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Handling Editor: Prof. Jiri Jaromir Klemeš As a clean technology, ultrasonics has been widely explored in textile dyeing. Mordanting is commonly used for
the achievement of efficient textile dyeing, however little attention has been paid on application of ultrasonics in
Keywords: mordanting. This study investigated sonochemical mordanting and its efficiency in subsequent dyeing. Ultrasonic
Cotton bath, together with traditional water bath and magnetic stirring bath were investigated. Soy protein and
Ultrasonics
F. Artemisiae argyi (FAA) were used as a mordant and natural dye, due to the their natural compatibility with
Mordanting
cotton as well as biological properties. All the materials used in this work were natural with very little chemicals
Soy protein
Bio natural dye (present no harm to the environment) applied. Results showed that while soy mordanting in water bath can
Antibacterial significantly increase fiber natural dye uptake, the dye affinity can be enhanced further when ultrasonic irra
diation was applied. Ultrasonic mordanting was found to be able to produce higher fabric color strength (K/S)
while consuming less soy protein when compared with other mordanting baths. Less weight increase as a result
of ultrasonic irradiation can also provide cotton fabric with softer handle than those processed in traditional
water bath. UV protection of dyed fabrics was found to be significantly improved from the control sample, with
samples processed with ultrasonics showing the greatest improvement. In addition to the increased dye affinity
as a result of soy mordanting, fabric bio function of antibacterial property was found to be simultaneously and
successfully achieved.
1. Introduction et al., 2021; Habib et al., 2021; Zhang et al., 2021), owing to green
nature of the materials as well as their effectiveness in the improvement
As the most commonly used natural fiber, cotton remains the biggest of textile dyeing with natural dye.
global natural fiber production and clothing consumption to date (Wang Plants extracts, such as carotenoids, xanthophylls, flavonoids, and
and Memon, 2020). Cotton is the most important cellulose fiber with anthocyanin, are common source for natural dye. Unlike protein fibers
natural characteristics such as comfort, softness, bio degradable, and of wool and silk which can form complexation with natural dye (Rat
excellent hygroscopicity/air permeability. tanaphani et al., 2007), cotton carries a small negative charges due to
Application of natural dye in textile dyeing has gained massive the presence of hydroxyl groups (Fig. 1a). The negative charges on the
attention and popularity in recent years due to environmental and surface of cellulose fibers present repulsion to phenolic hydroxyl groups
health concern. Textile dyed with natural dye, however, is generally (which also carry negative charges) commonly found in natural dyes.
poor in color fastness (especially light fastness) which limited the wide Therefore natural dye affinity of cotton is generally poor. Studies have
usage of natural dye. Metal ion mordants are traditionally applied in been conducted to overcome the problem, much of which are focused on
dyeing process to increase fiber natural dye affinity by forming cationic surface modification using synthetic agents (Eorn et al., 2001;
complexation and hence color fastness of dyed textile can be improved. Janhom et al., 2004; Ben Ticha et al., 2013; Rym et al., 2016) or
However the use of metal salt mordants can result in discharging metal chemical compounds containing amine, such as chitosan and protein
ions in waste water, therefore is considered as environmental un (Rattanaphani et al., 2007; Pisitsak et al., 2016; Pisitsak et al., 2017;
friendly. Research into replacement of traditional metal ion mordants Saleh et al., 2019; Haji, 2020).
with natural bio mordants has become popular in recent years (Adeel Ultrasonics is a green technology. Ultrasonic assisted textile wet
* Corresponding author.
E-mail address: qingli@swu.edu.cn (Q. Li).
https://doi.org/10.1016/j.jclepro.2022.130465
Received 22 August 2021; Received in revised form 7 January 2022; Accepted 8 January 2022
Available online 10 January 2022
0959-6526/© 2022 Elsevier Ltd. All rights reserved.
Y. Zhang et al. Journal of Cleaner Production 336 (2022) 130465
processing has been widely studied, with some reported on natural water bath was conducted in a SHZ-C constant temperature water bath
dyeing of cotton (Kamel et al., 2009; Vankar et al., 2007; Adeel et al., (Changzhou Nuoji Instrument Co., Ltd., China). Ultrasonic bath used
2019; Baig et al., 2020). Much of the studies are, however, conducted in was a 40 kHz ultrasonic water tank with temperature control (HS Ul
dyeing process. Applying ultrasonics in the mordanting stage seems to trasonic Solution Co., Ltd., China). Magnetic stirring bath was conducted
have received very little attention. This work examines the use of ul in a DF-101S heat-collecting constant temperature heating magnetic
trasonic irradiation during mordanting. Ultrasonics bath is compared agitator (Gongyi Yuhua Instrument Co., Ltd, China).
