Z-80 Parts Manual

Serial Number Range
Z-80/60 from SN 100
Part No. 88618

Rev F10
August 2015
August 2015
2 Z-80/60 Part No. 88618

August 2015
How to Read Your Serial Number
Part No. 88618 Z-80/60 3

August 2015
Table of Contents
307.2 Turntable Components - Relay Panel (from SN

This manual is updated frequently. If you have a 339).....................................................................................72
printed manual, you can keep it up to date by
downloading new figures from the Genie website at 400 Engine Components
www.genielift.com. For the most up-to-date parts 401.1 Perkins 704-30 Engine - View 1 (to SN 328).............74
information, visit the Parts Lookup System on the
402.1 Perkins 704-30 Engine - View 2 (to SN 328).............76
Genie website at www.genielift.com.
How to Read Your Serial Number..........................................3 405.1 Perkins 804D-33 Engine - View 1 (from SN 329)......82
Parts Stocking List.................................................................7 406.1 Perkins 804D-33 Engine - View 2 (from SN 329)......84
How to Order Parts................................................................8 407.1 Perkins 804D-33 Engine - View 3 (from SN 329)......86
Service Parts Fax Order Form...............................................9 408.1 Perkins 404F-22T Engine - View 1............................88
409.1 Perkins 404F-22T Engine - View 2............................90
410.1 Perkins 404F-22T Engine - View 3............................92
Electronic Version 411.1 Perkins 404F-22T Engine - View 4............................94
Click on any page number to view the figure. 412.1 Deutz F4L-913 Engine - View 1 (to SN 338)..............96
413.1 Deutz F4L-913 Engine - View 2 (to SN 338)..............98
414.1 Deutz F4L-913 Engine - View 3 (to SN 338)............100
100 Decals
415.1 Deutz F4L-913 Engine - View 4 (to SN 338)............102
101.1 Decals with Words.....................................................10
416.1 Deutz BF4L-2011 / TD2011-L04i Engine - View 1 (from
102.1 Decals with Symbols.................................................14
SN 339).............................................................................104
200 Drive Chassis Components 417.1 Deutz BF4L-2011 / TD2011-L04i Engine - View 2 (from
201.1 2WD Steer Axle Linkage...........................................18 SN 339).............................................................................108
202.1 4WD Steer Axle Linkage (to SN 3225)......................20 418.1 Deutz TD 2.9L4 Engine - View 1..............................110
202.2 4WD Steer Axle Linkage (from SN 3226)..................24 419.1 Deutz TD 2.9L4 Engine - View 2..............................112
203.1 Front Steer Axle (to SN 3225)...................................26 420.1 Deutz TD 2.9L4 Engine - View 3..............................114
203.2 Front Steer Axle (from SN 3226)...............................28 421.1 Deutz TD 2.9L4 Engine - View 4..............................116
204.1 Axle Installation.........................................................30 422.1 GM 3.0L EFI Engine - View 1..................................118
205.1 Drive Chassis and Axle Counterweights....................34 423.1 GM 3.0L EFI Engine - View 2..................................122
206.1 Drive Hub Assembly with Brake - Type 1...................36 424.1 Ford LRG-425 EFI Engine - View 1.........................124
207.1 Drive Hub Assembly with Brake - Type 2...................38 425.1 Ford LRG-425 EFI Engine - View 2.........................128
426.1 Ford LRG-425 EFI Engine - View 3.........................130
300 Turntable Components 427.1 Ford LRG-425 EFI Engine - View 4.........................132
301.1 Hydraulic and Fuel Tanks..........................................40 428.1 Continental TME-27 Engine - View 1.......................134
301.2 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from 429.1 Continental TME-27 Engine - View 2.......................138
SN 966 to 3200)..................................................................44
430.1 Continental TME-27 Engine - View 3.......................142
301.3 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from
431.1 Engine Tray and Battery..........................................146
SN 3201).............................................................................48
302.1 Turntable Rotator and Hydraulic Rotary Coupler 500 Boom Components
Installation...........................................................................52
501.1 Primary and Secondary Lift Cylinders and Linkage.148
303.1 Ground Control Box - View 1.....................................56
502.1 Primary Boom and Cable Track - View 1.................150
303.2 Ground Control Box - View 2.....................................60
503.1 Primary Boom and Cable Track - View 2.................152
304.1 Ground Controls Box (Perkins 404F-22T and Deutz TD
504.1 Secondary Boom.....................................................154
2.9L4) - View 1.....................................................................62
505.1 Jib Boom and Platform Rotator...............................156
304.2 Ground Controls Box (Perkins 404F-22T and Deutz TD
2.9L4) - View 2.....................................................................64 506.1 Riser Hose Bulkhead Mount....................................160
305.1 Turntable Covers........................................................66
600 Platform Components
306.1 Turntable Components, Engine Side.........................68 601.1 Platform Installation.................................................162
307.1 Turntable Components - Relay Panel (to SN 338).....70
4 Z-80/60 Part No. 88618

August 2015
Table of Contents (continued)
602.1 Platform Controls - View 1 (to SN 4591)..................166 810.1 Belt Driven Generator Option - View 1 (to SN 3139).252
603.1 Platform Controls - View 2 (to SN 4591)..................168 811.1 Belt Driven Generator Option - View 2 (to SN 3139).256
604.1 Toggle Switch Lid Option (to SN 4591)....................170 812.1 Air Line to Platform..................................................258
605.1 Platform Controls (from SN 4592)...........................172 813.1 Welder Option - Hydraulic Generator, Chassis
605.2 Platform Controls, Perkins 404F-22T and Deutz Components......................................................................260
TD2.9L4.............................................................................176 814.1 Welder Option, Hoses and Fittings..........................264
606.1 Joysticks (to SN 1166).............................................178 815.1 Welder Option, Platform Components.....................266
606.2 Joysticks (from SN 1167).........................................180 816.1 Hydraulic Generator Option, Continental TME-27 Engine
(to SN 3139)......................................................................268
700 Hydraulic Components 817.1 Hydraulic Generator Option, Continental TME-27 Engine,
701.1 2WD Traction Manifold.............................................182 Hoses and Fittings (to SN 3139).......................................270
702.1 2WD Steer/Oscillate Manifold (to SN 989)..............184 818.1 Hydraulic Generator Option (MTE) (from SN 3140).272
702.2 2WD Steer/Oscillate Manifold (from SN 990)..........186 819.1 Hydraulic Generator Option (MTE), Hoses and Fittings
703.1 4WD Traction Manifold.............................................188 (from SN 3140)..................................................................274
704.1 4WD Steer/Oscillate Manifold (to SN 989)..............190 820.1 Cold Start Package (to SN 4370)............................276
704.2 4WD Steer/Oscillate Manifold (from SN 990)..........194 820.2 Cold Start Package (from SN 4371)........................278
705.1 Function Manifold - View 1.......................................198 821.1 Half-Mesh and Pipe Cradle Options........................280
706.1 Function Manifold - View 2.......................................200 822.1 Spare LPG Tank Carrier Option...............................282
707.1 Platform Manifold (to SN 3025)...............................204 823.1 Circuit Board Heater Option....................................284
707.2 Platform Manifold (from SN 3026)...........................206 824.1 Aircraft Protection Package, Standard (from SN 2463 to
4800).................................................................................286
708.1 Platform Rotate Manifold.........................................208
825.1 Aircraft Protection Package, Deluxe (from SN 2463 to
709.1 Remote Pilot Manifold (to SN 2674)........................210
4800).................................................................................288
710.1 Pumps.....................................................................212
825.2 Aircraft Protection Package (from SN 4801)............290
711.1 Hydraulic Hoses and Fittings - Steer System..........214
826.1 Operator Protection Structure (from SN 142)..........292
712.1 Hydraulic Hoses and Fittings - Drive System, 2WD
827.1 Traveling Fall Arrest Anchor System........................294
Models...............................................................................216
828.1 Operators Protection Alarm.....................................296
Models (to SN 538)............................................................218 Indices
713.2 Hydraulic Hoses and Fittings - Drive System, 4WD Part Number Index.............................................................298
Models (from SN 539 to 957)............................................220 Part Description Index.......................................................308
Models (from 958).............................................................222 Cross References
714.1 Hydraulic Hoses and Fittings - Turntable Fittings Cross Reference...................................................324
Components......................................................................224
715.1 Hydraulic Hoses and Fittings - Boom Components..228
800 Accessories
801.1 Alarm and Beacon Package, Driving Lights............230
802.1 Platform Options......................................................232
803.1 Ground and Platform Control Box Covers...............236
804.1 Hostile Environment Package - Primary and Secondary
Boom Wipers.....................................................................238
805.1 Hostile Environment Package - Turntable................240
806.1 Hostile Environment Package - Cylinder Bellows.....242
807.1 Hostile Environment Package - Engine Air Cleaners.244
807.2 Engine Air Cleaners (Perkins 404F-22T and Deutz TD
2.9L4)................................................................................246
808.1 Panel Cradle Option................................................248
809.1 Platform Overload - European Models....................250
Part No. 88618 Z-80/60 5

August 2015
Notes
6 Z-80/60 Part No. 88618

August 2015
Parts Stocking List
Part No. 88618 Z-80/60 7

August 2015
How To Order Parts
8 Z-80/60 Part No. 88618

August 2015
Fax Order Form
Part No. 88618 Z-80/60 9

100 Decals August 2015
101.1 Decals with Words
10 Z-80/60 Part No. 88618

August 2015 100 Decals
Item Part No. Description Qty. Item Part No. Description Qty.
-- 114043 DECAL KIT,SAFTY/INSTR,WRD,Z80 19 28235 DECAL,POWER TO PLATFORM

includes items 1-6, 9, 11-13, 15-18, 115V................................................2
20-26, 30-33, and 45-48; to SN 800 20 28236 DECAL,WARN,IMPROPER
-- 111324 DECAL KIT,WORDS,Z80 OPERATION....................................1
includes items 1-6, 9,11-13, 15-18, 21 30080 DECAL,NOTICE,MAX LOAD 500
20-26, 30-33, and 45-48; from SN 801 LBS..................................................1
1 25994 DECAL,NOTICE,SHUTOFF 22 31060 DECAL,DANGER DO NOT ALTER
VALVES...........................................1 SWTC..............................................4
2 27204 DECAL,ARROW BLUE....................1 23 97890 DECAL,DANGER,GEN SAFETY
3 27205 DECAL,ARROW YELLOW LRG RULES
9".....................................................1 from SN 101 to 2448
4 27206 DECAL,TRIANGLE,BLUE...............2 -- 114389 DECAL,DANGER,GENERAL SAFETY
5 27207 DECAL,TRIANGLE,YELLOW..........2 from SN 2449
6 27564 DECAL,DANGER,ELEC.HAZ.STAY 24 33952 DECAL,DANGER,TILT ALARM.......1

CLR.................................................2 25 40434 DECAL,LANYARD ANCHORAGE
to SN 2448 POINT..............................................3
-- 114390 DECAL,DANGER,ELECT HAZARD*** 26 43595 DECAL,DANGER,TIP-OVER,TIRES***.4
from SN 2449 27 44986 DECAL,INSTR,SIDE
7 28158 DECAL,LABEL,UNLEADED GAS FRC/WIND,AUS...............................1
ONLY...............................................1 Australian Models
-- 28159 DECAL,DIESEL 28 52966 DECAL,COSMETIC,4 X 2...............1
8 28160 DECAL,LABEL,LIQUID 29 52967 DECAL,COSMETIC,4 X 4...............1
PROPANE.......................................1 30 65269 DECAL,NOTICE,OPERATING
Gasoline/LPG models INST.................................................2
9 28161 DECAL,WARN,CRUSH HAZARD to SN 800
HAND..............................................3 -- 1000238 DECAL,NOTICE,OPERATING INST.
10 97887 DECAL,INSTR,MAX SIDE from SN 801
FRC,ANSI........................................1 31 65278 DECAL,CAUTION,NO STEP...........4
USA/Canada Models; to SN 800
32 72168 DECAL,LABEL,STARTER
-- 97887 DECAL,INSTR,MAX SIDE FRC,ANSI BATTERY.........................................1
USA/Canada Models; from SN 801
33 72169 DECAL,LABEL,CONTROLS
11 28164 DECAL,NOTICE,HAZARDOUS BATTERY.........................................1
MAT'LS*...........................................1
to SN 2448 34 77046 SERIAL # LABEL,MYLAR 4X8***.....1
12 28165 DECAL,INSTRUCT,FOOTSWITCH -- 77183 FILM,POLY,CLEAR,4.5 X 8.75
OPER..............................................1 35 82202 DECAL, ENGINE SPEC,
13 28171 DECAL,DANGER,NO SMOKING.....1 PERKINS.........................................1
to SN 328
14 28174 DECAL,POWER TO PLATFORM
230V -- 122627 DECAL,T3 ENGINE SPEC.PERKINS
from SN 2025
15 28175 DECAL,COMPARTMENT
ACCESS..........................................1 -- 133278 DECAL,LOW/ULTRA LOW SULFR
FUEL
16 28176 DECAL,LABEL,MANUAL NOT from SN 2025
HERE...............................................1
-- 97758 DECAL,NOTICE,PERKINS ENG
17 28177 DECAL,WARN,CRUSH HAZARD SPEC
PLAT................................................2 from SN 329 to 2024
18 28181 DECAL,WARN,FALL HAZARD........1
Part No. 88618 Z-80/60 11


