SERVICE MANUAL

PIXIE COFFEE MACHINES

PIXIE C EF 280
PIXIE D EF 281

Version 1.2 en

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 CONTENTS
1 General Safety Notes ........................................................................................5
2 Main Components ..............................................................................................6
2.1 Overview ............................................................................................................ 6
2.2 Interior view........................................................................................................ 7
2.3 Fluid System ...................................................................................................... 8
2.3.1 Water circuit diagram ................................................................................8
2.3.2 Water circuit ..............................................................................................9

3 Technical Data ..................................................................................................10

3.1 Rating plates .................................................................................................... 10
3.1.1 Examples of brand specific rating plates ................................................10
3.1.2 Rating plate details (example) ................................................................11
3.2 Technical specifications ................................................................................... 12
3.2.1 Dimensions and weight...........................................................................14

4 Operation............................................................................................................15
4.1 General information.......................................................................................... 15
4.2 Status indication............................................................................................... 15
4.3 Machine modes................................................................................................ 16
4.4 Program/reset fill up level................................................................................. 18
4.4.1 Programming the fill up level...................................................................18
4.4.2 Resetting the fill up level and auto shut off .............................................19
4.5 Empty water system......................................................................................... 19
4.6 Program auto shut off time............................................................................... 20

5 Maintenance ......................................................................................................21
5.1 Descaling ......................................................................................................... 21
5.1.1 Descaling procedure ...............................................................................21
5.2 Cleaning procedure.......................................................................................... 25

6 Troubleshooting ...............................................................................................26
6.1 Check list.......................................................................................................... 26

7 Repairs ................................................................................................................28
7.1 Safety instructions............................................................................................ 28
7.2 Repair and mounting tips ................................................................................. 28
7.3 Tools and accessories ..................................................................................... 30
7.4 General disassembly........................................................................................ 31
7.4.1 Prepare coffee machine for disassembly................................................31
7.4.2 Remove side panels ...............................................................................32
7.4.3 Remove power cord................................................................................33
7.4.4 Remove water guiding ............................................................................35
7.4.5 Remove damper springs.........................................................................36
7.4.6 Remove closing handle...........................................................................37
7.4.7 Remove cable cover ...............................................................................37
7.4.8 Remove right light guide .........................................................................38
7.4.9 Remove blind ..........................................................................................39

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 7.4.10Remove housing right............................................................................. 39
7.4.11Remove main assembly ......................................................................... 44
7.4.12Remove front ring ................................................................................... 46
7.4.13Remove key caps of push buttons.......................................................... 47
7.5 Replacing pump ............................................................................................... 48
7.6 Replacing functional block ............................................................................... 50
7.7 Replacing brewing unit..................................................................................... 52
7.8 Replacing flow meter ....................................................................................... 57
7.9 Wiring diagrams ............................................................................................... 59
7.9.1 Wiring diagram 220 V - 240 V IEC.......................................................... 59
7.9.2 Wiring diagram 120 V UL (USA / Canada) ............................................. 60
7.9.3 Wiring diagram 127 V IEC (Brazil).......................................................... 61
7.9.4 Wiring diagram 127 V IEC (Mexico) ....................................................... 62
7.9.5 Wiring diagram 100 V IEC (Japan) ......................................................... 63
7.9.6 Wiring diagram 110 V IEC (Taiwan) ....................................................... 64

8 Function tests ................................................................................................... 65

8.1 Safety instructions............................................................................................ 65
8.2 Required equipment......................................................................................... 65
8.2.1 Overview................................................................................................. 65
8.2.2 Pressure gauge adapter ......................................................................... 66
8.2.3 Mounting pressure gauge adapter.......................................................... 67
8.3 Measure flow rate ............................................................................................ 68
8.4 Pressure and leakage checks.......................................................................... 69
8.4.1 Preparations ........................................................................................... 70
8.4.2 Test run................................................................................................... 71
8.5 Measure coffee temperature............................................................................ 72
8.6 Protective earth (PE) continuity test................................................................. 74
8.6.1 What is the protective earth continuity test about? ................................. 74
8.6.2 General ................................................................................................... 74
8.6.3 Test sequence ........................................................................................ 75
8.6.4 What to do if the protective earth continuity test fails ............................. 76
8.7 Protective insulation test .................................................................................. 76
8.7.1 What is the protective insulation test about? .......................................... 76
8.7.2 General ................................................................................................... 76
8.7.3 Test sequence ........................................................................................ 77
8.7.4 What to do if the insulation test fails ....................................................... 78

9 Explosion Drawings ........................................................................................ 79

9.1 EF 280 Explosion drawing ............................................................................... 79
9.2 EF 281 Explosion drawing ............................................................................... 80

10 Parts List ............................................................................................................ 81

10.1 Nespresso EF 280 / C60 and EF 281 / D60 .................................................... 81
10.2 208 Turmix TX160 CH ..................................................................................... 83
10.3 281 DeLonghi EN125 EU................................................................................. 84
10.4 280 Krups XN300510 EU................................................................................. 85
10.5 281 Magimix M110 EU/GB .............................................................................. 86
10.6 281 Koenig D60 CH ......................................................................................... 87

11 Notes ................................................................................................................... 88

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 PREFACE
Please keep this The purpose of this service manual is to provide the service personnel with all necessary
manual together with
information with regards to correct handling, maintenance and repair of the Pixie coffee
the corresponding
service documentation. machines EF 280 and EF 281.
This way you are assured
to have the necessary
This manual should be used by the technicians as a valuable aid to guarantee the
information.
permanent readiness for use of the machines. In order to take full advantage of all the
functions, it is absolutely necessary to follow the instructions in this manual.

Access is restricted Visit the Nespresso technical website periodically to check for upgrades, technical
and can be obtained
modifications, counter measures etc. for these coffee machines:
by asking your
Nespresso technical https://business.nespresso.com
contact person..

CONTENT UPDATES
The version number
of this service manual
is printed on the lower Version 1.2
right corner of the front
page. • Improved general disassembly procedures for cable cover and front ring.

Version 1.1
• Function test corrections in connection with translations of this service manual.

Version 1.0
• First released service manual version, in English only.

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 GENERAL SAFETY NOTES

1 GENERAL SAFETY NOTES

Risk of fatal electrical shock and fire!

Mains voltage inside the coffee machine.
• Unplug appliance before cleaning.
• Never clean wet or immerse plug, cord or appliance in any fluid.
• Disconnect the mains plug before disassembly - the appliance must
be free of voltage.

As an additional safety measure, the use of a residual current device (RCD), also called
a ground fault circuit interrupter (GFCI), in the repair centre is highly recommended.

This device does

not protect against
1 electrical shock due to
contact with both circuit
conductors.
RESET

2 Example illustrations
of typical devices.
TEST

Use a GFCI with a trip

level of 4 - 6 mA (USA)
resp. a RCD with a trip
level of 15 - 30 mA (Europe).
3 A trip level above 30 mA
provides only very limited
protection against harm
from an electric shock.

RESET

4 TEST

1) RCD protected socket-outlet 3) GFCI socket

2) Plug-in RCD unit 4) Plug-in GFCI

Danger of burns!
Hot parts and water under pressure inside the coffee machine
(particularly in the thermoblock).
• Let coffee machine cool down before cleaning or disassembly.

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 MAIN COMPONENTS

2 MAIN COMPONENTS
2.1 Overview
10
9
8
7
6
5
4
3

19
11
12
13
14

15
16
17
18

1) Drip grid 9) Water level detection

2) Capsule container for used capsules 10) Water tank lid
(backlighted) 11) Water tank
3) Feed opening for capsule 12) Power cord
4) Closing handle 13) Water tank connector
5) Coffee button "small cup" / "Espresso" 14) Side panel left/right
(backlighted) 15) Housing left
6) Coffee button "large cup" / "Lungo" 16) Coffee outlet
(backlighted) 17) Waste water container
7) On/Off switch 18) Folding cup support
8) Housing right 19) Maintenance unit

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 MAIN COMPONENTS

2.2 Interior view

This interior view
5 shows the wired cof-
fee machine model
4 Pixie C.
3
2
1

6
7

8
10 9
11
12
13

1) Steam cover 8) Flow meter

2) Pyramid plate 9) Light guide (for capsule container)
3) Brewing device 10) Opening in the housing to store excess
4) Thermoblock lenght of power cord
5) Sound damper 11) Pump
6) Electronic control board 12) Thermal cut off fuse
7) Water tank valve 13) Magnetic mounting

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 MAIN COMPONENTS

2.3 Fluid System

2.3.1 Water circuit diagram

5 7
TB 6 BU

8
3

1
2
10
9

1) Water tank 6) Check valve

2) Flow meter 7) Brewing unit
3) Pump 8) Capsule container
4) Sound damper 9) Waste water container
5) Thermoblock 10) Drip grid

Legend:
Fresh cold water
Fresh hot water
Coffee
Waste/drip water

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 MAIN COMPONENTS

2.3.2 Water circuit

5
4
3

2
8

1
9

1) Pump 6) Water tank

2) Coffee outlet 7) Sound damper
3) Brewing unit 8) Flow meter
4) Check valve 9) Water tank connector
5) Thermoblock

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 TECHNICAL DATA

3 TECHNICAL DATA
3.1 Rating plates
The rating plate can
be found at the bot-
3.1.1 Examples of brand specific rating plates
tom of the coffee
machine.

