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Digital AC Servo Systems

ProNet Series
(V11.1011)

MOTION CONTROL PRODUCTS LTD.


01 INTRODUCTION Applications:

9 SMM (Surface Mounting


05 EMJ SERVO MOTORS
Machine)
9 PCB puncher machine
07 EMG SERVO MOTORS
9 Robot arm
9 Handling machine
09 EML SERVO MOTORS
9 Textile machine
9 Machine tools
11 EMB SERVO MOTORS
9 Food processing machine
And more…
14 PRONET SERVO DRIVES

The ProNet series servo system add functions of current feed-forward


control, acceleration feed-forward control, speed viewer and inertia viewer
which, in turn, enable the ProNet series servo drive to improve
response performance more than three times than previous products.
Furthermore, it is available to on-line real time workload inertia check and
adjustment of gain at any time to achieve the best control effect.

The ProNet series servo drive is able to match 17-bits serial encoder which
in turn enhances position precision and low speed stability &
responsiveness performance. Expansion module interface and Profibus-DP
bus communication module are also available.

Simple & Convenient Setting

The ProNet series servo drive completely pursues the simplicity of utilization to automatically determine mechanical
characteristic and set needed servo gain. Besides, it achieves ‘on-line automatic adjustment function’. Automatic
adjustment of servo system to meet mechanical characteristic enables less debugging time and simpler operation. Even
for the first time to use it, it can finish the best optimized setting in a short time.

Expansibility

The ProNet series servo drive is designed with expansion module interface. At present, Profibus-DP bus communication
module is available. In future, it will also support single axis control and assistant PLC expansion module etc.

In order to make the servo system flexible to use for users, the ProNet series servo drive take the lead in providing
expansibility, soft and open design. It can be expanded with various communication and feedback interface through
selective modules.

Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, Dorset, UK BH11 8NX
Tel.: +44 (0)1202 599922 enquiries@motioncontrolproducts.com www.motioncontrolproducts.com P a g e |1
Communication Functions

The ProNet series servo drives provide RS485 and CAN communication interface.
Besides, it is able to support MODBUS, CANopen and PROFIBUS communication protocol.

DP100 Module

Main Features

• Bus transmitting baud rate automatic identification (9.6 Kbps~12Mbps)


• The on-card power and isolator can match demand of different net regulations
• Distribute module address freely, make data transmitted to any servo drives
• Periodic data (PZD) exchange is available by DPV0 channel
• Reading and writing no-periodic data are available by DPV1 channel
• Support DPV2, isochronous, each servo drive can sampling control isochronously, the isochronous precision can
reach 1µs
• The module support motion control-oriented PROFIBUS PROFIDRIVE regulation
• Pass the coherence test and authentication of PROFIBUS

There are many applications based on profibus communication


in industrial automation market. The DP100 module is a
PROFIBUS DP module, which can connect the other PROFIBUS
products with ProNet servo drive and provide profibus project
at low cost.

Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, Dorset, UK BH11 8NX
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Model Configuration

ProNet – 10 A M A
Servo drive Rated Power Voltage Control Mode Option
10: 1KW A: 200VAC M: Position, speed, A: 17-bit serial
15: 1.5KW D: 400VAC torque control encoder
20: 2KW
30: 3KW E: Speed, torque & B: Resolver
50: 5KW position control
75: 7.5KW (Support
extended
1A: 10KW
module)
1E: 15KW

EMG – 10 A D A 1 1
Servo motor Rated Power Voltage Encoder Version Code Shaft End Options

EMJ, EMG, 02: 200W A: 200VAC D: Incremental 1: Flat, without 1: None


EML, EMB 04: 400W D: 400VAC encoder key
131072 P/R 2: with oil seal
08: 750W 2: Flat, with key,
10: 1KW S: Absolute with screw 3: with brake
15: 1.5KW encoder thread (24VDC)
20: 2KW 131072 P/R
4: with oil seal,
30: 3KW R: Resolver with brake
50: 5KW (24VDC)
75: 7.5KW
1A: 10KW
1E: 15KW

Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, Dorset, UK BH11 8NX
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System Selection Table