(continued)
36 82203 DECAL,NOTICE,GM 3.0 ENG -- 122066 DECAL,RELAY & FUSE PANELS

SPEC...............................................1 from SN 996 to 2439
37 82204 DECAL,NOTICE,DEUTZ ENG -- 122864 DECAL,RELAY & FUSE PANELS
SPEC...............................................1 from SN 2440
to SN 328 -- 97592 DECAL,LABEL,FUSE RELAY PANEL
-- 128953 DECAL,ENGINE from SN 329 to SN 995
SPEC,DEUTZ,TD2011 49 133400 DECAL,LABEL,WHEEL LOAD
from SN 2178 Z80..................................................4
-- 133278 DECAL,LOW/ULTRA LOW SULFR 50 97571 DECAL,NOTICE,FORD ENG SPECS
FUEL T2....................................................1
from SN 2178
51 97602 DECAL,EXPLOSION HAZARD.......1
-- 97576 DECAL,NOTICE,DEUTZ ENG
SPECST2 52 114166 DECAL,LABEL,TRANSPORT
from SN 329 to 2177 DIAGRAM........................................2
38 97571 DECAL,NOTICE,FORD ENG SPECS 53 111878 DECAL,FUSE AND RELAY
T2....................................................1 TME27.............................................1
39 111896 DECAL,ENG.SPECS,CONTINENTAL.1 54 31788 DECAL,DANGER,BATTERY
SAFETY***
40 82268 DECAL,COSMETIC,GENIE from SN 2449
Z-80/60............................................1
55 T112773 TAPE, PROTECTIVE MASK............2
41 82269 DECAL,GROUND CONTROL from SN 2992
PANEL,Z80......................................1
to SN 3910 56 46468 DECAL,FUNCTION OVERRIDE
aircraft protection package, from 2463
-- 230986 DECAL, GROUND CONTROL Z80
from SN 3911 57 226518 DECAL,INST,OPER,INST,Z80,AUS.2
Australian Models
-- 230987 DECAL, SERVICE RECOVERY
SWITCH
from SN 3911
42 82281 DECAL,PLAT.CONTROL
PANEL,Z80......................................1
to SN 4591
-- 1252716 DECAL, PROTECTIVE CONVER, Z80
from SN 4592
-- 233131 DECAL, PALTFORM CONTROL
PANEL
from SN 4592
-- 82308 DECAL,CONTROL PANEL PROT
82281
top clear protection for the platform
box decal, to SN 4591
43 82296 DECAL,NOTICE TIRE SPECS........4
44 82312 DECAL,COSMETIC,Z80..................1
45 82314 DECAL,DANGER,TIP-OVER...........1
46 82366 DECAL,CHEVRON RANDO HD.....1
47 82384 DECAL, LABEL, PBAS VOLTAGE....1
48 82403 DECAL,LABEL,FUSE RELAY
PANEL.............................................1
to SN 328
12 Z-80/60 Part No. 88618


(continued)
This Page Intentionally Left Blank
Part No. 88618 Z-80/60 13

102.1 Decals with Symbols
14 Z-80/60 Part No. 88618

-- 82676 DECAL KIT,SYMBOLS,Z80 -- 82308 DECAL,CONTROL PANEL PROT

includes items 1-4, 7, 10, 17-22, 26, 82281
28, and 29 top clear protection for the platform
1 27204 DECAL,ARROW BLUE....................1 box decal, to SN 4591
2 27205 DECAL,ARROW YELLOW LRG 16 82312 DECAL,COSMETIC,Z80..................1

9".....................................................1 17 82472 DECAL,WARNING,CRUSHING
3 27206 DECAL,TRIANGLE,BLUE...............2 HAZARD..........................................3
4 27207 DECAL,TRIANGLE,YELLOW..........2 18 82473 DECAL,SYMBOL-COMP

ACCESS..........................................1
5 28158 DECAL,LABEL,UNLEADED GAS
ONLY...............................................1 19 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
-- 28159 DECAL,DIESEL
20 82544 DECAL,DANGER,ELEC.HAZ.STAY
6 28160 DECAL,LABEL,LIQUID CLR.................................................2
PROPANE.......................................1 to SN 2448
Gasoline/LPG Models
-- 133067 DECAL,DANGER,ELEC.HAZ.STAY
7 28171 DECAL,DANGER,NO SMOKING.....1 CLR
to SN 2448 from SN 2449
-- 114251 DECAL,LABEL,NO SMOKING,SYMB 21 82545 DECAL,DANGER,MAX LOAD 227
from SN 2449 KG...................................................1
8 28174 DECAL,POWER TO PLATFORM to SN 2448
230V................................................2 -- 82601 DECAL,LABEL,MAX CAPACITY***
9 28235 DECAL,POWER TO PLATFORM from SN 2449
115V................................................2 22 82548 DECAL,WARN,CRUSH HAZARD
10 40434 DECAL,LANYARD ANCHORAGE PLAT................................................2
POINT..............................................3 23 82577 DECAL,PLATFORM OVERLOAD
11 52966 DECAL,COSMETIC,4 X 2...............1 PATCH.............................................1
12 52967 DECAL,COSMETIC,4 X 4...............1 24 133400 DECAL,LABEL,WHEEL LOAD
Z80..................................................4
13 82268 DECAL,COSMETIC,GENIE
Z-80/60............................................1 25 82602 DECAL,DANGER,MAX SIDE
FRC,667N........................................1
14 82269 DECAL,GROUND CONTROL
Asia/South America
PANEL,Z80......................................1
to SN 3910 26 82603 DECAL,DRIVE ENABLE
PATCH***.........................................1
-- 230986 DECAL, GROUND CONTROL Z80
from SN 3911 27 82604 DECAL,DANGER,SIDE FRC
400N................................................1
-- 230987 DECAL, SERVICE RECOVERY
European Models
SWITCH
from SN 3911 28 82607 DECAL,CAUTION,NO STEP...........4
to SN 2448
15 82281 DECAL,PLAT.CONTROL
PANEL,Z80......................................1 -- 65278 DECAL,CAUTION,NO STEP
-- 1252716 DECAL, PROTECTIVE CONVER, Z80 29 82924 DECAL,CAUTION,SHUTOFF
from SN 4592 VALVES...........................................1
to SN 2448
-- 233131 DECAL, PALTFORM CONTROL
PANEL 30 82990 DECAL,LABEL,TIRE
from SN 4592 PRESS,HIFLOAT.............................4
31 97815 DECAL,LABEL,LOWER MIDRAIL....1
Part No. 88618 Z-80/60 15


(continued)
Item Part No. Description Qty.
32 114166 DECAL,LABEL,TRANSPORT
DIAGRAM........................................2
33 82246 DECAL,LABEL,113 DB...................1
to SN 2510
-- 133411 DECAL,LABEL,106 DB
from SN 2511
34 33550 TAPE,WARNING,BLK/YEL,
50'***................................197-inches
European Models; from SN 1735
35 114252 DECAL,LABEL,TIP OVER LMT
SWTCH...........................................3
from SN 2449
36 114247 DECAL,LABEL,FALL HAZARD***
from SN 2449
37 82481 DECAL,SYMBOL-BATTERY SAFETY
from SN 2449
38 114248 DECAL,LABEL,TIPOVER,TILT AL
SY....................................................1
from SN 2449
39 114249 DECAL,LABEL,TIPOVER,TIRES,SYMB
from SN 2449
40 114236 DECAL,LABEL,CB SYMBOL
(MTE generator option)
41 T112773 TAPE, PROTECTIVE MASK............2
from SN 2992
16 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 17

200 Drive Chassis Components August 2015
201.1 2WD Steer Axle Linkage
18 Z-80/60 Part No. 88618

August 2015 200 Drive Chassis Components
201.1 2WD Steer Axle Linkage
1 6090 SCREW,HHC,1/4-20 X .75 26 107864 KIT,SERVICE,STEER

2 6356 WASHER,LOCK,.25 SENSOR,Z80..................................1
complete, (calibration required after
3 6638 WASHER,FLAT,USS,1/4"Y replacement)
4 59370 CYLINDER,STEER.........................2 -- 107862 KIT,SERVICE,STEER SENSOR
-- 88349 SEAL KIT,STEER CYL*** (calibration required after replacement)
5 88226 SPINDLE,STEER YOKE LH,2WD....1 -- 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
-- 25817 BEARING,1.00IDX1.25ODX1.00L -- 60440 CONN,RECEP 3 WAY, 14-18GA
6 27698 BEARING,2.50IDX2.75ODX2.00L....2 -- 60441 LOCK,RECEP 3 WAY,14-18GA
7 82908 FRONT STEER AXLE ASSY. Z80....1 -- 60609 COVER,STEERING SENSOR
-- 119620 BEARING,1.75IDX2.00ODX1.50L -- 60746 BUSHING, STRAIN RELIEF, 1"
8 60555 WASHER,THRUST 5 X 1.81 BRONZE -- 75631-3700 HOSE,AIR 3/8
9 8255 SCREW,HHC,3/8-16 X .75 -- 75632-300 TUBING,HEAT SHRINK THICK .75
10 6021 WASHER,LOCK,.375 -- 83130 TERM,NI PIN,S&F,16-18GA,BULK
11 45226 ROD END,.375 X 3.69.....................2
12 88067 PIN,1.75" OD X 4.25........................2
13 119620 BEARING,1.75IDX2.00ODX1.50L....4
14 94794 SEAL,GREASE...............................2
15 94793 BEARING,INNER CONE.................2
16 34127 NUT,LUG,3/4-16 X 7/8 RADIUS.....20
17 Ref. Wheel and Tire Assembly (refer
to 202.1)
18 34627 NUT,SPINDLE,2.00-12....................1
-- 34628 PIN,COTTER,.375 X 3.5
19 94795 CAP,DUST.......................................2
20 34626 WASHER,FLAT,2.0 X 4.5 X .25
21 94796 BEARING,OUTER CONE...............2
22 94789 HUB ASSY W/RACES.....................2
-- 73076 HUB RACE,INNER
-- 94791 HUB RACE,OUTER
-- 94792 STUD,WHEEL,3/4-16
23 88225 SPINDLE,STEER YOKE RH,2WD....1
bearings included
-- 25817 BEARING,1.00IDX1.25ODX1.00L
24 88066 PIN,1.75" OD X 4.25........................2
to SN 3225
-- 229398 PIN,1.75DIA X 4.0LG
from SN 3226
25 60618 ACTIVATOR,STEER SENSOR........2
-- 60747 SHIM,STEER SENSOR ACTIVATOR
Part No. 88618 Z-80/60 19

202.1 4WD Steer Axle Linkage (to SN 3225)
20 Z-80/60 Part No. 88618

1A 88258 TIRE & WHEEL ASSY,FOAM RH, -- 77806 SEAL KIT,DRIVE MOTOR***
Z80..................................................2 to SN 538
RT, Foam-filled, right 4A 102777 MOTOR,PISTON,2SPD,45CC.........2
-- 88259 TIRE & WHEEL,ASSY,FOAM LH, Z80 from SN 539 to SN 957
RT, Foam-filled, left -- 102155 BEARING,BALL DRIVE SHAFT
1B 101945 TIRE & WHEEL ASSY,FOAM N-M RH from SN 539 to SN 957
RT, Foam-filled, Non-marking, right -- 102160 RING, RETAINING
-- 101944 TIRE & WHEEL ASSY,FOAM N-M LH from SN 539 to SN 957
RT, Foam-filled, Non-marking, left -- 27067 SEAL,SHAFT-SUNDSTRAND***
1C 227806 TIRE & WHEEL ASSY,FOAM RH,Z80 from SN 539 to SN 957
RT, Foam-filled RNU, right -- 72883 SHAFT - OUTPUT (64290)
-- 227807 TIRE & WHEEL,ASSY,FOAM LH, Z80 from SN 539 to SN 957
RT, Foam-filled RNU, left 4B 101070 MOTOR,PISTON,2 SPEED,45CC....2
1D 228800 TIRE & WHEEL ASSY,FOAM N-M LH from SN 958
RT, Foam-filled RNU, Non-marking, -- 106098 SEAL KIT,MOTOR,LC/KC***
left from SN 958
-- 228801 TIRE & WHEEL ASSY,FOAM N-M RH -- 121668 MOTOR,PISTON,2
RT, Foam-filled RNU, Non-marking, SPEED,45CC/18CC
right (high flotation option); from SN 3156
1E 101769 ASSEMBLY,TIRE,445D50/710,RH 5 77527 O-RING, MOTOR,GREEN(81382)...2
RT, Air-filled, Flotation, right; to SN to SN 538
3155
6 102157 O-RING,.070 X .239,VITON 75D
-- 101011 WHEEL,28.00X15.00 from SN 539 to SN 957
for 101769 and 101770 (10 holes
wheel) -- 106117 O-RING,2-010,VITON
from SN 958
-- 101234 TIRE,445D50/710,18PR,OUTRIGGER
for 101769 and 101770 7 102555 O-RING,.103 X 3.737,VITON,75D
from SN 539 to SN 957
-- 101770 ASSEMBLY,TIRE,445D50/710,LH
RT, Air-filled, Flotation, left; to SN -- 106118 O-RING,2-157,VITON***
3155 from SN 958
1F 227772 Z80 HF WHEEL ASSEMBLY,RH 8 73455 SCREW,HHC,5/8-11 X 2.25
RT, Air-filled, Flotation, right; from SN GR8...............................................16
3156 to 3225 to SN 538
-- 101234 TIRE,445D50/710,18PR,OUTRIGGER -- 102790 SCREW,HHC,5/8-11 X 3.25 GRD 8
for 227772 and 227773 from SN 539 to SN 957
-- 226562 Z80 HF WHEEL,28.00 X 15.00 -- 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8
for 227772 and 227773 (11 holes (high flotation option); from SN 3156
wheel) -- 81110 SCREW,HHC,5/8-11 X 2 GRD.8
-- 227773 Z80 HF WHEEL ASSEMBLY,LH from SN 958
RT, Air-filled, Flotation, left; from SN 9 13064 WASHER,FLAT,.625
3156 to 3225 HARDENED..................................16
2 75101 SCREW,SHC,1/2-13 X 1.25,A574....4 (machines from SN 101 to 270 are
required to use two washers p/n 13064
-- 123164 SCREW,FLANGE,1/2-13X1.25,GR 8 per screw p/n 73455)
(high flotation option); from SN 3156
10 81381 WHEEL DRIVE W/BRAKE,60.2:1....2
3 13066 WASHER,FLAT,.5 HARDENED.......4 to SN 538
4 81382 MOTOR,PISTON,2 SPEED,45CC....2 -- 101284 WHEEL STUD, 3/4-16 X 60MM
to SN 538 to SN 538
Part No. 88618 Z-80/60 21


