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TRAINING MANUAL

CFM56-5A / -5B

FAULT DETECTION &


ANNUNCIATION
DECEMBER 2009

CTC-232 Level 3

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CFM56-ALL TRAINING MANUAL

Published by CFMI

CFMI Customer Training Center CFMI Customer Training Services


Snecma Services GE Aircraft Engines
Site de Melun-Montereau, Customer Technical Education Center
Aérodrome de Villaroche 123 Merchant Street
Chemin de Viercy, B.P. 1936, Mail Drop Y2
77019 - Melun Cedex Cincinnati, Ohio 45246
FRANCE USA

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This CFMI publication is for Training Purposes Only. The information is accurate at the time of compilation; however, no
update service will be furnished to maintain accuracy. For authorized maintenance practices and specifications, consult
pertinent maintenance publications.

The information (including technical data) contained in this document is the property of CFM International (GE and
SNECMA). It is disclosed in confidence, and the technical data therein is exported under a U.S. Government license.
Therefore, None of the information may be disclosed to other than the recipient.

In addition, the technical data therein and the direct product of those data, may not be diverted, transferred, re-exported
or disclosed in any manner not provided for by the license without prior written approval of both the U.S. Government and
CFM International.

Copyright 1998 CFM International

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A ATC AUTOTHROTTLE COMPUTER


A/C AIRCRAFT ATHR AUTO THRUST
AC ALTERNATING CURRENT ATO ABORTED TAKE OFF
ACARS AIRCRAFT COMMUNICATION AVM AIRCRAFT VIBRATION MONITORING
ADRESSING and REPORTING SYSTEM
ACAU AIR CONDITIONING ACCESSORY UNIT B
ACMS AIRCRAFT CONDITION MONITORING SYSTEM BITE BUILT IN TEST EQUIPMENT
ACS AIRCRAFT CONTROL SYSTEM BMC BLEED MANAGEMENT COMPUTER
ADC AIR DATA COMPUTER BPRV BLEED PRESSURE REGULATING VALVE
ADEPT AIRLINE DATA ENGINE PERFORMANCE BSI BORESCOPE INSPECTION
TREND BSV BURNER STAGING VALVE (SAC)
ADIRS AIR DATA AND INERTIAL REFERENCE BSV BURNER SELECTION VALVE (DAC)
SYSTEM BVCS BLEED VALVE CONTROL SOLENOID
ADIRU AIR DATA AND INERTIAL REFERENCE
UNIT C
AGB ACCESSORY GEARBOX C CELSIUS or CENTIGRADE
AIDS AIRCRAFT INTEGRATED DATA SYSTEM CAS CALIBRATED AIR SPEED
ALF AFT LOOKING FORWARD CBP (HP) COMPRESSOR BLEED PRESSURE
ALT ALTITUDE CCDL CROSS CHANNEL DATA LINK
ALTN ALTERNATE CCFG COMPACT CONSTANT FREQUENCY
AMB AMBIENT GENERATOR
AMM AIRCRAFT MAINTENANCE MANUAL CCU COMPUTER CONTROL UNIT
AOG AIRCRAFT ON GROUND CCW COUNTER CLOCKWISE
A/P AIRPLANE CDP (HP) COMPRESSOR DISCHARGE PRESSURE
APU AUXILIARY POWER UNIT CDS COMMON DISPLAY SYSTEM
ARINC AERONAUTICAL RADIO, INC. CDU CONTROL DISPLAY UNIT
(SPECIFICATION) CFDIU CENTRALIZED FAULT DISPLAY
ASM AUTOTHROTTLE SERVO MECHANISM INTERFACE UNIT
A/T AUTOTHROTTLE CFDS CENTRALIZED FAULT DISPLAY SYSTEM
ATA AIR TRANSPORT ASSOCIATION CFMI JOINT GE/SNECMA COMPANY (CFM

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INTERNATIONAL) DCU DATA CONVERSION UNIT


CG CENTER OF GRAVITY DCV DIRECTIONAL CONTROL VALVE BOEING
Ch A channel A DEU DISPLAY ELECTRONIC UNIT
Ch B channel B DFCS DIGITAL FLIGHT CONTROL SYSTEM
CHATV CHANNEL ACTIVE DFDAU DIGITAL FLIGHT DATA ACQUISITION
CIP(HP) COMPRESSOR INLET PRESSURE UNIT
CIT(HP) COMPRESSOR INLET TEMPERATURE DFDRS DIGITAL FLIGHT DATA RECORDING
cm.g CENTIMETER X GRAMS SYSTEM
CMC CENTRALIZED MAINTENANCE COMPUTER DISC DISCRETE
CMM COMPONENT MAINTENANCE MANUAL DIU DIGITAL INTERFACE UNIT
CMS CENTRALIZED MAINTENANCE SYSTEM DMC DISPLAY MANAGEMENT COMPUTER
CMS CENTRAL MAINTENANCE SYSTEM DMD DEMAND
CODEP HIGH TEMPERATURE COATING DMS DEBRIS MONITORING SYSTEM
CONT CONTINUOUS DMU DATA MANAGEMENT UNIT
CPU CENTRAL PROCESSING UNIT DOD DOMESTIC OBJECT DAMAGE
CRT CATHODE RAY TUBE DPU DIGITAL PROCESSING MODULE
CSD CONSTANT SPEED DRIVE DRT DE-RATED TAKE-OFF
CSI CYCLES SINCE INSTALLATION
CSN CYCLES SINCE NEW E
CTAI COWL THERMAL ANTI-ICING EAU ENGINE ACCESSORY UNIT
CTEC CUSTOMER TECHNICAL EDUCATION CENTER EBU ENGINE BUILDUP UNIT
CTL CONTROL ECA ELECTRICAL CHASSIS ASSEMBLY
Cu.Ni.In COPPER.NICKEL.INDIUM ECAM ELECTRONIC CENTRALIZED AIRCRAFT
CW CLOCKWISE MONITORING
ECS ENVIRONMENTAL CONTROL SYSTEM
D ECU ELECTRONIC CONTROL UNIT
DAC DOUBLE ANNULAR COMBUSTOR EE ELECTRONIC EQUIPMENT
DAMV DOUBLE ANNULAR MODULATED VALVE EEC ELECTRONIC ENGINE CONTROL
DAR DIGITAL ACMS RECORDER EFH ENGINE FLIGHT HOURS
DC DIRECT CURRENT EFIS ELECTRONIC FLIGHT INSTRUMENT SYSTEM

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EGT EXHAUST GAS TEMPERATURE FDIU FLIGHT DATA INTERFACE UNIT


EHSV ELECTRO-HYDRAULIC SERVO VALVE FDRS FLIGHT DATA RECORDING SYSTEM
EICAS ENGINE INDICATING AND CREW FDU FIRE DETECTION UNIT
ALERTING SYSTEM FEIM FIELD ENGINEERING INVESTIGATION MEMO
EIS ELECTRONIC INSTRUMENT SYSTEM FF FUEL FLOW (see Wf) -7B
EIU ENGINE INTERFACE UNIT FFCCV FAN FRAME/COMPRESSOR CASE
EIVMU ENGINE INTERFACE AND VIBRATION VERTICAL (VIBRATION SENSOR)
MONITORING UNIT FI FLIGHT IDLE (F/I)
EMF ELECTROMOTIVE FORCE FIM FAULT ISOLATION MANUAL
EMI ELECTRO MAGNETIC INTERFERENCE FIN FUNCTIONAL ITEM NUMBER
EMU ENGINE MAINTENANCE UNIT FIT FAN INLET TEMPERATURE
EPROM ERASABLE PROGRAMMABLE READ FLA FORWARD LOOKING AFT
ONLY MEMORY FLX TO FLEXIBLE TAKE-OFF
(E)EPROM (ELECTRICALLY) ERASABLE FMC FLIGHT MANAGEMENT COMPUTER
PROGRAMMABLE READ ONLY MEMORY FMCS FLIGHT MANAGEMENT COMPUTER SYSTEM
ESN ENGINE SERIAL NUMBER FMGC FLIGHT MANAGEMENT AND GUIDANCE
ETOPS EXTENDED TWIN OPERATION SYSTEMS COMPUTER
EWD/SD ENGINE WARNING DISPLAY / SYSTEM FMGEC FLIGHT MANAGEMENT AND GUIDANCE
DISPLAY ENVELOPE COMPUTER
FMS FLIGHT MANAGEMENT SYSTEM
F FMV FUEL METERING VALVE
F FARENHEIT FOD FOREIGN OBJECT DAMAGE
FAA FEDERAL AVIATION AGENCY FPA FRONT PANEL ASSEMBLY
FADEC FULL AUTHORITY DIGITAL ENGINE FPI FLUORESCENT PENETRANT INSPECTION
CONTROL FQIS FUEL QUANTITY INDICATING SYSTEM
FAR FUEL/AIR RATIO FRV FUEL RETURN VALVE
FCC FLIGHT CONTROL COMPUTER FWC FAULT WARNING COMPUTER
FCU FLIGHT CONTROL UNIT FWD FORWARD
FDAMS FLIGHT DATA ACQUISITION &
MANAGEMENT SYSTEM G

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g.in GRAM X INCHES Hz HERTZ (CYCLES PER SECOND)


GE GENERAL ELECTRIC
GEAE GENERAL ELECTRIC AIRCRAFT ENGINES I
GEM GROUND-BASED ENGINE MONITORING I/O INPUT/OUTPUT
GI GROUND IDLE (G/I) IAS INDICATED AIR SPEED
GMM GROUND MAINTENANCE MODE ID INSIDE DIAMETER
GMT GREENWICH MEAN TIME ID PLUG IDENTIFICATION PLUG
GND GROUND IDG INTEGRATED DRIVE GENERATOR
GPH GALLON PER HOUR IFSD IN FLIGHT SHUT DOWN
GPU GROUND POWER UNIT IGB INLET GEARBOX
GSE GROUND SUPPORT EQUIPMENT IGN IGNITION
IGV INLET GUIDE VANE
H in. INCH
HCF HIGH CYCLE FATIGUE IOM INPUT OUTPUT MODULE
HCU HYDRAULIC CONTROL UNIT IPB ILLUSTRATED PARTS BREAKDOWN
HDS HORIZONTAL DRIVE SHAFT IPC ILLUSTRATED PARTS CATALOG
HMU HYDROMECHANICAL UNIT IPCV INTERMEDIATE PRESSURE CHECK VALVE
HP HIGH PRESSURE IPS INCHES PER SECOND
HPC HIGH PRESSURE COMPRESSOR IR INFRA RED
HPCR HIGH PRESSURE COMPRESSOR ROTOR
HPRV HIGH PRESSURE REGULATING VALVE K
HPSOV HIGH PRESSURE SHUT-OFF VALVE °K KELVIN
HPT HIGH PRESSURE TURBINE k X 1000
HPT(A)CC HIGH PRESSURE TURBINE (ACTIVE) KIAS INDICATED AIR SPEED IN KNOTS
CLEARANCE CONTROL kV KILOVOLTS
HPTC HIGH PRESSURE TURBINE CLEARANCE Kph KILOGRAMS PER HOUR
HPTCCV HIGH PRESSURE TURBINE CLEARANCE
CONTROL VALVE L
HPTN HIGH PRESSURE TURBINE NOZZLE L LEFT
HPTR HIGH PRESSURE TURBINE ROTOR L/H LEFT HAND

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lbs. POUNDS, WEIGHT MMEL MAIN MINIMUM EQUIPMENT LIST


LCD LIQUID CRYSTAL DISPLAY MO AIRCRAFT SPEED MACH NUMBER
LCF LOW CYCLE FATIGUE MPA MAXIMUM POWER ASSURANCE
LE (L/E) LEADING EDGE MPH MILES PER HOUR
LGCIU LANDING GEAR CONTROL INTERFACE MTBF MEAN TIME BETWEEN FAILURES
UNIT MTBR MEAN TIME BETWEEN REMOVALS
LP LOW PRESSURE mV MILLIVOLTS
LPC LOW PRESSURE COMPRESSOR Mvdc MILLIVOLTS DIRECT CURRENT
LPT LOW PRESSURE TURBINE
LPT(A)CC LOW PRESSURE TURBINE (ACTIVE) N
CLEARANCE CONTROL N1 (NL) LOW PRESSURE ROTOR ROTATIONAL
LPTC LOW PRESSURE TURBINE CLEARANCE SPEED
LPTN LOW PRESSURE TURBINE NOZZLE N1* DESIRED N1
LPTR LOW PRESSURE TURBINE ROTOR N1ACT ACTUAL N1
LRU LINE REPLACEABLE UNIT N1CMD COMMANDED N1
LVDT LINEAR VARIABLE DIFFERENTIAL N1DMD DEMANDED N1
TRANSFORMER N1K CORRECTED FAN SPEED
N1TARGET TARGETED FAN SPEED
M N2 (NH) HIGH PRESSURE ROTOR ROTATIONAL
mA MILLIAMPERES (CURRENT) SPEED
MCD MAGNETIC CHIP DETECTOR N2* DESIRED N2
MCDU MULTIPURPOSE CONTROL AND N2ACT ACTUAL N2
DISPLAY UNIT N2K CORRECTED CORE SPEED
MCL MAXIMUM CLIMB N/C NORMALLY CLOSED
MCR MAXIMUM CRUISE N/O NORMALLY OPEN
MCT MAXIMUM CONTINUOUS NAC NACELLE
MDDU MULTIPURPOSE DISK DRIVE UNIT NVM NON VOLATILE MEMORY
MEC MAIN ENGINE CONTROL
milsD.A. Mils DOUBLE AMPLITUDE O
mm. MILLIMETERS OAT OUTSIDE AIR TEMPERATURE

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OD OUTLET DIAMETER PSID POUNDS PER SQUARE INCH DIFFERENTIAL


OGV OUTLET GUIDE VANE psig POUNDS PER SQUARE INCH GAGE
OSG OVERSPEED GOVERNOR PSM POWER SUPPLY MODULE
OVBD OVERBOARD PSS (ECU) PRESSURE SUB-SYSTEM
OVHT OVERHEAT PSU POWER SUPPLY UNIT
PT TOTAL PRESSURE
P PT2 FAN INLET TOTAL AIR PRESSURE (PRIMARY
Pb BYPASS PRESSURE FLOW)
Pc REGULATED SERVO PRESSURE PT25 HPC TOTAL INLET PRESSURE
Pcr CASE REGULATED PRESSURE
Pf HEATED SERVO PRESSURE Q
P/T25 HP COMPRESSOR INLET TOTAL AIR QAD QUICK ATTACH DETACH
PRESSURE/TEMPERATURE QEC QUICK ENGINE CHANGE
P/N PART NUMBER QTY QUANTITY
P0 AMBIENT STATIC PRESSURE QWR QUICK WINDMILL RELIGHT
P25 HP COMPRESSOR INLET TOTAL AIR
TEMPERATURE R
PCU PRESSURE CONVERTER UNIT R/H RIGHT HAND
PLA POWER LEVER ANGLE RAC/SB ROTOR ACTIVE CLEARANCE/START
PMC POWER MANAGEMENT CONTROL BLEED
PMUX PROPULSION MULTIPLEXER RACC ROTOR ACTIVE CLEARANCE CONTROL
PPH POUNDS PER HOUR RAM RANDOM ACCESS MEMORY
PRSOV PRESSURE REGULATING SERVO VALVE RCC REMOTE CHARGE CONVERTER
Ps PUMP SUPPLY PRESSURE RDS RADIAL DRIVE SHAFT
PS12 FAN INLET STATIC AIR PRESSURE RPM REVOLUTIONS PER MINUTE
PS13 FAN OUTLET STATIC AIR PRESSURE RTD RESISTIVE THERMAL DEVICE
PS3HP COMPRESSOR DISCHARGE STATIC AIR RTO REFUSED TAKE OFF
PRESSURE (CDP) RTV ROOM TEMPERATURE VULCANIZING
PSI POUNDS PER SQUARE INCH (MATERIAL)
PSIA POUNDS PER SQUARE INCH ABSOLUTE RVDT ROTARY VARIABLE DIFFERENTIAL

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TRANSFORMER STP STANDARD TEMPERATURE AND PRESSURE


SVR SHOP VISIT RATE
S SW SWITCH BOEING
S/N SERIAL NUMBER SYS SYSTEM
S/R SERVICE REQUEST
S/V SHOP VISIT T
SAC SINGLE ANNULAR COMBUSTOR T oil OIL TEMPERATURE
SAR SMART ACMS RECORDER T/C THERMOCOUPLE
SAV STARTER AIR VALVE T/E TRAILING EDGE
SB SERVICE BULLETIN T/O TAKE OFF
SCU SIGNAL CONDITIONING UNIT T/R THRUST REVERSER
SDAC SYSTEM DATA ACQUISITION CONCENTRATOR T12 FAN INLET TOTAL AIR TEMPERATURE
SDI SOURCE/DESTINATION IDENTIFIER (BITS) (CF T25 HP COMPRESSOR INLET AIR TEMPERATURE
ARINC SPEC) T3 HP COMPRESSOR DISCHARGE AIR
SDU SOLENOID DRIVER UNIT TEMPERATURE
SER SERVICE EVALUATION REQUEST T49.5 EXHAUST GAS TEMPERATURE
SFC SPECIFIC FUEL CONSUMPTION T5 LOW PRESSURE TURBINE DISCHARGE TOTAL
SFCC SLAT FLAP CONTROL COMPUTER AIR TEMPERATURE
SG SPECIFIC GRAVITY TAI THERMAL ANTI ICE
SLS SEA LEVEL STANDARD (CONDITIONS : 29.92 TAT TOTAL AIR TEMPERATURE
in.Hg / 59°F) TBC THERMAL BARRIER COATING
SLSD SEA LEVEL STANDARD DAY (CONDITIONS : TBD TO BE DETERMINED
29.92 in.Hg / 59°F) TBO TIME BETWEEN OVERHAUL
SMM STATUS MATRIX TBV TRANSIENT BLEED VALVE
SMP SOFTWARE MANAGEMENT PLAN TC(TCase) HP TURBINE CASE TEMPERATURE
SN SERIAL NUMBER TCC TURBINE CLEARANCE CONTROL
SNECMA SOCIETE NATIONALE D’ETUDE ET DE TCCV TURBINE CLEARANCE CONTROL VALVE
CONSTRUCTION DE MOTEURS D’AVIATION TCJ TEMPERATURE COLD JUNCTION
SOL SOLENOID T/E TRAILING EDGE
SOV SHUT-OFF VALVE TECU ELECTRONIC CONTROL UNIT INTERNAL

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TEMPERATURE VDT VARIABLE DIFFERENTIAL TRANSFORMER


TEO ENGINE OIL TEMPERATURE VIB VIBRATION
TGB TRANSFER GEARBOX VLV VALVE
Ti TITANIUM VRT VARIABLE RESISTANCE TRANSDUCER
TLA THROTTLE LEVER ANGLE AIRBUS VSV VARIABLE STATOR VANE
TLA THRUST LEVER ANGLE BOEING
TM TORQUE MOTOR W
TMC TORQUE MOTOR CURRENT WDM WATCHDOG MONITOR
T/O TAKE OFF Wf WEIGHT OF FUEL OR FUEL FLOW
TO/GA TAKE OFF/GO AROUND WFM WEIGHT OF FUEL METERED
T/P TEMPERATURE/PRESSURE SENSOR WOW WEIGHT ON WHEELS
TPU TRANSIENT PROTECTION UNIT WTAI WING THERMAL ANTI-ICING
TR TRANSFORMER RECTIFIER
TRA THROTTLE RESOLVER ANGLE AIRBUS
TRA THRUST RESOLVER ANGLE BOEING
TRDV THRUST REVERSER DIRECTIONAL VALVE
TRF TURBINE REAR FRAME
TRPV THRUST REVERSER PRESSURIZING VALVE
TSI TIME SINCE INSTALLATION (HOURS)
TSN TIME SINCE NEW (HOURS)
TTL TRANSISTOR TRANSISTOR LOGIC

U
UER UNSCHEDULED ENGINE REMOVAL
UTC UNIVERSAL TIME CONSTANT

V
VAC VOLTAGE, ALTERNATING CURRENT
VBV VARIABLE BLEED VALVE
VDC VOLTAGE, DIRECT CURRENT

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IMPERIAL / METRIC CONVERSIONS METRIC / IMPERIAL CONVERSIONS

1 mile = 1,609 km 1 km = 0.621 mile


1 ft = 30,48 cm 1m = 3.281 ft. or 39.37 in.
1 in. = 25,4 mm 1 cm = 0.3937 in.
1 mil. = 25,4 µ 1 mm = 39.37 mils.

1 sq.in. = 6,4516 cm² 1 m² = 10.76 sq. ft.


1 cm² = 0.155 sq.in.

1 USG = 3,785 l (dm³) 1 m³ = 35.31 cu. ft.


1 cu.in. = 16.39 cm³ 1 dm³ = 0.264 USA gallon
1 cm³ = 0.061 cu.in.

1 lb. = 0.454 kg 1 kg = 2.205 lbs

1 psi. = 6.890 kPa 1 Pa = 1.45 10-4 psi.


