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Current Research in Green and Sustainable Chemistry 4 (2021) 100160

Contents lists available at ScienceDirect

Current Research in Green and Sustainable Chemistry


journal homepage: www.elsevier.com/journals/
current-research-in-green-and-sustainable-chemistry/2666-0865

Establishing the multi-criteria roadmap and metrics for the evaluation of


active films for food packaging
Ana Arias *, Gumersindo Feijoo, Maria Teresa Moreira
CRETUS, Department of Chemical Engineering, School of Engineering, Universidade de Santiago de Compostela, Spain

A R T I C L E I N F O A B S T R A C T

Keywords: Food industry is one of the sectors with the highest production volume, with disposable plastic films being the
Food-packaging most widespread packaging method. The production of these packaging materials is characterized by a linear
Active food-packaging process, based on an abusive consumption of non-renewable fossil resources and with significant environmental
Antimicrobial
problems. This management model must be modified according to the principles of green and sustainable
Multi-decision criteria
Biodegradable films
chemistry: circularity, reduction of waste streams, appropriate use of resources, increase in the useful life of
Natural food preservation products and use of renewable natural resources. To achieve this, the early stages of product design, which must
consider the applicability of the packaging product, its efficiency and its impact on the environment and on the
consumer, are crucial. Within this framework, this report provides a roadmap based on holistic criteria together
with quantitative metrics to analyze the opportunities and challenges of bioactive food packaging prototypes. Five
main categories have been selected for analysis: packaging evaluation, environmental, circularity, economic and
social criteria. The multi-decision criteria map will help researchers and stakeholders to examine the suitability of
bio-based packaging from environmental, technical and consumer health preservation perspectives.

1. Introduction freezing, thermal processing, refrigeration and vacuum packaging, to the


dosing of natural-based antimicrobial agents that preserve the quality of
The commercialization of food products has gone hand in hand with the final product [18].
the massive use of plastic packaging/films characterized as single-use or The latter, besides being better accepted by consumers, are not sub-
disposable, which generates a huge volume of plastic waste. In absolute ject to regulations as restrictive as those of synthetic-chemical base [19]
terms, out of a total of 500 billion plastic bags and packaging, only 3% are and increase the functionality of packaging systems by adding new
recycled [1]. This leads to an environmental problem, not only because of properties (antioxidant, antimicrobial and organoleptic) [17]. In fact, the
the fossil resources needed to produce plastic-based films, but also use of antimicrobial packaging films has been reported to be a suitable
because the final management mostly relies on landfill and incineration, method for active control of fungal and bacterial growth [8]. The in-
leading to air pollution and impacts on human health [1,2]. At present, clusion of microbial preservative agents in food packaging can be
the development of biodegradable film packaging has become a neces- developed around the following several approaches: by incorporating
sity. Mainly produced via extrusion process [3–6], the end product is a them directly on the polymeric matrix [20] or by introducing them in the
structured film that allows the controlled dosing of antimicrobial agents form of polymeric resins with encapsulated nanoparticles [21–25]. When
included in the polymeric matrix [4]. The most widespread biodegrad- developing renewable antimicrobial food packaging films, commonly
able packaging are polylactic acid (PLA) [7–10], starch [11–15] and referred to as “active packaging [26–28] or “functional packaging” [12,
cellulose fibers [2,16,17]. 29], it should be considered that such films should ensure the following
Other aspects to be taken into account in food management, handling properties: biodegradability, good mechanical and barrier characteris-
and packaging is food safety. It is estimated that approximately 30% of tics, antibacterial, availability, economic and technical feasibility, among
people living in industrialized countries suffer food poisoning each year others [15,16,30–34].
associated with the consumption of spoiled products. In the search for This review analyzes the current trends and most recent de-
healthier processing alternatives with lower chemical additive content, a velopments for a time profile of scientific publications from 2018 to May
variety of options have been considered; from physical processes such as 2021 (Table 1SM) on active packaging in order to provide information in

* Corresponding author.
E-mail address: anaarias.calvo@usc.es (A. Arias).

https://doi.org/10.1016/j.crgsc.2021.100160
Received 20 June 2021; Received in revised form 30 July 2021; Accepted 9 August 2021
Available online 10 August 2021
2666-0865/© 2021 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/).
A. Arias et al. Current Research in Green and Sustainable Chemistry 4 (2021) 100160

