Professional Documents
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FUNDAMENTALS
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Crystal Radio:
History, Fundamentals, and Design
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Crystal Radio:
History, Fundamentals, and Design
P. A. Kinzie
V
The Xtal Set Society
MWV.mldnlghteclcr\CC.COtt\
1-^00-327-1771
Copyright © 1996 Phil A. Kinzie
All Rights Reserved.
Introduction
The latter half of the 19th century was a time when scientific
discoveries were made at a rapid rate, and in many cases
laboratory results accumulated far faster than successful
theories to explain them. This was the situation with studies
of electrical conduction in solids, where theory and
7
oriment had established only two methods of conduction,
experiment.
by Ohm's Law or by electrolysis.
8
which exposed relatively large areas on each side of the
sample to conductive surfaces. With that technique and with
the particular substances tested, the results had been incon
clusive at best.
9
applications. The prevalent attitude of most scientists was
(and in many cases remains to this day) that the results of
scientific research at the universities should be available to
all. In the case of Braun, however, this attitude would later
change when he became involved in the development of
wireless.
10
(and the advantage) of Marconi's original detector, an adap
tation of the Branley coherer. It's big advantage depended
upon the initial concept of what the ideal wireless
communications system would provide. This concept envi
sioned the automatic recording of received signals by means
of a Morse Inker or similar instrument. This eliminated the
presumed disadvantage of a human operator in the receiving
system.
Bose was born in India in 1858, and received his higher edu
cation at Christ College, Cambridge England, before
returning to Calcutta as a Professor of Physics at Presidency
11
College. He later founded the Bose Research Institute for the
study of plant and insect life. He was one of the first lectur
ers to demonstrate Hertzian waves as a possible medium of
communications, both verbally and by demonstration, using
apparatus of his own design, and he suggested a number of
possibilities for the use of Hertzian waves.
12
1904, just a few months before the Bose patent was issued.
The detector was actually a solid-state electrolytic detector,
but its macroscopic characteristics were so similar to those of
a crystal detector that it was later catalogued with the latter
for sales purposes. The active substance was a pellet of
compressed lead peroxide powder, held between a platinum
plate and a blunt lead point.
13
either; a substantial number of scientists considered thermo
electric effect as a likely explanation.
Braun, Bose, Brown, and Austin were all active at about the
same time that business decisions and technology had the
effect of delaying further development. Two conditions were
14
instrumental in producing that effect and were mentioned
earlier: the desire for automatic recording, and a commitment
to the coherer type of detector. The bias in favor of automatic
recording was particularly prevalent in Europe and England,
although the United States Navy was also a proponent of that
method for a time. In the latter case it has been suggested
that such a system was believed to offer the advantages of
less training for recruits, and fewer security problems. In
any case, this favoritism naturally discouraged developments
of detectors which were not compatible with automatic re
cording, and the crystal detector was one of these.
15
strength of the signal power. In fact, the only way that the
sensitivity of the coherer could be determined was by com
parison of the performance of other detectors under like
conditions. This took much time and effort, mostly from the
cumulative experience of a number of investigators, as well
as wireless operators in the field.
16
tions, and Brown and Austin fared no better, even though
Brown had connections in both England and the United
States, and Austin was active at the Bureau of Standards. It
remained for two other men to produce the detectors which
came into widespread use.
17
became annoyed one day at the noise. He removed two of
the three batteries in the circuit (so he thought) which elimi
nated the noise, although signal strength was greatly reduced.
However, upon checking his circuit, he discovered that all
three batteries had been removed, and that the received signal
was due solely to the transmitter power received. Such re
ception was contrary to all of his previous experience, and it
raised his curiosity.
18
ready to patent his discovery and manufacture crystal detec
tors as a commercial product.
19
specimens because electrical connections could be easily
made at each end.
First, there was the growing awareness of the need for better
detectors and it appears that by 1906 there was at least some
general speculation that minerals could be used in this re
spect, as witness the interest in thermoelectric theory as well
as other possibilities in explaining the phenomenon of solid-
state rectification. Could this have encouraged Austin's pat
ent application at that particular moment? The answer is not
known at this time.
20
attorney is said to have urged him to generalize his applica
tion to cover all substances with useful sensitivity. In
actuality, the applications went in one at a time over a period
of months, each covering a specific case. As for Dunwoody,
he and de Forest needed a detector immediately, or they
would have been forced to halt receiver production after
losing the patent lawsuit against them concerning their elec
trolytic detector. There is no doubt that they filed to patent
the carborundum detector as soon as possible.