1 kPa = 0.145 psi
1 bar = 14.5 psi

°F = 1.8 x °C + 32 °C = ( °F - 32 ) /1.8

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TABLE OF CONTENTS

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TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

INTERFACES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

ECU SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

FAULT DETECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

engine indicating system


WARNING INDICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

engine MONITORING & GROUND OPERATION


MESSAGE INTERROGATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
CENTRALIZED FAULT DISPLAY SYSTEM . . . . . . . . . . . . . . . . . . 139
AIRCRAFT INTEGRATED DATA SYSTEM. . . . . . . . . . . . . . . . . . . 189

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ARCHITECTURE

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ENGINE CONTROL SYSTEM

System components (-5B):


- Transient Bleed Valve (TBV).
The CFM56-5A/-5B engines incorporate a computer-
based Full Authority Digital Engine Control (FADEC) (-5A):
system. - Burner Staging Valve (BSV).

The engine control system is composed of the following Electronic Control Unit (ECU)
elements:
- Electronic Control Unit (ECU), containing two The ECU is the prime component of the engine control
identical computers, designated channel A & B. system.
- Hydro-mechanical Unit (HMU), which converts
electrical signals from the ECU into hydraulic The ECU governs the engine in response to thrust
pressures to drive the engine’s valves and command inputs from the airplane and provides
actuators. information to the airplane for flight compartment
- ECU alternator. indication, maintenance reporting and, optionally, engine
- Engine Identification plug (ID plug). condition monitoring.
- Engine pressure, temperature and speed sensors.
- Variable Stator Vane (VSV) actuators. Control system maintenance is assisted by extensive
- Variable Bleed Valve (VBV) actuators. ECU internal software called Built-In-Test-Equipment
- High Pressure Turbine Clearance Control (HPTCC). (BITE), which monitors engine data and ECU status flags
- Low Pressure Turbine Clearance Control (LPTCC). to detect engine failures.
- Fuel Return Valve (FRV).
- Thrust Reverser (TR) control.
- Starter Air Valve (SAV).
- Ignition components / control system.

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CONTROl SIGNAlS

T12 T25 T3 T49.5 TCASE TEO P0 PS12 PS3 N1 N2

TRA
FEEDBACK SIGNAlS
ANAlOG
115V ARINC
DISCRETE 28V
400hz DATABUSES
SIGNAlS

* **

VBV VSV TBV BSV hPT lPT


ECU FRV CCV CCV

FMV
FUEl hYDRO-
IGNITION AlTERNATOR MEChANICAl
UNIT

FUEl * -5B ONlY


PS13 P25 T5
FlOW
** -5A ONlY
REVERSER
SOlENOIDS STARTER AIR VAlVE
+ SWITChES

CTC--00-0 FADEC COMPONENTS


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ECU INPUTS AND OUTPUTS

Electrical interfaces

The following chart is a summary of the ECU electrical


interfaces to show which connectors interface with
channel A and which interface with channel B.

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J2
J6
J15 J8
7J14 4
J5 J J1 0 J
J1 J12
13 * BSV POSITION SWITCh
11 J
J9 J ON -5A ONlY
J3

ChANNEl A ChANNEl B
CONNECTOR CONNECTOR FUNCTION
(ODD) (EVEN)

J1 J2 A/C POWER (28V) AND IGNITER POWER (115V)


J3 J4 A/C INPUT/OUTPUT AND TlA
J5 J6 ThRUST REVERSER
J7 J8 SOlENOIDS, TORQUE MOTORS, RESOlVERS, N2
J9 J10 AlTERNATOR, SAV, N1 AND T12
J11 J12 lVDT'S, RVDT'S, T25, BSV POSITION SWITCh *
ShARED J14 ENGINE IDENTIFICATION PlUG
J13 ShARED WF METER, ThERMOCOUPlES
J15 ShARED TEST INTERFACE

CTC--00-0 ElECTRICAl CONNECTORS


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ENGINE TESTS

ECU initialization Built-In-Tests

If the engine is not running, the ECU becomes fully Built-In-Test-Equipment (BITE) monitors the system and
operational within a maximum of three seconds after memorizes failures.
application of airplane power, or an external reset.
The BITE detects and isolates failures, or combinations
If the core speed is greater than 10% N2, the ECU of failures, in order to determine the health status of the
performs a short initialization and is fully functional in less channels and to transmit maintenance data to the aircraft.
than 750 ms after application of airplane power.
There are two types of Built-In-Test : Initialization test and
Each ECU channel performs a reset initialization Periodic test.
sequence in response to aircraft-generated resets, or at
power-up. The Initialization tests cover functions which cannot be
continually tested without disturbing the ECU system
An aircraft-commanded reset occurs when the master operation. The typical tasks of an Initialization test
lever is toggled from ON to OFF. are processor test, memories test and output driver
disconnect tests.
During reset initialization, all RAM variables are
initialized, except for a special reserved area. This area The Periodic tests cover functions which can be
of RAM is not initialized as it is allocated to parameters continually tested. These tests are similar to the
critical to engine operation and which must maintain their Initialization tests, but are run in background as time
values prior to the reset operation. permits.

Specific tests are available to verify certain engine


functions. These tests are the FADEC test (Non-motoring
& motoring), ignition test and thrust reverser test.

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POWER UP

POWER UP TEST

OPERATIONAl
FUNCTION

BUIlT-IN TESTS
PERMANENT
MONITORING

NO FADEC TEST
ENGINE RUN SPECIFIC TESTS ThRUST REVERSER TEST
IGNITION TEST

YES

CTC--00-00 TESTS
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ENGINE CONTROL SYSTEM

Electronic Control Unit (ECU) Channel selection and fault strategy

The ECU has two channels, A and B, and both channels Active and Standby channel selection is performed at
are capable of controlling the engine. ECU power-up and during operation.

The two channels are identical and permanently Active and Standby selection is based upon the health of
operational, but they operate independently from each the channels and each channel determines its own health
other. Each channel has a full complement of sensors, status. The healthiest is selected as the Active channel.
interfaces to the engine and aircraft, central processor
and output drivers. When both channels have an equal health status, active/
standby channel selection alternates with every engine
As well as continuously checking and processing their start, if N2 was greater than 11,000 RPM during the last
own inputs, the channels compare each others data over run.
a Cross Channel Data Link (CCDL), to ensure that there
are no anomalies.

The two ECU channels operate their output drivers


on an active/standby principle. Both channels always
receive inputs and process them, but only the channel
in control, called the Active channel, delivers control
outputs (solenoids/torque motors). The other is called the
Standby channel.

The purpose of the dual-redundant architecture is to


minimize the effects of control system faults on the
engine operation.

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ECU

INPUTS
ChANNEl
ACTIVE
A

CCDl

ChANNEl
B STAND-BY
INPUTS

CTC--00-00 ECU DESIGN


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INTERFACES

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RELATED ENGINE AND AIRCRAFT INTERFACE


COMPUTERS

There are many aircraft computers and systems that Bleed and pneumatic data for engine control
interface directly or indirectly with the engine FADEC
systems. ECS = Environmental Control System
BMC = Bleed Monitoring Computer
These computers can be classified into various types of NAI = Nacelle Anti-Ice
activity: WAI = Wing Anti-Ice

Interface and Data storage for communication and Aircraft system information for engine control
data retrieval
FLSCU = Fuel Level Sensing Control Unit
EIU = Engine Interface Unit LGCIU = Landing Gear Control Interface Unit
CFDIU = Centralized Fault Display Interface Unit SFCC = Slats and Flaps Control Computer
DMU = Data Management Unit
FDIMU = Flight Data Interface Management Unit Auto pilot for engine power targeting
DFDRS = Digital Flight Data Recording system
FMGC = Flight Management and Guidance
Warning and display for Crew and maintenance Computer
FCU = Flight Control Unit
FWC = Flight Warning Computer
SDAC = System Data Acquisition Concentrator
DMC = Display Monitoring Computer
ECAM = Electronic Centralized Aircraft Monitoring

Air Data for engine control

ADIRU = Air Data Inertial Reference Unit


ADC = Air Data Computer

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INTERFACE & DATA STORAGE

EIU = ENGINE INTERFACE UNIT


CFDIU = CENTRALIZED FAULT DISPLAY INTERFACE UNIT
DMU = DATA MANAGEMENT UNIT
FDIMU = FLIGHT DATA INTERFACE MANAGEMENT UNIT
DFDRS = DIGITAL FLIGHT DATA RECORDING SYSTEM

BLEEDS DISPLAY & WARNINGS

ECS = ENVIRONMENT CONTROL SYSTEM FWC = FLIGHT WARNING COMPUTER


BMC = BLEED MONITORING COMPUTER SDAC = SYSTEM DATA ACQUISITION
NAI = NACELLE ANTI-ICE CONCENTRATOR
F
WAI = WING ANTI-ICE DMC = DISPLAY MANAGEMENT COMPUTER
A ECAM = ELECTRONIC CENTRALIZED
D AIRCRAFT MONITORING
E
C

AUTO-PILOT A/C SYSTEMS INFO


FMGC = FLIGHT MANAGEMENT & FLSCU = FUEL LEVEL SENSING CONTROL UNIT
GUIDANCE COMPUTER LGCIU = LANDING GEAR CONTROL
FCU = FLIGHT CONTROL UNIT INTERFACE UNIT
SFCC = SLATS & FLAPS CONTROL COMPUTER
AIR DATA

ADIRU = AIR DATA INERTIAL


REFERENCE UNIT

CtC-232-005-02 INTERFACE COMPUTERS


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FADEC INTERFACES - INPUTS

The ECU manages power according to 2 thrust modes:


The FADEC interface ARINC 429 input busses are shown
on the two next pages. The ECU 1(2) is interfaced with: - Manual mode, depending on Throttle Lever Angle.
(Not shown).
- The Air data computers (ADC, ADIRU 1(2)). - Autothrust mode, according to the Autothrust
- The Engine interface unit (EIU). function generated by the Auto-Flight System
(AFS).
The EIU receives data from ARINC 429 busses; the data
received are provided to the ECU under the same format. The FMGC computes the autothrust order and sends it to
the ECU via the FCU and EIU. The FCU is the interface
The EIU also receives discrete values, which are for transmission of engine data from the FMGC to the
transformed into ARINC information and delivered to the EIU. Thrust limit computation is performed by the ECU,
ECU. This information comes from: except when the alpha floor protection is activated.

- The cockpit switches (Master Lever, rotary selector, The ECU provides two Idle Selection modes:
Fadec ground power, etc.).
- The Autothrottle loop (from FMGC 1(2) and the - Approach idle, when flaps are extended (SFCC), or
FCU) Landing gear is down (LGCIU).
- The Environmental control system (ECS), the Bleed - Modulated idle up to approach idle, depending on
system. oil temperature, (IDG cooling), air conditioning and
- The Fuel Level Sensing Control Unit (FLSCU 1(2)). anti-ice demand (Zone and pack controller).
- The Landing gear Control Interface Unit (LGCIU).
- The Slat and Flap control Computer (SFCC). The ECU allows fuel to be returned to the A/C for IDG
- Wing anti-ice (WAI) and Nacelle Anti-Ice (NAI). cooling and engine oil cooling if the A/C fuel management
computers (FLSCU) allow it.

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AFS FMGC FCU


ECU 1

PACK ZONE
ECS EIU 1 CH A
CONTROLLER CONTROLLER
J3

BMC 1(2)

5 CH B

CFDIU
WHERE :

EIU = ENGINE INTERFACE UNIT FLSCU 1(2)


FMGC = FLIGHT MANAGEMENT AND
GUIDANCE COMPUTER
FCU = FLIGHT CONTROL UNIT LGCIU
ECS = ENVIRONMENTAL CONTROL SYSTEM DISCRETE LINKS
BMC = BLEED MONITORING COMPUTER
CFDIU = CENTRALIZED FAULT DISPLAY ARINC 429 LINKS
INTERFACE UNIT SFCC
FLSCU = FUEL LEVEL SENSING CONTROL UNIT
LGCIU = LANDING GEAR CONTROL
COCKPIT
INTERFACE UNIT
SWITCHES
SFCC = SLATS AND FLAPS CONTROL
COMPUTER
NAI = NACELLE ANTI-ICE NAI
WAI = WING ANTI-ICE WAI

CtC-232-049-00 FADEC INTERFACES - ARINC 429 INPUT BUSSES


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FADEC INTERFACES - ARINC 429 INPUT BUSSES

The ADIRUs send air data parameters to the ECU for


power management and engine control. This information
is shared by the two ECU channels.

These parameters are combined with engine data, with


a weighted average, to compute altimetric correction for
ambient temperature, pressure, and Mach effects.

TLA information

The throttle is directly hardwired to the ECU; therefore,


even in the event of a major computer breakdown, it is
possible to continue almost normal engine control. As
shown on the drawing, this information is also shared
information. Some functions will be inhibited, like
the autothrust control. The engine will operate under
continuous ignition and the minimum idle speed will be
Approach idle.

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THROTTLE
SET
IDENTICAL ENG 1
FOR OTHER
ENGINES
ECU 1
3

CH A
J3
ADIRU 1

CH B

3 J4
ADCs

OTHER
ADIRU 2 ENGINE

HARDWIRED LINKS
WHERE :
ARINC 429 LINKS
ADIRU = AIR DATA INERTIAL REFERENCE UNIT

CtC-232-050-00 FADEC INTERFACES - ARINC 429 INPUT BUSSES AND TLA


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FADEC INTERFACES - ARINC 429 OUTPUTS

The FADEC interface ARINC 429 output busses are - The BMC (Bleed Monitoring Computer) receives the
shown on the opposite page. The main ECU interface is bleed information from the engine through the EIU.
the EIU, however it is not the only one. The ECU 1(2) is
interfaced with: The same bus provides primary parameters (N1, N2,
EGT, fuel flow), which are sent by the ECU directly to
- The Engine interface unit (EIU) the ECAM through the DMC computers. Secondary
- The Display monitoring computers (DMC1, 2, 3) parameters are sent to the ECAM by the SDAC. The
- The Flight Warning computers (FWC 1, 2) FWC are involved in warning messages displayed on the
- The Flight Management Computers (FMGC 1, 2) ECAM system if any abnormal conditions are sensed.
- The Data Management Unit (DMU)
The DMU collects, stores and processes various A/C and
There are two low-bit-rate synchronized ARINC output engine data and generates condition reports.
busses per ECU channel. The information provided to the
Aircraft system is used for the following purposes: The FMGC receives the actual N1 and uses it to compute
the autothrust order, and sends it to the FCU, which
- The CFDS is a Centralized maintenance aid provides the Autothrust target as explained on the
system, which gives the maintenance technicians previous page.
a means to read the information related to most
of the aircraft systems and to initiate tests of Note:
these systems from the cockpit. The CFDS The FDIMU (Flight Data Interface Management Unit) is
communicates with the ECU’s through the EIU. a computer that centralizes all the data prior to having it
written in the DFDR.
- The DFDR collects various engine and A/C system
parameters through the FDIMU and the CFDS
system, and processes them internally. The DFDR
stores the data collected over the last 25 hours.

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CFDS BMC

DFDRS

FDIMU

EIU 1 (2) DMC 1 DMC 3 DMC 2 FMGC 1&2

ENGINE 1 (2)

CH A J3

CH B J4

FWC 1 FWC 2 DMU

FDIMU FLIGHT DATA INTERFACE MANAGEMENT UNIT

CtC-232-051-00 FADEC INTERFACES - ARINC 429 OUTPUT BUSSES


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ENGINE SENSORS DIRECTLY CONNECTED TO


AIRCRAFT COMPUTERS AND DISPLAY LOGIC

Some sensors are directly connected to Aircraft The Low oil pressure switch information is delivered to
computers; their readings are not provided through the the EIU and Flight Warning Computers (FWC’s).
ECU. This means that fault reports will be only available
through the CFDS. An Aircraft logic described later in this course provides
the crew with warning and advisory information.
These computers are:
Maintenance messages will be found in the in the aircraft
- The SDAC’s Centralized Fault and Display System (CFDS).
- The EIU
- The FWC’s The aircraft is equipped with a single Engine and
- EVM Vibration Monitoring computer. It receives the speeds and
vibrations from both engines.
The SDAC’s receive:
The Low oil pressure switch information is delivered to
- Fuel filter clog Engine 1 (SDAC1) EIU and Flight Warning Computers (FWC’s).
- Fuel filter clog Engine 2 (SDAC2)
- Oil filter clog engine 1 & 2 An Aircraft logic described further in that course provide
- Oil Pressure transmitter the crew with warning and advisory information.
- Oil quantity transmitter
Maintenance message will be found in the in the aircraft
The Engine Interface Unit receives the oil temperature Centralized Fault and Display System (CFDS).
parameter taken on the lube unit for engines 1 & 2. This
information is just used for cockpit indication. The aircraft is equiped with a single Engine and Vibration
Monitoring computer. It receives the speeds and
vibrations from both engines.

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FUEL FILTER CLOG ENG1


SDAC 1
OIL FILTER CLOG

SDAC 2
FUEL FILTER CLOG ENG2

OIL PRESSURE XMTR


EIU
DUAL

OIL QTY XMTR LOW PRESSURE


AND GROUND
LOGIC
OIL TEMP INDIC. DUAL

LUBE UNIT
FWC 1

LOW OIL PRESS SW

FWC 2
N1 SPEED SENSOR

N2 SPEED SENSOR
4
EVMU
N1 BRG ACC

TRF ACC
ENGINE AIRCRAFT

CtC-232-052-00 ENGINE SENSORS DIRECTLY CONNECTED TO AIRCRAFT COMPUTERS


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fadec interfaces

The ECAM monitors operational data in order to display


warnings and system information. FADEC system data
is processed by the SDAC’s, FWC’s and DMC’s before
being presented on the ECAM Engine Warning Display
(EWD) and System Display (SD).

The EWD is dedicated to the primary engine parameters


and engine warning messages. The SD is dedicated
to the propulsion system parameters when the engine
system page is called either automatically, or manually.

The SDAC’s digitalize systems data and transmit it to


the DMC’s. The SDAC’s receive systems information
concerning amber cautions and transmit it to the FWC’s.

The FWC’s receive systems data concerning red


warnings and memos, generate messages and activate
attention getters. Both FWC’s have the same engine
monitoring capability.

The DMC’s use outputs from the FWC’s to display


information on the lower part of the EWD.

The EVMU provides vibration information to the SDAC’s


for real time monitoring on the ECAM and to the DMU for
condition monitoring.

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MASTER MASTER

CAUT WARN
ECU

FWC 1
3
FWC 2
UPPER
ECAM
DMC 1 EWD
EIU 2 DMC 2
DMC 3 LOWER
ECAM
SD
SDAC 1
3
SDAC 2

EVMU

CtC-232-007-00 ENGINE DATA DISPLAY PROCESSING


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on-board maintenance system

Acquisition of aircraft system data is performed by the The Data Management Unit (DMU) also reads vibration
Centralized Fault Display System (CFDS). This includes information. It builds report in which Vibration, and phase
the ECAM to display warnings and system information, angle for N1 and N2 rotors are specified.
the DFDRS, which is an obligatory recording system, the
CFDIU and the DMU, which is the main component of the The main components of the CFDS are the CFDIU,
Aircraft Integrated Data System (AIDS). which has a main channel and a standby channel, and
the aircraft system BITES. The CFDIU continuously
In each aircraft system computer, a BITE monitors scans the busses from the aircraft systems and if a failure
the system and memorizes the failures. After failure message from a system BITE is present on a bus, the
detection, the BITE is able to identify the possible failed CFDIU copies and stores it.
LRU’s and give a ‘snapshot’ of the system environment
when the failure occurred. All information necessary for The CFDIU also stores the ECAM messages generated
maintenance and troubleshooting is memorized in NVM. by the FWC’s and acts as an interface for some class 2
failures, transmitted by the DMU, and used for the ECAM
The ECU is able to distinguish between faults external maintenance status.
and internal to the FADEC system. External faults are
defined as those detected on aircraft interfaces not
dedicated to the FADEC system. External functions
include the ADIRU’s, the EIU and aircraft power supplies.
All other faults in the system (ECU, HMU, sensors,
cables, components, etc.) are considered internal faults.

The EVMU is a built-in test equipment. All internal


or external failures are monitored with the CFDS.
Specific maintenance procedures are available for
troubleshooting.

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SDAC 1 FWC 1
SDAC 2 FWC 2

ECU

EIU

CFDIU

EVMU

MCDU 1
PRINTER MDDU ACARS DAR PDL
MCDU 2

DMU (AIDS)

CtC-232-008-01 ON-BOARD MAINTENANCE


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on-board maintenance system (continued)

The aircraft systems are divided into types 1, 2 and


3, depending on their capabilities and connection to
the CFDIU. Most systems are type 1 and these can
memorize failures which have occurred in the last 64
flights. The engine (FADEC) is a type 1 system.

The MCDU is the operators interface with the CFDIU.

The DMU records significant operational parameters in


order to monitor the engines, the aircraft performance
and to analyze specific aircraft problems. A Portable
Data Loader (PDL) can be connected to the DMU for up
and down loading. An optional Digital AIDS Recorder
(DAR) enables data to be stored on a replaceable
cassette.

Most reports may be printed and data can also be


transmitted to the ground, manually or automatically,
through the ACARS. Data may also be loaded into the
maintenance computers, through the Multi-purpose Disk
Drive unit (MDDU).

