Professional Documents
Culture Documents
Summary
1. Introduction .............................................................................................................................................4
1.1 Thanks ................................................................................................................................................4
1.2 Notes on the manual .........................................................................................................................4
1.3 symbols .............................................................................................................................................. 6
1.4 Definitions ..........................................................................................................................................7
1.5 Declaration of Conformity ................................................................................................................. 9
1.6 Warnings ......................................................................................................................................... 13
2 Security ................................................................................................................................................... 14
2.1 Safe use ........................................................................................................................................... 14
2.2 Protections and Pictograms ........................................................................................................... 15
3 Description.............................................................................................................................................. 16
3.1 Intended use ................................................................................................................................... 16
3 .2 Technical data ................................................................................................................................ 17
3 Intended use and unintended use ......................................................................................................... 17
3.1 Intended Use and Compatibility .................................................................................................... 17
3.2 Unintended Use ............................................................................................................................... 19
3.3 Residual risks .................................................................................................................................. 19
3.4 Operations involving risks for the operator .................................................................................. 20
3.5 Product integrity ..............................................................................................................................22
3.6 Manual handling ...............................................................................................................................22
3.7 Environmental and supported conditions ......................................................................................23
3.8 Recharging the battery ....................................................................................................................23
4. Installation .............................................................................................................................................25
4.1 Contents of the package .................................................................................................................26
4.2 Screw detail .....................................................................................................................................28
4.3 Pressfit adapter/bush assembly .....................................................................................................29
4.4 Crank assembly .............................................................................................................................. 31
4.5 Chain guide assembly Torque sensor ............................................................................................32
4.6 Assembling the chain guide on the engine ................................................................................... 34
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8 Troubleshooting ..................................................................................................................................... 80
9 Decommissioning ....................................................................................................................................85
9.1 Deactivation .....................................................................................................................................85
9.2 Deactivation procedure ...................................................................................................................85
9.3 Disposal ............................................................................................................................................86
10 After Sales .............................................................................................................................................86
10.1 Sale of Bikee Bike products between private individuals............................................................86
10.2 Purchase of a DEMO product from Bikee Bike Srl ...................................................................... 87
10.3 Shipment of the product to the site by the customer ................................................................ 87
11 Right of withdrawal and return of the product ...................................................................................89
11.1 Right of withdrawal for defective or non-compliant product .....................................................89
11.2 Right of withdrawal for "afterthought" ........................................................................................89
12 Revision list .......................................................................................................................................... 90
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1. Introduction
1.1 Thanks
Dear Customer,
First, we would like to congratulate you on your choice and we sincerely thank you for the trust you have
shown.
This trust is well placed, because the very high technological level and the quality of the materials ensure
the perfect functioning of the e-bike conversion kit you have purchased.
Our organization also allows us to guarantee customers a continuous and accurate assistance and
maintenance service.
Read the manual carefully, scrupulously follow the instructions contained therein, in order to obtain the
maximum result in terms of safety and system durability over time.
All the procedures useful for dealing with any reasonably foreseeable emergency situations that may
occur during use are also listed.
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The information contained in this manual is not intended and cannot replace the knowledge and
experience possessed by the user, who is exclusively responsible for the use for which the e-bike kit was
designed. Before starting any operation on any unit, it is necessary to have at least read the entire
manual and then thoroughly study the topic relating to the operations to be carried out.
This manual contains proprietary information and cannot be supplied, even partially, to third parties for
any use and in any form, without the prior written consent of the manufacturing company.
The manufacturing company declares that the information contained in this manual is consistent with
the technical and safety specifications of the referenced e-bike kit.
A certified copy of this manual is deposited in the technical file, kept at the Bikee Bike srl company
The manufacturer does not recognize any documentation that has not been produced, released or
distributed by itself or by its authorized representative. This manual, like the entire technical file, will be
kept by the manufacturer for the period established by law (10 years). During this period, a copy of the
documentation accompanying the product may be requested at the time of sale. The entire technical file
remains available for this period exclusively to the supervisory authorities, who may request a copy.
After this period, it will be the obligation and responsibility of those who manage the product to make
sure that both the product and the documentation comply with the laws in force at the time of the check.
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1.3 symbols
Indicates a risk to the user or device. Further information given in the
Scrupulously respect the message. margin of the paragraph.
[1] In square brackets there are the references to the components present in the first image.
MC Abbreviation for “Central Movement”
KB Abbreviation for “Kit Bikee Bike”
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1.4 Definitions
CE marking : process of preparation of the technical file, within which the documentation of everything
that the producer/manufacturer/importer/authorized representative has carried out or verified is
collected, to create a safe product that complies with European directives and standards.
CE marking : application of the CE mark on products released for free circulation using various methods
and supports.
Release for free circulation : making a product available to a third party in any form (sale, rental, loan
for use, gift, transfer, etc.)
Modification/adaptation : activities that change the situation of the product with respect to the original,
defined by the manufacturer, this activity determines the need to re-brand the product, in compliance
with current laws.
Manufacturer : anyone who releases a product for free circulation by indicating only his name on the
documents accompanying it.
Directive : document issued by the European central authority and which regulates the safety of a
product category. It must be transposed by every single State of the Union to have the force of law in
that State.
Regulation : document issued by the central European authority which has the force of law throughout
the territory of the European Union, without the need for implementation by individual states.
Standard : document issued by a private institution and which has indicative value of a good way of
operating, has the force of law only if supported by a specific government decree.
Harmonized standard : document issued by a private body, which is valid throughout the European
territory and has the force of law if subject to a Regulation. Compliance with a standard is always and
only a "presumption" of compliance with the directive or regulation to which it is harmonized.
