Professional Documents
Culture Documents
Indian Minerals
Yearbook 2020
(Part- III : MINERAL REVIEWS)
59th Edition
RARE EARTHS
(ADVANCE RELEASE)
GOVERNMENT OF INDIA
MINISTRY OF MINES
INDIAN BUREAU OF MINES
May, 2022
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24 Rare Earths
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The major deposits which contain monazite cannot be sold in commercial market. Therefore, the
(thorium and REE ore mineral) are : prices are not available.
1. Chavara barrier beach and Eastern Extension, MINING AND PROCESSING
Kollam district, Kerala Mining o f beach sand is being carried
2. Manavalakurichi beach sand deposit, out by IREL and KMML. The installed capacity
of monazite (96% pure) separation plant of IREL at
Kanyakumari district, Tamil Nadu
Manavalakurichi is 6,000 tpy while that of KMML at
3. Sathankulam Teri sand deposit, Tamil Nadu Chavara is 240 tpy. Details regarding mining and
4. Ovari Manapadu Teri Sand deposit, Tamil Nadu processing, etc., are provided in the Review on
'Ilmenite and Rutile'.
5. Navaladi-Ovari Teri Sand deposit, Tamil Nadu
6. Kuduraimoli Teri Sand deposit, Tamil Nadu INDUSTRY
7. Bhimunipatnam beach sand deposit, IREL has a plant at Udyogamandal, Aluva,
located in Ernakulam district, Kerala, wherein
Andhra Pradesh the monazite obtained from Manavalakurichi
8. Kandivalasa beach sand deposit, Andhra Pradesh is chemically treated to separate rare earths in
9. Kalingapatanam beach sand deposit, its composite chloride form and thorium as hydroxide
upgrade.
Andhra Pradesh
By May 2015, the Rare Earth Extraction Plant
10. Srikurmam beach sand deposit, Andhra Pradesh (REEP) at OSCOM, Odisha was commissioned for
11. Bhavanapadu beach sand deposit, production after statutory clearance from AERB.
REEP design has provision for expanding the
Andhra Pradesh
capacity of processing rare-earth minerals from 10,000
12. Gopalpur beach sand deposit, Odisha tonnes per annum to 20,000 tonnes per annum in
13. Chhatrapur beach sand deposit, Odisha near future.
The Company has signed MoU for 2019-20 with
14. Brahmagiri beach sand deposit, Odisha
Department of Atomic Energy (DAE), Government
EXPLORATION & DEVELOPMENT of India. IREL has also signed an MoU with
The exploration and development details, if any, M/s UstKamenogorsk Titanium and Magnesium
are furnished in the Review on "Exploration & Plant JSC, Kazakhstan, for setting up of Ti Slag plant
in India.
Development" under "General Reviews".
The production of rare-earth compounds by
PRODUCTION AND PRICES IREL is furnished in Table-2.
Indian Rare Earth Limited (IREL), a Mini Ratna IREL implemented flow sheet developed by
Company, is a Government of India Undertaking BARC and has produced 50 kg Nuclear Grade
under the Department of Atomic Energy (DAE) and Gadolinium Oxide (99.99%). Same can be converted
KMML, a Kerala State Government Undertaking, are into Gadolinium Nitrate which is used by NPCIL. The
actively engaged in mining and processing of beach Company invited research projects pertaining to
sand minerals from placer deposits. IREL is the only products in the value chain of Ilmenite, zircon and
entity processing monazite to produce Rare Earth (RE) rare-earth compounds, improvement in recovery
compounds. The production of rare earth for the year energ y efficiency, etc. I REL Te chnolo gy
2018-19 and 2019-20 was 4,215 and 5,048 tonnes Development Council (IRELTDC) has also approved
respectively. Domestic demand for the rare-earths is five projects valuing Rs 296.86 lakhs during the
limited at present and is mainly catered to by IREL financial year 2019-20 in the field of development of
for rare earth elements available in Indian deposits high-tech zirconia ceramic components like plates,
(5 Nos.) and by resorting to import for rare-earth tubes, grinding media, blanks for dental implant;
elements (rest of 17) not available in Indian resources. Neodymium metal; 99.99% pure gadolinium oxide/
As reported by KMML (The Kerala Minerals & nitrate and rare earth compounds for eco-friendly
Metals Ltd.) monazite is a strategic mineral and dyeing in Textile Industry.