the identification of systems under development, as well as environ- (Reviews vs. Experimental Studies). In this screening phase, a final
mental indicators that can highlight the merit of different alternatives. portfolio of 98 papers was compiled. A second step considers the classi-
Those scientific publications include experimental, laboratory-scale in- fication of the previously selected experimental studies according to the
vestigations on the development of such packaging materials considering following categories: film packaging material, antimicrobial/antioxidant
different formulation techniques. Therefore, being small-scale laboratory agent used, strains selected for film evaluation and field of application.
studies, most of them do not include studies on resource efficiency or on Therefore, in the last step, the selection of criteria was presented, clas-
the applicability of green chemistry and sustainability principles. In this sified into five major categories: packaging evaluation criteria, environ-
way, the development of a multi-criteria decision map, the main objec- mental criteria, circularity criteria, economic criteria and social criteria.
tive of this manuscript, considering the principles of sustainability and In a first attempt to establish an appropriate criteria to develop a
green economy, as well as other important concepts when developing a suitable prototype for bio-based food packaging, the analysis of available
new packaging film prototype (i.e. packaging efficiency, quality, ease of experimental studies will show the main trends and perspectives in
use, health protection, consumer acceptance, environmental impacts), research in this area of knowledge. For this purpose, the VosViewer
can be considered as a very useful tool to assess, from the early design software has been used, which allows, through an analysis of the key-
stages of active packaging films, their suitability and degree of words selected by the authors, the identification of the main parameters
sustainability. considered crucial in the development of bio-based food packaging
In order to manage all the information available in the literature, prototypes. While it should be noted that these research articles focus on
Mendeley Desktop® and VosViewer® have been the main software tools the laboratory level, where the performance, quality and effectiveness of
used. Once all the literature reports have been evaluated, the roadmap the films are prioritized, other parameters emerge as being of particular
based on environmental, economic and social criteria is presented for the interest: technical and economic feasibility of the large-scale production
identification of the best procedures and alternatives in the development process, environmental concerns and social acceptance.
of active packaging for stakeholders and researchers.
3. Results
2. Materials and methods
3.1. Bibliographic data analysis
The procedure followed to carry out this review is developed in three
main steps: a first literature review, using Scopus as the main database, in The first analysis of the bibliographic data resulted in 323 keywords
which the articles have been classified according to the type of article (Fig. 1, a), related to each other by the concurrence. Handling such a

Fig. 1. Keywords occurrences.

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A. Arias et al. Current Research in Green and Sustainable Chemistry 4 (2021) 100160

large number of keywords is impractical and unhelpful. It is therefore which not only have to comply with market requirements, but also in this
necessary to review the keywords in greater detail to identify those that preliminary phase the circularity criteria must be taken into account, i.e.,
are significant and representative of the different approaches. Therefore, designing the product to facilitate its subsequent reuse, its degradability
a standardization of the keywords was carried out, classifying them in and its management as waste. In this regard, a total of 6 requisites have
analogous terms, thus reducing the map file (Fig. 1, b), until a final been selected for this preliminary assessment (Fig. 2). If the outcomes
concurrence value of 28 was obtained (Fig. 1, c). lead to promising results, the evaluation of the subsequent criteria could
Regarding the renewable raw materials selected for the production of be performed. If this is not the case, a redesign and improvement of the
the films, the use of PLA, chitosan and starch is recurrent. On the other proposed prototype will be required.
hand, the use of antimicrobial agents as a method of food preservation is
also a key point in the development of new bio-based packaging pro- 3.2.2. Criteria selected for environmental assessment
totypes, with nisin and essential oils standing out. In addition, with Within the manufacture of plastic-based packaging, the main impacts
respect to the mode of addition of preservatives, the use of nanocarriers are focused on the consumption of non-renewable resources and the
and encapsulation techniques seem to be the most developed by emissions resulting from their extraction and the production process it-
researchers. self. Given its low decomposition capacity, its presence in the environ-
ment causes the release of toxic substances into the soil, its incineration
causes environmental pollution and also affects human health due to the
3.2. Metrics evaluation emission of carcinogenic toxic substances, among others.
Therefore, the environmental assessment of the different alternatives
The five main criteria selected for the evaluation of the suitability of of bio-based packaging prototypes must evaluate the environmental
the bio-based packaging prototypes are discussed in the following criteria throughout their life cycle. Thus, in this evaluation stage, it is
sections. proposed to perform a Life Cycle assessment to evaluate the following
impact categories: Climate Change, Fossil Resource Scarcity, Strato-
3.2.1. Criteria selected to evaluate the preliminary packaging prototype spheric Ozone Depletion (evaluated using ReciPe Midpoint Methodol-
New bio-based packaging prototypes must meet a series of charac- ogy), Ecotoxicity and Human Health (USEtox Methodology), as the main
teristics to be suitable and effective, both from the point of view of related ones.
providing safe food for consumption and in their design parameters,

Fig. 2. Detailed methodological procedure for evaluating the suitability of the packaging prototype design according with selected criteria.

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A. Arias et al. Current Research in Green and Sustainable Chemistry 4 (2021) 100160

