (3)
(mm) (mm) (1)
PN40 PN40
½” 600 500 ø31 ø25 ø22 27 180 4595 4666 (DN15) 7495 (DN15)
¾” 600 470 ø38 ø33 ø29 33 240 4596 4667 (DN20) 7492 (DN20)
1” 800 670 ø43 ø38 ø38 38 300 4597 4668 (DN25) 7493 (DN25)
1 ¼” 800 600 ø57 ø50 ø50 50 420 4598 4669 (DN32) 7494 (DN32)
1 ½” 800 600 ø70 ø57 ø54 60 500 4599 4687 (DN40) 7496 (DN40)
2” 800 580 ø80 ø70 ø66 70 635 4601
Hose construction :
Tube : Oil resistant synthetic rubber
Reinforcement : Two high tensile steel wire braids
Cover : Abrasion and weather resistant synthetic rubber
Temperatur range : - 40°C to + 100°C
Flexible hoses acc. to SAE 100 R2
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com E-mail:china@sperre.com
Sole suppliers of genuine spare parts - www.sperre.com
Page 44 of 61
Data Sheet
Pressure gauge panel w/gauge cock
Air compressor HV2/200 - 300
Characteristics: Materials:
Robust pressure gauge. Intended for adverse service Case .........................: One-piece brass forging
conditions where pulsation or vibration exists. Pressure element ......: 40 bar, CU-alloy, C-type,
Nominal size ............: 63 mm soft soldered 40 bar, CU-alloy,
Accurancy class .......: 1.6 per DIN 16005 helical type, brazed
Design ......................: DIN 16063, DIN 16064 Movement ................: Cu-alloy, wear parts argentan
Working pressure ....: 2/3 of full scale value Dial ..........................: White alluminium/ black lettering
Wether protection ....: IP 65 per EN 60 529/ IEC 529 Pointer .....................: Black aluminium
Threaded entry .........: DIN 16 288 radial, Window ...................: Non-splinting clear plastic
¼” BSP, 14 mm Bezel ring ................: Roll formed stainless steel
Liquid filling ...........: Glycerine 99.7 %
Scale ranges:
Cooling water ..: 0 - 6 bar/ 0 - 0.6 Mpa Part no. 3770 0 - 6 kg/cm2 Part no. 4844
L.P. air .............: 0 -10 bar/ 0 - 1.0 Mpa Part no. 3771 0 - 10 kg/cm2 Part no. 4845
H.P. air ............: 0 -16 bar/ 0 - 1.6 Mpa Part no. 3772 0 - 16 kg/cm2 Part no. 4846
H.P. air ............: 0 -60 bar/ 0 - 6.0 Mpa Part no. 3773 0 - 60 kg/cm2 Part no. 4847
Lub. oil ...........: 0 - 6 bar/ 0 - 0.6 Mpa Part no. 3770 0 - 6 kg/cm2 Part no. 4844
Shut off needle valve for pressure gauge:

Material body .........: Press-forged
Part no.: 8354 Part no.: 3838
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 67 63 18 11
Page 45 of 61
List of recommended lub. oil