Declaration of conformity : a document which must be issued and signed by the manufacturer and which
must accompany each product or batch of products.
CE label : indications that must be present on the product or on its packaging, which briefly indicates
that the manufacturer has fulfilled the safety obligations established by law.
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CE certificate : document issued by a private body, certifying that a single sample has passed certain
tests. The certificate can be imposed by law or voluntary, but it never replaces the CE marking, as it
makes no reference to mass production, it can therefore be supplementary, never a substitute for the
CE marking.
Machine : set of mechanical and non-mechanical elements of which at least one is mobile thanks to non-
human or animal force, even if without an applied energy source, but which is intended to be coupled
with an energy source. The set of several machines, which then become "almost machines", in turn
becomes a machine. Lifting systems, even if manual, are also included in the machinery directive.
"Machines" are also defined as systems or plants in which there are machines, such as pumps or
operational electric motors, or in any case components that fall within the scope of the machinery
directive.
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Before using the machine in any form, check that the declaration of conformity is present.
If the machine is sold to third parties, all documentation must be delivered together with it.
E-mail info@lightest.bike
Website www.lightest.bike
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declares
that the manager of the technical file is Ing. Matthew Spaggiari
furthermore declares
that the product: Ebike conversion kit consisting of a gearmotor unit, battery and electronic drive
Model and code: LIGHTEST
Year of modification and new marking: Serial number: IDxxxxxxx (xxxxxx number from 0 to
2023 999999)
It was built in compliance with the following directives and standards:
1. Directive 2006/42 EC known as the Machinery Directive
2. Directive 2014/35/EU known as the "Low Voltage Directive"
3. Directive 2014/30/EU known as the "Electromagnetic Compatibility Directive"
4. Directive 2011/65/EC known as “RoHS”
5. Directive 2012/19/EU known as “WEEE”
6. Directive 2001/95/EC known as "General product safety"
7. UNI EN 15194:2012 standard - Bicycles - Pedal assisted electric bicycles - EPAC bicycles
(applicable only for 250W versions)
And it is therefore compliant with current directives and regulations.
This declaration of conformity is issued under the sole responsibility of the manufacturer.
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The warranty regulations, listed in full in the purchase contract, are valid only if the ebike kit is used
under the conditions of intended use.
With the exception of the ordinary and extraordinary maintenance operations described in the
MAINTENANCE section and carried out with the procedures indicated, any repair or modification made
to the product by the user or by unauthorized companies will void the guarantee.
The guarantee does not extend to damages caused by inexperience or negligence in the use of the
product, or by bad or omitted maintenance.
The products we sell are covered by warranty regarding the following conditions:
1. The warranty is valid for a period of twenty-four (24) months on the product and 500 cycles on
the battery.
2. The manufacturer undertakes to replace malfunctioning or incorrectly manufactured parts at its
own discretion, only after careful inspection and confirmation of poor construction.
3. The transport and/or shipping costs in the event of incorrect use of the guarantee are always
charged to the buyer. Shipping costs are charged to the manufacturer for the first 6 months of
the product, after which they will be charged to the customer.
4. During the warranty period, the replaced products become the property of the manufacturer.
5. Only the original purchaser who has complied with the normal maintenance instructions
contained in the manual can benefit from this guarantee. Our warranty liability expires when: the
original owner relinquishes ownership of the product, or modifications have been made to the
product.
6. The warranty does not cover damages resulting from excessive strain such as use of the product
after a fault has been identified, extreme off-road use, violent impacts or falls, the use of
unsuitable operating methods as well as failure to observe of the use and maintenance
instructions.
7. The manufacturer assumes no responsibility for any difficulties that may arise in the resale or use
abroad due to the provisions in force in the nation where the product was sold.
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Failure to comply with the methods of intervention and use of the product described in this
documentation will invalidate the terms of guarantee.
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1.6 Warnings
If part of the documentation is even partially missing or illegible, consult the technical assistance before
carrying out any further operation.
Personnel assigned to install, use and maintain the ebike kit must read the use and maintenance manual,
paying particular attention to the general safety standards and the methods of execution contained in
the sections relating to the operations for which they are responsible.
This chapter describes the general safety rules to be observed during any operation performed with the
kit. The intervention procedures, described in the following chapters, must be carried out in compliance
with both the execution methods indicated and the general safety standards of this chapter.
Different countries may have different safety regulations. It should therefore be noted that in all cases
in which the rules in the manuals conflict or reduce the rules of the nation in which the ebike kit is used,
the rules of the nation will in any case have priority over those in the manuals.
Personnel who are not adequately trained and delegated or who have made inappropriate
use of it, as well as from even partial non-compliance with the safety and intervention
procedures described in the manuals cannot hold the manufacturer responsible in any case
for accidents or damages resulting from the use of the product.
The lightest kit is intended for installation on bicycles and has external moving gears that
mesh with the transmission chain, typical of velocipedes. Some of these exposed gears are
driven by the motor and this inherently carries the risk of crushing, stacking. It is absolutely
forbidden to drive the vehicle with wide trousers or long skirts that could get caught in the
gears , to avoid this danger.
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2 Security
2.1 Safe use
Since it would be impossible to describe all the operations that must not or cannot be
performed, it should be considered that all operations (other than normal) that are not
explicitly described in the documentation, are to be considered not feasible.
During the use of the ebike kit, after having installed it on a bicycle that supports it, incorrect functioning
situations may arise that are not foreseen in the manuals. These anomalous situations can be caused
by environmental factors or by fortuitous failures unforeseeable by the manufacturer.