This overview shows

examples of various
brands and is subject
to alterations.

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 TECHNICAL DATA

3.1.2 Rating plate details (example)

1 8
2
3 9
4 10
5 11
6 12
7

1) Brand name 7) Serial number

2) Voltage and power rating 8) Machine type
3) Place of manufacture 9) Special disposal icon
4) National approval sign of Russia (do not dispose with ordinary waste)
(GOST R) 10) Sign of conformity (CE)
5) National approval sign of Germany 11) Conformity with RoHS guidelines (lead
(VDE) free solder, etc.)
6) Barcode 12) Article number of the rating plate

Decoding the alphanumeric serial number

Example: By decoding the date
of production and
102 322 801 0001 782 1Cs machine type, the
coffee machine can be
Checksum
identified exactly.
Color version
Type of mains plug
Mains voltage
Distributing partner
Incremental number per production day
Manufacturing plant
Manufacturer designation of the machine type (EF 280)
10232 ... Date of production
(10 = year 2010, 232 = 232nd day of the year)

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 TECHNICAL DATA

3.2 Technical specifications

Mains voltage ranges
- Europe, RU, AU, CN, KR, SG, HK, ME, ZA, IL, BR, AR ............ 220-240 V, 50/60 Hz
- USA, Canada ..................................................................................... 120 V, 50/60 Hz
- BR, MX............................................................................................... 127 V, 50/60 Hz
- Japan ................................................................................................ 100 V, 50/60 Hz
- Taiwan.................................................................................................... 110 V, 60 Hz

Approvals CE, UL "for USA and Canada", PSE, Gost R, Ctick,

CCC, KTL, SPRING, SASO, SABS, ISI, IRAM, NOM

EuP ... Energy using EuP standard The coffee machine is EuP 2013 compliant
Products
See commission regula-
tion no. 1275/2008 of the Power consumption
European Union.
220-240 V mains voltage...................................................................... approx. 1’260 W
100/110/120/127 V mains voltage......................................................... 1’160 - 1’370 W

Power consumption of coffee machine main components

(for all voltages and frequencies)
Thermoblock...................................................................................................... 1’200 W
Pump ...................................................................................................................... 60 W

Energy consumption (CECED / FEA 2009 method)

Energy efficiency class level ............................................................................. A - 40%
Daily energy consumption .................................................................................... 72 Wh
Annual energy consumption.......................................................................... 26.28 kWh

Pump
Pump pressure
- Max. permissible .................................................................................... 20 bar ± 3 bar
- During coffee preparation (depending on the type of coffee)........................9 - 16 bar

Capacities
Advised water tank Water tank .................................................................................................. approx. 0.7 l
capacity to avoid
spilling. Waste water container......................................................................................... 190 ml
Capsule container .......................................................................... approx. 10 capsules

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 TECHNICAL DATA

Volume of prepared coffee

- factory settings
Small cup "Espresso".................................................................................. 40 ml (±7%)
Large cup "Lungo"..................................................................................... 110 ml (±7%)
- customer settings
Programmable setting range.........................................................................20 - 200 ml

Environmental conditions
Operating temperature ............................ + 5 °C up to + 45 °C (+ 41 °F up to + 113 °F)
Storage temperature .................................. - 25 °C up to + 65 °C (- 13 °F up to 149 °F)
Altitude ............................................................................up to 2’500 m above sea level
Humidity ................................................................................................... no restrictions

Various data
Preheating time ....................................................................................... approx. 25 sec
Automatic shut off time.................................................................after 9 min of non-use
Safety temperature (electronically controlled)....................................... 120 °C (248 °F)
Safety temperature (thermal cut-off) ..................................................... 167 °C (333 °F)
Coffee temperature at outlet ........................................... 86 °C ± 3 °C (187 °F ± 5,4 °F)

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 TECHNICAL DATA

3.2.1 Dimensions and weight

Dimensions in [mm].
111 326

235
90
146

Dimensions ( length x width x height)............................................ 326 x 111 x 235 mm

Power cable length............................... min. 0.8 m (depending on national regulations)
Cup support, folded down ....................... 90 mm, for espresso and lungo cups/glasses
Cup support, tilted up .................................................... 146 mm, for macchiato glasses
Weight (without water)............................................................................. approx. 2.8 kg

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 OPERATION

4 OPERATION
4.1 General information
For an overview of operational controls see “Main Components” on page 6.
For basic operation of the machine such as preparing a coffee and other related infor-
mation, refer to the user manual.

4.2 Status indication

According to the following table the status of the coffee machine is shown by
- the two coffee buttons with white backlight
- the capsule container with white or red backlight.

Capsule container
Machine "Small cup" "Large cup" backlight
LED signal
status etc. button button Water tank level
high / low / missing

Off All LED‘s off

Blinking fast (2 Hz,

0.25 s on/0.25 s off)
Error
3 times every 2 sec-
onds, alternating

Blinking 1 Hz,
Heat up
0.5 s on, 0.5 s off

Preselect Blinking 1 Hz,

small cup 0.5 s on, 0.5 s off

Preselect big Blinking 1 Hz,

cup 0.5 s on, 0.5 s off

Ready LED‘s on

Brewing small Blinking 1 Hz,

cup 0.5 s on, 0.5 s off

Brewing big Blinking 1 Hz,

cup 0.5 s on, 0.5 s off

Blinking 1 Hz,
Rinse small 0.5 s on, 0.5 s off
cup (same as brewing
small cup)

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 OPERATION

Capsule container
Machine "Small cup" "Large cup" backlight
LED signal
status etc. button button Water tank level
high / low / missing
Blinking 1 Hz,
0.5 s on, 0.5 s off
Rinse big cup
(same as brewing big
cup)
Blinking 1 Hz,
Volume brew- 0.5 s on, 0.5 s off
ing small cup (same as brewing
small cup)
Blinking 1 Hz,
Volume brew- 0.5 s on, 0.5 s off
ing big cup (same as brewing big
cup)

Descaling Blinking 2 Hz,

ready 0.25 s on, 0.25 s off

Blinking 2 Hz,
Descaling
0.25 s on, 0.25 s off
process -
(same as descaling
pump on
ready mode)
Blinking 2 Hz,
Descaling
0.25 s on, 0.25 s off
process -
(same as descaling
pump off
ready mode)

Emptying / Blinking 2 Hz,

evaporating 0.25 s on, 0.25 s off

Blinking 1 Hz,
Resetting 0.5 s on, 0.5 s off
(same as heat up)

Blinking 1 Hz,
Overheat 0.5 s on, 0.5 s off
(same as heat up)

4.3 Machine modes

This table helps to understand the operating modes of the Pixie coffee machines:

Machine mode Enter mode Actions Exit mode

Heats up thermoblock
to ready temperature
Every time after switch- e.g. switching off
1 Heat up mode 90 °C within 30 sec
ing on machine machine
without overshooting
target temperature
Tests:
• NTC short circuit
• NTC connected
Every time after switch- e.g. switching off
2 Self test mode • Checks if thermo-
ing on machine machine
block reaches ready
temperature within
2 min after switch on

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 OPERATION

Machine mode Enter mode Actions Exit mode

• After heat up and self
test mode was ok
• After brewing or
volume brewing Keeps thermoblock e.g. switching off
3 Ready mode
coffee temperature at 90 °C machine
• After reset mode
• After leaving
descaling mode
• Press and release
coffee button "large
• Press and release cup" or "small cup"
coffee button "large when machine was
cup" or "small cup" in brewing mode or
4a Brewing mode automatic exit given
(brewing mode)
4b Volume brewing by the flow meter
• Press and hold
mode (program-
coffee button "large • Release coffee
ming cup size)
cup" or "small cup" button "large cup" or
for more than 3 s "small cup" when
(programming mode) machine is in
programming mode
• Switch off machine
• Press and hold both
• Regulates tempera-
coffee buttons for
ture to 55 °C (after
• Switch on machine, 1 sec
pump was started)
wait until ready Note: When machine is
• Stops and starts
5 Descaling mode • Press and hold both switched off during any
pump with any coffee
coffee buttons for at descaling mode, then it
button, no volume
least 3 sec goes to descaling
brewing in descaling
mode ready state after
mode
next switch on.
1) Switch off machine 1) Starts pump
2) Press and hold 2) Stops pump after
coffee button 10 sec
"small cup" 3) Heats up thermo-
3) Switch on machine block to 105 °C
6 Emptying mode (100% power)
Switch off machine
(evaporing) 4) Switches off ther-
moblock
5) Switches off
machine
6) Blocks machine for
10 min
1) Switch off machine • Resets programmed
2) Press and hold large and small
coffee button coffee volumes to Proceeds with self test
7 Resetting mode
"large cup" factory setting mode automatically
3) Switch on machine • Indicates the reset-
ting mode for 3 sec
• Switch off machine
8 Auto switch off mode after 9 min resp.
Automatically after a
(factory setting of 9 min 30 min if no coffee is
certain period of non-
can be changed to brewed or 9 min
use
30 min - see page 20) resp. 30 min after
last brewed coffee
Automatically by fol-
Machine indicates fail-
lowing failures:
ure with blinking coffee
9 Failure mode a) NTC short circuit When failure is fixed
buttons as long as the
b) NTC not connected
failure is present
c) Heat up too slow

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 OPERATION

4.4 Program/reset fill up level

Each coffee button can be programmed with a coffee volume for an individual cup size.
The procedure for programming/resetting is the same for both coffee buttons.

