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Article history: Activated sludge (AS) from wastewater treatment plant of brewery industry was used as
Received 10 September 2012 substrate for hydrogen production by anaerobic mixed cultures in batch fermentation
Received in revised form process. The AS (10% TS) was pretreated by acid, heat and combined acid and heat.
27 December 2012 Combined acid- heat treatment (0.5% (w/v) HCl, 110 C, 60 min) gave the highest soluble
Accepted 31 December 2012 COD (sCOD) of 1785.6 27.1 mg/L with the highest soluble protein and carbohydrate of
Available online 29 January 2013 8.1 0.1 and 38.5 0.8 mg/L, respectively. After the pretreatment, the pretreated sludge
was used to produce hydrogen by heat treated upflow anaerobic sludge blanket (UASB)
Keywords: granules. A maximum hydrogen production potential of 481 mL H2/L was achieved from
Bio-hydrogen the AS pretreated with acid (0.5% (w/v) HCl) for 6 h.
Activated sludge Copyright ª 2013, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
Heat reserved.
Acid
* Corresponding author. Research Group for Development of Microbial Hydrogen Production Process from Biomass, Khon Kaen Uni-
versity, Khon Kaen 40002, Thailand. Tel./fax: þ66 43 362 121.
E-mail addresses: reungsang4@gmail.com, alissara@kku.ac.th (A. Reungsang).
0360-3199/$ e see front matter Copyright ª 2013, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijhydene.2012.12.138
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 6 1 4 6 e6 1 5 3 6147
hydrogen in this study) but also one of the solutions to get rid nutrient stock solution [25], and 1.29 mL/L stock solution of
of this abundant waste. 155 g/L NH4HCO3. The initial pH of the culture was adjusted to
AS from the wastewater treatment plant has microbial 5.5 by 4 mol/L HCl. The culture was incubated at room tem-
cells as the main component [13]. Most of the organics are perature and shaken at 150 rpm. After 24 h of incubation, 50%
contained within microbial cell membranes and the semi rigid (v/v) of the culture was transferred into fresh medium. After
structure of the cell envelope prevents the osmotic lysis of the ten cycles of subculture, the culture was used as an inoculum
cells [15]. In addition, AS contains a significant amount of in batch experiment. The volatile suspended solids (VSS) con-
extracellular polymeric substances of [16] which only 30e50% centration of the inoculum was 14.26 0.21 g-VSS/L.
can be biodegraded [17]. Thus, the hydrolysis of the microbial
cells is needed in order to disrupt the cells and release the 2.2. Feedstock
organics into liquid so as to enhance the anaerobic digestion
of AS [18], subsequently increase in hydrogen yield (HY) and The feedstock is AS obtained from the wastewater treatment
shorten the HRT [19]. The AS can be pretreated/hydrolyzed of Khon Kaen Brewery CO., Ltd., Khon Kaen, Thailand. The AS
using one or a combination of a number of methods. The was stored at 4 C prior usage. Characteristics of raw AS were
pretreatment methods can be divided into 5 categories shown in Table 1.
including thermal, mechanical, chemical, ultrasound and
biological hydrolysis (bacterial and enzyme hydrolysis) [20]. 2.3. Pretreatment of AS
These pretreatments are distinctively different in their modes
of action. Thermal pretreatment depends on the high tem- AS (10% total solid (TS)) was pretreated by acid, heat and
perature. Cell wall and cell membrane of the microorganisms combined acid-heat. For the acid pretreatment, the AS was
were disrupted by heat that was applied during thermal pre- treated by 0.5% (w/v) HCl and incubated at room temperature
treatment, resulting in a solubilization of the cell components. for 0, 6, 12, 18 and 24 h. For heat pretreatment, the AS was
Mechanical pretreatment physically disintegrate the cells and heated in a hot air oven at 110 C for 15, 30, 45 and 60 min. For
the cell contents are partially solubilized. Chemical pretreat- combined acid-heat pretreatment, the AS was added with
ment include acid and alkaline hydrolysis. Acid hydrolysis 0.5% (w/v) HCl and then heated in a hot air oven at 110 C for
depends on the free Hþ while an alkaline hydrolysis depends 15, 30, 45 and 60 min. AS (10% TS) without pretreatment (raw
on free OH [21]. This method hydrolyzes the cell wall and cell AS) was used as a control. The treatment codes are showed in
membrane. Consequently, the solubility of the organic matter Table 2.
