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Keywords: Food industry is one of the sectors with the highest production volume, with disposable plastic films being the
Food-packaging most widespread packaging method. The production of these packaging materials is characterized by a linear
Active food-packaging process, based on an abusive consumption of non-renewable fossil resources and with significant environmental
Antimicrobial
problems. This management model must be modified according to the principles of green and sustainable
Multi-decision criteria
Biodegradable films
chemistry: circularity, reduction of waste streams, appropriate use of resources, increase in the useful life of
Natural food preservation products and use of renewable natural resources. To achieve this, the early stages of product design, which must
consider the applicability of the packaging product, its efficiency and its impact on the environment and on the
consumer, are crucial. Within this framework, this report provides a roadmap based on holistic criteria together
with quantitative metrics to analyze the opportunities and challenges of bioactive food packaging prototypes. Five
main categories have been selected for analysis: packaging evaluation, environmental, circularity, economic and
social criteria. The multi-decision criteria map will help researchers and stakeholders to examine the suitability of
bio-based packaging from environmental, technical and consumer health preservation perspectives.
* Corresponding author.
E-mail address: anaarias.calvo@usc.es (A. Arias).
https://doi.org/10.1016/j.crgsc.2021.100160
Received 20 June 2021; Received in revised form 30 July 2021; Accepted 9 August 2021
Available online 10 August 2021
2666-0865/© 2021 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/).
A. Arias et al. Current Research in Green and Sustainable Chemistry 4 (2021) 100160
the identification of systems under development, as well as environ- (Reviews vs. Experimental Studies). In this screening phase, a final
mental indicators that can highlight the merit of different alternatives. portfolio of 98 papers was compiled. A second step considers the classi-
Those scientific publications include experimental, laboratory-scale in- fication of the previously selected experimental studies according to the
vestigations on the development of such packaging materials considering following categories: film packaging material, antimicrobial/antioxidant
different formulation techniques. Therefore, being small-scale laboratory agent used, strains selected for film evaluation and field of application.
studies, most of them do not include studies on resource efficiency or on Therefore, in the last step, the selection of criteria was presented, clas-
the applicability of green chemistry and sustainability principles. In this sified into five major categories: packaging evaluation criteria, environ-
way, the development of a multi-criteria decision map, the main objec- mental criteria, circularity criteria, economic criteria and social criteria.
tive of this manuscript, considering the principles of sustainability and In a first attempt to establish an appropriate criteria to develop a
green economy, as well as other important concepts when developing a suitable prototype for bio-based food packaging, the analysis of available
new packaging film prototype (i.e. packaging efficiency, quality, ease of experimental studies will show the main trends and perspectives in
use, health protection, consumer acceptance, environmental impacts), research in this area of knowledge. For this purpose, the VosViewer
can be considered as a very useful tool to assess, from the early design software has been used, which allows, through an analysis of the key-
stages of active packaging films, their suitability and degree of words selected by the authors, the identification of the main parameters
sustainability. considered crucial in the development of bio-based food packaging
In order to manage all the information available in the literature, prototypes. While it should be noted that these research articles focus on
Mendeley Desktop® and VosViewer® have been the main software tools the laboratory level, where the performance, quality and effectiveness of
used. Once all the literature reports have been evaluated, the roadmap the films are prioritized, other parameters emerge as being of particular
based on environmental, economic and social criteria is presented for the interest: technical and economic feasibility of the large-scale production
identification of the best procedures and alternatives in the development process, environmental concerns and social acceptance.
of active packaging for stakeholders and researchers.
3. Results
2. Materials and methods
3.1. Bibliographic data analysis
The procedure followed to carry out this review is developed in three
main steps: a first literature review, using Scopus as the main database, in The first analysis of the bibliographic data resulted in 323 keywords
which the articles have been classified according to the type of article (Fig. 1, a), related to each other by the concurrence. Handling such a
2
A. Arias et al. Current Research in Green and Sustainable Chemistry 4 (2021) 100160
large number of keywords is impractical and unhelpful. It is therefore which not only have to comply with market requirements, but also in this
necessary to review the keywords in greater detail to identify those that preliminary phase the circularity criteria must be taken into account, i.e.,
are significant and representative of the different approaches. Therefore, designing the product to facilitate its subsequent reuse, its degradability
a standardization of the keywords was carried out, classifying them in and its management as waste. In this regard, a total of 6 requisites have
analogous terms, thus reducing the map file (Fig. 1, b), until a final been selected for this preliminary assessment (Fig. 2). If the outcomes
concurrence value of 28 was obtained (Fig. 1, c). lead to promising results, the evaluation of the subsequent criteria could
Regarding the renewable raw materials selected for the production of be performed. If this is not the case, a redesign and improvement of the
the films, the use of PLA, chitosan and starch is recurrent. On the other proposed prototype will be required.
hand, the use of antimicrobial agents as a method of food preservation is
also a key point in the development of new bio-based packaging pro- 3.2.2. Criteria selected for environmental assessment
totypes, with nisin and essential oils standing out. In addition, with Within the manufacture of plastic-based packaging, the main impacts
respect to the mode of addition of preservatives, the use of nanocarriers are focused on the consumption of non-renewable resources and the
and encapsulation techniques seem to be the most developed by emissions resulting from their extraction and the production process it-
researchers. self. Given its low decomposition capacity, its presence in the environ-
ment causes the release of toxic substances into the soil, its incineration
causes environmental pollution and also affects human health due to the
3.2. Metrics evaluation emission of carcinogenic toxic substances, among others.
Therefore, the environmental assessment of the different alternatives
The five main criteria selected for the evaluation of the suitability of of bio-based packaging prototypes must evaluate the environmental
the bio-based packaging prototypes are discussed in the following criteria throughout their life cycle. Thus, in this evaluation stage, it is
sections. proposed to perform a Life Cycle assessment to evaluate the following
impact categories: Climate Change, Fossil Resource Scarcity, Strato-
3.2.1. Criteria selected to evaluate the preliminary packaging prototype spheric Ozone Depletion (evaluated using ReciPe Midpoint Methodol-
New bio-based packaging prototypes must meet a series of charac- ogy), Ecotoxicity and Human Health (USEtox Methodology), as the main
teristics to be suitable and effective, both from the point of view of related ones.
providing safe food for consumption and in their design parameters,
Fig. 2. Detailed methodological procedure for evaluating the suitability of the packaging prototype design according with selected criteria.
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A. Arias et al. Current Research in Green and Sustainable Chemistry 4 (2021) 100160
3.3. Multi-criteria decision map according to the selected criteria FINAL CONSIDERATION: SUITABLE PACKAGING PROTOTYPE
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A. Arias et al. Current Research in Green and Sustainable Chemistry 4 (2021) 100160
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