In the event of any unforeseen anomaly after having powered up the kit, it is necessary to:
1. Turn it off
2. Check for any errors using the “LIGHTEST ebike kit Control Pad” app.
3. Contact technical assistance immediately and communicate any errors found.
In case an unexpected anomaly occurs after connecting the kit to the battery charging system:
1. Disconnect the electrical network of the place to which it is connected.
2. Pull the charger plug out of the socket.
3. Contact Technical Support immediately.
If you think you need to carry out an operation or intervention not foreseen or by following a procedure
other than those indicated in the documentation, before proceeding, consult the manufacturer to verify
its feasibility (the company data are given in the CONFIRMATION DECLARATION section ) .
The manual must be kept by the user who has been assigned the task of installing, using and maintaining
the kit. In the event of deterioration or loss, the Customer may request a certified copy from the
manufacturer, or it may be downloaded from the website www.lightest.bike . We suggest that you keep a
backup copy in a place where it cannot be damaged or lost.
To prevent dangerous situations, all users of the kit in question must carefully read the use
and maintenance manuals, making sure they have understood the methods of use and
intervention before starting to use it.
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Warning signs that fulfill a safety function must not be removed, covered or damaged.
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3 Description
3.1 Intended use
The product described in the manual is a kit for converting ordinary
bicycles into powerful electric bicycles in minutes.
The engine uses mid-drive technology, which places the engine in
the bottom bracket of the bike, between the pedals. New patented
technology reduces engine size while increasing drive torque.
The engine transfers the motion through the bike chain, thus being
able to exploit all the gears of the rear wheel by combining them
with two front chainrings, one small for climbing and one for speed.
These two characteristics transform each bike into an electric bike
capable of easily tackling climbs of up to 58% inclination.
Bikee Bike LIGHTEST is available in four power versions: 250W
suitable for European legislation, 500W for Switzerland and
Canada, 749W and 1000W for the American market.
It is forbidden to modify the control system of the product. Bikee Bike srl assumes no
liability deriving from inappropriate and unauthorized use of the product following
tampering and/or negligence by a user.
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Power 250W
500W
750W
1000W
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Bike Bikee srl In no case can it be held responsible for accidents or damages resulting from
unforeseen uses of the product.
Pictograms are applied to the kit components (see PROTECTIONS AND PICTOGRAMS ). They must be
kept clean and restored whenever they are removed or damaged.
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Access to closed, protected or internal parts of the product must only be carried out for
maintenance operations, only by qualified personnel who have previously read the manual.
1. Do not introduce hands or objects held by hands where there are moving parts.
2. Do not wet the electrical connections with water or other liquids.
3. Make sure that the area in which maintenance operations are carried out has at least
200lux lighting.
4. It is necessary to carry out the maintenance described in the manual.
5. The MAINTENANCE section indicates the operations in which it is not necessary to
disconnect the system from recharging or disconnect the battery.
6. The removable casings have indications on the casing itself.
7. If you work on the transmission components, make sure that the kit is switched off, in
order to avoid accidental operation of the torque sensor lever which would start the
engine.
8. If you work on electrical parts, make sure they are not live
Never move the bike or perform maintenance operations with the kit switched on.
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You should also pay attention to the following points relating to the battery:
1. Do not short circuit the positive and negative poles of the battery.
2. Do not disassemble or scratch the battery.
3. Do not expose the battery to high temperatures, near open flames or corrosive agents such as
alkaline acids or frozen water.
4. If stored for a long time, keep the battery in a cool dry place and charge the battery for two hours
every 3 months of non-use.
5. Never store the battery completely discharged, charge it to 40/60% if a period of inactivity is
foreseen.
6. Only use the original charger.
7. Charge the battery away from flammable objects or liquids.
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Pay particular attention to the position of the back during a handling phase (see figure
below)
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Indicative values for maximum weight (in kg), frequent or occasional maintenance.
Men Women
Age Occasional frequent Occasional frequent
16 - 18 19 14 12 9
18 - 20 23 17 14 10
20 - 35 25 19 15 11
35 - 50 21 16 13 10
Over 50 16 12 10 7
Pregnant women: First 6 months of pregnancy 10 5
Pregnant women: From the 7th month 0 0
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1. The connection with the power supply line must be arranged in such a way as not to create
interference with the maneuvering spaces of the users who use the environment in which it is
connected.
2. The chosen position must allow easy connection of the plug to the power line.
3. The connection cables must not rest on the floor.
4. The position must be chosen so that it cannot be hit by jets of steam, water or other liquids.
5. Make sure the connector and plug are not wet.
To recharge the battery it is necessary to follow the instructions below:
1. Open the rubber cover that contains the connector, located on the bottom of the battery
2. Connect the battery charger supplied with the kit to a power outlet and then insert the charge
connector into the dedicated input. A red light indicates that charging is in progress.
3. When the red light turns green, it indicates that the charging process is finished.
The battery must never be left discharged: this causes irreparable damage to the battery
and voids the battery warranty. If the battery is completely discharged, it must be
recharged promptly.
If you want to store the battery for a long time, it is mandatory to check monthly that the
charge is approximately 50%. If the charge value drops below 40%, it is recommended to
restore the charge up to approximately 60%.
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4. Installation
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[3] [5]
[19] [20]
5 [15] and [17] [9] [18] [22] [23]
Engine
10mm [16] chain Cable covers Square pivot or ISIS bottom bracket
Torque sensor kit
spacers guide [21]
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On the market there are frames with BB pressfit. Normally these frames are not compatible with the
installation of the engine, but through a special bushing created on the express measure of the customer
it is possible to adapt the engine to the frame.