21
current detector technology, and they wanted to counter it.
(Telefunken and the von Lieben interests later cooperated in
development of the tube.)
22
choice was based upon locally available mineral deposits
with exceptionally good properties, or whether his specimens
of other minerals were of poor quality. In any event, the
mineral he selected never came into use in the United States.
It's post-patent history in Germany is not known at present.
It is known that Telefunken later used carborundum crystals
for at least some of its detectors, after reaching cross licens
ing arrangements with the patent holders.
23
Continuing Development
The first patents did not signal an end to crystal detector de
velopment. Pickard continued to investigate methods and
materials for improvement. He had chosen the combination
of a pointed brass wire pressing against silicon, which he
called a Perikon detector (Perfect Pickard Contact). Later the
term came to be more closely associated with another
Pickard invention: a blunt pointed crystal, held in contact
with the surface of a second crystal of different composition.
He procured a registered trade name for the term, but the
name is now generally used for any combination of two
crystals in a Perikon type arrangement, regardless of origin.
Pickard patented the Perikon combination of zincite and
chalcopyrites, which was used to some degree along with the
other detectors.
24
from the fact that this was true of both connections rather
than just one, and for mechanical stability as many as three
points at each connection would usually exist. In short, the
de Forest investigators were still unaware of the best
mounting method for a crystal: a point contact at one con
nection and a wide area surface contact at the other.
25
named John Firth, incorporated the company as the Wireless
Specialty Apparatus Company. They produced crystal detec
tors and other components at first, and later expanded to
manufacturing complete radio receivers. Their detectors
were tailored for marine applications, which at first consti
tuted their principle sales market, although the U.S. Army
Signal Corps was also a customer. Their equipment was of
the highest quality and is much sought after by present day
collectors.
26
have no idea who first used a fine wire contact with materials
requiring low pressure contact, and by 1911 my company
had produced and sold a number of fine wire contact galena
detectors to the U.S. Navy, and in the same year I filed a pat
ent application for the 'catwhisker' detector which issued
later as U.S. Patent 1,104,073. I have no doubt that some
where around 1911, or perhaps even earlier, the same idea
occurred independently to others." The catwhisker had one
big disadvantage. Anyone who has wrestled with the ad
justment of a catwhisker, first searching for a sensitive spot
on the crystal, then maintaining good contact, will
understand why the catwhisker was never very popular on
board ship. It is very sensitive to vibration and shock and
easily knocked out of adjustment. Marine operators faced a
formidable problem working with the device, especially in
rough seas.
27
had radically changed by 1910. One of these changes was
the acquisition of the de Forest Company by a new company,
The United Wireless Telegraph Company, followed by rapid
growth of the latter. Most of the de Forest assets went to
United Wireless, including Dunwoody's carborundum detec-
tor. In the brief period between 1907 and 1911, United
Wireless grew to the point where it was the dominant
company in the United States, having far outstripped it's
principal rival, the American Marconi Company, a subsidiary
of British Marconi.
28
suddenly had the advantage of a near monopoly in the United
States for the manufacture and sale of wireless equipment.
29
The contributions of Braun and Austin were never utilized in
the United States, and Bose's work had not affected the
course of events. The understandable but misleading tale
that Pickard and Dunwoody were the sole investigators in the
field probably stems from that situation.
30
i
using liquid electrolyte, but the latter, usually nitric acid,
spilled easily with unpleasant results. The solid electrolyte
version did not have the spillage problem, but it remained in
obscurity for unknown reasons. It can be speculated that it
was too insensitive, as was mentioned earlier. The hetero
dyne detector, proposed in 1902, showed great promise, but
its application was delayed during the 1902-1910 period
because of lack of satisfactory operating components. An
electromechanical system called the tikker (or ticker) did
reach a degree of limited use. A number of other devices
were patented, but they were found to be impractical.
31
l
shipboard installations, the crystal set assumed the function
of an emergency back-up unit, available when all else failed.
This was a minor application, but a small demand did exist
for many years. It was a post-World War I phenomenon of a
different nature that extended the life of the crystal set as an
important commodity.
A New Industry
32
Most broadcast band receivers built before 1923 were con
structed at home, and ranged from simple crystal sets to one
to three tube designs. Inexperienced family members often
found them difficult to operate, and the sets using tubes often
required bulky and expensive batteries. Manufactured radios
were a small fraction of the market at first, in spite of the
great demand, because it took time to organize a new com
pany, and then design, test, and set up a production line.