with traditional water bath and magnetic stirring bath in the mordanting Cotton fabric samples were immersed in the various mordanting
process. baths with soy concentrations of 1–6% at temperature of 60 ◦ C for 60
Soy and F. Artemisiae argyi (FAA) are used as mordant and natural min. Fabrics were then taken out and padded twice through a little
dye in this work. Soybean is abundant in nature and is inexpensive. padding mangle before drying at room temperature. Fabric dyeing was
Various amino acids are found in soy protein, with lysine and methio conducted in extracted FAA dye solution with a liquor to fabric ratio of
nine being the two essential amino acids (McAdams, 2021) (Fig. 1b). 50:1. pH of dye bath was set at soy protein iso-electric point of pH 5 (Lee
FAA is widely distributed in nature, and is known as traditional herbal et al., 2021). Temperature of dye bath was raised from ambient to 85 ◦ C
medicine used in healthcare in China. Eupatilin and jaceosid (Fig. 1c) at a heating rate of 2 ◦ C per min, and then maintained at 85 ◦ C for 90
are the two major bio colorants/dyes, with natural green-yellowish color min. After dyeing, fabric samples were taken out and thoroughly rinsed
that can be extracted from FAA (Rather et al., 2020). with deionized water before drying in shade at room temperature.
Same as cotton, both soy and FAA are natural crop/plant products
with non-animal origin and are safe to use. A simple water bath 2.3. Evaluation for fiber surface morphology
extraction (50% ethanol) is used to produce natural dye in this work.
Very little amount of chemicals used for adjusting pH of dye bath are A Phenom ProX SEM (Nanoscience, Pheoenix AZ, USA) equipped
acetic acid and sodium bicarbonate, which can be used in food pro with Energy Disperse X-ray Spectroscopy (EDS) instrumentation for
duction therefore present no harm to the environment. Ultrasonics is elemental composition analysis, was used to record fiber surface
known as a clean technology. This study is expected to provide a green morphology, under an Extra High Tension of 10 kV.
and clean cotton natural dyeing production with a significantly
enhanced color strength and bio function seen in the final products.
2.4. Evaluation for weight increase, bending rigidity, and fabric tensile
properties
2. Experimental
Percentage fabric weight increase was evaluated by calculating
2.1. Materials and chemicals fabric weight change before and after mordant dyeing, relative to the
fabric weight before mordant dyeing, using Equation (1). Fabric samples
Undyed, 100% pure cotton plain woven fabric with areal weight of were conditioned at 20 ± 2 ◦ C and 65 ± 2% relative humidity for 24 h
105 g/m2 (purchased from local textile mill) was used in this study. Soy before weighing.
protein powder was of food grade, purchased from Henan Zhongtai Food
Chemical Co., Ltd, China. Leaves of F. Artemisiae argyi (FAA) were Weight increase (%) =
Wa − Wb
× 100% (1)
sourced from local market, and were cleaned, dried and ground into fine Wb
powder using a electric grinder before dye extraction. Dye extraction
where Wb refers to fabric weight before mordant dyeing, and Wa fabric
was conducted using a simple water bath (50% ethanol) extraction
weight after mordant dyeing.
method described in a previous study (Rather et al., 2020).
Fabric bending length was measured by a YG022D automatic fabric
Ethanol (99%), acetic acid (CH3COOH), sodium bicarbonate
stiffness tester (Wenzhou Darong Textile Instrument Co. Ltd., China).
(NaHCO3), and chemicals used in antibacterial test, such as sodium
Fabric bending rigidity (stiffness) was calculated using Equation (2),
chloride (NaCl) and potassium persulphate (K2S2O8) were of laboratory
according to GB/T18318.1.
grade.
G = m × (L/2)3 × 10− 3
(2)
2.2. Fabric mordanting and dyeing process Where G refers to fabric bending rigidity per areal weight (mN⋅cm), m
fabric areal weight (g/m2), and L bending length of the fabric sample
Three mordanting baths were investigated in this work. Traditional (cm).
Fig. 1. Chemical structures of a) cellulose, b) lysine and methionline from soy protein, and c) natural colorant of eupatilin and jaceosidin from F. Artemisiae
argyi (FAA).
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Y. Zhang et al. Journal of Cleaner Production 336 (2022) 130465
Ed − Ec
Extension gain (%) = × 100% (4)
Ec
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Y. Zhang et al. Journal of Cleaner Production 336 (2022) 130465
Fig. 4. A schematic diagram of eco-friendly process of cotton for the enhancement of natural coloration and bio functional finish.
Fig. 5. (a–c). SEM images of longitudinal and cross-sectional cotton fibers before and after soy mordanting (at soy concentration of 3%), a) before mordanting, b)
mordanted in water bath, and c) mordanted in ultrasonic bath.
