vert port a SPO ITNE F4:Aiom From-HiTACHI SEIKI LA sszenuare é __——— @ POSITION MODUL INSTRUCTION MANUAL 9-1989 ey ATE, id ¢ ¢ ® * seu Hitachi Seiki Co., Ltd.PACSUN UIS4IPR PromPHITACHI SEIKI LA 9 10. ne 12, 13, 14. be 16. 7, 18. 19, ++sezezse708 Set a parameter. 1-263 P.ons/o08 Ie No.22 Zero point deceleration speed 50 (See.1, @) Turn the pover off once and then turn it again. Set the mode to MDI and unclanp the table y MBO1. Set ths moda to Zero Point Return and p1 Find one-turn signal by turning over 4° at! speed and perforn automatic input of shift| +B. zero point deceleration amount. (Parameter 15) Turn off the switches 1 and 2 inside the chitrol panel. Pressing +B causes zero point return and Place the motor shaft backlash to one side check as follovs and then place to the lef} Turn the povar off once and then turn it Set the mode to NDI and perforn zero point Check if the motor shaft backlash 4s the s: teft sides. To check it, compare the error 4s placed to the lett and to the right, F. dy operating as folloys: CLA + 20 — ENTER — 11 — ENTER DGN11;: Error anount display if the error amounts of both sides differ change the zero point shift agount to make for both sides. ‘Lamping. (IE placed to the right, for the same check.) again. return by Bo. 'e for the right and the junts when the backlash |For amount 1s displayed ‘To change the zero point shift amount, operdte as follows: CLA — 11 — ENTER (*SET™ appears) — 1: appears) — Value to be changed ENTER —________ SET15: Value to be changed ere Ge back to 15. for readjustuent. — ENTER ("SET 15" appears. Tf no problen 1s found in 18. above, the adjhscnent is completed.FromeHl TACHI@SEIAI GA NG POSITION MODULE "01909 1:41pm 1s. ADJUSTMENT OF B-AXIS 1° INDEXING AND ZERO POINT INITIAL (OTHER THAN SEICOS MACHINE) 1, Setting of Parameters No.10 In-position width Yo.22 Zero point deceleration 5 Wo.15 Zero point shift © CLA — 11 —» ENTER ("SET" appe: ("SET 10" appears) 10 ENTER ot thel Resiton Medule 10 5 o + 10 — ENTER ("SET 10:10" appears) @ CLA —~ 11 — ENTER ("SET" appeads) ~ 22 — ENTER ("SET 22” appears) 5 —- ENTER @ CLA — 11 —~ ENTER (*SET” appear: (“SET 15" appears) — 0—~ EXTER After setting, parfora as follows: CLA + 80 — ENTER ("GO" appears) COREE” (posuopun ver." appears) ——=P Tis completes setting of paranete: 2~° Turn on the switches 1 and 2 inside 3. Set the méde to MDI and unclamp the Unless this 1S entered fee ("SED 22:5" appears) ys) ~» 15 ~» ENTER ("SET 15:0" appears) la r control panel. le by MOOL. pe 4. Set the mode to Zero Point Return an match the aligning mark by pressing either+ Bor — B svitch. the zero point deceleration speed ( Set the ode to MDI and clamp the t ing is. complevely matched. 5. ‘The speed at this tine is t in the above 1.) fs by N00 to check the coupl~ 6. AS the table is clamped, the motor bkcowes free. Turn the potor shaft right or left to place the backlash at the center of longi- tudinal ‘position: : Watching ‘the table error counter, obbain the center by the values | when the shaft fs turned to the left] and to the right. i Error ancunt, is obtained by pressing/CLA -» 20 -—- ENTER - 11 — ENTER. 7, Clear the position to zero. ” CLA — 11 — ENTER ("SET" appears) — ATL = ENTER — CLA — 3 ("P0S3:0" appears) -31- -» ENTER, 20 -+ ENTER ("SET 20" appears) (P0S3) ~~ 0 — ENTERVesranmiees easecem PIOMPAL TALI =3IN1 GA O14 | Zero point return speed fe. Contents Standafd Value ow Tiaie] Tanibiiad area Beasts al cc a oe Do not use 010 | tr-psition width 30 Guid | O11 | Backlash width 0 Guls) [ oie ‘+Soft OT Set by the ania stroke: uls) 013 | —sort or See by the axis strofe Guls) | 2000 “Gwvain) | 015 | Zero point shift amount O16 | Return anoint frow OT O17 Tine constant for rapid feed scceleration/dece! Leration O18 | Nex speed for repid feed (019 | Lowest speed