API S10 1. Relative to pressure vessels, when does the API-510 Inspection Code apply? a) b) ©) 4) Only pressure vessels being fabricated for refinery service Pressure vessel being fabricated to AMSE Section VTIL, Division | Vessels after they have been placed in service Vessels constructed to API-650 Reference: API-S10, Paragraph 1.1.1 2. Who is responsible for the function of an authorized inspection agency in accordance with API-S102 a) Owner-user b) Authorized Inspector - ©) Authorized repair organization 4) Authorized engineering company Reference: API-510, Paragraph 4.1 3. __Inpressure vessels, what areas may be susceptible to thermal fatigue? 8) Locations where the product is introduced at ambient temperatures b) Areas near the connections of external piping ©) Areas at the liquid to vapor interface 4) Areas where metals of different thermal coeffi Reference: API-S 10, Paragraph 5.2 4. Of the following, which is not an item that “creep” is dependent up on? a) Stress b) Coating thickness ©) Temperature ad) Time Reference: API-510, Paragraph 5.2 Page | of 125. Inthe development of an inspection plan for equipment operating at elevated temperatures, having knowledge of elevated temperature and metallurgical effects on vessel materials of construction should be consulted, a) An Authorized Inspector b) A pressure vessel repair organization ©) Anengincer 4) tered professional engineer Reference: API-510, Paragraph 5.2 6. Special attention should be given to which of the following metals due to their susceptibility to temper embrittlement? a) Stainless Steels b) Low Alloy steels ©) Carbon steels 4) Castiron Reference: API-510, Paragraph 5.2 7. When determining the corrosion rate for a new vessel or a vessel involved in changes in service conditions, API-S 10 provides several methods. If the probable corrosion rate cannot be determined by either available data or experience of the owner/user, on-stream determination shall be made. What is the length of service recommended by API-S10? a) One hundred months b) One thousand weeks ©) One thousand days 4) One thousand hours Reference: API-S10, Paragraph 5.3 8. External or internal coverings should always be removed to permit inspection of the surfaces beneath a) True b) False Reference: API-510, Paragraph 5.5, Page 2 of 129. When corroded areas of considerable size are encountered and the circumferential stresses govern, what is maximum length over which the thickness can be averaged for a vessel with an inside diameter of 48 inches? a) Twenty-four inches b) Twenty inches ) Twenty percent of the vessel diameter 4) Twenty-five percent of the vessel diameter Reference: API-510, Paragraph 5.74 10. Widely scattered may be ignored as long as all but which of the following is true? a) Nopit depth greater than 2/3 the vessel wall exclusive of the corrosion allowance b) No pit depth greater than % the vessel wall exclusive of the corrosion allowance ©) Total area of pits does not exceed 7 square inches in any 8” diameter cirele 4) Sum of dimensions along a straight line does not exceed 2 inches Reference: API-510, Paragraph 5.7e 11. When calculating the MAWP based on a weld joint factor less than 1.0, the surface of the weld is identified by which of the following? a) The surface of the weld includes 2 inches or t minimum thickness on either side of the weld, which ever is less b) The surface of the weld includes 1 inch or twice mi side of the weld, which ever is less imum thickness on either ©) The surface of the weld includes 2 inches or twice minimum thickness on either side of the weld, which ever is greater 4) The surface of the weld includes | inch or twice minimum thickness on cither side of the weld, which ever is greater Reference: API-510, Paragraph 5.7g Page 3 of 1212, What two conditions should be considered in selecting the techniques(s) to be used for the inspection of a pressure vessel? 2) The condition of the vessel and the recommendations of the repair organization b) The recommendation of the repair organization and the environment in which the vessel operates ©) The condition of the vessel and the environment in which the vessel operates 4) The condition of the vessel and the recommended in described in API-653, Reference: API-510, Paragraph 6.1 13. Information necessary to determine that all essential sections and components of the vessel are safe to operate until the next scheduled inspection must be provided by the inspection a) Tue b) False Reference: API-S10, Paragraph 6.1 14, Combining the assessment of likelihood of failure and the consequence of failure are essential clements of which of the following? a) Planned Maintenance System b) Planned Maintenance Inspection ©) Risk-Based Maintenance 4) Risk-Based Inspection Reference: API-510, Paragraph 6.2 15, When Risk-Based assessment is used to increase the typical 10 year inspection limit it shall be reviewed by a pressure vessel engineer and authorized inspector at intervals, not exceed which of the following? a) Five years b) Ten years ©) Fifteen years 4) Twenty years Reference: API-510, Paragraph 6.2 Page 4 of 1216. Aboveground vessels shall be inspected, preferably while in operation, at least every ‘years or at the same interval as the required internal/on-stream inspection. a ) ° 4) Five years Ten years Fifteen years ‘Twenty years Reference: API-510, Paragraph 6.3, 17. Inspection for corrosi under insulation (CUT) shall be considered for externally insulated vessels subject to moisture ingress and that operate between which of the following temperature range? a) b) °) 4) 275°F and 450°F 175°F and 350°F 125°F and 350°F 25°F and 250°F Reference: API-510, Paragraph 6.3, 18, ‘The inspection interval between intemal or on-stream inspection shall not exceed which of the following? a) b) °°) 4) ‘One half the estimated remaining life or 15 years which ever is less One half the estimated remaining life or 10 years which ever is less ‘One half the estimated remaining life or 15 years which ever is greater ‘One half the estimated remaining life or 10 years which ever is greater Reference: API-510, Paragraph 6.4 19. Subject to certain com jons, and at the discretion of. on-stream inspection may be substituted for internal inspection. a) ») ° 4) ‘An engineer experienced in pressure vessel design ‘The owner-user of the pressure vessel ‘The authorized pressure vessel inspector An engineer experienced in corrosion control Reference: API-510, Paragraph 6.4 Page 5 of 12Note to Student: You will be expected to have these formulas committed to memory. Questions relating to ‘remaining life and corrosion rate have appeared on the closed book portion of the AP 1-510 ‘examination. ‘The remaining life of the vessel shall be calculated from the following formula: Scout ~ ! i rave RematningLife years) = Cr esionRate Where: ‘woaat™ The thickness, in inches(millimeters), recorded at the time of inspection for a given location or component \eikinen = Minimum allowable thickness, in inches (millimeters), for 2 given location or component ‘The corrosion rate shall be calculated from the following formula: CorrosionRate = Years Where: tyevins = The thickness, in inches (millimeters), at the same location as tyeuu measured during Previous inspection Years ~ Years between tyeveu: aN tena! 20. When the service conditions of a vessel are changed, the MAWP, minimum operating temperature and the period of operation until the next inspection shall be established for the new conditions