System Schematics SY365(B)H-9 Crawler Hydraulic Excavator

9.1 Diagram of Hydraulic Lines Swing Arm Bucket Boom Left travel Right travel

SH
PG

D
DB

P
M

.
GER REG

MB

MB
MA

MA
pt
PB

PA
Transitional block

De

VB
VB

VA

VA
1
(8) Left swing To XAs
Swing

(4) Right swing To XBs

T

3
4

(3)Arm out To XAa1 lower

P

OUT

g
XAa2

To XBa1

n
XBa2
IN (10)Arm in PaL Arm hold valve RS1 RS2 P4 (R4) (P4)

Arm
2

R1
R2

ti
1

Bucket (5)Bucket dig To XBc N2 Central

N1
DUMP
Dra
XBp1 swivel
XBp2
PaL HVa
XBp2
joint
DIG Aa Dr1
CC0 CCk
(9)Bucket dump To XAc lower (ROD) AaR

e
T

Ba1
Ba2(HEAD)
3

(HEAD) BaR

Arm 2
XBa1 XBa2
2

(6)Boom down To XBb1 upper

P

UP XBb2 XAa2

rk
PbL Boom hold valve XAa1 LCAT2
Arm 1 Pna1
ARC LCAP2 AcR
Ac(ROD)
DOWN (7)Boom up ToXAb2
XAb1 lower Dr3 LCa
BcR
BoR
PAcs (Bo) Bc(HEAD)
4

Boom (Ao)
AoR
PAcs

Bucket

Ma
XAo XAc
Backup
3

Right travel To XBtr lower XBc

XBo
Backward 营
销
公
司

LCo LCk Drb

(2)Right travel HVb PbL
Ccb Ab
AbR
(HEAD)
BbR Bb
Forward Dr2 (ROD)
To XAtr upper Boom 2 Boom 1
4

XBb2
T

XBb1
XAb2 Lcb2 LCb XAb1
AtL
P

To XBtL lower Bs cp1

1

BtL

l
As
Backward Swing XAs XAtL
(1)Left travel Xbs
Dr4
Pns
LCs XBtL Left travel
Px

Left travel
Forward To XAtL upper

na Right travel
Btr
Atr
XAtr
CP2 CT2 CpG

(PTb) (PTa)
2

XBtr CT1
CMR1 Pz

Py Φ0.7 CMR2 MR
Φ0.7 Φ0.7
io
PH P2 front pump PG R3 P1 rear pump
at
rn

T
PH1 A1 A2 PH2
a1 a2
Psv1 Psv2
te

(COOLER)
电液比例阀

Travel speed
Front pump
Rear pump
PPC lock

A1 2nd bost
adjuster
adjuster

change
valve
P2

P1
电液控转换

4.5bar
bb

A3

A2
A6

A4
A8

A7

A5
2.5bar
变功率调节 cc
Pf C Pf
dd
Pi1 负压调节 Pi2
In

B
A4

A
P1 P2

Engine
FRONT REAR
As

DR B1 B3 A3
10μm

10μm
10μm

80~150目
WX365-1309001

9-3
System Schematics SY365(B)H-9 Crawler Hydraulic Excavator
9.2 Electrical diagram of chassis

Air plugging Fuel level Oil press High-temp Low-temp Hydraulic oil
To cab harness CN-502M To cab harness CN-506M Alternator terminals Start motor switch sensor switch switch Temp sensor switch temp sensor
9 T-501 To power supply
CN-501M CN-502F CN-506F CN-113M
T-103 T-116 CN-800F T-102 T-135 CN-103M CN-101F F-301 T-100 F-300 T-101 T-500 grounding wire

.
0
To cab harness CN-501F 2 3 4 5 6 7 8 9 10 11 12 345678 1 2

15
T-102
42 34 60 14 15 32 0 21 14 60 21 12 103 509 0 508 106 510 66 42 511 T-101 To battery
22 65 50A 64 63 MT- MT+ 507 50 00 57 20
T-104 relay KB

pt
200
1 21
T-120
201
2
202
3 To compressor
203 57
T-107
8 4 clutch

De
204
5
205
6
206 21 T-134
7 16
T-109
To preheat fuse
207
8
208 17 To preheat
9 T-107
resistance