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ON-BOARD MAINTENANCE SYSTEM - FAULT


DISPLAY PRINCIPLE

During flight, all faults, failures, or abnormal situations are In addition, there are some audio warnings. The single
recorded by the Aircraft. tone indicates an advisory information, a parameter
drifting from its normal value. The continuous chime
The faults are classified by level; there are three levels of indicates a more important failure. In both cases, if
failure: existing the relevant page comes on the lower ECAM.
- Class 1 faults are indicated to the crew in real time.
When the ECAM displays an abnormal information item,
- Class 2 faults are not indicated to the crew in real it is displayed with a certain logic that will be described
time. At the end of the flight, when the aircraft is on for each parameter in this course.
the ground for more than 30 seconds after 80 kt, a
status box comes on the upper ECAM. In addition after landing a post flight report is printed
automatically 30 seconds after 80 kt. This report is
- Class 3 faults are not indicated to the crew. These for the maintenance people, in order to initiate the
faults will be retrieved in the CFDS memory by the troubleshooting.
maintenance specialist.
The post flight report displays only class 1 and 2 faults, it
There are two levels of class 3 faults. The class 3 long must be also reported in the A/C logbook.
dispatch faults concerning items, and the SM (scheduled
maintenance) concerning faults that must be repaired The post flight report indicates the ECAM WARNINGS
within 500 hours. indicated to the crew during the flight and the FAULT
MESSAGES for the maintenance specialist.
The faults provided to the crew in real time are displayed
on the UPPER ECAM in the message area: The PFR indicates which system has a fault and when it
occurred with a specific grammar, which is useful to find
- ENG1 OVERTEMPERATURE the troubleshooting procedure.
- ENG1 COMPRESSOR VANE

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DING
MASTER DING
5 5
10
N1 10
FLX 1.296 56 C DING
84.2
%
84.2 WARN DING
5
10 EGT 5
10
0
C FOB: 6700KG
952 670 AFTER FLIGHT
N2 S FLAP F
104.9 % 99.9
A/C ID DATE GMT FLNT CITY PAIR
F.F 2
2300
KG/H
2185 .F-GFXU 20JUN 1045 AF2706 LFPO LFPNO

ENG 1 EGT OVERLIMIT T.0 INHIBIT


ENG 1 COMPRESSOR VANE IGNITION
MAINTENANCE
LDG LT
POST FLIGHT REPORT

A/C ID DATE GMT FLTN CITY PAIR


.F-GFXU 20JUN 1842 AF2706 LFPO LFPN

ENGINE ECAM WARNING MESSAGES


F.USED
207 215 VIB (N1) GMT PH ATA
KG
1.6 1.6 0920 05 73-21 ENG 1 EGT OVERLIMIT
GMT PH ATA
OIL
25 25
VIB (N2) 0920 05 73-21 ENG 1 COMPRESSOR FAULT
QT GMT PH ATA
0 14.5 0 14.4 0.3 0.3
1125 06 28-21 FUEL L TK PUMP 1 LO PR
300 300
FAULT MESSAGES
PSI
0 166 0 166 GMT PH ATA SOURCE IDENT.
C
0 0920 05 73-21-10 J8,HMU EIU1FAD
140 140 VBVTM,ECU

GMT PH ATA
1125 06 28-21-00 PUMP(1QW)
TAT +10 C GW 54700 KG
SAT +10 C 03 H 25

CtC-232-053-00 ON-BOARD MAINTENANCE SYSTEM - FAULT DISPLAY PRINCIPLE


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on-board maintenance system - fault


retrieval principle

The Post flight report may be available with the MCDU The Post Flight Report provides the ECAM warning and
(Multipurpose Control and Display Unit) through different the maintenance message.
ways:
As shown on the opposite page, the ENG1 OVERLIMIT
- By Acars (Aircraft Communication And Reporting provided to the the crew does not have any maintenance
System) if one presses the Send MCDU key on message. Indeed the engine related does not have any
the bottom left of the screen. problem. Overtemperature is linked to the VBV for which
there is a flight crew message : ENG1 COMPRESSOR
- It can be printed by pressing the opposite Print key VANE and this message is related to the maintenance
on the bottom right of the screen. message J8, HMU (VBV TM), ECU.

- The last possibility to obtain the PFR is automatic, Sometimes, according to the flight phase and the FWC
during landing 30 seconds after 80 kts, the PFR is (Flight Warning Computer) logic, the crew is not always
printed. aware of a failure. This logic belongs to Airbus and will
not be described in this course. To conclude on that point,
the airplane logic says “don’t bother the crew with that
fault now, there are something else to do“.

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CFM56-5A/-5B TRAINING MANUAL

REPORT AUTOMATICALLY PRINTED AT 80 KT + 30 SECONDS.


OR AVAILABLE ON DEMAND BY PRESSING THE PRINT KEY.
CFDS →
OR AVAILABLE BY ACARS SYSTEM BY PRESSING THE SEND KEY.
<LAST LEG REPORT
<LAST LEG ECAM REPORT
<PREVIOUS LEGS REPORT A/C ID DATE GMT FLNT CITY PAIR
.F-GFXU 20JUN 1045 AF2706 LFPO LFPNO
<AVIONICS STATUS
<SYSTEM REPORT/TEST
POST MAINTENANCE
*SEND FLT REP PRINT> POST FLIGHT REPORT

BRT A/C ID DATE GMT FLTN CITY PAIR


DIR PRO
ROG
RO PER
PERF INI
NIT
NI DAT
ATA
.F-GFXU 20JUN 1842 AF2706 LFPO LFPN
OFF
F-PL
-PLN
-PL RAD
D FUEL
EL
EL SEC
C ATC
TC
MCDU
DU ECAM WARNING MESSAGES
N
NAV PR
RED
R F-
F-PLN CC
CCMM
M
MENU
AIRR GMT PH ATA
PORT
PO
NEXT
XT A B C D E 0920 05 73-21 ENG 1 EGT OVERLIMIT
GMT PH ATA
PAGE
PA
AGE
A
0920 05 73-21 ENG 1 COMPRESSOR FAULT
F F G H I J M GMT PH ATA
A C
I D 1125 06 28-21 FUEL L TK PUMP 1 LO PR
L
1 2 3 K L M N O U
FAULT MESSAGES
F M
M
G
4 5 6 P Q R S T E
N
GMT PH ATA SOURCE IDENT.
C U 0920 05 73-21-10 J8,HMU EIU1FAD
VBVTM,ECU
7 8 9 U V W X Y
GMT PH ATA
0 / Z - + O FY
OVFY CL
LR
1125 06 28-21-00 PUMP(1QW)

CtC-232-054-00 ON-BOARD MAINTENANCE SYSTEM - FAULT RETRIEVAL PRINCIPLE


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ON-BOARD MAINTENANCE SYSTEM - FAULT


RETRIEVAL PROCEDURE

To get the correct procedure, the PFR data has to be


entered on the AirNav software as shown on the opposite
page.

When the search button is pressed, the appropriate


procedure is available.

An intermediate screen pops-up to select the appropriate


Aircraft type.

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A/C ID DATE GMT FLNT CITY PAIR


.F-GFXU 20JUN 1045 AF2706 LFPO LFPNO

MAINTENANCE
POST FLIGHT REPORT

A/C ID DATE GMT FLTN CITY PAIR


.F-GFXU 20JUN 1842 AF2706 LFPO LFPN

ECAM WARNING MESSAGES

GMT PH ATA
0920 05 73-21 ENG 1 EGT OVERLIMIT
GMT PH ATA
0920 05 73-21 ENG 1 COMPRESSOR FAULT
GMT PH ATA
1125 06 28-21 FUEL L TK PUMP 1 LO PR
FAULT MESSAGES

GMT PH ATA SOURCE IDENT.


0920 06 73-21-50 J8,HMU EIU1FAD
VBVTM,ECU

GMT PH ATA
1125 06 28-21-00 PUMP(1QW)

CtC-232-055-00 ON-BOARD MAINTENANCE SYSTEM - FAULT RETRIEVAL PROCEDURE


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ON-BOARD MAINTENANCE SYSTEM - CORRECTIVE


PROCEDURE

The Maintenance message J8, HMU (VBV TM), ECU


provides the three most probable faulty components. In
our case, the J8 harness, the HMU itself and in particular
the VBV torque motor, or the ECU.

The procedure indicates the possible causes and as


usual the related procedure to get to the components on
the engine.

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CtC-232-056-00 ON-BOARD MAINTENANCE SYSTEM - CORRECTIVE PROCEDURE (1)


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ON-BOARD MAINTENANCE SYSTEM - CORRECTIVE


PROCEDURE

Now that the procedure is available, the philosophy is


the following: by disconnecting the indicated connectors
at defined places and measuring the pin resistance, it is
possible to isolate the cause of the defect.

In our case, the ECU connector is removed if the


resistance measured on the harness and component is
within the specified values, i.e. the ECU is certainly the
cause of the defect. Otherwise, if the resistance is out of
the limit, it might be either the harness or the component.
By measuring the resistances on the component itself, it
is possible to say which one is the cause of the failure.

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DISCONNECT HARNESS
FROM ECU CONNECTOR

CHECK RESISTANCE
OF
HARNESS / COMPONENT

NO YES
IS RESISTANCE
WITHIN LIMIT ?

DISCONNECT HARNESS
FROM COMPONENT

YES
CHECK RESISTANCE IS RESISTANCE
OF COMPONENT WITHIN LIMIT ?

NO

REPLACE COMPONENT REPLACE HARNESS REPLACE ECU

CtC-232-057-00 ON-BOARD MAINTENANCE SYSTEM - CORRECTIVE PROCEDURE (2)


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ECU SIGNALS

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ecu inputs

Each ECU channel receives critical engine signal inputs When the signal is less critical, only one source sends a
from separate sources. signal, which is connected to both channels.

Dual inputs: Shared inputs:


LVDT/RVDT and resolver: EGT.
- VSV, VBV, TBV (-5B ONLY), LPTC, HPTC, T Case.
FMV. Fuel flowmeter.
Valve position switches: HMU OSG switch.
- SAV, FRV, BSV (-5A ONLY), HPSOV. ID plug inputs.
PS12.
PS3.
P0. Non-critical control inputs are only sent to one channel.
T25.
T12. Single inputs:
T3. PS13 to channel A (PMUX option).
TEO. T5 to channel A (PMUX option).
TECU. P25 to channel B (PMUX option).
N1 and N2 signals.

Dual power:
Engine alternator.

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SINGLE

pS13 (pMUX)
T5 (pMUX)
ECU

DUAL
CHANNEL
A
LVDT/RVDT/RESOLVER
SOL pOSITION SW (e.g. SAV)
pS12 SHARED
pS3
p0 EGT
T25 TC
T12 FUEL FLOWMETER
T3 HMU OSG SW
TEO ID pLUG
TECU
N1
N2
CHANNEL
B
ENGINE ALTERNATOR

SINGLE

p25 (pMUX)

CtC-232-009-00 ENGINE INpUTS TO THE ECU


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ECU Inputs

Identification plug parameters

The engine identification (ID) plug provides the ECU


with engine configuration information. It is plugged into
connector J14 on the ECU and attached to the fan case
by a metal strap. It remains with the engine even after
ECU replacement.

It consists of a plug connector and a coding circuit. The


coding circuit is welded to the plug connector pins and is
equipped with fuse and push-pull links, which are used to
ensure, or prohibit connection between the different plug
connector pins.

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RATING 29
RATING 16
RATING 15
- 5B RETURN 28
NEW/pREVIOUS 1
N1 TRIM 5
N1 TRIM 14
RETURN 4
N1 TRIM 11
pMUX 13
RATING 12
SpARE 24
RETURN 25
5A/5B 20
N1 TRIM pARITY 21
RETURN 8
SAC SpARE, DAC NACTB 31
CONFIG. pARITY 30
ENGINE CONFIG. (5B) 19
ENGINE CONFIG. (5B/p) 7
ACOUSTICAL pACKAGE INSTALLED 6
RETURN 18 FUSE LINKS
TCMA DISABLED 23
SYSTEM COMBUSTOR CONFIG LSB 22
pUSH-pULL LINKS
SYSTEM COMBUSTOR CONFIG 9
CHANGE AIRCRAFT TYpE 3
SYSTEM COMBUSTOR CONFIG MSB 2
RETURN 10
SpARE 17
SpARE 26
SpARE 27

CtC-232-058-01 ID pLUG (J14) pARAMETERS (-5B)


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“OLD” pLUG “NEW” pLUG

RATING 29 RATING 29
- 5A RATING 16 RATING 16
RATING 15 RATING 15
RETURN 28 RETURN 28
pMUX INHIBIT 13 pMUX INHIBIT 13
RATING 12 BUMp 12
RATING 24 BUMp 24
RETURN 25 RETURN 25
ESN 30 OpEN 30
ESN 31 OpEN 31
ESN 19 OpEN 19
ESN 7 OpEN 7
ESN 6 ENGINE CONFIG 6
RETURN 18 RETURN 18
ESN 3 SpARE 3
ESN 2 SpARE 2
ESN 9 A3 TEST CELL 9
ESN 22 pARITY 22
ESN 13 SpARE 13
RETURN 10 RETURN 10
UNAVAILABLE 1
UNAVAILABLE 20
UNAVAILABLE 5
UNAVAILABLE 11 FUSE LINKS
UNAVAILABLE 14
UNAVAILABLE 21
UNAVAILABLE 26
UNAVAILABLE 17
SHIELD GROUND 27

CtC-232-083-00 ID pLUG (J14) pARAMETERS (-5A)


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ecu outputs

Each ECU channel has 2 independent ARINC429 serial Channels A and B deliver constant outputs, irrespective
databuses, which interface with the aircraft. There are no of which channel is in control. Channel switch-over does
differences in the bus outputs, but data which is specific not affect the output data of the ECU, except for the
to a channel, such as fault and maintenance data, may status indication for the channel in control, items specific
differ from channel to channel. Sensor values that are to the channel in control and whatever faults caused the
output by the two separate ECU channels will also be switch-over.
slightly different, but within signal tolerance requirements.
Both ECU channels are able to control torque motor
Cockpit indication data is output to the aircraft to keep the and solenoid output loads, but only the active channel
flight crew informed of the operational status of system supplies control outputs during normal operation and the
components and FADEC system controlled engine standby outputs are not used.
parameters.
The ECU turns the two engine igniters on, or off, using
Maintenance data is output, via the ARINC429 buses to relay-controlled switches, internal to the ECU.
the aircraft maintenance computer. This data provides
information to help the ground crew identify system Each channel of the ECU also provides excitation
faults and isolate the faults to the correct LRU, or system voltages for the throttle control system resolvers.
interface.

Engine condition monitoring parameters are output to the


aircraft, via the ARINC buses, as digital equivalents of all
sensor inputs to the ECU.

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AIRCRAFT ECU

TRA EXCITATION

ACTIVE / STD-BY
T/R DIRECT VALVE

ACTIVE / STD-BY CHANNEL ENGINE ENGINE SENSORS


T/R pRESSURE VALVE
A
ACTIVE / STD-BY FMV
OUTpUT DATABUS 2A HpTC
LpTC
OUTpUT DATABUS 1A VSV
VBV RVDT
TBV * LVDT
OUTpUT DATABUS 1B BSV ** RESOLVER
SAV
STD-BY / ACTIVE FRV
OUTpUT DATABUS 2B

STD-BY / ACTIVE CHANNEL


T/R pRESSURE VALVE
B IGNITERS
STD-BY / ACTIVE
T/R DIRECT VALVE

TRA EXCITATION

* -5B ONLY
** -5A ONLY

CtC-232-011-01 ECU OUTpUTS


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FAULT DETECTION

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fault detection

Signal processing

Within the ECU, the various inputs from sensors,


switches and the aircraft pass through several stages of
checks before the values received are finally selected to
be used in the control law calculations.

Both ECU channels validate their inputs, process the


data and check their outputs identically.

After they have been converted to a digital format, the


parametric/discrete values and the ARINC datawords
must first pass through a signal and range check logic.

The values are then compared across the CCDL before


being selected for control low calculations. The control
laws are entirely managed by the ECU software and will
not be described here as they have no impact on fault
detection.

After the values have been calculated and processed


in the control law logic, they pass through to the output
stage for transmission to engine, or aircraft systems.

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lOCAl ChANNEl

ANAlOG
SIGNAl
ChECK ARINC
DISCRETE PARAMETER OUTPUT
CONTROl
SElECTION lAW CONTROl
S/TM
RANGE CAlCUlATIONS
ARINC
ChECK

CCDl

CROSS ChANNEl

ANAlOG
ARINC
DISCRETE AS AS AS
ABOVE ABOVE AS ABOVE S/TM
ARINC ABOVE

CTC--0-0 SIGNAl PROCESSING


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fault detection

Channel selection determination

Each ECU channel determines whether to be in the The internal logic of the ECU ensures that each channel
active state, or the standby state, based on a comparison achieves an active status on an alternating basis. An
of its health with that of the cross channel. NVM flag is assigned to identify the channel that is
presently active.
The channel with the better health status becomes the
active channel. When both channels are of equal health, The last-active flag is only set when N2 becomes less
the channel selection state remains as the previous than 35% speed.
selection state.
The NVM last-active flag becomes the lowest priority
A hierarchy is assigned to the list of possible faults that status in channel health determination.
could lead to a channel switch.
The occurrence of any higher priority faults overrides the
When a single fault occurs, the channel with lower priority last-active flag to ensure the healthiest channel is made
faults (if any) becomes active. If the same equal priority the active channel.
fault(s) exist on both channels, no switching occurs.

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No hEAlTh STATUS DISCRETE

DESCRIPTION

1 GROUP 1 FAUlT (SERIOUS ECU INTERNAl FAUlT)


2 FMV lOOP FAUlT
3 VSV lOOP FAUlT
4 VBV lOOP FAUlT
5 lATChED ChANNEl CCDl SERIAl FAUlT
6 SAV WRAPAROUND FAUlT
7 TRPV WRAPAROUND FAUlT
8 TR INDETERMINATE STATE FAUlT
9 TRDV WRAPAROUND FAUlT
10 BSV WRAPAROUND FAUlT **
11 SPARE
12 FRV 1 / FRV 2 WRAPAROUND FAUlT
13 hPTC WRAPAROUND FAUlT
14 TBV WRAPAROUND FAUlT *
15 lPTC WRAPAROUND FAUlT
16 NVM FAUlT
17 ARINC OUTPUT WRAPAROUND FAUlT
18 AlTERNATOR WINDING FAUlT
19 lAST ACTIVE ChANNEl FlAG
* -5B SAC ONlY
** -5A ONlY

CTC--0-00 FAUlT hIERARChY


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CHANNEL SELECTION

Output driver disconnect

Once the active channel is determined, each channel


executes the output driver disconnect logic to assign the
respective active status for the disconnect relays.

The standby channel disconnects all its torque motor and


solenoid output drivers from the external loads.

With a normal healthy status (no faults), all the


assignments are connected in the active channel. Some
driver output assignments are switched through paired
disconnect relays.

The respective assignments are:


- BSV & SAV (K1) (BSV ON -5A ONLY)
- TRPV & FRV1 (K2)
- VBV (K3)
- TRDV & LPTC (K4)
- VSV (K5)
- FMV (K6)
- HPTC & TBV (K7) (TBV ON -5B ONLY)

If there is a failure on the active channel, the disconnect


relays of the functions that are faulty are opened to
prevent damage to the engine.

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ACTIVE K1 BSV ** / SPARE


SOlENOID DRIVER
ChANNEl K1 SAV NO CURRENT
SOlENOID DRIVER FAIlSAFE POSITION
K2 TRPV
SOlENOID DRIVER
K2 FRV1 BSV ** OPEN
SOlENOID DRIVER
K3 VBV SAV ClOSED
TORQUE MOTOR DRIVER
OUTPUT K4 TRDV
SOlENOID DRIVER NO CONTROl
DATABUS TRPV ClOSED
K4 lPTC
TORQUE MOTOR DRIVER
K5 VSV FRV1 ClOSED
TORQUE MOTOR DRIVER
K6 FMV
TORQUE MOTOR DRIVER
VBV OPEN
K7 hPTC
TORQUE MOTOR DRIVER
K7 TBV * / SPARE TRDV OPEN
TORQUE MOTOR DRIVER
CCDl
K1 lPTC ClOSED
STAND-BY SOlENOID DRIVER BSV ** / SPARE
ChANNEl K1 SAV (FAUlT DETECTED)
SOlENOID DRIVER VSV ClOSED
K2 TRPV
SOlENOID DRIVER
FMV ClOSED
K2 FRV1
SOlENOID DRIVER
K3 VBV hPTC ClOSED
TORQUE MOTOR DRIVER
OUTPUT K4 TRDV
SOlENOID DRIVER TBV * ClOSED
DATABUS
K4 lPTC
TORQUE MOTOR DRIVER
K5 VSV
TORQUE MOTOR DRIVER
K6 FMV
TORQUE MOTOR DRIVER * -5B ONlY
K7 hPTC
TORQUE MOTOR DRIVER ** -5A ONlY
K7 TBV * / SPARE
TORQUE MOTOR DRIVER

CTC--00-00 OUTPUT DRIVER - NO CONTROl - FAIlSAFE POSITION


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engine indicating system

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system Page 74
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WARNING INDICATIONS

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warning indications

Depending on the data transmitted from the engine,


messages are generated on the:
- Upper ECAM: Engine Warning Display (EWD).
- Lower ECAM: Systems Display (SD).
- Master caution, or warning.
- Audible chimes and oral warnings.
- Status box ( STS) displayed after landing
- Advisory box (ADV) may appear to draw pilot’s
attention during flight.

These messages are used to run the engine under


normal conditions throughout the operating range, or to
provide warning messages to the crew and maintenance
personnel.

The aircraft computers that impact the engine are:


- 2 System Data Acquisition Concentrators (SDAC).
- 3 Display Monitoring Computers (DMC).
- 2 Flight Warning Computers (FWC).
- 2 Engine Interface Units (EIU).
- 1 Engine Vibration Monitoring Unit (EVMU).