For a complete list of pressfits see section 3.1 INTENDED USE AND COMPATIBILITY .
The various BBs have very small differences even of the order of a millimeter. Carefully
measure the dimensions required to obtain the exact size bushing otherwise the installation
will be seriously compromised or even unable to proceed.
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Only if necessary to align the chain: Join the spider [5] on Align the holes of the
Insert the spacer [4] on the free wheel [3], on the two components three components
the side without writing
Put the screws [E], or if Put the 5 self-locking Screw with a torque Repeat the previous
there are spacers [4] the M4 data [B] of 0.8Nm step for all 5 screws
screws [F]
Position the crown [1] Place the crown Screw the lock nut Repeat the previous
on one of the two screws in the holes with a max torque of operation for the 4
sides, according to the 14Nm screws
chain line to be
obtained.
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Prepare the M4 washer Insert the washer [9] in the pulley [18] Insert the 4x12mm
[M], the 4x12 screw [E] screw [E]
Screw the assembly onto the arm 13.11 with a torque of 0.5 Nm
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Place the torque Insert all the way in, Take nut M6x0.75mm Tighten with a size 10
sensor assembly on still keeping the torque [D] wrench to a torque of
the motor shaft and sensor arm pressed 0.8Nm
keep the arm pressed (Key not included)
Take the pinion [14] Place it on the engine Screw the screw [12] into the shaft
Add a drop of medium threadlocker
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Take the components Position the larger Tighten the second After adjustment, tighten
[20] and the cap part [20] as in the screw [K] slightly. both screws
screw [K] photo and tighten the Adjust the position
first screw [K] slightly using the slot
Component [K] and its screws will be positioned after installing the chain.
COMPLETING THE CHAIN GUIDE section for the final steps.
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The following additional bearing and spacers are only available in some versions as accessories
On some bottom brackets the additional bearing may be too much. Therefore, some
versions include 1.5mm spacers that can be inserted behind the bearings.
The spacers give another advantage: by positioning them to the right and/or left,
the position of the shaft can be changed, consequently the position of the cranks
and also the alignment of the chainring.
For pressfit 92 the use of the square pin shaft is not recommended.
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For ISIS shaft owners, we report some examples of the most common positioning.
We reiterate that adjustments are often necessary due to the different tolerances of the frame
manufacturers or to obtain better chain alignments.
The abbreviation “SB23” will be used for the 23mm seegers, “SB30” for the 30mm seegers,
“DIST” for the 4mm gray spacers and “T075” for the 0.75mm white Teflon washer.
In blue it is highlighted on which side is the engraving that identifies the verse
Example for 92mm or 89mm (128mm long shaft) A. 1x SB23 + 3x DIST
B. 2x SB23 + 2x DIST
C. 3x DIST
D. 2x SB23 + 2x DIST
E. 2x SB30 + 1x T075 -> use
only one SB30 in case of 89mm
F. 2x SB30
Example for 73mm (124mm long shaft)
Crown side
A. 3x DIST
B. 2x SB23 + 2x DIST
C. 1x T075
The spacers positioned outside the bearing, on the side of the chainring, are used to obtain a sure beat
of the crank.
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Place a safety rubber Secure it with a zip tie Prepare the left plate Insert the two M6
between the frame and [10] screws. Depending on
the engine your frame choose the
[I] or [J]
Add the spacers [15] and Insert the screws into Insert the spacers Place the right plate
[16]. Quantity varies by the motor [15] and [16]. [11] in the screws.
frame. Quantity varies by Insert 2 M6 washers
In the SHORT the screws enter from the opposite side frame. [N]
Screw the 2 M6 nuts [A] Tighten well If included, add the 3rd screw
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Place the motor on the Insert the bottom Tighten the bottom Screw in the opposite
bottom bracket bracket [22] bracket cup
See ADJUSTING THE SPACERS ON THE PEDALS SHAFT for managing the spacers
Always fit the clamp, without the clamp the motor tends to "fall" when pedaling with the
battery off.
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Insert the right cup (chain side) also positioning We also insert the opposite (left) cup with its
the right plate plate.
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During closing, the shaft could have too many spacers and gets
stuck (turns with difficulty), in this case reduce them.
Conversely, once the bush is fully closed, the shaft may have axial
play. In this case, add spacers.
Install the two additional plates using the 4 Install the crank with the entire chainring unit
M6x20 countersunk screws and their nuts. Do not assembled, tighten the screw well bringing the
tighten the screws too hard as we still need to crank into contact with the previously positioned
adjust the tilt spacers.
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I insert all the spacers in the three holes that Position the engine well so that it rests well on the
support the engine. frame. Then tighten the three screws that hold it
Keep the nuts on the left side and the screw heads and the 4 20mm screws. Also tighten the BSA
on the right. cups well.
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I install the left crank (if necessary I add the spacers behind the pedal)
Fit the chain. Most likely you need to add some links.
Pay attention to which chain tensioner arm you mount. The arm must push the chain to flex. If the
chain remains taut the engine will not run
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In this setup you will need to mount and dismount Enter the shaft. See ADJUSTING THE
the bottom bracket several times to get the right SPACERS ON THE PEDALS SHAFT for
number of spacers on the shaft. To avoid damaging managing the spacers
the threads, grease them. You can use a configuration suggested in the
previous section.
Insert the right cup (chain side) also positioning We also insert the opposite (left) cup with its
the right plate plate.
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I insert all the spacers in the two holes. Keep the Use the milled spacers in the points where the
nuts on the left side and the screw heads on the space between the screw and the motor is
right. narrowest.