g
602
7 10 108A
To rpm sensor
108B
603 CN-125F
11

n
606 50A 1
13 507 2

ti
607
14 MT- 3 To throttle motor
4 CN-124F
608 00 5
15 MT+ 6
609
16
501

e
6 17 22 1
502 64 2 To parking motor
18 63 3 CN-801F

rk
702 0 4
19 65 5
703 6
20
21 511

22 108A

Ma
609 1
108B
5
23 营
销
公
司

0 CN-137F
24 106 2

510
25 606
1
To pilot SV
26 508
0 2 CN-136F
S
27

l
66
28 608
1
103
4
29
30
32
509

704
na 0

703
2

1
CN-133F

To R. pump SV
io
0 CN-134F
2

702
1
To F. pump SV
3 CN-132F
at

0
2

602
1

0 CN-138F
2
rn

607 1
Hi/Lo travel SV
0
2 2 CN-131F
te

603
1

0 2 CN-135F
50 00 502 50 00 501 50 00 200 50 00 201 50 00 202 50 00 208 50 00 205 50 00 207 50 00 206 50 00 204 50 00 203
704
A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C 1
In

Power limit SV
0 2 CN-114F
0 34 32 0# 16 17 21 12 20 CN-116F CN-115F CN-120M CN-121M CN-122M CN-123M CN-124M CN-125M CN-126M CN-128M CN-129M
1
1 2 1 2 1 2 1 2 R. pump main F. pump main Left travel Right travel Arm OUT Swing Bucket DIG Boom DOWN Boom UP Bucket DUMP Arm IN
1 2
pressure sensor pressure sensor pressure sensor pressure sensor pressure sensor pressure sensor pressure sensor pressure sensor pressure sensor pressure sensor pressure sensor
CN-102M F-104 F-103 CN-507M CN-503F CN-504F CN-505M
To work lamp To horn
A B C D E F G H I J K L M N

9-4
System Schematics SY365(B)H-9 Crawler Hydraulic Excavator
9.3 Electrical diagram of control switches

Wrok lamp switch Wiper switch Washer switch

Start switch

.
CN-503F CN-505F CN-507F

TERMINAL B BR ACC R1 R2 C

pt
HEAT 108B
1
506
OFF 1 3 5 7 1 3 5 7 1 3 5 7 2
50
3
8
ON 33 24 35H 25 35L 36 37 25
61
4

De
START 62
5

22 62 13 61 11 6
7
8
9
69
10

g
7 73
11
74 12

n
CN-202F

ti
To cab harness CN-202M

e
25
1
33

rk
2
35H 3
36
4
37 5
50 506 00 74 73 35L 6

Ma
60 14 69 14 60
5
1 2 3 销
公
司
1 3 5 7 7
营

11
8
13
9
14
F-507 F-505 F-508 F-509 10
CN-501F CN-508F 22
11
To fuel control dial Head lamp switch 24 12

l
CN-203M
4

Fuse No.
Fuse box harness
Rated value System
na 20
21

13
20

13
To cab harness CN-203F
io
1
F1 20A Start loop 14 2

10A 29 3
F2 Charging indicator
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 42 4
3
F3 5A Horn loop 20 5
at

15A 20 6
F4 work lamp 22 14 23 24 25 20b 26 38 28 29 42 73 43 27 100 21
7
F5 5A wiper & washer 21 8
F6 10A Radio
rn

10A CN-222F
F7 Cab lamp
F8 20A Air conditioner To cab harness CN-122M
2

F9 5A Access lamp
te

F10 5A Monitor
F11 20A Controller
F12 15A Head lamp 27 28 38 73 22 100 43 20b 23 24 25 26
In

F13 10A 1 2 3 4 5 6 7 8 9 10 11 12
Aux. controller
CN-221M
1
F14 10A
Solenoid valve GP
F15 15A Cigarette lighter
To cab harness CN-121F

A B C D E F G H I J K L M N

9-5
System Schematics SY365(B)H-9 Crawler Hydraulic Excavator
9.4 Electrical diagram of operator station
To control switch harness CN-202F To chassis harness CN-502F
Head lamp relay Start control relay Pilot valve relay Horn relay Work lamp relay Shutdown delay relay
25 CN-202M CN-502M
1
9 33 31
2 1 CN-201F

.
35H 2 3 4 5 6 7 8 9 10 11 12 To horn button
3 1 2 3 4 5 6 10 11 12 23
2
108 B 506 50A 61 62 0 69 73 74 22 65 50A 63 64 MT- MT+ 507 50 00 57 1 2 3 45 1 2 3 45 1 2 3 45 1 2 3 4 5 1 2 3 45 1 2 3 45
36
4

pt
1 2 3 45 1 2 3 45 1 2 3 45 1 2 3 4 5 1 2 3 45 1 2 3 45 13
37 1
5
74 0 77 73 620 105 11 11a 27 0 27 606 31 0 32 23 33 0 34 24 621 0 21 15a
35L 15
CN-203F 6 2
8
60
To control sw- 7 15a