Many new companies were started, but it was not until 1925
that annual commercial production equaled the number of
home built radios during the year.
33
as was the crystal detector itself in most cases. In fact, by
1930, products using crystal rectifiers for any purpose were a
very minor percentage of the total market for all types of
radio equipment. A minor market did exist, nevertheless,
and deserves discussion. Beginners in radio, as well as
hobbyists, created a small but stable sales outlet for many
years. There was also activity in the sales of a miniature type
of radio best described as a toy or novelty. These topics are
covered in the next Section.
Survival as a Specialty
Another small but more dynamic market has been the supply
of crystal set related hardware and information to hobbyists
and collectors. It is reasonable to relate the origin of such
business to activity of the early 1920's, when the crystal set
was popular as a home radio. Many were purchased part by
part and assembled at home, so it was profitable for suppliers
to stock appropriate materials and components. As radios
were improved, the home-brew crystal set market shrank, but
there were still numerous sources for parts through the
34
1930's, and even after World War II. The local radio repair
shops had new stock, and there was an abundance of used
and discarded radios, available at nominal cost, which could
be sold for parts.
35
individual blocks. Therefore, "black boxes" still sell, but not
the parts inside.
36
MRL survived the years when larger companies left the mail
order business, and even produced its own simplified detec
tor stands and switch point levers when these became
otherwise unavailable. Selected components, which could be
substituted for hard-to-find parts needed for new construc
tion, were also located and featured. Osterhoudt's death
following a 1987 automobile accident caused the company to
suspend its operations for a time, but, about a year later it
was sold and moved to Minneapolis to resume operations.
37
Good quality crystal sets disappeared from the stores as the
public demanded better performance, but the novelty and toy
market continued for over thirty years. In fact, it may not
have reached its peak until after World War II, when adver
tisements promoted tiny crystal sets as a "new technology."
Except for that emphasis, the type of advertisement remained
almost the same during the entire era of novelty manufactur
ing. Even in the early 20's, advertisements picture a boy
grinning with excitement as he listens to his tiny set, also
prominently pictured, and the same general format was used
for years. Early promotions also emphasized some of the
set's technical details, but later it was simply stressed that no
batteries were ever needed. The low price was also featured,
and for premiums the "free" inducement appeared in big bold
letters. The fact that an external antenna and ground were
required was either not mentioned at all or downplayed.
38
More generally speaking, the appearance of most novelty and
toy radios evolved from the early day arrangement that usu
ally had an exposed crystal detector stand or holder, to a
modem looking little box, often made of colored plastic, and
shaped either like a miniature table model radio, or to some
novelty form. This evolution became practical for even the
cheapest sets with the advent of the solid-state diode, de
scribed in the next Section.
Mass-Produced Rectifiers
The decline of the crystal detector in its original form did not
mean the end of the crystal rectifier. Two important devel
opments in electronics saw to that. First came laboratory
research in the 1930's which led to radar for military appli
cations. During that time it became evident that the crystal
rectifier would be the only satisfactory solution for certain
applications at microwave frequencies.
The minerals and other substances for early day crystals were
used in their natural state, or as produced, and the best per
forming crystals were chosen for service. Selection was
39
often made by the radio operator, searching for sensitive
spots on each crystal. Advertisements for mounted crystals
sometimes specified them to be pretested, but this could
mean about anything in those days. Either method would be
impractical with modem diodes.
40
■—
41
BIBLIOGRAPHY
42
Dunlap, Orrin E., Jr., Radio's 100 Men of Science. Harper
and Brothers, 1944. Reprinted by Books for Libraries Press,
Freeport, New York, 1970.
43
Thackeray, Desmond P. C., When Tubes Beat Crystals:
Early Radio Detectors. IEEE Spectrum, March, 1983, p. 64.
44
V CHAPTER 2
FUNDAMENTALS OF RECEIVER
SYSTEMS
45
those detectors which require bias voltage at the crystal to
improve their sensitivity. The exception dates back to the
earliest days of the crystal detector, when it was found that
bias voltage on a carborundum detector improved its per
formance.
46
crystal sets in one: one tuned to a local station to develop a
supply voltage and the other as the crystal set that includes a
transistor audio amplifier. The voltage obtained by rectifica
tion of the local station's signal is used to "power" the
transistor of the crystal set. The sets would share the same
antenna. Still other possibilities are the use of an active ele
ment as an impedance matching device, or as a means of
improved coupling between a tuned circuit and the detector.