Functions
Auto gain PG dividing Frequency
Control Mode RS232 RS485 CANopen Profibus Encoder
setting frequency with workload
Models
EDC series Position control √ × √ × × √ 2500P/R 250Hz

EDB series Position control √ √ × × × √ 2500P/R 250Hz

EDB series ‘M’ Position, torque &


√ √ × × × √ 2500P/R 250Hz
type speed control
Position, torque & 17 bits
ProNet series × √ √ √ √ √ 450Hz
speed control 131072 P/R

Notes:
1. Please inform us if the drive is used in frequent start-stop movement applications e.g. packing or textile machines
2. ProNet & EDB series are also available with single phase power supply for motor power range from 750W to 1.5kW. Please
short terminal L1, L3 & L2C as one phase and L2, L1C as another phase. Short terminal B1 & B2 is prohibited. For power
more than 1.5KW, it is not recommended to use single phase power supply.
3. Phase voltage: Three phase 200VAC input voltage refers to phase to phase voltage, not phase to neutral.

Summary Table

Continuous
Servo Motors ProNet Servo Drives Max. Output Input Voltage
Output Current
Current (A) (V)
Series Capacity Model 200VAC 400VAC (A)

200W EMJ-02A□A PRONET-02A□A - 1.3 3.9 0.5


Small Capacity

EMJ 400W EMJ-04A□A PRONET-04A□A - 2.7 8.1 0.9

3000rpm 750W EMJ-08A□A PRONET-08A□A 4.0 12.0 1.3

1.0kW EMJ-10A□A PRONET-10A□A 6.0 18.0 1.8

1.0kW EMG-10A□A PRONET-10A□A 6.0 18.0 1.8

1.5kW EMG-15A□A PRONET-15A□A 9.0 28.0 2.5


EMG
2.0kW EMG-20A□A PRONET-20A□A 12.0 42.0 3.5
Medium Inertia

2000rpm
Medium Capacity

3.0kW EMG-30A□A PRONET-30A□A 18.0 56.0 4.5

5.0kW EMG-50A□A PRONET-50A□A 28.0 84.0 7.5

1.0kW EML-10A□A PRONET-10A□A 6.0 18.0 1.8

EML 2.0kW EML-20A□A PRONET-20A□A 12.0 42.0 3.5

1000rpm 3.0kW EML-30A□A PRONET-30A□A 18.0 56.0 4.5

4.0kW EML-40A□A PRONET-40A□A 28.0 84.0 7.5

7.5kW EMB-75D□A PRONET-75D□A 18.0 56.0 12.0


Capacity

EMB
Large

1500rpm 11kW EMB-1AD□A PRONET-1AD□A 28.0 70.0 18.0

15kW EMB-1ED□A PRONET-1ED□A 38.0 84.0 22.0

Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, Dorset, UK BH11 8NX
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EM SERIES BRUSHLESS SERVO MOTORS
EMJ Technical Specifications
Model Unit EMJ-02A EMJ-04A EMJ-08A EMJ-10A
Matched Drives 200Vac Three-phase ProNet-02A ProNet-04A ProNet-08A ProNet-10A
Rated power kW 0.2 0.4 0.75 1.0
Rated torque Nm 0.64 1.27 2.4 3.2
Maximum torque Nm 1.92 3.81 7.2 9.6
Rated speed rpm 3000
Max. speed rpm 4500
Rated current A 1.3 2.6 4 6
Instantaneous Max. current A 3.9 7.8 12 18
Rotor moment of Inertia (without brake) kg∙m2×10-4 0.188 0.313 1.35 1.74
Rotor moment of Inertia (with brake) kg∙m2×10-4 0.228 0.354 1.47 1.87
Electric time constant-TE ms 2.391 2.979 11 9.938
Mechanical time constant- TM ms 1.203 0.864 1.183 1.239
electromotive force constant- KE V/krpm 31.91 31.63 39 38.4
Torque constant- KT Nm/A 0.564 0.564 0.613 0.613
Resistance between motor windings Ω 11 4.7 2 1.6
Inductance between motor windings mH 24.7~26.3 13.32~14 16.5~22 11.9~15.9
Standard 17 bit Incremental Encoder: 131072P/R
Feedback unit * 17 bit Absolute Encoder: 131072P/R;
Optional
* Resolver
Insulation level F
Environment temperature 0℃ ~ +40℃
Environment humidity 20-80% RH
All-closed , self-cool , IP65
IP level
(Except output shaft and connector)
Anti-vibration performance 49m /s2