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Export of Beach Sand Minerals have been brought As per Gazette Notification No : GSR.134 (E) dated
under STE and shall be canalised through Indian Rare 20.2.2019, the particulars of threshold values for atomic
Earths Limited (IREL). Beach sand minerals, permitted minerals in respect of Beach Sand Minerals (BSM) shall
anywhere in the export policy, will now be regulated in
be regulated as Schedule A [Rule 2(1)(m) and Rule 36]
terms of policy under at Sl. No. 98A of Chapter 26 of
(Table-3).
Schedule 2 of the Export Policy.
Uranium-bearing tailings left over from ores after 60 ppm U3O8 and/or 250 ppm ThO2.
extraction of copper and gold, ilmenite and other titanium
ores.
Zirconium-bearing minerals and ores including zircon. All cases of zirconium-bearing minerals occurring in Beach
Sand Minerals and other placer deposits in association with
monazite are notified as above threshold (i.e., the threshold is
0.00% monazite in Total Heavy Minerals), irrespective of
monazite grade.
In other cases, zircon containing less than 2000 ppm of
hafnium.
Beach Sand Minerals i.e. economic heavy All cases of Beach Sand Minerals and other placer deposits
minerals found in the teri or beach sand, in association with monazite are notified as above threshold
which include ilmenite, rutile, leucoxene, (i.e. the threshold is 0.00% monazite in Total Heavy
garnet, monazite, zircon and sillimanite Minerals), irrespective of monazite grade.
Many projects of IREL have been initiated such pr ocesses & tools for proacti ve infor mation
as capacity expansion of Mineral Separation Plant gathering and structuring of regulatory requirements.
of OSCOM, Rare Earth Permanent Magnet Plant and Rare Earth Permanent Magnet plant will be set
Rare Earth Theme Park. Agencies to implement these up in BARC campus, Achitapuram, Vizag, for
projects are in place and the projects will be production of Samarium-Cobalt permanent magnet
commissioned within the next 2-3 years. New areas for use in Atomic Energy, Defence and Space sectors.
of operations, such as, Rare Earths in Ambadongar, Environment clearance and clearance from Design
Gujarat or Atomic Minerals in Odisha and Tamil Nadu Safety Review Committee and Safety Committee,
are also in advanced stage of development. BARC for carrying out site activities have been
During the year 2019-20, License to Operate received. Detailed engineering has been completed
(LTO) office has been established for centralised and appointment of contractor to commence site
activities on Engineering Procurement Construction
monitoring & managing the regulatory compliances,
(EPC) model too has been done.
required to achieve and sustain the targeted
Subsidiary IREL- IDCOL Limited (IIL), the Joint
production plans. Centralised monitoring and control
Venture company has been established to harness
of statutory compliances is enab led thro ugh
the beach sand mineral deposit in the state which in
database dashboards. Units are sensitised for turn will widen the footprint of the Company. Ground
complying with the statutory requirements at regular work towards declaration of the precise area is in the
intervals. Manavalakurichi and OSCOM units are final stages at the State after completion of DGPS
continuing their operations in a sustainable manner. survey and preparation of cadastral map. DPR for
OSCOM has deposited the statutory fees as desired the project has been prepared. Pre-project activities
under Stage-I Forest Clearance towards obtaining such as, obtaining environment clearance,
the Stage-II Forest Clearance. Chavara Unit is in the preparation of mining plan, etc necessary for
final stage of receiving the environment clearances execution of the mining lease deed will be taken up
for its mining lease areas. LTO office establishes the in 2020-21.
