Professional Documents
Culture Documents
BUILDING
MAINTENANCE -
PLANNING
WEEK 3
OUTLINE OF LECTURE
A. Introduction : Components of Maintenance Plan,
Planning System, Policy, Scope of Maintenance
Works
B. Levels of Planning
C. Planning the Maintenance Works
D. Planning the Control System
E. Maintenance Inspections, Procedure, Programmes
and Activities
F. Setting up a Cost Efficient Maintenance Program
G. Control Plans – To Ensure Ongoing Cost Efficient
Maintenance Programm
H. Maintenance Management - Organisation and
Measurement
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A. INTRODUCTION
INFORMATION
Survey
Budget
Specification
RISK MODELLING
Risk Identification
Risk Analysis
Components of
a PLAN FORMULATION
Maintenance Activities
Plan Sequence Plan Priorities and
Timescale Contingencies
Budget
PLAN IMPLEMENTATION
Work on Site
Variations from Plan
COMPLETION
Evaluation
Feedback
A. NATURE OF PLANNING
RICS Guidance Notes on Planned Building Maintenance : “ It will be seen….that
the planning of building maintenance is far broader than the planning of preventive
maintenance”
RICS Guidance Notes defines maintenance planning under 5 headings:
• Determining the policy for maintenance
• Deciding and preparing maintenance programmes and obtaining funds for them
• Getting the work done
• Controlling the progress of work and budget expenditure
• Monitoring the effectiveness of the programme
Differences between Planning and Programme:
Planning – the whole process of maintenance management as detailed in the above 5
categories
Programming – scheduling the manner in which maintenance works will be carried out, as
defined in the Guidance Note as;
• Planned maintenance programmes
• Day-today or breakdown maintenance
• Minor new works
• Refurbishment
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A. COMPONENTS OF PLANNING SYSTEM
• Involves having a planned course of action for dealing with the
inevitable consequences of deterioration
• Plan should embrace and lay down measures for dealing with
remote possibilities e.g. damage caused by severe weather
conditions.
• Whether or not resources are allocated for the rectification of such
defects will depend upon the degree of risk involved and the likely
effects of delay on user activities
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A. MAINTENANCE POLICY - General
BS 3811 defines Maintenance Policy
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A. Scope of Maintenance Works - Services
Air Conditioning
-Where are they located, age, type, owner, documentation,
effectiveness, check parts e.g. filters etc.
Lifts
- Types (passengers, service), Manufacturers, Schedule of
Maintenance, Rate of failure
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A. Scope of Maintenance Works - Services to Maintain
Plumbing
- Colour, pressure, soil pipe condition, leakages, meter
Electrical Services
- Accessibility, earthing, labeling, security, overloading, age of
cables, fuses
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A. Scope of Maintenance Works - Services to Maintain
Maintenance Summary
Air Conditioning
-Clean air filters, increase the system’s capacity, alter the office
layout, ‘dose’ the system
Lifts
-Have a good maintenance contract
Plumbing
-Replace old galvanised tanks
-Avoid mixed metals
-Replace failing cast iron pipe work
Electrical Services
-PVC sheathing and polystyrene don’t mix
- Inspect cables visually
-Test circuit breakers
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MAINTENANCE WORKS - SCHEDULED WORKS
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MAINTENANCE WORKS - SCHEDULED WORKS
3) General Works/Housekeeping
➢ Pest Control
➢ Rubbish Disposal
➢ Cleaning and Housekeeping
➢ Landscaping
➢ Toiletries Supply
➢ Parking area maintenance
Maintenance Planning
-To arrange the activities that could prevent or minimise the failures
from any of the parts or components which are poorly designed.