(continued)
-- 102169 O-RING & SHAFT(81381) -- 111363 O-RING,DISCONNECT ROD

to SN 538 (111060)
-- 102170 O-RING, COVER (81381) from SN 958
to SN 538 -- 146494 BEARING KIT
-- 102491 O-RING, DISCONNECT ROD from SN 958
to SN 538 -- 146495 O-RING
-- 102492 O-RING, GEAR RING (81381) from SN 958
to SN 538 -- 226213 END COVER,WHEEL DRIVE ***
-- 102493 SEAL,SHAFT (81381) includes O-ring part 226215; from SN
to SN 538 958
-- 102494 SPRING,DOWEL SLEEVE (81381) -- 226215 END COVER O-RING,WHEEL DRIVE

-- 58280 BOLT,SCREW,WHEEL DRIVE CAP -- 235155 RETAINING RING, OD 8.250

to SN 538 LARGE SNAP RING FOR COVER
-- 74439 COVER,DISCONNECT ROD* -- 237228 KIT,BRAKE PIST & SPRI (111090)

to SN 538 -- 33441 STUD,WHEEL,3/4-16, ( 34115 )
-- 77525 BRAKE DISC, KIT (81381) from SN 958
to SN 538 -- 98692 RING RETAINING
-- 77526 SEAL KIT, BRAKE (81381) snap ring to hold end cover in place,
to SN 538 not included in assy 226213; from SN
958
10A 102778 WHEEL DRIVE
W/BRAKE,59.28:1...........................2 10C 81383 WHEEL DRIVE,2WD 92.5:1............2
from SN 539 to SN 957 (2WD or high flotation option); to SN
868
-- 102535 KIT,BRAKE DISC (102778)
from SN 539 to SN 957 -- 101533 SEAL KIT (81383)
(2WD or high flotation option); to SN
-- 102536 KIT,O-RING (102778) 868
-- 101534 BRAKE DISC KIT (81383)
-- 102557 SEAL KIT,WHEEL HUB (102778) (2WD or high flotation option); to SN
from SN 539 to SN 957 868
-- 102558 BEARING KIT,WHEEL HUB (102778) 10D 102719 WHEEL DRIVE
from SN 539 to SN 957 W/BRAKE,91.97:1...........................2
-- 22811 O-RING,MOTOR TO BRAKE*** (2WD or high flotation option); from
from SN 539 to SN 957 SN 869 to 3155
-- 33441 STUD,WHEEL,3/4-16, ( 34115 ) -- 1111407 Brake Piston and Spring Kit
from SN 539 to SN 957 (2WD or high flotation option); from
SN 869 to 3155
-- 58284 COVER PLATE,WHEEL
DRIVE,HW3*** -- 111158 KIT,CLOSING CAP
from SN 539 to SN 957 (2WD or high flotation option); from
SN 869 to 3155
10B 111090 WHEEL DRIVE
W/BRAKE,57.49:1...........................2 -- 111403 KIT,CLOSING COVER (102719)
from SN 958 (2WD or high flotation option); from
SN 869 to 3155
-- 106122 CAP,DISENGAGE,4HP/4HB***
from SN 958 -- 111404 KIT,PIN (102719)
(2WD or high flotation option); from
-- 111361 SEAL KIT (111090)
SN 869 to 3155
from SN 958
-- 111405 KIT,DISC BRAKE (102719)
-- 111362 BOLT,WHEEL DRIVE CAP(106122)
from SN 958
SN 869 to 3155
22 Z-80/60 Part No. 88618


(continued)
-- 220254 STUD (102711)

SN 869 to 3155
10E 121291 WHEEL DRIVE,86.74:1***
high flotation option (refer to 207.1);
from SN 3156
11 88066 PIN,1.75" OD X 4.25........................2
12 60618 ACTIVATOR,STEER SENSOR........2
13 49819 SCREW,PHILLIPS,PHM,10-32 X .5
14 6607 WASHER,LOCK,#10 PLTD
15 146437 WELDMENT, GUIDE BRACKET.....2
16 Ref. Steer Sensor Assembly (refer to
201.1)
17 8255 SCREW,HHC,3/8-16 X .75
18 6021 WASHER,LOCK,.375
19 6090 SCREW,HHC,1/4-20 X .75
21 6638 WASHER,FLAT,USS,1/4"Y
Part No. 88618 Z-80/60 23

202.2 4WD Steer Axle Linkage (from SN 3226)
24 Z-80/60 Part No. 88618

202.2 4WD Steer Axle Linkage (from SN 3226)
1A 121286 TIRE & WHEEL ASSY,RT LP FOAM,L 8 Ref. YOKE ASSEMBLY

RT, Foam-filled, left (11 holes) (refer to 203.1)
-- 121287 TIRE & WHEEL ASSY,RT LP 9 229398 PIN,1.75DIA X 4.0LG
FOAM,R 10 60618 ACTIVATOR,STEER SENSOR........2
RT, Foam-filled, right (11 holes)
1B 121271 TIRE & WHEEL ASSY,FOAM NM,LH
RT, Foam-filled, Non-marking, left 11 49819 SCREW,PHILLIPS,PHM,10-32 X .5
-- 121272 TIRE & WHEEL ASSY,FOAM NM,RH 12 6607 WASHER,LOCK,#10 PLTD
RT, Foam-filled, Non-marking, right 13 121307 WELDMENT,GUIDE BRACKET,YOKE
1C 227804 TIRE & WHEEL ASSY,RT LP FOAM,L 14 75051 SCREW,SER
RT, Low Profile, Foam-filled RNU, left FLNG3/8UNCX3/4ZNYEL
-- 227805 TIRE & WHEEL ASSY,RT LP 15 Ref. Steer Sensor Assembly
FOAM,R (refer to 201.1)
RT, Low Profile, Foam-filled RNU,
16 6090 SCREW,HHC,1/4-20 X .75
right
1D 227985 TIRE & WHEEL ASSY,FOAM, NM,LH
RT, Foam-filled, Non-marking, RNU, 18 6638 WASHER,FLAT,USS,1/4"Y
left
-- 228805 TIRE & WHEEL ASSY,FOAM NM,RH
RT, Foam-filled, Non-marking, RNU,
right
1E 227772 Z80 HF WHEEL ASSEMBLY,RH
RT, Air-filled, Flotation, right
-- 101234 TIRE,445D50/710,18PR,OUTRIGGER
for 227772, 227773
-- 226562 Z80 HF WHEEL,28.00 X 15.00
for 227772, 227773
-- 227773 Z80 HF WHEEL ASSEMBLY,LH
RT, Air-filled, Flotation, left
1F 139828 TIRE WHEEL ASSY,LEFT,SOLID
RT, solid rubber, left
-- 139829 TIRE WHEEL ASSY,RIGHT,SOLID
RT, solid rubber, right
2 227778 SCREW, HHF,M12-1.75X30,10.9.....4
-- 106098 SEAL KIT,MOTOR,LC/KC***
use with motor 101070
3A 101070 MOTOR,PISTON,2 SPEED,45CC....2
3B 121668 MOTOR,PISTON,2
SPEED,45CC/18CC
(high flotation option)
4 106117 O-RING,2-010,VITON
5 106118 O-RING,2-157,VITON***
6 227779 SCREW,HHF,M16-2.0X50 10.9.....24
7A 227775 WHEEL DRIVE,W/BRAKE 57.49:1
(refer to 206.1)
7B 227776 WHEEL DRIVE W/BRAKE 86.74:1
high flotation option (refer to 207.1)
Part No. 88618 Z-80/60 25

203.1 Front Steer Axle (to SN 3225)
26 Z-80/60 Part No. 88618

203.1 Front Steer Axle (to SN 3225)
1 59370 CYLINDER,STEER.........................2
-- 88349 SEAL KIT,STEER CYL***
2 8255 SCREW,HHC,3/8-16 X .75
4 25284 ROD END,.375 X 2.25***.................4
5 6175 SCREW,HHC,3/8-16 X 1
6 88241 SHIM,GALVANIZED STEER YOKE
7 25817 BEARING,1.00IDX1.25ODX1.00L....4
8 88066 PIN,1.75" OD X 4.25........................2
9A 81985-S STEER
YOKE,4WD,LF/RR,ASSEMBLY.......1
includes items 7 and 17, to SN 2508
-- 146411 Z80 STEER YOKE, LF/RR ASSY.
includes items 7 and 17, from SN 2509
-- 233112 Z80 STEER YOKE, LF/RR ASSY.
Hi-Flotation option, includes items 7
and 17, from SN 3156
10 45226 ROD END,.375 X 3.69.....................2
11 88067 PIN,1.75" OD X 4.25........................2
12 88069 PLATE,KING PIN RETAINER *........2
13 6097 WASHER,FLAT,USS,3/8",Y
14 27698 BEARING,2.50IDX2.75ODX2.00L....2
15 82908 FRONT STEER AXLE ASSY. Z80....1
includes items 14, to SN 2508
-- 146262 FRONT STEER AXLE ASSY. Z80
includes items 14, from SN 2509
16 60555 WASHER,THRUST 5 X 1.81 BRONZE
17 119620 BEARING,1.75IDX2.00ODX1.50L....4
18A 81983-S STEER
YOKE,4WD,RF/LR,ASSEMBLY.......1
includes items 7 and 17, to SN 2508
-- 146410 Z80 STEER YOKE, RF/LR ASSY.
includes items 7 and 17, from SN 2509
-- 233111 Z80 STEER YOKE, RF/LR ASSY.
Hi-Flotation option, includes items 7
and 17, from SN 3156
19 30734 PIN,1.00DIAX2.88LG,1HOLE..........4
Part No. 88618 Z-80/60 27

203.2 Front Steer Axle (from SN 3226)
28 Z-80/60 Part No. 88618

203.2 Front Steer Axle (from SN 3226)
1 74389 RUE RING 1.00...............................4

2 19440 PIN,CLEVIS,1 X 2.5 LG...................4
3 59370 CYLINDER,STEER.........................2
-- 88349 SEAL KIT,STEER CYL***
4 6175 SCREW,HHC,3/8-16 X 1
5 88241 SHIM,GALVANIZED STEER YOKE
6 25817 BEARING,1.00IDX1.25ODX1.00L....4
7 229398 PIN,1.75DIA X 4.0LG......................2
8 51144 BEARING,1.75IDX2.00ODX1.25L....2
9 75051 SCREW,SER
FLNG3/8UNCX3/4ZNYEL
10 230981 ASSY,Z80 YOKE,
W/BEARINGS,L...............................1
(includes items 6, 8 and 11) LF / RR
ASSEMBLY
11 119620 BEARING,1.75IDX2.00ODX1.50L....2
12 8255 SCREW,HHC,3/8-16 X .75
14 45226 ROD END,.375 X 3.69
15 88067 PIN,1.75" OD X 4.25........................2
16 88069 PLATE,KING PIN RETAINER *........2
18 60555 WASHER,THRUST 5 X 1.81 BRONZE
19 27698 BEARING,2.50IDX2.75ODX2.00L....2
20 230980 ASSY,STEER AXLE,
W/BEARINGS..................................1
(includes items 6 and 19)
21 230982 ASSY,Z80 YOKE,
W/BEARINGS,RT............................1
(includes items 6, 8 and 11) RF / LR
ASSEMBLY
Part No. 88618 Z-80/60 29

