Revolutionizing the World of Aviation with Omniseal Solutions

Revolutionizing the World of Aviation

with Omniseal Solutions
Sponsored by Omniseal Solutions™ Aug 25 2023
Reviewed by Maria Osipova

Electric Vertical Take-off and Landing (eVTOL) aircraft have the potential to
revolutionize the field of aviation, offering a broad spectrum of applications ranging
from urban air mobility to logistics and emergency medical services.

One of the most persistent and challenging issues in eVTOL design is meeting stringent
weight requirements – hardly a new requirement in aircraft manufacturing. Engineers have
been delving into innovative spatial and weight-saving solutions ever since the inception of
aviation.

Many existing systems have exhibited the potential for seamless integration with emergent
technologies. An example of this lies in aircraft sealing and material solutions, which
facilitate the dependable and secure operation of crucial eVTOL systems:

1. Propellers & Transmissions

2. APU & Hybrid Power
3. Flight Controls
4. Environment Controls (ECS)
5. Power Electronics
6. Sensors

This article will delve into the essential role played by aircraft seals and materials in the rise
of eVTOLs and their journey toward commercialization.

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Image Credit: Omniseal Solutions™

Image Credit: Omniseal Solutions™

Jet Engine Polymer & Metal Seals: Key Precision

Components for eVTOL Applications

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Jet engine seals are a key element within contemporary aircraft design, offering an
essential function. These seals ensure a secure and uniform enclosure that can endure
elevated pressures and temperatures, thereby securing peak efficiency during the most
extreme operational circumstances.

Omniseal® spring-energized seals and metal seals, in particular, have proven invaluable in
jet and gas turbine engines, where conventional seals might fail due to the demanding
environment.

The high adaptability achieved through customizing polymer jackets and spring materials or
a coated metal ring, coupled with the flexibility to modify spring tension as needed, yields
exceptional thermochemical harmony and rapid dynamics. These aspects are major criteria
in the pursuit of expanding the performance capacities of eVTOL systems.

Turbofan Solutions: Adapting Sealing & Material

Technology for eVTOLs
As the prevalence of eVTOL aircraft continues to rise, an increasing demand arises for
inventive sealing solutions capable of meeting the distinctive requirements of this emerging
technology.

Smart materials, advanced manufacturing techniques, and design principles are being
employed to create aircraft seals that deliver reliable and efficient sealing performance in
even the most challenging environments.

A notable instance of advanced material utilization in seal design involves the innovation of
high-temperature plastics, exemplified by Omniseal Solutions’ Meldin® polyimides and
Hycomp™ carbon composites.

These materials boast exceptional mechanical properties and can endure temperatures of
up to 500 °C, rendering them optimal for application in high-temperature engine scenarios.

Naturally, eVTOLs do not have a conventional engine as their propulsion is generated

electrically using a battery array. Although battery temperatures do not approach the
extreme thermal loads of a jet engine, it is crucial to manage any thermal loads to ensure
operational safety.

In the realm of seal design and refinement, sophisticated simulation tools such as
Computational Fluid Dynamics (CFD) and Finite Element Analysis (FEA) prove invaluable
in modeling and simulating seal behavior across diverse operational conditions.

This empowers engineers to optimize seal shape, dimensions, and materials, thereby

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enhancing performance and diminishing weight and size. The advantages of advanced
design and optimization software are multifaceted, particularly in the context of research
and development (R&D) of novel mechanical systems.

The Future of Aircraft Seals in eVTOL Applications

Aircraft seals play a pivotal role in facilitating eVTOL applications and advancing urban
mobility. As eVTOL technology progresses, the requirement for top-notch sealing solutions
is set to surge, driving innovation in materials, design, and manufacturing methodologies.

Aircraft seals that are used in many different systems will prove essential for the successful
commercialization of eVTOLs, providing the necessary reliability and efficiency required for
their widespread adoption.

Finding Your Partner in Design Engineering Aviation

Seals & Advanced Materials
With an impressive legacy spanning 65 years, Omniseal Solutions™ possesses the acumen
to craft and deliver precise sealing and material solutions, thereby backing the swiftly
evolving eVTOL sector.

Omniseal Solutions’ global production presence, steadfast supply chain, and unwavering
commitment to quality have served its partners well.

By harnessing its material prowess and collaborative development approach, Omniseal

Solutions has shown its clients a decrease in development expenses, coupled with
enhancements in sealing, reduced weight, decreased friction, and augmented resistance to
wear under demanding conditions of temperature, chemicals, load, and speed.

This information has been sourced, reviewed and adapted from materials provided by
Omniseal Solutions™.

For more information on this source, please visit Omniseal Solutions™.

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Omniseal Solutions™

Address

7301 Orangewood Avenue

Garden Grove
CA, 92841
United States

Phone: +1 714 893 0470

Fax: +1 714 688 2614

Visit Website

Omniseal Solutions™ is a business within Saint-Gobain and a global engineering leader

with over 65 years of historical legacy. We are relentlessly dedicated to the design and
manufacture of precision sealing and material solutions that protect your critical
applications in the most demanding space, aviation, energy, life science and industrial
environments.

We are passionately driven to push Beyond the Boundaries of Possible™; going beyond is
what our team is known for! Customers trust Omniseal Solutions™ to swiftly resolve
seemingly insoluble engineering and technology challenges that are extremely difficult,
rapidly changing, unpredictable or not the norm.

With 17 manufacturing sites in 10 countries, we are not only global but also proud to be part
of local communities and giving back to families and people around us. We believe in close
collaboration to make positive change; therefore, the proximity needed to share ideas and
build together unique solutions is very key to achieving this goal.

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