Issue date: 08.04.2013
Replace list of: 06.09.2011
Synthetic oil Mineral oil

ANDEROL 555 BP ENERGOL RC 68
BP ENERSYN RX 100 CASTROL AIRCOL PD 100
CASTROL AIRCOL SN 100 CALTEX RPM COMPR. OIL 68
COSMO RECIPRO SX 100 COSMO RECIPRO 100
DAPHNE MARINE COMPR. 100 ESSO / EXXON EXXCOLUB 77
ESSO / EXXON ZERICE S 100 FAMM COMPRESSOR OIL EP VDL 100
ESSO / EXXON SYNNESTIC 68 GENERAL COMPOL A 100
FAMM CETUS DE 100 MITSUBISHI COMPR. OIL 100
MOBIL RARUS 827 MOBIL RARUS 427
NIPPON OIL CO. FAIRCOL SA 100 PHILLIPS COMPR. OIL 68
STATOIL FRIDGEWAY S 100 SHELL CORENA S2P 68/100
SHELL CORENA S4P 68/100 STATOIL COMPWAY 68
TOTAL LUBMARINE BARELF AL 100 TOTAL DACNIS P
STATOIL COMPWAY SX68
AGIP DICREA ESX 100
Quantities, application points and intervals for lubrication oil and grease.
Air Lub. Oil for Air compressor Grease for El.motor
Compressor Quantity Application Change Quantity Grease Grease
type [Liters] point interval [Grams] Application interval
HLF2/77 1,8
HL2/77 4,0
Bearings lubricated for life time
and then after every 1000 hours of operation
HL2/90 4,0
HL2/105 4,0
After first 200 hours of operation,
HL2/120 10,0 20
HL2/140 10,0 20
HL2/160 10,0 20
HV1/85 1,5 20
Electric motor bearings
Crank case
Once every 12 months
HV1/120 2,0 20
HV1/140 * 4,0 20
HV1/156 * 4,0 20
HV2/200 8,0 30
HV2/210 8,0 30
HV2/219 8,0 30
HV2/220 20,0 30
HV2/240 20,0 30
HV2/270 24,0 30
HV2/285 24,0 30
HV2/300 24,0 30
* Cylinder lubrication from separate oil tank. (HV1/140A and HV1/156A does not have a separate cylinder
lubrication system, and these compressor models should be run on synthetic lub. oil only).
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
Page 46 of 61
List of Drawings
EMERGENCY AIR COMPRESSORS 1 x HL2/77A
B1 General arrangement, Air compressor G02-0051-M

B2 Installation diagram D02-0051
B3 Air compressor data sheet HL2/77A
B4 Diesel Motor data sheet LOMBARDINI
B5 Vibration damper 8458
B6 Flexible exhaust hose 9344
B7 Flexible hose, 1/2" Bsp, 1" Bsp 4666/4668
B8 Recomended lub.oil list for compressor
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Page 47 of 61
Page 48 of 61
Page 49 of 61
Air Compressor data sheet – HL2/77A

Compressor HL2/77A – 30 barg
Charging capacity at 1450 RPM 26 m3 /h
Power requirements 1450 RPM 6.8 kW
Heat dissipation 1450 RPM 5263 kCal/h
Weight complete (standard motor) 246 kg
Dimensions 1200 x 650 x 780 mm (L x W x H)
Oil volume 4 litres
Lubrication system Splash
Oil type Fully synthetic, ISO 68 or 100,
Reciprocating piston compressors
All compressors tested and delivered with Mobil Rarus 827
Design
No. of cylinders / Cylinder arrangement 2 / 90°V
No. of compression stages 2
Cooling Air cooled
Valve LP / Valve HP 1 Plate valve /1 Reed valve
Operation parameters
Delivery pressure 30 bar
Safety valve LP/ HP 9 barg/ 31.5 barg
Max. ambient temp. compressor 55°C
Max. ambient temp. controller 55°C
Max. ambient temp. electric motor 45°C (above on request)
Normal working pressure LP 2-4 bar
Normal temperature outlet air Approx. 15-30 ºC above ambient
Safety valves set point, H.P. 5% above stage pressure
Maximum speed 1800 RPM
Rotation Counter-clockwise (looking at the drive end)
Max noise levels 84 dBA
Max vibration levels 40 mm/s-RMS
Mechanical components
Non return valve air outlet Integrated
Oil & water separator HP Integrated
Safety valve LP / HP Integrated
Oil level sight glass Integrated
Air suction filter Integrated
Inter- and after-cooler Integrated
Vibration isolators, 3 pc. Loose
Flexible tube, Air outlet Loose
Flexible tube, Drain /unloading Loose
When compressor mounted on air receiver

Vibration isolators, 4 pc. Integrated
Page 50 of 61
Page 51 of 61
Page 52 of 61
Page 53 of 61
Page 54 of 61
Stiffness: 45 Shore
Page 55 of 61
Page 56 of 61
Data Sheet
Flexible hoses
1. 2. 3.
Opening Minimum Sperre part no. Sperre part no.