These are all crystal sets as long as the ban on external power
is observed.
47
transmitted radio frequency signal, and a short vertical
length, which is the lead-in. In early day terminology, the
horizontal wire was called the aerial, and the aerial plus lead-
in combination was called the antenna. Modem wording is
used here.
Antennas
lead-in
to receiver input
48
open tract of ground. Usually a compromise layout must be
made for a city lot, or where other buildings, hills, or trees
dominate the landscape, and this compromise extends to both
length and height. Fortunately, there are some alternatives
that help the situation. Sometimes a long, low antenna works
better than a short, high one. Changing the lead-in end or the
antenna direction can make a big difference. Of course, all
of these options depend upon antenna site limitations.
49
The antennas described so far have the lead-in attached at
one end. The name "end-fed antenna" is sometimes applied
to this category, although the term is more appropriate for
transmitter antennas. End attachment is not a necessity,
however, because the lead-in can also be placed at the mid
point. The simplest arrangement of this type is the T
antenna.
50
by an insulator, and the output of each half is fed separately
to the receiver. This type has been seldom used with crystal
sets, although it is highly favored for other applications.
h % %
receiver input
51
with bends and corners as necessary to increase the total
length of wire. Even electrical wiring can be used, but re
member to install a series blocking capacitor and current
limiting resistor for safety.
52
much greater tensile strength. No. 14 AWG Copperweld,
with 30% copper, has a breaking strength of 440 lbs., over
twice that of the equivalent 14 AWG solid copper.
53
sufficiently pre-stressed to prevent excessive movement in
the wind. The loading force that results can be considerable,
and it must be continually withstood during the lifetime of
the antenna. In addition, there are the temporary forces
caused by wind and ice. A very long antenna may require a
spring-loaded termination at one end to compensate for tem
perature expansion and contraction of the wire. Posts,
frames, masts, and their attachments may be quite simple for
a short antenna, but can become elaborate for arrays and long
wire installations. These can be design projects in them
selves and are not treated here.
Ground
54
shown in Fig. 2-3. The second feed-through is necessary
when no inside ground is available.
55
or more into the ground. Filling the pipe with water may
help where the soil tends to dry out. Reception may improve
if several pipes are driven into the ground at intervals of a
few feet, or in a cluster, and are connected together. Another
possibility is a metal plate buried in the ground. In dry cli
mates, it may be necessary to supply several square feet of
plate, at a depth at least equal to the principal plate dimen
sion.
Lightning Protection
56
circuit resistance through the building and back, so the high
current surge produced by the lightning is shunted directly to
the external ground.
feed-through
insulators
m md antenna connection
to lightning arrestor
57
Signal Selection
58
frequency of one signal is rejected while signals and noise at
other frequencies are passed. This type of circuit is com
monly called a wave trap. It is used with at least one other
tuned circuit to combine both methods of signal selection,
producing one signal at the output.
Antenna Tuning
59
among other things, the capacity to ground and the length of
the lead-in also affect the resonance wavelength, as was
shown earlier. The shortest antenna which is self-resonant in
the broadcast band is about 150 feet in length, corresponding
to 1650 Khz, and it is nonresonant at lower frequencies.
60
with sharply tuned circuits that are above ground potential.
The easiest way to avoid the problem is to ground the capaci
tor rotor, as is done in Fig. 2-5.
v M=mutual inductance
coupling to detector circuit
->
<y*°o
61
V
M=mutual inductance coupling
to detector circuit
365pf variable
capacitor
62
Detector Circuit Coupling and Tuning
v i
#cd
Ca
lower circuit efficiency and broader tuning for both the an
tenna and detector. Overall selectivity is often poor, even
when both capacitors are used and set for best operation.
63
Hand capacity with Ca on the antenna side, rather than as
shown, is not a problem because of this lack of selectivity.
One method of decreasing loading to improve selectivity is
to tap the detector coil and load only a portion of it. The use
of a tapped detector coil is discussed later.
v M
4
cd
Ld
7FC*
64
changing the tap location does not greatly affect the setting
of Cd to maintain a given resonant frequency. Fig. 2-9 can
be used as the basis for some excellent crystal set designs.