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DING
CONTINUOUS MASTER DING
CHIME WARN DING
DING
ACCELEROMETER 1 SDAC 1
ACCELEROMETER 2 SINGLE MASTER
DONG
EVMU CHIME
CAUT
N1 SpEED
N2 SpEED SDAC 2
5
10
OIL QUANTITY RED INDICATION
OIL pRESSURE 104.1
FUEL FILTER CLOG
OIL FILTER CLOG 5
10 AMBER INDICATION
726
UppER
N1 SpEED ECAM
N2 SpEED DMC 1 100 INDICATION pULSING
EGT 0 15 GREEN OR AMBER
FUEL FLOW ECU
T/R SWITCHES DMC 2 5
10 DIGITS pARTIALLY
SAV SWITCHES DMC 3 LOWER DASHED
101.4
4
IGNITION ECAM
ALL DIGITS
1410
DASHED

StS STATUSES

aDV ADVISORIES
NACELLE TEMp. EIU 1 FWC 1
OIL TEMp. ENG 1 N1 OVERLIMIT
THR LEVER 1 BELOW LIMIT
AMBER MESSAGES
OIL QUANTITY
OIL pRESSURE SWITCH EIU 2 FWC 2 ENG 1 OIL LOW PR
THROTTLE 1 IDLE RED MESSAGES

CtC-232-013-01 ENGINE INDICATING SYSTEM


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warning indications

Advisory status information Status informations

STS and ADV message indications may appear on the The status box comes on when the aircraft is back on
ECAM upper display to draw the pilot’s attention. ground with class 2 failures. The box is displayed after 80
knots plus 30 seconds.
Advisory mode

The value of some critical system parameters is


monitored by an Advisory mode. When the value drifts
from its normal range, the corresponding System page
is displayed automatically and the affected parameter
pulses. An Advisory may, or may not, lead to a failure.

The ADV parameters are:

- EGT above MCT limit


- Oil high pressure > upper limit
- Oil low pressure limit < lower limit
- Oil quantity Low limit < lower limit
- Nacelle temp > upper limit
- Vib N1 above limit
- Vib N2 above limit.

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5 5 5 5
10
N1 10 10
N1 10

% %
89.0 89.0 CL 89.0%
0% 89.0 89.0 CL 89.0%
0%

5
10 EGT 5
10
5
10 EGT 5
10

575
0
C 575 FOB:16300
16300KG 575
0
C 575 FOB:16300
16300KG

N2 N2
95.0 % 95.0 95.0 % 95.0
F.F F.F
2100 2100 2100 2100
KG/H KG/H

SEAT BELTS ENG A ICE SEAT BELTS aDV ENG A ICE


NO SMOKING NO SMOKING

StS

ADVISORY ADV REMINDER


STATUS REMINDER EGT COMES IN REAL TIME DURING
COMES AFTER LANDING OIL HIGH pRESSURE ABOVE MCT LIMIT FLIGHT AND RELEVANT ECAM
AT 80 kt + 30 SECONDS OIL LOW pRESSURE LIMIT < LOWER LIMIT pAGE COMES INTO VIEW.
OIL QUANTITY LOW LIMIT < LOWER LIMIT ADVISORY INDICATION IS
NACELLE TEMp > UppER LIMIT pULSING TO DRAW CREW’S
VIB N1 ABOVE LIMIT ATTENTION.
VIB N2 ABOVE LIMIT

CtC-232-061-00 ADVISORY STATUS INFORMATION


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CFM56-5A/-5B TRAINING MANUAL

System and status display

After a failure, the status and system page provides the Overflow low arrow: only concerns the warning messages
operational summary of the aircraft systems. The left part and indicates that the messages exceed the capacity of
of the status page displays: the display on the Left Memo Area. In this case, the hea-
ding titles of the warning messages are displayed on the
- In blue the limitations and the postponable Right Memo Area.
procedures.
- In green the landing capability and some reminder Automatic display
information.
The status page contain an operational summary of the
The cancelled cautions are displayed at the bottom. aircraft condition. This page is automatically called when
The right part indicates the inoperative systems and the slats > 2 (in approach).
maintenance status. On the lower part of the status and
system page, some data are displayed.

note:
When the STATUS page disappears, a white STS mes-
sage appears on the ENGINE and WARNING display to
indicate that the STATUS page is no longer empty.

When pressed the STATUS page is displayed. If no


STATUS message is present the NORMAL message is
displayed for 5 seconds.

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SYSTEMS DISpLAY BUTTOM ON THE CENTRAL CONSOLE

TO
T.O EMER
ER
CO G
CONFIG CA
CANC
STATUS
APPR PROC DUAL HYD LO PR INOP SYS
ALL -IF BLUE DVHT OUT= G+B HYD
-BLUE ELEC PUMP...AUTO CAT 2
-IF GREEN OVHT OUT: B ELEC PUMP
STS RCL
C -GREEN ENG 1 PUMP..ON G RSVR
-PTU.............AUTO L+R AIL
SPLR 1+3+5
L ELEV
-L/G........GRVTY EXTN
FLATS
-LDG SPD INCREN...10 KT
AP 1+2
-LDG DIST........X 1.2
ENG 1 REV
CAT 1 ONLY NORM BRK
FLAP SLOW NV STEER

MAINTENANCE
CANCELLED CAUTION
STATUS APU
AIR COND
NAV IR 2 FAULT
APPROACH PROCEDURES INOPERATIVE SYSTEMS

PROCEDURES TAT +19 C GW 66000 KG


LIMITATIONS SAT +18 C 23 H 56

CANCELLED CAUTION MAINTENANCE

STATUS pAGE SAMpLE: ENGINE THRUST REVERSER


INOpERATIVE
STATUS pAGE CONTENT

CtC-232-062-00 STATUS pAGE


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ENGINE INDICATING FAULTS - N1

Upper display N1 indications Warning indication

The N1 indication is displayed on the upper display unit of When N1 LIM < N1 < red line:
the ECAM system: - The indication becomes amber.
- In analog form, by a pointer deflecting in front of a
dial, When N1 = red line:
- In digital form, in the lower section of the dial. - The indication becomes red.
- The MASTER CAUT light comes on accompanied
The indication is normally green. by a single chime.

The following messages appear on the ECAM:

- ENG 1(2) N1 OVERLIMIT


- THR LEVER 1(2)...BELOW LIMIT

If fan speed reaches the red line N1, a small red line
remains positioned on the analog scale at that value
(max pointer). The max pointer is reset at next Master
Lever ON.

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IF N1 > RED LINE INDICATION BECOMES RED

MASTER
DONG
CAUT
5 5
10
N1 10
FLX 84.6%
6% 35 C 0
%
104.0 101.4

5
10 EGT 5
10

670
0
C 670 FOB:16300
16300KG A/C ID DATE GMT FLNT CITY PAIR
.F-GFXU 20JUN 1842 AF2706 LFPO LFPN

N2 S FLAP F
99.8 % 99.
.9 MAINTENANCE
POST FLIGHT REPORT
F.F 2
955 977
KG/H A/C ID DATE GMT FLTN CITY PAIR
.F-GFXU 20JUN 1842 AF2706 LFPO LFPN
ENG 1 N1 OVERLIMIT ECAM WARNING MESSAGES
THR LEVER 1 BELOW LIMIT
GMT PH ATA
0820 05 73-21 ENG 1 N1 OVERLIMIT
GMT PH ATA
0920 06 73-21 THR LEVER 1 BELOW LIMIT

CtC-232-063-00 ENGINE INDICATING FAULTS - N1


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ENGINE INDICATING FAULTS - N1

Upper display N1 indications

Warning indication

Upper display N1 indications: in case of failure of the


normal N1 measurement system from the FWC, the ECU
computes a theoretical value taking into account the
other engine parameters. In this case the last digit of N1
is dashed with two horizontal amber lines.

In the event of a total failure of parameters to the Display


Monitoring Computer (DMC), the ECAM indicates amber
crosses to show that no value is available. This display
is also used when the Aircraft system is powered up and
ECU power is off. In this case it is normal.

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LAST DIGIT AMBER & DASHED AMBER CROSSES WHEN NO VALUE


ECU MATHEMATICAL MODEL AVAILABLE MIGHT BE NORMAL, I.E.
DISpLAYED ECU pOWER IS OFF

MASTER
DONG
CAUT

5 5
10
N1 10
FLX 84.6%
6% 35 C 0
% A/C ID DATE GMT FLNT CITY PAIR
101.4
4 XX .F-GFXU 20JUN 1842 AF2706 LFPO LFPN
5
10 EGT 5
10

670
0
C 670 FOB:16300
16300KG MAINTENANCE
POST FLIGHT REPORT

N2 S FLAP F A/C ID DATE GMT FLTN CITY PAIR


99.8 % 99.
.9 .F-GFXU 20JUN 1842 AF2706 LKFB LFML

F.F 2 ECAM WARNING MESSAGES


955 977
KG/H GMT PH ATA
0920 06 73-21 ENG 1 N1 SENSOR FAULT

ENG 1 N1 SENSOR FAULT FAILURE MESSAGES

GMT PH ATA SOURCE IDENT.


0920 06 73-21-10 N1 SNSR, ECU1B
J9, ECU
GMT PH ATA
0920 06 73-21-10 N1 SNSR, ECU1B
J10, ECU

CtC-232-064-00 ENGINE INDICATING FAULTS - N1


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Warning indication

Upper display N1 indications

If N1 has exceeded the red line: the maximum value


reached is memorized with the corresponding time in
overcondition. These values are available on the MCDU
page Power setting Max values.

Above the overspeed limit, the message displayed on the


ECAM becomes:

- ENG 1(2) N1 OVERLIMIT


- THR LEVER 1(2)...IDLE
- ENG MASTER 1(2)…OFF

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MASTER
DONG
CAUT

5 5
10
N1 10
FLX 84.6%
6% 35 C 0
%
104.1 105.9

5
10 EGT 5
10

670
0
C 670 FOB:16300
16300KG A/C ID DATE GMT FLNT CITY PAIR
.F-GFXU 20JUN 1842 AF2706 LFPO LFPN

N2 S FLAP F
99.8 % 99.
.9 MAINTENANCE
POST FLIGHT REPORT
F.F 2
955 977
KG/H A/C ID DATE GMT FLTN CITY PAIR
.F-GFXU 20JUN 1842 AF2706 LFPO LFPN
ENG 2 N1 OVERLIMIT ECAM WARNING MESSAGES
THR LEVER 2...IDLE
ENG MASTER 2...OFF GMT PH ATA
0820 05 73-21 ENG 2 N1 OVERLIMIT
GMT PH ATA
0820 06 73-21 THR LEVER 2...IDLE
GMT PH ATA
0820 06 73-21 ENG MASTER 2...OFF

CtC-232-014-01 ENGINE INDICATING FAULTS - N1


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warning indications

Upper display - EGT indications

The actual EGT indications are normally green.

The index pulses amber above EGT MCT max value (or
above start limit during the start sequence).

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EGT LIMIT IN STARTING SEQUENCE

MASTER
5 5 DONG - 5B
10
0
N1 10
FLX 84.6%
6% 35 C 0 CAUT
%
101.4 70.4

5
10 EGT 5
10

726
0
C 670 FOB:16300
16300KG A/C ID DATE GMT FLNT CITY PAIR
.F-GFXU 20JUN 1842 AF2706 LFPO LFPN
N2 S FLAP F
99.8 % 99.
.9
MAINTENANCE
F.F 2 POST FLIGHT REPORT
955 977
KG/H
A/C ID DATE GMT FLTN CITY PAIR
ENG 1 START FAULT .F-GFXU 20JUN 1842 AF2706 LFPO LFPN
-EGT OVERLIMIT
ECAM WARNING MESSAGES

GMT PH ATA
0720 02 73-21 ENG 1 START FAULT-EGT OVERLIMIT

5
10 EGT 5
10

915
0
C 670

aDV

EGT ADVISORY VALUE

CtC-232-065-00 ENGINE INDICATING FAULTS - EGT AMBER WARNINGS


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EGT LIMIT IN STARTING SEQUENCE

MASTER
5 5 DONG - 5A
10
0
N1 10
FLX 84.6%
6% 35 C 0 CAUT
%
101.4 70.4

5
10 EGT 5
10

726
0
C 670 FOB:16300
16300KG A/C ID DATE GMT FLNT CITY PAIR
.F-GFXV 20JUN 1842 AF2706 LFPO LFPN
N2 S FLAP F
99.8 % 99.
.9
MAINTENANCE
F.F 2 POST FLIGHT REPORT
955 977
KG/H
A/C ID DATE GMT FLTN CITY PAIR
ENG 1 START FAULT .F-GFXV 20JUN 1842 AF2706 LFPO LFPN
-EGT OVERLIMIT
ECAM WARNING MESSAGES

GMT PH ATA
0720 02 73-21 ENG 1 START FAULT-EGT OVERLIMIT

5
10 EGT 5
10

855
0
C 670

aDV

EGT ADVISORY VALUE

CtC-232-086-00 ENGINE INDICATING FAULTS - EGT AMBER WARNINGS


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warning indications

Upper display - EGT indications

The index and the numerical value pulse red above the
EGT red line.
At red line the following message pops up on the upper
ECAM to ask the crew to reduce the throttle:

- ENG 1 EGT OVERLIMIT


- THR LEVER BELOW LIMIT

If the red line is exceeded, a red mark appears at the


maximum value achieved. It disappears after a new take
off, or after maintenance action through the MCDU.

The following message is displayed on the ECAM system


when EGT goes above the Overtemperature limit:

- ENG 1 EGT OVERLIMIT


- THR LEVER 1 …IDLE
- ENG MASTER 1 …OFF

Note:
If the red line is exceeded, the EGT max value is
memorized with the corresponding time.

For these two messages, there is only an ECAM warning,


there is no troubleshooting message.

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CFM56-5A/-5B TRAINING MANUAL

MASTER
DONG - 5B
5 5 CAUT
10
0
N1 10
FLX 84.6%
6% 35 C 0
%
101.4 70.4

A/C ID DATE GMT FLNT CITY PAIR


5
10 EGT 5
10 .F-GFXU 20JUN 1045 AF2706 LFPO LFPNO
950
0
C 670 FOB:16300
16300KG

N2 S FLAP F MAINTENANCE
POST FLIGHT REPORT
99.8 % 99.
.9
F.F 2 A/C ID DATE GMT FLTN CITY PAIR
955 977 .F-GFXU 20JUN 1842 AF2706 LFPO LFPN
KG/H
ECAM WARNING MESSAGES

ENG 1 EGT OVERLIMIT GMT PH ATA


THR LEVER BELOW LIMIT 0820 04 73-21 ENG 1 EGT OVERLIMIT

0820 04 73-21 THR LEVER BELOW LIMIT

MAINTENANCE
POST FLIGHT REPORT

5
10 EGT BECOME RED ABOVE A/C ID DATE GMT FLTN CITY PAIR

971
0
C OVERTEMpERATURE LIMIT
.F-GFXU 20JUN 1842 AF2706 LFPO LFPN

ECAM WARNING MESSAGES

GMT PH ATA
0820 04 73-21 ENG 1 EGT OVERLIMIT
ENG 1 EGT OVERLIMIT
THR LEVER 1...IDLE 0820 04 73-21 THR LEVER 1...IDLE
ENG MASTER 1...OFF 0820 04 73-21 ENG MASTER 1...OFF

CtC-232-015-01 ENGINE INDICATING FAULTS - EGT RED WARNINGS


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MASTER
DONG - 5A
5 5 CAUT
10
0
N1 10
FLX 84.6%
6% 35 C 0
%
101.4 70.4

A/C ID DATE GMT FLNT CITY PAIR


5
10 EGT 5
10 .F-GFXV 20JUN 1045 AF2706 LFPO LFPNO
890
0
C 670 FOB:16300
16300KG

N2 S FLAP F MAINTENANCE
POST FLIGHT REPORT
99.8 % 99.
.9
F.F 2 A/C ID DATE GMT FLTN CITY PAIR
955 977 .F-GFXV 20JUN 1842 AF2706 LFPO LFPN
KG/H
ECAM WARNING MESSAGES

ENG 1 EGT OVERLIMIT GMT PH ATA


THR LEVER BELOW LIMIT 0820 04 73-21 ENG 1 EGT OVERLIMIT

0820 04 73-21 THR LEVER BELOW LIMIT

MAINTENANCE
POST FLIGHT REPORT

5
10 EGT BECOME RED ABOVE A/C ID DATE GMT FLTN CITY PAIR

915
0
C OVERTEMpERATURE LIMIT
.F-GFXV 20JUN 1842 AF2706 LFPO LFPN

ECAM WARNING MESSAGES

GMT PH ATA
0820 04 73-21 ENG 1 EGT OVERLIMIT
ENG 1 EGT OVERLIMIT
THR LEVER 1...IDLE 0820 04 73-21 THR LEVER 1...IDLE
ENG MASTER 1...OFF 0820 04 73-21 ENG MASTER 1...OFF

CtC-232-087-00 ENGINE INDICATING FAULTS - EGT RED WARNINGS


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warning indications

Upper display - N2 indications As previously explained, the following message is


displayed to the ECAM system to pull down the throttle:
The HP rotor speed digital indication is normally green.
- ENG 1 N2 OVERLIMIT
During start, to draw crew’s attention, the N2 speed is - THR LEVER BELOW LIMIT
displayed in green in a grey box.
Above the red line limit, the max value is memorized with
During the start sequence, the indication is green on a corresponding time in over condition.
grey background.
When the overspeed limit is reached, the ECAM
When N2 is above red line limit, the indication becomes message comes:
red and a red + appears next to the digital indication. It
disappears after a new take off, or after a maintenance - ENG 1 EGT OVERLIMIT
action through the MCDU. - THR LEVER 1 …IDLE
- ENG MASTER 1 …OFF

If the N2 value is degraded (N2 dual sensor failure), the


last digit is amber and dashed. The ECU mathematical
model is used.

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MASTER
5 5 DONG
10
0
N1 10
FLX 84.6%
6% 350C CAUT
%
101.4 70.4

5
10 EGT 5
10

914
0
C 670 FOB:16300
16300KG A/C ID DATE GMT FLNT CITY PAIR
S FLAP F .F-GFXU 20JUN 1045 AF2706 LFPO LFPNO
N2
105.1+ % 82.5
F.F 2 MAINTENANCE
955 977 POST FLIGHT REPORT
KG/H

ENG 1 N2 OVERLIMIT
A/C ID DATE GMT FLTN CITY PAIR
THR LEVER 1...BELOW LIMIT
.F-GFXU 20JUN 1842 AF2706 LFPO LFPN

ECAM WARNING MESSAGES

GMT PH ATA
0820 05 73-21 ENG 1 N2 OVERLIMIT
GMT PH ATA
N2 0820 05 73-21 THR LEVER 1...BELOW LIMIT
105.9+ % 82.5
F.F
955 977
KG/H
MAINTENANCE
POST FLIGHT REPORT
ENG 1 N2 OVERLIMIT
THR LEVER 1...IDLE
ENG MASTER 1...OFF A/C ID DATE GMT FLTN CITY PAIR
.F-GFXU 20JUN 1842 AF2706 LFPO LFPN
LAST DIGIT AMBER & DASHED
N2 ECAM WARNING MESSAGES
85.1 % DUAL SENSOR FAILURE,
MATHEMATICAL MODEL USED GMT PH ATA
0820 05 73-21 ENG 1 N2 OVERLIMIT
GMT PH ATA
0820 05 73-21 THR LEVER 1...IDLE
N2 GMT PH ATA
35.1 % START NORMAL CONDITION 0820 05 73-21 ENG MASTER 1...OFF

CtC-232-016-01 ENGINE INDICATING FAULTS - N2


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WARNING INDICATIONS

Upper display - fuel flow indications Note:


When ECU power is off, or 5 minutes after engine shut
The fuel flow indications are displayed in green. down, the ECAM also displays crosses, but this is a
normal condition.
Two units are available to display fuel flow kg/H or lb/H.
In the event of a difference of more than 30% between
In case of invalid fuel flow information, the digital display the Fuel flow meter information and the FMV resolver, the
is replaced by two amber crosses. Resolver position will be used on the ECAM.

The fuel flow displayed is provided by the fuel flow When all the digits are amber dashed with two horizontal
transmitter. In the event of a failure on the fuel flow amber lines, this means that the information has not been
transmitter, the following message is provided: correctly received by the DMC in flight for more than one
minute.
- FLOW SNSR, J13, ECU
Below the amber lines, the last valid value is displayed.
Amber crosses are displayed on the ECAM system.

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5 5
10
N1 10
FLX 84.6%
6% 35 C 0
%
70.4 70.4
F.F
OR 1910 1954
LB/H
5
10 EGT 5
10

670
0
C 670 FOB:16300
16300KG

N2 S FLAP F F.F
XX 1410
99.8 % 99.
.9 KG/H
F.F 2
955 977
KG/H

ENG 1 THR LEVER


LE DISAGREE

ECU pOWER OFF ALL THE DIGITS ARE


NO FAILURE AMBER DASHED WITH TWO
HORIZONTAL AMBER LINES
OR WHEN THE INFORMATION FOR
THE FUEL FLOW IS NOT
NO VALID VALUE CORRECTLY RECEIVED BY
RECEIVED BY DMC THE DMC IN FLIGHT.