4.4.1 Programming the fill up level

Programmable volume range ........................................................................20 - 200 ml

Each new program-

ming cycle starts with
max 200 ml
the min. volume min
(20 ml after 3 sec), regard-
less of a preprogrammed 3 sec
coffee volume.
max 200 ml
min
3 sec

20 ml 200 ml

1) Prepare coffee as usual (see user 2) Only release the button when the
manual), but keep the coffee button desired fill level is reached.
pressed for at least 3 seconds in
order to start programming mode.

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 OPERATION

4.4.2 Resetting the fill up level and auto shut off

With the following procedure all programmed fill up levels will be set back to this factory
settings:
Coffee button "small cup" / "Espresso" .................................................................. 40 ml
Coffee button "large cup" / "Lungo"...................................................................... 110 ml
Additionally the auto shut off time will be set back to 9 min (factory setting).

OFF ON
2 3 4

1) Switch off the coffee machine. 2) Press and hold the button "large cup".
3) Switch on the coffee machine.
4) Release button "large cup".

4.5 Empty water system

After every operation, some water (max. 25 ml) remains in the coffee machine. There- After this procedure,
the coffee machine
fore the water system must be emptied
will not be ready for
- if the coffee machine will not be used for a long time approx. 10 min (until the
- as antifreeze measure thermoblock cools to below
100 °C ).
- for repairs and shipment.

1 2

OFF

1) Switch off coffee machine. 2) Remove water tank.

3) Place a receptacle under the coffee
outlet.

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 OPERATION

Automatic
4 5 6 switch off
ON

4) Press and hold button "small cup". - The coffee buttons blink fast simulta-
5) Switch coffee machine on again. neously.
6) Release button "small cup". - The pump starts to drain the water
system and stops automatically.
- After heating up the therrmoblock, the
machine switches itself off automati-
cally and blocks the On/Off switch for
approx. 10 min.

4.6 Program auto shut off time

The auto shut off time of 9 min can be changed to 30 min with the following procedure:

ON
3
1
2 4
OFF

1) Switch off coffee machine. 2) Press and hold both coffee buttons.
3) Switch coffee machine on again.
4) Release both coffee buttons.

To set the auto shut off time back to the factory default of 9 min, see page 19.

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 MAINTENANCE

5 MAINTENANCE
5.1 Descaling
Only use Nespresso descaler (5034) or Nespresso descaling kit
(3035/CBU-2) – never use vinegar!
Descaler can damage casing and surfaces.
Immediately clean drops of descaling solution.

5.1.1 Descaling procedure

1) Eject capsule or check if capsule is 2) Remove and empty water tank, cap-
removed. sule and waste water container.

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 MAINTENANCE

5
3

Fold cup support up

to the stop before 4
pulling it out of the
hinges.

Use a container with a

capacity of min. 1 l.
3) Fold up and release cup support from 4) Re-insert capsule and waste water
waste water container. container.
5) Place a container under coffee outlet.

Observe the safety

instructions on the 6 9 3 sec
descaler package.

0.1 l
0.5 l 7
10

6) Fill measuring jug with 0.1 l (1 bag) of 9) Switch machine on and wait till
Nespresso descaling liquid and 0.5 l machine is ready.
fresh, potable water. 10) Press both coffee buttons simulta-
7) Fill descaling solution in water tank. neously for at least 3 sec.
8) Insert water tank into the coffee - The machine is in descaling mode now
machine. (both coffee buttons blinking fast).

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 MAINTENANCE

Danger!
Hot splashes of
descaling solution.
Do not open closing han-
11 dle during descaling
process.

12

11) Press any coffee button to start pump. 12) After water tank is empty, pour descal-
Let the entire solution in the tank run ing solution back into water tank.
through the system.

Danger of injury!
Residual descaler
may be harmful.
Rinse thoroughly to
remove any residue.
14

15

16

13
13) Place empty container back under cof- 15) Empty container and put it back under
fee outlet. coffee outlet.
14) Descale again: press any coffee button 16) Rinse and clean water tank thoroughly
and wait until water tank is empty. and fill it with fresh potable water.

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 MAINTENANCE

17 18

1 sec

19

17) Rinse coffee machine by pressing any 18) Press both coffee buttons simultane-
coffee button and wait until water tank ously for at least 1 sec to end descal-
is empty. ing mode.
19) Remove and empty container.

20

23

21

22

20) Switch off coffee machine. 22) Clip cup support on waste water con-
21) Empty and clean capsule and waste tainer.
water container. 23) Clean coffee machine with a damp
cloth if necessary.

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 MAINTENANCE

5.2 Cleaning procedure

Risk of fatal electrical shock and fire!
Never clean wet or immerse plug, cord or appliance in any fluid.
Unplug appliance and let it cool down to avoid burns.

Never use brushes

and/or cleaning
1 agents that contain
aggressive or chemical
OFF components resp. solvents.
Do not put any part in a
dishwasher.
2 3 Use only a damp cloth or
sponge and a mild cleaning
agent if necessary
c

a
d

1) Switch machine off. 3) Empty and clean

2) Check if capsule is ejected. - capsule container (a)
- waste water container (b) with
- cup support (c) and drip grid (d).
Do not use a brush -
the water tank can be
scratched.

4) Empty, rinse and clean water tank. 6) Clean coffee outlet with a damp cloth.
5) Reassemble coffee machine. 7) Clean coffee machine with a damp
cloth if necessary.

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 TROUBLESHOOTING

6 TROUBLESHOOTING
6.1 Check list
After an initial inspec- Measure / Further measures /
tion in accordance Check Error symptoms
repair work repair work
with this check list,
errors are quickly found and YES - replace housing parts if
1.1 Housing parts bro-
corrected with the appropri- necessary
ken or damaged
ate measure. 1 Check the coffee NO - continue
Therefore, adhere to the machine for visi- YES - replace power cord
sequence of the check list. ble damage 1.2 Power cord dam- NO - connect power cord of
Repair every occurring error aged machine to the mains and con-
and work the check list tinue
through until it is completed. 2.1 Cup support with YES - check if waste water NO - replace waste water con-
capsule and waste container has its metallic plate tainer.
water container for magnetic mounting
does not remain in NO - continue
fitting position
YES - check if 2 rubber stop- NO - replace stoppers
2.2 Cup support rattles
pers are mounted on waste
when folded down
2 Check mechani- water container
or during operation
cal components NO - continue
YES - it is very difficult or YES - replace brewing unit
almost impossible to close the
2.3 Closing handle
handle and to press it all the
malfunction
way down
NO - continue
2.4 Capsule is not YES - replace brewing unit
ejected correctly NO - continue
YES - replace water tank
3 Fill water tank 3.1 Water tank leaks
NO - continue
a) YES - power cord is okay YES - continue
(loose connection) NO - replace power cord
b) YES - On/Off switch has typ- YES - continue
ical switching noise NO - replace functional block
c) YES - pump works (press a YES - continue with point e)
4.1 Coffee machine is coffee button) NO - continue with point d)
not working
4 Activate On/Off (does not function) d) YES - both coffee buttons YES - replace pump
are working NO - replace functional block
switch to perform
automatic self test e) YES - fine wire fuses or triac YES - replace thermoblock
on thermoblock defective NO - continue
f) YES - wiring is okay YES - replace functional block
NO - continue with point 4.2 NO - replace defective cables
YES - thermoblock is hot YES - switch off/on coffee
4.2 Both coffee buttons NO - self test ok - continue machine and check again
are blinking 3x fast NO - replace thermoblock or
functional block

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 TROUBLESHOOTING

Measure / Further measures /

Check Error symptoms
repair work repair work
YES - a) water system is empty YES - open the closing handle
and press a coffee button sev-
eral times to fill the water system
NO - continue
YES - b) coffee machine is cal- YES - descale coffee machine
cified (see page 21)
5 Rinse coffee 5.1 No water at coffee NO - continue
machine outlet YES - c) pyramide plate YES - replace brewing unit
blocked NO - continue
YES - d) flow meter blocked YES - clean or replace flow
meter
NO - continue
YES - e) pump cannot produce YES - replace pump
sufficient water pressure NO - continue
6 Measure coffee 6.1 Temperature is too YES - descale coffee machine
temperature dur- (see page 21)
low (below 83°C)
ing coffee prepa- NO - continue
ration (see page 6.2 Temperature too YES - replace thermoblock
72) high (over 89 °C) NO - continue
7.1 Hose connections YES - replace sound damper
leak NO - continue
7 Check for leakage 7.2 Brewing unit leaks YES - replace brewing unit
(see page 69) and NO - continue
measure flow rate 7.3 Rate of flow not YES - coffee machine is calci- YES - descale coffee machine
(see page 68) within standard fied (see page 21)
range (60-120ml in NO - continue with point 9 NO - replace pump
30 sec)
8 Descale coffee YES - descale coffee machine
8.1 Coffee machine is
machine (see page 21)
calcified
(if necessary) NO - continue with point 9
YES - descale and rinse coffee YES - inform customer to des-
9 Check water tank 9.1 Particles of calcium
machine again to clean water cale coffee machine periodi-
contents after des- and rust visible in
circuit (see page 21) cally and to use the specified
caling and rinising water
NO - continue descaling product only.
No errors found according to YES - for more information
10 Final cleaning
check list? please contact Nespresso
(see page 25)
Service Division

End of check list

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 REPAIRS

7 REPAIRS
These repair instructions
- are based on exploded drawings with position numbers combined with repair and
mounting tips,
- presuppose basic knowledge in repairing Nespresso coffee machines.