Speed-Torque Curve

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Dimensions (mm)

Flange Key
Model L LL S Tap × Depth
LR LE LF LC LA LB LZ QK QL W T U
EMJ-02A 153 123 30 3 6 60 70 50 5.5 14 M5x10L 16 4 5 5 3
EMJ-04A 173 143 30 3 6 60 70 50 5.5 14 M5x10L 16 4 5 5 3
EMJ-08A 191 156 35 3 9 80 90 70 6 19 M6x15L 22 4 6 6 3.5
EMJ-10A 211 176 35 3 9 80 90 70 6 19 M6x15L 22 4 6 6 3.5

Cables

Motor Connector Encoder Connector Brake Connector

Plug:
Plug: Plug:
CGRSD-7BFMA-SL8001
CGRSB-4BFMA-SL8001 CGRSB-2BFMA-SL8001

Pin No. Signal Colour Incremental / Absolute encoder Pin No. Signal Colour
1 U phase Red Pin No. Signal Colour 1 B1 Blue
2 V phase Blue 1 S+ 2 B2 White
3 W phase White 2 S- Blue / Black
4 FG Green / Yellow 3* BAT+ Brown
4* BAT- Brown / Black
5 PG5V Red
6 PG0V Black
7 FG Shield
* Notes: 1) There are no BAT+/BAT- signals in incremental encoder
2) There is no brake in EMJ-_ _ADA_ _ servo motor

Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, Dorset, UK BH11 8NX
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EM SERIES BRUSHLESS SERVO MOTORS

EMG Technical Specifications


Model Unit EMG-10A EMG-15A EMG-20A EMG-30A EMG-50A
Matched Drives (200Vac) Three-phase ProNet-10A ProNet-15A ProNet-20A ProNet-30A ProNet-50A
Rated power kW 1 1.5 2 3 5
Rated torque Nm 4.78 7.16 9.55 14.3 23.9
Maximum torque Nm 14.34 21.48 28.65 42.9 71.7
Rated speed rpm 2000
Max. speed rpm 3000
Rated current A 6 9 12 18 30
Instantaneous Max. current A 18 27 36 54 90
Rotor moment of Inertia (without 2 -4
kg∙m ×10 10.0324 14.5124 18.9952 41.2788 71.7524
brake)
2 -4
Rotor moment of Inertia (with brake) kg∙m ×10 10.6446 15.1236 19.6064 44.4788 74.9524
Electric time constant-TE ms 11.57 12.75 13 12.31 16
Mechanical time constant- TM ms 1.39 1.16 1.07 2.4 1.57
electromotive force constant- KE V/krpm 60.9 60 61 57.54 56.2
Torque constant- KT Nm/A 0.8691 0.8732 0.9183 0.9093 0.852
Resistance among motor windings Ω 0.7 0.4 0.3 0.29 0.1
Inductance among motor windings mH 7.9~8.1 4.9~5.1 3.7~3.9 2.02~3.57 0.87~1.6
Insulation level F
Standard 17-bit Incremental Encoder: 131072P/R
Feedback unit * 17-bit Absolute Encoder: 131072P/R;
Optional
* Resolver
Ambient temperature 0℃ ~ +40℃
Ambient humidity 20-80% RH
Anti-vibration performance 24.5m /s2
All-closed , self-cool , IP65
IP level
(Except output shaft and connector)

Speed-Torque Curve

A: Continuous working area

B: Repeatable working area

Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, Dorset, UK BH11 8NX
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Dimensions (mm)