204.1 Axle Installation
30 Z-80/60 Part No. 88618

-- 88147 HARNESS,DRIVE CHASSIS 2WS 19 81330 CYLINDER,OSCILLATE***..............2

2 Wheel Steer -- 33428 VALVE,COUNTERBALANCE
-- 88139 HARNESS,DRIVE CHASSIS 4WS -- 43018 SEAL KIT (39345)
Z-80
4 Wheel Steer -- 77519 SEAL KIT,OSC CYLINDER (81330)*
-- 61283 SLEAVING,PARKER TEK,2.00" 20 81498 PIN,1.75DIAX4.50LG,THREADED...4
1 Ref. Traction Manifold 21 8178 SCREW,HHC,3/8-16 X 2.5
(refer to 701.1 or 703.1) 22 45226 ROD END,.375 X 3.69.....................6
-- 6033 WASHER,LOCK,0.5" 23 30418 ROD END,0.5 X 3.75***...................2
-- 6095 WASHER,FLAT,USS,1/2",Y 24 81378 PIN,2.50DIAX27.63LG,1HOLE........2
-- 8177 SCREW,HHC,1/2-13 X 1.5 25 Ref. FRONT STEER AXLE ASSY
2 101529 COVER,DRIVE CHASSIS,REAR (refer to 203.1 and 203.2 )
ASSY...............................................1 26 121371 PIN,1.75DIA X 10.50LG,2 RING.....2
(circle end) from SN 2509
3 6090 SCREW,HHC,1/4-20 X .75 27 825759 SNAP
4 6356 WASHER,LOCK,.25 RING,EXTERNAL,1.75,ZAG...........4
from SN 2509
28 81598 PIN,1.75DIAX10.75LG,1HOLE........2
6 56912 SPRING CLIP,1/4-20,.025-.15X.5.....8 to SN 2508
7 101530 COVER,DRIVE CHASSIS,FRONT 29 5224 SCREW,HHC,3/8-16 X 2
ASSY...............................................1 to SN 2508
(square end)
30 45226 ROD END,.375 X 3.69
8 10107 SCREW,HHC,5/16-18 X .75 to SN 2508
9 5397 WASHER,FLAT,USS,5/16",Y 31 4828 NUT,NYLOCK,3/8-16
10 6782 NUT,NYLOCK,5/16-18 to SN 2508
11 50154 CONTROL BOX 32 102941 Z80 REAR AXLE
ASSY,DRIVECHASSIS....................1 ASSY.STEER(SERV)......................1
(DCON) 4 Wheel Steer; to SN 2508
12 Ref. 2WS or 4WS Oscillate Manifold -- 146263 REAR STEER AXLE ASSY. Z80
(refer to 702.1, 702.2, 704.1 or 704.2) 4 Wheel Steer; from SN 2509 to 3225
13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 230992 ASSY,STEER AXLE NON
to SN 2490 OSC,W/BEAR
-- 122202 SCREW,FLANGE,HHC,3/8-16X1.25 4 Wheel Steer; from SN 3226
from SN 2491 33 75101 SCREW,SHC,1/2-13 X 1.25,A574....2
14 4828 NUT,NYLOCK,3/8-16 to SN 3225
to SN 2490 -- 227778 SCREW, HHF,M12-1.75X30,10.9.....2
-- 29868 SPRING CLIP,3/8-16,.05-.20X.73 from SN 3226
from SN 2491 34 13064 WASHER,FLAT,.625 HARDENED....2
15 88103 PLATE,STEER MANIFOLD MOUNT to SN 3225
to SN 2490 35 88351 MOTOR,PISTON,2 SPEED,45CC
-- 146340 PLATE MANIFOLD MOUNT 2WD.................................................2
from SN 2491 (2WD) to SN 868
16 8177 SCREW,HHC,1/2-13 X 1.5 -- 102717 MOTOR,PISTON,HYD,45CC/19.5CC.2

(2WD) from SN 869
17 6033 WASHER,LOCK,0.5"
-- 106098 SEAL KIT,MOTOR,LC/KC***
18 6095 WASHER,FLAT,USS,1/2",Y (2WD) used with drive motor 102717;
from SN 869
Part No. 88618 Z-80/60 31


(continued)
-- 77806 SEAL KIT,DRIVE MOTOR*** -- 88356-175R7 SWITCH,LIMIT,TAB,BLUE,PLASTIC

(2WD) use with drive motor 88351; to part of LS harness item 88383 and
SN 868 88382
-- Ref. Hydraulic Drive Motor, 4WD -- 110771-175R7 SWITCH,LIMIT,TAB,BLUE,METAL
(4WD refer to 202.1 and 202.2) can be used in place of LS item
36 Ref. Drive Hub with Brake, 88356-175R7
2WD or 4WD; (refer to 202.1 and 54 9145 SCREW,HHC,1/2-13 X 2.5,GR5
202.2)
37 101531 REAR AXLE ASSEMBLY Z80 NON
STR.................................................1
to SN 3155
-- 230989 ASSY,NON-STEER AXLE
W/BEARINGS
from SN 3226
-- 233110 REAR AXLE ASSEMBLY Z80 NON
STR
from SN 3156 to 3225
38 88210P PLATE,AXLE COVER PAINTED......2
to SN 3225
-- 121349 FORMING,COVER,REAR AXLE
from SN 3226
39 73455 SCREW,HHC,5/8-11 X 2.25
GR8...............................................16
to SN 3225
-- 227779 SCREW,HHF,M16-2.0X50 10.9
from SN 3226
40 13064 WASHER,FLAT,.625
HARDENED..................................16
to SN 3225
41 27698 BEARING,2.50IDX2.75ODX2.00L....2
42 88092P BAR,AXLE ROTATION STOP
PAINT..............................................2
43 81610 SHIM,AXLE ROTATION STOP,16G
44 81609 SHIM,AXLE ROTATION STOP,22G
45 53387 GUARD, HOSE PROTECTOR.........1
47 6607 WASHER,LOCK,#10 PLTD
48 6178 NUT,NYLOCK,10-32
49 8255 SCREW,HHC,3/8-16 X .75
51 88082P FORMING,SWITCH MOUNT..........2
52 88083P PLATE,SWITCH MOUNT................2
53 88383 HARNESS,LS,OP,OSCILLATE,LH...1
(shown)
-- 88382 HARNESS,LS,OP,OSCILLATE,RH...1
32 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 33

205.1 Drive Chassis and Axle Counterweights
34 Z-80/60 Part No. 88618

205.1 Drive Chassis and Axle Counterweights
1 29764 NUT,NYLOCK,1-8
2 38859 WASHER,FLAT,USS,1",Y................4
3 122770 SCREW,HHC, 1-8 X 19.5 GRD2
4 94723 PLATE,CW,HI-FLO,SAND
OPT,RH...........................................1
-- 111533 PLATE,CW,HI-FLO,SAND,OPT,LH
5 94726 WELDMENT,COUNTERWEIGHT,PLUG.4
6 30798 SCREW,HHC,1-8 X 4.5 GRD.5
7 29605 WASHER,LOCK,1"
8 88482 CASTING,CHASSIS WEIGHT.........2
9 73928 SCREW,HHC,1-8 X 11,GRD 5***.....2
10 101402 NUT,LOCKING LOW PROFILE
1-8...................................................2
11 88483 CASTING,AXLE
COUNTERWEIGHT.........................1
12 34767 CASTING,DRV.CHAS.COUNTERWEIGHT.2
Part No. 88618 Z-80/60 35

206.1 Drive Hub Assembly with Brake - Type 1
36 Z-80/60 Part No. 88618

-- 227775 WHEEL DRIVE,W/BRAKE 57.49:1

shown
1 235133 Brake Lining Kit...............................1
2 235139 Brake Seal Kit..................................1
3 235140 Spring Kit.........................................1
4 235137 BEARING, TAPERED - ASSY.........2
5 146051 BEARING NUT***............................1
6 235151 BOLT,HEX-UNC(.375-16)..............22
7 111362 BOLT,WHEEL DRIVE
CAP(106122)...................................2
8 106122 CAP,DISENGAGE,4HP/4HB***.......1
9 235152 DISENGAGE, ROD.........................1
10 235153 PIPE PLUG, MAGN.........................2
11 111363 O-RING,DISCONNECT ROD
(111060)..........................................1
12 215623 SEAL KIT (227775).........................1
includes 2 O-rings (not shown) and
bearing nut part 146051
13 33441 STUD,WHEEL,3/4-16, ( 34115 ).....11
14 235150 Brake Replacement Kit....................1
Part No. 88618 Z-80/60 37

38 Z-80/60 Part No. 88618

-- 121291 WHEEL DRIVE,86.74:1***

-- 227776 WHEEL DRIVE W/BRAKE 86.74:1
shown
1 T111507 SEAL KIT (121291)***.....................1
includes items 8 and 12
2 33441 STUD,WHEEL,3/4-16, ( 34115 ).....11
3 122878 BRAKE LINING KIT (121291).........1
4 122879 SPRING KIT (121291).....................1
5 106125 SEAL KIT, BRAKE, 4HP..................1
6 146052 SET SCREW***...............................1
7 146051 BEARING NUT***............................1
8 33990 O-RING, TORQUE HUB COVER.....2
part of seal kit T111507
9 58999 WASHER,THRUST,(33434)**..........4
10 65846 BEARING,THRUST WASHER***.....2
11 58237 PLUG,TORQUE HUB,DRAIN***......3
12 111363 O-RING,DISCONNECT ROD
(111060)..........................................1
part of seal kit T111507
13 106122 CAP,DISENGAGE,4HP/4HB***.......1
14 235154 BOLT,HEX-UNC(.250-20, .500G).....4
15 235152 DISENGAGE, ROD.........................1
16 235137 BEARING, TAPERED - ASSY.........2
Part No. 88618 Z-80/60 39

300 Turntable Components August 2015
301.1 Hydraulic and Fuel Tanks
40 Z-80/60 Part No. 88618

August 2015 300 Turntable Components
-- 88154 HARNESS,BATT TO APU SOLENOID 13 6097 WASHER,FLAT,USS,3/8",Y

-- 88155 HARNESS,APU TO ENGINE BLOCK 14 29868 SPRING CLIP,3/8-16,.05-.20X.73.....2
1 61413 TANK,HYDRAULIC,45 GALLON.....1 15 88121P FORMING,TRNTBLE UPPER CNTR
-- 21141 GAUGE-SIGHT,LHA-LGTB*** CVR.................................................1
-- 75113 FILLER NECK/CAP ASSY. HYD 16 6888 SCREW,HHC,1/4-20 X 1

TANK 17 6638 WASHER,FLAT,USS,1/4"Y
-- 75253 STRAINER ASSY,#16 O-RING 18 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2
-- 75257 STRAINER ASSY,#24 O-RING 19 81829P FORMING,FUEL TANK TRAY.........1
2 60559 BREATHER,RESERVOIR 3 20 4828 NUT,NYLOCK,3/8-16
MICRON***......................................1 21 5224 SCREW,HHC,3/8-16 X 2
3 13002 SCREW,HHC,5/16-18 X 1 GR5 22 8914 SCREW,HHC,1/4-20 X .625
4 6886 WASHER,LOCK,.313 23 6091 NUT,NYLOCK,1/4-20
5 5397 WASHER,FLAT,USS,5/16",Y 24 77536 PUMP,FUEL GM 3.0 ENG.
6 60936P BRACKET,RETURN FILTER...........1 C282-238.........................................1
7 60508 FILTER,RETURN,ASSY 10 gasoline/LPG models; to SN 362
MICRON..........................................1 -- 77219 PUMP, FUEL, LRG425, WALBRO
-- 228823 FILTER,ELEMENT,BETA(10)=1000 gasoline/LPG models; from SN 996
use with hydraulic fluid fire resistant 25 65626 FILTER-FUEL, GM 3.0L ENGINE.....1
option gasoline/LPG models; to SN 362
-- 52768 GAUGE,MED.PRESSUR -- 52179 FILTER, FUEL LRG 425/423 EFI
FILTER,50530 gasoline/LPG models; from SN 363 to
-- 61326 FILTER ELEMENT,10 MICRON,60508 SN 995
8 101726 CAP,FUEL,DIESEL,1/8"VENT(GRN).1 26 88270 WELDMENT,LP BOTTLE

diesel models MOUNT...........................................1
-- 101727 CAP,FUEL,GAS,1/8"VENT(RED) -- 49000 L.P.TANK LATCH

gasoline/LPG models 27 88045P FORMING,MANIFOLD SUPPORT...1
9 77675 ASSY,FUEL TANK Z80....................1 28 88046P FORMING,MANIFOLD SUPPORT...1
-- 60890 SENDER,LOW FUEL INDICATOR 29 45363 LATCH,FLEXIBLE...........................2
-- 61234 FUEL RETURN,DAPCO 18.75 -- 6146 WASHER,FLAT,MS,#10,Y
Deutz models -- 6178 NUT,NYLOCK,10-32
-- 61240 BUSHING,FUEL TANK FITTING (SM) -- 75041 SCREW,PHILLIPS,PHM,10-32 X 1
-- 88090 FUEL RETURN,DAPCO 5/16" 30 30973 BUMPER,RUBBER-1 X 1.25...........2
Gasoline/LPG models; to SN 995
-- 5397 WASHER,FLAT,USS,5/16",Y
-- 88091 FUEL RETURN,DAPCO 1/4"
Perkins models -- 6782 NUT,NYLOCK,5/16-18
-- Ref. (refer to 301.2) for Gasoline/LPG fuel 31 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
tanks 32 88105P FORMING,CONTROL BOX
from SN 966 MOUNT...........................................1
10 50161 SENSOR,TILT 33 8914 SCREW,HHC,1/4-20 X .625
TURNTABLE(PLSTC)......................1
11 88227P FORMING,HOSE CHAFE
PROTECTOR..................................1
36 102710 PUMP,AUXILIARY,DUAL,12V..........1
-- 88107 CLAMP RISER CABLETRACK-LEFT
12 6175 SCREW,HHC,3/8-16 X 1
Part No. 88618 Z-80/60 41


(continued)
-- 62412 SOLENOID,MOTOR
START,60511,APU
37 88044P FORMING,TANK SUPPORT...........1
38 71259 OIL COOLER W/FAN, 12VDC.........1
-- 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
-- 4828 NUT,NYLOCK,3/8-16
-- 75854 FAN - VENTED
-- 75855 THERMOSTAT -OIL COOLER
(71259)
39 8357 SCREW,HHC,1/2-13 X 3.5
41 6198 NUT,NYLOCK,1/2-13
42 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 43

301.2 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from SN 966 to 3200)
44 Z-80/60 Part No. 88618