contained within cells is increased [20]. Ultrasonic pretreat-
ment depends on the shear produced in the sonication [22,23]. 2.4. Biohydrogen production
Lastly, biological hydrolysis breaks the cell wall compounds
by an enzyme catalyze reaction. As a result, the organic Biohydrogen production was conducted in 120 mL serum
matter inside the cells is released. In this study, acid and bottles with a working volume of 70 mL. The serum bottle
thermal (heat) methods were chosen to pretreat the AS due to contained 65 mL of pretreated AS (10% TS), 4.5 mL of seed
its simplicity, no special equipments required, and less time- inoculums (14.26 0.21 g-VSS/L), 1 mL/L of nutrients stock
consuming. Xiong et al. [24] reported that an increase in the solution [25] and 1.29 mL/L of NH4HCO3 stock solution. An
reaction temperature improved the efficiency of hydrolytic initial pH was adjusted to 5.5 by 2 mol/L HCl or 2 mol/L NaOH.
and acidogenic waste AS in anaerobic fermentation. Thus, it is The serum bottle was closed with a rubber stopper and capped
hoped that a combined acid-heat pretreatment would with aluminum cap. After replacement of gas phase with ni-
enhance the lysis of the microbial cells and more hydrogen trogen to create anaerobic condition, the serum bottles were
would be produced. incubated at room temperature (30 2 C) and horizontally
Therefore, the main objective of this study was to inves- shaken at 150 rpm. The fermentation process was continued
tigate the effects of pretreatment (acid, heat and combined until no biogas generated. At each time interval, the total gas
acid-heat) on solubilization of organic matter from AS as well
as on the hydrogen production. It is hoped that the pretreat-
ment methods would improve the rate of digestion and
facilitate the hydrogen production process. Table 1 e Characteristics of raw activated sludge.
pH (5% TS AS) 7.05
Total solid (TS) (g/kg sludge) 867.95 0.16
2. Materials and methods Volatile solid (VS) (g/kg sludge) 76.23 0.06
Total chemical oxygen demand 113.91 14.78
(tCOD) (g/kg TS)
2.1. Seed and inoculum preparation
Soluble chemical oxygen demand 407 47
(sCOD) (mg/kg TS)
The anaerobic seed sludge was upflow anaerobic sludge blan- Carbohydrate concentration 10326 654
ket (UASB) granules from Khon Kaen Brewery CO., Ltd., Khon (mg/kg TS)
Kaen, Thailand. The UASB reactor is used to treat wastewater Protein concentration (mg/kg TS) 4000 866
from beer production process. Anaerobic sludge was heated at Fat concentration (mg/kg TS) 1949 534
Total Nitrogen (mg/kg TS) 1644
105 C for 3 h in order to inhibit methanogenic bacteria. For
NHþ3 (mg/kg TS) 572
inoculum preparation, 5% (w/v) heat treated UASB granules
Total Phosphorus (mg/kg TS) 677
were enriched with 20 g/L glucose, 0.5 g/L yeast extract, 1 mL/L
6148 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 6 1 4 6 e6 1 5 3
Table 2 e Estimated values of parameters by the modified Gompertz equation and hydrogen yield.
Treatment Time Code Hmax Rm l (h) R2 H2 yield
(mL H2/L) (mL H2/L h) (mL H2/g VSadded)
Raw sludge 0 min raw sludge 66AB 8.38B 7.40A 0.99 9AB
Acid 0h A0 167BC,a 13.63CDE,a 44.80D,a 0.99 12ABCD,a
6h A6 481G,bc 15.17DE,a 84.07GH,bc 0.99 34EF,bc
12 h A12 212CD,a 18.74F,b 81.90FG,bc 0.99 14BCD,ab
18 h A18 340DE,ab 34.56H,c 78.20F,b 0.99 23D,ab
24 h A24 600G,c 12.76CD,a 87.30HI,c 0.99 41F,c
Heat 0 min raw sludge 66AB,b 8.38B,bc 7.40A,a 0.99 9AB,b
15 min H15 79AB,b 16.49EF,d 7.63A,a 0.99 11ABC,b
30 min H30 65AB,b 11.06BC,c 8.27A,a 0.99 9ABC,b
45 min H45 37AB,a 4.86A,ab 16.35B,c 0.99 3A,a
60 min H60 20A,a 3.23A,a 26.77C,d 0.99 2A,a
Acid combined heat 0 min AH0 167BC,a 13.63CDE,b 44.83D,a 0.99 12D,b
15 min AH15 284CDE,b 29.79G,d 79.14F,c 0.99 20BCD,a
30 min AH30 367EF,d 10.74BC,a 138.30J,e 0.99 20BCD,a
45 min AH45 324DE,c 13.49CDE,b 66.53E,b 0.99 23D,b
60 min AH60 328DE,c 27.26G,c 89.37I,d 0.99 21CD,ab
Difference capital letters indicated the differences among treatments in column by Duncan test (P < 0.05); Difference lower case letters indi-
cated the difference results obtained by the same pretreatment method affected by difference pretreatment time.