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Y. Zhang et al. Journal of Cleaner Production 336 (2022) 130465
clearly produced on the fiber surface upon mordanting, in both water 3.2.2. Dyeing efficiency, fabric handle and changes in fabric tensile
bath (Fig. 5b) and ultrasonic bath (Fig. 5c). Difference between water properties
bath and ultrasonic bath lies in roughness of coating on the fiber surface. As shown in SEM and EDS analysis, higher soy concentration in the
It is seen that cotton fibers mordanted in water bath have a rougher mordanting process might result in heavier coating on the fiber surface.
coating surface than that of ultrasonics. The roughness is presented in Although a subsequent improvement in dye uptake can be achieved
the forms of uneven layers as well as fillings between gaps of the fibers, from the increasing soy coating (Fig. 2a), fabric handle might be
as pointed by the yellow arrows in Fig. 5b. Ultrasonic bath, while pro affected. The concern was investigated by measuring percentage weight
duced the highest color strength of K/S values (Fig. 2a), is showing a increase and bending rigidity of dyed fabrics, results of which are shown
smoother fiber surface with less gap filling than that of the water bath. in Fig. 7. In general, fabrics mordanted with higher soy concentration
These interesting observations could be due to the previously have higher weight increase, and hence higher level of bending rigidity.
mentioned cavitation implosion effect in the ultrasonic mordanting A higher level of fabric bending rigidity is responsible for an increased
process. At moments when ultrasonic irradiation induced cavitation stiffness of fabric handle. It is seen from Fig. 7a that water bath remains a
bubble imploded, it is able to generate a high velocity jet of water to pass mordanting bath in gaining the highest weight and as a result, fabrics
through centre of the bubble and strike the surface next to the bubbles show the highest bending rigidity (stiffness). Ultrasonic bath showed the
(Suslick, 1989). When soy particle next to the cavitation bubble is struck lest percentage weight increase with bending rigidity values much lower
by the high velocity fluid jet it is able to disintegrate agglomerated than that of the water bath and similar to that of magnetic stirring bath
particles, causing milling and mixing of soy cells, hence an easy diffusion (Fig. 7b).
into the fibers. It can be seen from Figs. 7a and 2a, that fabric treated in ultrasonic
EDS analysis (Fig. 6) from dyed cotton samples confirmed the bath has gained the lest weight among the three mordanting baths
mordant dyeing effects. Very little change is seen (Fig. 6a and b) with investigated whilst achieved the highest K/S values at various soy con
percentage carbon (C) composition before and after mordant dyeing, centration applied. In other words, ultrasonic bath has enabled fabric to
whereas oxygen (O) is decreased and nitrogen (N) increased, both by 2% achieve higher color strength (K/S) with less amount of soy protein
after mordant dyeing. This observation suggested amino from soy pro needed (less weight increase), when compared with that of water bath.
tein present on the fiber surface. Combined with chemical interaction in As agglomerated soy particles disintegrated in ultrasonic bath and
Fig. 3, it is clear that soy protein served as mordant acted effectively diffused into fibers with ease, less soy coating is attached to the surface
between the cellulose fiber and nature dye. of fibers, therefore fabric handle is significantly improved. With mag
netic stirring bath, although fabric handle is similar to that of ultra
sonics, neither percentage weight increase (Fig. 7a) nor color strength
(Fig. 2a) are ideal. These results indicate that ultrasonic bath is the most
Fig. 6. (a–b). Surface morphology and EDS analysis of cotton samples, a) before mordant dyeing and b) after mordant dyeing.
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Y. Zhang et al. Journal of Cleaner Production 336 (2022) 130465
Fig. 7. (a–b). Weight increase (a) and binding rigidity (b) of dyed fabric vs soy concentration in different mordanting baths.
effective and efficient mordanting bath among the three baths investi
Table 2
gated, and by using ultrasonic irradiation, fabric handle (softness) can
Color fastness of dyed cotton fabrics.
be greatly improved from that of traditional water bath.