3.2.3. Criteria selected for circularity assessment Table 1


In relation to circular economy criteria, it has been considered that Evaluation of a bio-active food packaging prototype using the multi-decision
resource recovery, reusability and recyclability rate, waste flow, use of criteria map.
renewable resources, are the key points to define relevant criteria. Assessment of Packaging Evaluation Criteria
Importantly, researchers and developers should consider, in the early Food preservation Yes
design phase, the development of products that lead to efficient, easily Extend food shelf-life Yes
reusable and, if possible, multi-purpose designs. Ensure food safety Yes
Reduce wastes and Yes, due to its biodegradability potential and due to the
losses use of waste resources for its fabrication
3.2.4. Criteria selected for economic assessment
Meets market criteria Yes
New product prototypes should be developed considering an Inclu- Preservation agents Active packaging: Nisin Z, cellulose nanocrystals, maleic
sive Green Economy (IGE). This concept encompasses the terms of anhydride.
human well-being, social equity, environmental risk reduction and Assessment of Environmental Criteria
ecological scarcity. Green economies are the appropriate vehicle to
Packaging material Renewable and waste valorization resources
achieve the goals of the 2030 Agenda and sustainability, seeking a new
Biodegradability Yes
concept of economic development through the use of smart policies that capacity
simultaneously improve environmental quality and human development, Environmental impacts Reduced, due to the use of renewable resources and due to
focusing on new processes with low ecological footprints. the valorization of waste streams
In order to determine whether the bio-based packaging prototype is Assessment of Circularity Criteria
viable in economic terms, it is necessary to perform an evaluation of
Degradability capacity Yes
financial metrics, considering the Net Present Value (NPV) and Internal Recyclability capacity Yes
Rate of Return (IRR) parameters. If the proposed prototype achieves Resource valorization Yes: cellulose pulp from Pinnus spp.
adequate values of these parameters, then a Life Cycle Cost (LCC) Use of waste streams Yes: cellulose pulp from Pinnus spp.
Reuse rate Not evaluated
assessment could be developed by extending the scope of the assessment
to all life cycle stages. Assessment of Economic Criteria

Financial metrics Recovery of waste from renewable resources reduces the


3.2.5. Criteria selected for social assessment evaluation cost of raw materials compared to traditional plastic
Consumers' environmental concerns are increasing, and the concept packaging.
Production process Beyond the NPV and IRR values, the economic viability of
of green purchasing and sustainable consumption are incorporated into
economy the process must be assured.
product selection criteria. Green consumption is based on the purchase of Life Cycle Cost Should be adequate due to the previous statements
products with a reduced negative impact on the environment. Moreover, Waste management Reduced, due to the biodegradability and low toxicity of
authorities should pay attention to how to disseminate information in an costs the packaging materials
appropriate, understandable and accessible way to consumers, based on Assessment of Social Criteria
clear and concise labeling, informing about the key aspects that have
Consumer acceptance Yes, as a biodegradable, environmentally friendly and
been taken into account in the development of the product, from the functional food-packaging film is developed
point of view of sustainability, circularity and environmental and health Packaging design Mechanical properties evaluation showed good packaging
protection. quality quality
Brand communication Not evaluated

3.3. Multi-criteria decision map according to the selected criteria FINAL CONSIDERATION: SUITABLE PACKAGING PROTOTYPE

Fig. 2 is intended to represent the decision tree that includes envi-


5. Conclusion
ronmental, circularity, economic and social indicators for the evaluation
of the profile associated with bio-based plastics. It is necessary to take
This article aimed to suggest the framework of multi-decision criteria
into account that within each category several requirements of recom-
for assessing the suitability of a bio-based food packaging prototype
mended compliance have been considered. If the target product fails to
taking into account environmental, circular, economic and social con-
fulfill requirements, it would be necessary to rethink the prototype and
cerns. On this basis, a preliminary literature review was conducted in
propose modifications to improve the profile.
order to identify the main trends and perspectives with respect to bio-
based food packaging. By analyzing the main keywords selected from
4. Evaluation of the multi-criteria decision map for a bioactive
the research, five main criteria have been considered for the develop-
functional packaging
ment of the multi-decision criteria diagram: packaging evaluation
criteria, environmental criteria, circularity criteria, economic criteria and
The multi-criteria roadmap has been applied to evaluate the sus-
social criteria. All the parameters encompassing each of the above
tainability indicators and metrics of an active food packaging film using
criteria aim to provide an effective methodology for the assessment of the
corn starch, PVA and glycerol in the packaging formulation and nisin Z,
suitability of bio-based packaging products, being Life Cycle methodol-
maleic anhydride and cellulose nanocrystals as bioactive agents [11].
ogies, the ones that are mandatory to be performed for a proper and
This report highlights the use of renewable resources and waste (corn
comprehensive evaluation of the packaging prototype under assessment.
starch and cellulose pulp, respectively), the biodegradability of the
This article aimed to suggest the framework of multi-decision criteria
packaging as well as its potential to prevent the proliferation of patho-
for assessing the suitability of a bio-based food packaging prototype
gens and extend the shelf life of food products. The mechanical properties
taking into account environmental, circular, economic and social con-
(water vapor and oxygen permeability, swelling index, film homogene-
cerns. On this basis, a preliminary literature review was carried out to
ity, among others) are adequate and may represent an excellent alter-
identify the main trends and perspectives regarding bio-based food
native to replace traditional plastic packaging.
packaging. Through the analysis of the main keywords selected in the
With this information, the analysis of this proposal has been devel-
research, five main criteria have been considered for the development of
oped using the multi-decision criteria map (Fig. 2). The evaluation is
the multi-decision criteria diagram: packaging evaluation criteria,
displayed in Table 1.

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A. Arias et al. Current Research in Green and Sustainable Chemistry 4 (2021) 100160

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