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    5 views29 pages

    IR Pumps O & M Manual

    Uploaded by

    Allan

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 29
    Form SPAD-187 March, 1994 ® CLASS HOC Model 2 Cradle Mounted Centrifugal Pumps Instructions for INSTALLATION-OPERATION & MAINTENANCE ww Note: It is important that the entire contents of this booklet be studied before installation. i2 @ Ingersoll-Dresser Pumps Table of Contents |. Introduction Satety-Gen Safoty Procedures Check upon Arrival Handing ‘Sborage and Preservation Purp Groupngs 1, Installation Checklist Clearing the Pump Location Foundation Field Mounting of Diver Leveing Grouting Pioing Nozzle Loading Preliminary Alignment Check Rotation Coupling and Guard Stating Box Auxiliary Piping Ill, Pre-Starting Chocks and Operation Checklist Lubrication Impolor Running Clearance (On-The-Bench Setting of Impeller Ruming Clearance Stating the Pump, Operating Checks. Throtling the Pump ‘Stopping the Pump Trouble Chart Techrical Data IV. Maintenance Preventive Maintenance Replacing Packing Replacement of Mechanical Seals Soal Types and Settings Bearing Lubrication ‘Overhaul Instructions Dieassombly leaning and inspection Pump Reassembly V. Ordering instructions How to Order Replacement Pats How: to Soloct Recommended Spares VL Pump Data Major Pats Interchangeabilty HOC Engineering Iniormation Gross-Section, Groug | Cross-Section, 1x1 x8 Cross-Section, Grou 2 Cross-Section, 6x 4x 13 Grose Section, Grou 3 Exploded Parts Drawing, Group 1 Exploded Parts Drawing, Group 2 Exploded Paits Drawing, Group 3 Recommended Spare Parts List |. Introduction ‘This manual contains instructions for the installation, operalion and maintenance of your IngersoltDresser Pump Company Class HOC2 centifugal pump. This information is provided to insure the long ite and safe operation of thie pump, therefore, read thie manual belore installation or operaton and keep tina safe place for future reference. The instructions in this manual ere intended for personnel with a general training in the oper- allons and maintenance of cenifugal pumps, A, Safety-General This pump has been designed to provde sale and relable service. However, il is both a pressure vessel and apioce of rotatng machinery. Therefore, the opera- toi(s) must exercise good judgment and proper safety practices to avoid camage to the equipment, surround- ing areas, and to prevert personal injury. il must be understood that tho information contained in this man- tal dees not relieve operating and maintenance person- neo he responsibity of exercising normal goodjudgment in operaton and cere of this pump and its components. The safely departirentat his pump location mustestab- lish a salety program based on a thorough analysis of industrial hazaids. This program should be reviewed before the installation and operation of this pump. in addition to the hazatds of rotating equipment and prosouro vesso's, considerations must be given to haz- ards of electrical power, hot oil, high pressure and tem- perature liquids, toxic iquids and gases, and fammable liquids and gases. Proper installation anc cere of pro- tective guards, shutdown dovieos and cver-prossure protection equipment shouldalso be an essertialpart of any safety program. Also essential are special precautionary measures to prevent the possibility of applying power to the equip~ mentat any timo that maintonance work isin procass. In addition, the prevention of rotation due tc reverse fow should not be overlooked. In general, all personnel should be guided by all the basic rus of safely associated with the equipment and the process B. Safety Procedures In this manual the words WARNING, CAUTION, and NOTE willbe found. The definitions of these words are as follows: WARNING:—An operating procedure, practice, ete. which, if not correctly followed, could result in personal inury or loss of life. CAUTION:—An operating procedure, practice, etc, which, ifnotstrictly observed, could resultin damage to, or destruction of equipment, NOTE:—Anoperatng provedure, condition, ete. which is essential to highlight. Ingersoll-Dresser Pump Company will not be liable for any delay, damage or injury caused by the failure to comply with the procedures in this marual. This pump must not be operated al pressures, temperatures or ‘speeds higher than stated on the original order, or used Witt liquids rot previously approved without writen per- missien of Ingersoll-Dresser Pump Company. C. Check Upon Arrival The complete pump unit should be inspected immedi- ately upon arrival, and ary irregularities arising due to shipment reported to the cartier Care musi Ee taken during unpacking to avoid dam- ‘age to the equ pment. A copy ofthis instruction manual ‘and Instructions for various other components will be included in the shipment. Inspec: allpackaging to avoid discarding these instruc- tions and other pump paris and accessories which may be packed inside shipping containers or atiached 10 skids in individual packages. D. Handling Use care when moving pumps. DO NOT lift pumps or pumping units by eyebolts (when provided). The ump oyobolt is designed only for remoxing the back pull-out assembly andthe motor eyeboit only for moving the motor. An assembied pump should belifted using a sling uncer the suction nozzle and the bearing housing ‘Complete purr, drvor and motor units should be hoisted using slings beneath the bedplale under both the pump and driver. Make certain that the equipment used to lift ‘the pump of fumping unt is capable of supporting the weighs encountered. E. Storage and Preservation ‘The standard domestic shipping end preservation pro- tection is suitable for the period of shipment (in covered trucks) and installation. ‘The equiprrent is also protected for a short period of covered storage at the jobsite before installation. If the pump is not to be installed at once, special precautions must be taken. One method is to appyy special protec tion before sh pment, but this acidiiona’ packaging must then be removed before installation. Trerefore eppica tion of special protection in the field is suggested. As 2 minimum the purnp must be stored in a dry, clean plac ‘Tho unit should be stored in an approximately level posi- tion with no strains anolied, Flange covers should be left inpplace. Its recommended (0 flush the pump and bear ing rousing with a suitable rust preventative. Contact your local Ingersol Dresser Pump Company represen tetive for any ackitional recommendations. The indwvid ual manufacturers of other components shoud be con: tected for thei recommendations for long term storage. F. Pump Groupings Class HOC2 pumps are grouped according to seal size and beating systems. Relerence is mace through- Out hig manuel te Group 1,2, oF 9 pUTIPS. Listed below Se tho pumps bolonging to each group, o Group! Pumps tvex1x6 HOC HOC. Sx1¥x8 HOC HOG. ivxtxa HOC. Hoc HOC Hoc HO 3x1%x10 HOC Group2 Pumps eae sce Bx6x13 HOC 10x0x18 HOG ax6x15 HOC 3x2x10 HOC 4x3x10 HOG. 4xx10L HOG 6x4x10 HOC. 10x8x15 HOC 3xtex18 HOC Sx2x19 HOC 4x3x1¢ HOC Hoc xax13 I. INSTALLATION ensure a successful installation, NOTE: ‘ihe design of piping systems, loundalions and other areas of

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