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T H E M TS MO D EL 320 TIR E- COUPL ED ROAD SIM UL ATOR SE T S T HE
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Unmatched Tire-Coupled Road Simulation From the Technology Pioneer
When you partner with MTS, you From motor scooters to commercial
benefit from decades of tire-coupled vehicles and agricultural equipment to
simulation technology leadership, along off-highway construction vehicles, the
with a robust network of global service MTS Model 320 test system provides
and support. MTS invented the technology unmatched flexibility to accommodate
almost any vehicle size.
Whether you need individual components Servovalves Hydraulic Power Units (HPUs)
or a turnkey solution, and whether you
Precision-engineered MTS servovalves MTS SilentFlo™ HPUs are renowned for
require consultation on pit design,
provide high-flow, quick-response and their superior performance, compact
restraint system configuration or another
low-distortion performance. They are footprint and extremely low noise. They
mounting approach, MTS provides
available in either a low-velocity, are so small and quiet, in fact, that they
everything you need to make the most
two-stage configuration for less can easily be installed almost anywhere
of the MTS Model 320 test system.
demanding applications such as squeak in your laboratory. SilentFlo HPUs are
and rattle testing, or in a special up to 30 dB(A) quieter than conventional
Actuators three-stage, high-velocity configuration HPUs, and a “wall-hugging” design
for efficiently moving high volumes of oil requires minimal floor space. A variable-
MTS Model 248 Actuators employ
to meet durability testing demands. For volume pump design also helps to
hydrostatic pressure-centering bearings
maximum testing flexibility, you can also optimize energy-efficiency.
for reliable high-speed operation under
easily switch between two- and three-
heavy side load conditions. A large-
stage servovalves on your MTS Model
diameter, one-piece, chrome-plated Wheelbase and Track Width
320 test system.
piston rod provides superior strength Positioning Controls
and lateral stiffness, and the thick-walled
MTS offers multiple XY Positioning
cylinder provides high rigidity and Integrated Wheel Pans and Restraints
System options to accommodate the
transverse resonant frequency.
Adapting to the full range of wheel sizes full range of wheelbase and track-width
is quick and easy with a variety of MTS variations for the vehicles you test. That
Close-Coupled Accumulators wheel pans and restraints for the MTS includes manually activated, electrically
Model 320 test system. Article activated, hydraulically activated or even
MTS close-coupled accumulators
installation and changeover is made fully automated systems. We also offer a
optimize system transient response
simple with drive-on/drive-off pans. wide range of wheel pans to support almost
performance by minimizing the physical
any tire size and capacity requirement.
length of the oil column between the
accumulators and servovalves. This
efficient design facilitates superior Environmental Chambers
simulation of transient events such as
We partner with leading environmental
pothole strikes, and enables the
chamber manufacturers to provide
movement of hydraulic fluid using a
integrated systems for reliable testing in
less-expensive, lower-flow-rate hydraulic
a wide range of temperature, humidity,
power unit (HPU).
anechoic and solar conditions. An optional
sliding floor assembly enables simple
integration of an environmental chamber
with the MTS Model 320 test system.
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Advanced Controllers Best-in-Class Application Software Additional Functionality
Achieve the highest accuracy and MTS software such as First Road You can further customize your MTS
repeatability in less time with MTS software and Component RPC® Pro Model 320 test system by integrating:
digital control systems, which combine software provide the ultimate in
» XY positioning systems
superior ease-of-use with the industry’s simulation simplicity and accuracy,
most advanced compensation techniques. employing proven Remote Parameter » Wheel pans and restraints
MTS control options include everything Control™ techniques to duplicate field-
» Static support
from the simple, push-button interface recorded data in the most repeatable
of the First Road™ controller for and efficient manner. » Downforce actuation packages
production line applications, through the
MTS FlexTest® family of controllers that See page 13 for more information on these
apply advanced algorithms to facilitate MTS solutions.
online adaptive control.
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Typical Test Applications
With the MTS First Road test system, you simply drive a
vehicle on the test rig to accurately subject it to your choice
of simulation profiles. Simply push a button on the remote to
activate your test sequence.
P O WERFU L APPL ICATION SOF TWARE
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Ride Comfort Testing
O PT IO NA L SW IT CH A B L E F L O W L IM IT E R
Buzz, Squeak and Rattle Testing
A switchable flow limiter allows your
Vehicle buzzes, squeaks and rattles were system to be used for both durability
once perceived as unimportant. Today, testing and buzz, squeak and rattle
they have become a primary indicator of evaluation. The valve accommodates the
vehicle quality to both manufacturers high flow rates required to reproduce the
and consumers. punishing forces to fatigue the vehicle,
Temperature, humidity, vehicle age and and switches to the low flow rates to
load environment all influence the amount detect the resulting squeaks and rattles.
of buzzing, squeaking and rattling. By Q U IE T T E ST SYST E M O PE RAT IO N
installing the MTS Model 320 test The MTS Model 320 test system features
system in an environmental chamber, you a low-noise design that allows you to
have an excellent means of efficiently precisely evaluate the buzzes, squeaks and
monitoring these sound levels under rattles coming from the test specimen.
various conditions as the vehicle degrades. That includes wheel pans that are coated
Standard waveforms can be applied while with a damping material to minimize
the investigator is inside the vehicle and noise transmission to the test cell, and
making note of noises heard and their sound enclosures that confine noises
likely sources. created by the actuator and servovalve
For added convenience, an infrared operation. Hydraulic line tamers
remote control is available for users to minimize both mechanically coupled
select specific test profiles. and audible noise.