7.1 Safety instructions

Risk of fatal electrical shock!
Mains voltage inside the coffee machine.
Disconnect the mains plug before disassembly - the coffee machine
must be free of voltage.

Danger of burns!
Hot parts and water under pressure inside the coffee machine (ther-
moblock in particular).
Let coffee machine cool down before disassembly.

7.2 Repair and mounting tips

These general advices are completed with specific repair tips in this chapter.

Additional information
For components not mentioned in this repair chapter, refer to the chapters "Explosion
Drawings" on page 79 and "Parts List" on page 81.

Snap connections
Parts of the case and components of the coffee machine are connected screwless with
latches.
When loosening these latches, proceed with care and patience to avoid
causing any damage.

Screw connections
Do not overtighten screws of side panels. Plastic threads and inserts are delicate.
Observe max. torque for the screw connections according to the following table:

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 REPAIRS

A dynamometric
Screw / screw connection Torque Position screwdriver with suit-
able bits is recom-
mended.

50 - 80 Ncm
TX 15 screw (8 x) /
0.5 - 0.8 Nm
side panel (2x)
0.37 - 0.59 ft lb

200 - 250 Ncm

TX 20 screw (2 x) /
2 - 2.5 Nm
closing handle
1.48 - 1.84 ft lb

Designation of spare parts

The components in the following illustrations are indexed with position numbers.
See separate spare parts list for corresponding spare part numbers.

Electrostatic discharge (ESD) protection

The service technician must must observe basic ESD protection measures when
installing a new functional block.

Wiring arrangement
Random changes in the wiring arrangement of the wired model version during a repair
can cause
- electromagnetic interferences,
- squeezed wires,
- insulation defects due to contact with hot parts,
- insulation problems if low and high voltage wires are not separated,
- damage to the functional block.

Protective measures:
• Do not change the thermoblock wiring (thermo fuses and NTC sensor).
• Refer to wiring diagram when reconnecting cables and wires.

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 REPAIRS

Residual water
• If it is necessary to pull off hoses, hold ready a small receptacle and a towel to collect
and wipe away leaking water.
• A special procedure is necessary to empty the fluid system of the coffee machine for
repair or shipment (refer to "Empty water system" on page 19).

7.3 Tools and accessories

With the following assortment of tools, all repairs described can be made:

A bit holder with

appropriate bits can
1 2 3 4 5
also be used:
.

TX 15 TX 20

3.5 mm 8 mm

TX 15 TX 20 2 mm 3.5 mm 8 mm

1) Torx screwdriver TX 15 / TX 20 3) Disassembly tool (for housing parts,

2) Flat blade screwdrivers: EFR no. 0060611)
size blade width 4) Pointed pliers
00 2 mm 5) Side cutting pliers
01 3,5 mm 6) Receptacle and towel to catch and
05 8 mm wipe away leaking water

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 REPAIRS

7.4 General disassembly

This subchapter shows
- how to replace the power cord,
- all necessary disassembly steps to gain access to the main assembly (brewing unit,
thermoblock, hydraulic unit and functional block.

7.4.1 Prepare coffee machine for disassembly

OFF

10

13
40

12 11

• Open closing handle to check if a capsule is in the brewing unit.

• Empty water system if hoses have to be detached for repair (see “Empty water
system” on page 19).
• Switch machine off.
• Disconnect power plug (40) and let coffee machine cool down.
• Remove all detachable parts from coffee machine
- waste water container (11) with cup support (12) and drip grid (13)
- capsule container (10)
- water tank with cover (5).

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 REPAIRS

7.4.2 Remove side panels

For replacing the
power cord, remove
right side panel only.

42
3

• Loosen 4 screws (42, torx head TX 15) at each side panel (3).

Take care not to

scratch the alumin- 3
ium surface and keep
the side panels at a safe
place.

• Use a screwdriver to release the latches at each side panel (3).

Start by inserting the srewdriver in the 2 semicircular cutouts at the bottom of a side
panel.
• After releasing the 2 latches at the bottom, swing up and remove side panel.

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Assembly checkpoints

3
42

• Both side panels (3) are identical and interchangeable.

• Position and press down side panel on housing of coffee machine.
• Press down leading edge (see arrows) of side panel additionally till a clicking noise
can be heard.
• Do not overtighten screws (42).

7.4.3 Remove power cord

44

• Remove cable protection (44).

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 REPAIRS

39

The strain relief

clamp is under ten-
sion. Therefore, hold • Unlatch strain relief clamp (39) with a 2 mm flat blade screwdriver.
down the strain relief clamp
with your finger when
unlatching it.

40

• Disconnect ground wire (green/yellow) from thermoblock with pointed pliers.

• Lever out both insulated faston receptacles from electronic control board with a
screwdriver.
• Before removing the power cord (40), check if excessive cable length is retained in
right housing.

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Assembly checkpoints

Protective Earth
Live (L)

Neutral (N)

• Only use the original spare part for replacing the country-specific power cord.
• Adjust power cord lenght to customer’s demand.
• Connect the insulated faston receptacles of neutral (N) and live (L) power cord wires
like shown above.

7.4.4 Remove water guiding

9
8

• Open brewing unit with closing handle (9).

• At first push up water guiding (8) and simultaneously pull out latch at the bottom with
the help of a screwdriver.
• Then push down again and remove water guiding (see detail).

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 REPAIRS

7.4.5 Remove damper springs

19
19

The damper springs The brewing unit must be opened.

are under tension.
Therefore, hold a • Unhook both damper springs (19) with a screwdriver.
hand above for protection
when unhooking them.
Assembly hint

19

• Attach damper spring (19) at hook on brewing unit housing.

• With the help of a small screwdriver attach the free eyelet of the spring to the
housing part.

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7.4.6 Remove closing handle

41

• Close brewing unit. Take care, that both

lever arms stay in
• Hold closing handle (9) in one hand while loosening both screws (41, torx head horizontal position.
TX 20) Otherwise, disassembling
of housing right is impossi-
• Pull off closing handle from lever arms.
ble.

7.4.7 Remove cable cover

Bottom view

• Open 2 latches one after another with disassembly tool. Latches will break if
not unlocked very
• Lift cable cover (6) and release remaining 2 latches at the front with a screwdriver if carefully!
necessary.

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 REPAIRS

Assembly checkpoints
• Never re-use a damaged cable cover (6) with broken latches.
• Make sure that new cable cover is suitable for the cable diameter of the used power
cord.

7.4.8 Remove right light guide

This step is neces-
sary for the easy
removal of the right
housing part.

35

• Release latch with screwdriver carefully.

• Swing up light guide (35) and remove it out of support.

Assembly checkpoint
• Handle fragile light guide carefully.

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 REPAIRS

7.4.9 Remove blind

• Open latches with screwdriver and remove blind (7).

7.4.10 Remove housing right

• Position disassembly tool in gap at the front of housing right (2). Latch will break if not
handled carefully!
• Push down latch with a small screw driver.
• Then turn disassembly tool a bit to unlock the latch.

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 REPAIRS

Latch will break if not • Position disassembly tool in gap at the rear of housing right (2).
handled carefully!
• Push down latch with a small screw driver.
Take care not to snap • Then turn disassembly tool a bit to unlock the latch.
the latches again by
accident, e.g. by
putting an object into the
gap.

• Open latch with screwdriver.

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 REPAIRS

• Open latch with screwdriver.

• Open latch with screwdriver.

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 REPAIRS

Detail view is from

above, showing the
latch position inside
of housing. 2

• Press small screwdriver in opening. Lift housing right (2) simultaneously to release
latch.
Upper detail view is
through opening into
empty housing.

• Press in screwdriver to open latch. Lift housing right (2) simultaneously to release
latch.

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 REPAIRS

Detail view is through

rear opening from
above, showing
remaining closed latches.

• Push housings apart forcefully.

• If necessary, use disassembly tool to open remaining latches.

Assembly checkpoint

• Check if housing plate is mounted on housing left (1) before attaching housing right.

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 REPAIRS

7.4.11 Remove main assembly

Take care not to lose • Remove housing plate from top of housing left (1).
this tiny part.

The housing plate and a little magnet on the housing of the brewing unit lock the brewing
unit in the open position.

This latch does not

exist in new coffee
machines.