a) Tne b) False Reference: API-S10, Paragraph 6.4 21, What must be done when both the ownership and the location of a pressure vessel are changed? @) Anew nameplate shall be attached to the vessel b) The vessel must be inspected externally and internally prior to re-use Page 6 of 2°° a ‘The vessel must be inspected externally and certified by the owner/user ‘The vessel must be inspected and certified by the original vessel manufacturer Reference: API-510, Paragraph 6.4 22. What is the minimum temperature, of the metal during a pressure test of @ 2.125” thick vessel? a) b) °) a Minimum temperature shall be 70°F Minimum temperature shall be ambient temperature but not less than 60°F Minimum temperature shall be at least 30°F above the temperature imum design metal Minimum temperature shall be at least 10°F above the mir temperature jum design metal Reference: API-S10, Paragraph 6.5 23. The test temperature need not exceed what temperature? a) » ° d) 70°F 120°F 150°F 22°F Reference: API-510, Paragraph 6.5 24, Pneumatic testing may be substituted for hydrostatic testing provided all but which of the following are applicable? a b) 9 % ‘Temperature Refractory Process Water is not readily available Reference: API-S10, Paragraph 6.5 Page 7 of 1225. In addition to having a fully documented quality control system, pressure relieving. device repair organizations shall have which of the following? a) Fully documented training program b) A Valve Repair Certificate of Authorization issued by the National Board ©) A Valve Repair Certificate of Authorization issued by the ASME d) A valve Repair Certificate of Authorization issued by the API Reference: API-510, Paragraph 6.6 26. The test or inspection intervals on pressure-relieving devices in typical process service should not exceed which of the following?” 4) Interval should not exceed 10 years b) Interval should not exceed 7.5 years ©) Interval should not exceed 5 years 4) Interval should not exceed 2.5 years Reference: API-510, Paragraph 6.6 2. ‘The pressure vessel owner and users are required to maintain permanent and progressive records. These records shall contain all but which of the following? a) Construction and design information b) Operating and inspection history ©) Repair, alteration, and re-rating information @) Names ofall operators Reference: API-510, Paragraph 6.7 28. Prior to the start of any repairs or alter minimum? ns, whose authorization is required as a a) The production manager b) The authorized pressure vessel inspector ©) The maintenance manger d) The insurance company Reference: API-510, Paragroph 7.1 Page § of 1229. Repairing a crack at a discontinuity should not be attempted without prior consultation with 8) Pressure vessel engineer experienced in pressure vessel design b) The original pressure vessel manufacturer ©) The company writing the insurance on the vessel 4) Production manager Reference: API-510, Paragraph 7.1.3 30. For alterations or repairs of vessels initially postweld heat treated as a code requirement and fabricated of P-I and P-3 materials, preheating to not less than may be considered as an alternative to PWHT. a) 900°F b) 00°F ©) 500°F 4) 300°F Reference: API-510, Paragraph 7.2.3 31. If local postweld heat treatment will be substituted for 360 degree banding, who is, required to develop the procedure? a) The authorized pressure vessel inspector b) The owner user ©) A pressure vessel engineer experienced in the appropriate engineering specialties 4) The repair organization Reference: API-S10, Paragraph 7.2.5 32. After cooling to ambient temperature, repairs to cladding shall be inspected by which nondestructive method? a) Ultrasonic b) Magnetic particle ©) Liquid penetrant Page 9 of 12) Visual examination is all that is required Reference: API-510, Paragraph 7.2 33. Butt joints shall have complete penetration and fusion. a) True b) False Reference: API-S10, Paragraph 7.2.7 34. Fillet welded patches require special design considerations, especially relating to which of the following? a) Shape of the patch b) Efficiency - ©) Length of previous service of the vessel 4) None of the above Reference: API-510, Paragraph 7.2.7 35. Fillet welded patches are considered permanent repairs, a) Tue b) False Reference: API-510, Paragraph 7.2.7 36. Flush (insert) patches shall be installed with full penetration butt joints and the corners shall have what type of comers? 8) ‘The comers shall be provided with a 2 inch radius b) The comers shall be provided with a I inch radius © The comers shall be squared 4) The comers shall be rounded Reference: API-510, Paragraph 7.2.7 Page 10 of 1237. After repairs are completed, a pressure test is always required. a) True b) False Reference: API-510, Paragraph 7.2.10 38. The re-rating of a pressure vessel will be considered complete only when the authorized pressure vessel inspector oversees which of the following? a) The final painting of the vessel b) The pressure test required by the code ) The stamping of welds by each welder 4) The attachment of an additional nameplate of stamping, Reference: API-S10, Paragraph 73 Note to student: Alternative rules for exploration and production pressure vessels will not he covered on the examination and will not be covered in this manual Note to student: “Appendix A —ASME Code Exemptions” should be read and the student should be familiar with these exemptions. Note 10 student: Appendix B “Authorized Pressure Vessel Inspector Certification” should be read and the student shoutd be familiar with these paragraphs. Page 11 of 12API572, 1. Multi-layer construction sometimes used for which of the following? a) Low pressure process vessels b) —_ Heavy-walled reactors and vessels ©) Process vessels subject to severe corrosion 4) Vessels used for vacuum service Reference: RP 572, Paragraph 2.2 2. When a vessel is to operate at high temperatures or pressures or both, which of the following would be a true statement? a) by 9 4d ‘When a vessel is to be used at high temperatures or pressures a lined vessel is, usually more economical ‘When a vessel is to be used at high temperatures or pressures a jacked vessel is usually recommended ‘When a vessel is to be used at high temperatures or pressures a solid carbon steel vessel is usually recommended When a vessel is to be used at high temperatures or pressures a solid alloy steel vessel may be necessary and/or economical Reference: RP 572, Paragraph 2.3 3. According to API RP 572, all but which of the following are materials from which ‘metallic liners can be made? a) » °) d) Ferritic alloy Monel Alloy Fiberglass composite Nickel Reference: API 572, Paragraph 2.3 Page | of 22,4. Oftthe following, which is normally not used for nonmetallic lining material? a) b) ° ad Rubber Reinforced conerete Clay Plastic Reference: RP 572, Paragraph 2.3 5S. To what code are most refinery pressure vessels built? a) _API-650, Pressure Vessels b) ASME Section IV, Pressure Vessels, Division 1 ©) ASME Section VII, Pressure Vessels, Division 1 4) API-S10, Pressure Vessels Reference: RP 572, Section 3 6. What are the basic reasons for inspection? a) To determine the physical condition of the vessel and the type, rate and causes of deterioration b) To provide gainful employment for the Inspector and the vessel engineer ©) To ensure proper maintenance practices are being utilized 4) To ensure proper operating practices and repairs are being used Reference: RP 572, Paragraph S.1 7. According to API-572, periodic inspections can reveal? a) b) ° d Conditions that can lead to unsatisfactory operations Conditions that might lead to emergency or unscheduled shutdowns, leaks or vessel failure Conditions that could result in better utilization of maintenance personnel Conditions that could result in elimination of jurisdiction regulations Reference: RP 572, Paragraph 5.2 Page 2 of 228. According to API RP-572, all but which of the following may be detected with the use of acoustic, ultrasonic or radiographic equipment? a) Leaks b) Cracks ©) Operational upsets 4) Vibration Reference: RP 572, Paragraph 5.4 9. ‘The severity of deterioration caused by corrosion is influenced by all but which of the following? a) Length of time the vessel has been in service b) Corrosion resistance of the construction material © Concentration and temperature of the corrosive agent(s) ) Nature ofthe corrosive agents) Reference: RP $72, Paragraph 6.2 10, What are the two most common intemal corrodents in refineries’? 