5 4 3 2 1

+5V +5V

1
RA1 1K +12V
+15V

R1
1K C8
J2 +5V 0.1uF/50V

13
10
9
8
7
6
5
4
3
2
1 +5V U1 U5 U10D
2 Spindle On/Off 1 16 5 4 8 6

V+
J2-2 B1 IOUT IN/OUT CTRL
3 NC 6 9

GND
Speed MSB B2 OUT/IN
4 2 15 7 B3 VDD 14
5 Speed 6 3 14 8 2
Speed 5 B4 IOUT CD4066BCN
6 9

7
Speed 4 B5
7 4 13 10
Speed 3 B6 -15V U10B
8 5 12 11 B7
9 Speed 2 12 16 11 12
D Speed 1 B8 COMP IN/OUT CTRL D
10 6 11 10

GND
Speed LSB OUT/IN +15V
11 7 10 14 VR+ VDD 14
12 NC J5-2 C6 R20
13 L . GND 8 9 15 1 0.01uF/100V Disk 4.99K 1% CD4066BCN C19

V-

7
VR- VLC +15V -15V 0.1uF/50V

8
ILQ74 DAC0801 -15V U10A

3
HEADER 13 R3 R2 -15V R26 2.1M 1 13 3
IN/OUT CTRL J3-7 R23 +
4.99K 1% 4.99K 1% 2 1

GND
U2 C5 OUT/IN
VDD 14 J3-3 2 -
1 16 -15V 0.1uF/50V U11A
R21 CD4066BCN LM358N D4

4
4.99K 1% 4.99K 1%
2 15 U6 1N4148
3 14 +10V Ref REF01 +15V -15V R22 C18
6 2 U10C 2.1M 0.1uF/50V
OUT V+
4 13 V- 4 4 IN/OUT CTRL 5
5 12 3 -15V

GND
OUT/IN

ADJ
C7 14
RA3 47K 0.1uF/50V VDD -15V
6 11
7 10

7
CD4066BCN
8 9 R11 C14
ILQ74 -15V
+5V +5V

10

1
2
3
4
5
6
7
8
9
10
9
8
7
6
5
4
3
2
C28
0.1uF/50V 47K 0.47uF/63V

C17
R32 R31
4.7K 10K +5V 47K
RA2 +12V -15V 0.01uF/100V Disk

1
C13 0.01uF/100V Disk
R29
R30 R6 R10
330 -15 U11B

8
U3
Q11 D14
1 16 5 +
2N3906 7 J3-5 R25 2K
47K 6.34K 1% 1M +15V
2 15 6 -
NC 3 14 +15V
D15 LM358N 1N4148

4
1N4148 4 13 +15V C16
5 12 C12 0.1uF/50V

3
J5 0.1uF/50V U8

7
1
6 11 2 Q5 D2 U7

7
1
1 7 10 2N3904 1N4148 3
R8 +
2 Program (SW Panel) J4 3 6 OP77_OUT
R7 R5

1
Local (SW Panel) +
3 8 9 6 2 -
4 Spindle On/Off (SW Panel) 1 TACHO- 2 -
ILQ74 +12V 2 TACHO+ OP77

4
8
OP15 4.99K 1%
3

4
5
C HEADER 4 4.99K 1% D3 4.99K 1% R9 C
1N4148 4.99K 1% C15
R27 HEADER 3 C11 0.1uF/50V
47K R4 0.1uF/50V
J2-2 17.4K 1% -15V
-15V -15V

J3
1N4148 +12V
Spindle Operation: The spindle is gated off by Q5 and Q6 which form a logical OR function. Note that Q5 and Q6 must be off 1

3
D13 R28 +10V Ref LOW(s) 2
for the spindle to operate. Q6 68K W IPER(s)
2 J3-3 3
2N3904 H IGH(s) 4
Q6 is controlled by the Spindle On/Off switch on the operator panel. Turning the switch to On will activate U3 opto circuit 3 and C23 J3-5 LOW(o) 5

1
D6 0.1uF/50V W IPER(o) 6
pull the based to ground via D13 Cathode. Note if the -15V is lost, Q6 will turn on via bias provided by 12V and RA4 pin4 HIGH(o)
1N4148 J3-7 7
through D6 +12V 8
U8
Q5 operation is controlled via the Local/Program mode of the operator panel in conjunction with the Spindle On/Off signal from 1 16 10K
Vcc FEEDFORWARD HEADER 8
D5 1
the Machine Control board (J2, pin 2 of this spindle control board). In Program Mode, the Selector switch on the opeator panel is 2 15 2
OP77_OUT Vz OUT COL
selected to Program. This will provide ground to Pin2 of J5 and provide based current to Q11, but note that Q11 emiitter must 3
pull to ground to power the opto LED in U3 (section 2). This ground is provided by the Spindle On/Off signal from J2, pin2. 3 14 4
FB OUT EMIT
5
This signal is from the Machine Dist. Board and is active low. 1N4744A +12V 4 13 6
GAIN DEMAG:OV
7
In local mode, pin J5-3 is grounded by the operator panel Program/Local switch. Note that this directly pulls the based of Q11 to R17 5 12 8
2.2K MOD GND
9
10
ground. With this pin directly connedted to ground, the emitter of Q11 is at 0.7V above ground and this is sufficient to turn on the
1
2
3
4
5
6
7
8
9

6 DC CTL I_LIMIT 11 10
opto of U3 section 2. This unusual control eliminates the need for D15 Cathode being grounded.
7 10 RA5
RT REM ON/OFF
8 9
CT E. SYNC
RA4 10K R18 NE5560N
47K

Q2
LM340T-12 +12V +12V
D9
C22
1 3 0.01uF/100V Disk
IN OUT
GND

1N4148 C26
0.1uF/50V
2

+12V
B B

D10 R13 SP1

Q3 D7 1
+15V 1N4148
2N3906 1N4148 160K/0.5W A+
3 1
VIN VOUT Q7 C21 R16
GND

SP1
1

C9 0.1uF/50V 11K
J1 U4 D8 C20 1
C3 C1 LM340LAZ15 2,2uF/25V 1N4148 1000pF/50V
2

1 17.5VAC+ 1000uF/50V 2,2uF/25V

POS

2
2 0V 4 - + 2
3 17.5VAC- D?
1N3903

HEADER 3 DB104 C2 +12V

1
1

1000uF/50V L79L15/TO92 2.2uF/25V

3

C10
GND

3
2 3 2 Q10
IN OUT 2N3904

1
Q4 -15V Q?
IRF351

3
2 Q8
L2

1
2N3904
2 2N3906
SP1

1
Q9
INDUCTOR
L1 1

3
2
+12V
A-
Q? INDUCTOR
1
R34 MJ10004
1K

2
4
D1 100 15

Q1 1N4739A
1 IRF511 3 C4
0.47uF/10%/250V Film

3
SP1

R14 1

A AS A

100 SP1
R24 C24 1
1K R15
0.01uF/100V Disk 10K R33 R12
0.1/5W/3% 0.1/5W/3% NEG

R19 -15V
1K

Title
DM-3000 Spindle Servo Schematic
Size Document Number Rev
D <Doc>

Date: Monday, September 15, 2008 Sheet 1 of 1

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