1
/,=
2n^LdC(l
159,155
fr =
[Cd ] = picofarad
[fr] = kilohertz
[Ld ] = microhenry
65
coupling was less selective than the inductive method. One
or both coupling capacitors can be variable, and the return
side capacitor has been omitted in some versions of the cir
cuit without notable differences in performance. In that case,
the return circuit depends upon stray capacitance. It is nec
essary to reduce mutual inductance between the two coils as
much as possible here, or operating peculiarities may result.
Cc
V J-
4
La
cd
Cc
Ca
66
antenna coil to the detector. At least two types of circuits
have been employed, both dating back many years.
V Q
4
<=D Lp L&< Ld ^-Cd
La
Ca
67
rangement, where energy from the antenna coil is transferred
by a single tuned coil located between the antenna and detec
tor coils (all in-line). The Q of the system as a whole is very
high when good coils are used, and selectivity can be surpris
ingly high without undue loss of sensitivity. One of the
drawbacks of this approach is related to that high Q circuitry.
Such systems are loosely coupled by necessity, and so be
come extraordinarily sensitive to mutual inductive and stray
capacitive effects between the components and to the sur
roundings. The operating peculiarities which sometimes
result can only be described as bizarre.
La
4
<=>Ld cd
ca
68
i
Wave Traps
wave trap
v
i
l-d — ^
69
The rejector wave trap is most commonly used in the an
tenna-ground circuit to tune out a strong unwanted signal
which is interfering with reception. This arrangement is
shown in Fig. 2-14A. The version in 2-14B is often prefer
able because the amount of coupling can be adjusted for a
particular set of operating conditions. Some other wave trap
locations are shown in Fig. 2-15.
v V
U§ Cr l,| k
4 4
ILA<=>
° LA,
<=>
7-C* CA
(A) (B)
70
longer in tune, and if it is too close to the wave trap resonant
frequency it may be lost altogether.
V wave trap
V L,
GW0
4 !SLd cd
wave trap
^ L,
V nsrooot
*
4 Ld cd
t>
Figure 2-15: Rejector wave traps in detector circuits.
71
Signal Detection
0 TT
M
1/ v
-V
72
The Detection Process
Positive Envelope
XX
0 I
\ Positive Half of
RF Carrier
-V
73
available with the generator to display the RF output voltage.
The characteristics of the crystal are determined when the
switch is closed to shunt out the load impedance. In that
case, the output current produced by unmodulated input volt
age Vjn is measured by AC millimeter i. Behavior under
various output loads is determined by opening the switch and
reading the output voltage. Input voltage is kept in the order
of one volt or less for the type of measurements which are
applicable here.
o 4
o
V,n
0 \ Load
<r
Figure 2-18: Test circuit for measurement of diode
characteristics.
The output current waveforms for ideal and real solid state
diodes are shown in Fig. 2-19, with zero impedance load.
The ideal detector permits no negative current flow. How
ever, even the best real diodes allow some flow in the reverse
direction, because they do not fully rectify the current. That
is why there is a small negative current flow in Fig. 2-19B.
This current subtracts from the forward current, on an aver
aged basis, so that the net audio output current i is lower than
for an ideal diode. Nevertheless, a good diode will show a
substantial net forward current output.
74
quite similar to Fig. 2-18, but a variable DC power supply is
used, with some convenient provision for reversing the out
put polarity. Measurements are made with zero impedance
loading. Commercial diodes are evaluated over a wide range
of positive (forward) and negative (reverse) voltages to fully
determine their characteristics, but here the necessary DC
input voltage ranges over only a volt or so in magnitude,
with corresponding current output in the order of milliam-
peres or less. With this arrangement, the voltage-current
curves for ideal and real diodes are given in Fig. 2-21.
+i
Zero Current -►
-i
Time Time
A) Ideal Detector B) Real Detector
75
variable voltage
DC power supply
+ I
0 0
input voltage input voltage
A) ideal diode B) real diode
76
figure as the voltage is increased. In the reverse direction,
the diode resistance is much higher but still finite, so a low,
gradually increasing reverse current results as the negative
voltage is increased in magnitude.