“FLOW SNSR, J13, ECU” BELOW THE AMBER LINES,


THE LAST VALID IS DISpLAYED.
IS THE MESSAGE.

CtC-232-018-01 ENGINE INDICATING FAULTS - FUEL FLOW


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PARAMETER DISCREPANCY

Parameter difference between engines

MONITORING OF THE RELEVANT DISPLAY OF THE


ENGINE PARAMETERS N1, N2, EGT and FF (Fuel
Flow).
Indications of both engines are monitored.

The FWC’s perform monitoring between the feedback


signals (that correspond to the displayed values) and the
signals that are directly received by the FWC’s from the
ECU’s.

Should a discrepancy occur, for one or more parameters,


a CHECK amber message is displayed under the relevant
indication. The FWC’s generate a caution:
- Single chime
- Master caution light
- Message on the upper ECAM DU:

ENG1(2) N1(N2/EGT/FF) DISCREPANCY

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CFM56-5A/-5B TRAINING MANUAL

5 5
10
N1 10
FLX 84.6%
6
6%
% 35 C 0
%
80.2 84.6
MASTER
5
10 EGT 5
10
DONG
0
C FOB:16300
16300KG CAUT
670 670

N2 S FLAP F
99.8 % 99.
.9
F.F 2
955 977
KG/H

ENG 1 N1 DISCREPANCY
A/C ID DATE GMT FLNT CITY PAIR
.F-GFXU 20JUN 1045 AF2706 LFPO LFPNO

MAINTENANCE
POST FLIGHT REPORT
ENG 1(2) N2 DISCREPANCY

A/C ID DATE GMT FLTN CITY PAIR


.F-GFXU 20JUN 1842 AF2706 LFPO LFPN

ECAM WARNING MESSAGES


ENG 1(2) EGT DISCREPANCY
GMT PH ATA
0820 05 31-53 ENG 1 N1 DISCREPANCY

FAULT MESSAGES

NO FAULT RECORDED
ENG 1(2) FF DISCREPANCY

CtC-232-066-00 pARAMETER DISCREpANCY


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warning indications

Lower display - Fuel used indications

The fuel used value, computed by the ECU, is displayed


in green.

It is reset at the next engine start (Master lever ON) on


ground.

It is frozen at its last value at engine shut down until the


next engine start.

The two last digits are dashed if the fuel used indication
is inaccurate due to a loss of fuel flow information for
more than 1 minute.

It is replaced by amber XX after a long DMC power


supply interruption in flight. In this case, the fuel used
computation stops until the next starting sequence on
ground.

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F.USED
ENGINE 2820
LB
0
F.USED RESET AT ML ON
1410 1432 VIB (N1
N1)
KG
0.8 0.9
F.USED
20
OIL 20
XX
KG
1410
VIB (N2)
QT
0 11.5 0 11.4 1.2 1.3

100 100
00
PSI
0 42 0 44
0
C
20 20

AIGN
IGNB IT IS REpLACED BY AMBER XX THE LAST TWO DIGITS ARE
PSI 35
5 34 PSI AFTER A LONG DMC pOWER AMBER DASHED WITH TWO
SUppLY INTERRUpTION IN HORIZONTAL AMBER LINES
TAT
AT +10 C GW 54700 KG FLIGHT. IN THIS CASE THE WHEN THE FUEL FLOW IS
SAT +10 C 03 H 25 FUEL USED COMpUTATION NOT RECEIVED BY THE DMC
STOpS UNTIL NEXT STARTING IN FLIGHT FOR MORE THAN
SEQUENCE ON GROUND. 60 SECONDS.

BELOW THE AMBER LINES,


THE LAST VALID VALUE IS
DISpLAYED.

CtC-232-019-01 ENGINE INDICATING FAULTS - FUEL USED


EFFECTIVITY
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warning indications

Lower display - Oil quantity indications

The needle and the digital indication are normally green.

The indication pulses below a minimum limit decreasing,


or a given value in quarts increasing.

The ADV (advisory) box only comes on when the oil


quantity goes below 3 quarts.

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CFM56-5A/-5B TRAINING MANUAL

F.F
955 977
KG/H
aDV

ENGINE OIL 20
F.USED 20
1410 1432 VIB (N1
N1) QT
KG 0 2.9 0 5.1
0.8 0.9

20
OIL 20
VIB (N2)
QT
0 11.5 0 11.4 1.2 1.3

100 100
00
PSI
0 42 0 44
0
C
20 20
pULSING pULSING
AIGN
IGNB
BELOW
PSI 35
5 34 PSI ABOVE
MIN LIMIT LIMIT
TAT
AT +10 C GW 54700 KG DECREASING INCREASING
SAT +10 C 03 H 25

CtC-232-020-01 ENGINE INDICATING FAULTS - OIL QUANTITY


EFFECTIVITY
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warning indications

Lower display - Oil pressure indications

The needle and digital indication are normally in green.

The normal indication pulses if:


- The oil pressure exceeds a given maximum limit
and will continue to pulse until the pressure drops
below a given value.

- The oil pressure drops below a given minimum


limit and will continue to pulse until the pressure
exceeds a given value.

The indication is red associated with an ECAM warning


if the oil pressure drops below the minimum oil pressure
limit with engine speed above idle.

In case of oil low pressure warning, the master warning


flashes and the aural warning (continuous chime) sounds.
The failure message is shown in red on the upper ECAM
display.

EFFECTIVITY
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100
PSI 100 DING
MASTER DING
0 91 0 85
955
KG/H
977 DING
WARN DING
ENG 1 OIL LOW PR
THROTTLE 1 IDLE

INCREASING DECREASING
pULSING GREEN pULSING GREEN A/C ID DATE GMT FLNT CITY PAIR
.F-GFXU 20JUN 1042 AF2706 LFPO LFPNO
ABOVE MAX LIMIT UNTIL pRESSURE
+ DROpS BELOW
ADVISORY A LIMIT MAINTENANCE
POST FLIGHT REPORT

A/C ID DATE GMT FLTN CITY PAIR


.F-GFXU 20JUN 1842 AF2706 LFPO LFPN
ENGINE
F.USED ECAM WARNING MESSAGES
aDV 1410
KG
1432 VIB (N1
N1)
0.8 0.9 GMT PH ATA
0820 05 73-21 ENG 1 OIL LOW PR
20
OIL 20
0820 05 73-21 ENG 1 THROTTLE IDLE
VIB (N2)
QT
0 11.5 0 11.4 1.2 1.3

100 100
100 100
PSI
PSI 0 12 0 44
0 15 0 19
C
0

20 20

AIGN
IGNB
PSI 35
5 34 PSI RED IN BELOW MINIMUM OIL pRESSURE
TAT
AT +10 C GW 54700 KG AND N2 SpEED ABOVE IDLE.
DECREASING INCREASING SAT +10 C 03 H 25 DISAppEARS ABOVE A GIVEN LIMIT.
pULSING GREEN pULSING GREEN
BELOW A UNTIL pRESSURE
GIVEN LIMIT EXCEEDS A LIMIT
+
ADVISORY
CtC-232-021-01 ENGINE INDICATING FAULTS - OIL pRESSURE
EFFECTIVITY
WARNING
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warning indications

Lower display - Oil temperature indications

The oil temperature indication is normally green.

The indication pulses above a maximum value increasing


and continues to pulse until the temperature drops below
a given value.

The indication becomes amber associated, with an


ECAM warning, if the temperature exceeds:

- The max value for more than 15 minutes,


or
- Overtemperature without delay.

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KG/H
ENGINE MASTER
ENG 1 OIL HI TEMP DONG
F.USED
1410 1432 VIB (N1
N1) CAUT
KG
0.8 0.9

20
OIL 20
VIB (N2)
QT
0 11.5 0 11.4 1.2 1.3
A/C ID DATE GMT FLNT CITY PAIR
100 100
00
.F-GFXU 20JUN 1042 AF2706 LFPO LFPNO
PSI
0 42 0 44

C
0 MAINTENANCE
141 90 POST FLIGHT REPORT
NAC
N AC
250 0
C 90
A/C ID DATE GMT FLTN CITY PAIR
.F-GFXU 20JUN 1042 AF2706 LFPO LFPN
TAT
AT +10 C GW 54700 KG
SAT +10 C 03 H 25 ECAM WARNING MESSAGES

GMT PH ATA
0820 05 73-21 ENG 1 OIL HI TEMP

pULSING WHEN OIL TEMpERATURE C


0 INDICATION BECOMES AMBER
EXCEEDS THE MAX LIMIT. 141 90 WHEN CONDITION LASTS MORE
STOpS pULSING WHEN TEMpERATURE THAN 15 MINUTES
DECREASES BELOW A GIVEN VALUE.
0
C INDICATION BECOMES AMBER
156 90
WHEN TEMpERATURE GOES
ABOVE OVERTEMp LIMIT

CtC-232-022-02 ENGINE INDICATING FAULTS - OIL TEMpERATURE INDICATION


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warning indications

Lower display - Ignition indications Lower display - Nacelle temperature indications

IGN is displayed in white during the start sequence. This indication is displayed, except during the start
sequence, when the nacelle temperature is above nacelle
The selected ignitors ‘A’, or ‘B’, or ‘AB’ are displayed in max temperature (advisory threshold).
green when supplied during start, or continuous relight.

The start valve position is green and displayed only


during the start sequence.

The bleed pressure, upstream of the precooler, is


displayed normally in green. It becomes amber below a
given pressure with N2 greater than 10%, or in the case
of overpressure. It is displayed only during the start
sequence.

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0955 977
KG/H
aDV

ENGINE
AIGNB F.USED
1410 1432 VIB (N1
N1)
PSI 35 34 PSI KG
0.8 0.9
TAT +10 C GW 54700 KG OIL
SAT +10 C 03 H 25 20 20
VIB (N2)
QT
0 11.5 0 11.4 1.2 1.3

100 100
00
PSI
AIGNB 0 42 0 44
PSI 20 20 PSI 0
C
20 20
NAC
BLEED pRESSURE BECOMES AMBER BELOW 241 C
0 90
A GIVEN VALUE WITH N2 GREATER THAN 10%
TAT
AT +10 C GW 54700 KG
SAT +10 C 03 H 25

INFORMATION IS DISpLAYED ABOVE A GIVEN VALUE


pULSING GREEN EXCEpT DURING START SEQUENCE

CtC-232-023-01 ENGINE INDICATING FAULTS - BLEED pRESSURE & NACELLE TEMpERATURE


EFFECTIVITY
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EVMU FAULTS

The engine vibration indications are displayed (in green) 2) In the event of a loss of the N1 vibration indication
on the lower display unit of the ECAM, in the engine on one engine, the ECAM warning is also:
or cruise pages. If the advisory level is reached the
indication flashes green. ENG VIB SYS FAULT

The faults related to the engine are covered in this But the related Maintenance message might be:
chapter, and not the faults induced by the aircraft
computers involved in vibration transfer to the ECAM and - ENG1 N1 SPEED SENSOR
to the CFDS. The following cases exist: OR
- EVMU

1) In the event of a total loss of vibration on the two The related missing information is replaced by amber
engines, the ECAM warning is the following: crosses.

ENG VIB SYS FAULT

The related Maintenance message is: EVMU.

The indication is replaced by amber crosses.

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ENGINE
F.USED N1 INDICATION pULSES ABOVE 6 UNITS.
1410 1432 VIB (N1)
KG
0.8 6.1
N2 INDICATION pULSES ABOVE 4.2 UNITS.
20
OIL 20
VIB (N2)
QT
0 11.5 0 11.4 1.2 4.3

0955 977
KG/H
A/C ID DATE GMT FLNT CITY PAIR
aDV
.F-GFXU 20JUN 1042 AF2706 LFPO LFPNO

MAINTENANCE
POST FLIGHT REPORT
0955 977
KG/H
A/C ID DATE GMT FLTN CITY PAIR
.F-GFXU 20JUN 1842 AF2706 LFPO LFPN
ENG VIB SYS FAULT
ECAM WARNING MESSAGES

GMT PH ATA
ENGINE 0920 06 77-00 ENG VIB SYS FAULT

F.USED
1410 1432 VIB (N1)
KG FAULT MESSAGES
XX XX

20
OIL 20
GMT PH ATA SOURCE IDENT.
VIB (N2) 0920 06 73-32-34 EVMU EVMU
QT
0 11.5 0 11.4 XX XX OR
GMT PH ATA SOURCE IDENT.
0920 06 77-11-15 ENG1 N1 EVMU
SPEED SENSOR
VIB (N1) VIB (N1)
XX 0.9 XX 0.9

VIB (N2) VIB (N2)


XX 1.3 1.2 1.3

CtC-232-024-01 EVMU FAULTS (1)


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EVMU faults (continued)

3) In the event of a loss of N1 or N2 vibration


indication on one engine, the displays are replaced
by two amber crosses, the ECAM warning
message is:

ENG EVMU

The related Maintenance messages might be:

- EVMU
OR
- ENG 1(2) N1 SPEED SENSOR
OR
- ENG 1(2) N2 SPEED SENSOR
OR
- ENG 1(2) BRG1 ACCEL
OR
- ENG1 SECOND ACCEL

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CFM56-5A/-5B TRAINING MANUAL

955 977
KG/H A/C ID DATE GMT FLNT CITY PAIR
.F-GFXU 20JUN 1042 AF2706 LFPO LFPNO
ENG EVMU
MAINTENANCE
POST FLIGHT REPORT

A/C ID DATE GMT FLTN CITY PAIR


.F-GFXU 20JUN 1842 AF2706 LFPO LFPN

ECAM WARNING MESSAGES

GMT PH ATA
0920 06 77-00 ENG EVMU

IF INDICATION UNAVAILABLE, THE


CORRESpONDING INDICATION IS FAULT MESSAGES
REpLACED BY 2 AMBER CROSSES GMT PH ATA SOURCE IDENT.
0920 06 73-32-34 EVMU EVMU

OR
GMT PH ATA SOURCE IDENT.
ENGINE 0920 06 73-11-15 ENG1 N1 EVMU
SPEED SENSOR
F.USED
1410 1432 VIB (N1)
KG OR
XX 0.9
GMT PH ATA SOURCE IDENT.

20
OIL 20
0920 06 73-12-15 ENG1 N2 EVMU
VIB (N2) SPEED SENSOR
QT
0 11.5 0 11.4 1.2 4.3 OR
GMT PH ATA SOURCE IDENT.
0920 06 77-32-16 ENG1 N1 BRG1 EVMU
ACCEL
VIB (N1)
0.8 0.9 OR
GMT PH ATA SOURCE IDENT.
VIB (N2) 0920 06 73-32-18 ENG1 SECONDEVMU
ACCEL
XX 1.3

CtC-232-067-00 EVMU FAULTS (2)


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OVERSPEED PROTECTION FAULT

Loss of the HMU Overspeed Governor

This fault is generated if an Overspeed Governor (OSG)


switch position fault is detected during an engine start.
This fault can be caused by a failed switch in the HMU,
an open or short circuit in the HJ7 harness, low fuel
pressure to the HMU, or a failed main fuel pump shaft.
If the failure message HMU (OSG), J7 ENG1(2)A or HMU
(OSG), J7 ENG1(2)B occurs during an engine start:
- restart the engine to confirm the fault.

The ECAM message is ENG 1(2) OVSPD PROT FAULT

During starting, the ECU monitors the TLA position. If it is


not in the IDLE position, the ECU will warn the crew, but
the starting sequence will continue.

The ECAM messages are:

ENG 1 START FAULT


THR LEVER NOT AT IDLE

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CFM56-5A/-5B TRAINING MANUAL

5 5
10
N1 10
84.6%
6% 350C
%
7.0 21.0

5
10 EGT 5
10

350
0
C 450 FOB:16300
16300KG
A/C ID DATE GMT FLNT CITY PAIR
N2 S FLAP F
.F-GFXU 20JUN 1045 AF2706 LFPO LFPNO
35.1 % 59.1
F.F 2
272 245 MAINTENANCE
KG/H POST FLIGHT REPORT

ENG 1 START FAULT


THR LEVER NOT AT IDLE A/C ID DATE GMT FLTN CITY PAIR
.F-GFXU 20JUN 1842 AF2706 LFPO LFPN
ENG 1 OVSPD PROT FAULT
ECAM WARNING MESSAGES

GMT PH ATA
0820 04 76-00 ENG 1 START FAULT

0820 04 76-00 THR LEVER NOT AT IDLE

0820 04 77-00 ENG 1 OVSPD PROT FAULT


FAULT MESSAGES

GMT PH ATA SOURCE IDENT.


0820 04 73-21-10 HMU (OSG), ECU1A
FAULT pRODUCED BY A OSG SWITCH OpEN BELOW 45% N2. J7, ENG1A
AN OpEN LINE TO THE ECU.
A SWITCH NOT CHANGING FROM CLOSED TO OpEN DURING
STARTING SEQUENCE.

CtC-232-068-00 OVERSpEED pROTECTION FAULT


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warning indications

Lower display - Filter clog indications

Oil
The oil filter clog message appears in amber in case of
excessive pressure loss (25.5 psid) across the oil main
filter.

When the pressure loss in the oil filter drops below a


given limit, the caution disappears.

Fuel
The fuel filter clog message appears in amber in case of
excessive pressure loss across the fuel filter.

When the pressure loss in the filter drops below a given


limit, the pressure switch is de-energized and the caution
goes off.

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ENGINE ENGINE
F.USED F.USED
1410 1432 VIB (N1
N1) 1410 1432 VIB (N1
N1)
KG KG
0.8 0.9 0.8 0.9

20
OIL 20 20
OIL 20
VIB (N2) VIB (N2)
QT QT
0 11.5 0 11.4 1.2 1.3 0 11.5 0 11.4 1.2 1.3

100
PSI 100
00 OIL FILTER 100
PSI 100
00

42 44 CLOG 42 44
0 0 0 0
F.FILTER
C
0
C
0
CLOG
20 20 20 20

AIGN
IGNB AIGN
IGNB
PSI 35
5 34 PSI PSI 35
5 34 PSI

TAT
AT +10 C GW 54700 KG TAT
AT +10 C GW 54700 KG
SAT +10 C 03 H 25 SAT +10 C 03 H 25

MESSAGE AppEARS IF pRESSURE LOSS MESSAGE AppEARS IF pRESSURE LOSS


ACROSS OIL MAIN FILTER EXCEEDS A VALUE ACROSS FUEL FILTER EXCEEDS A VALUE

CtC-232-025-01 FILTER CLOG INDICATIONS


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warning indications

Low N1

This warning appears when there is a low N1 rotation


speed during engine start.

In case of low N1 warning, the master caution comes on


and the aural warning (single chime) sounds.

The failure is shown in amber on the upper ECAM


display.

EFFECTIVITY
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CFM56-5A/-5B TRAINING MANUAL

5 5
10
N1 10
FLX 84.6%
6% 35 C 0
%
12.2 84.2

5
10 EGT 5
10

MASTER 75
0
C 670 FOB:16300
16300KG
WARN
N2 S FLAP F
MESSAGE AppEARS IF THERE IS
35.7 % 99.
.9
A LOW N1 ROTATION SpEED
MASTER F.F 2 DURING ENGINE START.
150 2350
CAUT KG/H

ENG 1 LOW N1

CtC-232-069-00 LOW N1 WARNING


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warning indications

Thrust lever disagree Thrust lever fault

This warning appears when there is a disagreement This warning appears when both resolvers on one thrust
between both resolvers of a thrust lever. lever are lost.

The master caution comes on and an aural warning The master caution comes on and an aural warning
sounds. (single chime) sounds.

The failure message appears in amber on the upper The failure message appears in amber on the upper
ECAM display. ECAM display.

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CFM56-5A/-5B TRAINING MANUAL

5 5 5 5
10
N1 10
FLX 84.6%
6% 350C
10
N1 10
FLX 84.6%
6% 350C
% %
84.2 84.2 84.2 84.2

5
10 EGT 5
10
5
10 EGT 5
10
MASTER 670
0
C 670 FOB:16300
F OB:16300
16300KG MASTER 670
0
C 670 FOB:16300
F OB:16300
16300KG

WARN N2 S FLAP F WARN N2 S FLAP F


99.8 % 99.
.9 99.8 % 99.
.9
F.F 2 F.F 2
MASTER 2300 2350 MASTER 2300 2350
KG/H KG/H

CAUT ENG 1 THR LEVER DISAGREE CAUT ENG 1 THR LEVER FAULT

THIS WARNING AppEARS WHEN THERE IS A THIS WARNING AppEARS WHEN BOTH
DISAGREEMENT BETWEEN BOTH RESOLVERS RESOLVERS ON ONE THRUST LEVER
OF A THRUST LEVER. ARE LOST.

CtC-232-070-00 THRUST LEVER WARNINGS


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warning indications

HP fuel valve not open fault Starter time exceeded fault

If the HP fuel valve does not open an aural warning The maximum starter time cycle duration is 2 minutes.
(single chime) sounds.
If the starter time limit is exceeded, an aural warning
The master caution and the engine fault lights come on. sounds (single chime) and the master caution comes on.

The failure message appears in amber on the upper The failure message appears in amber on the upper
ECAM display. ECAM display.