Hmax: maximum cumulative hydrogen production; Rm: maximum hydrogen production rate; l: lag phase time; R2: the determination coefficient.
volume was measured by releasing the pressure in the bottles hydrogen produced at each time interval, using the mass
using wetted glass syringe [26]. All treatments were conducted balance equation [31]. A modified Gompertz equation [32] was
in four replicates. used to fit the cumulative hydrogen production curve for
biohydrogen production.
2.5. Analytical methods
Biogas composition was analyzed using a gas chromatograph 3. Results and discussion
(GC) (GC-2014, Shimadzu, Japan) equipped with a thermal
conductivity detector (TCD) and a 0.2 m 3 mm diameter 3.1. Effect of pretreatment on AS solubilization
stainless column packed with Shin carbon (50/80 mesh). The
operational protocols followed the method of Saraphirom and Every pretreatment method could partially break down and
Reungsang [27]. solubilize the solid components of AS to the liquid phase as
Volatile fatty acids (VFAs) and ethanol concentrations in indicated by an increase in concentrations of sCOD (Fig. 1a),
the liquid samples were analyzed by high performance liquid soluble carbohydrate (Fig. 1b) and soluble protein (Fig. 1c).
chromatography (HPLC) (LC-10AD, Shimadzu, Japan) with ul- Carbohydrate was more solubilized than protein for all pre-
traviolet detector using a VertiSep polymer-based HPLC treatment methods. Effect of acid (A6eA24) and heat
column (7.8 mm 300 mm, VertiSep OA 8 mm HPLC column, (H15eH60) pretreatments on carbohydrate solubilization was
Vertical). The temperature of column oven was 40 C. 4 mM not markedly different. Significant higher amount of increased
H2SO4 was used as a mobile phase at a flow rate of 0.5 mL/min sCOD was observed in heat pretreatment than acid pretreat-
for 22 min followed by 0.4 mL/min for 8 min. Preparation of the ment. Combined acid-heat pretreatment (AH15eAH60) is the
liquid samples prior the analysis by GC and HPLC followed the most effective method for solubilization of organic matters
method of Saraphirom and Reungsang [27]. from AS as indicated by highest percentage increased in sCOD,
Closed reflux method was used to determine total COD soluble carbohydrate and soluble protein concentrations.
(tCOD) and soluble COD (sCOD) concentrations [28]. Phenol Combination of acid and heat pretreatment provided a stron-
sulfuric method [29] with glucose as a standard was used to ger reaction than heat or acid pretreatment alone hence larger
determine total and soluble carbohydrate concentrations. amount of organic matters could be degraded and solubilized
Lowry method [30] with a bovine serum albumin as standard to the liquid phase.
was used to measure total and soluble protein concentrations. Treatment time significantly affected the increase in sCOD
pH was measured by a digital pH meter (Sartorius, Germany). concentration for all pretreatments. In the acid pretreatment,
Concentrations of TS, volatile solid (VS), total suspended increased sCOD observed in A24 (111.49%) is significantly
solid (TSS) and VSS were measured according to standard higher than A6eA18 (39.27e76.90%). For heat pretreatment, an
method [28]. increase in the treatment time from 15 (H15) to 45 (H45) min
significantly enhanced the percentage increase in sCOD con-
2.6. Kinetic analysis centration from 30.91% to 218.32%; further prolong the heat
treatment time to 60 min did not affect COD solubilization.
Hydrogen gas production was calculated from the headspace Percentage increase in soluble carbohydrate concentration
measurement of gas composition and the total volume of significantly rose from 100% to 162.16% when acid treatment
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 6 1 4 6 e6 1 5 3 6149
Table 3 e Comparison of other literature search on hydrogen production using acid pretreated sludge as the substrate.
Substrate Seed inoculums Pretreatment Digestion time Hydrogen yield Reference
methods (mLH2/g COD)
Table 4 e Final pH and changes in soluble compounds in the liquid phase in the fermentation system.