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Insert the chain tensioner arm into the relevant Screw the M6x0.75mm nut, pay attention that
engine shaft. you are screwing it straight, it is easy to take the
nut wrong and ruin it.
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Check that the chain is not stretched at rest, but that it flexes in
such a way as to make the chain tensioner arm work
Check that the arm does not touch the plates or other elements,
The arm must move freely without any risk of being blocked by any
fixed element.
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Take the wheel sensor Paste the wheel sensor Lock it with a clamp Put a second clamp
[24] using the red double-
sided tape already
installed on the sensor.
It is only present in
some models
Cut off the excess Screw the magnet to Screw the wheel
cable ties the spoke sensor in such a way
as to obtain about
5mm of light between
the magnet and the
sensor
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Fasten the wheel Connect the cable to Hide the excess cable. Remember to secure the
sensor lead with a the motor cable with cable ties to prevent it from touching
clamp moving parts
Take the display [28] Connect the cable to Place the cable
The shape of the cable varies according to the the motor
order
Secure all cables to the frame well and scrupulously check that they do not touch or graze
moving parts of the bike such as wheels, pedals and handlebars.
Also check that the cables are not pinched or can become pinched during normal vehicle
use
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Take the right crank [2] and the crankset Screw the crank up to
assembled in the previous section CRANKSET Place the crank on the
the stop bottom bracket
ASSEMBLY
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The following procedure shows the steps to attach the front chain guide. This chain guide is not
mandatory, but it is suggested to have a more reliable chain hold with the various rear gears. This
component is supplied as an optional accessory.
Prepare the remaining Screw as in the photo Screw as in the photo Adjust the position of
cover [19] with the with the M4 screw [H] with the M3 screw [G] the chain guide and
20mm long M3 and M4 and the M4 self- and the M3 self- tighten the previously
screw [G][H] and its locking nut [B] on the locking nut [C] on the fixed screw
nuts [B][C] opposite side opposite side
The following procedure shows the steps to attach the rear chain guide. This chain guide is not
mandatory, but it is suggested to have a more reliable hold of the chain on the pedal crown, especially
on uneven terrain.
Prepare the rod [7], Insert the bush [9] in Insert the screw Insert the washer
the pulley [8] with the pulley [8]
relative screw [G] and
cup [9]
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Measure the distance between the pedal crown Disassemble the rod. Proceed to bend the rod to
and the chain guide rod bring it to the correct distance
Check on a solid surface to make sure the gap is Reassemble the rod checking that the crown and
correct pulley are aligned
Screw with 2 screws to the bracket Place the chain between the two chainrings
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4.1 5 Connectors
There are 7 connectors on the motor.
Each signal connector has a tab which allows it to be anchored and determines its correct position. The
power connector has no indications, therefore follow the instructions on the side.
1 Power connector.
2 Handlebar accessory connector (includes Display, trottle and brake sensor signals).
3 Wheel sensor connector.
4 Light connectors. It is possible to adjust its operation and intensity from the app (see
SETTINGS SCREEN ). Each of the two light connectors supplies a maximum of 3W. The
peak current and voltage values are 0.3A 13V.
5 Battery communication or service connector.
6 Multipurpose connector, for external PAS sensor, external TSN sensor, Gearbox,
communication or service brake.
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For a correct functioning of the system, please respect the following points:
Failure to respect the position of the connectors will damage the devices connected to
it, therefore, pay the utmost attention.
To disconnect the connectors it is necessary to press only the tab with a pointed object.
Do not pull the cable without pressing the tab together or it will be damaged.
Any cutting, modification or crushing of the connectors or cables is prohibited.
Only connectors supplied by Bikee Bike SRL can be connected. Any other type of
connector produced by the user or by third parties risks damaging the system and will
immediately invalidate the guarantee.
Scrupulously respect the side polarity indication for the connector (1). The company is
not liable for any type of damage caused by incorrect connection.
Connect each light connector (4) to the appropriate spotlight and DO NOT connect the
cables with other connectors or battery cables. DO NOT connect the two light connectors
together.
Connectors (5) and (6) are normally unused, please do not connect them to external
devices unless expressly indicated by the manufacturer.
Failure to do so will damage the system and will immediately invalidate the warranty.
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5. Display
The system is equipped with a display that allows you to view and change the system parameters.
The type of display varies according to the purchase made, below are the instructions that refer to
firmware version 22 of the SW102-V2 model.
A Shutdown
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5 .5 Quick Directions
The parameters in the lower part of the display can be viewed cyclically by pressing and I'm:
TOTAL AND PARTIAL DISTANCE in Km
TIMER It is a chronometer which indicates the duration of the route covered.
CADENCE of the cyclist. Expressed in RPM. It is estimated from engine speed so it may be inaccurate.
CONSUMPTION in Wh/Km. The value increases as the selected assistance level increases.
RANGE in Km. This value expresses an estimate of the remaining distance based on the history of
previous consumption and the level of assistance. It should be noted that the absence of
communication between the battery and the system makes the estimate of the charge, and therefore
also of the autonomy, inaccurate, even by 20%, since it is calculated exclusively on the basis of the
voltage.
RIDER AND ENGINE TORQUE in Nm. Expresses the equivalent torque at the pedals. Being
proportionate to the calibration performed by the user, it cannot return true, but approximate data.
SYSTEM EFFICIENCY as a percentage. The higher the value, the greater the distance traveled on
one charge. This is only a useful estimate to optimize system consumption, a real value can only be
obtained with an external test bench.