EFFECTIVITY
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CFM56-5A/-5B TRAINING MANUAL

5 5 5 5
10
N1 10
FLX 84.6%
6% 350C
10
N1 10
FLX 84.6%
6% 350C
% %
0 0.5 0 2

MASTER 5
EGT 5 MASTER 5
EGT 5
10 10 10 10

18
0
C 18 F
FOB:16300
16300KG 18
0
C 400 F
FOB:16300
16300KG
WARN WARN
N2 S FLAP F N2 S FLAP F
0 % 22 0 % 48
F.F 2 F.F 2
MASTER 0
KG/H
0 MASTER 0
KG/H
390

CAUT ENG 2 HP FUEL VALVE


-HP FUEL VALVE NOT OPEN
CAUT ENG 2 START FAULT
-STARTER TIME EXCEEDED
MAXIMUM STARTER TIME
-ENG MASTER 2..........OFF -ENG MASTER 2..........OFF CYCLE = 2 MINUTES

ENGINE ENGINE
F.USED F.USED
3100 0 VIB (N1
N1) 3100 0 VIB (N1
N1)
KG KG
1.6 1.6 1.6 1.6

20
OIL 20 20
OIL 20
VIB (N2) VIB (N2)
QT QT
0 22.5 0 22.5 0.3 0.3 0 22.5 0 22.5 0.3 0.3

100 100 100 100


PSI PSI
0 0 0 2 0 0 0 6
0
C 0
C
20 20 20 20

IGNA IGNA
PSI 35 35 PSI PSI 35 35 PSI

TAT
AT +10 C GW 54700 KG TAT
AT +10 C GW 54700 KG
SAT +10 C 03 H 25 SAT +10 C 03 H 25

Hp VALVE NOT OpEN FAULT

CtC-232-071-00 START FAILURES - Hp VALVE & STARTER TIME


EFFECTIVITY
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warning indications

Start valve not open fault Start valve not closed fault

If the start valve does not open, an aural warning (single If the start valve does not close, an aural warning (single
chime) sounds. chime) sounds.

The master caution and the engine fault light come on. The master caution and the engine fault light come on.

The failure message appears in amber on the upper The failure message appears in amber on the upper
ECAM display. ECAM display.

EFFECTIVITY
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5 5 5 5
10
N1 10
FLX 84.6%
6% 350C
10
N1 10
FLX 84.6%
6% 350C
% %
0 0 0 1

MASTER 5
EGT 5 MASTER 5
EGT 5
10 10 10 10

18
0
C 18 F
FOB:16300
16300KG 18
0
C 440 F
FOB:16300
16300KG
WARN WARN
N2 S FLAP F N2 S FLAP F
0 % 0 0 % 50
F.F 2 F.F 2
MASTER 0
KG/H
0 MASTER 0
KG/H
220

CAUT ENG 2 START VALVE FAULT


-START VALVE NOT OPEN
CAUT ENG 2 START VALVE
-START VALVE NOT CLOSED
NOTE THAT IF THIS FAILURE
-ENG MASTER 2..........OFF -X BLEED...........SHUT OCCURS ON ENGINE 1,
-ENG MASTER 2.......OFF
THE ApU BLEED MUST BE
CUT OFF.

ENGINE ENGINE
F.USED F.USED
3100 0 VIB (N1
N1) 3100 0 VIB (N1
N1)
KG KG
1.6 1.6 1.6 1.6

20
OIL 20 20
OIL 20
VIB (N2) VIB (N2)
QT QT
0 22.5 0 22.5 0.3 0.3 0 22.5 0 22.5 0.3 0.3

100 100 100 100


PSI PSI
0 0 0 0 0 0 0 4
0
C 0
C
20 20 20 20

IGN IGN
PSI 35 35 PSI PSI 35 35 PSI

TAT
AT +10 C GW 54700 KG TAT
AT +10 C GW 54700 KG
SAT +10 C 03 H 25 SAT +10 C 03 H 25

CtC-232-072-00 START FAILURES - START VALVE


EFFECTIVITY
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warning indications

Ignition fault

If an ignition fault occurs, an aural warning (single chime)


sounds.

The master caution and engine fault light come on and a


failure message appears in amber on the upper ECAM
display.

If the FADEC system detects an ignition fault in automatic


mode, it will automatically initiate a second attempt.

In manual mode, however, the FADEC system does not


abort the start and the operator/pilot must perform the
necessary action to shut down the engine.

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5 5 5 5
10
N1 10
FLX 84.6%
6% 350C
10
N1 10
FLX 84.6%
6% 350C
% %
0 0.5 0 3

MASTER 5
EGT 5 MASTER 5
EGT 5
10 10 10 10

18
0
C 18 F
FOB:16300
16300KG 18
0
C 18 F
FOB:16300
16300KG
WARN WARN
N2 S FLAP F N2 S FLAP F
0 % 22 0 % 32
F.F 2 F.F 2
MASTER 0
KG/H
390 MASTER 0
KG/H
390

ENG 2 START FAULT ENG 2 START FAULT


CAUT -ENG 2 IGN A FAULT
CAUT -ENG 2 IGN A+B FAULT
-MASTER LEVER.......OFF
-MAN START..........OFF

ENGINE ENGINE
F.USED F.USED
3100 0 VIB (N1
N1) 3100 0 VIB (N1
N1)
KG KG
1.6 1.6 1.6 1.6

20
OIL 20 20
OIL 20
VIB (N2) VIB (N2)
QT QT
0 22.5 0 22.5 0.3 0.3 0 22.5 0 22.5 0.3 0.3

100 100 100 100


PSI PSI
0 0 0 2 0 0 0 2
0
C 0
C
20 20 20 20

IGNA IGNAB
PSI 35 35 PSI PSI 35 35 PSI

TAT
AT +10 C GW 54700 KG TAT
AT +10 C GW 54700 KG
SAT +10 C 03 H 25 SAT +10 C 03 H 25

AUTO MODE MANUAL MODE

CtC-232-073-00 START FAILURES - IGNITION


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warning indications

EGT overlimit, or stall fault

If an EGT overlimit, or stall is detected, an aural warning


sounds.

The master caution and engine fault light come on and a


failure message appears in amber on the upper ECAM
display.

If the FADEC system detects an engine stall in automatic


mode, it will automatically initiate a start abort, a crank
and a restart sequence.

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5 5 5 5
10
N1 10
FLX 84.6%
6% 350C
10
N1 10
FLX 84.6%
6% 350C
% %
0 1 0 1

MASTER 5
EGT 5 MASTER 5
EGT 5
10 10 10 10

18
0
C 440 F
FOB:16300
16300KG 18
0
C 560 F
FOB:16300
16300KG
WARN WARN
N2 S FLAP F N2 S FLAP F
0 % 46 0 % 25
F.F 2 F.F 2
MASTER 0
KG/H
220 MASTER 0
KG/H
210

ENG 2 START FAULT ENG 2 START FAULT


CAUT -ENG 2 STALL
CAUT -ENG 2 STALL
-NEW START IN PROGRESS -MAN START Z...........OFF
-ENG MASTER Z..........OFF

ENGINE ENGINE
F.USED F.USED
3100 0 VIB (N1
N1) 3100 0 VIB (N1
N1)
KG KG
1.6 1.6 1.6 1.6

20
OIL 20 20
OIL 20
VIB (N2) VIB (N2)
QT QT
0 22.5 0 22.5 0.3 0.3 0 22.5 0 22.5 0.3 0.3

100 100 100 100


PSI PSI
0 0 0 4 0 0 0 4
0
C 0
C
20 20 20 20

IGNA IGNAB
PSI 35 35 PSI PSI 35 35 PSI

TAT
AT +10 C GW 54700 KG TAT
AT +10 C GW 54700 KG
SAT +10 C 03 H 25 SAT +10 C 03 H 25

AUTO MODE MANUAL MODE

CtC-232-074-00 START FAILURES - EGT OVERLIMIT OR STALL


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engine MONITORING & GROUND OPERATION

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ground operation Page 133
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MESSAGE INTERROGATION

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centralized fault display system &


aircraft integrated data system

The MCDU menu is displayed by selecting the The AIDS enables the data stored and processed in
appropriate key on the keypad. The menu provides the Data Management Unit (DMU) to be read in the
access to various systems, including the Centralized form of printed reports. A report is a set of data related
Fault Display System (CFDS) and, if installed, the Aircraft to a specific event (e.g. Limit exceedance of engine
Integrated Data System (AIDS). parameters).

The CFDS enables maintenance personnel to perform The reports can also be sent to the ground through the
system operational tests, functional checks and readout ACARS, if installed, or dumped on the MDDU floppy disk,
of BITE memory information, through the MCDU. if installed.
The CFDS enables memorization and display of fault
messages and ECAM warnings and also enables BITE The AIDS also enables the operator to view, in real time,
interrogation and system tests. the values of aircraft and engine parameters and also the
labels transmitted on the ARINC buses.
The CFDS operates in 2 modes : Normal and Menu.
- Normal mode: The CFDS records fault messages.
- Menu mode: The CFDS allows the operator to obtain
troubleshooting data from the systems and initiate
self tests. This mode is available on ground only.

Most CFDS reports can be printed on board, or


transmitted to the ground, manually or automatically,
through the ACARS, if installed, or dumped on the MDDU
floppy disk, if installed.

EFFECTIVITY
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MCDU MENU
<FMGC
<ACARS
<AIDS
< CFDS

RETURN>

BRT
DIR
IR PRO
ROG
RO PER
PERF INI
NIT
NI DAT
ATA
OFF
RAD
D FUEL
EL SEC
C ATC
TC
F-PL
-PLN
-PL N
NAV PR
PRED F-
F-PLN CC
CCMM MCDU
MENU

CTC--0-00 MCDU MENU


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CENTRALIZED FAULT DISPLAY SYSTEM

EFFECTIVITY
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centralized fault display system (CFDS)


fault classification - aircraft

Failures are classified by the aircraft according to three Class 2 failures


classes : Class 1, 2, scheduled maintenance and 3. Class 2 failures have no immediate operational
consequences on the current flight, or on subsequent
Class 1 failures ones, but should be repaired when the aircraft is back
Class 1 failures may have operational consequences at its main base (first opportunity). They are indicated
on the current flight, or on subsequent ones. These to the crew by means of an STS indication, pulsing after
failures are normally displayed in real time on the upper the 2nd engine shutdown, on ground. They can be
ECAM warning display. In some cases, the FWC applies displayed, on request, on the ECAM status page under
inhibitions and failures are displayed in delayed time the MAINTENANCE title.
during critical flight phases when crew disruptions are not
desired. Scheduled maintenance
Scheduled maintenance failures have no operational
Class 1 failure warning messages are displayed in 3 consequences on the flight or subsequent ones. The
levels, according to their severity and the required crew Repair time must not exceed the next A check. They
corrective action. Warning messages may also be are not presented to the flight crew either in flight or on
associated with specific sounds. ground. They are only available for maintenance Crews
- Display level 3: Red warning. This corresponds to an through the MCDU.
emergency situation and the crew will have to take
immediate corrective actions. Class 3 failures
- Display level 2: Amber caution. This corresponds to Class 3 failures have no operational consequences on
an abnormal situation and corrective action is not the current flight, or on subsequent ones. They are not
immediately required. presented to the flight crew, either in flight, or on ground.
- Display level 1: Caution. This level corresponds to They are only available for maintenance crews, on
an alert situation and the affected system must be manual request, through the MCDU.
monitored by the crew.

EFFECTIVITY
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FAIlURE ClASS 1 ClASS 2 SM ClASS 3

INDICATION TO ThE MESSAGE DISPlAYED IN STATUS lIGhT NO INDICATION TO NO INDICATION TO


FlIGhT CREW FlIGhT FlAShING AT ThE ThE FlIGhT CREW ThE FlIGhT CREW
- WARNING, CAUTION END OF ThE FlIGhT
ON EWD
- FlAGS
- lOCAl WARNINGS

DISPATCh MEl ENTRY : MEl PREAMBlE : MEl NOT APPlICABlE MEl NOT APPlICABlE
CONSEQUENCES "GO", "GO IF" OR "NO GO" "GO"

MAINTENANCE hAVE TO BE REPORTED BY ThE PIlOTS IN ThE lOG PRESENTED ON PRESENTED ON


INFORMATION BOOK. FAIlURES INDICATED AT ThE END OF EACh REQUEST, WhEN REQUEST, WhEN
FlIGhT lEG BY A STS BOx COMING IN ThE UPPER NEEDED. MUST BE NEEDED. NO FIxED
ECAM. REPAIRED AT NExT TIME FOR CORRECTION
MEl ENTRY REQUIRED A ChECK.

CTC--0-0 AIRCRAFT FAUlT ClASS ASSIGNMENTS


EFFECTIVITY
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centralized fault display system (CFDS)


Maintenance men

From the MCDU menu, selecting CFDS will display the The second page of the maintenance menu provides
first page of two maintenance menu pages. The first access to:
page provides access to:
- Last Leg Report: This displays up to 40 failures - ACARS/Print Program: This selection provides
(Class 1 & 2), which occurred during the last flight. access to a menu in order to program automatic
transmission, or print-out of the Post Flight Report
- Last Leg ECAM Report: This report displays a list at the end of the flight, or failures and warnings in
of ECAM warning messages sent to the CFDIU, by real time.
the FWC’s. It can store up to 40 warnings, which
occurred during the last flight. - PFR Filter Program: The purpose of this function is
to improve the operational use of the Post Flight
- Previous Legs Report: At each new flight leg, the Report by filtering all spurious, or unjustified
contents of the last leg report are transferred to failures, or messages.
the Previous Legs Report. It can store up to 200
failures recorded over the last 63 flights.

- Avionics Status: This presents a list of the systems


currently affected by a failure. The information is
permanently updated.

- System Report/Test: This presents a list of all the


systems connected to the CFDIU.

- Post Flight Report: This is the sum of the Last Leg


Report and the Last Leg ECAM Report. It is only
available on the printer.

EFFECTIVITY
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CFDS ?
<LAST LEG REPORT
<LAST LEG ECAM REPORT
<PREVIOUS LEGS REPORT
<AVIONICS STATUS
<SYSTEM REPORT / TEST
POST
*SEND FLT REP PRINT*
CFDS →

<ACARS/PRINT PROGRAM
NEXT
PAGE <PFR FILTER PROGRAM

CTC--0-00 MAINTENANCE MENU


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centralized fault display system (CFDS)


Maintenance menu

This function is available only on ground. Selection of


the System Report/Test provides access to a list of all the
systems connected to the CFDIU.

The System Report/Test function allows interactive


dialogue between the MCDU and one system computer.

The systems are displayed in ATA chapter order and the


list is displayed on 2 pages, which can be accessed using
the NEXT PAGE key.

Selecting ENG on page 2 of the System Report/Test will


display a menu for engine related systems.

- EIU 1 & EIU 2: allows access to the main menus for


Engine Interface Units 1 & 2.

- FADEC 1A & FADEC 1B: allows access to the main


menus for ECU 1 channels A & B.

- FADEC 2A & FADEC 2B: allows access to the main


menus for ECU 2 channels A & B.

- EVMU: allows access to the main menu for the


Engine Vibration Monitoring Unit. This menu has 2
pages.

EFFECTIVITY
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SYSTEM REPORT / TEST →

<AIRCOND F/CTL>
<AFS FUEL>
<COM ICE&RAIN>
<ELEC INST>
<FIRE PROT L/G>
<RETURN NAV> SYSTEM REPORT / TEST
ENG
<EIU 1 EIU 2>
<FADEC 1A FADEC 1B>
NEXT <FADEC 2A FADEC 2B>
PAGE
<EVMU

SYSTEM REPORT / TEST → <RETURN


<PNEU ENG>
<APU TOILET>

<RETURN

CTC--0-00 SYSTEM REPORT/TEST


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centralized fault display system (CFDS)


engine interface unit (eiu)

The Engine Interface Unit (EIU) is an interface


concentrator between the FADEC system and the aircraft
systems. There is one EIU for each engine.

Each EIU main menu provides access to:

- Last leg report: Presents any internal, or external


EIU failures, which occurred during the last flight.

- Previous legs report: Any internal, or external EIU


failures, which occurred during the previous 64
flights are displayed in this report.

- LRU identification: Presents the EIU serial number.

- Class 3 faults: This report presents any class 3


failure messages that appeared during previous
flights.

- Ground scanning: This presents any internal,


or external failures which are present when a
ground scanning request is made. This report is
established by forcing operation of the BITE into
normal mode (same BITE operation as in flight).

EFFECTIVITY
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EIU 1
<LAST LEG REPORT

<PREVIOUS LEGS REPORT

<LRU IDENTIFICATION

<CLASS 3 FAULTS

<GROUND SCANNING

<RETURN

CTC--00-00 EIU MAIN MENU


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centralized fault display system (CFDS)


engine systems - ecu

Data retrieval ECU Menu

The ECU interfaces with the CFDIU over ARINC429 The ECU main menu provides access to various sub-
databuses, through the EIU, for all fault reporting and menus:
maintenance operations.
- Last leg report (leg 00).
When using the MCDU to interrogate the Last Leg - Previous legs report (legs 01 - 63).
Report, the data displayed is retrieved from the CFDIU - LRU identification report.
memory. - Troubleshooting report.
- Class 3 report.
When using the MCDU to interrogate the System Report/ - Ignition tests.
Test- FADEC 1 A/B & FADEC 2 A/B, the data displayed is - Thrust reverser tests.
retrieved from the respective ECU memory. - FADEC test (motoring / non-motoring).
- Scheduled maintenance report.
- Specific data (PWR setting max values).

EFFECTIVITY
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** ENGINE 1 MAIN MENU **


< LAST LEG IGN TEST >
REPORT
< PREV LEGS T/R TEST >
REPORT
< LRU IDENT FADEC TEST >
REPORT
< TROUBLE SHOOTING
REPORT
< CLASS 3 SCHED MAINT >
REPORT REPORT
< RETURN S P E C I F I C D A T A >

CTC--0-00 ECU MAIN MENU


EFFECTIVITY
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centralized fault display system (CFDS)


engine systems - ecu

ECU fault class assignments Class 3 UNLIMITED faults


The ECU automatically determines the criticality level of These faults have ‘UNLIMITED’ conditions and do not
the fault, or combination of faults to establish the dispatch have any impact on the dispatch of the aircraft. They may
state of the control/indication system, to comply with the remain unrepaired during the entire aircraft life.
engine and aircraft safety objectives.
The ECU assigns different fault classes to those of the Class SM LONG TIME faults
aircraft. The ECU fault classes are: These faults are ‘time limited’ conditions and may be
- Class 1 ‘NO GO’. hidden from the flight crews up to the next ‘A’ check.
- Class 2 ‘ TIME LIMITED’. ‘LONG TIME’, or Scheduled Maintenance (SM)
- Class 3 ‘UNLIMITED’. conditions are system faults that have an indirect impact
- Class SM (Scheduled Maintenance) ‘LONG TIME’. on the loss of thrust control and the aircraft can be
dispatched with these faults. All long time faults must be
Class 1 NO GO faults cleared at an interval that is no longer than the ‘A’ check
This condition does not satisfy dispatch criteria and maintenance interval.
should be corrected prior to aircraft dispatch. However,
there may be possible maintenance, or operational Note:
procedures that allow dispatch with the fault(s) and the The ECU may re-evaluate a particular fault and change
maintenance manual and MMEL refer to these particular its priority to a higher class level depending on the health
cases. state of the 2 ECU channels.

Class 2 TIME LIMITED faults For example, if there is a Class 2 fault set on the active
These conditions are system faults that have no channel and the standby channel becomes inoperative,
immediate direct impact on the loss of thrust control and or, the same fault is set on both active and standby
satisfy the engine and aircraft safety objectives during the channels, the ECU will re-evaluate the situation and
time limitation. The aircraft can be dispatched with these change the fault level to a Class 1 condition.
faults, but they should be cleared at an interval that is not
greater than the time limitation specified in the AMM.

EFFECTIVITY
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ClASS 1 NO GO.

CONDITION DOES NOT SATISFY DISPATCh CRITERIA.


SCHEDULED MAINT REPORT ShOUlD BE CORRECTED PRIOR TO AIRCRAFT DISPATCh.
ENGINE 1 CHANNEL A
ClASS 2 TIME lIMITED.
DATE ATA #
AIRCRAFT CAN BE DISPATChED, BUT ShOUlD BE CORRECTED
BEFORE TIME lIMITS SPECIFIED IN AIRCRAFT MAINTENANCE MANUAl.
J7/J8.HMU(SOV SW) *
1102 732150 ClASS SM lONG TIME.

TIME lIMITED CONDITION.


< RETURN PRINT > MUST BE CORRECTED AT NExT A ChECK.

ClASS 3 UNlIMITED.

MAY REMAIN UNREPAIRED DURING ThE ENTIRE AIRCRAFT lIFE.

CTC--0-0 ECU FAUlT ClASS ASSIGNMENTS


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centralized fault display system (CFDS)


engine systems - ecu

Aircraft status - ECU memory

Storage of internal and external fault data in BITE


memory is a function of aircraft status.

NULL: No data is stored.

DC2: Data for all internal faults only will be stored in


appropriate areas.

DC1: Data for all internal and external faults will be


stored in appropriate areas.

Flight leg counting and storage processing is done at


the start of the flight at the NULL to DC2 transition. The
current flight leg (or, last leg if on ground) is identified by
00 on the menu mode display. The previous flight legs
increment from 01 to 63.