De
itch harness 1
CN-203M 8 11

13 15 2
9
14
10 37
22 2
11 To washer motor
0# 1

g
24
7
12

n
42 0
3 1 CN-106F
34 105

ti
4 2 To pilot switch
60
CN-506M 5 0 11a 60 68 14
14 0#
6 1 2 3 1 2 1
14 66 61 68 0 69 0 62 63 64 65 20b R+ L+ 20b 0# R- L-
15

e
6
To chassis 7 25
harness To alternator 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 6 7 2
32 To safety relay
CN-506F 8 36 CN-110M

rk
CN-181M To preheat relay To parking relay CN-180M 3
CN-003F
200 To radio control panel 35H
1 4 To wiper harness
201 CN-112M
2 C B A 120Ω 35 L 5
202 0-S CAN- CAN+
3

Ma
C B A CN-115
CAN- CAN+
203
4
司
公

5 营
销

5 204
57
6 205 1
206 61a
7 4
207 60a
8

l
208 5
9 0# CN-207F
4

13
14
606

607
42
1
42
2
0

3
0 0-S CAN-CAN+

8 10 11 12 17 18 19 20 22
na
703 208 502 00

23
702 501 201

28 29 30 31
00 00 206 207

7 8 9
205 00 50 00 511 202

10 11 12 19 21 22 23 30 32 33
00 0 510 204 200

34 35
203
38

38
6
7

8
To A/C panel
io
26
CN-501F 8
CN-141M CN-140M 0#
501
3 To chassis 17 7
at

harness
502
CN-501F 18 77
702
6
19
703 0# 5
20 CN-150M
L-
rn

511 4
21
L+ To cab radio
22 108 A 3 harness
2 23 108 B R-
2
106 R+
24
te

1
510
25
508
26
27 28 38 73 22 100 43 20 b 23 24 25 26 13 14 42 20 20 21 21 42 43 100 11 13 607 MT- MT+ 0 0# 620 621 103 106 506 507 508 509 50A 704 60a 61a 108 A 108 B
In

66 1 2 3 4 5 6 7 8 9 10 11 12 1 2 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 1 2
28
103 CN-114F
1 29 20 12
CN-121F 1 2 CN-113F
30 CN-111M
CN-122M
Access lamp To fuse box harness CN-221M To monitor harness CN-7-113M To monitor harness CN-7-111M To monitor harness CN-7-114M
704 CN-505M
32 To fuse box harness CN-222M To start motor

A B C D E F G H I J K L M N

9-6
System Schematics SY365(B)H-9 Crawler Hydraulic Excavator
9.5 Electrical diagram of air conditioner
Control panel
ACM

10
6
7

21
22
23

26
27
28
29
30
31
32

35
36
4
2
3

8
9

17
18
19
20

24
25

33
34
1

11
12
13
14
15
16
CN-M30 CN-M29

10
4

10

6
2

7
3

11
12
13
14
15
16

4
2
1

8
9

17
18
19
8
9

11
12
13
14
15
16
0.5BrW

0.5BrY
0.5LgR

0.5WY

0.5GO
0.5WO

0.5OW

0.5GW

0.5VR
0.5RY

0.5WR
0.5RW

0.5LO
0.5BG
0.5BW

0.5VW

0.5BR
0.5BL

0.5BY

0.5PB
0.5YB
0.5PG

0.5Sb

.
0.5R

0.5B

pt
8

De
0.5LgR

0.5BrW

0.5BrY
0.5BW
0.5WO

0.5OW
0.5GW

0.5WR
0.5VW

0.5WY
0.5RY

0.5GO
0.5BY

0.5LO

0.5YB
0.5BG

0.5RW
0.5PG

0.5VR

0.5BR
0.5PB
0.5BL

0.5Sb
0.5R

0.5B
SWP SWP SWP

4
2

2
6

6
3

8
9

8
9
7

6
7
1

10

12

10

12
13
14
15
16

4
2
3

8
11

11

1
CN-M28 CN-M27 CN-M33

4
2

6
3

8
9
7
1

10

12
13
14
15
16

6
7
11

4
2
3

8
4
2

6
3

8
9
7

1
1

10

12
11

g
7

0.5LgR

0.5BrW

0.5RW
0.5BW
0.5WO

0.5WR
0.5OW
0.5GW

0.5BrY

0.5WY
0.5VW
0.5BG

0.5GO
0.5RY
0.5BY

0.5YB
0.5LO
0.5PG

0.5BR
0.5VR
0.5PB
0.5BL

0.5Sb
0.5R

0.5B

n
Diffuser conversion

ti
servo motor
MV 2

Internal temp sensor

FACE(DEF)
THI

FOOT

GND

Vz
Pt
6

2
6
5

3
7

1
CN-M34

2
1

2
6
5

3
7

1
2
1
rk
0.5GW

0.5OW

0.5BW
0.5GO
0.5BR

0.5BR
0.5Sb
050
CN-P15
2 2
1 1

S S 0.5WY FACE

Ma
7 7
0.5WR FOOT
6 6
0.5BrW Pt Diffuser conversion
5 司
5 5
公
销
4 4
servo motor
营