Tor acceleration” ~ deceleration - Optional paraneter (21 | Jog speed 1000 (invalid for lifear axis) Genin) Tero point return acceleration : | We | Tacceleation mead 50 Gan/nin) 023 | Encader pulse» nagnification | Set according to a eotor|used (uls/rev) 024 | Machine coordinate Sane as POS] 025 | Resolution 1000 (ouls/em) 006 | Error exessive anount 15000 (uls) Dwell time for initial Cet | coint return nal zr 10 (0~999909) (sec) 040 | Travel speed table O 1989 04:42on Ma FromeHi TACHI-SE1K! LA 8629288708 ‘T=270 P.004/208 LIST OF ALARM MESSAGES ALARM MESSAGE conrents ‘+ SOFT OT The unit arrived at Parameter No.53,+Soft stroke linit, SOFT OT The unit arrived at Parameter No.54,+Soft stroke limit. LSI BRRoR Control LSi is defective. Replacing LSi or PCB is necessary. warawEce | Zero point relurn is necessary. +HARD OT Limit switch for + stroke end is activated, Reset by noving to — direction. —HARD OT Limit switch for ~ stroke end is act[vated. Reset by noving to + direction. | BATTERY ALARM | Battery voltage is low, Replace the battery. NON FEEDBACK | Either phase A or B of position feedbjck is broken. : Eliminate cause and turn on the power} again, a | S-UNIT ALARM | Alarm oceurs at servo unit. | a z See the description on troubleshootin ia eee — 1 dev GRID SIGNAL BRR BREAK DOWN ALARM INPUT DATA ERROR PARAMETER ERROR One-tumn signal is detected at the mogent the unit goes off | 4 deceleration dog when performing zefo point return with a deceleration dog. It is necessary to re-adjust position! relationship of one- turn signal and the deceleration dog, a niece Power is turned off while automatic operation or manual operation with a rotary axis, Travel coamand for automatic operation with a linear axis is abnornal.. Setting of parameter is wrong. -30- = | | Fotae €e iDuce 80-1909 64: 42om — Frow-HITACHIMSEICI LA +s826266708 Tear p.ons/a08 FHs28 1S. We POSTTTOW MODULE ADJUSTMENT OF B-AKIS 1° INDEXING AND Z2R0 POINT INITEAL (OTHER THAN SEICOS MACKLWE) 1. ‘Setting of Paraneters at the! "Resition Module No.10° In-position width Wo.15 Zero point shift D CLA ~ 11 — ENTER (*SET" appe: ("SET 10" appears)— 10 ENTER @ CLA 11 + ByreR ("SET* ape: ("SET 22" appears) ~ § — ENTER (SET 22:5" appears) @® CLA -- 11 — ENTER (“SET appearp) -» 15 —~ ENTER (*SET 15" appears) — 0 ENTER {SET 15:0" appears) Unless thes 's AEtar setting, perfora as fol loys: grfeved the | o> CLA ~ 80 “+ ENTER (“CO" appears) -+|0 —~ ENTER fring rene anes Yate” i" arene ——P This conpletes Setting of parameters| 2. ‘Turn on the switches 1 and 2 inside the control panel. 3, Set the mode to MDI and unclamp the table by M901. ‘+ Set the mode to Zero Point Return anf match the aligning ark by Pressing either+ B or ~ B syitch. |The speed at this tine is the zero point deceleration speed (s4t in the above 1.) i 5+ Set the mode to MDI and clasp. the tale by 4900 to check the coupl~ ing is cosplevely matched. &. “ds the table is clamped, the motor bdcomes free. Turn the motor shaft right or left to place the bacHlash at the center of longi- tudinal ‘position. fe Watching ‘the table error counter, ob | when the shaft is turned to the left i Error amount is obtained by pressing Enter, 7. Clear the position to zero. CUA ~ 11 — ENTER ("SET appears) | 20 + ENTER ("SET 20" appears) — ATL BITER — cLA + 3 EyTER kpos3) — 0 ~ ewreR ("P0S3:0" appears) in the center by the values to the right. — 20 ~ ENTER = 11 ~ -31-"S0-1999 Ddsd2om 9 10. ue 12, 13. 14, 15. 16. Ww 18. 