2) Sulfur and organic compounds b) Sulfur and chtoride compounds ©) Sulfur and inorganic compounds 4) Sulfur and carbon compounds Reference: RP 572, Paragraph 6.2 LL, Atmospheric conditions have little or no effect on external corrosion’ a) True b) False Reference: RP $72 Paragraph 6.2 Page 3 of 2212. Thermal shock, cyelical temperature changes, vibration, excessive pressure surges and extemal loads are examples of? ) Poor workmanship 'b) Improper operation ©) Mechanical Forces ) Metallurgical and Physical changes Reference: RP 572, Paragraph 6.5 13. Laminations in material may not be discovered during fabrication? a) True b) False Reference: RP 572, Paragraph 6.6 14, Affera vessel has been in operation, laminations if present, may start to open and appear as a crack. 2) Tne b) False Reference: RP 572, Paragraph 6.6 15. Improper can result in high residual stresses in the area of the weld, affect the physical propertics of the metal, and a hard material that may crack under shock. 8) Fabrication b) Welding technique ©) Lining procedure 4) Heat treatment Reference: RP 572, Paragraph 6.7.3 Page 4 0f 2216. How should a service history record be established after the first inspection of a pressure vessel? 8) Thickness measurements should be taken after three months of operation b) © Byon-stream methods only 4) By on-stream methods or internal examination Reference: RP 572, Paragraph 7. 1 17. Inspection intervals can be set per based on the service history record. 4) The National Board Inspection Code b) Recommendations provided in the Underwriters Laboratory ©) APESIO d) ASME Seetion VIII, Dis ion 1, Pressuré Vessels Reference: RP 572, Paragraph 7.1 18. How are periods between inspections normally planned? 8) So that at least 118 of the corrosion allowance is remaining at the next, scheduled inspection b) So that at least 114 of the corrosion allowance is rem: scheduled inspection Wg at the next ©) So that at least 1/2 of the corros scheduled inspection 4) So that at least 314 of the corrosion allowance is remaining at the next scheduled inspection n allowance is remaining at the next Reference: RP 572, Paragraph 7.1 Page $ of 2219. The actual time of inspection will usually be determined by the collaboration of all but which of the following 8) Operations groups b) Mechanical groups ©) Surisdictional authority 4) Inspeetion groups Reference: RP 572, Paragraph 7.2 20. Prior to beginning inspections on a vessel in severe se be gathered by the inspector? , what information should Answer Pressure and temperature conditions under which the vessel has operated since the last inspection, the character of the vessel contents, the function the vessel serves and whether there have been any abnormal operating conditions or upsets. Reference: RP 572, Paragraph 8.1 21. When any covering is found to be defective, a sufficient amount of the covering should be removed in the vicinity of the defect to determine whether or not the base metal is deteriorating? a) Tue b) False Reference: RP 572, Paragraph: 8.1 22, Scattered or isolated corrosion pits should be evaluated based on all but which of the following? a) Number b) Depth ©) Color 4) Rate of progression Reference: RP 572, Paragraph 8.1 Page 6 0f 2223. According to APT RP-572, when performing external inspection of pressure vessels where should you start? 4) Inthe operations office b) On the top of the vessel ©) Where ever the owner/operator directs you 4) Ladders, stairways, platforms, and walkways connected to or bearing on the vessel Reference: RP 572, Paragraph 8.3.2 24, 25. ‘What should be looked for when performing visual inspections of ladders, stairs, walkways or platforms? Answer: Reference: RP 572 Paragraph 8.3.2 Corroded or broken parts, cracks, tightness of bolts, condition of paint, wear of ladder rungs and stair treads, security of handrails and condition of the flooring on platforms or walkways. Which of the following is not listed as a cause of spalling of concrete foundations? a) Excessive heat b) Corrosion of reinforcement steel ©) Freezing of entrapped moisture d) Poor design Reference: RP 572, Paragraph 8.3.3, 26. 21. What types of deterioration normally occur in foundations? Answer: Reference RP 572 Paragraph 8.3.3 Spalling, cracking and settling Cracks in foundations or supports due to high temperature or temperature changes are identifiable by a) Removing the top 1/32" inch of conerete facing b) Removing the top 1/16" inch of concrete facing ©) Their ragged wide spacing 4) Their hair-like appearance Reference: RP 572, Paragraph 8.3.3 Page 7 of 2228, If no settlement of a foundation or support has taken place, and major cracks appear, ‘what is usually the cause? a) Frost heaving b) Chlorides in the atmosphere ©) Poor design or materials 4) Excess solar heating Reference: RP 572, Paragraph 8.3.3 29. Even settlement of a nominal amount should cause no problems in 2 foundation? a) True b) False Reference: RP 572, Paragraph 8.3.3 30. The condition of anchor bolts can always be determined by visual inspection? (True or False) a) Truc b) False Reference: RP 572, Paragraph 8.3.4 31. What can distortion of anchor bolts indicate? 2) Improper bolt material b) External strains caused by attaching piping ©) Bolts were not properly tightened 4) Serious foundation settlement Reference: RP $72, Paragraph 8.3.4 32, The opening between conerete supports and a vessel should not be sealed? a) True b) False Reference: RP 572, Paragraph 8.3.5 Page 8 of 2233. How can corrosion of stect structural elements be virtually eliminated? 