POWER ABSORBED, OUTGOING AND HUMAN in Watt.
The value of that absorbed increases as the level of assistance selected increases.
The outgoing power is that useful for moving the vehicle minus all losses. It is obtained through
theoretical calculations and approximates the real one.
Human power is estimated by the movement of the torque sensor tensioner. It is strongly linked to
the calibration performed by the user and therefore cannot provide a reliable value but only an
indication.
BATTERY VOLTAGE in volts.
BATTERY CURRENT in amperes.
TEMPERAURA provides the highest temperature between motor, electronics and battery in celsius.
These parameters are only visible in the more advanced versions
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5 .6 Menu navigation
The display allows you to view these three categories:
MAIN MENU
STATISTICS
SETTINGS
To navigate between these categories, hold down the key for
a long time until the entire screen goes blank.
Pressing quickly returns directly to the main menu
screen.
DIST KM SPD MAX KMH CNS M WH/KM P IN MAX W PWR H MAX W TRQ H M W VOLT V CURRENT A
2.3 24.3 62.3 602 115 44 48.2 0.0
DIST KM SPD AVG KMH CNS A WH/KM P IN AVG W PWR H AVG W TRQ H A W TEMP M °C AMP MOT A
0.0 15.2 5.2 345 54 21 22.0 0.0
DIST KM PED MAX RPM EFF MAX % P OUT MAX W TRQ M M W TEMP D °C SPEED RPM
12:24 83 83 460 65 21.0 0
PED AVG RPM EFF AVG % P OUT AVG W TRQ M A W TEMP B °C POWER DISW
28 18 210 32 0.0 0
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The parameters mentioned above are partially visible in the standard versions of the engine and
can be unlocked through appropriate optional packages.
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5 .8 Reset statistics
By pressing the key browse the pages
A in search of the parameter to reset.
Use this screen only when you are stationary in a safe area
Four menus are available. It is possible to choose one of these items by pressing with le
arrows and pressing the key . To confirm.
Some features are only available in certain versions.
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DISPLAY submenu
SETTINGS BUTTON VISUAL AUTO OFF ORIENT __UNIT__
_DISPLAY_ LONG-UP O DISTANCE MINUTES STANDARD METRIC
BACK LONG-DOWN O TRP TIME 0 REVERSE IMPERIAL
BUTTON O CNS DISABLED
VISUAL O POWER
AUTO OFF O EFFICIEN
ORIENT O TORQUE
UNIT O RANGE
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BIKE submenu
WHEEL_ CAPACITY _SERIES_ _ PIN _ TEETH_
MM Wh CELLS N° 0000 MOTOR
2193 600 10 10
PEDAL
SETTINGS
BIKE__
BACK
WHEEL
CAPACITY WHEEL CAPACITY SERIES PIN TEETH
Wheel Battery Number of Entering the Setting the
SERIES
PIN
TEETH diameter capacity cells system unique number of
setting setting connected in pin teeth of the
series. engine and
Examples: pedal
36V=10 series chainrings
48V=13 series
INFO submenu
FIRMWARE BT NAME_
D: 100 BIKEE BIKE
SETTINGS M: 12 0022
INFO__ 21/10/22
BACK 15:41:02
FIRMWARE
NAME
FIRMWARE BT NAME
Here you will find all information From here you can view the
about the current firmware Bluetooth name of your device
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In the first phase, you will be asked not to press the pedals to
find out the rest position of the chain guide.
At the end of the calibration it is possible to check the result with the appropriate
lower bar:
A good calibration has the bar to the left of the threshold line when the pedals are not
pressed.
When the pedals are pressed the bar should move to the right and fill the screen with
approximately 30kg of weight on the pedals.
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6 Smartphone application
The instructions refer to the firmware version of the display 22 and of the motor 61 onwards. Android
4.4 phones with Bluetooth 4.0 Low Energy (BLE) technology are compatible.
Use this screen only when you are stationary in a safe area
https://www.lightest.bike/downloads
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6 .1 First start
Some steps vary depending on which phone model you are using
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You can change the font size and background from black to white from the SETTINGS SCREEN .
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N Pressing RESET will overwrite all the data on the page with the default ones
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Some errors are used as notifications, so they are not anomalies, but information
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7. Maintenance
Maintenance operations must be carried out by qualified and authorized personnel.
Observe the indications on the specific safety standards to be applied to the maintenance of the ebike
kit contained in the SAFETY chapter .
Any type of intervention, even maintenance, must always be carried out with the ebike kit switched off.
When carrying out these interventions, scrupulously follow the instructions given in the instruction
manual.
Disconnect the machine from the electrical recharging system before carrying out any
cleaning or maintenance operation.
For any maintenance, tuning, disassembly and reassembly intervention, etc. in addition to the
indications contained in this manual, the general workplace safety regulations in force in the place where
these operations are carried out must be complied with.
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Before
Note
0Km
Description every
outing
At the end of the installation, check the points on the "Bench Control" form on
I, U ●
page. 31 and send the scan to info@bikeebike.com to activate the guarantee
Check that the two oil seals present are well positioned and effective in their
I, U ●
seal
Check that the brake sensors stop the motor assistance during the first 10
I, U ●
metres
Check that the pedal and motor freewheels work properly. Engagement must
I, U ●
take place within 20°C of crank rotation
Check that the Bikee Bike unit is not loose or damaged, and that all screws
I, U and ferrules are present and tight. Check that the spider-chainring group and ●
the pinion have no loose screws
Every
2 Every Every Every
Note
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The holes in the bottle holder do not coincide with Since this is a kit, it is impossible to be able to satisfy the needs of all the existing frames in
those in the battery holder the world, so it can happen that the holes are off axis with respect to those of the bottle
cage. In this case, if the hole does not fall precisely in vital points such as the connector or
the lock, it is possible to create additional holes in the battery support (not in the battery)
paying the utmost attention not to damage the cables. Contact the company to get help in
this operation. Any damage caused to the battery, motor or cables is not covered under
warranty.