Treatment Final sCarbohydrate sProtein HLa HPr HAc HBu tVFAs (mg/L)
pH (mg/L) (mg/L) (mg/L) (mg/L) (mg/L) (mg/L)
Initial Final Initial Final Initial Final Initial Final Initial Final Initial Final Initial Final
Raw 5.93 5.83 3.67 1.66 2.09 1843.48 10.98 38.08 379.24 342.14 285.12 167.71 484.62 2391.41 1159.96
sludge
A0 5.77 15.28 5.78 2.34 3.33 1969.10 3.44 14.39 155.12 354.37 390.38 94.34 1141.74 2432.20 1690.68
A6 5.86 19.05 6.13 2.53 3.20 1992.90 22.09 18.28 96.64 330.92 179.92 59.89 1282.11 2401.98 1580.75
A12 5.73 16.59 6.08 2.53 3.09 1810.98 5.95 12.25 178.55 341.58 195.00 44.64 1162.95 2209.45 1542.44
A18 5.87 20.36 9.21 2.81 4.27 1942.10 5.55 13.12 66.86 366.35 307.67 54.92 1087.01 2376.49 1467.10
A24 5.86 20.32 7.57 2.86 3.48 1445.77 120.22 8.81 88.04 258.82 353.38 64.88 1074.24 1778.28 1635.87
H15 6.08 6.63 4.73 2.26 2.56 1818.01 56.28 11.29 437.66 288.24 532.16 466.89 440.02 2584.42 1466.12
H30 6.02 7.66 4.30 5.38 3.27 1845.00 78.45 5.68 295.84 328.12 672.55 578.24 420.92 2757.04 1467.76
H45 6.08 8.93 4.35 10.72 4.38 1758.70 3.48 16.88 532.22 332.62 908.08 533.76 855.32 2641.96 2299.10
H60 6.02 12.30 6.14 14.64 5.48 1629.11 1.89 32.72 992.32 322.45 924.38 522.46 421.00 2506.74 2339.59
AH15 5.92 21.31 10.63 2.60 3.52 1928.40 3.28 7.86 106.94 361.36 325.65 40.45 1171.76 2338.06 1607.64
AH30 5.75 27.94 15.30 3.43 4.66 1703.20 89.98 11.23 73.19 305.82 426.96 15.68 935.90 2035.94 1526.03
AH45 5.97 40.56 28.22 4.59 3.78 1828.95 17.62 5.99 127.29 342.49 241.67 49.20 1232.33 2226.63 1618.91
AH60 5.90 52.54 29.27 5.89 5.45 1846.22 6.01 6.21 105.83 348.80 360.33 59.27 1079.56 2260.50 1551.74
sCarbohydrate: soluble Carbohydrate; sProtein: soluble Protein; HLa: lactic acid; HPr: propionic acid; HAc: acetic acid; HBu: normal butyric acid.
tVFAs (total volatile fatty acids) ¼ HLa þ HPr þ HAc þ HBu; initial: prior hydrogen fermentation; final: after hydrogen fermentation.
hydrogen fermentation. The decrease in concentrations of were considered as substrate for growth and activity of mi-
HAc and HBu might be the results of anaerobic oxidation of croorganisms in the fermentation system while HPr, HAc and
these two metabolites to carbon dioxide [43,44]. In addition, HBu were considered as the SMPs.
the reduction of HLa concentration can also be caused by tCODconsumed showed a strong positive correlation with
anaerobic oxidation process. Hmax. This result indicated that organic matter was consumed
In order to give more explanation about the phenomena on to produce hydrogen in the fermentation system. Level of
substrate consumption and metabolites production, data on tCODconsumed correlated positively with the increased level of
organic matter concentration (Table 4) and hydrogen pro- HBu. This could be explained by the fact that, the production
duction (Table 2) were tested for the correlations between of HBu from organic matters in the AS, for example carbohy-
hydrogen production and substrate consumption, substrate drate, released carbon dioxide and hydrogen to the biogas
consumption and SMPs as well as the correlation between (this also called butyrate-type fermentation) (Eq. (1)) [45]
hydrogen production and SMPs (Table 5). tCODconsumed rep- resulting in a decrease of tCOD as reflected by increased
resented overall utilization of organic matter in the fermen- tCODconsumed along with the decrease in HBu production.