8) Installation of cathodic protection b) Proper painting ©) Coating the stee! with a Light film of oil 4) Coating the stee! with alight coating of petroleum jelly Reference: RI 572, Paragraph 8.3.6 34. According to API-572, during the inspection of columns and load carrying-support beams, what should you look for? 8) Buckling and excessive deflection b) Paint and insulation ©) The beams are of the proper size 4) None of the above Reference: RP 572, Paragraph 8.3.6 35, ‘The inside surface of a skirt sheet is often subject to condensed moisture when the temperature of the enclosed area is greater than 2) LOO°F b) 125°F ©) 150° 4) 200°F Reference: RP 572, Paragraph 8.3.6 36. Where do cracks m support structures and tugs most often occur? ) Inthe weld and area approximately 4 inches from the edge of the weld b) Inthe welds and area approximately 3 inches from the edge of the weld ©) Inthe welds and area approximately 2 inches from the edge of the weld 4) Inthe welds and area adjacent to the weld Reference: RP 572, Paragraph 8.3.6 Page 9 of 2237. Some towers or columns require to help support them. a) Braces connecting adjacent towers/columns b) Steel cables ©) Solid stee! bars attached half way up the tower/column d) —_Catwalks attached to several towers/columns Reference: RP 572, Paragraph 8.3.7 38. What type of corrosion effects the treaded parts of a turnbuckle? a) Stress corrosion b) Line corrosion ©) Crevice corrosion @) Galvanic corrosion Reference: RP 572, Paragraph 8.3.7 39. To assure maximum holding power, how far apart should wire rope clips on guy wire cables be spaced? a) Sixinches b) Six rope diameters ©) Three inches 6) Three rope diameters Reference: RP 572, Paragraph 8.17 40. If sealing of a vessel has occurred, what problem(s) could develop at nozzles? a) Misalignment causing leakage at the pump, b) Generally, no problems would be experienced since the piping would settle with the vessels ©) Cracking or distortion 4) Blistered paint and corrosion Reference: RP 572, Paragraph 8.3.8 Page 10 0f 2241. How can the area between a slip on flange and pipe be inspected for corrosion? a) By using special probes and ultrasonic thickness measuring devices b) By using special probes and radiographic thickness measurements ©) By using special probes and liquid pen examination techniques d) By using speci Reference: RP 572, Paragraph 8.3.8 probes and acoustic emission testing 42. According to API RP 572, what is the recommended resistance to ground for grounding connections? a) Equal to or less than 25 ohms b) Equal to or less than 15 ohms ©) Equal to or less than 7.5 ohms ) Equal to or less than 5 ohms Reference: RP 572, Paragraph 8.3.9 43. What is the maximum resistance to ground when there are no jurisdictional requirements? a) Not more than 25 ohms b) Not more than 15 ohms ©) Not more than 7.5 ohms d) Not more than 5 ohms Reference: RP 572, Paragraph 8.3.9 44, Vibrations of auxiliary equipment such as sight glasses, gage connection, and safety valves should be arrested by which of the following? a) Replacing the gage connections with thicker connections b) Adjust the safety valve spring to hold the disc tighter to the seat ©) Adding supports or by calculations to assure fatigue failure will not occur d) Installing energy absorbing material between the sight glass and the vessel Reference: RP 572, Paragraph 8.3.10 Page 11 of 2245. Of the following which is not listed, in API RP 572, as a likely location for paint failure? a) Constantly moist areas b) _Riveted or welded seams ©) Creviees d) Exterior surfaces Reference: R. $72, Paragraph 8.3.11 46, Under normal conditions, how many thickness checks should be taken on a vessel? 1) Four (one on each quadrant) on each shell ring and one on each head b) One on each shell ring and one on each head ©) One on each shell ring and four (one on cach quadrant) on each head d) Four (one on each quadrant) on each shell ring and four (one on each quadrant) on each head Reference: RP 572, Paragraph 8.3.12 47. Vessels containing acidic corrodents are subject to hydrogen blistering, where would this condition most likely be found in the vessel? 1) Onthe inside of the vessel below the liquid level b) Inthe area of nozzle connections © Onthe outside of the vessel above the liquid level 4) Onthe inside of the vessel above the liquid level Reference: RP 572, Paragraph 8.3.13 48. If caustic is stored or used in a vessel, the vessel should be checked for: (@) Caustic cracking (e) Caustic corrosion © Caustic embriteinent (@) Caustic erosion Reference: RP 572, Paragraph 8.3.13 Page 12 0f 249, Evidence of white salts seeping through cracks will indicate what type of material? a) Caustie Material b) Hydrogen Sulfide ©) Ammonium Nitrate 4) Silica Reference: RP 572, Paragraph 8.3:13 50. ‘Vessels containing acidic corrodents are more likely to be subject to: a) Hydrogen blistering b) Heat blistering ©) Acidic blistering 4) Internal blistering Reference: RP $72, Paragraph 8.3.13 SL Which of the following is not listed as a type of corrosion that may be found on the external surfaces of a vessel? a) Atmospheric b) Line corrosion ©) Hydrogen blistering a) Soil Reference: API RP 572, Paragraph 8.3.13, 52, Connections for internal heating units and in areas of residual or other high stress are particularly susceptible to caustic embrittlement in vessels used to store caustic material a) True b) False Reference: API RP 572, Paragraph 8.3.13 Page 13 of 2253. Hydrogen blistering is more often found on the outside of a vessel? a) Tue b) False Reference: API RP 572, Paragraph 8.3.13 54, Where dovs the most severe soil corrosion occur? a) At ground level or several inches below b) At ground level or several inches above ©) Usually occurs one foot or more below ground level d) Usually occurs one foot or more above ground level Reference: API RP 572, Paragraph 8.3.13 55. Inrivoted vessels, where are cracks most likely to be located’ 1) Inthe vessel plate three inches from the riveted seam b) Inthe rivet heads ©) Inthe ligaments between the rivets 4) Inthe vessel shell adjacent to the support structure Reference: API RP 572, Paragraph 8.3.13 56. Vessel profiles are used to measure buckling or distortion in vessels. Profiles can be made by taking measurements from a line parallel to the vessel surface. a) True b) False Reference: API RP 572, Paragraph 8.3.13, Page 14 of 2257. What two factors must be considered when determining the degree of surface preparation for internal inspection? a) The economies and manpower b) Type and location of expected deterioration ©) Ability of the inspector and maintenance personnel 4) Available equipment and time available Reference: RP 572, Paragraph 8.4.2 58. What is the first step in an internal inspection that is not an initial one? a) Ensure the vessel has been cleaned b) Get the inspector a cup of coffee ©) Review previous records of the vessel to inspected 4) Assemble all operating personnel and inform them of how you will conduct the inspection Reference API RP 572, Paragraph 8.4.3, 59. The bottom head and shell of fractionators processing high sulfur crude oils are susceptible to sulfide corrosion. Where would you expect to find this corrosion? a) At the weld and heat affect zone of the head to shell weld b) At the weld and heat affect zone of the longitudinal shell weld ©) Around the inspection openings 4) Around the It lines Reference API RP 572, Paragraph 8.4.3 60. Liquid level lines at tray in towers the bottom of overhead accumulators are points of chloride attack. Corrosion in what form would most ofien be found? a) Pitting b) Grooving Line d) Etching Reference API RP 572 Paragraph 8.4.3, Page 1S of 2261. Vessels and towers that are vulnerable to wet hydrogen sulfide (R or cyanides are susceptible what type(s) of problenn(s)? a) Accelerated general corros b) _Pitting in the heads and shells especially at the inlet lines ©) Cracks in their welds and the heat affected zones of the welds Severe grooving and etching at the welds and heat affected zones Reference API RP 572 Paragraph 8.4.3 62. — When a reboiler is used at the bottom of a tower, the point where the hot process ‘steam returns to the tower may be corroded. Of the following which is not a type of plant or unit where you would likely expeet to find this condition? a) Alkylation Units 1b) Soap Plants ©) Pulp digester plants Detergent plants Reference API RP 572, Paragraph 8.4.3, 63. _Itis recommended that the detailed inspection begin at one end and work towards the other end in order to avoid overlooking obscure but important items. a) Te b) False Reference API RP 572 Paragraph 8.4.4 64. Why should the weld seams in vessel shells, in amine, wet hydrogen sulfide, cyclic or high temperature service be closely checked? a) These services are prone to hydrogen blistering b) These services may promote cracks ©) These services may cause grooving in the weld and heat affected zone 4) These services are prone to fatigue cracking, Reference API RP 572, Paragraph 8.4.4 Page 16 of 2265. Where would the tolerance for tray leakage be found? a) InAPI-S10 b) In ASME Section VIII, Division 1 ©) IN ASME Section VIII, Divi Inthe process design Reference API RP 572 Paragraph 8.4.4 66. How may the amount of tray Ieakage be tested? 