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8 Troubleshooting
# Problem Cause Solution
1 Once connected I can't set any C11. The entered pin is S11. Enter the 4-digit numeric pin found in the package in the "settings"
data on the App. incorrect or has not been screen of the App.
entered.
2 The speed of the wheel remains C21. The wheel sensor is not S21. The wheel sensor is too far from the magnet or the magnet is not
at zero. reading the magnet correctly. installed correctly. (See procedure on page 36).
3 The speed of the wheel is C31. The wheel inches entered S31. Set the appropriate wheel inches in the application.
different from the actual speed. in the application are incorrect.
4 The App indicates a C41. It's not a flaw. S41. It is the no-load consumption of the ECU (typically 1 or 2 Watt).
consumption of a few watts
even if the engine is off.
5 The autonomy of the kit is low C51. The selected settings are S51. Try to decrease the assistance, use the trottle less (if present)
too performing and consume
the battery prematurely
(especially with the 320 and
420Wh)
C52. The ratio used is too S52. Try to keep a shorter ratio to deal with the roughness of the ground
heavy for the terrain faced. at a higher number of engine revs.
6 The engine puts out too much C61. the assistance set is too S61. Set the appropriate assistance in the application.
power and is difficult to high for your riding style.
control.
C62. Taming is set too low for S62. Set the appropriate Taming in the application.
your driving style.
C63. The torque sensor mode S63. Try setting the PAS mode.
has been set.
7 The engine runs too slowly or C71. the assistance set is too S71. Set the appropriate assistance in the application.
gives little assistance. low for your riding style.
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8 Too much time passes from the C81. The taming is set too high S81. Try setting the taming to a lower or zero value. If that's not enough
start of the pedal stroke to the or the PAS mode is not use TSN mode.
activation of the motor. responsive enough for your
needs.
9 The engine does not run. C91. THR mode has been S91. If you don't have the trottle you have to use the TSN or PAS mode.
selected.
C92. Some connectors are not S92. Check that all the connectors coming out of the engine are
connected or dirty. connected to the control unit and that there are no debris in the battery
magnetic cable which could prevent correct connection.
C93. The brake sensors (if any) S93. Check that the magnet is well read by the sensor through the
are not installed correctly. assistance value
C94. Null assistance has been S94. Raise the value of assistance with the application
set.
C95. The battery does not S95. If there is no voltage at the ends with the lights on, contact the
supply voltage. dealer.
C96. Calibration has not been S96. Repeat the calibration as per paragraph 6.11.
done or has not been done
correctly
10 The engine stops when C102. It's not a flaw. S102. If you have a 250W version, this is normal behavior due to the
exceeding 25km/h. nation selected. (See Table on page 51).
11 The engine stutters and turns C121. The nation selected does S121. Choose the nation appropriate to your version of power. With 250W
on and off constantly. not correspond to the power kit this behavior is due to the limitations of the law . (See “Adjusting Kit Power
version purchased and the Through Countries” on page 51).
6km/h limitations come into
effect when using the trottle
only.
C122. The brakes are not well S122. Check that the magnet is well read by the sensor through the
connected and give false assistance value. (See step 20, step 21 and step 22 on page 25).
readings.
C123. The wheel sensor does S123. The wheel sensor is too far from the magnet, the magnet is not
not read the magnet correctly installed correctly, the connector is not well connected or it has badly
and therefore after five connected crooked pins. (see step 25 and step 26 on page 26)
seconds the bike goes into
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protection by switching off the S124. In these softwares there is a BUG (programming error) that turns
engine. off the engine for 1-2 seconds at unpredictable intervals that can be from
one minute to one hour. Contact your reseller for an update.
12 The engine starts late or after C131. A high Taming has been S131. Set a suitable Taming in the App.
too many meters. set.
13 The motor runs when I pedal C141. It's a sensor problem. S141. Contact your dealer.
backwards.
14 The trottle does not work. C161. Throttle override is S161. You can activate it through the application.
deactivated.
C162. The cable is S162. Check connections. (see step 23 and step 24 on page 25).
disconnected.
C163. The assistance is null. S163. Set the appropriate assistance in the application.
C164. The brakes are not well S164. Check that the magnet is well read by the sensor through the
connected and give false assistance value.
readings.
15 I can't connect via Bluetooth. C171. The bike is turned off. S171. Check that the battery is turned on and connected
C172. Some connectors are S172. Check that all the connectors coming out of the engine are
not connected or dirty. connected to the control unit and that there are no debris in the battery
magnetic cable which could prevent correct connection.
C173. The phone is too far S173. Bring the phone close to the switchboard.
from the bike.
C174. The bike is already S174. disconnect the other phone or restart the battery.
connected to another device.
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C175. The bike entered update S175. Complete the update or contact your reseller.
mode by changing its name to
"DFU mode".
16 Data via Bluetooth does not C181. You have moved too far S181. Bring the phone close to the switchboard.
update. from the bike and the Bluetooth
connection is about to be lost.
C182. The Bluetooth S182. Bring the phone close to the kit and reconnect.
connection has been lost.