Flange face Key


Model L LL KB1 KB2 KL1 KL2 S Tap×Depth
LR LE LF LC LA LB LZ QK QL W T U
EMG-10A 215 160 84 135 118 79 55 4 12 130 145 110 9 22 M6x20L 40 5 8 7 4
EMG-15A 240 185 109 160 118 79 55 4 12 130 145 110 9 22 M6x20L 40 5 8 7 4
EMG-20A 265 210 134 185 118 79 55 4 12 130 145 110 9 22 M6x20L 40 5 8 7 4
EMG-30A 307 228 143 203 140 79 79 3.2 18 180 200 114.3 13.5 35 M8x16L 55 6 10 8 5
EMG-50A 347 268 183 243 140 79 79 3.2 18 180 200 114.3 13.5 35 M8x16L 55 6 10 8 5

Cables

Motor Connector Encoder Connector Brake Connector


Plug:
Plug: Plug:
MS3108B20-4S(LC=130)
MS3108B22-22S (LC=180)
MS3108B20-29S MS3106A10SL-3S
Receptacle:
Receptacle: Receptacle:
MS3102A20-4P (LC=130)
MS3102A20-29P MS3102A10SL-3P
MS3102A22-22P (LC=180)
Cable Clamp: Cable Clamp: Cable Clamp:
MS3057-12A MS3057-12A MS3057-4A
Incremental/Absolute
Pin No. Signal Resolver Pin No. Signal
encoder
Pin Pin
A U phase Signal Colour No.
Signal Colour A B1
No.
B V phase K S+ Blue K SIN+ Yellow B B2
C W phase L S- Blue/Black L SIN- Blue C -
D FG *T BAT+ Brown T COS+ Red
*S B AT- Brown/Black S COS- Black
H PG5V Red H R1 Red/ White
Yellow /
G PG0V Black G R2
White
J FG Shield J FG Shield

* Notes: there are no BAT+, BAT- signal in incremental encoder

Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, Dorset, UK BH11 8NX
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EML Technical Specifications

Model Unit EML-10A EML-20A EML-30A EML-40A


Matched Drives (200Vac) Three-phase PRONET-10A PRONET-20A PRONET-30A PRONET-40A
Rated power kW 1.0 2.0 3.0 4.0
Rated torque Nm 9.55 19.1 28.7 38.2
Maximum torque Nm 28.65 57.3 86.1 114.6
Rated speed rpm 1000
Max. speed rpm 1500
Rated current A 6 12 18 24
Instantaneous Max. current A 18 36 54 72
Rotor moment of Inertia (without brake) kg∙m2×10-4 19.0 53.5 77.8 102.2
Rotor moment of Inertia (with brake) kg∙m2×10-4 19.6 56.7 81.0 105.4
Standard 17 bit Incremental Encoder: 131072P/R
Feedback unit * 17 bit Absolute Encoder: 131072P/R;
Optional
* Resolver
Insulation level F
Anti-vibration performance 24.5m /s 2
Environment temperature 0℃ ~ +40℃
Environment humidity 20-80% RH
All-closed , self-cool , IP65
IP level
(Except output shaft and connector)

Speed-Torque Curve

A: Continuous working area

B: Repeatable working area

Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, Dorset, UK BH11 8NX
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Dimensions (mm)

Flange face key


Model L LL KB1 KB2 KL1 KL2 S Tap×Depth
LR LE LF LC LA LB LZ QK QL W T U
EML-10A 265(319.5) 210 134 185 118 79 55 4 12 130 145 110 9 22 M6x20L 40 5 8 7 4

EML-20A 332(401) 253 168 228 140 79 79 3.2 18 180 200 114 13.5 35 M8x16L 55 6 10 8 5

EML-30A 372(443) 293 208 268 140 79 79 3.2 18 180 200 114 13.5 35 M8x16L 55 6 10 8 5

EML-40A 412(478) 333 248 308 140 79 79 3.2 18 180 200 114 13.5 35 M8x16L 55 6 10 8 5

Notes: the dimension in the () is the length of the motor with holding brakes.