Sperre w/ one end flange w/ both end flange
A B C D E F of the bending part no.
(inch) (mm) (mm) (mm) (mm) (mm) spanner radius (2) (3)
(mm) (mm) (1)
PN40 PN40
½” 600 500 ø31 ø25 ø22 27 180 4595 4666 (DN15) 7495 (DN15)
¾” 600 470 ø38 ø33 ø29 33 240 4596 4667 (DN20) 7492 (DN20)
1” 800 670 ø43 ø38 ø38 38 300 4597 4668 (DN25) 7493 (DN25)
1 ¼” 800 600 ø57 ø50 ø50 50 420 4598 4669 (DN32) 7494 (DN32)
1 ½” 800 600 ø70 ø57 ø54 60 500 4599 4687 (DN40) 7496 (DN40)
2” 800 580 ø80 ø70 ø66 70 635 4601
Hose construction :
Tube : Oil resistant synthetic rubber
Reinforcement : Two high tensile steel wire braids
Cover : Abrasion and weather resistant synthetic rubber
Temperatur range : - 40°C to + 100°C
Flexible hoses acc. to SAE 100 R2
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com E-mail:china@sperre.com
Sole suppliers of genuine spare parts - www.sperre.com
Page 57 of 61
List of recommended lub. oil

Issue date: 08.04.2013
Replace list of: 06.09.2011
Synthetic oil Mineral oil

ANDEROL 555 BP ENERGOL RC 68
BP ENERSYN RX 100 CASTROL AIRCOL PD 100
CASTROL AIRCOL SN 100 CALTEX RPM COMPR. OIL 68
COSMO RECIPRO SX 100 COSMO RECIPRO 100
DAPHNE MARINE COMPR. 100 ESSO / EXXON EXXCOLUB 77
ESSO / EXXON ZERICE S 100 FAMM COMPRESSOR OIL EP VDL 100
ESSO / EXXON SYNNESTIC 68 GENERAL COMPOL A 100
FAMM CETUS DE 100 MITSUBISHI COMPR. OIL 100
MOBIL RARUS 827 MOBIL RARUS 427
NIPPON OIL CO. FAIRCOL SA 100 PHILLIPS COMPR. OIL 68
STATOIL FRIDGEWAY S 100 SHELL CORENA S2P 68/100
SHELL CORENA S4P 68/100 STATOIL COMPWAY 68
TOTAL LUBMARINE BARELF AL 100 TOTAL DACNIS P
STATOIL COMPWAY SX68
AGIP DICREA ESX 100
Quantities, application points and intervals for lubrication oil and grease.
Air Lub. Oil for Air compressor Grease for El.motor
Compressor Quantity Application Change Quantity Grease Grease
type [Liters] point interval [Grams] Application interval
HLF2/77 1,8
HL2/77 4,0
Bearings lubricated for life time
and then after every 1000 hours of operation
HL2/90 4,0
HL2/105 4,0
After first 200 hours of operation,
HL2/120 10,0 20
HL2/140 10,0 20
HL2/160 10,0 20
HV1/85 1,5 20
Electric motor bearings
Crank case
Once every 12 months
HV1/120 2,0 20
HV1/140 * 4,0 20
HV1/156 * 4,0 20
HV2/200 8,0 30
HV2/210 8,0 30
HV2/219 8,0 30
HV2/220 20,0 30
HV2/240 20,0 30
HV2/270 24,0 30
HV2/285 24,0 30
HV2/300 24,0 30
* Cylinder lubrication from separate oil tank. (HV1/140A and HV1/156A does not have a separate cylinder
lubrication system, and these compressor models should be run on synthetic lub. oil only).
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
Page 58 of 61
List of Drawings
WORKING AIR COMPRESSORS 1 x TMC SCREW TYPE

C1 General arrangement,
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
Page 59 of 61
service
Heat dissipation vents. 494 148
300
El.box cooling 993 Air In
for
air out 1194 73
El. Supply
1149
1114
405
signal
Inspection
hatch 400 cable x2
520
Cooling air Lifting points. 780
1256
outlet 4 pcs M16
30 T1
544
490
Inspection
600
396
hatch T2
613
31
180
165
147
Grounding 0
574 57 A 60
69 605 B point
728 131 453 Cooling air