-- 88154 HARNESS,BATT TO APU SOLENOID 17 Ref Fuel Pressure Regulator (refer to

-- 88155 HARNESS,APU TO ENGINE BLOCK 422.1)
1 61413 TANK,HYDRAULIC,45 GALLON.....1 18 111820-12300 HOSE ASSY,SAE

J2260/J2044,1END.........................1
-- 21141 GAUGE-SIGHT,LHA-LGTB*** from SN 996 to 1913
-- 75253 STRAINER ASSY,#16 O-RING -- 111817-8825 HOSE ASSY,SAE J2260/J2044,2END
-- 75257 STRAINER ASSY,#24 O-RING from SN 1914
2 60559 BREATHER,RESERVOIR 3 19 101727 CAP,FUEL,GAS,1/8"VENT(RED)
MICRON***......................................1 from SN 996 to 1913
3 13002 SCREW,HHC,5/16-18 X 1 GR5 -- 119918 CAP,FUEL,GASOLINE 3.5PSI
from SN 1914
20A 77675 ASSY,FUEL TANK Z80....................1
from SN 996 to 1913
6 60936P BRACKET,RETURN FILTER...........1
-- 61240 BUSHING,FUEL TANK FITTING (SM)
7 60508 FILTER,RETURN,ASSY 10 from SN 996 to 1913
MICRON..........................................1
20B TANK ASSY,GAS,30 GAL,Z80
-- 228823 FILTER,ELEMENT,BETA(10)=1000 Previous tank part 122324 is no longer
use with hydraulic fluid fire resistant available. For first time replacement
option order fuel tank kit 229424 (refer to
-- 52768 GAUGE,MED.PRESSUR 301.3); from 1914 to 3200
FILTER,50530 -- 119983 FUEL PICKUP,3/8X1/4NPT X 2200
-- 61326 FILTER ELEMENT,10 MICRON,60508 Use with previous tank 122324; from
1914
8 19363 ELBOW,130239-4-4.........................1
from SN 996 to 1913 -- 128081 ELBOW,90D,1/4FPTX3/8MPT
from SN 1914
9 111818 FITTING,1/4 NPT X SAE J2044......1
-- 229424 Z80 STEEL FUEL TANK SRVC KIT
10 106033 ADAPTER,NPT 6-4.........................2 Replacement kit for previous tank
from SN 996 to 1913 122324 (refer to 301.3); from 1914 to
11 111817-1700 HOSE ASSY,SAE 3200
J2260/J2044,2END.........................1 -- 60890 SENDER,LOW FUEL INDICATOR
from SN 996 to 1913
21 50161 SENSOR,TILT
-- 111817-3425 HOSE ASSY,SAE J2260/J2044,2END TURNTABLE(PLSTC)......................1
from SN 1914
22 88227P FORMING,HOSE CHAFE
12 111797 FILTER, GAS, SAE J2044 PROTECTOR..................................1
FITTING...........................................1
-- 102309 CLAMP,CABLE TRACK RISER,R.S.
13 111817-0400 HOSE ASSY,SAE
J2260/J2044,2END.........................1 -- 88107 CLAMP RISER CABLETRACK-LEFT
from SN 996 to 1913 23 6175 SCREW,HHC,3/8-16 X 1
-- 111817-0725 HOSE ASSY,SAE J2260/J2044,2END 24 6097 WASHER,FLAT,USS,3/8",Y
from SN 1914
25 29868 SPRING CLIP,3/8-16,.05-.20X.73.....2
14 111915 FUEL PUMP,TME 2.7L ENGINE.....1
26 88121P FORMING,TRNTBLE UPPER CNTR
15 111817-9200 HOSE ASSY,SAE CVR.................................................1
J2260/J2044,2END.........................1
27 6888 SCREW,HHC,1/4-20 X 1
from SN 996 to 1913
-- 111817-5225 HOSE ASSY,SAE J2260/J2044,2END
from SN 1914 29 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2
16 111817-1700 HOSE ASSY,SAE 30 81829P FORMING,FUEL TANK TRAY.........1
J2260/J2044,2END.........................1
Part No. 88618 Z-80/60 45

(continued)
31 4828 NUT,NYLOCK,3/8-16
32 5224 SCREW,HHC,3/8-16 X 2
33 8914 SCREW,HHC,1/4-20 X .625
34 6091 NUT,NYLOCK,1/4-20
35 88270 WELDMENT,LP BOTTLE
MOUNT...........................................1
-- 49000 L.P.TANK LATCH
36 88045P FORMING,MANIFOLD SUPPORT...1
38 45363 LATCH,FLEXIBLE...........................2
-- 6146 WASHER,FLAT,MS,#10,Y
-- 6178 NUT,NYLOCK,10-32
-- 75041 SCREW,PHILLIPS,PHM,10-32 X 1
39 30973 BUMPER,RUBBER-1 X 1.25...........2
39 6782 NUT,NYLOCK,5/16-18
40 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
41 88105P FORMING,CONTROL BOX
MOUNT...........................................1
42 8914 SCREW,HHC,1/4-20 X .625
START,60511,APU
-- 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
(71259)
48 8357 SCREW,HHC,1/2-13 X 3.5
50 6198 NUT,NYLOCK,1/2-13
46 Z-80/60 Part No. 88618

(continued)
Part No. 88618 Z-80/60 47

301.3 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from SN 3201)
48 Z-80/60 Part No. 88618

-- 88154 HARNESS,BATT TO APU SOLENOID 25 50161 SENSOR,TILT

-- 88155 HARNESS,APU TO ENGINE BLOCK TURNTABLE(PLSTC)......................1
1 61413 TANK,HYDRAULIC,45 GALLON.....1 26 88227P FORMING,HOSE CHAFE

PROTECTOR..................................1
-- 21141 GAUGE-SIGHT,LHA-LGTB***
-- 75253 STRAINER ASSY,#16 O-RING
-- 88107 CLAMP RISER CABLETRACK-LEFT
-- 75257 STRAINER ASSY,#24 O-RING
27 6175 SCREW,HHC,3/8-16 X 1
2 60559 BREATHER,RESERVOIR 3
MICRON***......................................1 28 6097 WASHER,FLAT,USS,3/8",Y
3 13002 SCREW,HHC,5/16-18 X 1 GR5 29 29868 SPRING CLIP,3/8-16,.05-.20X.73.....2
4 6886 WASHER,LOCK,.313 30 88121P FORMING,TRNTBLE UPPER CNTR

CVR.................................................1
31 6888 SCREW,HHC,1/4-20 X 1
6 60936P BRACKET,RETURN FILTER...........1
7 60508 FILTER,RETURN,ASSY 10
MICRON..........................................1 33 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2
-- 228823 FILTER,ELEMENT,BETA(10)=1000 34 81829P FORMING,FUEL TANK TRAY.........1

use with hydraulic fluid fire resistant 35 4828 NUT,NYLOCK,3/8-16
option 36 8516 SCREW,HHC,3/8-16 X 1.50,GR5
-- 52768 GAUGE,MED.PRESSUR 37 8914 SCREW,HHC,1/4-20 X .625
FILTER,50530
38 6091 NUT,NYLOCK,1/4-20
-- 61326 FILTER ELEMENT,10 MICRON,60508
39 88270 WELDMENT,LP BOTTLE
8 111818 FITTING,1/4 NPT X SAE J2044......1 MOUNT...........................................1
9 111817-9375 ASSY,FUEL HOSE -- 49000 L.P.TANK LATCH
10 111797 FILTER, GAS, SAE J2044 40 88045P FORMING,MANIFOLD SUPPORT...1
FITTING...........................................1
11 111817-0725 HOSE ASSY,SAE J2260/J2044,2END
42 45363 LATCH,FLEXIBLE...........................2
12 111915 FUEL PUMP,TME 2.7L ENGINE.....1
-- 6146 WASHER,FLAT,MS,#10,Y
13 111817-5225 HOSE ASSY,SAE J2260/J2044,2END
-- 6178 NUT,NYLOCK,10-32
14 111817-1700 HOSE ASSY,SAE
J2260/J2044,2END.........................1 -- 75041 SCREW,PHILLIPS,PHM,10-32 X 1
15 Ref Fuel Pressure Regulator (refer to 43 30973 BUMPER,RUBBER-1 X 1.25...........2
422.1) -- 5397 WASHER,FLAT,USS,5/16",Y
16 111817-3825 ASSY,FUEL HOSE -- 6782 NUT,NYLOCK,5/16-18
17 119918 CAP,FUEL,GASOLINE 3.5PSI 44 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
18 49826 SCREW,PHILLIPS,PHM,10-32 X.625 45 88105P FORMING,CONTROL BOX
19 146551 GASKET, FUEL LEVEL SENDER, MOUNT...........................................1
Z80 46 1253314 ASSY, TELEMATICS CONN. BOX
20 60890 SENDER,LOW FUEL INDICATOR from SN 4765
21 128081 ELBOW,90D,1/4FPTX3/8MPT -- 34052 RELAY,SPDT,12V(AUTO) PLUG IN**
from SN 4765
22 146415 TANK ASSY, GAS, 30 GAL.
includes items 18, 19, 21, 23 and 24 -- 34053 ASSY,RELAY SOCKET, AUTO
from SN 4765
23 146417 ASSY, FUEL PICKUP TUBE
47 824059 SCREW,HHC,1/4-20X.75,8,ZAG
24 146413 GAUGE, FUEL LEVEL, 20/30 GAL from SN 4765
Part No. 88618 Z-80/60 49


(continued)
48 824109 WASHER,LOCK,1/4,ZAG
from SN 4765
49 824113 WASHER,FLAT,1/4,USS,ZAG
from SN 4765
50 8914 SCREW,HHC,1/4-20 X .625
START,60511,APU
-- 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
(71259)
56 8357 SCREW,HHC,1/2-13 X 3.5
58 6198 NUT,NYLOCK,1/2-13
50 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 51

302.1 Turntable Rotator and Hydraulic Rotary Coupler Installation
52 Z-80/60 Part No. 88618

1 6175 SCREW,HHC,3/8-16 X 1 -- T106955 SEAL, POLY, CHAMFER

2 6021 WASHER,LOCK,.375 for use with swivel assemblies 70238
and 122916
3 88368 HARNESS,LS,OP,DRIVE
ENABLE..........................................1 -- T106956 SEAL, O-RING, SQUARE
for use with swivel assemblies 70238
-- 88356-43103 SWITCH,LIMIT,W/RLLR ARM,NO/NC and 122916
-- 97128 ROLLER ARM,LIMIT SWITCH*** -- T106957 SEAL, CAP, NOTCHED
4 60575P BRACKET,HYD.ROTATOR MOUNT for use with swivel assemblies 70238
MNT.................................................2 and 122916
5 1253811 ASSY, HYD/ELEC 6 PORT/6 6 81834 WELDMENT,TRANSPORT LOCK
CONT..............................................1 7 88365 HARNESS,LS,OP,SEC.ANGLE.......1
(complete) from SN 4834, replaces
previous swivel assemblies 70238 and -- 110771-41163 SWITCH,LIMIT,W/RLLR,NO/NC
122916 GOLD
-- 10107 SCREW,HHC,5/16-18 X .75 -- 97128 ROLLER ARM,LIMIT SWITCH***

for use with 1253811 8 88156 HARNESS,LS,OP,SEC.35DEG
-- 1253697 MACHINED, SWIVEL MOUNTING ANGLE............................................1
for use with 1253811 -- 110771-41163 SWITCH,LIMIT,W/RLLR,NO/NC
-- 1253792 MACHINED, SWIVEL GOLD
ANTI-ROTATION -- 97128 ROLLER ARM,LIMIT SWITCH***
for use with 1253811 9A 88364 HARNESS,LS,SAFETY,SEC.ANGLE.1
-- 1253808 SCREW,SHC,5/16-18X.75,A574,YZ to SN 2510
for use with 1253811 -- 110771-21163 SWITCH,LIMIT,W/ROLLER,NC/NC
-- 1253809 ASSY, ELECTRIC SWIVEL, 6 CONTA to SN 2510
for use with 1253811 -- 97128 ROLLER ARM,LIMIT SWITCH***
-- 1253810 ASSY, HYDRAULIC SWIVEL, 6 PORT to SN 2510
for use with 1253811 -- 97231 CONTACTOR,LIMIT SWITCH**
-- 125379 MACHINED, SWIVEL use with 88356-21163; to SN 2510
ANTI-ROTATION 9B 146430 HARN LS SAFETY SEC ANGL
Included with parts kit 1261987 LSS2AS
-- 1261987 KIT,ELECTRIC SWIVEL,6 CONTACT from SN 2511
Replacement for previous electrical 6 -- 110771-71168 LIMIT SWITCH ROLLER NC/NC/NO
contact part 122917 from SN 2511
-- 1262044 BOOT,POWER,RECEP,2 WAY -- 97128 ROLLER ARM,LIMIT SWITCH***
Included with parts kit 1261987 from SN 2511
-- Ref. SWIVEL,ELECTRIC 6 CONTACT*** 10 45495 SCREW,SHC,5/8-11 X
Previous electrical 6 contact part 3.00,A574......................................30
122917 that was used on swivel part
122916 is no longer available, order 11 13064 WASHER,FLAT,.625
replacement kit 1261987. HARDENED..................................48
to SN 3391
-- 88291 SWIVEL,HYDRAULIC,Z80 (70238)
for use with swivel assemblies 70238 -- 13064 WASHER,FLAT,.625
and 122916 HARDENED..................................60
from SN 3392
-- 88293 SEAL KIT,SWIVEL(88291)
for use with swivel assemblies 70238 12 28646 ZERK,GREASE,1/8 NPT
and 122916 13 Ref. Hose Assembly (refer to 301.1)
-- T106954 SEAL, O-RING LIP 14 30895 BEARING,TURNTABLE..................1
for use with swivel assemblies 70238 to SN 3391
and 122916
Part No. 88618 Z-80/60 53


(continued)
-- 227785 BEARING TURNTABLE SEAL*** -- 139323 VALVE,COUNTERBAL,CBCA-LIN***

-- 50035 BEARING,TURNTABLE use with swing drive 139189; from SN
from SN 3392 2493
15 20654 SCREW,SHC,5/8-11 X -- 58304 SHAFT,OUTPUT