77
even though the RF signal may be small, we can operate the
diode where 9 is larger (current is higher). Hence, sensitiv
ity to a weak RF signal is increased. One way to do this is
shown in Fig. 2-22 and is called biasing the crystal.
adjustable low
voltage source
(+) (-)
bias voltage is q Q
introduced across H-
to antenna dropping resistor:
and ground
4
RF bypass capacitor
shunts resistor
78
in Fig. 2-23. The inductance of the coils, wound on mag
netic cores, act as chokes to stop flow of RF current. The
self capacitance of the coils is usually sufficient to store RF
energy during each half cycle of the carrier voltage. Some
times a capacitor C may be added as shown in the figure to
improve upon this situation. In any event, the net result is a
filtering action which permits passage of an average signal
level that closely approximates the RF envelope. See Fig. 2-
24. The diaphragms of the earphones respond readily to this
signal to produce the required sound. At the same time, they
are mechanically insensitive to any RF ripple still present at
the output, because they cannot vibrate at such high ffe-
quencies. As a result of both electrical filtering and
mechanical inertia, the output of the detector is converted to
sound.
4--- r—O-
1
RF
resistance
c# self in
Qen
ductance
O
self capacitance
j equivalent circuit
i or earphones
79
rial which changes its dimensions when an electric field is
applied across it. This change in dimensions drives a dia
phragm to produce sound.
filtered voltage
forward voltage
+V envelope
RF voltage
0
reverse voltage
envelope
80
high power transmitter nearby, and that the receiver has been
designed for high sensitivity. Results have been reported
when a small permanent magnet speaker is coupled by an
impedance matching transformer to the detector output.
Better performance is likely by converting an earphone to a
speaker by adding a conical hom at the ear piece; one of the
early day hom speakers using that same approach may be
employed. Usually, such a system is not very practical and
is treated as an oddity or stunt.
BIBLIOGRAPHY
Edwards, K. E., Radios that Work for Free. Hope and Allen
Publishing Co., Grants Pass, Oregon, 1977.
!
81
Green, Charles, All About Crystal Sets. Allabout Books,
Fremont, CA, 1984.
82
V CHAPTER 3
CRYSTAL SET DESIGN
L1
+
L2 Introduction
C O
C5j >C=D
There was a time during the early
83
this process. Among other possibilities, the designer may
want to surpass present day performance with something
new, reconstruct a circuit given only partial information, or
analyze an early day receiver to construct a modem replica.
These and other alternatives are covered in the section on
design criteria. It will be shown that some properties and
functions are inevitably emphasized at the expense of others,
and that there are decisions to be made in that respect before s
proceeding further.
Design Criteria
84
♦Simplicity — straightforward construction,
convenient operation
♦Appearance — "traditional" or modem
♦Antenna — compatibility with what is available
85
These depend upon each type of circuit. The formulas are
elaborate except for very simple circuits, with significant ap
proximations required in some cases. For practical purposes
it is sufficient to state that a relationship between selectivity
and sensitivity almost always exists where increasing selec
tivity results in decreased sensitivity and vice versa. The
simplest method of investigating that relationship is by direct
experiment.
86
ics textbooks and are not covered here. Signal attenuation of
the pass band signal through the filter is too great for crystal
set application.
87
The component values shown in Fig. 3-1 for the antenna coil
and antenna tuning capacitor are representative for a medium
to long length inverted L antenna and broadcast band recep
tion. One or both values may be changed for short or for
very long antennas. ;
v variable mutual
inductance coupling
o6 365 pf
4
250 ph
250 jib
365 pf
’:=r
88
exact circuit design, because the system is influenced by
stray capacitances. It is not a very critical adjustment, but it
would be well to use at least five or six taps, if a continuous
sliding contact is not chosen as an alternative.
The type of coil which is used is not too critical for the pre
sent example, provided that it is adaptable for tapping or for
a sliding contact, and that it is a high Q design. Air core
single layer solenoids are the usual choice. Basket weave
coils are another good example, and a short single layer sole
noid wound on a ferrite core works well.
89
Some care should be used in selecting other components
when considering selectivity and sensitivity. Most 350 or
365 picofarad air dielectric variable capacitors, modem or
early day, are satisfactory for the broadcast band. The 140
pF size is standard for short waves. However, modem sub
miniature units that depend in part on a solid dielectric may
not qualify. The Q ratings of some of these are less than de
sirable for an optimum choice.
Size
90
a hand capacity problem arises, isolation of the offending
components may require a larger layout. Thus, if both size
and sensitivity-selectivity are important, a design trade-off is
necessary.
Simplicity
91
Appearance
92
Antenna Compatibility
v
L 4
2 1
2i?1
4
C,
93
A tunable antenna may be impractical in some cases, such as
on a small lot or in an apartment building. A wire strung
around a room is not tunable. In these cases, a different ap
proach to receiver design is needed. Consider adding only
one more tuned circuit ahead of the detector. Such a set
usually tunes rather broadly, but sensitivity is good. This is a
necessity for the low level signals that the antenna produces.