In case of a broken • Release latch of capsule cage with a small screwdriver and lift main assembly
latch it is not neces-
slightly to open the latch.
sary to replace the
capsule cage.

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 REPAIRS

33

• Pull water tank connector (33) out of support in housing left (1).
• Open latch with screwdriver and remove main assembly.

The main repair parts like brewing unit, thermoblock, pump and functional block are now
accessible.

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 REPAIRS

7.4.12 Remove front ring

15

14

The front ring (15)

- is fixed on the brewing unit housing with 4 latches (2 at each side),
- has a detachable front cover (14).

A screwdriver can be • Press front ring (15) together at right side to release 2 latches.
used instead.. • Simultaneously swivel front ring to the left to open these latches.
• Repeat same procedure at the left side and remove front ring.

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 REPAIRS

7.4.13 Remove key caps of push buttons

26

• Remove key caps of push buttons (26) from main assembly.

Assembly checkpoints and hints

• Make sure that water tank connector (33) fits exactly in support of housing left.
• Press filter element down to bottom of water tank connector.
• Assemble spring (28) on pump support of housing left correctly.

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 REPAIRS

7.5 Replacing pump

27

30

• Remove pump isolation (30) from pump (27).

Use pointed pliers or • Disconnect cables from pump terminal.

a screwdriver to
remove receptacles.

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 REPAIRS

32

28

• Remove low pressure hose (32)and pump support spring (28).

43

27
29

• Remove sound damper (29) from pump (27) and thermoblock (22) by cutting
connector clips (43) with side cutting pliers.

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 REPAIRS

Assembly checkpoints

29+43

28

• Assemble spring (28) on pump support correctly.

• Sound damper (29) and connector clips (43) must always be replaced to prevent
leakage.

7.6 Replacing functional block

Brewing unit not
shown for better visi-
bility of function block
cap (25).

25

• Remove function block cap (25).

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 REPAIRS

Brewing unit not

shown for better visi-
bility of NTC connec-
tor.

• Unplug NTC connector and 2 receptacles from thermoblock with pointed pliers.

22

24

• Remove brewing unit (22) from functional block (24).

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 REPAIRS

Assembly checkpoint
Wrong connection
will damage func-
tional block.

• Connect the 2 receptacles like shown.

7.7 Replacing brewing unit

17

24

18

• To remove lever arms (18), press brewing unit housing (17) down against functional
block (24).

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 REPAIRS

17

22

• Pull away brewing unit housing (17) from thermoblock (22) up to the stop.
• Lift housing from thermoblock at right angels to release axle stubs from guiding
grooves.

17

16

• Remove steam cover (16) from brewing unit housing (17). Handle latches care-
fully.

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 REPAIRS

Thermoblock not
shown for better visi-
bility of function block
cap (25).

25

• Remove function block cap (25).

Thermoblock not
shown for better visi-
bility of NTC connec-
tor.

• Unplug NTC connector and 2 receptacles from thermoblock with pointed pliers.

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 REPAIRS

21

24

• Remove thermoblock (21) from functional block (24).

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 REPAIRS

Assembly checkpoints and hints

17

• Check that magnet is mounted on brewing unit housing (17).

Wrong connection
will damage func-
tional block.

• Connect the 2 faston receptacles like shown.

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 REPAIRS

7.8 Replacing flow meter

Only functional block
is shown for better
visibility of hose con-
nections.

31

• Remove hoses from flow meter (31).

31

24

• Insert screw driver in openings at the rear side of functional block (24, see detail).
• Unlatch and remove flow meter (31) from electronic main board.

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 REPAIRS

Assembly hints
By removing the flow • Always replace a removed flow meter (31) with a new one.
meter from the elec-
tronic main board its
latches get damaged.

31

32 33

• Check correct mounting position of the hoses (32 and 33) on the flow meter (31).

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7.9 Wiring diagrams

Depending on
7.9.1 Wiring diagram 220 V - 240 V IEC national regulations,
one or two fine wire
fuses are mounted on the
Receptacle isolation

EN4 220-240V
thermoblock.

Pump

protection
Overheat
NTC
MMI PCB

Triac
Thermoblock

Triac PCB
Big cup

167°C
Small cup

167°C

Neutral
Line
On/Off Switch
Main PCB

Flow Meter

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 60
Small cup Big cup

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MMI PCB
REPAIRS

Receptacle isolation

Pixie service manual

Main PCB
Pump
Thermoblock EN4 120-127V UL

NTC

167°C
Flow Meter

On/Off Switch

Neutral
Line
Triac
7.9.2 Wiring diagram 120 V UL (USA / Canada)

Triac PCB Overheat

protection
 Small cup Big cup

Receptacle isolation
MMI PCB

Main PCB
Pump
Thermoblock EN4 120-127V IEC

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NTC

167°C
167°C
Flow Meter

On/Off Switch
7.9.3 Wiring diagram 127 V IEC (Brazil)

Neutral
Line
Triac

Triac PCB
Overheat
protection

Pixie service manual

REPAIRS

61
 62
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Receptacle isolation
REPAIRS

MMI PCB

Pixie service manual

Main PCB

Thermoblock Pump
EN4 120-127V IEC

NTC

167°C
167°C

Flow Meter

On/Off Switch
7.9.4 Wiring diagram 127 V IEC (Mexico)

Neutral
Line
Triac

Triac PCB
Overheat
protection
 Small cup Big cup

MMI PCB Receptacle isolation

Main PCB

Thermoblock Pump

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EN4 100-110V

167°C
167°C
Flow Meter

On/Off Switch
7.9.5 Wiring diagram 100 V IEC (Japan)

Neutral
Line
Triac PCB
Overheat
protection

Pixie service manual

REPAIRS

63
 64
Small cup Big cup

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Receptacle isolation
MMI PCB
REPAIRS

Pixie service manual

Main PCB

Thermoblock Pump
EN4 100-110V

NTC

167°C
167°C

Flow Meter

On/Off Switch
7.9.6 Wiring diagram 110 V IEC (Taiwan)

Neutral
Line
Triac

Triac PCB
Overheat
protection
 FUNCTION TESTS

8 FUNCTION TESTS
8.1 Safety instructions
Some function tests are performed with an energized, partly opened coffee machine.

Danger of electrocution!
Mains voltage inside the coffee machine.
Do not touch any live part while performing tests.

Danger of burns!
Hot parts and water under pressure inside the coffee machine.
Do not touch any hot parts while checking for leakages!
Always wear protective goggles.

8.2 Required equipment

8.2.1 Overview
Symbolic illustration
1 of function test equip-
ment.

4
T2
T1

7
1 5 6 SUR
E
RE
L MEA
P
HO
LD
COM
DJ
MAX
MIN
0Ω A
T1 T
LIGH
T1←TT2
OP
K/ST
2
°C/°F
LOC
RA
NG
E
-200
-328 °C -
°F 13
- 24 70°C
98°F

1) Pressure gauge (EFR no. 42213) 4) Electronic thermometer

2) Pixie pressure gauge adapter 5) Timer
(EFR no. 66106), spare part seal 6) Measuring cup
(EFR no. 64373) 7) Test equipment for protective earth conti-
3) Flashlight nuity test and protective insulation test

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 FUNCTION TESTS

8.2.2 Pressure gauge adapter

4
6

1 2

1) Lifting unit 4) Fixation element

2) Seal carrier assembly 5) Quick action coupling for pressure
3) Operating lever hose
6) Sealing cone

This pressure gauge adapter is designed for the Pixie coffee machine.

The pressure gauge adapter has 2 parts:

• A hand actuated lifting unit (1) to lock and seal the complete pressure gauge adapter
in the brewing unit.
• A seal carrier assembly (2) with a sealing cone that is inserted in the capsule cage
of the brewing unit.

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8.2.3 Mounting pressure gauge adapter

View into feed open-

2 3 ing for capsule.

1) Open closing handle. 3) Turn seal carrier assembly towards

2) Insert seal carrier assembly. capsule cage.

4 5

4) Align seal carrier to capsule cage. 5) Push back seal carrier assembly into
capsule cage.

6) Insert lifting unit. 7) Press down operating lever.

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 FUNCTION TESTS

8.3 Measure flow rate

3
2

The pressure gauge 1) Fill and insert water tank. 3) Mount pressure gauge adapter (refer
adapter must sit 2) Open closing handle. to page 67).
firmly in the capsule
bay.
6

7
4

4) Connect pressure hose to pressure 6) Switch on coffee machine.

tester. 7) After heating up, press the "large cup"
5) Place a measuring cup under the button.
drain hose of the pressure tester. 8) Open the valve until water begins to
flow.

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 FUNCTION TESTS

9) Close the valve until the pressure 30 sec

gauge indicates 12 bar.
Constantly monitor the pressure
gauge and if required readjust the
valve. As the temperature
increases, so does the pressure,
readjust the pressure to 12 bar 10
when required.
10) Carry out measurement for approx. 9 / 12
30 sec.
11) Control measuring cup: at least 60 -
120 ml of water must be in the measur-
ing cup.
12) Open the valve and let water flow out
of the pressure tester.
11

Notices:
• Should < 60 ml leak out, then the pump
is defective or there is a leak in the
water system. > 60 ml
• Large deviations in indicated pressure
while measuring (± 4 bar) means that
the pump is defective.

