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Rev 01 _ Jan.2018

Pilot supply system detail


DX Wheeled Excavator

’Month. YYYY.
PS Team / Training part
Pilot supply system detail (DX Wheeled excavator)
Pilot supply system general
1. 3 Solenoid package valve
- Inching travel
- Ram cylinder
- Pilot cut off (Remote control valve/Work mode engine RPM control cylinder)

2. 5 Solenoid package valve


- Cruise travel
- Pressure up
- Traveling forward
- Traveling reverse
- Optional operation

3. Solenoid package valve for Transmission


- High/low speed

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Pilot supply system detail (DX Wheeled excavator)
3 Solenoid package valve
This 3-solenoid valve has functions as below.
1. Cuts off pilot pressure.
2. Controls driving speed. (Inching Mode)
3. Performs a ram lock function. (Locking chocking cylinder).

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Pilot supply system detail (DX Wheeled excavator)
3 Solenoid package valve

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Pilot supply system detail (DX Wheeled excavator)
3 Solenoid package valve (Chock/Ram cylinder operation)

C1 is Off position (Neutral position)

Check block inside of check valve is opened by pilot pressure


(Ram lock is releasing)
And tank / Drain oil is filled to each chock/ram cylinder (cylinder
motion)

C1 is On position (Shifting position)


Check block inside of check valve is clogging.
(Ram lock condition)

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Pilot supply system detail (DX Wheeled excavator)
3 Solenoid package valve (Inching traveling)

C2 is Off position (Neutral position)

Torque control spool does not shift, travel motor makes min.
flow displacement position

C2 is On position (“I” speed selection by transmission select


switch )

Torque control spool shifts, travel motor makes Max. flow


displacement position (Low motor shaft speed)

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Pilot supply system detail (DX Wheeled excavator)
3 Solenoid package valve (Pilot cut off / Engine speed limiter)

C3 is Off position (Neutral position)

No pilot pressure on remote control valve and


No pilot pressure on engine speed limit cylinder

C2 is On position

Pilot pressure on remote control valve and engine


speed limit cylinder

Select work mode and cut off OFF condition (Front


working condition), engine speed does not increase
to specific RPM even depressed accelerator pedal
fully
Engine speed limiter cylinder makes engine speed
restrict mechanically

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Pilot supply system detail (DX Wheeled excavator)
5 Solenoid package valve
This 5-solenoid valve has functions as below.
1. Supplies pressure to breaker.
2. Drives forward.
3. Drives backward.
4. Boosts main pressure.
5. Controls cruise driving.

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Pilot supply system detail (DX Wheeled excavator)
5 Solenoid package valve

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Pilot supply system detail (DX Wheeled excavator)
Solenoid package valve for Transmission
This Solenoid package valve for Transmission has functions as below.
1. High/Low speed of gear engaging .
2. Pressure regulating for transmission supply pressure

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Pilot supply system detail (DX Wheeled excavator)
Solenoid package valve for Transmission

M1: Solenoid valve ( Low speed)


M2: Solenoid valve ( High speed)
DV: Pressure valve
P : System pressure
T : Tank
K : Clutch (Low speed)
B : Brake (High speed)
M : Measuring point

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Pilot supply system detail (DX Wheeled excavator)
Solenoid package valve for Transmission

P : System pressure
T : Tank
K : Clutch (Low speed)
B : Brake (High speed)
MP: Measuring point

- When supply system pressure is drop below 28 bar,


parking brake is engaged automatically.
- Supply system pressure is too high, more then 35 bar,
the pressure is reduced by pressure valve.

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