Professional Documents
Culture Documents
5 Tank Itp Inspection Amp Test Plan For Tanks - Compress
5 Tank Itp Inspection Amp Test Plan For Tanks - Compress
FOR
2 4.03.2013
Issued for
1 04/04/2012
Approval
REVISION HISTORY
2 4.03.2013
Issued for
1 04/04/2012
Approval
EIL Type of
S SUB FCI
ACTIVITY CEIL Record to be
L CON PL CAT CAT B maintained
A PRIOR TO FABRICATTION A
Applicable
1 Acceptance Report of the tanks foundation WC W W HP R
Format
2 4.03.2013
Issued for
1 04/04/2012
Approval
2 Incoming Material
4 WPS/PQR
a) Review of proposed procedure WPS/PQR
WC R R HP R
Form
b) Testing
i) Carbon Steel WC R R R R Lab. Test Report
2 4.03.2013
Issued for
1 04/04/2012
Approval
EIL Type of
S SUB FCI
ACTIVITY CEIL Record to be
L CON PL CAT CAT B maintained
Check Shell diameter, A
Applicable
2 circularity,Perpendicularity, straight edge WC W W S S
formats
before & after welding.
Applicable
4 Visual check of welding and Back chipping WC W W S -
formats
2 4.03.2013
Issued for
1 04/04/2012
Approval
EIL Type of
S SUB FCI
ACTIVITY CEIL Record to be
L CON PL CAT CAT B maintained
FIXED ROOF A
Blast cleaning and painting Roof Structure, Applicable
1 WC W W S S
underside of Roof plates formats
Applicable
2 Location and Welding of Roof supports. WC W W S --
formats
2 4.03.2013
Issued for
1 04/04/2012
Approval
Applicable
3 Alignment and welding of Roof structures WC W W S --
formats
Applicable
4 Plate layout, overlap and fit-up WC W W S --
formats
Applicable
5 Visual check of roof welds WC W W S --
formats
EIL Specs /
Location, size and alignment of roof nozzles, Relevant Stds and
6 WC W W S S Applicable
man-holes vents, etc
formats
PWHT (as applicable) EIL Specs /
WC R R HP R
i) Procedure review Relevant Stds and
7 WC W W S -- Applicable
ii) PWHT cycle monitoring
WC R R R R formats
iii) Time-Temp Chart Review
Applicable
8 RF pads fit-up & Welding WC W W S S
formats
RF pad pneumatic testing Applicable
9 WC W W S S
formats
EIL Specs /
Relevant Stds and
10 PT/MT of Nozzles, vents & other attachments WC W W S S Applicable
formats
Welding of Roof plate with shell/ curb Applicable
11 WC W W S --
angle formats
FLOATING ROOF
Applicable
1 Temporary staging spacing and levels WC W W S --
formats
Applicable
2 Plate layout, overlap, fit-up/welding WC W W S --
formats
EIL Type of
S SUB FCI
ACTIVITY CEIL Record to be
L CON PL CAT CAT B maintained
Availability of approved calculations for A EIL Specs /
3 WC R R HP --
design of buoys Relevant Stds
EIL Specs /
4 Buoys fabrications WC W W S --
Relevant Stds
2 4.03.2013
Issued for
1 04/04/2012
Approval
Applicable
5 Vacuum testing of roof-plate welds WC W W S --
formats
EIL Specs /
6 Location of sleeve supports WC W W S --
Relevant Stds
Pad plate welding with roof and sleeve EIL Specs /
7 WC W W S --
support Relevant Stds
Fixing and welding of Buoys Applicable
8 WC W W S --
formats
EIL Specs /
9 Initial – lift WC W W S --
Relevant Stds
EIL Specs /
10 Supports fixing through sleeves WC W W S --
Relevant Stds
Seal welding of support sleeves from EIL Specs /
11 WC W W S --
beneath after dewatering Relevant Stds
Air test of Buoys Applicable
12 WC W W S --
Pontoon welding formats
Location, fixing and welding of man holes, Applicable
13 WC W W W --
drains etc. formats
EIL Specs /
14 Shell to pontoon clearance WC W W S --
Relevant Stds
EIL Specs /
15 Seal fixing WC W W S --
Relevant Stds
EIL Type of
S SUB FCI
ACTIVITY CEIL Record to be
L CON PL CAT CAT B maintained
C TESTING A
Correctness of testing arrangements
EIL Specs /
1 especially size of blind flanges/vents/drains/ WC W W S --
Relevant Stds
Temporary piping.
2 4.03.2013
Issued for
1 04/04/2012
Approval
Applicable
2 Mechanical / Inspection clearances WC W W HP HP
formats
EIL Specs /
3 Earthing of ladder & shell WC W W S S
Relevant Stds
Settlement readings during water filling Applicable
4 WC W W S R
formats
Applicable
5 Hammer test WC W W S S
formats
Applicable
6 Air pressure test WC W W S S
formats
Applicable
7 Vacuum test WC W W W W
formats
Roof collapsibility test in case of floating EIL Specs /
8 WC W W W W
roof tanks Relevant Stds
Report to be
Calibration of tanks from Statutory submitted by
9 WC R R R R
authorities Statutory
authorities
Applicable
10 INSPECTION & TEST DOCUMENTS
formats
NOTE :
1) For cleaning & painting, please refer ITP No. 2501
CAT A: Site fabricated steel storage tanks for process fluid /Hydrocarbon, floating roof
Tanks
CAT B: Site fabricated steel storage tanks for Raw water, Fire water, waste water, Dm
water, etc.
LEGEND
2 4.03.2013
Issued for
1 04/04/2012
Approval
2 4.03.2013
Issued for
1 04/04/2012
Approval