0.5BW Vz
3 3
2 2
0.5BR GND
1 1 MV I

CN-A30

l
2 2 0.5YB FRE
7 7
1 1 0.5VW REC
6 6
0.5WO Pt
5 5
TH A M Fresh air/recirculation
4

ECC
EC
na 0.5BW

0.5BR
4
3
2
1
4
3
2
1
Vz

GND
conversion sero motor
io
CN-E06 S 0.5PB
1

Mcool
0.5VR 7 7
CN-M26 Mhot
6 6
1

12 12 0.5BG Pt
5 5
11 11 4 4 A/M servo motor
TO CN-M26-A TO CN-E06-1 0.85W 0.5BW Vz
10 10 3 3
3 9 9 2B 2 2
0.5BR GND
8 8 1 1
at

TO CN-M26-7 TO CN-P15-1 0.5BW MA M

7 7
TO CN-M26-7 TO CN-A30-2 0.5RW
6 6
2Br
5 5 1.25R
20A 4 4
TO CN-M26-2 TO CN-P15-2 3 3 0.5RY 5A
2 2
TO CN-M26-1 TO CN-A30-1 0.5BR
1 1

24V
rn

0.5BR
1 1 Low-temp sensor
0.5PG
2 2
1.25G THF
1.25RL 72C 40C 1.25G
2
1.25RL

2G

1.25RL
2RL

0.5BL
2G
te

2B
0.5BrY
0.85W

0.5LO
0.5R
0.5R

2RL

0.5lgR
2RL
2Br

2Br

0.5BR
0.5BY
2G

0.5B
4

3
1
4

3
1
4
2
3

4
2

2
1

2
1

1
4
2
3

2
4
2
1

1
1

PROTECTION
FOR TEMP.

2
1

1
DRIVING TRANSACTION OF
In

CIRCUIT INPUT SIGNEL

RL RL VOLTAGE
CORRECTION

R L C C R LB M MB BLC SPH L THW

1 Compressor cltch relay Blower relay Blower motor Hi/Lo pressure switch Coolant temp sensor

A B C D E F G H I J K L M N

9-7
System Schematics SY365(B)H-9 Crawler Hydraulic Excavator
9.6 Electrical diagram of monitor

.
Cigar lighter Sunlight sensor

pt
CN-7-707M CN-7-706M

1 2

De
1 2

0# 100 60a 61a

CN-7-113M

g
7 CN-142M
To cab harness
Start signal
Power-on signal 1
11 CN-113F
13

n
2
3 103 42
24V power supply 4 1
42 43

ti
Air block sw sgnl input 5 2
thrttl mtr position fdbck sgnl 6 100
7 507 3
11
8 4
Pwr lmt vlv ctrl sgnl 9 13
10
704 5
6 GND
0 607
11 6

e
CAN bus low
CAN-
RPM sensor signal 12 MT-
Coolant temp high switch 13 108A 7
Eng oil press sw input 14 106 MT+

rk
508 8
RPM sensor GND 15 0
Oil level sensor signal 16 108B 9
17 509 0#
10
Fuel control dial signal 18
506 620 11
Start control signal 19
620
Hi/Lo travel speed ctrl sgnl 20 621 12

Ma
21 607
5
22 营
销
公
司

24 V power supply 23
5V power output 24 43
25 50 A
26
27
28
29

l
GND 30
Motor driving signal + 31 0 CN-7-111F
Motor driving signal - 32 MT+
MT- To cab harness
4 Shutdown delay control
CAN bus high
33
34
35
621
CAN+
na 103
106
CN-111M

1
2
io
506
3
507
4
508
5
3 509 6
at

50 A 7
704 8
60 a
9
61 a 10
rn

108A 108B S CAN+ CAN- 0-S

A B C A B C
2
te

CN-7-114M
To cab harness CN-7-112F
CN-114F To cab harness
CN-112M
In

A B C D E F G H I J K L M N

9-8