Cables

Motor Connector Encoder Connector Brake Connector


Plug:
Plug: Plug:
MS3108B20-4S(LC=130)
MS3108B20-29S MS3106A10SL-3S
MS3108B22-22S (LC=180)
Receptacle:
Receptacle: Receptacle:
MS3102A20-4P(LC=130)
MS3102A20-29P MS3102A10SL-3P
MS3102A22-22P (LC=180)
Cable Clamp: Cable Clamp: Cable Clamp:
MS3057-12A MS3057-12A MS3057-4A

Pin No. Signal Incremental/Absolute Encoder Resolver Pin No. Signal


A U phase Pin No. Signal Colour Pin No. Signal Colour A B1
B V phase K S+ Blue K SIN+ Yellow B B2
Blue / -
C W phase L S-
Black
L SIN- Blue C
D FG T* BAT+ Brown T COS+ Red
Brown /
S* BAT- S COS- Black
Black
Red/
H PG5V Red H R1
White
Yellow /
G PG0V Black G R2
White
J FG Shield J FG Shield

* Notes: there are no BAT+, BAT- signal in incremental encoder

Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, Dorset, UK BH11 8NX
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EMB Technical Specifications

Model Unit EMB-75D EMB-1AD EMB-1ED


Matched Drives 400Vac Three-phase PRONET-75D PRONET-1AD PRONET-1ED
Rated power kW 7.5 11.0 15.0
Rated torque Nm 47.8 70.0 95.5
Maximum torque Nm 119.4 175 191
Rated speed rpm 1500
Max. speed rpm 2000
Rated current A 18.0 28.0 38.0
Instantaneous Max. current A 56.0 70.0 84.0
Rotor moment of Inertia (without brake) kg∙m2×10-4 186.2 217.6 338.8
Rotor moment of Inertia (with brake) kg∙m2×10-4 193.6 278.9 346.1
standard 17-bit absolute encoder; 131072P/R
Feedback unit
option Resolver
Brake rated voltage V DC24V±10%
Brake rated power W 90
Brake holding torque Nm 100
Insulation level F
Vibration 24.5m/s2
Ambient Temperature 0 to +40 (non freezing)
Ambient Humidity 20 to 80% RH (non condensing)
Totally enclosed, self-cooled, IP55
IP level
(except for shaft opening and connectors)

Speed-Torque Curve

A: Continuous working area

B: Repeatable working area

Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, Dorset, UK BH11 8NX
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Dimensions (mm)

Flange face key


Model L LL KB1 KB2 KL1 S Tap×Depth
LR LE LF LC LA LB LZ QK QL W T U
EMB-75D 530 (625) 414 366 302 184 116 4 18 220 235 200 14 42 M16×32L 90 6 12 8 5
EMB-1AD 580 (675) 464 416 352 184 116 4 18 220 235 200 14 42 M16×32L 90 6 12 8 5
EMB-1ED 615 (710) 499 451 387 184 116 4 18 220 235 200 14 55 M20×40L 90 6 12 10 6
Notes: the dimension in the () is the length of the motor with holding brakes.

Cables

Motor Connector Encoder Connector Brake Connector


Plug:
Plug: Plug:
MS3108B20-4S(LC=130)
MS3108B20-29S MS3106A10SL-3S
MS3108B22-22S (LC=180)
Receptacle:
Receptacle: Receptacle:
MS3102A20-4P(LC=130)
MS3102A20-29P MS3102A10SL-3P
MS3102A22-22P (LC=180)
Cable Clamp: Cable Clamp: Cable Clamp:
MS3057-12A MS3057-12A MS3057-4A

Pin No. Signal Incremental/Absolute Encoder Rosolver Pin No. Signal


A U phase Pin No. Signal Colour Pin No. Signal Colour A B1
B V phase K S+ Blue K SIN+ Yellow B B2
Blue / -
C W phase L S-
Black
L SIN- Blue C
D FG T BAT+ Brown T COS+ Red
Brown /
S BAT- S COS- Black
Black
Red/
H PG5V Red H R1
White
Yellow /
G PG0V Black G R2
White
J FG Shield J FG Shield

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Regenerative Resistor

Externally mount the regenerative resistor for 7.5KW to 15KW Servo Drives.