EFFECTIVITY
CFDS MESSAGE
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AIRCRAFT MEMORY
STATUS
ClASS 1 & 2 ClASS 1 & 2 ClASS 1, 2, 3, SM ClASS 3 & SM
NUll DC2 DC1 z1 z2 z3 z4 z5
POWER UP

1ST ENG START


+ 3 MIN 12 MOST RECENT 12 MOST
INCREMENT
INTERNAl RECENT
FlIGhT lEG
IDENTS SNAPShOT INTERNAl
+ 30 SEC
W
O
1ST ENG R R
T/O POWER 12 MOST RECENT E K 12 MOST
S S
80 KTS E h RECENT
INTERNAl R PFR
O
V P
lIFT OFF & E INTERNAl
D U
ExTERNAl S &
TOUCh DOWN R E
A
IDENTS SNAPShOT M ExTERNAl
O
80 KTS N
l
Y
+ 30 SEC

lAST ENG
STOPPED
+ 5 MIN

CTC--0-00 A/C STATUS - ECU MEMORY FAUlT STORAGE


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centralized fault display system (CFDS)


engine systems - ecu

Last leg report (Leg 00)

The last leg report format (class 1 and 2 faults only)


contains the identity of each faulty LRU, the flight leg
(always 00), the date and time at which the fault occurred
and the ATA reference number.

A maximum of three faults are displayed per page and


the faults are displayed in chronological order with the
oldest fault first.

If no faults were recorded during the last flight, a ‘NO


FAULTS RECORDED’ message is displayed.

When there is an NVM failure, the ECU will display a


‘DATA NOT RETRIEVABLE’ message.

EFFECTIVITY
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** ENGINE 1 MAIN MENU **


< LAST LEG IGN TEST >
REPORT
< PREV LEGS T/R TEST >
REPORT
< LRU IDENT FADEC TEST >
REPORT
< TROUBLE SHOOTING
REPORT
< CLASS 3 SCHED MAINT >
REPORT REPORT
< RETURN S P E C I F I C D A T A >

LAST LEG REPORT


ENGINE 1 CHANNEL A

LEG DATE GMT ATA #

VBV ACT. HMU


00 1302 1706 753110

< RETURN PRINT >

CTC--0-00 lAST lEG REPORT (00)


EFFECTIVITY
CFDS MESSAGE
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centralized fault display system (CFDS)


engine systems - ecu

Previous legs report (Legs 01 to 63)

The previous legs report format (class 1 and 2 faults only)


is the same as the last leg report, except that for each
fault, the flight leg number at which the fault occurred is
added.

Flight leg numbers are displayed in reverse chronological


order with the most recent flight leg first and the faults
within each leg are displayed in chronological order with
the oldest fault first.

If no faults were recorded during previous flights, a ‘NO


FAULTS RECORDED’ message is displayed.

When there is an NVM failure, the ECU will display a


‘DATA NOT RETRIEVABLE’ message.

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** ENGINE 1 MAIN MENU **


< LAST LEG IGN TEST >
REPORT
< PREV LEGS T/R TEST >
REPORT
< LRU IDENT FADEC TEST >
REPORT
< TROUBLE SHOOTING
REPORT
< CLASS 3 SCHED MAINT >
REPORT REPORT
< RETURN S P E C I F I C D A T A >

PREVIOUS LEGS REPORT


ENGINE 1 CHANNEL A

LEG DATE GMT ATA #

BSV. J11/J12. ECU


01 1302 1510 731170

< RETURN PRINT >

CTC--0-00 PREVIOUS lEGS REPORT (01-63)


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engine systems - ecu

LRU identification Both installed on A318, the TCMA (Overthrust protection)


is displayed on the LRU ident screen. The TCMA must be
The LRU identification page provides information on deactivated.
engine configuration. On any other CFM56-5B, the TCMA is not displayed.

(-5B): (-5A):
The page displays: The page displays:
- ECU ATA number - ECU ATA number
- ECU part number - ECU part number
- Engine rating (5B1, 5B2, 5B3, 5B4, 5B5, 5B6, 5B7, - Engine rating (5A1, 5A3, 5A4, 5A5, TEST, or ‘xxx’ for
TEST, or ‘xxx’ for invalid rating). invalid rating)
- Enhanced performance installed ( /P) - Bump availability
- Bump availability - N1 trim (0-7)
- N1 Trim (0 - 7) - PMUX inhibited status
- PMUX inhibited status - EGT monitoring status
- Core chevron nozzle installed or not. - Engine configuration (RACSB valve or TBV valve)
- Engine configuration (RACSB valve, or TBV valve) - TR SOV status
- TR SOV status - Engine serial number
- Engine serial number
- TCMA Activated or not ( A318 only), must be (-5A, -5B):
disabled. A menu selection is also provided to change the engine
serial number if the ECU is moved from one engine
Note: to another and also to change the TRSOV installation
The LRU ident screen may be different according to status.
engine type. On:

CFM56-5B8/P OR CFM56-5B9/P

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A319/320/321
- 5B
LRU IDENTIFICATION
ENGINE 1 CHANNEL A
All OThER CFM56-5B MODElS
CFM56-5B5/P
ATA # LRU PART NO.
732160 ECU 1820M89P11
IDENT PLUG DATA
BUMP N N1 TRIM 6
CONFIG TBV PMUX Y
SAC CONFIG CCNIDP N

<CONFIG CHANGE CCNECU N


ENGINE 575111 T/R SOV Y ** ENGINE 1 MAIN MENU **
< RETURN PRINT >
< LAST LEG IGN TEST >
REPORT
< PREV LEGS T/R TEST >
REPORT
< LRU IDENT FADEC TEST >
REPORT
< TROUBLE SHOOTING
OR CFM56-5B8/P REPORT
< CLASS 3 SCHED MAINT >
LRU IDENTIFICATION REPORT REPORT
ENGINE 1 CHANNEL A < RETURN S P E C I F I C D A T A >
CFM56-5B9/P
ATA # LRU PART NO.
732160 ECU 1820M89P11
IDENT PLUG DATA
BUMP N N1 TRIM 6
CONFIG TBV PMUX Y
SAC CONFIG CCNIDP N
OVERTHR PROT N
<CONFIG CHANGE CCNECU N MUST BE DISABlED I.E.: N
ENGINE 575111 T/R SOV Y
< RETURN PRINT >

A318

CTC--0-0 lRU IDENTIFICATION (-5B)


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- 5A
** ENGINE 1 MAIN MENU **
< LAST LEG IGN TEST >
REPORT
< PREV LEGS T/R TEST >
REPORT
< LRU IDENT FADEC TEST >
REPORT
< TROUBLE SHOOTING
REPORT
< CLASS 3 SCHED MAINT >
REPORT REPORT
< RETURN S P E C I F I C D A T A >

LRU IDENTIFICATION A319 / A320


ENGINE 1 CHANNEL A
CFM56-5A
ATA # LRU PART NO.
732160 ECU 1820M36P07
IDENT PLUG DATA
BUMP N N1 TRIM 6
CONFIG TBV PMUX Y
EGT MON N

CONFIGURATION CHANGE >


ENGINE 575111 T/R SOV Y
< RETURN PRINT >

CTC--0-00
lRU IDENTIFICATION (-5A)
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engine systems - ecu

LRU identification - S/N & TRSOV stores it in both channels. The LRU identification menu
will then display the new S/N.
If the ECU has been changed, or moved to another
engine, the engine serial number may be changed If the operator selects ‘T/R SOV STATUS CHANGE’, a
through the MCDU. The S/N must correspond to that new sub-menu is displayed that allows the operator to
engraved on the Engine Dataplate, riveted on the fan change the status. The current status is displayed and
frame. the operator can key ‘Y’, or ‘N’ using the keypad.
When the new status has been entered, the operator
When ‘CONFIGURATION CHANGE’ is selected from presses the corresponding line select key and a new
the LRU identification page, a sub-menu appears that screen appears informing the operator that the new
allows the operator to select either engine S/N change, or status has been accepted.
TRSOV status change. If the entry was incorrect (any character other than ‘Y’,
or ‘N’), a different screen will be displayed informing
If the operator selects ‘ENGINE S/N CHANGE’, a new the operator that a mistake was made and allowing the
sub-menu is displayed that allows the operator to enter correct status to be re-entered.
six digits from the keypad. When the new S/N has been
entered, the operator presses the corresponding line Once the correct status has been entered, the ECU
select key and a new screen appears informing the stores it in both channels. The LRU identification menu
operator that the S/N entry has been accepted. will then display the new status.

If the number was wrongly entered (incorrect number of (-5B):


digits, or a letter accidentally keyed), a different screen
will be displayed informing the operator that a mistake Core chevron nozzle status change
was made and allowing the correct number to be re-
entered. The CCNECU key enables the operator to change the
core chevron nozzle status. It will be shown on the next
Once the correct number has been entered, the ECU slide.

EFFECTIVITY
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LRU IDENTIFICATION - 5B
SERIAL NUMBER ENTRY
ENGINE 1 CHANNEL A ENGINE 1 CHANNEL A
CFM56-5B5/P
ATA # LRU PART NO.
732160 ECU 1820M89P11 ENTER ENGINE S/N FROM
IDENT PLUG DATA KEYPAD.
BUMP N N1 TRIM 6
CONFIG TBV PMUX Y CURRENT S/N: 575111
SAC CONFIG CCNIDP N
ENTER NEW S/N
<CONFIG CHANGE CCNECU N >
ENGINE 575111 T/R SOV Y
< RETURN PRINT > < RETURN PRINT >

LRU IDENTIFICATION
ENGINE 1 CHANNEL A
CFM56-5B5/P

T/R SOV INSTALLED ENTRY


ENGINE S/N: 575111 ENGINE 1 CHANNEL A
ENGINE S/N CHANGE >
CC NOZ INSTALLED: N
CC NOZ STATUS CHANGE > ENTER T/R SOV VALVE
T/R SOV INSTALLED: Y INSTALLED STATUS
T/R SOV STATUS CHANGE > (Y OR N)
CURRENT STATUS: Y
< RETURN PRINT >
ENTER T/R SOV STATUS
>

< RETURN PRINT >

NExT SCREEN

CTC--0-0 S/N AND TRSOV STATUS ChANGE (-5B)


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centralized fault display system (CFDS)


engine systems - ecu

LRU identification - core chevron nozzle status


change

(-5B):

If the operator selects ‘CORE CHEVRON NOZZLE


STATUS CHANGE’, a new sub-menu is displayed that
allows the operator to change the status. The current
status is displayed and the operator can key ‘Y’, or ‘N’
using the keypad.

When the new status has been entered, the operator


presses the corresponding line select key and a new
screen appears informing the operator that the new
status has been accepted.

If the entry was incorrect (any character other than ‘Y’,


or ‘N’), a different screen will be displayed informing
the operator that a mistake was made and allowing the
correct status to be re-entered.

Once the correct status has been entered, the ECU


stores it in both channels. The LRU identification menu
will then display the new status.

EFFECTIVITY
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- 5B
LRU IDENTIFICATION
ENGINE 1 CHANNEL A
CFM56-5B5/P

ENGINE S/N: 575111


ENGINE S/N CHANGE >
CC NOZ INSTALLED: N
CC NOZ STATUS CHANGE >
T/R SOV INSTALLED: Y
T/R SOV STATUS CHANGE >

< RETURN PRINT >

CORE CHEVRON NOZZLE


INSTALLED STATUS
ENGINE 1 CHANNEL A

ENTER CODE CHEVRON


NOZZLE INSTALLED STATUS
(Y OR N)
CURRENT STATUS: Y

ENTER CCN CFG/STATUS


>

< RETURN PRINT >

CTC--0-00 CORE ChEVRON NOzzlE CONFIGURATION ChANGE (-5B)


EFFECTIVITY
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LRU IDENTIFICATION - 5A
ENGINE 1 CHANNEL A SERIAL NUMBER ENTRY
CFM56-5A ENGINE 1 CHANNEL A
ATA # LRU PART NO.
732160 ECU 1820M36P07
IDENT PLUG DATA ENTER ENGINE S/N FROM
BUMP N N1 TRIM 6 KEYPAD.
CONFIG TBV PMUX Y
EGT MON N CURRENT S/N: 575111

CONFIGURATION CHANGE > ENTER NEW S/N


ENGINE 575111 T/R SOV Y >
< RETURN PRINT >
< RETURN PRINT >

LRU IDENTIFICATION
ENGINE 1 CHANNEL A
CFM56-5A

T/R SOV INSTALLED ENTRY


ENGINE S/N: 575111 ENGINE 1 CHANNEL A
ENGINE S/N CHANGE >

ENTER T/R SOV VALVE


T/R SOV INSTALLED: Y INSTALLED STATUS
T/R SOV STATUS CHANGE > (Y OR N)
CURRENT STATUS: Y
< RETURN PRINT >
ENTER T/R SOV STATUS
>

< RETURN PRINT >

CTC--0-00
S/N AND TRSOV STATUS ChANGE (-5A)
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engine systems - ecu

Troubleshooting report

This report provides a snapshot of certain parameters


recorded at the time the fault first appeared and is used
as an aid in troubleshooting.

Each report has 2 pages and data for a maximum of 12


class 1 & 2 faults recorded over the last 64 flight legs may
be displayed.

Troubleshooting data is displayed in reverse chronological


order, i.e. last event first.

The display shows the fault message and the normal


mode message, followed by the flight leg number, date,
time, and ATA number.

The number of occurrences (1 to 4) and the ECU


designation are shown followed by the values of selected
parameters.

If no troubleshooting data is available, a ‘NO FAULTS


RECORDED’ message is displayed.

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TROUBLE SHOOTING REPORT→


ENGINE 1 CHANNEL A

VBV ACTUATOR ACTUATION


VBV ACT. HMU
00 1302 1706 753110
OCCURRENCES=02 ECUDSG=01 ** ENGINE 1 MAIN MENU **
N1ACTSEL = 01664.00 RPM
N2ACTSEL = 09216.00 RPM < LAST LEG IGN TEST >
T495SEL = 00368.00 C REPORT
TLASEL = 00024.50 DEG < PREV LEGS T/R TEST >
REPORT
< RETURN PRINT > < LRU IDENT FADEC TEST >
REPORT
< TROUBLE SHOOTING
REPORT
< CLASS 3 SCHED MAINT >
REPORT REPORT
NEXT < RETURN S P E C I F I C D A T A >
PAGE

TROUBLE SHOOTING REPORT→


ENGINE 1 CHANNEL A

PS3SEL = 00040.00 PSI


FMVSEL = 00002.00 %
VSVSEL = 00003.00 IN.
VBVSEL = 00028.50 DEG
P0SEL = 00012.25 PSI
TATSEL = 00009.00 C
M0 = 00000.51
N1CMD = 01472.00 RPM

< RETURN PRINT >

CTC--0-00 TROUBlEShOOTING REPORT


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engine systems - ecu

Class 3 report

The Class 3 report has the same format as the ‘Last


leg report’, except that there is no flight leg, or date
information.

Troubleshooting data is not available for class 3 faults.

If no class 3 faults have been recorded during the last


64 flights, a ‘NO FAULTS RECORDED’ message is
displayed.

EFFECTIVITY
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** ENGINE 1 MAIN MENU **


< LAST LEG IGN TEST >
REPORT
< PREV LEGS T/R TEST >
REPORT
< LRU IDENT FADEC TEST >
REPORT
< TROUBLE SHOOTING
REPORT
< CLASS 3 SCHED MAINT >
REPORT REPORT
< RETURN S P E C I F I C D A T A >

CLASS 3 REPORT
ENGINE 1 CHANNEL A

DATE ATA #

ECU, PS13 SNSR LINE


1302 732160

< RETURN PRINT >

CTC--00-00 ClASS 3 REPORT


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engine systems - ecu

Ignition test

The ignition test consists of cycling ignitor A for 10


seconds, waiting 2 seconds, then cycling ignitor B for 10
seconds.

Selecting ‘IGN TEST’ from the main menu will display a


screen with initial aircraft setup conditions. The operator
is prompted to place the mode selector switch to the
‘NORM’ position and place the master lever to ‘ON’. The
operator must then press the appropriate line select key
to start the test.

While the test is active, a page is displayed warning the


operator the ignitors are cycling and that pressing the
‘RETURN’ key will abort the test.

Upon completion of the test, a test ‘close up’ screen is


displayed to ensure that the function is exited with the
master lever returned to the ‘OFF’ position.

EFFECTIVITY
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** ENGINE 1 MAIN MENU **


< LAST LEG IGN TEST >
REPORT
< PREV LEGS T/R TEST >
REPORT
< LRU IDENT FADEC TEST >
REPORT
< TROUBLE SHOOTING
REPORT
< CLASS 3 SCHED MAINT >
REPORT REPORT
< RETURN S P E C I F I C D A T A >

IGNITION TEST IGNITION TEST


ENGINE 1 CHANNEL A ENGINE 1 CHANNEL A
CAUTION: IGNITERS WILL
CYCLE DURING TEST CAUTION: IGNITERS WILL
IGNITER A TESTED THEN B CYCLE DURING TEST
PUT THE MODE SELECTOR IGNITER A TESTED THEN B
SWITCH TO <NORM>
PLACE THE MASTER LEVER IGNITER A THEN B WILL
TO THE <ON> POSITION CYCLE FOR 10 SECS EACH
PUSH BUTTON TO
START THE TEST -> PRESS RETURN TO ABORT

< RETURN PRINT > < RETURN PRINT >

CTC--0-00 IGNITION TEST


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Thrust reverser test

During this test, hydraulic pressure must be available If the TRSOV is not installed, a screen is displayed to ask
for supply to the thrust reverser system. By moving the the operator to set the throttle lever to max reverse and
throttle in the reverse and forward regions, the T/R will this screen is displayed until a timer times out, or the T/R
deploy and stow under controlled conditions. is fully deployed.

Thrust reverser position switch faults, pressurizing valve If the TRSOV is installed, a ‘PERFORMING TR
and directional valve solenoid electrical checks, aircraft SHUTOFF VALVE TEST’ screen is displayed, which times
inhibition switch failures and pressurizing valve position out after about 8 seconds. The next display asks the
faults are announced, if detected. operator to set the throttle lever to max reverse and this
screen is displayed until a timer times out, or the T/R is
Only thrust reverser system faults are announced during fully deployed.
the test and the general FADEC test may be selected to
determine if any other faults are present. The next display asks the operator to set the throttle lever
to fwd idle and, when the doors are fully stowed, the test
Selecting ‘T/R TEST’ from the main menu will display results screen is displayed.
a screen with initial setup conditions and caution
information. The operator must press the appropriate line If no faults were found, a ‘TEST OK’ message is
select key to start the test. displayed and the operator is also given the opportunity
of performing a restow test. This checks for possible
Selecting ‘START TEST’ displays another screen with restrictions in the hydraulic return lines from the HCU.
more caution information and setup conditions. The To the operator, the test is identical to the previous test.
operator must confirm the start of the test by pressing the There is no limit to the number of times the operator may
appropriate line select key. perform the restow test.

EFFECTIVITY
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** ENGINE 1 MAIN MENU ** THRUST REVERSER TEST


ENGINE 1 CHANNEL A
< LAST LEG IGN TEST >
REPORT CAUTION: SURFACES WILL
< PREV LEGS T/R TEST > MOVE AT HYD PRESS RISE
REPORT AND REVERSER WILL MOVE
< LRU IDENT FADEC TEST > DURING TEST
REPORT -REMOVE T/R INHIBITION
< TROUBLE SHOOTING -ENSURE NO PERSONNEL ARE THRUST REVERSER TEST
NEAR AREA ENGINE 1 CHANNEL A
REPORT
START TEST > CAUTION: SURFACES WILL
< CLASS 3 SCHED MAINT >
MOVE AT HYD PRESS RISE
REPORT REPORT
< RETURN S P E C I F I C D A T A > < RETURN PRINT > AND REVERSER WILL MOVE
DURING TEST
-SET BOTH THROTTLE
LEVERS TO FORWARD IDLE
-SELECT HYD PRESS ON FOR
TEST ENGINE
< CONFIRM START OF TEST

< RETURN PRINT >

THRUST REVERSER TEST


ENGINE 1 CHANNEL A

-SET THROTTLE LEVER OF


TEST ENGINE TO MAX
THRUST REVERSER TEST REVERSE
ENGINE 1 CHANNEL A
-WAIT FOR NEXT SCREEN
-SET THROTTLE LEVER OF
THRUST REVERSER TEST TEST ENGINE TO FWD IDLE
ENGINE 1 CHANNEL A -WAIT FOR NEXT SCREEN
< RETURN PRINT >

TEST OK

< RETURN PRINT >

< START RESTOW TEST

< RETURN PRINT >

CTC--0-00 ThRUST REVERSER TEST


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engine systems - ecu

FADEC test

The FADEC test is divided into two parts. If starter air is If starter air is supplied, the engine is dry cranked and the
available at the beginning of the test, a motoring test is various actuators and valves (except FMV, HPSOV and
performed. Otherwise, a non-motoring test is performed. FRV valves) are commanded to move to certain positions.
The test will complete automatically in less than one
The non-motoring test will complete automatically in minute.
about two minutes. After the operator has pressed
the line select key to start the test, a screen appears As in the non-motoring test, after the operator has
prompting the operator to place the mode selector pressed the line select key to start the test, a screen
switch to ‘NORM’ and the master lever to ‘ON’. When the appears prompting the operator to place the mode
conditions are met, a ‘TEST ACTIVE’ screen is displayed. selector switch to ‘NORM’ and the master lever to ‘ON’.
When the conditions are met, a ‘TEST ACTIVE’ screen is
When the test is complete, a display reports that a non- displayed.
motoring test was performed and prompts the operator to
either press a key to display the test results, or return to If the test is positive, a ‘NO FAULTS RECORDED’
the main menu. message is displayed.