8.4 Pressure and leakage checks

Check the following parts of the coffee machine for leakages:
• Seal between movable part of brewing unit and capsule cage
• Connection between capsule cage and thermoblock (no visual check possible,
water will drop from thermoblock into housing)
• Both connections of sound damper
• Pump

Dangerous mains voltage inside the coffee machine!

Do not touch any parts under voltage while checking for leakages!

Dangerous hot parts under pressure inside the coffee machine!

Do not touch any hot/pressurized parts while checking for leakages!
Always wear protective goggles.

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 FUNCTION TESTS

8.4.1 Preparations

1) Remove maintenace unit. 3) Fill and insert water tank.

2) Remove right side panel (see “General 4) Open closing handle.
disassembly” on page 31).

The pressure gauge 9

adapter must sit
firmly in the capsule
bay.

10

5) Mount pressure gauge adapter (refer 8) Connect mains cable.

to page 67). 9) Switch on coffee machine.
6) Connect pressure hose to pressure 10) After heating up, press the "large cup"
tester. button.
7) Place a receptacle under the drain
hose of the pressure tester.

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8.4.2 Test run

11) Open the valve and let the water flow
for approximately 10 sec out of the
10 sec
drain hose.
12) Close the valve completely. The pres-
sure stabilizes after increasing briefly
between 16-19 bar (pressure check).
The pressure increases slowly with 11/ 12
increasing temperature. Should the
pressure exceed 23 bar, switch off
the coffee machine and release the
pressure by opening the valve.

For better visibility

max. use a flashlight.
50 sec

13

13

13) Check connections under pressure for Do not run the pump for more
audible and visible leaks than 50 sec with the valve
- through opening in right housing closed.
- through opening for capsule ejection.

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 FUNCTION TESTS

14) Switch off the coffee machine.

15) Open the valve and let water flow out
14
of the pressure tester.
16) Disconnect mains cable.
17) Remove pressure tester and water
tank.
18) Proceed with repair or remount right
side panel
15

8.5 Measure coffee temperature

1

10 sec
3

2 4

1) Switch on coffee machine. 3) After heating up, press the "large cup"
2) Place a measuring cup on cup sup- button for approximately 10 sec to pre-
port. heat the coffee outlet with hot water.
4) Empty measuring cup and place it
back on cup support.

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 FUNCTION TESTS

5 - 10 mm
5

T2
T1

7
1

RE
L

HO
LD

T1
T1← T2
T2

°C/
MAX

°F
MIN

8
RA
NG
E
-20
0°C
-32
8°F - 137
- 249 0°C
8°F

5) Insert capsule (Cosi is best suited). 7) Wait until the measuring cup contains
6) Press the "large cup" button again. 20 ml of coffee.
8) Then measure the coffee temperature
approx. 5-10 mm under the coffee out-
let.
The coffee temperature should be
86 °C ± 3 °C (187 °F ± 5.4 °F).

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 FUNCTION TESTS

8.6 Protective earth (PE) continuity test

8.6.1 What is the protective earth continuity test about?
This test is only necessary
- for class 1 equipment (three-wire power cord with protective earth)
- after a repair whenever a general disassembly was performed.

Therefore all Pixie models have to be tested after general disassembly, except country-
specific models (USA, Canada, Japan) without a protective earth connection (refer to
"Wiring diagrams" on page 59 and following).

8.6.2 General
Legal regulation
In case of a repair/modification of the coffee machine, the repair centre is bound by law
to protect the user/consumer by
- restoring the regular condition of the appliance and
- performing the respective tests according to EN/IEC 60335-1 “Safety of household
and similar electrical appliances” and national regulations (e.g. DIN VDE 0701).

Description
Protective earth continuity measurements are made between the protective earth
terminal of the power plug and the thermoblock casing.

This test assures that

- the ground (earth) connection does not have an interruption between the power plug
and the thermoblock
- the permissible ground resistance is less than 0.3 Ohms (with a test current of
200 mA DC).

Test equipment
Ask Nespresso for Special test equipment is needed that complies with the regulations to perform protec-
recommendations
tive earth continuity measurements. Detailed requirements and tolerances must be veri-
about test equipment.
fied by your local authorities or measurement supplier in any case.

Test report
For legal reasons a repair or test report should be prepared and filed with following infor-
mation
- customer (name, address)
- type and serial number of coffee machine
- date of repair/test(s)
- performed test(s)/measuring value(s)
- used test equipment
- signature

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 FUNCTION TESTS

8.6.3 Test sequence

Danger of electrocution! This test sequence is

not applicable for cof-
Do not plug in the coffee machine during the protective earth continuity fee machines with
test. two-wire power cords (with-
Read and observe safety instructions in user manual of test equipment. out ground pin).

Symbolic illustration
of test equipment.

E
SUR
MEA
P
COM
DJ
0Ω A
HT
OP LIG
K/ST
LOC

1) Connect black measuring cable to 2) Switch on test equipment and select

ground pin of power plug with an alli- protective earth continuity test.
gator clip (example shown: Swiss
power plug).

5
3

6
3) Remove water tank.
4) Remove maintenance unit.
5) Open closing handle.
6) Insert tip of red test probe up into cap- By looking into the
sule ejection slot and touch thermo- casule ejection slot
form below, metallic
block. 7 parts of the thermoblock
7) Press "measure" button and read off E hm d are visible on both sides of
SUR 15 O sse
MEA 0.2 st pa
displayed resistance. Te COM
P
the capsule cage.
J D
0Ω A
The resistance must be lower than K/STO
P LIGH
T

LOC
0.3 Ohm.
8) Fill in measured value in a test report.

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 FUNCTION TESTS

8.6.4 What to do if the protective earth continuity test fails

• Check/measure ground wire connection of power cord; replace if necessary.
• Check/measure ground connection terminal on thermoblock. Retighten terminal
screw if necessary.

8.7 Protective insulation test

Perform the protec-
tive earth (PE) conti-
8.7.1 What is the protective insulation test about?
nuity test at first, if it is
mandatory. This test is necessary
- for class 1 and 2 equipment (with/without protective earth)
- after a repair whenever a general disassembly was performed.

8.7.2 General
Legal regulation
In case of a repair/modification of the coffee machine, the repair centre is bound by law
to protect the user/consumer by
- restoring the regular condition of the appliance and
- performing the respective tests according to EN/IEC 60335-1 “Safety of household
and similar electrical appliances” and national regulations (e.g. DIN VDE 0701).

Description
The insulation test
- assures that wiring and insulation of the coffee machine fullfill the normative require-
ments after a repair,
- rates the insulation capability of the coffee machine,
- is a very dangerous test because of a high test voltage (500 V DC).

For the insulation test, phase and neutral wire are shunted at the power plug. Then a
test voltage is applied between phase/neutral and selected parts of the coffee machine.

Test equipment
Ask Nespresso for Special test equipment is needed that complies with the regulations to perform insulation
recommendations
and withstanding voltage tests. Detailed requirements and tolerances must be verified
about test equipment.
with your local authorities or measurement supplier in any case.
Ideally the test equipment has a national power socket for testing, so that the coffee
machine can plugged in directly. Otherwise a special shunt is necessary to connect the
phase and neutral pin of the coffee machine’s power plug.

Test report
For legal reasons a repair or test report should be prepared and filed with following infor-
mation
- customer (name, address)
- type and serial number of coffee machine
- date of repair/test(s)

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 FUNCTION TESTS

- performed test(s)/measuring value(s), test points

- used test equipment
- signature

8.7.3 Test sequence

Danger of electrical shock/short circuit!

Do not plug in the coffee machine during insulation test.

Danger of electrical shock!

Do not touch tip of test probes.
Do not touch metallic parts of coffee machine during test.
Read and observe safety instructions in user manual of test equipment.

A Swiss power plug is

1) Connect the phase and neutral pin of shown here as an
the power plug together with a test example.
adapter (procured by the repair
Use a short circuit
centre). plug or special alliga-
2) Connect the black measuring cable to tor clips etc. as sub-
the test adapter (see image). stitute for this test adapter.
3) Switch on coffee machine.

4) Switch on test equipment and select Symbolic illustration

of test equipment.
an insulation test voltage of 500 V DC.

E
SUR
MEA
P
COM
DJ
0Ω A
T
OP LIGH
K/ST
LOC

5) Touch right side panel with red test Some test equipment
probe. displays test passed
or failed instead of
6) Press "measure" button. the insulation resistance.
7) Read off displayed insulation resist-
ance or test result.
8) Test left side panel in the same way.

The insulation resistance must 5

always be higher than 300 kOhm
(300,000 Ohm).
6
as sed
tp
Tes

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 FUNCTION TESTS

9) Touch closing handle with red test

probe.
10) Press "measure" button.
11) Read off displayed insulation resist-
By looking into the
ance or test result.
capsule ejection slot 12) Insert tip of red test probe up into cap-
form below, metallic sule ejection slot and touch thermo-
parts of the thermoblock block.
are visible on both sides of 13) Press "measure" button.
the capsule cage.
14) Read off displayed insulation resist-
ance or test result.
9
The insulation resistance must be
always higher than 300 kOhm 12
(300’000 Ohm).
10
sed
15) Switch off test equipment. tp
as
Tes
16) Short red with black test probe to
make sure that test voltage is dis-
charged.
17) Fill in results in a test report.