4) By filling the tray with water to the height of the overflow weir and observing the time it takes for all the water to leak through the gasket surfaces of the tray b) By removing the tray and installing it on a test stand sind subjecting it to an ultra violet light source ©) By forcing air through the tray and gasket surfaces and measuring the amount of air flow d) Tray leakage is not a concern therefore no satisfactory test has been devised Reference API RP 572, Paragraph 8.4.4 67. Erosion is characterized by all but which of the following? a) Smooth bright appearance b) Uniform pitting ©) Metal loss 4) Marked absence of the erosion product, Reference API RP 572, Paragraph 8.4.4 68. ‘According to API RP 572, areas directly above or below the liquid level in vessels containing acidic corrodents are subject to hydrogen blistering. a) True b) False Page 17 0f 2Note to student: 8.3.13 is talking about external inspections and 8.4 is talking about internal inspections. Reference API RP 572, Paragraph 8.4.4 69. [you suspect a lamination but it is not opened, how can it be checked? ) » 9 d By heating the area to approximately 120 degrees F. this will open the amination sufficiently to permit inspection with a feeler. By heating the area to approximately 180 degrees F. this will open the lamination sufficiently to permit inspection with a fecler By heating the area to approximately 200 degrees F. this will open the lamination sufTiciently to permit inspection with a feeler. By heating the area to approximately 212 degrees F. this will open the lamination sufficiently to permit inspection with a feeler. Reference API RP 572, Paragraph 8.4.4 70. Of the following, which is not one of the most important conditions to check for when examining linings? a 6) 9° d That no holes or cracks exist That there is no corrosion That the linings are properly installed ‘That the Lining is not discolored Reference API RI 572, Paragraph 8.4.4 71. What docs bulging in a metallic liner usually indicate? Answer: Reference API RP 572 Paragraph 8.4.4 ‘That cracks or leaks exist in the bulged section of the lining or that pinholes exist in the adjacent welding Page 18 of 22 Paragraph 83.13 addresses this same topic but provides a different answer “Those areas below the liquid level in vessels containing acidic corrodents are more like than other areas to be subject to hydrogen blistering. "RememberR. What sound would you expect to hear when a cracked metallic lining is tapped with a ‘hammer? a) Adull thud b) A sharp ringing sound ©) Asspecial tinny sound 4) Assound similar to glass breaking Reference API RP 572 Paragraph 8.4.5 B. Which of the following nonmetallic Lining materials can the spark-tester method not be used on? a) Glass b) ©). Plastic Paint Reference API RP 572, Paragraph 8.4.6 74, Which of the following is not a factor in the selection of tools for thickness measurements? 2) Accessibility to both sides b) The time available ©) Accuracy desire d) Name of the nondestructive examiner Reference: RP 572, Paragraph 8.4.7 18 Of the following, which is not a condition that changes hardness of metals? a) Nitriding b)— Corburizati © Faulty heat treating &) Polishing Reference API RP 572 Paragraph 8.4.9 Page 19 of 2216. A magnet can sometimes detect carburization of austenitic stainless steels. a) True b) False Reference API RP 572, Paragraph 8.4.9 77, Using the inspector's hammer to check for plate thickness of vessels under pressure is a recognized practice? a) Tre by False Reference: API RP 572 Paragraph 8.5.1 7B. Hammer Testing is used to supplement visual examination. Which of the following is not a use for the inspector's hammer as described in API RP-572? a) Check for cracks in metallic finings b) _Dislodge scale or debris in piping upstream of a catalyst bed ©) Check for the lack of bond in conerete oF refractory linings d) Check the tightness of rivets, bolts, brackets, ete. Reference: RP 572, Paragraph 8.5.1 79. [fa vessel’s structural supports will not support the weight of a Liquid, what alternative is available? a) ‘The pressure test can be ignored b) The pressure test must be conducted regardless of the structural supports, ©) Permanently install more or larger supports 4) Pneumatic test may be performed instead Reference: API RP 572, Paragraph 8.5.2 Page 20 of 22is the preferred method of testing vessels that operate under a vacuum. b) False Reference: API RP $72, Paragraph 8.5.2 81. Name the two most important faciors relative to corrosion or other deterioration limits that must be known for an inspection to be meaningful 8) The nature and temperature of the product stored in the vessel b) The retiring thickness and corrosion rate © Thenext scheduled shut down and maintenance period 4) The fill cycles and temperature excursions since the last inspection Reference: API RP 572, Paragraph 8.6 82. A complete record file should contain all but which of the following? 4) The original design calculations b) Basic data ©) Field notes 4) Data that accumulates in the “continuous file Reference: API RP $72 Paragraph 8.10.1 Page 21 of 22API- 576 APLRP 576 covers automatic devices such as all but which of the following? 8) _Pilot-operated devices b) _Spring-loaded devices ©) Automatic flow control devices ¢) Rupture s Reference: API RP $76 Paragraph 1.1 In addition to prever device, covered by 1 1g over-pressure conditions, what other service may an automatic recommended practice 576, serve? a) Prevent excessive internal vacuum b) Control the flow rate of product leaving a vessel ©) Provide operational cut-in/cut-out set points - ©) Liquid level control Reference: API RP 576 Paragraph 2.1 3. A spring loaded pressure relieving device that is popped open at a predetermined set point and reseats at a set joint lower than popping set point best describes which of the following? a) Relief valve b) Safety valve ©) Rupture disks 4) Pilot actuated Safety Reli valve Reference: API RI S76 Paragraph 22.1.2.1 After a safety valve lifts, it must remain open for a period of time. What is the correct term for this time frame? 8) Popping point tolerance b) Blowdown ©) Pressure relieving time 4) Spring compression time Reference: API R 576 Paragraph 2.2.1.2.1 Page of 165. In general terms, a safety valve is used in gas or vapor service. a) » ‘True False Reference: API RP 576 Paragraph 2.2.1.2.2 6. _API576 lists several services that safety valves are not suited for. Of the following, which is a service that safety valves may be used in? a) ») °) d) In liquid service In corrosive refinery service In steam service As pressure control valves Reference: API RP 576 Paragraph 2.2.1.2.3 » d) In general terms, a relief valve is used hi gas or vapor service. ‘True False Reference: API RP 576 Paragraph 2.2.1.3.1 8 Relief valves are usually rated at either__% or _% overpressure. a) Five,ten b) Five, twenty-five ©) Ten, fifteen 4) Ten, twenty-five Reference: API RP 576 Paragraph 2.2.1.3. 