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B. LEVELS OF PLANNING
1) Buildings in the Design Stage
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B. LEVELS OF PLANNING
2) Before the building is taken over
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B. LEVELS OF PLANNING
3) Changes of the Building Use to New Uses
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B. LEVELS OF PLANNING
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B. LEVELS OF PLANNING
5) Change in Employment
It is possible that labour shortages will occur. First, due to high job
demand which caused the existing workers to quit and work
elsewhere. Secondly, many workers have to be retrenched because
of economic decline and the building owners could not afford the high
maintenance cost. In both conditions, the maintenance manager
should be asked to review back maintenance work program and to
find more effective alternatives to overcome the shortage of workers.
Among the alternatives that can be taken is the preferred use of
mechanical equipment and electrical or electronic systems
https://youtu.be/Iq9tsp4d_pE
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B. LEVELS OF PLANNING
To recap
Change of
Use of
Buildings to
New Use
Change of Change of
Maintenance Man Power
Allocation
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C. Planning the Maintenance Works
There are TWO (2) things that should be considered when planning for
maintenance.
1) Elements of Work
Elements of the work of existing or the ones planned for new maintenance jobs.
There are FOUR elements:
a) Maintenance work cycle. It involves all the details of the items or items of work
either for internally, externally jobs i.e. in the monthly, yearly, etc.
c) Annual plan. Maintenance work must take into account the work of the following
year. Aim is to enable long term planning can be formulated
There are two things that should be considered when planning for
maintenance.
2) Reporting process
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C. Planning the Maintenance Works
There are two things that should be considered when planning for
maintenance.
a) Report any delay of work which does not result in more serious
future breakdown
b) Reporting and forecasting life expectancy accurately as possible for
the building or its components or materials used
c) Reporting of all activities and matters that are related to the
performance of buildings
d) For matters serious and require immediate action, all reports must
be followed by immediate correction
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C. Planning the Maintenance Works
The Maintenance Plan
All of the maintenance programmes
- Must be receiving feedback from users, owners and clients through
continuous communication.
- A clear explanation must be obtained from all parties, as well as the
maintenance staff itself.
Discussions with these parties (top management or the building owner) must
include the following items so that the maintenance schedule can be
adjusted and certain requirements are met, namely:
i) The need for client or user productivity and operational limitations
ii) The need for taxation (taxation), the owner or the client's financial
situation and investment programs
iii) The legal requirements in connection with the performance of the building.
for example, the period or the time it takes to conduct fire prevention training
for all users of the building
iv) The need for information and the response to enable a suitable working
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C. Planning the Maintenance Works
The Maintenance Plan
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D. Planning Control System
iii) What are the equipment, materials, spare parts, skilled workers and
the amount of time required to perform the work
vi) How to record and analyse a method of decision making while the
maintenance work is carried out
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D. Planning Control System
In the flow control system, we can see how a job is initiated. The following
figure shows the manual process that is used as the basis for the
understanding work processes that take place in the operation.
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Flow Control System:
Action
Maintenance Programs Information
Example:
Card/DB or
Production
Background
Dept
of Asset
(Housing)
Store Management
Work Card /DB– Work, Report – Hours,
Materials, Hours Spent, Cost, Work,
Cost Planning and
Problems
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D. Planning Control System
Recording Process
1) Inventory Details
Dept: Corporate Finance Card No : 4
Ground floor, ABC Building Date : 30.11. 2011
2) Asset Register
Plant Description
Reference No:
Asset Registration Code:
Made: Hittuma Co Serial No: A 1234 B
Japan
Plant Details: Type : ADC 3/9000G
Type of Burner: Self cooling
Heater: fuel gas heater Date of Purchase: 30.11.2011
Has the level of X tons combustion / pressure
Measure: 10’x6x8 Purchase No: FCC 2/50-78
Running Temp: 300F-800F