3.50,A574......................................18 use with swing drive 139189 or 88921
to SN 3391 -- 83124 DRAIN PLUG
-- 20654 SCREW,SHC,5/8-11 X (side) use with swing drive 139189;
3.50,A574......................................30 from SN 2493
from SN 3392 23B 58387 O-RING,MOTOR/BRAKE (88921)***
16 48887 ELBOW,90D, 070202-4 use with swing drive 88921; from SN
237 to 2492
17 8255 SCREW,HHC,3/8-16 X .75
-- 58596 BEARING KIT (88921)
18 6638 WASHER,FLAT,USS,1/4"Y use with swing drive 88921; from SN
19 88314P FORMING,PINION GUARD 237 to 2492
PAINTED.........................................1 -- 58597 BEARING KIT (88921)
20 61128 SCREW,HHC,3/4-10 X 4 FULL THRD use with swing drive 88921; from SN
237 to 2492
21 6126 NUT,HEX,JAM,3/4-10......................1
-- 94621 SWING MOTOR,COMPLETE***
22 81516 PLATE,BACKLASH
use with swing drive 88921; from SN
ADJ.MACHINED..............................1
237 to 2492
23A 139189 SWING DRIVE ASSEMBLY
-- 94622 BRAKE PORT HARDLINE
complete; from SN 2493, swing drive
139189 can be installed as a direct
237 to 2492
replacment of previous swing drive
88921 or 81367 -- 94623 KIT,FRICTION DISC
-- 139308 SWING MOTOR COMPLETE***
237 to 2492
2493 -- 94624 KIT,BRAKE SPRING
-- 139309 CBV ASSEMBLY***
237 to 2492
2493 -- 94625 SEAL KIT,SWING BRAKE
-- 139310 BRAKE TUBING***
237 to 2492
2493 -- 94626 KIT,SWING BRAKE REBUILD
-- 139311 KIT,FRICTION DISC***
237 to 2492
2493 -- 21148 WASHER,THRUST,TORQUE HUB
use with swing drive 139189, 88921
-- 139312 KIT,BRAKE SPRING***
or 81367
2493 -- 29290 SEAL KIT,FAIRFIELD (S1A2)***
does not include thrust washer part
-- 139313 SEAL KIT,SWING BRAKE***
21148, use with swing drive 139189,
88921 or 81367
2493
-- 53999 MOTOR,TURNTABLE ROTATE**
-- 139314 KIT,SWING BRAKE REBUILD***
use with swing drive part 81367, to SN
236
2493
-- 65616 SEAL KIT PWR WHL MOTOR
-- 139315 O-RING,MOTOR/BRAKE***
use with swing motor 94621 or 53999
2493 -- 65618 SEAL KIT,BRAKE***
236
54 Z-80/60 Part No. 88618


(continued)
-- 81331 BRAKE,900 IN*LB

236
-- 41489 SCREW,SHC,5/16-18 X 2,PLATED
manifold to motor
-- 45483 VALVE,SHUTTLE***
use with swing drive 88921 or 81367;
to SN 2492
-- 6886 WASHER,LOCK,.313
manifold to motor
-- 81366 MANIFOLD,SWING CB & BRAKE
to SN 2492
-- 83009 VALVE,COUNTERBALANCE(81366)***
to SN 2492
24 88212 SCREW,SHC,3/4-10 X 3.00,A574....6
25 34550 WASHER,LOCK,.75 PLTD
26 33278 WASHER,FLAT,.75 HARDENED.....6
27 109802 PLUG,ORB #6
use with swing drive
28 39882 PLUG,HEX SOCKET,090109B-4
use with swing drive (top plug)
29 94747 SCREW,HHC,1/2-13 X 1.75 GRD
8.......................................................6
30 13066 WASHER,FLAT,.5 HARDENED.......6
31 6605 SCREW,HHC,3/8-16 X 3.5,GR5
33 4828 NUT,NYLOCK,3/8-16
Part No. 88618 Z-80/60 55

303.1 Ground Control Box - View 1
56 Z-80/60 Part No. 88618

-- 77510 GRND BOX,COMPLETE ASSY Z80 -- 88098P BOX,GROUND CONTROL,PAINT

Complete to SN 257, to order provide (box only); to SN 995
model, serial number and software 8 88150 KEYSWITCH,3
revision POS.MOM.DR,W/KEY**
-- 94628 GRND BOX,COMPLETE Z80 REV from SN 3911 (recovery switch)
102 -- 88317 BASE,W/3 N.C.& 3 N.O.
Complete from SN 258 to 453, to order from SN 3911
provide model, serial number, and
software revision 9 88055-S PCB,ASSY,ECM,GROUND VER
1.01..................................................1
-- 102487 GRND BOX,COMPLETE Z80 REV to SN 257
103
Complete from SN 454 to 927, to order 9A 122784 PCB ASSY,ECM,Z80,TCON,V102
provide model, serial number, and from SN 258 to 453, to order provide
software revision model, serial number and software
revision
-- 111630 GRND BOX,COMP Z80 REV 105,D
Complete from SN 928 to 2510, to 9B 122785 PCB ASSY,ECM,Z80 TCON,V103
order provide model, serial number, from SN 454 to 927, to order provide
and software revision model, serial number and software
revision
-- 146505 Z80 GROUND BOX ASSY
from SN 2511 to 3910, to order 9C 122786 PCB ASSY,ECM,Z80 TCON,V104
provide model, serial number and from SN 928 to 2500, to order provide
software revision model, serial number, and software
revision
-- 230999 CONTROL BOX ASSY,TCON,Z80
from SN 3911, to order provide model, 9D 146360 PCB ASSY,ECM,Z80 TCON,V105
serial number, and software revision from SN 2501 to 2510, to order
-- 88141 HARNESS,GROUND PANEL software revision
to SN 3910
9E 146392 PCB ASSY,ECM,Z80 TCON,V2.00
-- 230996 HARNESS,GROUND CONTROL,Z80 from SN 2511 to 4088, to order
from SN 3911 provide model, serial number, and
1 62374 LENS,LCD,GRND.CONTROL.........1 software revision
2 122406 ASSEMBLY,LCD HEATER ALC1000 9F 219419 PCB ASSY,ECM,Z80 TCON,V2.03
LCD heater option (transparent heater) from SN 4089, to order provide model,
-- 122258 FIELD KIT,LCD HEATER serial number, and software revision
LCD heater option; to SN 3910 10 88177 GASKET,GROUND CONTROL
-- 231023 FIELD KIT,LCD HEATER,Z80 Z135 BOX.................................................1
from SN 3911 11 66821 BASE,WITHOUT CONTACTS.........1
3 62375 CLIP,LCD,GRND.CONTROL...........1 -- 66818 CONTACT,NC
4 88056 PCB.ASSY,LCD,GROUND..............1 -- 66821 BASE,WITHOUT CONTACTS
5 12344 NUT,NYLOCK,6-32 12 66816 CONTACT,N.O.................................5
6 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS -- 66821 BASE,WITHOUT CONTACTS.........1
7 77509 GROUND CONTROL BOX,ASS 13 66818 CONTACT,NC
(Z80)................................................1 -- 122367 KEYSWITCH,DUMMY BLOCK
includes items 10 and 20; to SN 995
14 147095 ASSY, CIRCUIT BREAKER 20A.....1
-- 122128P GROUND CONTROL BOX,PTD includes mounting nut
(box only); from SN 996 to SN 3910
15 94524 BRACKET,CONTACT CLAMP***.....1
-- 230997 BOX,GROUND CONTROL,Z80 use if the LCD heater option is not
(box only); from SN 3911 installed
Part No. 88618 Z-80/60 57


(continued)
-- 122792 ASSY,BRACKET,KS CONTACT -- 218155 KEYSWITCH, LOCKING, 3 POS, W/K

BLOCK part of option 218169
part of LCD heater option (includes 24 88057 SWITCH,MEMBRANE,GROUND
thermostat switch item 122793); to SN CONTROL.......................................1
3910
25 122519 KIT,ESTOP SVC LARGE BOOM.....1
-- 231020 ASSY, BRACKET, CONTACT BLOCK
part of LCD heater option (includes -- 146478 BOOT(BELLOWS),E-STOP,BLACK
thermostat switch item 122793); from -- 66812 BUTTON,PUSH,RED MUSHROOM
SN 3911 HEAD
16 122793 SWITCH,THERMOSTAT 60F 26 7339 SCREW,HHC,1/4-20 X .5
OPEN..............................................1
LCD heater option
-- 6272 RIVET,STL,STL,P,.125 X .25
LCD heater option 29 8914 SCREW,HHC,1/4-20 X .625
17 62379 ALARM,AUDIO,SUPERBOOM*......1
-- 72326 NUT - PLASTIC,RING FOR ALARMS
18 122366 KEYSWITCH,CONTACTS LOCK.....2
19 66818 CONTACT,NC..................................1
20 88097P LID,GROUND CONTROL
BOX,PAINT......................................1
to SN 995
-- 122127P LID,GROUND CONTROL BOX
-- 230998 LID,GROUND CONTROL,Z80
from SN 3911
21 215590 WELDMENT,KEYSWITCH
COVER............................................1
22 122516 KIT,RECOVERY SVC LARGE
BOOMS...........................................1
to SN 213
-- 21982 KEY,SINGLE***
to SN 213
-- 88150 KEYSWITCH,3
POS.MOM.DR,W/KEY**
from SN 214 to 3910 (refer to item 8
for new location)
-- 88317 BASE,W/3 N.C.& 3 N.O.
from SN 214 to 3910 (refer to item 8
for new location)
23 122515 KIT,KEYSWITCH SVC LARGE
BOOM..............................................1
-- 122366 KEYSWITCH,CONTACTS LOCK
-- 66811 KEYSWITCH,3POS.MNTND.DR
WKEY**
includes keyswitch and two keys, not
included: base and contacts.
-- 218169 OPT, KEY SWITCH, RETAINED
option; includes keyswitch 218155
58 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 59

60 Z-80/60 Part No. 88618

1 73717 CONN,RECEP 4 WAY,12-14GA -- 146427 HARNESS TCON MANIFOLD Z80

FL***................................................1 2010
-- 88141 HARNESS,GROUND PANEL from SN 2511
2 88132 HARNESS,SECONDARY,BOOM 9 122351 SCREW,#4X1/4,HI-LO,PH PHIL,TAP

CABLE.............................................1
to SN 2510
-- 1253170 HARNESS, SEC BOOM SAE 11C,
Z80
from SN 4765
-- 146426 HARNESS SEC BOOM SAE 11C
2010
3 88133 HARNESS,LOWER SWITCH..........1
to SN 2510
-- 146428 HARNESS TCON LIMIT SW Z80 2010
from SN 2511
4 88137 HARNESS,POWER Z-80................1
-- 60527 CONN,PLUG 4 WAY,12-14GA
6 12344 NUT,NYLOCK,6-32
7 88134 HARNESS,DEUTZ
ENGINE,F4L913..............................1
Deutz models; to SN 338
-- 101848 HARNESS,DEUTZ
ENGINE,BF4L2011
Deutz models; from SN 339
-- 101891 HARNESS,PERKINS ENGINE,804
Perkins models; from SN 329 to 4781
-- 101892 HARNESS,FORD ENGINE,Z80
Ford models
-- 111839 HARNESS,CONTINENTAL
ENG,TME27
Continental models
-- 1253172 HARNESS,ENG,PERKINS, 804, Z80
Perkins models; from SN 4782
-- 1253210 CIRCUIT BRKR THERM
AUTORESET 6
-- 60513 CONN,PLUG 23 WAY,16-20 GA WHT
-- 88135 HARNESS,PERKINS ENGINE,704-30
Perkins models; to SN 328
-- 88136 HARNESS,GM ENGINE Z-80
GM models
8 88138 HARNESS,TCON J4 MANIFOLD.....1
to SN 2510
Part No. 88618 Z-80/60 61

304.1 Ground Controls Box (Perkins 404F-22T and Deutz TD 2.9L4) - View 1
62 Z-80/60 Part No. 88618

1 62374 LENS,LCD,GRND.CONTROL.........1 26 88057 SWITCH,MEMBRANE,GROUND

2 122406 ASSEMBLY,LCD HEATER CONTROL.......................................1
ALC1000..........................................1 27 66812 BUTTON,PUSH,RED MUSHROOM
-- 231023 FIELD KIT,LCD HEATER,Z80 Z135 HEAD...............................................1
3 62375 CLIP,LCD,GRND.CONTROL...........1 -- 58627 NUT
4 18605 NUT,NYLOCK,8-32..........................6 28 6888 SCREW,HHC,1/4-20 X 1.................4
5 823804 PCB, ECM, ASSY, CAN GATEWAY, 29 6356 WASHER,LOCK,.25........................4

Z ......................................................1 30 6638 WASHER,FLAT,USS,1/4"Y..............4
6 81551 SCREW,PHIL,PHM,6-32 X 1/4 31 88315 SCREW,SHS,1/4-20 X .25 ZINC.....2
SS..................................................16
7 88177 GASKET,GROUND CONTROL
BOX.................................................1
8 1251701 BOX, GROUND CONTROL.............1
9 88150 KEYSWITCH,3
POS.MOM.DR,W/KEY**..................1
10 219420 PCB,ASSY,ECM,GROUND,V2.04....1
11 30997 CORROSION INHIBITOR,FOAM.....1
12 13268 CLAMP,0.75,#12 X 1/4,RUB
CUSH..............................................2
13 122366 KEYSWITCH,CONTACTS LOCK.....2
14 66818 CONTACT,NC..................................6
15 66821 BASE,WITHOUT CONTACTS.........1
16 66816 CONTACT,N.O.................................3
17 66817 BASE WITH 1 NC CONTACT,
E-STOP...........................................1
18 122367 KEYSWITCH,DUMMY BLOCK.......1
19 73805 BASE,W/2 NC CONTACTS***.........1
20 147095 ASSY, CIRCUIT BREAKER 20A.....1
-- 122994 NICKEL PLATED JAM NUT
-- 147090 CIRCUIT BREAKER, 15A
-- 6700 WASHER,STAR,EXTERNAL,.375
-- 45383 ALARM,WARBLE TONE 5-30 VDC***
22 12344 NUT,NYLOCK,6-32
23 231020 ASSY, BRACKET, CONTACT
BLOCK............................................1
part of LCD heater option (includes
thermostat switch item 122793)
24 122793 SWITCH,THERMOSTAT 60F OPEN
-- 6272 RIVET,STL,STL,P,.125 X .25
25 1253304 LID,GROUND CONTROL,Z135.......1
Part No. 88618 Z-80/60 63