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USES & CONSUMPTION elements, other than fluorides are used in medicine,
non-irritating antiseptic dressings, waterproofing
The Rare Earth Permanent Magnet (REPM) in agents and fungicides in textile manufacture. The
Vizag and Rare Earth and Titanium Theme Park pr incipa l us es of commercially pure ceri um
(RETTP) in Bhopal have kick started with the funding compounds that are in the form of nitrate is in the
assistance of Government of India, which will manufacture of incandescent gas mantles and cerium
enhance the visibility of IREL in the strategic and compounds as oxide. It also finds usage as a
niche sector. polishing agent of glass. Cerium compounds are also
Environmental clearance for REPM project has used in ceramic and glass as colouring pigments and
been received from MoEF&CC and M/s MECON also as catalysts in Chemical Industry.
Limited, Be ngalur u, has bee n a ppo int ed as Department of Atomic Energy (DAE), has
consulting firm for detailed engineering. As regards accorded in principal approval for futuristic proposal
RETTP project, lease deed execution towards land of IREL towards setting up of rare earth theme park
has been completed. A Letter of Understanding has which inter alia includes setting up of pilot plants in
been inked with BARC towards developing and the value chain of rare earths, skill-cum-enterpreneur
transferring laboratory-scale technologies in the development center. This will be a first of its kind
value chain of Rare Earths which will be suitably theme park in the country.
upscaled by IREL to pilot-scale and installed in the To produce samarium-cobalt (Sm-Co) magnet for
theme park. meeting national objectives, a Special Purpose
In addition, IREL has been assigned the Vehicle (SPV) has been formed. Production of Sm-Co
responsibility of carrying out civil construction me tal and magnet is base d on t echnol ogies
works on behalf of BARC for the 5 million liters per developed by BARC, Mumbai & DMRL, Hyderabad.
day (MLD) hybrid seawater desalination plant at Activities for firming up the investment, plant
OSCOM. About 60% construction of plant building location etc., are under progress.
has been completed. Supply of Nuclear Grade Ammonium diuranate
Execution of Supplimentary Mining Lease deed (NGADU) from new source, i.e, t he newly
for OSCOM Mines till a period up to the year 2047 commissioned monazite processing plant at OSCOM,
has been completed under the provisions of AMCR Odisha has commenced.
2016. Communication on precise area of the Subsequent to identification and development
Bramhagiri Mineral Sands Deposit in Puri district of conditions for dissolution of Rare Earths (REE)
under AMCR, 2016 is in the final stages of issuance from fly ash generated at lignite coal fired thermal
by the Government of Odisha. power plant at Neyveli, Tamil Nadu, studies were
Rare earth materials are utilised in a wide range taken up to understand the overall process efficiency
of critical products enabling many emerging green and precipitate dissolved rare earths in purified form.
energy technologies, high-tech applications and Cerium, lanthanum and neodymium are used as
defence systems, such as, hybrid cars, plug-in- glass additives in optical lenses and display screens,
hybri d electri c-vehi cles (P HEVs), the latest as catalysts in automobiles to reduce sulphur dioxide
generation of efficient wind power turbines, computer emission, in multilayer capacitors and along with
di sc drives, missile guid ance systems, etc. yttrium in magnesium, aluminium and hydrogen
The lanthanide elements as a group have magnetic, storage alloys. Mischmetal which is an alloy of cerium
chemical and spectroscopic properties that have led with small amounts of other rare-earth metals is used
to their application in a wide range of end-uses. in lighter flints, for desulphurisation in steel and
Cerium finds application in polishing of glass items foundry, and with lanthanum alloys, in batteries and
like lenses & display screens of cathode-ray tubes, hydrogen storage systems meant for electronics and
liquid-crystal displays & plasma-display panels, in hybrid cars. Cerium oxide is used in glass polishing
petrol & diesel fuels as fuel additive and along with industries.
