Volume 8, Issue 11, November – 2023
ISSN No:-2456-2165
Mechanical Engineering Development for Production
Process Automation
Farid Mujayyin1
Mechanical Engineering Department,
Polytechnic of Semen Indonesia, Gresik,
East Java, Indonesia.
Nugrahadi DM3
Mechanical Engineering Department,
Polytechnic of Semen Indonesia, Gresik,
East Java, Indonesia.
Dea Argita Gunarso5
Mechanical Engineering Department,
Polytechnic of Semen Indonesia, Gresik,
East Java, Indonesia.
Abstract:- The development of mechanical engineering
for the automation of production processes has become a
major focus in the industrial world. in the industrialized
world. The goal of automation is to improve efficiency,
productivity, quality, and safety of the production
process. In this abstract, we will discuss the development
of mechanical engineering for production process
automation. First, we will discuss the role of mechanical
engineering in production process automation
production. Mechanical engineering involves the use of
technologies, tools, and methods to design, develop, and
implement automated machines and systems. In the
context of automation of production processes,
mechanical engineering is used to design and optimize
machines, devices, and systems that can perform
production tasks automatically. Secondly, we will
highlight some important aspects in the development of
mechanical engineering for production process
automation. First of all, designing an automated system
requires a deep understanding of the production process
to be automated. This involves analysis of tasks, material
flow, and production needs. Next, mechanical
engineering is used to design the necessary hardware,
such as industrial robots, automated drive systems,
sensors, and actuators. In addition, mechanical
engineering is also involved in the development of
software to control and manage automated systems. This
involves programming, developing user interface, data
processing, and integration with existing production
management systems. existing production management
systems. Mechanical engineering is also instrumental in
optimizing automated systems, including parameter
setting, performance monitoring, and continuous
improvement.
Keywords:- Process, Implementation, Mechanical
Engineering, Development, Production, Automation.
IJISRT23NOV428 www.ijisrt.com
International Journal of Innovative Science and Research Technology
Aris Puja2
Mechanical Engineering Department,
Polytechnic of Semen Indonesia, Gresik,
East Java, Indonesia.
Rizkyah Nur Putri4
Mechanical Engineering Department,
Polytechnic of Semen Indonesia, Gresik,
East Java, Indonesia.
I. INTRODUCTION
The development of mechanical engineering for the
automation of production processes has become a major
focus in the industrialized world. The goal of automation is
to improve the efficiency, productivity, quality, and safety
of the production process. In this abstract, we will discuss
the development of mechanical engineering for production
process automation (Kurt, 2019; Horst, Duvoisin & de
Almeida Vieira, 2018; Vaidya, S., Ambad & Bhosle, 2018;
George & George, 2020; Manavalan & Jayakrishna, 2019).
First, we will discuss the role of mechanical
engineering in production process automation. Mechanical
engineering involves the use of technologies, tools, and
methods to design, develop, and implement automated
machines and systems. In the context of production process
automation, mechanical engineering is used to design and
optimize machines, devices, and systems that can perform
production tasks automatically (Dillon, 2019; Shaturaev,
2022; Piwowar-Sulej, 2021; Madakam, Holmukhe &
Jaiswal, 2019).
Secondly, we will highlight some important aspects in
the development of mechanical engineering for production
process automation. First of all, designing an automated
system requires a deep understanding of the production
process to be automated. This involves analyzing tasks,
material flow, and production needs. Next, mechanical
engineering is used to design the necessary hardware, such
as industrial robots, automated drive systems, sensors, and
actuators (Lu, Xu, & Wang, 2020; Andronie et al, 2021).
In addition, mechanical engineering is also involved in
the development of software to control and manage
automated systems. This involves programming, user
interface development, data processing, and integration with
existing production management systems. Mechanical
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engineering also plays an important role in optimizing
automated systems, including parameter setting,
performance monitoring, and continuous improvement
(Sandberg, Holmström & Lyytinen, 2020; Mistry, Tanwar,
Tyagi & Kumar, 2020; Wagg, Worden, Barthorpe &
Gardner, 2020; Setiyo et al, 2021).