64 Z-80/60 Part No. 88618

1 826635 HARNESS, GROUND BOX, TIER

IV,.....................................................2
-- 60526 LOCK,RECEP 4 WAY,12-14GA
2 55906 SCREW,PHILLIPS,PHM,8-32 X .5...6
3 18605 NUT,NYLOCK,8-32..........................6
4 73723 CONN RECEPT,FLANGED.............1
5 73717 CONN,RECEP 4 WAY,12-14GA
FL***................................................1
6 1253170 HARNESS, SEC BOOM SAE 11C,
Z80..................................................1
7 146428 HARNESS TCON LIMIT SW Z80
2010.................................................1
8A 826636 HARNESS, DEUTZ 2.9, Z80...........1
For Deutz TD 2.9L4
-- 119762 CONN PLUG 4 WAY EXTEND DT
8B 826637 HARNESS,PERKINS,TIER4,Z80.....1
For Perkins 404F-22T
-- 119762 CONN PLUG 4 WAY EXTEND DT
9 146427 HARNESS TCON MANIFOLD Z80
2010.................................................1
10 122351 SCREW,#4X1/4,HI-LO,PH
PHIL,TAP.......................................16
Part No. 88618 Z-80/60 65

305.1 Turntable Covers
66 Z-80/60 Part No. 88618

305.1 Turntable Covers
1 101535 COVER ASSY.WORD DECALS LH 25 13635-4 WASHER,SPINDLE, 500 LB

Z80..................................................1 BOOM..............................................2
to SN 800 26 34550 WASHER,LOCK,.75 PLTD
-- 101405 COVER ASSY W/ SYMBOL DECALS 27 88240 FORMING,STRUT SUPPORT
LH
28 75073 HINGE,.375X.120THK.,SLOTTED...2
-- 111353 Z80 LH COVER ASSY W/WRD
DECALS 29 28301 GAS STRUT,250 LBS FORCE***.....4
from SN 801 -- 27377 RETAINER,GAS SPRING***
-- 139648 PLUG,5/16 X .490",BLK -- 33555 BALL STUD**
-- 54723 PLUG,1/4 X .400",BLK -- 6002 NUT,LP NYLOCK,5/16-18
-- 75076 KEEPER,LATCH (45363) 30 81874 WELDMENT,LEFT COVER
-- 81197 PLUG,ENGINE COVER SUPPORT.......................................1
-- 81329 PLUG,ALARM BEACON HOLE -- 81876 WELDMENT,RIGHT COVER
SUPPORT
2 8915 SCREW,HHC,1/4-20 X 1.25
3 12906 WASHER,FENDER,.25 X 1.25 X.062
32 25926 WASHER,FLAT,M6 PLTD.
33 6178 NUT,NYLOCK,10-32
5 6091 NUT,NYLOCK,1/4-20
34 75076 KEEPER,LATCH (45363)
6 30973 BUMPER,RUBBER-1 X 1.25...........2
8 6782 NUT,NYLOCK,5/16-18
9 88106P FORMING,COVER STOP,PAINT.....2
10 6090 SCREW,HHC,1/4-20 X .75
11 6888 SCREW,HHC,1/4-20 X 1
12 101964 WELDMENT,EXHAUST TUBE........1
13 102969 COVER ASSY,W/WRD DECALS-RH
Z80..................................................1
-- 102970 COVER ASSY,W/SYM DECALS-RH
Z80
-- 81197 PLUG,ENGINE COVER
-- 81329 PLUG,ALARM BEACON HOLE
14 5224 SCREW,HHC,3/8-16 X 2
15 T110762 SHIM,2.27 X .06
16 81869P FORMING,HINGE MOUNT.............2
17 42229 SCREW,HHC,1-8 X 3.5
18 29605 WASHER,LOCK,1"
19 122489 WASHER,FLAT,HRD,1.063X2X.134.3
21 6637 SCREW,HHC,1/4-20 X 1.75
22 81868P FORMING,HINGE MOUNT.............2
23 61415 COUNTERWEIGHT,Z80
7250LBS..........................................1
24 51428 SCREW,HHC,3/4-10 X 2.75
Part No. 88618 Z-80/60 67

306.1 Turntable Components, Engine Side
68 Z-80/60 Part No. 88618

306.1 Turntable Components, Engine Side
1 102951 Z80 RELAY COVER W/WORD 18 Ref. Battery Tray Mount (refer to
DECAL.............................................1 423.1)
to SN 328 19 8516 SCREW,HHC,3/8-16 X 1.50,GR5
-- 102952 RELAY COVER ASSY W/DECAL 20 56912 SPRING CLIP,1/4-20,.025-.15X.5.....4
21 6595 PLUG,ELECTRICAL,DOMESTIC.....1
-- 229567 PLUG, SANTOPRENE .5 BLACK
DOME -- FUSE,13 AMP,220V PLUG
(component no longer available) refer
-- 88265P PLATE,RELAY MOUNT to BS1362 BUSS TDC180-13A
-- 88266P COVER,RELAY -- 119404 CONN,RECEP 120AC/15A
2 88085P FORMING,FILTER BRACKET,P......1 DOMESTIC
3 6175 SCREW,HHC,3/8-16 X 1 -- 144161 PLUG,PWR,UK,16AMP,3PIN,BLK
4 6021 WASHER,LOCK,.375 -- 25388 PLUG,FUSED,250V,13AMP,U.K.**
5 6888 SCREW,HHC,1/4-20 X 1 -- 6666 PLUG,ELECTRICAL,220/50,NOVON
6 6356 WASHER,LOCK,.25 22 7056 CONN,SQUEEZE,1/2NPT
7 6638 WASHER,FLAT,USS,1/4"Y .38-.50,SM.......................................1
8 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 23 6935 LOCKNUT,ELEC,1/2"......................1
9 6097 WASHER,FLAT,USS,3/8",Y 24 30794 WIRE,12/3

SJEOW,BK-WH-GR/YL.....799-inches
10 77139 FILTER ASY,M primary boom
PRESS,SAE8,WOIND*....................1
-- 30794 WIRE,12/3
-- 58222 O-RING,FILTER ASSY (60334)*** SJEOW,BK-WH-GR/YL.....155-inches
-- 58223 SEAL,FILTER ASSY (60334)*** jib boom
-- 60857 FILTER,ELEMENT,BETA(5)=1000 -- 88398 HARNESS,POWER TO PLAT,UPPER
11 60334 FILTER ASSY,HIGH PRESS -- 88399 HARNESS,POWER TO
SAE-12*...........................................2 PLAT,LOWER
-- 58222 O-RING,FILTER ASSY (60334)*** 25 88120P FORMING,TRNTBL LOWER CNTR
CVR.................................................1
-- 58223 SEAL,FILTER ASSY (60334)***
-- 60857 FILTER,ELEMENT,BETA(5)=1000
12 61189 GROMMET,RUBBER .75 X .38
X1.13...............................................2
13 4828 NUT,NYLOCK,3/8-16
14 81578 HORN,12VDC,SPADE
TERMINALS***................................1
16 29868 SPRING CLIP,3/8-16,.05-.20X.73
17 102953 RELAY COVER ASSY W/DECAL.....1
-- 102354P RELAY COVER,Z80,PAINTED
-- 102954 RELAY COVER ASSY W/DECAL
from SN 996 to 2039
-- 122867 RELAY COVER ASSY W/DECAL
from SN 2040
DOME
Part No. 88618 Z-80/60 69

307.1 Turntable Components - Relay Panel (to SN 338)
70 Z-80/60 Part No. 88618

307.1 Turntable Components - Relay Panel (to SN 338)
-- 88159 LOCK,WEDGE,RLY 9.5MM

1 237068 SEPARATOR,DUAL
BATTERY,100A................................1
-- 214393 KIT, BATT SEPARATOR, ANSI/CSA
includes part 237068
-- 215209 KIT, BATT SEPARATOR, CE
-- 215210 KIT, BATT SEPARATOR, AS
2 60536 FUSE,20 AMP,MAXI........................2
Deutz models
-- 60536 FUSE,20 AMP,MAXI........................3
Perkins models
-- 88164 CONN MAXI FUSE MODULE,4POS
3 88164 CONN MAXI FUSE MODULE,4POS
3 94327 FUSE,30 AMP.................................1
diesel models
4 101340 FUSE,60 AMP,MAXI........................1
Deutz models
5 61225 RELAY,12VDC,70AMP,SEALED......2
diesel models
-- 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................2
GM models
-- 88162 CONN,POWER RLY MODULE,4POS
diesel models
-- 88167 CONN,DUAL RLY MODULE,10 POS
GM models
6 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................3
diesel models
IN**..................................................2
GM models
7 88160 BRACKET,LEG,RLY BLOCK...........3
9 6178 NUT,NYLOCK,10-32
10 88265P PLATE,RELAY MOUNT...................1
Part No. 88618 Z-80/60 71

307.2 Turntable Components - Relay Panel (from SN 339)
72 Z-80/60 Part No. 88618

307.2 Turntable Components - Relay Panel (from SN 339)
-- 88159 LOCK,WEDGE,RLY 9.5MM -- 102353P FUSE

from SN 339 PANEL,FORMING,Z80,PAINTED
1 237068 SEPARATOR,DUAL shown; from SN 777
BATTERY,100A................................1 12 6090 SCREW,HHC,1/4-20 X .75
from SN 339 from SN 339
-- 214393 KIT, BATT SEPARATOR, ANSI/CSA 13 5397 WASHER,FLAT,USS,5/16",Y
includes part 237068 from SN 339
-- 215209 KIT, BATT SEPARATOR, CE 14 6091 NUT,NYLOCK,1/4-20
includes part 237068 from SN 339
-- 215210 KIT, BATT SEPARATOR, AS
2 106051 CONN,FEED THRU STUD..............2
from SN 339
3 94327 FUSE,30 AMP.................................1
diesel models; from SN 339
from SN 339
4 61225 RELAY,12VDC,70AMP,SEALED......2
diesel models; from SN 339
-- 61225 RELAY,12VDC,70AMP,SEALED......1
gasoline/LPG models; from SN 339
5 60536 FUSE,20 AMP,MAXI........................2
diesel and Ford models; from SN 339
from SN 339
-- 94327 FUSE,30 AMP.................................2
Continental models; from SN 339
6 101340 FUSE,60 AMP,MAXI........................1
from SN 339
from SN 339
7 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................3
Deutz models; from SN 339
IN**..................................................4
from SN 339
8 88160 BRACKET,LEG,RLY BLOCK...........3
from SN 339
from SN 339
10 6178 NUT,NYLOCK,10-32
from SN 339
11 88265P PLATE,RELAY MOUNT...................1
Part No. 88618 Z-80/60 73

400 Engine Components August 2015
401.1 Perkins 704-30 Engine - View 1 (to SN 328)
74 Z-80/60 Part No. 88618

August 2015 400 Engine Components
-- 88135 HARNESS,PERKINS ENGINE,704-30

-- 73993 HARNESS,RPM SOLENOID
RELAY***
1 65499 CAP, SIDE OIL FILL, PERKINS.......1
2 65503 GASKET,MUFFLER
PERKINS(53883)............................1
3 65504 NUT,MUFFLER PERKINS 10MM.....3
4 63313 MUFFLER, PERKINS......................1
5 16584 U-BOLT, KIT 5/16-18 X 2.5..............2
6 63326P MUFFLER BRACKET, PAINTED.....1
7 6782 NUT,NYLOCK,5/16-18
8 44064 SCREW,HHC,M10 X 30MM,
9 22700 WASHER,LOCK,M10
12 23057 SCREW,HHC,M8 X 20MM
14 45454 CLAMP,RUB CUSH,0.75,#12 X
3/8*..................................................1
15 Ref. Drive Pump (refer to 710.1)
16 Ref. Function Pump (refer to 710.1)
17 6175 SCREW,HHC,3/8-16 X 1
19 29436 O-RING***.......................................1
20 8177 SCREW,HHC,1/2-13 X 1.5
22 63464P PLATE, PUMP MOUNT,
PAINTED***.....................................1
23 37002 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
24 33024 FLYWHEEL FLANGE,GREEN
PLASTIC..........................................1
25 65495 STARTER MOTOR, PERKINS
(53883)............................................1
26 65487 ALTERNATOR, PERKINS
(53883)............................................1
Part No. 88618 Z-80/60 75