8.7.4 What to do if the insulation test fails

Risk of damage!
A sparkover can damage the electronic control board etc.

• Assume that the coffee machine is defect after a failed insulation test.
• Check wiring and locate fault. After fault clearance proceed with troubleshooting
check list (see page 26).

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 EXPLOSION DRAWINGS

9 EXPLOSION DRAWINGS
9.1 EF 280 Explosion drawing

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 EXPLOSION DRAWINGS

9.2 EF 281 Explosion drawing

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 PARTS LIST

10 PARTS LIST
10.1 Nespresso EF 280 / C60 and EF 281 / D60

Pos. Part no. Component Remark

1 0067948 Spare holder 280 left mount.

2 0062590 Holder 280 right, black
light blue, packed, 2 pcs. (D60 EU steel
3 0067953 Spare side wall 281
blue, D60 ZA steel blue)
titanium, packed, 2 pcs. (C60 EU titan,
3 0067958 Spare side wall 280
C60 IL titan, C60 SA titan)
red, packed, 2 pcs., (C60 EU red, C60 IL
3 0067959 Spare side wall 280
red, C60 SA red, C60 ZA red)
blue, packed, 2 pcs. (C60 EU indigo,
3 0067960 Spare side wall 280 C60 SA indigo, C60 IL indigo, C60 ZA
idigo)
alu, packed, 2 pcs. (D60 EU alu, D60 ZA
3 0067961 Spare side wall 281
alu)
3 0067962 Spare side wall 281 yellow, packed, 2 pcs. (D60 ZA lime)
4 0000394 Rubber feet 10.0 x 1.6mm black SJ-5816
5 0067944 Spare water tank 280 cpl. packed,6 pcs.
6 0062621 Cover 280 cable EU black
7 0063073 Cover 280 switch black
8 0062821 Guide 280 water black
9 0062787 Lock rod 280 chrom.
10 0062592 Caps contain 280 transp.
11 0067946 Spare drip tray 280 packed
12 0062616 Cup shelf 280 black
13 0067869 Drip plate 280 cpl. mount. SK
13 0067881 Drip plate 281 cpl. mount. SK
14 0062641 Cover 280 outlet black
14 0062599 Cover 281 outlet black
15 0062598 Faceplate 280 outlet, black
16 0062589 Outlet 280 neutral
17 0062977 Casing 280 NBU cpl. mount.
18 0063218 Knee-lever 280 NBU cpl. mount.
Tension spring
19 0062808 Inox
D = 0,4 x 5,0 x 24,0
22 0067949 Spare thermobl. 280 230V IEC mount.
23 0061701 O-Ring 3,40 x 1,90 EPDM V3 70 Shore black
24 0067942 Spare electronic 280 230V packed
25 0066981 Cover 280 electronic V2 black
26 0062799 Push-button 280 2x print: symb, black
27 0067957 Spare pump 280 230V IEC mount.
L=19,7 n=4,5 inox ends flaten /
28 0062806 Press. spring 1,10 / Dm 15,00
smoothed
29 0065983 Press. hose 280 cpl. mount. damper, pump-TB
30 0062774 Cover 280 pump black
31 0063063 Flow meter NNSA FM cpl.
32 0062783 Molded tube 280 pump transp., 60 Shore

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 PARTS LIST

Pos. Part no. Component Remark

33 0067947 Spare valve lifter 280 packed

34 0062632 Light cond. 280 right transp. caps contain.
36 0062631 Light cond. 280 left transp. caps contain.
37 0062628 Light cond. 280 receiver transp. level indicator
38 0062629 Light cond. 280 LED transp. level indicator
39 0062617 Strain relief clamp 280 EU neutral
H05VV-F3G075/L40/N40/PE95,
40 0062812 Line cord M36
assembled (for EU)
H05VV-F3G075/L40/N40/PE95,
40 0063122 Line cord M69
assembled (for SA)
H05VV-F3G0,75/L40/N40/PE95,
40 0064789 Line cord SF-968
assembled (for IL)
H05VV-F3G0,75/L40/N40/PE95,
40 0064793 Line cord M65
assembled (for ZA)
Screw KST/PT
41 0062814 rd. head Torx-20 (SFS-Remform)
4,0 x 13 bl. galvan.
Screw KST/PT
42 0062813 rd. head Torx-15 (SFS-Remform)
4,0 x 6 bl. galvan.
43 0063142 Spring clip d=8,0 x 1,0mm Inox
44 0068151 Cable protect. 280 black

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 PARTS LIST

10.2 208 Turmix TX160 CH

Pos. Part no. Component Remark

1 0067948 Spare holder 280 left mount.

2 0062590 Holder 280 right, black
3 0067960 Spare side wall 280 blue, packed, 2 pcs.
4 0000394 Rubber feet 10.0 x 1.6mm black SJ-5816
5 0067944 Spare water tank 280 cpl. packed, 6 pcs.
6 0062621 Cover 280 cable EU black
7 0064905 Cover 280 Turmix print: silver
8 0062821 Guide 280 water black
9 0062787 Lock rod 280 chrom.
10 0062592 Caps. contain 280 transp.
11 0067946 Spare drip tray 280 packed
12 0062616 Cup shelf 280 black
13 0067869 Drip plate 280 cpl mount. SK
14 0062641 Cover 280 outlet black
15 0062598 Faceplate 280 outlet, black
16 0062589 Outlet 280 neutral
17 0062977 Casing 280 NBU cpl. mount.
18 0063218 Knee-lever 280 NBU cpl. mount.
19 0062808 Tension spring D = 0,4 x 5,0 x 24,0 Inox
22 0067949 Spare thermobl. 280 230V IEC mount.
23 0061701 O-Ring 3,40 x 1,90 EPDM V3 70 Shore black
24 0067942 Spare electronic 280 230V packed
25 0066981 Cover 280 electronic V2 black
26 0062799 Push-button 280 2x print: symb., black
27 0067957 Spare pump 280 230V IEC mount.
L=19,7 n=4,5 inox ends flaten./
28 0062806 Press. spring 1,10 / Dm 15,00
smoothed
29 0065983 Press. hose 280 cpl. mount. damper, pump-TB
30 0062774 Cover 280 pump black
31 0063063 Flow meter NNSA FM cpl.
32 0062783 Molded tube 280 pump transp., 60 Shore
33 0067947 Spare valve lifter 280 packed
34 0062632 Light cond. 280 right transp. caps contain
36 0062631 Light cond. 280 left transp. caps contain
37 0062628 Light cond. 280 receiver transp. level indicator
38 0062629 Light cond. 280 LED transp. level indicator
39 0062617 Strain relief clamp 280 EU neutral
H05VV-F3G075/L40/N40/PE95,
40 0063121 Line cord M12
assembled
41 0062814 Screw KST/PT 4,0x13 bl. galvan. rd. head Torx-20 (SFS-Remform)
42 0062813 Screw KST/PT 4,0x 6 bl. galvan. rd. head Torx-15 (SFS-Remform)
43 0063142 Spring clip d = 8,0 x 1,0mm Inox
44 0068151 Cable protect. 280 black

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 PARTS LIST

10.3 281 DeLonghi EN125 EU

Pos. Part no. Component Remark

1 0067948 Spare holder 280 left mount.

2 0062590 Holder 280 right, black
3 0067961 Spare side wall 281 alu, packed, 2 pcs.
4 0000394 Rubber feet 10.0 x 1.6mm black SJ-5816
5 0067944 Spare water tank 280 cpl. packed, 6 pcs.
6 0062621 Cover 280 cable EU black
7 0064906 Cover 281 DeLonghi print: silver
8 0062821 Guide 280 water black
9 0062787 Lock rod 280 chrom.
10 0062592 Caps. contain 280 transp.
11 0067946 Spare drip tray 280 packed
12 0062616 Cup shelf 280 black
13 0067881 Drip plate 281 cpl. mount. SK
14 0062599 Cover 281 outlet black
15 0062598 Faceplate 280 outlet, black
16 0062589 Outlet 280 neutral
17 0062977 Casing 280 NBU cpl. mount.
18 0063218 Knee-lever 280 NBU cpl. mount.
19 0062808 Tension spring D = 0,4 x 5,0 x 24,0 Inox
22 0067949 Spare thermobl. 280 230V IEC mount.
23 0061701 O-Ring 3,40 x 1,90 EPDM V3 70 Shore black
24 0067942 Spare electronic 280 230V packed
25 0066981 Cover 280 electronic V2 black
26 0062799 Push-button 280 2x print: symb, black
27 0067957 Spare pump 280 230V IEC mount.
L=19,7 n=4,5 inox ends flaten /
28 0062806 Press. spring 1,10 / Dm 15,00
smoothed
29 0065983 Press. hose 280 cpl. mount. damper, pump-TB
30 0062774 Cover 280 pump black
31 0063063 Flow meter NNSA FM cpl.
32 0062783 Molded tube 280 pump transp, 60 Shore
33 0067947 Spare valve lifter 280 packed
34 0062632 Light cond. 280 right transp. caps. contain.
36 0062631 Light cond. 280 left transp. caps. contain.
37 0062628 Light cond. 280 receiver transp. level indicator
38 0062629 Light cond. 280 LED transp. level indicator
39 0062617 Strain relief clamp 280 EU neutral
H05VV-F3G075/L40/N40/PE95,
40 0062812 Line cord M36
assembled
41 0062814 Screw KST/PT 4,0 x 13 bl. galvan. rd. head Torx-20 (SFS-Remform)
42 0062813 Screw KST/PT 4,0 x 6 bl. galvan. rd. head Torx-15 (SFS-Remform)
43 0063142 Spring clip d = 8,0 x 1,0mm Inox
44 0068151 Cable protect. 280 black

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 PARTS LIST

10.4 280 Krups XN300510 EU

Pos. Part no. Component Remark

1 0067948 Spare holder 280 left mount.