1s, From-HITACHI=$EIC1 LA 628080708 Set a paraneter, ¥o.22 Zero point deceleration speed 50 (See. T-trd poneace F620 ty O) Turn the pover off once and then turn it qn again, Set the mode to MDI and unclamp the table by M901, Set the mode to Zero Point Return and Press +B. Find one-turn signal by urning over 4° at ze Speed and perform automatic input of shitt| an Tun off the switches 1 and 2 inside the c TO point deceleration jount. (Parameter 15) rol panel, Pressing +B causes zero point return and Lamping, Place the motor shaft backlash to one side, Check as follows and then place to the left £ (UE placed to the right, ‘or the same check.) purm the pover oft once ind then turn it or agatn Check 4£ the motor shaft backlash 1s the left sides. To check it, conpare the error is placed to the left and to the right. Erto: by operating as follovs: CLA —~ 20 + ENTER ~ 11. Eyre ~L YENI: Error amount eisplay Af the error anounts of both sides differ a change the zero point shift agount to make for both sides. Sst the mode to MOT and perform zero point To change the zero point shift aaount, opera} CLA — 1] — ENTER ("SEI appears) —. 15 appeats) — Value to be changed ENTER SETI5: Value to be changed oe sac Go back to 15. for read justaent, turn by Bo. for the right and the jounts when the backlash F amount i$ displayed @ than 10 pulses, le backlashes sane @ as folloys: — ENTER ("set 15" lappears. Tf no problem 4s found in 18, above, the adjustaent is completed.Dac=82-1909 04:43pm From-HITACHISEIK! LA HG POSITION MODULE ADJUSTMENT OF B-AXIS 1° INDEXING AND ZERO POINT INITIAL (OTHER THAN SEICOS MACHINE) °C sae a an |10. : ET a . Parauoter setting 1801 Table unclamp %o.10 (In-posi tion ru) | va over 4". | [RSS eet ae a 7 InsiMe control pane! SET wan Cs rT a * cre ao mete 1800 Table clamp i 18. ns Power OFF — ON 6 ‘ves i E Motor shaft backlash oe . 8. Sides ance 7 see ystems oe point shift) and write Sees : 7 35Decn30-1909 04:44pm rromemtimuninaei Ns Un eee Dusen WARCRAN TUK RESTORATION UF HG B-AXIS YW LNDEXING AT POKBR FAILURE | Rlarm over failure wile Baxis in rotation | Renains unclaaped) ae (It must be avay nore than 4° ) Near aligning mark [yes 1G rede Tero point return mde | Pa | s either +Bor -Band | spindle stop switches 1 ® Press spindle stop button, and 4 (Rapid feed speed) [FB witen, Tums by +4° | | - — Getting closer to eceleration speed) aligning mark ; “Aiea rarks matched | vs Yoder HO Input 178 Table claep | Alara OFF | 1p POS. automatically set to 0 | a0Duce30-1907 04:43pm Prom IAGMI“REINI LA ~~ BEOAVARLAUH UF AG DWAALS 1 LNUEALNG AY EUWEK rALLUKE Wen pover failure occurs vhile B-axis is rate, B position will be lost and correct positioning cannot be obts ‘Then, restore by the following method. 1. Alarm screen shovs the message { B ROTATE PW unclanped. 2. Set to the zero point return node and turn th ined. OFF | and table reaains le axis until aligning marks matches by pressing +B switch while pressing the spindle stop button. In this case, the axis turns only +4" at thd tion speed every tine the svitch is pressed. off-position, perform the above operation af point by using JOG mode. zero point decelera~ If the marks are vell jer turning to the zero 3. Set the mode to MDI and clamp the table by inputting ¥Rg. Alarm vill go off when the table is clamped. screen. This completes restoration. ea a Check that the value of B POS. is 0 by means fof the status display on ooDoredQe1800 O4:diem Fron! AunIm3EINI Wn Hitachi Setkt U.S.A\, Inc. 17023 S. Rawands Road, Censitos Ca 90703 “Telephone: (562) 926-4500 Pax ($62) 926-8708 [Fax Message |) To: 72 Components FROM: im Ae Holepnay lam (jatoosg me a WY T29- OFF 312} 373~ 173 Reenbecof pegs to be sent: (aclhding this page) Message:Qece9h-1 069 01:00 FromHI TACHI SEIKI LA rs5eucuer ue &: Hitachi Seiki U.S.A), Inc. 17005 8 Rawarts Reed, Centos CA 90708 ‘Telephone: (562) 925-4500 ‘Pax (562) 926-8708 [_ FexMessage |] TO PZ Components FROM: im ATIN: Michael Holeman DATE: _/2: 10-99 Re roe: FEY 529- BC9F Number of peges to be sent: Geduding this page) Message:__7 Tig the procedure on the falldvise pages. Please do yp te shy § then ye oh al ~