9. Relief valves may be used in which of the following? a) b) ° a) Steam, air, gas, or vapor service As pressure control valves Incompressible fluid service Variable back pressure service unless the valves have a balancing bellows or a piston design Reference: API RP 576 Paragraph 2.2.1.3.3 Page 2 of 1610. “A spring loaded pressure relief valve that acts as a safety valve in gas or vapor service and as a relief valve in liquid service” is a description of which of the following? a) Assafety valve b) Arelief valve ©) Asafety-relief valve 4) There is no valve that is permitted to be used in cither service Reference: API RP 576 Paragraph 2.2.1.4.1 IL. A safety relief valve opens fully before the overpressure reaches _% greater than its set pressure in a compressible medium. a) Three b) Five a) Seven and a half d) Ten Reference: API RP 576 Paragraph 2.2.1.4.1 12, Changes in the back pressure on the valve directly affects the operational characteristics of a conventional safety relief valve. a) True b) False Reference: API RP 576 Paragraph 2.2.1.4.2.1 13. May conventional safety relief values be used on boiler steam drums or superhteaters? a) Yes b) No Reference: API RP 576 Paragraph 2.2.1.4.2.3 14, “A relicf valve that incorporates a pressure-balancing bellows, piston, or both to ‘minimize the effects of back pressure” is a description of which of the following? a) Pilot actuated safety relief valve b) safety valve ©) Aconventional safety relief valve 4) A balanced safety relief valve Reference: API RP 576 Paragraph 2.2.1. 3 Page 3 of 1615. A balanced safety relief valve may be used in all but which of the following? a) Tohandle flammable, hot, or toxic material b) __Incorrosive refinery service ©) Onboiler supetheaters ¢) _Ingeneral refinery service for gas, steam, vapor, air, or liquids Reference: API RP 576 Paragraph 2.2.1.4.3.2 16. Inwhich service would you expect to a pilot operated safety relief valve? a) Inservice where fluid is dirty 6) Inviscous liquid service ©) Inservice with vapor that will polymerize in the valve 4) Inservice where a low differential exists between the normal vessel operating pressure and the set pressure of the valve Reference: API RP 576 Paragraph 2.2.1.5.2 17, Of the following, which is not one of the basic categories of pressure and/or vacuum vent valves? 2) Weight loaded pallet vent valve b) Spring and weight loaded vent valve ©) Diaphragm operated vent valve @) Pilot operated vent valve Reference: API RP 576 Paragraph 2.2.2.1 18, Pressure and/or vacuum vent valves are used to protect atmospheric and low pressure storage tank against a differential pressure, Where is the use of conservation vent valves suggested? 4) Atmospheric storage tanks containing oil with a lash point below 100°F b) Atmospheric storage tanks containing oil with a flash point below 110°F ©) Atmospheric storage tanks containing oil with a flash point below 120°F 4) Atmospheric storage tanks containing oil with a flash point below 130°F Reference: API RP 576 Paragraph 2.2.2.2 Page 4 of 1619. Rupture disks are made of various materials, of the following, which is not listed as a ‘material for fabricating rupture disks? a) Plymetals b) Coated metals. ©) Impervious graphite 6) Rubber Reference: API RP 576 Paragraph 2.2.3.1 20. Because impervious graphite rapture disks are flat what is required when the disk is, expected to encounter vacuum in the protected vessel? 2) Reinforcing nylon on the vessel side of the rupture disk b) Vacuum support Kk d) Because of the resistance to fatigue, there are no special requirements Reference: API RP 576 Paragraph 2.2.3.1 ©) Stainless steel reinforcing screen on the outlet side of the: 21, May a rupture disk be installed upstream of a safety relicf valve? 8) No, no valve of any description is permitted between the vessel and the safety relief valve b) Yes, as long as the rupture disk installation is completed in accordance with any requirements of the ASME Code and any jurisdictional or company requirements ©) No, because rupture disks are designed to shatter and dislodge small pieces into the discharge stream 4) Yes, as long as the disk is of the impervious graphite type and there are no traps installed in the related piping Reference: API RP 576 Paragraph 2.2.3.2, 22. Bulged rupture disks should be installed: a) Sothe pressure acts against the concave side b) So that pressure acts against the convex side ©) Only in systems subject to vacuum 4) Usually in systems where the operating pressure is limited to 65 - 85percent of the disk’s predetermined bursting pressure Reference: API RP 576 Paragraph 2.2.3.3 Page 5 of 1623. What is the anticipated service life for a bulged or flat rupture disk? a) ‘Two years b) Eighteen months ©) One year d) Six months Reference: API RP 576 Paragraph 2.2.3.3, 24. Most reverse buckling disks should not be used in fll liquid service. a) Tne b) False Reference: API RP 576 Paragraph 2.2.3.3 25. Why are some relief and safety relief valves manufactured with resilient valve seats? 8) These valves are less costly b) The Resilient seat compensates for poor quality finish of the metal-to-metal sealing surfaces ©) This type of valve is always reduired in very high temperature service 4) Topromote a degree of tightness exceeding that of the usual commercial tightness of conventional metal seats Reference: API PR $76 Paragraph 2.3.1 Ofthe following, which is not one of the main reasons for inspecting pressure relieving devices? a) Toevaluate inspection frequency b) Determine the condition of the device ©) To protect personnel and equipment 4) Toensure all devices are supplied by the same manufacturer Reference: API RP 576 Paragraph 3.1, 3.2, & 3.3, Page 6 of 1627. Corrosion is the basic cause of most difficulties encountered with respect to pressure relieving devices. a) Tue b) False Reference: API RP 576 Paragraph 4.1 28. Differential loading must be small to prevent leakage of the lading fluid therefore a/an 8) Surface, from 125y in to 250p in b) Optical, 6 light beads/bands ©) Surface, from 2504 in to 500p in 4) Optical, 3 light beads/bands Reference: AP RP 576 Paragraph 4.2 29. What are some of the causes of damage to pressure relieving device valve seats? Answer: Reference: API RP 576 Paragraph 4.2 Damage can be ftom corrosion, foreign particles, improper piping, careless handling, leakage, and improper blowdown ring settings 30, What are the two types of spring failure discussed in API RP 576? a) Paint flaking and scratches b) Weakening and total failure ©) Weakening and stretch 6) Debris build up and total failure Reference: API RP 576 Paragraph 4.3, 31. Failed springs in pressure relief valves are almost always caused by corrosion. a) Te b) False Reference: API RP 576 Paragraph 4.3 Page 7 of 1632, ‘The two most prevalent types of corrosion associated with spring failures are ___and ) Line corrosion and surface corrosion b) Galvanic corrosion and stress corrosion ©) Surface corrosion and stress corrosion 4) Grooving and stress corrosion Reference: API RP 576 Paragraph 4.3 33 Improper setting of a pressure relieving device is usually due to carelessness, inadequate training, or inadequate testing equipment. 