2 0062590 Holder 280 right, black
3 0067958 Spare side wall 280 titanium, packed, 2 pcs.
4 0000394 Rubber feet 10.0 x 1.6mm black SJ-5816
5 0067944 Spare water tank 280 cpl. packed, 6 pcs.
6 0062621 Cover 280 cable EU black
7 0064904 Cover 280 Krups print: silver
8 0062821 Guide 280 water black
9 0062787 Lock rod 280 chrom.
10 0062592 Caps. contain. 280 transp.
11 0067946 Spare drip tray 280 packed
12 0062616 Cup shelf 280 black
13 0067869 Drip plate 280 cpl. mount.SK
14 0062641 Cover 280 outlet black
15 0062598 Faceplate 280 outlet, black
16 0062589 Outlet 280 neutral
17 0062977 Casing 280 NBU cpl. mount.
18 0063218 Knee-lever 280 NBU cpl. mount.
19 0062808 Tension spring D = 0,4 x 5,0 x 24,0 Inox
22 0067949 Spare thermobl. 280 230V IEC mount.
23 0061701 O-Ring 3,40 x 1,90 EPDM V3 70 Shore black
24 0067942 Spare electronic 280 230V packed
25 0066981 Cover 280 electronic V2 black
26 0062799 Push-button 280 2x print: symb, black
27 0067957 Spare pump 280 230V IEC mount.
L=19,7 n=4,5 inox ends flaten./
28 0062806 Press. spring 1,10 / Dm 15,00
smoothed
29 0065983 Press. hose 280 cpl. mount. damper, pump-TB
30 0062774 Cover 280 pump black
31 0063063 Flow meter NNSA FM cpl.
32 0062783 Molded tube 280 pump transp, 60 Shore
33 0067947 Spare valve lifter 280 packed
34 0062632 Light cond. 280 right transp. caps. contain.
36 0062631 Light cond. 280 left transp. caps. contain.
37 0062628 Light cond. 280 receiver transp. level indicator
38 0062629 Light cond. 280 LED transp. level indicator
39 0062617 Strain relief clamp 280 EU neutral
H05VV-F3G075/L40/N40/PE95,
40 0062812 Line cord M36
assembled
41 0062814 Screw KST/PT 4,0 x 13 bl. galvan. rd. head Torx-20 (SFS-Remform)
42 0062813 Screw KST/PT 4,0 x 6 bl. galvan. rd. head Torx-15 (SFS-Remform)
43 0063142 Spring clip d = 8,0 x 1,0mm Inox
44 0068151 Cable protect. 280 black

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 PARTS LIST

10.5 281 Magimix M110 EU/GB

Pos. Part no. Component Remark

1 0067948 Spare holder 280 left mount.

2 0062590 Holder 280 right, black
3 0067961 Spare side wall 281 alu, packed, 2 pcs. (EU)
3 0067953 Spare side wall 281 light blue, packed, 2 pcs. (GB)
4 0000394 Rubber feet 10.0 x 1.6mm black SJ-5816
5 0067944 Spare water tank 280 cpl. packed, 6 pcs.
6 0062621 Cover 280 cable EU black
7 0064908 Cover 281 Magimix print: silver
8 0062821 Guide 280 water black
9 0062787 Lock rod 280 chrom.
10 0062592 Caps. contain. 280 transp.
11 0067946 Spare drip tray 280 packed
12 0062616 Cup shelf 280 black
13 0067881 Drip plate 281 cpl. mount. SK
14 0062599 Cover 281 outlet black
15 0062598 Faceplate 280 outlet, black
16 0062589 Outlet 280 neutral
17 0062977 Casing 280 NBU cpl. mount.
18 0063218 Knee-lever 280 NBU cpl. mount.
19 0062808 Tension spring D = 0,4 x 5,0 x 24,0 Inox
22 0067949 Spare thermobl. 280 230V IEC mount.
23 0061701 O-Ring 3,40 x 1,90 EPDM V3 70 Shore black
24 0067942 Spare electronic 280 230V packed
25 0066981 Cover 280 electronic V2 black
26 0062799 Push-button 280 2x print:symb,black
27 0067957 Spare pump 280 230V IEC mount.
L = 19,7 n=4,5 inox ends flaten./
28 0062806 Press. spring 1,10 / Dm 15,00
smoothed
29 0065983 Press. hose 280 cpl. mount. damper, pump-TB
30 0062774 Cover 280 pump black
31 0063063 Flow meter NNSA FM cpl.
32 0062783 Molded tube 280 pump transp., 60 Shore
33 0067947 Spare valve lifter 280 packed
34 0062632 Light cond. 280 right transp. caps. contain.
36 0062631 Light cond. 280 left transp. caps. contain.
37 0062628 Light cond. 280 receiver transp. level indicator
38 0062629 Light cond. 280 LED transp. level indicator
39 0062617 Strain relief clamp 280 EU neutral
H05VV-F3G075/L40/N40/PE95,
40 0062812 Line cord M36
assembled (EU)
H05VV-F3G075/L40/N40/PE95,
40 0063122 Line cord M69
assembled (GB)
41 0062814 Screw KST/PT 4,0 x 13 bl. galvan. rd. head Torx-20 (SFS-Remform)
42 0062813 Screw KST/PT 4,0 x 6 bl. galvan. rd. head Torx-15 (SFS-Remform)
43 0063142 Spring clip d = 8,0 x 1,0mm Inox
44 0068151 Cable protect. 280 black

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 PARTS LIST

10.6 281 Koenig D60 CH

Pos. Part no. Component Remark

1 0067948 Spare holder 280 left mount.

2 0062590 Holder 280 right, black
3 0067962 Spare side wall 281 yellow, packed, 2 pcs.
4 0000394 Rubber feet 10.0 x 1.6mm black SJ-5816
5 0067944 Spare water tank 280 cpl. packed, 6 pcs.
6 0062621 Cover 280 cable EU black
7 0064907 Cover 281 Koenig print: silver
8 0062821 Guide 280 water black
9 0062787 Lock rod 280 chrom.
10 0062592 Caps. contain. 280 transp.
11 0067946 Spare drip tray 280 packed
12 0062616 Cup shelf 280 black
13 0067881 Drip plate 281 cpl mount. SK
14 0062599 Cover 281 outlet black
15 0062598 Faceplate 280 outlet, black
16 0062589 Outlet 280 neutral
17 0062977 Casing 280 NBU cpl. mount.
18 0063218 Knee-lever 280 NBU cpl. mount.
19 0062808 Tension spring D = 0,4 x 5,0 x 24,0 Inox
22 0067949 Spare thermobl. 280 230V IEC mount.
23 0061701 O-Ring 3,40 x 1,90 EPDM V3 70 Shore black
24 0067942 Spare electronic 280 230V packed
25 0066981 Cover 280 electronic V2 black
26 0062799 Push-button 280 2x print: symb, black
27 0067957 Spare pump 280 230V IEC mount.
L = 19,7 n=4,5 inox ends flaten./
28 0062806 Press. spring 1,10 / Dm 15,00
smoothed
29 0065983 Press. hose 280 cpl. mount. damper, pump-TB
30 0062774 Cover 280 pump black
31 0063063 Flow meter NNSA FM cpl
32 0062783 Molded tube 280 pump transp., 60 Shore
33 0067947 Spare valve lifter 280 packed
34 0062632 Light cond. 280 right transp. caps. contain.
36 0062631 Light cond. 280 left transp. caps. contain.
37 0062628 Light cond. 280 receiver transp. level indicator
38 0062629 Light cond. 280 LED transp. level indicator
39 0062617 Strain relief clamp 280 EU neutral
H05VV-F3G075/L40/N40/PE95,
40 0063121 Line cord M12
assembled
41 0062814 Screw KST/PT 4,0 x 13 bl. galvan. rd. head Torx-20 (SFS-Remform)
42 0062813 Screw KST/PT 4,0 x 6 bl. galvan. rd. head Torx-15 (SFS-Remform)
43 0063142 Spring clip d = 8,0 x 1,0mm Inox
44 0068151 Cable protect. 280 black

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 NOTES

11 NOTES

88 Pixie service manual

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