18, Let the solution pump operate independently for about 30 minutes. Constantly observe the liquid level in the absorber while the solution pump operates. 19, After about 30 minutes, stop the solution pump. 20. Press the Refrigerant Pump Auto button. 21, Return the valve cap. There is an O-ring between the cap and valve, When fitting the cap, make sure that the O-ring is set normally. ® Note: If the unit model is EXEL/EXWL, control the refrigerant density according to Table 49 when the decrystallization is finished. Precautions for de-crystallization + Cycle the chilled and cooling water pumps off and on during the melting process. + Remove any sensors that are sensitive to heat before you start the melting operation. The temperature of the chilled and cooling water that remains in the absorption chiller can rise to about 158°F, + When you start the chiller after melting the crystals, discharge the chilled water and cooling water first. If that water is left in the machine, the paint on the inside walls can be peeled off. Maintenance and inspection items along with standard inspection periods are shown in the next table, For details, contact your local johnson Controls Service Center. Inspection frequency can be adjusted according to the actual operating conditions. Table 29: Maintenance and inspection frase [Contents Frequency ‘Scope: (Collect the operation data (Refer to 155.34-C12) and Recording of operation data _|check the data withthe data collected during the |t weekly c factory test, (check of liquid fevel 'see Table 47, Check the liquid level at each part. Daily € [check the steam condensate [Check to see thatthe steam condensate control leantrol valve {valve is operating smoothly. [weekly ie Use the procedure shown in Refrigerant refining [Refine refrigerant |method to refine the refrigerant. Every 6 months s ‘The chiller has an automatic [purge system. Perform it fone time at beginning of the] S ‘season every year and one time every 2:3 months. hanual purging from purging |see Purge procedure. Manually purge non- kank {condensable gas from the purging tank Intanual purging from absorber|See Purge procedure. Manually purge nan- ide |condensable gas from the absorber side. Every 2-3 months s [eepecement oF alinvacuum |eepiace the oll inthe vacuum pump periodically. Monthly c [afer the replacement ofthe lubricant olor the [check of vacuum Pump —__|vacuurm pump. be sure to pul the pulley belt and Monthy c [check the smooth motion ofthe pulley. icheck the outside of the machine for damage [such as leakage for chilled water and cooling lappearance check jwater, rusting, and so on). Check the solution pump |Monthly c land refrigerant pump for abnormal sounds and \lbration, ‘YHAU-C Single Effect SteamFired Absorption Chiller (Mod A) reyTable 29: Maintenance and inspection ladcition of inhibitor Ihe solution to detect leakage in the early period Fak antes remweney cape jand motors (solution pump, refrigerant pump) jeasurerentorisuaton faite cece or lonering of suato. When jresistance of electric devices measuring the insulation resistance, be sure to rear s Liscemnect the ares of te temperatre contol, boon Frac aer Tr cesar a conTTTEN Ta ; rec oF parte oF CORT ehek the opeTaTGR GPE CONTeT RARE OPER 5 [panel [troubles caused by malfunction of the control panel. Y [secre perornanceat — fee Paro prveaire Chee penoTMaMe TT en cmonna : purge un ug unt perodaly evecko eaage ROUGH oy measure vactum dom Svea, RTT —L_—, 5 [purge solenoid valves leakage through purge solenoid valves. early Joveraurcheck of purge rer ovehau of purge lect vaNE [solenoid valves [periodically. [rear ‘ Nessie te aOR Tron conaeRES TE freroraiagnines _[easure ne amount oTnoncnde foeryemante 5 [reccconinay of oaeave exo Jreccconinutyofpretecvebondngercut ary 5 See Water quay convo Conran ual oF nays quay ot ied fil water, coving water, and sear drain win foter coving water, and he standard range. suet perform test very months c fram arin fabs wtnin one month aerne es operation Kee Te Gor ok one, Dae TE [seiecargd teh ie ach ne purging [Check the amount of solution |is performed. If the amount of the refrigerant Yearly (during operation at s fins retigerare Jecomes‘atstootow te condensation reverie [10D factor does ot werk neal ccoangy eck fhe amount ofthe refigeant period lev bearings are ured othe sluon pF fing retigean ump, and they are normaly Jssssembivinspecon ara _ fbr th water saurtono thu brome Laing otsouton pune and ndratgeane They are worn facet mower. P28 5 |refrigerant pump Isince excessive wear can cause a pump problem, 10.000 rs fsstsemble and inspect tem perce. The ners sranermube deane prods 9 [DSsenDWapeGToNaRaPisseemBe inspect and cane vacuum Pup 5 Leaning otvacumpump_fomamaints capac sos [Replacement of gaskets of Replace the gaskets of the airtight parts te maintain [*" 7 bighe pars fie aghtes ofthe born cle, Frsecton of ad Pater stamtercase and loven te water camber as cover prod, fHM)29%H* ° paced check the inside paint for damage. Check the inside Frsoetonofcooing force hein rat tarchanbercaseand >” ary 5 feiacerent of pacing Feit pr epoxy ran lnndondvens jinside wall of chilled water and [Repair the paint of the inside wall periodically. Icoaling water: *y fear s [cooling water chamber cases ” x 1 [Re once FR ERG EST fina ofsolutonand [rer tprevencrresionoinstepars ana [ey months 5 128 ‘YHAUCC Single Effect Steam-Fired Absorption Chiller (Mod A)Table 29: Maintenance and inspection Fa Fen ra es fitatonandretningot — enencatenchonge tue sures lomertne—_6yers $ (arety elays |check the operation of the safety relays periodically, |Yearly s lorwater jet (Evaporator) __|slime, soft scales, and other foreign matter from the| VET 2 Years s jor water jet (Generator) very 4 years 5 Esserenaacey esac ; [chemical cleaning of bes since hard scales sticking to the tubes cannot be evaporator) @ removed with a brush or water jet, remove them Every 4 years* s |(Generator) [very 8 years 5 [Chec for sight leakage machine should be checked for slight leakage with every 2 years s Absorber, condenser) heck the inside ofthe tubes 4 Cees S JEddy current test on tubes team periodically JEvery 4 years or s [control valve seat [leaks while the chiller is stopping ¥ @ Note: wc ‘ustomer and S = Johnson Controls Service 2. Note: *If water quality analysis indicates necessity. Refrigerant pump manual stop The refrigerant pump can be stopped manually for maintenance purposes. It can be stopped even while the chiller operates 1, Navigate to the Control Panel Setting screen. 2. Press the Refrigerant Pump Stop button. @ Note: After the maintenance of the refrigerant pump is complete, press the Refrigerant Pump Auto button. Continued operation in the stop mode can cause damage to and failure of the chiller, ‘YHAU-C Single Effect SteamFired Absorption Chiller (Mod A) 78