2) Tne b) False Reference: API RP 576 Paragraph 4.4 34 Ofthe following, which is not a recognized test medium for pressure relieving devices? a) Water b) Air ©) Hydrogen 4) Nitrogen Reference: API RP 576 Paragraph 4.4 35. Vapor service valves should be set using air, steam valves should be set with steam. What medium should be used to set liquid service valves? a) The fluid that will be contained in the vessel b) Air, inert gas, or steam ©) Combination of air and water d) Water Reference: API RP 576 Paragraph 4.4 36. All valve parts, except guiding parts, should be thoroughly checked for any type of fouling: a) Te b) False Reference: API RP 576 Paragraph 4.5 Page & of 1637. Valve malfunctioning may be caused by anyone of the following except. 2) Sticking of the disk or disk holder b) Corrosion of metal ©) Frequent in-service testing 4) Foreign particle in the guiding surfaces Reference: API RP 576 Paragraph 4.5 38 Of the following, which is not used to determine the materials required for pressure relieving devices in a given service? a) Cost of the material b) Corrosion resistance requirements ©) Pressure and Temperature 4) Atmospheric conditions of the service Reference: API RP 576 Paragraph 4.6 39, What can be extremely useful in ensuring correct repairs and installation of pressure relieving devices is accomplished? 2) A very good sales person b) Comprehensive set of specifications and historical records ©) At least on maintenance person with many years of experience 4) Original purchase order Reference: API RP 576 Paragraph 4.7 40. Reference: API RP 576 Paragraph 4. Rough handling of pressure relieving devices can cause damage to the device. Of the following which is not damage caused by rough handling? a) Change in set pressure b) Destroy the tightness ©) Damage lifting levers 4) Galling and corrosion of metal guiding surfaces 1 Page 9 of 1637 ‘Valve malfunctioning may be caused by anyone of the following except. a) Sticking of the disk or disk holder 6) Corrosion of metal ©) Frequent in-service testing 4) Foreign particle in the guiding surfaces Reference: API RP 576 Paragraph 4.5 38, Of the following, which is not used to determine the materials required for pressure relieving devices in a given service? 2) Cost of the material b) Corrosion resistance requirements ©) Pressure and Temperature 4) Atmospheric conditions of the service Reference: API RP 576 Paragraph 4.6 39, What can be extremely useful in ensuring correct repairs and installation of pressure relieving devices is accomplished? 4) A very good sales person b) Comprehensive set of specifications and historical records ©) At least on maintenance person with many years of experience 4) Original purchase order Reference: API RP 576 Paragraph 4. 7 40, Rough handling of pressure relieving devices can cause damage to the device. Of the following which is not damage caused by rough handling? a) Change in set pressure b) Destroy the tightness ©) Damage lifting fevers 4) Galling and corrosion of metal guiding surfaces Reference: API RP 576 Paragraph 4.8.1 Page 9 0f 164 ‘What is the best position to ship valves in? 2) Ontheir sides b) Im skids with valves stacked on top of each other © Vertical 4) Itdoes not matter since the valves should be inspected prior to installation, Reference: API RP 576 Paragraph 4.8.2 42, In evaluating inspection intervals of pressure reli supersede economic consider ing devices, safety considerations a) True by) False Reference: API RP 576 Paragraph 5.1.1 43 “According to API-510, what is the maximum interval between pressure relieving device inspection? a) Five years b) Ten years © Six months ) Eighteen months Reference: API RP 576 Paragraph 5.1.1 44, ‘When should the initial inspection be accomplished, for a pressure relieving device, where corrosion, fouling and other service conditions are not known? a) After five years of service b) Afier eighteen months of service ©) As soon as practical after operations begin to establish the interval 4d) After one year of service Reference: API RP 576 Paragraph $.1.2 Page 10 of 1645. Inspection frequencies are based on several criteria. Which of the following is not a criterion used for establishing inspection frequencies? a) Jurisdictional requirements b) —- Manufacture’s basis ©) Established by API-S10 ) Requirements contained in ASME Section VIII, Division 1 Reference: APT RP576 Paragraphs.1.4 46. Records of the inspection prior to installation of all pressure relief valves and other automatic pressure relieving devices should include all but which of the following? a) Complete specification record b) Name of the person who installed the device ©) Assignment of a company number 4) Installation of company identification taz Reference: API RP 576 Paragraph 5.2.2 41. Which of the following need not be considered when conducting an inspection, of a pressure relieving device, that deviates from the established inspection interval? of the entire schedule to the planned unit shutdown ty to remove block valves ¢) Permission of the device manufacturer od) Ser experience and coordination with operations and other work Reference: API RP 576 Paragraph 5.2.3 48. Inspection and testing of a pressure relieving device, left on a unit during an extended shutdown, should be accomplished prior to the resumption of opcrations. a) True b) False Reference: API RP 576 Paragraph 5.2.5.1 Page 11 of 1649. Of the following, which is not listed as an item to be checked during the inspection after equipment test and inspection downtime? a) b) The correct relief device was installed Company identification tag is updated and Seals installed to protect the setting have not bee broken Alll gags, blinds, closed valves, or piping obstructions are removed or opened and bellows vents are open, clear, and connected piping is routed to a safe location Reference: API RP 576 Paragraph 5.2.5.2 50. Of the following, which is not listed as an item to be checked during the inspection after equipment test and inspection downtime? a) b) °) 4) Upstream and downstream block valves ate sealed or chained and locked in the proper position Vent stacks, discharge piping, and small nipples are properly supported and ifa gauge was installed as part of a rupture disk and pressure relief valve combin is in serviceable condition Any lifting lever is positioned properly and is operable. Valve body drains and vent stack drains are open ‘The inspection is performed in accordance with ASME Seetion VIII, Division 1 Reference: API RP 576 Paragraph 5.2.5.2 SL. Each pressure relief valve should have an identification tag, stencil, or other means to show its equipment number. An identifying tag should contain all the following, information except: a) b) ) d) Device set pressure Date of last test Date of original installation Tdentific s installed on jon of the equipment the devie. Reference: API RP 576 Paragraph 6.1.2 Page 12 of 1652, Prior to the inspection of a pressure relief valve, a complete operating history should be obtained. This history should include all of the following except: 8) Name of the person who performed the last inspection b) The average operating conditions ©) Number and severity of upsets and their effect on the valve 4) Evidence of malfunctioning Reference: API RI 576 Paragraph 6.1.3 53. Pressure relief valves that are removed from service are usually tested on an appropriate “test block”. This test block will duplicate field conditions and therefore permits measuring relieving capacity and blowdown; a) True b) False Reference: API RP 576 Paragraph 6.2.1 34. The air test is generally used to test all but which of the following? a) Safety valves ) Relief valves ©) Rupture disks 4) Safety relief valves Reference: API RP 576 Paragraph 6.2.2 38. Which of the following is not a true statement regarding testing with water? ) Water is generally safe for testing relief valves ) May allow close simulation of operating conditions ©) Water is limited to measuring the set pressure of the relief valve 4) Very small leaks are easily detected Reference: API RP 576 Paragraph 6.2.3 Page 13 of 1656. When a pressure relief valve has been removed for transporting to the shop for testing or repairs, what should be done with any obstructions in the valve? a) ») ¢) 4 Obstructions should be left in place for removal by the shop Obstructions should be painted with a bright paint and left in place for the shop to find and remove Obstructions should be recorded and removed Nothing needs to be done, the valve must be replaced Reference: API RP 576 Paragraph 7.1. 