17 The phone keeps C191. The phone is too far S191. Bring the phone close to the switchboard.
disconnecting. from the switchboard
18 The elements that make up the C201. The phone has too low a S201. The problem can be corrected by going to "Settings > Display >
appliqué are superimposed or resolution. Font size" and choosing the "Small" item.
cut off.
19 When I reset the odometer the C211. It's not a flaw. S211. The reset button resets statistics and trip odometer.
stats also reset.
20 The range displayed on the C221. It's not a flaw. S221. The range is calculated on the basis of your consumption, excessive
phone is very low even though consumption decreases the kilometres. This also happens immediately
the battery is full. after purchase as the bike still doesn't know your riding style.
21 Battery lights do not turn on. C231. The red button has not S231. In the Slim battery there is a red button under the rubber cover
been pressed (for Slim 320Wh next to the USB socket.
battery).
C232. The battery is too low. S232. Put the battery on charge.
22 The battery lights flash. C241. The battery is charging. S241. Wait for charging to complete.
C242. The battery has suffered S242. It is an indication and not a battery fault which can be resolved by
a high consumption. restarting it.
23 All four battery lights do not C251. It's not a flaw. S251. It happens after a few years of life or due to improper use; as
turn on even though charging battery health has decreased.
is complete.
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24 The engine shudders without C271. The connectors are not S271. Check that you have respected the order of the colors of the
turning or stalls when I connected properly or are connector, that you have not crooked the pins
accelerate or pedal. reversed.
25 From inside the engine comes a C291. The engine has been S291. Contact your dealer for a more thorough examination.
knocking noise that always damaged or subjected to a
repeats itself at the same point strong impact.
during rotation.
26 As soon as I turn on the C321. Throttle didn't break or S321. Try disconnecting the throttle or disabling Throttle Override. If the
battery, the engine starts stuck in the “active” position. trottle is damaged, contact your dealer for replacement.
running out of control
C323. The chain is too tight and S323. Extend the chain and redo the calibration (sect 6.11)
activates the torque sensor
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9 Decommissioning
9.1 Deactivation
The product in question is produced and built according to sturdiness, durability and flexibility criteria
which allow it to be used for many years. Once it has reached the end of its technical and operational
life, it must be deactivated, i.e. put out of service and in such a condition that it can no longer be used
for the purposes for which it was designed and built at the time, making it possible in any case to reuse
the raw materials that make it up.
The same deactivation procedures must be observed in all of the following cases:
1. Putting the kit out of service for a long period of inactivity;
2. Decommissioning of the kit and storage in the warehouse;
3. Definitive dismantling of the kit and subsequent disposal.
The manufacturer assumes no responsibility for damage to people or things deriving from
the reuse of single parts of the product for functions or in assembly configurations different
from the original ones. The manufacturer refuses any recognition, implicit or explicit, of
suitability for specific purposes of parts of the product reused after definitive deactivation
in view of its demolition.
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9 .3 Disposal
The construction materials of the e-bike kit do not require special disposal procedures. In case of
demolition, refer to the local regulations for the scrapping of the materials that compose it.
The possibility of reusing some parts of the kit, both as mechanical units and as raw materials for other
constructions, is subject to the total responsibility of the user.
The user company is in no way responsible for damages caused by the product if not used
in its integral version and for the uses and methods of use specified in this manual. The
user company is in no way responsible for any damage to people or things deriving from
the recovery of used parts of the product after its disposal.
10 After Sales
10.1 Sale of Bikee Bike products between private individuals
In the event that the owner of a kit decides to proceed with the sale of a part, or of the
complete Lightest kit, the 2-year warranty on the product is considered void.
Therefore Bikee Bike Srl will not be liable for any damage reported by the new owner of the kit, even if
the changeover will be done within the terms indicated by the guarantee.
To the user who decides to sell the product, we recommend first testing the correct functioning of all
parts of the system, and then proceeding with the sale of the system.
Furthermore, it is advisable to always include this manual with the goods transferred to the new owner
in order to avoid misunderstandings. If you have not yet done so, you should contact the company to
register the sale and collect the new customer's personal details: this will help Bikee Bike Srl to trace
the new owner of the kit and facilitate product assistance.
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The guarantee on the demo kits certified by Bikee Bike srl is always 2 years and in order to
use it, it will be necessary to show the invoice issued at the time of payment or receipt of
the product
1. If the user needs to include the battery in the material to be sent to the Mantua office,
he cannot carry out the shipment independently, but must communicate the presence of
the battery using the appropriate form, which involves a particular handling method (for
dangerous goods - adr). Bikee bike will arrange for the collection of the material with a
specific courier. The shipping costs will be charged to the user unless it is a warranty
intervention.
2. The shipping cost of the kit, with or without battery, is always charged to the user except
in the case in which the intervention is carried out under warranty.
3. Bikee Bike srl will not be liable for any damage caused by unsuitable packaging of the kit
and which does not include the original protective sponges of the kit. In the event that
the kit is not shipped in the appropriate box and upon opening the kit, the staff should
report the lack of the original packaging, the customer will be charged for the cost of the
new packaging which will be used for the return shipment of the material.
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12 Revision list
Rev Date Changes
9 08/12/2023 -Updated adapters / bushings section p.18
-Added non-original component warnings p.25
-Added pressfit section p.29
-added notes in copy sensor chain guide assembly procedures p.32
-In-depth Short and Medium mount installation p.35
-Described the basic steps of Long and In-Frame installation p.39 p.44
-Minor corrections in app instructions p.70
-Added section "Different behaviors" p.77
-Added section "Revision list" p.89
10 08/16/2023 -Dedicated section for the spacers on the pedal shaft on page 35
-Added reference to the shaft spacers on pages 39,40,45
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