94
of performance are highly dependent upon the way variabil
ity is built into the inductors. The number of tuned circuits is
not always as important as the particular design used for the
variable inductance and the manner in which they are used in
the system. These are best treated on a case by case basis.
The circuit in Figure 3-3 A tunes very broadly unless the an
tenna is deliberately shortened to just a few feet in length,
and it seldom gives satisfactory results. One way of improv
ing the poor selectivity is to use a large loop antenna. A six
inch diameter or larger solenoid coil can also be used as a
loop antenna if the receiver is close to a local station. Selec
tivity is good, but the received signal may be very faint. In
any of the systems described here some improvement may be
possible by using either a tapped coil or coil with a slider.
Another alternative is to move the variable capacitor to the
antenna circuit. This is often an improvement when a long
antenna can be used.
Two coils are used in the Figures 3-3B-D and these circuits
have a greater range of flexibility. By preadjusting the mu
tual inductance or by building variocoupling into the receiver
coupling can be adjusted. Figure 3-3B works best with a
long antenna. The set of figure 3-3C works with a short an
tenna, and also allows a longer antenna combined with
variocoupling .
95
V
4 4
^7 2
B
V V
4 -4
1
1U 2 D
c
96
One of the reasons single tuned circuits with a tuned detector
show poor selectivity is due to the energy drawn directly
from the resonant circuit to drive the earphones. This de
creases the Q of the tuned LC circuit. The circuit in figure 3-
3D can be an exception to this situation, if loose coupling is
maintained between the detector coil and the tuned antenna.
97
no particular advantage in using this type of coupling, and at
least one early day reference indicated that broader tuning
would result. Also, additional components are necessary.
The same is true of more elaborate types of coupling circuits,
which are discussed in electronic engineering texts. They
require even more components than are needed for capacitive
coupling. Nevertheless, experimentalists may find it
interesting to investigate these possibilities.
All of the systems with tuned antennas show the variable ca
pacitor on the ground side of the antenna coil, which is good
design practice. However, the broader tuning versions of the
sets are so nonselective that hand capacity is not important.
In such cases, the variable capacitor can be placed on the
antenna side of the coil if desired. The change in resonant
frequency caused by hand capacitance is not enough to pro
duce a substantial change in signal level.
98
Receivers with Two Tuned Circuits
V V
4
4 4
1L T
A 6
P cl§&
<=>2 9>
V
4
2
°1
Q3
£=4
P 1
i° 2
If P
i
D E
Fig. 3-4C works with a very short antenna when the antenna
coil is tuned. Fig. 3-4D may be a better choice for an un-
99
tuned antenna with intermediate length. The coils in Fig. 3-
4E are arranged so that energy received from the antenna is
transferred from the low inductance antenna coil, through the
tuned intermediate circuit, to the tuned detector. There is no
significant amount of coupling between the antenna and de
tector coils. However, the benefit of antenna tuning is not
utilized here, so performance is limited and usage is
suggested only where a tunable antenna cannot be employed.
100
V V
4 4
i
A
101
The overall efficiency can be very high using three tuned cir
cuits. Excellent selectivity is possible without the drastic
sacrifice of sensitivity that is usually necessary with simpler
systems. On the other hand, a relatively large number of
components is required, as well as additional layout and
construction work. Also, tuning three variable capacitors can
become tedious, particularly with the degree of selectivity
which can be reached with such receivers.
102
so large that circuit characteristics are altered, usually in un
predictable and undesirable ways. These effects can become
important when three inch or larger diameter coils are used,
and they depend upon the size of other parts and the physical
layout, as well as the particular circuit that is used. Ferrite
core coils, with their combination of high Q and small size,
can be used to advantage in these systems, because the un
wanted side effects are greatly reduced. Unwanted mutual
inductances also can be reduced by using closed field type
binocular coils.
103
used quite differently. One or more rejector wave traps can
be used with any receiver, but this is considered a special
application. A rejector trap affects receiver performance in
the portion of the band near its tuned frequency rather than
over the band as a whole. Nevertheless, the only practical
use is to preset it and leave it. The receiver tunes over most
of its frequency range as if the trap were not present.
104
BIBLIOGRAPHY
105
Kinzie, P.A., Some Experiments with Crystal Sets Using
High O Coils. Arizona Antique Radio Club News, Vol. 7,
No. 1, Spring 1990, p. 12.