Challenges in the development of mechanical
engineering for production process automation include
system complexity, reliability, safety, and adaptability.
System complexity includes the integration of various
components, such as hardware, software, and
communication networks. System reliability is critical to
prevent production interruptions and economic losses.
Automated system security is also a key focus to protect
assets, data, and employees. In addition, the adaptability of
automated systems is important to deal with changing
production needs and technological innovations (Grote &
Hefazi, 2021; Harmon, 2019; Bazaluk et al, 2022; Matt,
Modrák & Zsifkovits, 2020).
In this abstract, we have discussed about the
development of mechanical engineering for production
process automation. Mechanical engineering plays an
important role in designing, developing, and implementing
automated systems that improve efficiency and productivity.
Despite several challenges, the development of mechanical
engineering continues to advance to meet the increasingly
complex demands of industry.
 Problem Formulation
From the above background we formulate the problems
in writing this paper, among others, as follows:
 What is the definition of Mechanical Engineering
Development for Production Process Automation?
 How is the Mechanical Engineering Development
system for Production Process Automation?
 Purpose of Writing
 Knowing the meaning of Mechanical Engineering
Development for Production Process Automation.
 Knowing how companies use Mechanical Engineering
Development for Production Process Automation..
II. LITERATURE REVIEW
 Definition of Mechanical Engineering Development for
Production Process Automation
Mechanical engineering development for production
process automation refers to efforts to use technology and
methods in the field of mechanical engineering to improve
efficiency and effectiveness in industrial production
processes. The ultimate goal is to reduce human
involvement in production tasks by replacing them with
automated systems (Rüßmann et al, 2015).
Automated production processes involve the use of
integrated hardware and software to carry out tasks that
were once performed by human workers. The use of
mechanical engineering in production process automation
involves several steps, including:
 Analysis and mapping of the production process: This
IJISRT23NOV428 www.ijisrt.com
International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
involves an in-depth understanding of the material flow,
production steps, and interactions between the various
components in the process. This step helps identify areas
that can be automated and understand the necessary
hardware and software requirements (Hitomi, 2017).
 Hardware design: This involves designing and
developing machines, robots, sensor devices, actuators,
and other equipment used to automate production tasks.
The hardware design should consider the specific needs
of the automated production process (Othman, Bahrin, &
Azli, 2016).
 Software development: Appropriate software must be
developed to control and manage the automated system.
This includes programming, development of control
algorithms, user interface, and integration with existing
production management systems (Noble, 2017).
 Implementation and testing: Once the hardware and
software have been developed, the next step is to
implement them in a real production environment.
Testing is done to ensure that the automated system
functions correctly, conforms to specifications, and can
cope with variations and fault situations (Fayol, 2016).
The development of mechanical engineering for
production process automation aims to achieve several
benefits, including:
 Increase efficiency and productivity: Automated systems
can work faster and more efficiently compared to human
workers, reducing production cycle time and increasing
output.
 Improving quality: Automation can reduce human error
and produce more consistent, high-quality products.
 Reduces production costs: By reducing human
involvement, labor costs can be reduced, while
production efficiency increases, which in turn reduces
overall production costs.
 Improving safety: By automating dangerous or high-risk
tasks, automated systems can improve the safety of the
work environment.
The development of mechanical engineering for the
automation of production processes is an important area in
the ever-evolving modern industry. By utilizing
technological advancements and innovations in the field of
mechanical engineering, production processes can be
significantly improved to achieve more efficient, productive,
and high-quality results (Motyl et al, 2017).
Production process automation is the use of technology
and automated systems to replace or reduce human
involvement in various steps or tasks in the production
process. The main objective is to improve production
efficiency, productivity, quality, safety, and flexibility
(Gorissen et al, 2017).In production process automation,
various components such as machines, robots, software,
sensors, actuators, and control systems are used to automate
tasks previously performed by human workers. Some
examples of the application of production process
automation include:
 Automated welding: Robotic systems equipped with
sensor devices and control software can perform welding
automatically with a high degree of accuracy and
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consistent repeatability.