1 57. What is the purpose for pressurizing a valve when it is first received at the shop? a) b °) a) To show that any damage done to the valve was done prior to the shop receiving it ‘To bow out any debris that may have accumulated during shipping To establish its “as received relieving pressure To try to remove any remaining proguct before employees handle the valve Reference: API RP 576 Paragraph 7.2.1 58. Ifduring the visual spection, the repair mechanic discovers unusual corrosion, deposits, or other conditions; what should be done? 2) » 9 d) ‘The valve should be inspected by a refinery inspector ‘The valve should be inspected by the manufacturer representative ‘The valve should be discarded The valve should immediately be sandblasted and re-inspected Reference: API RP 576 Paragraph 7.2.2 59. With regard to cleaning and inspection, which of the following is not a part that most often requires cleaning? a) b) °) ) Seats Springs Nozzles Test levers Reference: API RP 576 Paragraph 7.2.5 Page 14 of 1660. Damaged springs and bellows should be replaced or reconditioned. a) True b) False Reference: API RP 576 Paragraph 7.2.6 61. Rupture disks are used in services requiring a large relieving capacity and a rapid pressure drop. Since rupture disks can not be tested they should be replaced on a regular schedule, a) True b) False Reference: API RP 576 Paragraph 7.5 62, A complete permanent record should be maintained on each pressure relieving device in service. The record should contain all but which of the following? a) Specification data b) History of inspections ©) History of test results d) The specification data of the vessel the device is protecting Reference: API RP 576 Paragraph 8,2 63, Responsibilities and duties of the pressure relieving device inspection and testing program must be clearly defined. a) Truc b) False Reference: API RP 576 Paragraph 8.3 Page 15 of 16API-510 INSPECTOR EXAMINATION PREPARATORY COURSE FINAL CLOSED BOOK API-S (0 Examination Preparatory Course Final: Closed Book Page | of L$FINAL - CLOSED BOOK NAME: DATE: Please note: There is only one (1) correct answer to each question. Math problems may be ‘worked in this workbook, Assure you mark the correct question on the answer sheet, 1. What is the maximum period between internal or on-stream inspections? 2) They shall not exceed on third the estimated remaining life of the vessel based on corrosion rate, or 10 years, which is less. b) They shall not exceed one half the estimated life of the vessel based on corrosion rate, or 10 years, whichever is less. ©) They shall not exceed one fourth the estimated life of the vessel based on corrosion rate, of 5 years, whichever is less. 4) They shall not exceed on half the estimated remaining life of the vessel based on corrasion rate, or 5 years, whichever is less. 2. Lowenergy results on a Charpy impact test indicate. 2) High ductility b) _Brittleness ©) High tensile strength @) None of the above 3. API-610 Authorized Pressure Vessel Inspectors must be recertified every years? a 5 br 4 °. 3 a) a API-S10 Examination Preparatory Course Pinal: Closed Book Page 2 of 18‘A vertical vessel has been in service for 4 years. The vessel is used in lethal service and has an MDMT of -20°F. during UT examination, the shell was found to have an actual thickness of 1.20". The original thickness of the vessel was 1.25” and the design thickness is 1.0302". Find the remaining life of the vessel if the corrosion rate is 0.0125" per year a) 16.8 years b) 12.86 years 2 4years 4) 14.5 years Prior to inspection of a pressure relief device, an operating history of the valve should be obtained. This history should include upset information. (True or False) Carbon or alloy steel with a carbon content exceeding __% shall not be welded on? a) 025 b) 0.30 ° ©) 035 4) 0.40 Fillet weld patches are never allowed in API-610 repair work? (True or False) In Liquid Penetrant per Section Vill, Div.1, only indications with major dimensions, greater than___shall be considered relevant? a) 1132" b) 16 o 18 aw What makes safety precautions more important in vessel inspection than inspection of any other type of equipment? a) The height of the vessel >) Potential rotating equipment ©) Limited access and confined spaces d) Internals API-S10 Examination Preparatory Course Fal: Closed Book Page 3 oF 1810. n. 12. 13, A safety relief valve that incorporates a bellows or other means for minimizing the effects Valve? a) » ) 9 of back pressure on its operational characteristics is known as a Conventional Balanced Satety Relief How often should each vessel above ground be given a visual external inspection? a) b) ° Where a) b) °) ¢) At least every 5 years or at the same interval as the on stream or internal, whichever is less. At least every 5 years or at the same interval as the on stream or internal, whichever is more. At least every 10 years or at the same interval as the on stream or internal, whichever is less, At least every 10 years or al the same interval as the on stream or internal, whichever is more. is cavitation most likely to occur? The first elbow downstream of a pump The first flanged connection downstream of a pump ‘The nearest flange upstream of a pump The suction side of a pump eller Under what conditions may Magnetic Particle examination be performed on a part with a coating such as paint left on the part? 2 b) °) a The paint cannot be left on the part It must be demonstrated that indications can be detected through the maximum coating thickness applied Paint thickness may not exceed 2 mils Paint thickness may not exceed 3 mils API-S10 Examination Preparatory Course Final: Closed Book Page 4 of 1814, 15, 16 17, 18, In what Article of Section IX are procedure qualifications requirements found? a) ») ) 4) a) » 0 d) Asticle | Article I Article Itt Article 1V ‘examination is the most important method of examination? Radiography Careful visual Ultrasonic Hydrostatic Chemicals used in refining are not a variable when considering metal loss? (True or False) What directly affects the operating characteristics of a conventional safety relief valve? a) Changes in back pressure on the valve. b) Changes in upstream pressure ©} Spring setting d) Disk tightness. A minimum of specimens must be broken for each Charpy Impact Test? a) 2 3 Qo 4 do 5 APES10 Examination Preparatory Course Final: Closed Book Page of 18