lanthanum for replacement of cadmium in red Lanthanum oxide and neodymium compounds
pigments. Mixed salts of the cerium group of are used in special glass manufacture. Lanthanum
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finds application in X-ray films as phosphors; yttrium hydroxide slurry. This slurry is used for production
in advanced ceramics like nitrides,Y-stabilised of diverse rare earth compounds. Elaborate solvent
ceramics, etc., and gadolinium in magnet alloys. extraction and ion exchange facilities were built to
Yttrium, europium and terbium are used as phosphors produce individual RE oxides, like oxides of Y, Ce,
in displ ays of co mpu ters, T V, et c. and with Nd, Pr and La of specific purities. India is the second
lanthanum, cerium & gadolinium as phosphors in largest supplier of yttrium in the world and the
fluorescent and halogen lamps. Neodymium, samarium, maximum production is reported from the plant in
dysprosium, praseodymium and terbium have application
Kerala. Uranium values present in monazite which
as high intensity magnets in electronics, electric motors
are recovered in the form of nuclear grade ammonium
and audio equipment. Lanthanum, erbium and
diuranate (ADU) are vital supplement to the
ytterbium have application in fibre optics and lasers.
indigenous supply of uranium. Thorium is separated
Lanthanum and yttrium find application in solid oxide
in its pure oxalate form. A part of it is taken to OSCOM
fuel cells. Scandium is used mainly in aluminium
for further processing by solvent extraction to
alloys for sporting goods. Scandium in minor amounts
produce thorium nitrate. A small part of the purified
is used in semiconductors and special lighting,
including halogen bulbs. Mixed rare-earth products tho rium nitrate is c onvert ed to
are used as catalysts in petroleum refining and fluid nuclear grade thorium oxide powder for supply
cracking. Neodymium is used in welding in heavy to Bhabha Atomic Research Centr e (BARC)
industries and also in MRI scanners. Praseodymium and Nuclear Fuel Complex (NFC) for developing
is not a primary element for any specific use, but thorium-based fuel for nuclear reactors. IREL
finds use as a substitute for neodymium in magnets. has built a large stockpile of impure thorium
Samarium is used essentially for the Sm-Co hydroxide upgrade associated with rare earths
magnets. Europium is a primary component of and unreacted materials.
phosphorus and is responsible for white light in Monazite contains about 25.28% P2O5 which can
compact fluoroscent lamps when used with terbium be recovered as a by-product for manufacture of
compounds. fertilizers and production of elemental phosphorus
Erbium used as fibre optic has emerged in the or its salts. Beside, rare earths, thorium is also
nineties as a remarkable tool for communication recovered from monazite. It is a source of atomic
technology through which high quality rapid data in energy. An important use of thorium is for addition
tight pulses can be transferred in speed unthinkable to tungsten in minute quantity (about 0.75%) to
in the past. increase the ductility of tungsten wire and thus to
The main application for neodymium-iron-boron facilitate its drawing into filaments used in electric
(Nd-Fe-B) magnets are in automobiles for anti-lock lamps. Metallic thorium is also used in photoelectric
brakes, and in computer hard disk drives, videos,
cells and X-ray tubes and in certain alloys. Thorium
CD-ROMs used in many small-size electronic
is used as catalytic agent for various processes.
consumer products, such as, digital cameras, where
Amongst thorium salts, thorium nitrate is used
major advantage is their small sizes. Nickel metal
largely in the manufacture of incandescent gas
hydride (Ni MH) batteries, containing mischmetal,
mantles. Mesothorium, the chief radioactive element
a mixture of rare-earth compounds, are used mainly
recovered as a by-product in the chemical treatment
in portable electronic equipment, such as, laptops,
of monazite, is marketed usually in the form of its
camcorders and mobile phones. Though, the market
for batteries for portable electronic equipment is bromide and used in self-luminous paints or enamels.
growing strongly, the Ni MH batteries are increasingly Mesothorium is also used in the treatment of certain
replaced by lithium-ion batteries. types of cancer and skin diseases.
Ground monazite is digested with caustic soda The reported consumption during 2017-18 to
lye to produce trisodium phosphate (TSP) and mixed 2019-20 is not available.
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