In practice, a balance between dye affinity and fabric handle is sample color fastness
important in selecting soy concentration. Therefore dyed fabric with soy mordanting bath soy concentration wash rub light
mordant concentration of 3% was investigated further for fabric tensile type (%) fastness fastness fastness
properties, and results are shown in Table 1. dry wet
It is seen from Table 1 that regardless of bath type, there is a slight water bath 2 3–4 4–5 4 6
fabric strength loss (around 4–6%) from soy mordant dyeing. This could 3 3–4 5 4–5 6
be due to the fact that fabric dyeing was conducted in weak acidic 4 4 4–5 4 6
condition of pH 5, which could result in slight loss of fiber strength (Xu ultrasonic bath 2 3–4 4–5 4–5 5–6
3 4 4–5 4–5 6
and Li, 2000). The strength loss however, is at an acceptable level. Water
4 4 4–5 4 6–7
bath has seen an 6% loss of maximum extension. This could be explained magnetic stirring 2 3 4 4–5 6
from the results shown in Fig. 7 where water bath produced fabric with bath 3 3–4 4–5 4 5–6
relatively heavier coating on the fibre surface, which hindered move 4 4 4 4 6
ment of yarns within fabric hence a reduced extensibility. Meanwhile,
an increase in fabric extensibility is seen for fabrics mordanted in ul
3.4. Functional properties of dyed cotton fabrics
trasonic bath and magnetic stirring bath, especially in ultrasonic bath
where 10% of extension gain is achieved. Ultrasonic irradiation and
3.4.1. UV protection
stirring induced turbulent flow are responsible for the observation.
UV index of dyed fabrics (soy concentration of 2–4%) are displayed
When fibers and yarns are relaxed in heated water and under external
in Table 3. The high transmittance values of UVA (10.43), UVB (8.75)
shock waves, they tend to be crimped more and form a bulkier and
and low UPF (Ultraviolet Protection Factor) value of 9.3 for control
loosened weaving structure, which then result in an increase in fabric
sample is regarded as poor. Application of FAA natural dye with soy
extensibility.
mordanting has improved UV protection to a large extent. It is seen that
the transmittance in both UVA and UVB region of ultraviolet spectrum
3.3. Color fastness of dyed fabrics
for dyed fabric has reduced and UPF increased dramatically in all cases.
Fig. 8 shows a bigger spectrum of fabric UPF values as a function of soy
Dyed fabrics with applicable soy mordant concentrations of 2–4%
mordanting. It is seen that regardless mordanting bath, UPF values
were investigated for Color fastness, and results are shown in Table 2.
increased with increasing soy concentration. This is expected as level of
It is seen from Table 2 that wash fastness and rub fastness of dyed
UV protection can be proportionally correlated to the color strength of
samples are at a rating range of 3–4 and 4–5, which is considered as good
fabrics (Riva et al., 2009; Alebeid and Zhao, 2017). An increase in
to excellent in grade, and meet the industrial scale. Light fastness are in
mordant content can result in an increased color strength (K/S) of the
rating range of 5–7 for all the samples tested, which is satisfactory for
dyeing from natural dye. Samples processed with ultrasonic has seen
slightly improved light fastness from that of water bath and magnetic Table 3
stirring bath, at soy concentration of 4%. These results indicate that the UV index of cotton dyed fabrics (mordant concentration of 2–4%).
connection between dye and cellulose through soy protein mordanting sample UV index
(Fig. 3) has been effective.
transmittance UPF grade
6
Y. Zhang et al. Journal of Cleaner Production 336 (2022) 130465
therefore less bio dye was presented on the fiber surface to fight against
bacteria when compared with that of water bath.
A more effective bactericidal rate is seen achieved on S. aureus with
bactericidal rate of above 95% observed in all cases. The strong anti
bacterial activity can be attributed to pharmacological activities of the
origin of FAA extracts. It is shown in previous studies that FAA extracts
can have broad spectrum antibacterial activity, and is particularly
effective in killing S. aureus (Chen et al., 2014; Zhao et al., 2008). Bio
dye from FAA was so powerful fighting against S. aureus that samples
mordanted in ultrasonic bath and magnetic stirring bath are showing a
complete bacteria removal rate of 100%. These results indicate that in
addition to the increased dye affinity provided to cotton fibers as a result
of soy mordanting, fabric bio function of antibacterial property can be
achieved simultaneously.
4. Conclusion
Fig. 9. Images and percentage antibacterial activity (against E. coli and S. aureus) of dyed fabrics from different mordanting baths.
7
Y. Zhang et al. Journal of Cleaner Production 336 (2022) 130465
Declaration of competing interest different ph. Food Chem. 358, 129749. https://doi.org/10.1016/j.
foodchem.2021.129749.
McAdams, M.. Amino acids in soy protein. https://www.livestrong.com/article/35211
The authors declare that they have no known competing financial 7-amino-acids-in-soy-protein/ available in July 2021.
interests or personal relationships that could have appeared to influence Pan, Y., Hurren, C.J., Li, Q., 2018. Effect of sonochemical scouring on the surface
the work reported in this paper. morphologies, mechanical properties, and dyeing abilities of wool fibers. Ultrason.
Sonochem. 41, 227–233. https://doi.org/10.1016/j.ultsonch.2017.09.045.
Pisitsak, P., Hutakamol, J., Thongcharoen, R., Phokaew, P., Kanjanawan, K.,
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