 Automated material transfer: The use of conveyor
systems, automated material carriers, or AGVs
(Automated Guided Vehicles) to move materials or
products between work stations or production areas.
 Automated processing and assembly: Industrial robots
are used to automatically perform processing operations
such as drilling, painting, grinding, or assembling parts
with high precision and speed.
 Automatic monitoring and control: The use of integrated
control and sensory systems to automatically monitor
production parameters such as temperature, pressure,
humidity, or product quality, and control the production
process in real-time.
 Automated packaging and shipping: Automated systems
are used to package products in specific packaging, place
labels, or prepare products for shipment with high
efficiency and accuracy.
The main advantages of production process automation
include:
 Increased efficiency and productivity: Automated
processes reduce cycle time, eliminate non-value-added
activities, and increase overall production productivity.
 Improved product quality: Automation reduces human
error and variance in the production process, resulting in
more consistent and high-quality products.
 Decreased production costs: Reduce labor costs and
inefficient use of raw materials, and optimize resource
usage to reduce overall production costs.
 Improved safety and reliability: Automated processes
reduce the risk of workplace accidents and injuries, and
improve operational reliability through the use of proper
controls.
 Production flexibility: Automated systems can be easily
reset or reprogrammed to adapt to changes in demand or
the type of product being manufactured.
However, production process automation also has
challenges, such as high initial investment costs, the
complexity of developing automated systems, the need for
higher technical skills, and the impact on the human
workforce that may necessitate workforce restructuring or
skills reorientation (Selcuk, 2017).
Overall, automation of production processes has great
potential to improve efficiency and productivity in industry.
With continuous technological development and innovation,
production process automation will continue to advance and
become more sophisticated in supporting the development
of future industries.
III. DISCUSSION
The development of mechanical engineering for the
automation of production processes is an important research
and development area in industry. The main objective is to
improve the efficiency, productivity, quality, and safety of
the production process. In this context, there are several
aspects that need to be considered in the development of
mechanical engineering for production process automation.
IJISRT23NOV428 www.ijisrt.com
International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
First of all, an in-depth analysis of the production
process must be carried out. This involves a good
understanding of the tasks involved, material flow, and steps
required in the production process. This analysis helps in
identifying areas that can be automated and understanding
the hardware and software requirements to be used.
Secondly, hardware design and development is an
important stage in the development of mechanical
engineering for automation. It involves designing and
building machines, robots, sensor devices, actuators, and
other devices required to perform automated tasks. Aspects
such as the strength, speed, accuracy, and reliability of the
hardware must be carefully considered.
Furthermore, the development of software to control
and manage automated systems is also an important part of
mechanical engineering development. The This software
includes programming, control algorithms, user interfaces,
and integration with existing production management
systems. with existing production management systems.
Software development must consider the special needs of
the automated production process.
In addition, testing and monitoring of automated
systems is also required in mechanical engineering
development. Testing is done to ensure that the system
functions well, conforms to specifications, and can handle
variations and disturbances that may occur. may occur.
Monitoring of automated systems is important to monitor
performance, detect problems, and identify areas that require
improvement or optimization. problems, and identifying
areas that require improvement or optimization.
Challenges in the development of mechanical
engineering for production process automation include
system complexity, integration, reliability, safety, and
adaptability. systems often involve various components and
technologies that must be integrated seamlessly. seamlessly.
System reliability is critical to maintain smooth production
operations and prevent economic losses. and prevent
economic losses. Security of automated systems must be
considered in order to protect data, assets, and employee
safety. In addition, the adaptability of automated systems is
important in dealing with changing production needs and
technological developments.