Ancillary equipment
Chart records of parts: Yamaha serial no 222-3K
Control Indicators : FITT (880) , FITT Ltd
No 45, Jalan Along, KL
Fire control : Type Jitt-567 , FITT Ltd
Starter :Delta, Retaining Wind types
Date Location Date Location
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D. Planning Control System
Action Process - It consists of information file/ backgrounds and maintenance
job info
i) Information / background file - The information file is important for maintenance work as it
helps to:
a) control the cost of planned maintenance
b) to modify or Modification of machinery and equipment
c) ensure the integrity and the extension of the life cycle of equipment, machinery or materials
Among the important information is stored and can be retrieved from the file information is as
follows:
a. Percentage of the routine work done in certain periods and for the work that has been made
b. The ratio between the planned work with unplanned work
c. Total time of cessation of operation of machinery or plant or closure of certain areas for
executing service and maintenance
d. Flow pattern maintenance costs (to be used for future budgeting)
e. The cost of maintenance or service or resource outsourcing vendors (vendors) differences
f. Indicators of the amount of spare parts
g. Performance standards of maintenance
h. Setting the standard use of machinery, plant or spare parts
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D. Planning Control System
Action Process - It consists of information file / backgrounds and info maintenance
ii) Work files - Files that work serve as a record of recording and handling repair work that
must be adhered to by all staff who carry out related work. The contents of information
contained in the job file are:
Identity or Identification
a. Department, unit or section
b. Date - work is required
c. Date of work completion
d. Number of Assets
e. Name and type of assets
f. Priority
g. Works form a series of numbers
h. Charges or account number
Action Required
a. The real problem
b. Reasons for the possible causes of damage
c. Work instructions that have been obtained
d. Class or standard of work
e. Areas of work
f. Authority directing the work
g. Materials and parts used
h. Tools or used to carry out repairs
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D. Planning Control System
Action Process - It consists of information cards / card backgrounds and
card maintenance
ii) Work files - files that work serves as a record of recording and handling repair
work that must be adhered to by all staff who carry out related work. The contents
of the information contained in the job card is:
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D. Planning Control System
Control implementation
In the record there is the relationship between the use of file check, file
asset inventory and maintenance schedule. The preparation of the
inventory list will then provide the complete list of assets that can be
provided.
It was found that all the work done is based on information prior to the
file. Information file are then arranged so that maintenance planning
repair work can be done.
The following diagramme shows the planned maintenance made. In this case,
the housing department has been used as a planning model.
Because of the maintenance program has been available, the relevant staff
often have to know what actions should be done.
In this example, the staff will use the file to coordinate with the staff operating
the store. This action is to get the equipment, tools, spare parts and others.
When work is completed, the equipment from the store is to be returned and a
report be submitted to the management
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D. Planning Control System
Flow and Work instructions from the Department of Consumer
Work schedule that Request to repair from user of Dept A
has been agreed upon
with user A Job
Example: (Plumbing
Dept) View the work
Setting the work instructions
requirements,
duration, type, Planned Maintenance
material, etc.
Level I
Employees doing the
work, reporting the time Receipt of work order
taken, materials used, Skilled worker willing to accept from the executive
additional work and and the new direction of the planned maintenance
other program
Level II
Work
Emergency request through
Order phone from user dept
Receive order from Staff immediately takes
user dept action from the user dept’s
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complaint
PREVENTIVE MAINTENANCE AND MAINTENANCE INSPECTIONS
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E. MAINTENANCE INSPECTIONS, PROCEDURE,
PROGRAMMES AND ACTIVITIES
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PREVENTIVE MAINTENANCE AND MAINTENANCE INSPECTIONS
Managers should conduct spot checks and seasonal checks
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SYSTEM OF MAINTENANCE CHECKS PROCEDURE
Establish efficient record keeping of;
• Plans & drawings
• Past inspections
Records • Defects rectification,
M • inspection schedules,
A • usage of building etc.
