Hardware plan

2 ｜KRONES Academy – Hardware plan

Content
 1. General information
 2. Commission Number and Function Groups
 3. Diagram Types
 4. Pages and sheets
 5. Component Designation
 6. Mounting Location
 7. Cable and Terminal List
Hardwareplan_2018_EN.pptx / 01-2018

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 3 ｜KRONES Academy – Hardware plan

1. General Information

1 2 3

4
Hardwareplan_2018_EN.pptx / 01-2018

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1. General Information
 1. Customer: Name, Street, City, Country
 2. Machine: Type, Number, Hardware drawing number
 3. KRONES: Fax and Telephone numbers
 4. KRONES Plants: Name, Street, City, E-Mail, Telephone
Hardwareplan_2018_EN.pptx / 01-2018

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1. General Information Colours of the cables 0001 Page 4

Hardwareplan_2018_EN.pptx / 01-2018

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1. General Information =PLE1.0001 sheet 01 Diagram type LEG

Hardwareplan_2018_EN.pptx / 01-2018

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1. General Information Table of contents Diagram Type INH

Hardwareplan_2018_EN.pptx / 01-2018

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 8 ｜KRONES Academy – Hardware plan

2. Commission Number Machine Types and Function Groups

 Commission No is Number of machine: KR52142
 KR = Krones Rosenheim
 52 = Machine type (in this case Pressant UNI)
 142 = Machine serial No

 The whole plan is sorted by process units and function groups

 E.G.

 =PLE1.0502 means:
• PLE1: Palletiser Pressant UNI
• 05: Function Group 5: PLC Overview
Hardwareplan_2018_EN.pptx / 01-2018

• 02: Count No in Function Group: Here part 02 in Function Group 5

• 02: Can means also the group version No

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2. Used process units in this machine

 0001 LEG 1 mostly sheet 01
Hardwareplan_2018_EN.pptx / 01-2018

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2. List of all standard function groups in 0001 Page 01---Example

 01: power supply, adaptation

 02: lighting system , socket, climate

In all machines the same

 03: control voltage 24V DC
 05: PLC overview
 06: LDS line networking
 09: control desk
 11: emergency stop
 12: operating safety area
 15: basic design (air pressure)
 20: AcoposMulti (filter, choke, power
and 24VDC modules
 28: central lubrication system
 97: signal transmission
Hardwareplan_2018_EN.pptx / 01-2018

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 11 ｜KRONES Academy – Hardware plan

3. Diagram types Group 6612 sheet 61

 Every function group may contain different types of diagrams

The yellow stickers

on the devices
refer also to the
schematic diagram
Hardwareplan_2018_EN.pptx / 01-2018

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 12 ｜KRONES Academy – Hardware plan

4. Pages and Sheets

 Page (Blatt): Page number of the function

group
 Page number is not necessarily continuing
 From maximum content of this unit functions
might have been removed depending on
customer needs.

 Sheet: Continuing number of all sheets in the

whole plan
Hardwareplan_2018_EN.pptx / 01-2018

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 13 ｜KRONES Academy – Hardware plan

5. Component Descriptions
: used part in Schematic Diagram STR ( only ) group 0102 Page 10

 Description of used part:

power supply unit USV and main switch
check back signal contact
 Used Part: -Q151
• Q: Component designation
to DIN EN 61346
or JIC IEEE 315
Q: Power switch, main switch
• 101
• Reference of location
counted number of component
(page 10, number 1)
 Task: Find
= 0501 (group No)
Hardwareplan_2018_EN.pptx / 01-2018

–K051
K: object designation
05: group No
01: component number

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Hardwareplan_2018_EN.pptx / 01-2018

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Hardwareplan_2018_EN.pptx / 01-2018

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Hardwareplan_2018_EN.pptx / 01-2018

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Hardwareplan_2018_EN.pptx / 01-2018

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Hardwareplan_2018_EN.pptx / 01-2018

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Hardwareplan_2018_EN.pptx / 01-2018

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 20 ｜KRONES Academy – Hardware plan
Hardwareplan_2018_EN.pptx / 01-2018

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Hardwareplan_2018_EN.pptx / 01-2018

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 22 ｜KRONES Academy – Hardware plan
Hardwareplan_2018_EN.pptx / 01-2018

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 23 ｜KRONES Academy – Hardware plan
Hardwareplan_2018_EN.pptx / 01-2018

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5. Component Designation Reference (connection)

 Outgoing: L1 MS1 / =.5312/10.0

• L1 MS1: Wire number
• 5312: Function group No
• Blatt 10 column 0
Hardwareplan_2018_EN.pptx / 01-2018

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 25 ｜KRONES Academy – Hardware plan

5. Component Designation Reference (connection)

 Ingoing: L1 MS1 / =.5311/10.2

• L1 MS1: Wire number
• 5311: Function group No
• Blatt 10 column 2
Hardwareplan_2018_EN.pptx / 01-2018

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 26 ｜KRONES Academy – Hardware plan

5. Component Designation

Component information

= PLE1 . 1502
+ MAS1 -B 10 1
Hardwareplan_2018_EN.pptx / 01-2018

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 27 ｜KRONES Academy – Hardware plan

5. Component Designation

 =PLE Machine Type (here Pressant UNI)