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PRONET BRUSHLESS SERVO DRIVES

Technical Specifications

Items Specifications
200V Three-phase 200 to 230VAC 50/60Hz (1.0kW-5.0kW)
Input Voltage

Main Circuit
400V Three-phase 380 to 440VAC 50/60Hz (1.0kW-5.0kW)

200V single-phase 200 to 230VAC 50/60Hz (1.0kW-5.0kW)


Control Circuit
400V single-phase 380 to 440VAC 50/60Hz (1.0kW-5.0kW)

Control Method SVPWM Control

Serial encoder:13072P/R
Feedback
Resolver
Ambient temperature: 0 to +55°C
Ambient/Storage Temperature
Storage Temperature: -20°C to +85°C
Conditions
Operating

Ambient/Storage Humidity 90% RH or less (no condensation)

Elevation 1000m or less

Vibration/Impact Resistance Vibration Resistance:4.9m/s2, Impact Resistance: 19.6m/s2

Configuration Base-mounted

Speed Control Range 1:5000


Performance

Load Regulation 0 to 100% load: ±0.01% max


Speed Voltage Regulation Rated voltage ±10%: 0% (at rated speed)
Regulation
Temperature Regulation 25±25°C: ±0.1% max. (at rated speed)

±10VDC at rated torque (variable setting range: ±1to 10VDC)


Torque Control

Reference Voltage
Max. input voltage: ±12V
Analogue
Input Input Impedance About 10MΩ min.

Circuit Time Constant 10μs

±10VDC at rated torque (variable setting range: ±1to 10VDC)


Reference Voltage
Analogue Max. input voltage: ±12V
Speed Control

Input
Input Impedance About 10MΩ min.

Circuit Time Constant 10μs


Rotation Direction
Set Speed Switches the direction by /P-CON
Selection
Reference
Speed Selection Speed 1 to 3 selection

Function Soft Start Setting 0 to 10s (can be set individually for acceleration and deceleration)

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Sign + pulse train, CCW+CW pulse train, or 90°phase difference 2-
Type
phase pulse (phase A + phase B)
Form Non-insulated line driver(+5V level),open collector
Position Control

Reference x1 multiplier:4Mpps
Pulse x2 multiplier:2Mpps
Frequency x4 multiplier:1Mpps
Open collector:200kpps
Frequencies drop when the duties have errors
Set Position
Position Setting Can set 16 position reference
Reference
Phase A, Phase B, Phase C: line driver output
Encoder Output Pulses
The number of dividing pulse: Any setting ratio is available

Number of Channels B channels

Signal allocations and positive/negative logics can be


Sequence modified:Servo On(/S-ON),P control(/P-CON),alarm reset(/ALM-
Input
I/O Signals

Function RST),clear error pulse(/CLR),forward run prohibited (P-OT),reverse


run prohibited(N-OT),forward torque limit(/P-CL),reverse torque
limit(/N-CL)

Number of Channels 4 channels

Servo alarm (ALM) Signal allocations and positive/negative logics


Sequence
can be modified: Positioning completion (/COIN), speed agree
Output
Function detection (/V-CMP), motor rotation detection (/TGON), servo
ready (/S-RDY), torque limit detection (/CLT), brake interlock
(/BK), encoder C pulse (/PGC)

Operate during main power OFF, servo alarm, servo OFF or over-
Dynamic Brake(DB) Functions
travel
750W to 5.0KW: built-in regenerative resistor;
Regenerative Processing Functions
7.5kW to 15kW: External regenerative resistor (optional)
Built-in Function

Over-current, over-voltage, low voltage. Over-load, regeneration


Protective Functions
error, over-speed etc.

Utility Functions Alarm trace back, JOG operation, Inertia detections etc.

CHARGE (red), POWER (green), 7-segment 5-digit LED (Built-in


Display Functions
digital operator function)

RS485 communication port, use MODBUS protocol.


Communications
CAN communcation port, use CANOpen protocol.

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Dimensions (mm)

• ProNet 02/04A

• ProNet 08/10A

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• ProNet 15A

• ProNet 20/30/50A

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• ProNet 75D/1AD/1ED

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Typical Connection
• Three Phase 200VAC ProNet10A-50A

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• Three Phase 400VAC ProNet75D-1ED

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Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, Dorset, UK BH11 8NX
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