tation system. Soluble carbohydrate, soluble protein and HLa tCODconsumed showed the significant negative correlation with
HPr and HAc. The possible pathway to explain this phenom-
ena are HPr production (Eq. (2)) [46,47] and homoacetogenesis
pathways (Eq. (3)) [48] which can be proceeded by propiono-
Table 5 e Correlations between hydrogen production, genic and acetogenic bacteria, respectively. As shown in Eqs.
substrate utilization and soluble metabolite products (2) and (3), hydrogen and carbon dioxide in gas phase can be
(SMPs). converted to HPr and HAc and accumulated in the liquid
HPr HAc HBu Hmax phase, as a result, tCOD concentration in the liquid phase
increased increased increased increased. These phenomena were reflected by decreased
tCOD consumed 0.766* 0.06* 0.794** 0.991**
tCODconsumed along with HPr and HAc production.
sCarbohydrate 0.655* 0.564* 0.894** 0.857**
consumed
sProtein 0.889** 0.852* 0.622* 0.567* C6H12O6 þ 2H2O / 2H2 þ CH3CH2CH2COOH þ 2CO2 (1)
consumed
HLa consumed 0.223 0.407 0.243 0.222
HPr increased e 0.812** 0.796** 0.732** C6H12O6 þ 2H2 / 2CH3CH2COOH þ 2H2O (2)
HAc increased e e 0.788** 0.591*
HBu increased e e e 0.774**
*Pearson correlation is significant at the 0.05 level (2-tailed), 4H2 þ 2CO2 / CH3COOH þ 2H2O (3)
**Pearson correlation is significant at the 0.01 level (2-tailed).
tCarbohydrate: total Carbohydrate; sCarbohydrate: soluble Carbo- Soluble carbohydrate consumption has a strong positive
hydrate; sProtein: soluble Protein; HLa: lactic acid; HPr: propionic correlation with Hmax and HBu production. The result indi-
acid; HAc: acetic acid; HBu: normal butyric acid; Hmax: maximum
cated that soluble carbohydrate was mainly consumed for
cumulative hydrogen production.
hydrogen production by HBu production pathway. The
6152 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 6 1 4 6 e6 1 5 3
negative correlations between soluble carbohydrate con- correlate with hydrogen production efficiency. Application of
sumed and HPr and HAc production was observed. The different AS pretreatment method yielded different concen-
described possible reason for negative correlation between trations of soluble organic matter concentrations which con-
tCODconsumed and HPr and HAc could also be used to explain sequently affected hydrogen fermentation. After pretreatment
these results. higher HBu concentration was found in heat pretreatment
Soluble protein consumption negatively correlated with than acid and AH pretreatment; HBu inhibit hydrogen fer-
Hmax and HBu production, whereas for HPr and HAc, the cor- mentation resulted in lower Hmax and HY for heat pretreat-
relations were positive. These results implied that protein ment, accordingly. Correlation analysis revealed that hydrogen
might be used for HPr and HAc production and degradation of was produced by butyrate-type fermentation. HPr and HAc
soluble protein might cause negative impact on butyrate-type were negatively correlated with Hmax values. Carbohydrate
hydrogen production. However, it should be noted that in was the substrate which showed the strong positive correlation
some treatments, the rate of protein solubilization was between its consumption and hydrogen production.
greater than the rate of protein utilization and the soluble
protein concentration was increased after fermentation. This
might cause the errors in correlation analysis.
Hmax had a strong positive correlation with HBu production Acknowledgments
which confirmed that in this study, hydrogen was produced
from butyrate-type fermentation. Significant negative corre- The authors acknowledge the Royal Golden Jubilee Ph.D.
lation between Hmax and HAc indicated that the HAc was not Program (Grant No.PHD/0194/2552) for a Ph.D. scholarship to
produced from acetate type fermentation but from aceto- TA. Additional acknowledge goes to research funds from
genesis pathway which consume hydrogen for HAc produc- Fermentation Research Center for Value Added of Agricultural
tion. Hmax had strong negative correlation with HPr confirming Products and the National Research University Project
that hydrogen was consumed for the production of HPr. through Biofuels Research Cluster-Khon Kaen University, Of-
Previous research reported that HLa can be used as sub- fice of the Higher Education Commission.
strate for hydrogen production by some bacteria species such
as Desulfovibrio desulfuricans strain New Jersey (NCIMB 8313)
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[49], Clostridium acetobutylicum, Butyribacterium methylo-
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seen from our result that HLa consumption has no significant
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