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LIEBHERR Telescopic Mobile Crane

Chassis operation

Copyright Liebherr 2006


Index
 Terminology
 Chassis
 Driver’s cabin
 Electrical box
 Axle suspension
 Automatic transmission
 Off-road driving
 Steering
 Outrigger operation

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Terminology

support cylinder

 support
 support no.2
no. 3
sliding beam

Support plate

 Support
 support

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no.4
no.1
Terminology

 section 3

 section 2

 section 1

 pivot section

 Cylinder Boom

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Terminology

 pulley head

 counterweight

 winch

 hook
block

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Chassis

Liebherr diesel engine Transmission Distributor Gearbox


Retarder Brake

Traxon

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Driver’s cabin
 remote control (BTT)  Mirror
adjustment
 Display unit  Keyboard

 Cigarette
lighter

 Rem
Parkir

 pedal gas

 ignition start
 Pedal Rem swicth chassis
 Trip recorder

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 24 V sumber
tegangan
Electrical cabin
 Fuse group

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Electrical cabin
 Main Switch  Accu 12  Accu 12
battery V DC 170 V DC
Ah 170 Ah

 Fuse  Fuse
battery Battery
80 A 50 A

 Fuse battery
80 A

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 Monitor
temperature
charger
Display unit

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Display unit
 Heater  Tempomat / Batas Kecepatan

 Rear steering circuit


lampu on : steering bekerja  Clutch open/close

Berkedip cepat : error pada (light on) = clutch open


steering system (light off) = clutch closed
Berkedip pelan : koneksi LSB Bus
kurang baik
 Air pendingin/radiator
kurang  Transmission defect

 Indicator filter udara kotor  BTT ( remote control) indicator on/off


 lampu off: BTT on di tempat charger
 Preheat diesel engine lampu on :BTT sedang di gunakan
Kedip cepat :

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 Steering circuit I Kedip pelan:

 emergency Steering circuit *Only in Liccon II systems


Display unit
 High light beam  Eddy current brake + retarder
electrical brake + retarder brake

 Low light beam  Brake pad worn lampu peringatan


brake bermasalah

 Lampu kabut  ABS

 Can bus error


 Rotating beacon

 Engine brake  Vehicle direction

 Trailer direction
 Rem Parkir

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 Hazard warning
 Brake defect
Display unit
C % C Bar volt
120 100 120 10 30
110 90 110 9 29
100 80 100 8 28  If the warning light should be detected,
90 70 90 7 27 check the condition of the crane before
80 60 80 6 26 using it every time
70 50 70 5 25
60 40 60 4 24
50 30 50 3 23
40 20 40 2 22
30 10 30 1 21

 Charging battery

 Oil pressure too low

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 Coolant water over than 110 C

 Diesel low level 10%

 Gear Temp. over than 110 C


Display unit
Bar Bar Bar Bar Bar
10 10 10 10 10
9 9 9 9 9
8 8 8 8 8  If the warning light should be detected,
7 7 7 7 7 check the condition of the crane before
6 6 6 6 6 using it every time
5 5 5 5 5
4 4 4 4 4
3 3 3 3 3
2 2 2 2 2
1 1 1 1 1

 Brake pressure circuit II defect

 Brake pressure circuit I defect

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 Air pressure circuit III to low

 Air pressure circuit II to low

 Air pressure circuit I to low


Display unit

 Fungsi kunci kecepatan  Kecepatan Crane


berfungsi.

 Gear dalam posisi (N)  Tunjukkan posisi gigi

 Putaran mesin  RPM

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Display unit

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Keyboard unit

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Keyboard unit
Change over :Hill Start Aid
Tombol gear mundur Light Off : Hill Start Aid off Dorong roda belakang
Light Up : Hill Start Aid On ke kanan
Light Blinks Rapidly : Error in
the control Unit or
data transmission
Tombol Netral
Tombol Turtle Gear
Atau kereta luncur Tombol kiri menekan
Tombol gear maju

Change over: ECOdrive driving Program Tombol push down gear Tombol untuk pemanas
Light Off : ECOdrive off gear turun 1 tingkat.
Light Up : ECOdrive On
Light Blinks Rapidly : Error in the control
Unit or data transmission
Tombol menaikkan
cek tombol error
suhu panas.
Tombol untuk memilih
perlengkapan utama

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Tombol untuk meningkatkan
kecerahan layar. Tombol untuk
Tombol push up gear mengurangi panas.
gear naik 1 tingkat. Tombol tidak berfungsi.
Keyboard unit

Tombol akan meningkatkan Air supply for Rear fog lamp


kecepatan kipas. circulating air

Tombol untuk mengurangi Air supply for fresh air Outside heater for mirror
kecepeten kipas.