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Racing Vehicle Development
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MTS FlexTest Digital Control Systems
Advanced adaptive
A C C U RATE .
compensation techniques let you run
complex tests on difficult specimens with
utmost accuracy and repeatability.
These MTS FlexTest models are commonly Easy-to-use MTS MultiPurpose Amplitude and Phase Control (APC) is a
used with the MTS Model 320 test system: TestWare® (MPT) software offers compensation algorithm that monitors
powerful test design and automation feedback from sine and sine-tapered
» supports
FLEX TEST 6 0 CONTROL L ER — capabilities to help you test at peak commands, and adjusts the command to
up to eight control channels and six productivity. You can quickly create your correct for any error. This powerful
test stations own test sequences, including any capability can help you more accurately
» supports
FLEX TEST 1 0 0 CONTROL L ER —
combination of command generation meet the amplitudes and phase relationships
and data acquisition. New test between channels in block cycle tests.
up to 16 control channels and eight
requirements can be satisfied in a few
test stations
minutes by designing a new test and
Trend Monitoring
saving it for future use. You are not
limited as you might be with fixed- This control capability allows you to
function generator application. Other monitor changes in a test specimen
useful tools include those for waveform during a test, by periodically measuring
generation, data acquisition, event data from transducers attached to the
triggering, external device control tested part. This data’s statistical
and more. properties (maximum, minimum, mean,
RMS and variance) are logged and then
compared to a reference. If a statistic has
Adaptive Inverse Control Compensation
changed drastically from its reference,
Adaptive Inverse Control (AIC) is an the process can perform any number of
adaptive compensation technique that user-specified actions, including logging
automatically adjusts the command a message or stopping the test.
signal to achieve the desired response
signal. AIC is used to improve test
accuracy for variable amplitude
command signals such as random
and RPC drive files.
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Fatigue Monitoring Calculations
Fatigue monitoring tracks changes in a The FlexTest calculation control feature CAN devices into a test. The flexible
test specimen during a test by measuring enables users to easily define calculations MTS Series 793 software interface allows
data from transducers attached to the from input signals. Several available both inputs and outputs to and from
tested part on a regular basis at specified math functions exist including: +, -, x, /, CAN devices to be easily configured.
points in a long-term test. A rainflow cos, exp, In, log, power, sin, tan and time.
analysis is done on each data set to You can even use one defined calculation
Time History Playout
calculate a damage number. This number within another calculation.
is logged and compared to a reference. If This capability allows you to drive a test
damage has changed drastically from its system with an RPC time history file.
CAN Bus Support
reference, you can then either log a This gives you the benefit of playing
message or stop the test. Fatigue FlexTest CAN (Controller Area Network) pre-recorded time history files without
monitoring also calculates and logs Bus Interface provides you with the purchasing the full suite of cRPC Pro
accumulated damage for all the collected flexibility to integrate a wide range of software tools.
data sets.
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Component cRPC Pro Software
When you use Component RPC Pro You can use cRPC Pro software to replicate You’ll discover cRPC Pro software to be as
(cRPC Pro) software with your MTS the acceleration of a vehicle spindle by intuitive as it is powerful. It includes many
Model 320 system, you’ll be putting the controlling the displacement of the tire, or helpful features to guide the novice user,
industry’s most powerful simulation and you can reproduce the strain on a part by making the software extremely easy to learn
analysis software to work in your vehicle controlling the force on the part, and many and use. User-friendly features include:
test lab. other component testing applications.
» Preconfigured templates
RPC laboratory testing makes it easier for
At the beginning of the Remote Parameter
your design and product engineers to see » Interactive wizards
Control process, filed-recorded data
firsthand the environment to which their » Graphical displays
provides you with information about
components are subjected, and the
your vehicle operating environment. » Integrated data management
specific nature of any failures that occur.
This information can provide critical
» Online context-sensitive Help
details about the character of your test
article’s performance. A process-sensitive Task List also informs
and guides you through the entire vehicle
simulation process, resulting from many
decades of MTS RPC simulation
experience. In addition, the Task List lets
you enter your own supplementary
information, enabling you to build your
own knowledge base.
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Additional Functionality
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Regional Business Centers
m
MTS, FlexTest, RPC and TestWare are registered trademarks, and MPT, Remote
MTS Systems
Parameter Control, First Road and SilentFlo are trademarks of MTS Systems
14000 Technology Drive within the United States. These trademarks may be protected in other countries.
Eden Prairie, MN 55344-2290 USA RTM No. 211177.
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