106
w iu CHAPTER 4
CRYSTALS FOR DETECTORS
*
L1 O
107
behavior is very rare. Performance usually deteriorates as
the surface of a crystal oxidizes.
108
materials, including galena, one of the most used crystals.
Heat may either accelerate surface oxidation or alter the bulk
material, and this degrades sensitivity. The sensitivity of
galena and certain other crystals may be destroyed locally at
the point contact by static discharges or even by a very
strong signal, all because of the sensitivity to heat that is
generated at the contact. Mounting such crystals in a metal
base requires special care, and this will be discussed in the
next section.
109
There are almost no exceptions to the rule that attempts to re
surface a crystal, by polishing, sanding, or grinding, will
destroy it. The noteworthy exception is molybdenite. This
compound can actually be restored to high sensitivity by
sanding the exposed surface. In practically all other cases,
the only alternative to replacement is to split the crystal and
remount it with a fresh surface exposed. Even this procedure
does not work if the interior has been spoiled by overheating.
Contacting Methods
110
The light wire contact method, which includes the very deli
cate catwhisker just touching the active substance surface,
evolved later. The catwhisker contact was patented by
Greenleaf Whittier Pickard, one of the inventors of the crys
tal detector itself, but only after several years had passed
following his first patent. Pickard later remarked that the
catwhisker must have been independently invented and used
by others before he filed for his patent.
ill
in performance. However, there is a lack of agreement con
cerning which metal is best, because in some cases the
choice of crystal affects the choice of catwhisker metal,
which has complicated the acquisition of data.
112
*■
113
Application Technique
Choosing a Crystal
114
field for those who like to be among the first to try some
thing new. There is also the possibility of finding good
catwhisker crystals among the materials which were origi
nally used with heavy contact methods and were discarded.
Also, new sources of ore have been found since the early
wireless period, and they may have better properties than
those previously used. In short, there are a large number of
possible sources to choose from, but locating the specimens
can be a limitation.
115
with two different crystals also in use. All of these were of
the heavy contact junction type.
116
The hardness associated with carborundum was another ad
vantage. A stiff wire, needle, or pointed rod could be held
against the surface of the crystal under considerable pressure
without destroying a sensitive spot. High pressure greatly
decreased the chances of vibration or shock causing contact
point movement and loss of sensitivity. Other materials were
not as tolerant of contact point pressure, and thus they were
more prone to being knocked out of adjustment.
117
BIBLIOGRAPHY
118
ABOUT THE AUTHOR
119
I
:
V THE XTAL SET SOCIETY
121
Crystal Set Projects: 15 Radio
: Crystal Sft
Projects Projects You Can Build
Crystal Set Projects is a collection of radio
T projects that won a recent building contest run by
i the Society. Thanks to everyone who par
ticipated. If you missed out, don’t worry. We’re
doing another! Included are step-by-step
instructions so you can build and design your
w 1 * own Xtal sets no matter what your background in
electronics. The projects are of various designs
and difficulty so that everyone can learn
something. “Crystal set circuits have been regularly published in the
hobby press since the dawn of radio. But the Xtal Set Society's new
project book covers more electronic and mechanical variations of this
ever-popular receiver than I have ever seen in one place. You'll find hi
tech and low tech versions, vintage and modem versions, sets with loop
antennas and short-wave bands. The book is as much fun to read as to
build from, but I defy anyone to browse this infectious publication for
long without experiencing an uncontrollable urge to break out the
soldering iron and double-colton-covered wire!” —Marc Ellis, Editor,
The Old-Timer's Bulletin of the AWA; Contributing Editor, Antique
Radio, Popular Electronics magazine. Get yourself a copy! 6x9
paperback, 160 pages, $14.95.
122
:
■
This book chronicles the fascinat
ing history and development of
the crystal detector including the
reasons for its brief dominance of
the radio market after the turn of
the century. Starting with the dis
covery of solid-state rectification
and then through the develop
ment of the crystal detector the
reader learns about great inventors
such as Pickard, Braun, Dun-
woody, and others. Radio funda-
^ mentals such as antennas, ground,
pl1gl|hFiing{|fi^t6ction, cir
cuits, and detection are covered for
the beginner. The unending com
promise between selectivity and sensitivity is discussed for the "
crystal set d&srgner. Advanced topics such as the use of multi-
tuned eirff|^lind wave traps follow for the more experienced ^
experiment‘d