Tampilan digital Air distribution for Sliding beam light


Floorboard area

Tombol matikan – Air Distribution for Bacon Light


Nyalakan lampu. Front window

Warning Light
Fog light

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Seat Heater

Climate control system Lampu tombol menyala


Keyboard unit

Press up suspension
front Left and right Longitudinal differential lock axle
Steering program 1-
on road driving

Press Down suspension


Front Left and right Steering program 2 – Transversal differential lock axle 1
all wheel steering

Press up suspension
Rear Left and right Steering program 3 - Crab
Cross differential lock axle 2 + axle 3

Press Down suspension


Rear Left and right Steering program 4 –
Reduce sheer out
Hand Button
Automatic level control

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Steering program 5 –
indpendent

Blocking the axle suspension


Automatic transmission
Gear mode
 Automatic shift
 Manual shift

“D” : Driving direction forward

“N” : Neutral position

“R” : Driving direction revers

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Automatic transmission

 Manual shift mode


1 2

Manual shift operation

1. Manual mode : ON / OFF


2. Shifting up and shifting
down

note*
Push button 1 can be pressed immediately

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without the need to stop the Crane
Automatic transmission

 Display shift condition

Display shift condition

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A : Gear selected

A B
B : Gear placed
Steering column switch

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Steering column switch

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Steering column switch

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Automatic transmission
 Creeper gear ( Slow – gear )

1. Off-road gear : Forward 2 – 4 and Revers 2

2 . Maneuvering mode : Forward 1 and Revers 1

** The clutch can getting hot (warning information “CH” comes up )


from using “Maneuvering mode”
** Avoid the following situations
- Holding vehicle on a hill with the gas pedal
- Move vehicle long distance with maneuvering at very low speed
- Shaking vehicle free when stuck

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Axle suspension

 Tombol control
 tombol level suspensi
manual level otomatis
suspensi

 axle block aktif


atau non-aktif

 Tombol 2 tangan

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Axle suspension

Bagian depan

suspensi naik Suspensi naik


Sebelah kiri sebelah kanan

Suspensi turun

Suspensi turun
Sebelah kanan
Tombol tangan + tombol
Sebelah kiri
yang di butuhkan
Suspensi naik
kiri Suspensi naik
kanan

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Suspensi turun Suspensi turun
kiri kanan

Bagian belakang
Axle suspension

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Off-road driving
Following sequence when you are in the off-road condition

Pre-use procedure when using off-road mode.


1.The crane is in a standstill.
2. Netral gear
3. Choose mode (Center, Back)

+
Differential lock

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Status light ready
Status flashing lights are not available (system still gear does not work)
* Edited by shifting car Forward or backward *
Status lights are not selected. Or canceled
Off-road driving

Differential lock rear

Differential lock Front

Berbahaya untuk mengemudi

Berkendara ke arah Lurus saja. Jangan berubah / belok

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Gunakan di jalan yang sulit, seperti Kawasan hanya lumpur ,berpasir

. Setelah meninggalkan area sulit differential harus di off kembali.


Steering Program

 Crane control system

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Steering Program
1. On-road driving program

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Steering Program
2. All – wheel steering program

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Steering Program
3. Crab steering program

ความเร็วสูงสุดที่ 20 กิโลเมตรต่อชัวโมง

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Steering Program
4. Reduced sheer out rate program 4

Mode 4, putaran kemudi akan mengurangi belokan putar paling belakang. Agar ujung
chassis belakang bisa menghindari tabrakan .
Top speed di 20 km / jam

Program ini menghidari chassis bagian belakang dari benturan, seprti pada saat
pengisisn fuel di pom bensin

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Steering
5. Independent program

Mode turn-by-turn 5 arah independen


Program ini bisa memutar roda belakang menggunakan keypad.
Dan steering wheel steering dengan setir.
Top speed di 20 km / jam

Untuk kemudi roda belakang menggunkan tombol hijau


dibawah, untuk gerakan ke kiri atau kanan

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Operation Bluetooth Terminal (BTT)

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Operation Bluetooth Terminal (BTT)
Operation by Bluetooth Terminal (BTT)

BTT in charging cradle

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Operation by Bluetooth Terminal (BTT)

 Hours of operation of the crane and


 Timer of heating heater
the chassis.

 level of the chassis

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Error Message

B Operating Error
Kesalahan disebabkan
oleh Pengguna crane

E Systems Error
Kesalahan sistem

 Cara mengecek pesan ERROR

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Tekan F10 untuk melihat pesannya
Error Message

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 Pilih error message.  Pilihlah sistem yang lengkap  Catat teks yang akan diedit
Kemudian tekan F3 enter Kemudian tekan F3 enter
Operation by Bluetooth Terminal (BTT)

Menggunakan remote saat lepas dari charger

Layar remote control active

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Tampilan Layar remote
Operation outrigger
Tekan fungsi F5 up – down
menyeimbangkan sliding beam

Tekan F8, tahan fungsi –


Masuk/keluar sliding beam.

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Tekan F2, Star Function, Accelerate, Light, dan
Engine Off.
Operation outrigger
Tekan F8

Tekan F7-F10 untuk memilih


masuk / keluar sliding beam
Tekan F3 untuk konfirmasi.

 Tekan F4 untuk
mengalihkan sisi

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support crane dan
ikuti langkah Sentuh bagian di bawah remote.
Lepaskan bar ungu di layar dan
selanjutnya
Tekan F2 atau F3 untuk extend a
tau retract support .
Operation outrigger

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Axle suspension by BTT

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BTT Program in OW mode
Fungsi remote control berhubungan dengan Superstructure.

F2 = Mulai dan matikan


F5 = Sistem control support

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F8= Sliding Beam control

F9= assembly operasi superstructure


F10= test sistem
BTT Program in OW mode
Fungsi remote control berhubungan dengan superstructure.

F2 and F7 = Luffing Boom


F3 & F10 = Hoist Gear Winch 1

F5 = Folding Jib Assembly

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Jika Anda ingin menggunakan remote control untuk superstructure , aasembly folding ,
hoist wire , luffing up and down.

remote control crane harus sangat berhati-hati. Karena sistem proteksi sudah tidak ada
Engine Information by BTT

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Engine Information by BTT

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Hill Start Aid

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ECO Drive

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