Overall, the development of mechanical engineering
for production process automation is a growing field in the
industrial world. is a growing field in the industrialized
world. By taking into account the previously mentioned
aspects and addressing the challenges that arise, mechanical
engineering development can provide significant benefits in
improving efficiency, productivity, and quality of the
production process Mechanical engineering development is
a field that aims to design, develop and improve machine
components and systems used in various industrial and
technological applications. technologies.
It involves the application of engineering and
mathematical science principles to create innovative
solutions in the mechanical field. In mechanical engineering
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development, there are several aspects that are important to
consider:
 Design: Designing is the initial stage in mechanical
engineering development. It It involves designing and
drawing machine components and systems that meet
certain certain needs and specifications. This design
includes material selection, dimensions, tolerances, and
structural strength.
 Analysis: Analysis is done to understand the behavior
and performance of a component or system. machine.
This analysis includes structural analysis, strength
analysis, thermal analysis, and dynamic analysis to
ensure that the component or system can function
properly and safely under different conditions. well and
safely under different conditions.
 Testing and Verification: Testing is done to validate the
performance of the component or machine system. It
involves physical testing, functional testing, and
reliability testing to ensure that the developed product
conforms to the specifications and can operate properly
in the intended environment.
 Material Selection: Proper selection of materials is
critical in the development of engineering engineering.
The materials used should have suitable mechanical
properties, be resistant to corrosion, resistant to high
temperatures, and meet special application requirements.
 Innovation and Improvement: Mechanical engineering
development also involves constant innovation and
improvement constantly. This includes the development
of new technologies, the use of more efficient methods
and more efficient methods and tools, as well as design
improvements to enhance the performance, efficiency
and reliability of machine components and systems.
In practice, mechanical engineering development
involves collaboration between mechanical engineers,
designers, scientists and other experts in various disciplines.
It involves the use of simulation software, 3D modeling, and
other technologies to facilitate the development process.
development process.
Mechanical engineering development has an important
role in various industries, including manufacturing,
automotive, aircraft, energy, and more. With the continuous
advancement of new technologies and inventions new
inventions, mechanical engineering development continues
to create more advanced and efficient solutions in the world
of technology and industry. efficient solutions in the world
of technology and industry.
IV. CONCLUSIONS
The implementation of production process automation
can provide significant benefits in improving operational
safety and reliability. Here are some ways in which
automation can achieve this:
 Reduction of human involvement in high-risk tasks: By
replacing human workers in dangerous or high-risk
tasks, automation can reduce the potential for workplace
accidents and injuries. For example, robots can be used
to handle hazardous materials or environments that could
potentially jeopardize human safety.
IJISRT23NOV428 www.ijisrt.com
International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
 Improved precision and consistency: Automated systems
can work with a high degree of accuracy and
consistency, reducing human errors that can lead to
product failures or defects. cause product failure or
defects. This can result in products that are more reliable
and reduce the risk of failure in the production process.
 Real-time monitoring: Automated systems can be
equipped with sensors and integrated monitoring
systems, which enable real-time monitoring of critical
parameters such as temperature, pressure, humidity, or
machine wear. By continuous monitoring, disturbances
or anomalies can be detected immediately, enabling a
quick response to prevent failure or more severe damage.
severe.
 Sophisticated control systems: Automation of production
processes can involve the use of sophisticated control
systems, such as programmable logic control (PLC),
distributed control systems (DCS), or adaptive control
systems. These systems can detect and correct changes
or disturbances in the process automatically, improving
operational reliability and maintaining consistency in
production.
 Predictive maintenance: By combining automation with
technologies, such as machine condition monitoring and
data analysis, maintenance can be performed more
efficiently and on time. By detecting potential failure or
wear of components in advance, appropriate
maintenance actions can be taken to prevent unexpected
production disruptions.
By integrating these features, production process
automation can improve overall operational safety and
reliability. It reduces risk of accidents, increases production
precision, and enables more proactive maintenance, which
in turn more proactive maintenance, which in turn results in
a safer, productive, and reliable.
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