 1 Line Number
 2 (optional) Line Machine Type Number (for example you can have
2 Pressant in one line)
 .1502 Function group
 +MAS1 Mounting location
 -B Component Designation
 10 Group Sheet Number
 1 Component Number of the Group Sheet
Hardwareplan_2018_EN.pptx / 01-2018

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 28 ｜KRONES Academy – Hardware plan

5. Component Designation Mounting location

 +KK1: Connection box

operator control desk
 +CA1: Contiroll Aggregat
Contiroll labelling station
 +ET1: Etima
labeller

 0001 LEG2 sheet 23

list of all possible locations
Hardwareplan_2018_EN.pptx / 01-2018

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 29 ｜KRONES Academy – Hardware plan

6. Mounting Locations in 0001 LEG2 Page 1 (Pressant example)

Hardwareplan_2018_EN.pptx / 01-2018

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 30 ｜KRONES Academy – Hardware plan
+AMB Automatic magazine loading system +GAW Packs balancing gate
+ANP Fully-automatic depalletiser +GDS Packs turning station
+AP Unpacker +GE Packs infeed
+AR Aligning unit (bottle packer) +GED Trays flap folding device
+B Palletising station +GEH Trays horizontal flap folding device
+BAS Conveyor lubrication system +GEK Carton erector
+BE Containers infeed +GEL Tray gluing
+BEE Containers separators +GEP Pads conveyor
+BES Pushing bars +GES Pack closing fingers (chain)
+BET Containers conveyor in machine +GET Tray flap folding unit
+BPK Empty crates magazine operator panel +GEU Packs corner station
+BPL Palletiser +GFE Dividers inserter
+BPM Empty pallet magazine operator panel +GFM Dividers magazine
+BPP Palletiser operator panel +GHA Dividers treatment
+BPZ Pallet centring operator panel +GK Gripper head
+DA Code/dating unit +GKB Gripper head socket
+DEU Pivoting corner station +GKK Gripper head control
+DR Frame remover (wood or metal) +GKL Gripper head left connection box
+DS Turning station +GKO Arm gripper head
+DT Distributor +GKR Gripper head right connection box
+DV Unit +GKT Gripper head support
+E Containers separator (old) +GLV Packs lineal distributor
+EFS Sleeve supply unit +GM Crates magazine connection box
+EFT Sleeve feed unit +GS Packs ejector
+EK Electronics head +GSE Packs elevator
+EP Packer +GST Packs stacker
+EPL Depalletiser +GT Packs conveyor (old)
+ER Crates centring frame +GTM Gripper head magazine
+EU Corner station +GVF Packs vertical conveyor
+F Wrapping station (old) +GW Crates washer
+FOA Film reels +GZ Packs combiner
+FOE Wrapping station +HAB Main drive
+FOI Ionisation station +HG Packs height adjustment
Hardwareplan_2018_EN.pptx / 01-2018

+FOS Film magazine +IGG Empty crates inspection

+FOV Welding station +IGL Empty crates inspection
+FOZ Cutting station and film discharge conveyor +IGV Full crates inspection
+FS Tray folding station (old) +LD Laser code/dating
+FST Tray folding station (new) +LGM Empty crates mechanical control
+FV Guides adjustment +LKM Empty crates magazine
+FZT Film discharge conveyor (old)
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 31 ｜KRONES Academy – Hardware plan
+LS Light barrier (photo-cell)
+LZ Layer centring
+PAV Pallet measuring
+PH Pallet lifting device
+PI Pallet inspector
+PM Pallet magazine
+PT Pallet conveyor (old)
+PVW Pallet travelling carriage
+PZ Pallet centring
+QS Cross flaps closer
+QT Cross travel
+R Retainer
+ST Stacker
+TBB Containers conveyor
+TBG Packs conveyor
+TBP Pallet conveyor
+TRS Trays table
+Z Layer pads inserter or extractor (old)
+ZDR Frames inserter or extractor
+ZG Gripper head inserter or extractor
+ZHA Blank treatment
+ZHW Hoist centring
+ZM Blanks magazine
+ZO Arm inserter or extractor
+ZR Crates centring (old)
+ZS Central lubrication
+ZT Blanks stack conveyor
+ZUA Blanks stack deposition
+ZUE Blanks stack corner station
+ZUH Blanks stack hoist
+ZUI Blanks conveyor in machine
+ZUL Blanks lifting unit
+ZUM Blanks magazine
Hardwareplan_2018_EN.pptx / 01-2018

+ZUU Blanks transfer

+ZUS Blanks separator
+ZUV Blanks stack travelling carriage
+ZWB Layer pads equipment
+ZWE Layer pads picking
+ZWM Layer pad magazine

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 32 ｜KRONES Academy – Hardware plan

7. Cable and Terminal List Cable Number

Yellow Stickers
 The yellow stickers on the
devices refer also to the
position in the machine
 ETB1.2301-W131=
ETB1.2301+ET1-M101
Hardwareplan_2018_EN.pptx / 01-2018

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 33 ｜KRONES Academy – Hardware plan

7. Cable and Terminal List Terminal Strip

Hardwareplan_2018_EN.pptx / 01-2018

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 34 ｜KRONES Academy – Hardware plan

7. Cable and Terminal List Cable Assignment List

Hardwareplan_2018_EN.pptx / 01-2018

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 35 ｜KRONES Academy – Hardware plan

7. Cable and Terminal List Cable Detail

Hardwareplan_2018_EN.pptx / 01-2018

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