If a fault is detected, the fault report page contains the Before exiting either the non-motoring, or motoring tests,
identity of the 3 most likely failed LRU’s for the fault. A a ‘TEST COMPLETE’ screen is displayed that prompts
maximum of 3 faults per page are displayed with a the operator to place the master lever to the ‘OFF’
maximum of 12 faults recorded. position.

EFFECTIVITY
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** ENGINE 1 MAIN MENU **


< LAST LEG IGN TEST >
REPORT
< PREV LEGS T/R TEST >
REPORT
< LRU IDENT FADEC TEST >
REPORT
< TROUBLE SHOOTING
REPORT
< CLASS 3 SCHED MAINT >
REPORT REPORT
< RETURN S P E C I F I C D A T A >

FADEC TEST FADEC TEST


ENGINE 1 CHANNEL A ENGINE 1 CHANNEL A
CAUTION: ENGINE WILL
ROTATE DURING TEST CAUTION: ENGINE WILL
FOR ENGINE MOTORING TEST ROTATE DURING TEST
SUPPLY STARTER AIR. PUT MODE SELECTOR
OTHERWISE A NON-MOTORING SWITCH TO <NORM>
TEST WILL BE PERFORMED PLACE THE MASTER LEVER
SWITCH TO <ON>
PUSH BUTTON TO
START THE TEST -> PRESS RETURN TO ABORT

< RETURN PRINT > < RETURN PRINT >

FADEC TEST FADEC TEST


ENGINE 1 CHANNEL A ENGINE 1 CHANNEL A

A NON-MOTORING TEST WAS


PERFORMED DUE TO ******* WARNING ********
INSUFFICIENT STARTER ***** TEST ACTIVE ******
AIR PRESSURE OR DUE TO
A STARTER AIR VALVE
FAILURE. PRESS RETURN TO ABORT

DISPLAY NON-MOTORING >


TEST RESULTS
< RETURN PRINT > < RETURN PRINT >

CTC--0-00 FADEC TEST


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centralized fault display system (CFDS)


engine systems - ecu

Scheduled maintenance report

The report format is the same as the ‘Last leg report’,


except that there is no flight leg or data information.

When no SM faults are recorded during the last 64 flight


legs, a ‘NO FAULTS RECORDED’ message is displayed.

Troubleshooting data is not available for scheduled


maintenance faults.

Note:
Some (not all) single channel SM faults may be upgraded
by the ECU to class 2, or even class 1, if they become
dual channel faults.

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** ENGINE 1 MAIN MENU **


< LAST LEG IGN TEST >
REPORT
< PREV LEGS T/R TEST >
REPORT
< LRU IDENT FADEC TEST >
REPORT
< TROUBLE SHOOTING
REPORT
< CLASS 3 SCHED MAINT >
REPORT REPORT
< RETURN S P E C I F I C D A T A >

SCHEDULED MAINT REPORT


ENGINE 1 CHANNEL A

DATE ATA #

T5 SNSR. J13. ECU *


1302 772200
J7/J8.HMU(SOV SW) *
1102 732150

< RETURN PRINT >

CTC--0-00 SChEDUlED MAINTENANCE REPORT


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centralized fault display system (CFDS)


engine systems - ecu

Specific data

The specific data report is a sub-menu that currently has


only one selection available:

PWR SETTING MAX VALUES

This displays the maximum values of N1, N2 and EGT


reached the last time the engine was operated. The time,
in seconds, logged at these maximum values is also
displayed.

Both indicated and physical N1 and EGT values are


displayed. There is no separate indicated value for N2.

These maximum values and the duration of any limit


exceedance are reset during engine ground start, or they
may be reset by an option in menu mode.

When the reset option is selected by the operator, a


confirmation screen is displayed. If the operator presses
the line select key to confirm, then the reset values (all
zeros) are displayed.

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** ENGINE 1 MAIN MENU **


< LAST LEG IGN TEST >
REPORT
< PREV LEGS T/R TEST >
REPORT
< LRU IDENT FADEC TEST >
REPORT
< TROUBLE SHOOTING
REPORT
< CLASS 3 SCHED MAINT >
REPORT REPORT
< RETURN S P E C I F I C D A T A >
SPECIFIC DATA
ENGINE 1 CHANNEL A

< PWR SETTING MAX VALUES

< RETURN PRINT >

PWR SETTING MAX VALUES


ENGINE 1 CHANNEL A
PHYSICAL VALUES:
VALUE REACHED TIME
N1 89.3% 0S
N2 97.7% 0S
EGT 720 DEG 0S
INDICATED VALUES:
N1 89.4% 0S
EGT 730 DEG 0S
< RESET MAX VALUES

< RETURN PRINT >

CTC--0-00 SPECIFIC DATA


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centralized fault display system (CFDS)


engine systems - ecu

Function terminated report

If the cockpit rotary selector is turned to ‘IGN/START’, at


any time, menu mode will terminate the current function
and display the function terminated report screen.

If the master lever is set to ‘ON’, (except during the


ignition test, or FADEC test), menu mode will also
terminate the current function and display the function
terminated report screen.

The purpose is to prompt the operator to return cockpit


switches to safe positions. The page is displayed until
the operator does so and then, when the return key is
pressed, the screen displays the main menu.

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**FUNCTION TERMINATED***
ENGINE 1 CHANNEL A

DO NOT EXIT MENU MODE

ENSURE:
-THE MODE SELECTOR
SWITCH IS AT <NORM>
-THE MASTER LEVER IS
AT <OFF>

< RETURN PRINT >

CTC--0-00 FUNCTION TERMINATED REPORT


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centralized fault display system (CFDS)


engine systems - eVMu

Engine vibration measurement consists of: The EVMU receives analog signals from the 4 engine
- 2 transducers (piezo-electric accelerometers). accelerometers (2 per engine) and the N1 and N2 speed
- An Engine Vibration Monitoring Unit (EVMU). sensors of each engine.
- 2 vibration indications.
The EVMU interfaces with the CFDS, through ARINC429
The No 1 bearing vibration sensor permanently monitors databuses, for maintenance fault messages and vibration
vibrations from the No 1 bearing. It also senses data analysis.
vibrations in the LPT and HPT shafts. This sensor is also
used for trim balance operations. The EVMU also sends signals to SDAC1, SDAC2 and the
DMU over ARINC429 databuses.
The Turbine Rear Frame (TRF) vibration sensor is used
in conjunction with the No 1 bearing vibration sensor to The ECAM receives information via SDAC1 and SDAC2.
monitor and, if necessary, reduce engine vibration levels The vibration indications are displayed in green on the
using the trim balance procedure. lower ECAM display, in the engine and cruise pages.

The EVMU computes the position and the amplitude The maximum value that can be displayed is 10 units.
of the unbalance and is capable of on-board fan trim - 10 units for the N1 rotor corresponds to 10 MILS
balancing. (MILS = Milli-Inch).
- 10 units for the N2 rotor corresponds to 4 IPS
The EVMU does not interface directly with the ECU. (IPS = Inch per second).

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lOWER ECAM

ENGINE
VIB (N1) CFDS
0.1 0.1

VIB (N2)
0.4 0.4

ENGINE OR CRUISE
PAGE N1
N2
TURBINE FROM
EVMU
REAR FRAME SECOND
ACCElEROMETER ENGINE
NUMBER 1 BEARING
ACCElEROMETER
N1 N2

TURBINE
REAR FRAME
ACCElEROMETER

NUMBER 1 BEARING
ECU
ACCElEROMETER

CTC--0-00 ENGINE SYSTEMS - EVMU


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centralized fault display system (CFDS)


engine systems - eVMu

The EVMU main menu is on 2 pages and provides The second page provides access to:
access to various sub-menus.
- Acc. reconfiguration: Allows selection of the
The first page provides access to: accelerometer (Fan No 1 bearing, or TRF) to be
used for the next flight. The EVMU also indicates
- Last leg report: Internal and external class 1 & 2 which accelerometer is in operation.
faults recorded during the last flight leg.
- Engine unbalance: Allows selection, per engine, of
- Previous legs report: Internal and external class 5 different engine speeds (from 50% to 100% N1)
1 & 2 faults recorded during the previous 63 flight at which unbalance data will be stored. Unbalance
legs, excluding the last flight. data acquired during the previous command can
be read and trim balancing (one shot, or vectorial
- LRU identification: Provides part and serial number method) for both engines with both accelerometers
information. can be performed.

- Class 3 failures: Provides a list of LRU’s detected - Frequency analysis: With this menu, the operator
faulty during a ground test. Only the last 3 can set aquisition conditions for an in-flight
detected failures are displayed. frequency analysis. This menu also provides lines
for comments (up to 3) that the operator considers
- Test: Allows user to initiate a complete check of the necessary for the frequency analysis printout that
EVM system and view the results. will be made after the next flight.

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EVMU →

<LAST LEG REPORT


<PREVIOUS LEGS REPORT
<LRU IDENTIFICATION
<CLASS 3 FAILURES
<TEST
<RETURN PRINT>

NEXT
PAGE

EVMU →

<ACC. RECONFIGURATION
<ENGINE UNBALANCE
<FREQUENCY ANALYSIS

<RETURN PRINT>

CTC--0-00 EVMU MAIN MENU


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AIRCRAFT INTEGRATED DATA SYSTEM

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aircraft integrated data system (aids)

The AIDS is an option that is organized around the From the MCDU menu, selecting AIDS will display
Data Management Unit (DMU), which is reconfigurable the main menu, which provides access to 10 specific
via Ground Support Equipment (GSE). The DMU is functions:
connected to various aircraft systems and receives data
from them over ARINC429 databuses. - Call-up parameter: This selection provides access
to Label call-up, Alpha call-up and Parameters
One of the functions of the DMU is the generation of menus (programmed through GSE).
reports as a result of specific events defined by trigger - Programming: This displays identification
conditions. The DMU is able to record data either by the information and allows reconfiguration of limits,
use of an optional Digital Aids Recorder (DAR), optional counters and reports inhibition.
Smart Access Recorder (SAR), or integrated PCMCIA - SAR/DAR: This displays the state of the SAR
interface. The storage medium of the DAR is a magnetic memory and allows access to the DAR function.
tape cartridge, or optical disk, while the SAR stores data - Micro 3: This is used to access either additional
in a solid state mass memory. The PCMCIA interface can menus, or customer menus. This line is only
accept disks to store SAR data, DAR data, or standard displayed if a third CPU board is present.
AIDS reports. - Assignment remote print: Displays a list of reports
triggered by the remote print button.
While the CFDS is intended to assist line maintenance - Load status: Displays the status of all airborne data
in isolating faults detected by the BITE functions of loader operations.
the aircraft systems, the main objective of AIDS is - PCMCIA: Used to access PCMCIA disk
preventative. Long term trend monitoring of the engines management and display functions.
avoids expensive unscheduled maintenance. Continuous - List of previous reports: Displays a list of the last
monitoring of the engine is also intended to substitute stored reports.
fixed interval inspections with on-demand maintenance. - Stored reports: Displays a list of all stored reports.
- Manual request reports: Provides all the report
In addition, AIDS is used for various tasks such as names and associated numbers.
hard landing detection, special investigations and
troubleshooting on a system level.

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MCDU MENU
<FMGC
<ACARS
<AIDS
< CFDS

RETURN>

AIDS
CALL-UP
<PARAM LOAD STATUS>
<PROGRAMMING PCMCIA>
LIST OF
<SAR/DAR PREV REP>
STORED
<MICRO 3 REPORTS>
ASSIGNMENT MAN REQST
<REMOTE PRINT REPORTS>
DAR = STOPPED START

CTC--0-00 AIDS MAIN MENU


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aircraft integrated data system (aids)


parameter call-up

From the AIDS main menu, selection of Call-up


parameter will display a sub-menu with three selections:
- Parameter label call-up.
- Parameter alpha call-up.
- Menus.

Label call-up
This function enables direct access to all parameters
transmitted on the ARINC429 databuses, connected to
the DMU, for on-line display. The values displayed are in
real time and refreshed once per second.

To display a label call-up, the operator enters the


following parameters, separated by a slash(/):
- EQ: Equipment number entered by 2 characters.
- SYS: System number (1, 2, 3, or 4).
- LAB: Parameter label entered in octal (001 to 377).
- SDI: Source destination identifier (00, 01, 10, or 11).
- Databits: Number of databits to be used for decimal
conversion (1 to 18). 18 is the default value.

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AIDS
CALL-UP
<PARAM LOAD STATUS>
<PROGRAMMING PCMCIA>
LIST OF
<SAR/DAR PREV REP>
AIDS PAR LAB CALL-UP 1/8 STORED
EQ SYS LAB SDI DATABITS <MICRO 3 REPORTS>
← [18] ASSIGNMENT MAN REQST
<REMOTE PRINT REPORTS>
DAR = STOPPED START
EQ SYS LAB SDI DATABITS
← [18]

<RETURN PRINT*
↑↓

AIDS PARAM CALL-UP


<PARAM LABEL CALL-UP
<PARAM ALPHA CALL-UP
<MENUS

AIDS PAR LAB CALL-UP 1/8 <RETURN PRINT*


EQ SYS LAB SDI DATABITS
← 7C 1 345 01 12
345 01 1629
SSM DATABITS 28 - 11
11 011001011101000001

EQ SYS LAB SDI DATABITS


← [18]

<RETURN PRINT*
↑↓
ExAMPlE - EGT

CTC--0-00 lABEl CAll-UP


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aircraft integrated data system (aids)


parameter call-up

Alpha call-up
This function enables the operator to read out parameter
values in real time.

Every alpha call-up defined in the set-up database may


be selected to visualize parameters in engineering units.
The values are refreshed once per second.

Up to 20 alpha call-ups can be displayed (5 pages).


If parameters from 2 systems are available, both
parameters are displayed upon a single alpha call-up
code entry.

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AIDS PARAM CALL-UP


<PARAM LABEL CALL-UP
<PARAM ALPHA CALL-UP
<MENUS

<RETURN PRINT*

AIDS ALPHA CALL-UP 1/5 AIDS ALPHA CALL-UP 1/5


CLEAR ALL * CLEAR ALL *
ALPHA SOURCE POS VALUE ALPHA SOURCE POS VALUE
← ← EGT ECU-1 1:5.0
DEGC ECU-2 2:6.0
← ←

← ←

← ←

<RETURN PRINT* <RETURN PRINT*


↑↓ ?↑ ↓

CTC--0-00 AlPhA CAll-UP


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aircraft integrated data system (aids)


parameter call-up

Menus
This page provides a list of the menu titles, programmed
through Ground Support Equipment (GSE) and available
to the operator. Up to 20 menus can be programmed
through GSE.

AIDS is supplied with 11 standard menus, spread over


three pages. Airlines can choose to add other menus, or
change the name of existing menus through GSE.

The 11 standard menus are:


Page 1:
- Test.
- Calgen.
- Engine.
- Report01.
- ECW.

Page 2:
- Autopilot.
- Fuel_D.
- OIQH.
- APU1.
- APU2.

Page 3:
- SSEL.

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AIDS PARAM CALL-UP


<PARAM LABEL CALL-UP
<PARAM ALPHA CALL-UP
<MENUS

<RETURN PRINT*

AIDS PARAMETERS MENU 1/3 AIDS PARAMETERS MENU 2/3 AIDS PARAMETERS MENU 3/3
<TEST <AUTOPILOT <SSEL
<CALGEN <FUEL← D
<ENGINE NEXT <OIQH NEXT
PAGE PAGE
<REPORT01 <APU1
<ECW <APU2
<RETURN PRINT* <RETURN PRINT* <RETURN PRINT*
↑↓ ↑↓ ↑↓

CTC--0-00 PARAMETER MENUS


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aircraft integrated data system (aids)

Reports
The data stored and processed in the DMU can be read
in the form of printed reports, which are triggered and
generated when specific conditions are met.

A report is a comprehensive set of data related to


a specific event (e.g. limit exceedance of engine
parameters).

The reports are used in routine follow-up (Trend


monitoring) and to provide information in the case of
specific events.

Below, is a list of the reports which concern the engine:


- Engine cruise report <01>
- Cruise performance report <02>
- Engine take off report <04>
- Engine report on request <05>
- Engine gas path advisory report <06>
- Engine mechanical advisory report <07>
- Engine divergence report <09>
- Engine start report <10>
- Engine run up report <11>

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ENGINE CRUISE REPORT <01>

CRUISE PERFORMANCE REPORT <02>

ENGINE TAKE OFF REPORT <04>

ENGINE REPORT ON REQUEST <05>

ENGINE GAS PATh ADVISORY REPORT <06>

ENGINE MEChANICAl ADVISORY REPORT <07>

ENGINE DIVERGENCE REPORT <09>

ENGINE START REPORT <10>

ENGINE RUN UP REPORT <11>

CTC--00-00 AIDS REPORT


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aircraft integrated data system (aids)

Engine cruise report <01>


This report is a collection of data over a period of
time in which the aircraft met the appropriate stability
criteria. The required stability period is 100 seconds
(programmable value). Whatever the number of times
the stability is detected, only one report is generated per
flight leg.

If no stability is detected, then a report is generated with


the following message in its last line:

NO STABLE FRAME CONDITION

The report mainly contains operating data of both


engines, including vibration data.
All the data is an average over the required stability
period, except:
- Serial number, flight hours, running time, cycle.
- Autopilot status.
- Engine quality number used as stability indicator.
- Oil consumption from the previous flight.
- Engine vibration status word, engine control word,
status of FADEC sensors.
- Data lines V3, V4, which are the averaged values
taken from the last stable descent (last leg).
- Data lines V5, V6, which are the averaged values
taken from the last stable climb (current leg).

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A320 ENGINE CRUISE REPORT <01>


A/C ID DATE UTC FROM TO FLT
CC F-MISC OCT26 172639 EGLL LFPG 0903
PH CNT CODE BLEED STATUS APU
C1 06 01604 5000 48 0010 0 0100 45 X
TAT ALT CAS MN GW CG DMU/SW
ENGINE 1 DATA LINE ENGINE QUALITY
CE N162 31027 298 801 5962 295 C31000
NUMBER
ESN EHRS ERT ECYC AP QE
EC 779253 07856 08800 03625 73 22
EE 779254 07854 03766 03626 73
N1 N1C N2 EGT FF PS13
N1 0824 0824 0923 5852 1366 XXXXX
N2 0824 0824 0923 5949 1375 XXXXX

P25 T25 P3 T3 T5 VSV VBV


S1 XXXXX 0694 1446 4247 XXXX 023 028
S2 XXXXX 0700 1464 4298 XXXX 024 029
ENGINE 2 DATA LINE
HPT LPT GLE PD TN PT2 OIQH
T1 099 096 029 39 068 06351 0178
T2 099 096 019 44 050 06295 0180

VN VL PHA PHT VC VH EVM


V1 07 04 156 233 01 00 0000C
V2 05 08 120 214 03 00 0000C

STABLE DESCENT

VN VL PHA PHT N1
V3 XX XX XXX XXX XXXX
V4 XX XX XXX XXX XXXX

STABLE CLIMB

V5 XX XX XXX XXX XXXX


V6 XX XX XXX XXX XXXX

OIP OIT ECW1 SSEL


V7 044 083 00061 22222222222511
V8 043 083 00081 22222222222111

CTC-232-081-00 ENGINE CRUISE REPORT


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aircraft integrated data system (aids)

Engine take off report <04>


This report is generated while in the take off flight phase
when the sum of the EGT for both engines is maximum.
It is used to check the trend and the stress of the engines
during take off.

One report is generated per leg (programmable


frequency).

The report mainly contains data from both engines,


including the maximum EGT (EGTM). The radio height
(RALT), provided by radio altimeters 1 & 2, is also printed.

T/O delta N1 summary data


The history of the difference between the maximum value
of N1 (N1MX) and the actual N1 during previous take
offs is provided for both engines. This data is calculated
a few seconds after entry into the take off flight phase,
independently from the report trigger.

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A320 ENGINE TAKE OFF REPORT <04>


A/C ID DATE UTC FROM TO FLT
CC F-MISC OCT26 170203 EGLL LFPG 0903
PH CNT CODE BLEED STATUS APU
C1 05 01513 4000 54 0010 0 0100 53 X
TAKE-OFF DELTA N1
TAT ALT CAS MN GW CG DMU/SW
SUMMARY DATA
CE 0192 01890 162 254 6143 289 C31000 MAXIMUM EGT
ESN EHRS ERT ECYC AP
EC 779253 07855 08799 03625 23
EE 779254 07854 03765 03626 23

T/O DELTA N1 SUMMARY EGTM


N1 02 00 00 01 00 01 00 00 7110
MAXIMUM N1
N1 02 00 00 01 00 01 00 00 7160

N1 N1C N2 EGT FF P3 N1MX


S1 0850 0850 0968 7110 3285 3117 0925
S2 0851 0851 0968 7160 3322 3155 0925

T3 T25 T12 P0 T5 VSV VBV


T1 5075 1103 210 137 .... 015 023
T2 5130 1111 211 136 .... 015 024

VN VL PHA PHT VC VH EVM


V1 .. 09 ... 252 .. 00 0000C
V2 .. 09 ... 224 .. 00 0000C

OIP OIT O/F ECW1 ECW2 PSEL


RADIO HEIGHT
V3 051 072 1 1 00060 00010 2225
V4 051 073 1 1 00080 00010 2221

PT2 FT HPT LPT RALT


X1 14578 0155 099 037 1530
X2 14593 0157 100 037 1528

CTC-232-082-00 ENGINE TAKE-OFF REPORT


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TOC

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