I Develop checklist for
N Checklist • critical structural parts
T • Inspections
E Control Enforce control system for alteration and
N System renovation works
A
N Feedback Establish system of feedback from users of
System unusual condition e.g. vibration, cracks
C
E • Look out for neighbouring construction works
Monitoring • carry out detailed inspections of older buildings
• check regularly on usage of buildings
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F. SETTING UP A COST EFFICIENT MAINTENANCE PROGRAM
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F. SETTING UP A COST EFFICIENT MAINTENANCE PROGRAM
To recap
Prepare an
Inventory of
Equipment and
Building
Determine
necessary
Keep records
maintenance
tasks
Determine
Schedule the necessary
tasks maintenance
tasks
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G. CONTROL PLANS – TO ENSURE ONGOING COST EFFICIENT MAINTENANCE PROGRAMME
Control Plans
• Set up new operating procedures or revise present ones
• Cost reduction opportunities should be identified and ranked according to their
ability to generate savings
• Procedures for initiating work orders, timekeeping, control of materials, work
scheduling and control reporting then can be reassessed in light of new data
gathered during the cost-reduction analyses
• Successful Maintenance program in large properties is to have the administrative
and performance functions separated
• Administrative – responsible for budgeting, material control and management
reports (property manager)
• Detailed plans are the foundation of effective maintenance supervision. Outline
the specific tasks to be performed by maintenance personnel
• Simplest maintenance plan should touch seven basic points:-
– Scope of work, location, job priorities, method of accomplishing each job,
materials needed to complete tasks, number of personnel required and
hours of work that will be needed.
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G. CONTROL PLANS – TO ENSURE ONGOING COST EFFICIENT MAINTENANCE PROGRAMME
Energy Management
• Age of technological advances, property professional to keep abreast of new
approaches in property management
• Energy costs comprise mainly of electricity costs and the largest components of
total outgoings
• Energy management is an activity which seeks to ensure that there is no
wastage of energy for the daily functions of a building and it involves reducing
excess consumption. Is a method of containing and reducing the overall costs
psf energy per unit of production
• Always begin with a policy – show the general objectives, specific goals to be
attained in achieving those objectives, the ways and means by which energy
can be saved and composition of management resources needed
• Duties of the property manager – know all the functions of the mechanical and
electrical operations of the plant and its energy usage. Duties include:
- Maintaining proper accounts of energy consumption and fuel purchases
- Reviewing energy utilisation, performance and trends so that up to date
conclusions can be drawn
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G. CONTROL PLANS – TO ENSURE ONGOING COST EFFICIENT MAINTENANCE PROGRAMME
Energy Audits
• Energy Audits forms the basis upon which the database of energy
figures are established.
• Energy Audit is vital activity in energy management as it will indicate
the areas of concern and aid in the decision making process
• 2 types of Energy Audit:
A. Historical Energy Audit
- Requires available accounting and production records. The information will
show how and in what form energy is being utilised in the mechanical and
electrical systems
- Audit involves 3 steps: a) identify the quantity and costs of various energy uses
b) identify energy consumption at the official (mechanical and electrical plants)
and unofficial (secondary lighting) levels c) relate energy input and production
output
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G. CONTROL PLANS – TO ENSURE ONGOING COST EFFICIENT MAINTENANCE PROGRAMME
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MAINTENANCE MANAGEMENT MEASUREMENT
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MAINTENANCE MANAGEMENT MEASUREMENT
a) Energy Index:
Electricity Consumption (month bill) amount
Gross Building Area
b) Maintenance Index:
Cost of Monthly Maintenance
Gross Building Area
c) Complaint Index:
No of rectification works (through work order)
No of complaints
d) Overtime Index:
Total Overtime
Total Staff Work Hours
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MAINTENANCE MANAGEMENT MEASUREMENT
a) Energy Index:
Building without BAS (Building Automation System) – RM 0.25 psf to RM0.35
psf
Building with BAS (Building Automation System) – RM0.20 psf to RM0.30 psf
b) Maintenance Index:
Building which is less than 10 storey/levels – RM0.35 psf to RM0.55 psf
Building over 10 storey/levels – RM0.55 psf to RM0.75 psf
c) Complaint Index:
0.9 to 0.95
d) Overtime Index:
0.05 to 0.15
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