Oil drain inlet
Grounding
400
point
953 1750
20 / 4 pcs
for mounting
653
400
265 350
603
220 T1 Air outlet
1850
T2 Condensate drain
3
185
98
25
35 See data sheet for type of
0 connections and cable glands
100 El. supply
B ( 1 : 10 ) (optional) A
720
signal
cable Recommended service area
(optional)
Centre of gravity
The manufacturer reserves a right to change dimensional design of the

compressor prior to confirmed order. The footprint and connection
points for water and air are excluded from possible change.
"All intellectual property rights to layout drawings, specifications and FOR QUOTATION ONLY
documentation, including but not limited to all copyrights, trademark
rights and trade secrets are confidential information and the proprietary
rights of the owner of the registered trademark "TAMROTOR" worldwide."
Page 60 of 61
List of Drawings
TMC REFRIG. AIR DRYER 1 x RD90

D1 General arrangement,
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
Page 61 of 61

Final Drawing HX020 HX026 - Sperre Control Circuit

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Final Drawing HX020 HX026 - Sperre Control Circuit

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Sperre Air Compressor

YOUR P.O. No.:

ITEM DESCRIPTION TYPE COLOUR

Final 09.05.16 TOP FHJ

ISSUE DATE PREP. BY CHECK CUSTOMER date/sign

MAIN AIR COMPRESSORS 2 x HV2/200

No. Description Type /Dwg. Part No.

Item No. Description Qty Tag No.

Main Air Compressors:

SPERRE INDUSTRI AS Tel. +47 70 16 11 00 industri@sperre.com DNB Bank, BIC: DNBANOKK

Item No. Description Qty Tag No.

4666 Flex.tube 1/2" flange+c.flange 1

SPERRE INDUSTRI AS Tel. +47 70 16 11 00 industri@sperre.com DNB Bank, BIC: DNBANOKK

ABB Motors Technical Data Sheet - DOL

Department/Author Customer name Customer ref. Item name

Data based on situation 08.02.2010

7"== 7"=" "

" & ''

) " & ''

, - $ " & ''

3 - $ " & ''

" & ''

7# ! # 8 # 9 ! ! " & ''

, - $ " & ''

'' " & ''

) - $ " & ''

6@ 7# ! # 8 # 9 ! ! " & ''

Main Voltage 380-480 Volt

REF Description Part number

Ventilasjonsvifte termostat 67905

Creator: Torgeir Project: Customer:

I1 (S0 Emcy Stop) S 20:00s+ B035 B26/1 P X

I5 (F1 Overload) OUT IN MAN- Par

I B052/3 I10 &

Creator: Torgeir Project: Customer:

B002(On-Delay) : Rem = off

B005(On-Delay) : Rem = off

B06(Latching Relay) : Rem = off

B007(Hours Counter) : MI=500h+

B09(Latching Relay) : Rem = off

B011(On-Delay) : Rem = off

B012(Asynchronous Pulse Generator) : Rem = off

B16(Latching Relay) : Rem = off

B018(Message texts) : Prio = 0

B021(Off-Delay) : Rem = off

B023(Message texts) : Prio = 6

B024(Message texts) : Prio = 5

B25(Latching Relay) : Rem = off

Creator: Torgeir Project: Customer:

B031(Message texts) : Prio = 1

B032(Message texts) : Prio = 4

B033(Message texts) : Prio = 2

B034(Asynchronous Pulse Generator) : Rem = off

B035(Message texts) : Prio = 3

Creator: Torgeir Project: Customer:

I7 F13 Oil Pressure

I8 F11.1 Start/Stop Lead

I9 F11.2 Start/Stop Follow

Creator: Torgeir Project: Customer:

Creator: Torgeir Project: Customer:

Main Voltage 380-480 Volt

REF Description Part number

Ventilasjonsvifte termostat 67905