76 Z-80/60 Part No. 88618

1 109802 PLUG,ORB #6.................................1 26 5397 WASHER,FLAT,USS,5/16",Y

2 62421 FILTER,FUEL,PERKINS..................1 27 6782 NUT,NYLOCK,5/16-18
3 65500 PUMP, LIFT INLET PORT 28 62420 FILTER,AIR***.................................1
(53883)............................................1 29 34162-2300 HOSE,AIR INTAKE 2.50" I.D...........1
-- 53948 ADPTR,STR FEM INV 45D 1/4X1/4 30 72265 SOLENOID,SHUTDOWN,PERKINS
-- 65501 FITTINGS, LIFT PUMP INLET PORT ****
4 65497 DIPSTICK (53883)...........................1
5 62422 FILTER,OIL,PERKINS 704-30
(BB).................................................1
6 65498 CAP,OIL FILLER, PERKINS............1
7 53951 ADPTR,ST. THR 3/4-16 FEM
PIPE................................................1
8 30810 SENDING UNIT,OIL
PRESSURE***.................................1
dual-terminal sender
9 53945 CLAMP,HOSE 2 5/16-3 1/4.............5
10 34164 ELBOW,90
DEGR,RUBBER,2.5"I.D.*................2
11 63463 AIR CLEANER,NELSON***.............1
includes items 12 and 28
12 53952 BRKT,AIR CLEANER
ORIENTATION**..............................1
includes mounting fasteners
13 81128 SCREW,SHSH,M5XM16,ZINC
14 56660 WASHER,RIVETING
15 27082 NUT,NYLOCK,M5X.80
16 88512 THROTTLE LINK,DSL***.................1
17 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
18 21496 NUT,HEX,1/4-28
19 6888 SCREW,HHC,1/4-20 X 1
21 77402 SOLENOID,THROTTLE ACTUATOR
DSL..................................................1
-- 88486 SOL SPRING,SYNCHRO START
1751
22 6090 SCREW,HHC,1/4-20 X .75
23 81199 SEPARATOR/FILTER,FUEL-D,30MIC.1
-- 65853 FILTER,FUEL/WATER
SEPARATOR***
24 63399P AIR CLEANER BRACKET,
PAINTED.........................................1
25 13002 SCREW,HHC,5/16-18 X 1 GR5
Part No. 88618 Z-80/60 77

78 Z-80/60 Part No. 88618

1 65505 GASKET, THERMOSTAT (53883)....1

2 65506 CLAMP, HOSE (53883)...................2
3 65507 HOSE, WATER PUMP (53383).......1
4 65493 THERMOSTAT, PERKINS
(53883)............................................1
5 34058 SENDING
UNIT,TMP,FRD,GM,PRK704...........1
6 65488 LEVER ALTERNATOR, (53883)......1
7 49381 SCREW,HHC,M12 X 30
9 65494 HOUSING,THERMOSTAT
(53883)............................................1
10 67349 SCREW,HHC,M8 X 50
12 65490 FAN, PERKINS (53883)..................1
13 62423 BELT,V KIT, PERKINS 704-30.........1
14 102683 PULLEY, WATER PUMP (704-30)....1
15 65496 PULLEY,CRANKSHAFT (53883).....1
16 65491 WATER PUMP, PERKINS
(53883)............................................1
17 65492 GASKET,TIMMING CASE
COVER............................................1
Part No. 88618 Z-80/60 79

80 Z-80/60 Part No. 88618

1 53909 SCREW,HHC,5/8-11 X 4.0 GR8......4

2 33418 WASHER,FLAT,.625 X 2.25 X.15
3 6024 NUT,NYLOCK,5/8-11
4 13014 CLAMP,HOSE,2.25" DIA.................4
5 63413 RADIATOR HOSE, UPPER.............1
6 63418 WELDMENT,ENGINE
MOUNT,INBOARD...........................2
7 49384 SCREW,HHC,M14 X 30
9 63364P FAN SHROUD, PAINTED................1
10 6175 SCREW,HHC,3/8-16 X 1
13 8819P Intake Baffle.....................................1
14 13002 SCREW,HHC,5/16-18 X 1 GR5
16 63362P RADIATOR MOUNT, LH,
PAINTED.........................................1
17 7713 NUT,LP NYLOCK,3/8-16
18 65473 CAP,RADIATOR,PERKINS/FORD....1
19 63462 RADIATOR,PERKINS,GM...............1
includes item 18
20 Ref. Engine Tray (refer to 424.1)
21 101971 MOTOR,TRACTIOM 24/48V,9"........1
22 54071 COOLANT RETURN
SYSTEM,Z45***..............................1
-- 72327 CAP, COOLANT RET SYS(54071)
23 6090 SCREW,HHC,1/4-20 X .75
24 6889 NUT,LP NYLOCK,1/4-20
25 6888 SCREW,HHC,1/4-20 X 1
26 6091 NUT,NYLOCK,1/4-20
27 63414 RADIATOR HOSE, LOWER............1
28 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4
29 63419 WELDMENT,ENGINE
MOUNT,OUTBOARD.......................2
Part No. 88618 Z-80/60 81

405.1 Perkins 804D-33 Engine - View 1 (from SN 329)
82 Z-80/60 Part No. 88618

-- 101891 HARNESS,PERKINS ENGINE,804 24 101608P ENGINE MOUNT,LF PAINTED........1

to SN 4781 25 6653 CLAMP,1.88,#30 X 1/4,RUB
-- 1253172 HARNESS,ENG,PERKINS, 804, Z80 CUSH..............................................2
from SN 4782 26 6090 SCREW,HHC,1/4-20 X .75
-- 1253210 CIRCUIT BRKR THERM 27 6638 WASHER,FLAT,USS,1/4"Y
AUTORESET 6
from SN 4782 28 56912 SPRING CLIP,1/4-20,.025-.15X.5
-- 101638 OPTION, SPARK ARREST 29 8516 SCREW,HHC,3/8-16 X 1.50,GR5
1 101601 HOSE,RADIATOR,UPPER,PERKINS.1 30 6097 WASHER,FLAT,USS,3/8",Y
-- 35434 CLAMP,HOSE,2.00*** 31 4828 NUT,NYLOCK,3/8-16
2 101619 PIPE,TAIL........................................1 32 101606P BRACKET,RADIATOR SUPPORT
PNTD...............................................1
3 71911 CLAMP,MUFFLER, 2.50 INCH
4 70444 MUFFLER,2.5"INLET/OUTLET.......1
34 101603P SHROUD,FAN,PERKINS
-- 101633 MUFFLER,SPARK ARREST,2.5 I/O PAINTED.........................................1
-- 101634 MUFFLER,CATALYTIC,2.5 I/O 35 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
5 70449 U-BOLT,1/2-13 X 8.5........................2 36 110304 RADIATOR,FORD/PERKINS***......1
6 13066 WASHER,FLAT,.5 HARDENED.......4 -- 65473 CAP,RADIATOR,PERKINS/FORD
7 66777 NUT,TOP LOCK,1/2-13 37 101622 BAFFLE,INTAKE,Z80 PERKINS.....1
8 101611 BRACKET,AIR 38 6888 SCREW,HHC,1/4-20 X 1
CLEANER,MUFFLER......................1
39 6091 NUT,NYLOCK,1/4-20
9 13002 SCREW,HHC,5/16-18 X 1 GR5
40 24038 SHOCK MOUNT,SMALL.................4
41 35434 CLAMP,HOSE,2.00***.....................1
11 6782 NUT,NYLOCK,5/16-18
42 101602 HOSE,RADIATOR,LOWER,PERKINS.1
12 34162-300 HOSE,AIR INTAKE 2.50" ID............1
43 226060 PUMP,WATER,PERKINS 804D-33T
13 30971 CLAMP,HOSE,3.00"
-- 226061 GASKET-PUMP WATE,PERK
14 101625 DIP STICK TUBE ASSY..................1 804D-33T
15 101620P BRACKET,SOLENOID PAINTED.....1 44 101605P BRACKET,FAN SHROUD,LH
16 77402 SOLENOID,THROTTLE ACTUATOR PAINTED
DSL..................................................1 45 107545 FAN, PERKINS 804C-33
-- 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN 46 23057 SCREW,HHC,M8 X 20MM
17 27584 SCREW,HHC,M12 X 35MM 47 33277 WASHER,FLAT,M8,YELLOW ZINC
18 49410 WASHER,FLAT,M12 48 60585 ISOLATOR,VIBRATION,M8
19 101610P ENGINE MOUNT,LR PAINTED.......1 MALE/FEM
20 121814 THROTTLE LINKAGE,DIESEL........1 49 25368 NUT,NYLOCK,M8X1.25
-- 27082 NUT,NYLOCK,M5X.80 50 101604P BRACKET,FAN
-- 81128 SCREW,SHSH,M5XM16,ZINC SHROUD,RH,PAINTED
21 101613 ELEMENT,OIL 51 226127 THERMOSTAT, 180 DEG.F

FILTER,PERKINS***........................1 -- 226128 GASKET, (226127)
22 102348 SENDING UNIT,OIL PRESS
PERKINS.........................................1
-- 101627 ADAPTER 3/8 FNPT X M16
23 49381 SCREW,HHC,M12 X 30
Part No. 88618 Z-80/60 83

84 Z-80/60 Part No. 88618

1 94324-3450 TUBE,RD,STL,ALUMIZD,2.5 X 23 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4

.065..................................................1 24 33418 WASHER,FLAT,.625 X 2.25 X.15
2 101626 CLAMP,2.5,#40 X 1/4,RUB CUSH....1 25 102045 ISOLATOR,ENGINE VIBRATION.....4
3 101601 HOSE,RADIATOR,UPPER,PERKINS.1 26 18596 WASHER,FLAT,1.56 X 2.5 X .061
-- 35434 CLAMP,HOSE,2.00*** 27 6035 WASHER,FLAT,USS,5/8",Y
4 23057 SCREW,HHC,M8 X 20MM 28 6024 NUT,NYLOCK,5/8-11
5 33277 WASHER,FLAT,M8,YELLOW ZINC 29 8516 SCREW,HHC,3/8-16 X 1.50,GR5
6 34058 SENDING 30 5397 WASHER,FLAT,USS,5/16",Y
UNIT,TMP,FRD,GM,PRK704...........1
31 4828 NUT,NYLOCK,3/8-16
-- 28607 ADAPTER,140139-8-6
32 101641P BRACKET,MUFFLER SUPPORT
7 102534 V-BELT, PERKINS 804C-33.............1 PAINTD............................................1
8 58250 ALTERNATOR,PERKINS 800 33 44064 SCREW,HHC,M10 X 30MM,
SERIES...........................................1
34 22699 WASHER,FLAT,M10,ZINC PLTD.
-- 106023 CONN,ALT,3WAY,PERKINS 804
-- 106024 TERM,ALT.PERKINS 804,16/14 GA
-- 53952 BRKT,AIR CLEANER
-- 56689 SEAL,CONNECT,AMP SINGLE WIRE ORIENTATION**
9 22571 NUT,HEX,M8 X 1.25 -- 62420 FILTER,AIR***
10 70367 BOTTLE,COOLANT 36 34164 ELBOW,90
RECOVERY,3.7***...........................1 DEGR,RUBBER,2.5"I.D.*................1
-- 115431 CAP ASSY,COOLANT BOTTLE*** -- 30971 CLAMP,HOSE,3.00"
11 101644 FUEL LIFT PUMP/FILTER ASSY.....1
-- 101614 ELEMENT,FUEL/WATER
SEPARATOR
12 41468 TEE,BRASS STREET,.12 NPT.......1
13 38922 ELBOW,90DEG.1/8MPT-5/16
BARB...............................................2
14 21465 CLAMP,HOSE,SIZE .25 TO .63.......8
15 27089 HOSE,5/16 FUEL,SAE 30R7
-- 75640 WIRE LOOM,3/4 DIA.
16 27089 HOSE,5/16 FUEL,SAE 30R7
17 101628 ADAPTER,1/4 FNPT X 1/2-20
UNF.................................................2
18 42941 HOSE,3/8",FUEL,30R7
19 31817 ELBOW,90DEG.1/4MPT-3/8
BARB...............................................1
20 27089 HOSE,5/16 FUEL,SAE 30R7
-- 54205 HOSE END,BARB,1/4 MNPTX5/16,90
21 54205 HOSE END,BARB,1/4
MNPTX5/16,90................................1
22 101618 PIPE,EXHAUST WELDMENT.........1
Part No. 88618 Z-80/60 85

86 Z-80/60 Part No. 88618

1 8177 SCREW,HHC,1/2-13 X 1.5 25 61781 CASTING,SAE 4 PUMP

2 13066 WASHER,FLAT,.5 HARDENED MOUNT,MACHI...............................1
3 44064 SCREW,HHC,M10 X 30MM, 26 Ref. Drive Pump (refer to 710.1)
-- 22699 WASHER,FLAT,M10,ZINC PLTD. 27 Ref. Function Pump (refer to 710.1)

(use for part number 33024)
-- 49388 SCREW,HHC,M10 X 1.5 X 16 TMZ
4 70483 FORMING,8.5' MUFFLER
MOUNT...........................................2
5 6888 SCREW,HHC,1/4-20 X 1
7 6091 NUT,NYLOCK,1/4-20
8 6090 SCREW,HHC,1/4-20 X .75
9 56912 SPRING CLIP,1/4-20,.025-.15X.5
10 102972 BELT GUARD W/DECAL PERKINS
-- 101624P FORMING,BELT GUARD PAINTED
11 101607P ENGINE MOUNT,RF PAINTED.......1
13 49410 WASHER,FLAT,M12
14 101615P BRACKET,FUEL PUMP
PAINTED.........................................1
15 8516 SCREW,HHC,3/8-16 X 1.50,GR5
17 4828 NUT,NYLOCK,3/8-16
18 107546 STARTER
MOTOR,PERKINS(804C-33)..........1
19 101609 ENGINE MOUNT,RR.......................1
22 37003 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
-- 128004 COUPLER,15 TOOTH,FBA,SAE8***
from SN 1486
-- 128023 KIT,FBA STYLE COUPLER,SAE8
(replaces the flex plate and coupler),
-- 33024 FLYWHEEL FLANGE,GREEN
PLASTIC..........................................1
23 27034 SCREW,HHC,M10 X 25MM,GR 8.8
24 22699 WASHER,FLAT,M10,ZINC PLTD.
Part No. 88618 Z-80/60 87

408.1 Perkins 404F-22T Engine - View 1
88 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before 26 1254281 FORMING, EXHAUST SUPPORT,
Ordering PER.................................................1
-- For internal engine parts, contact 27 94762 OIL FILTER - PERKINS...................1
engine dealer 28 21465 CLAMP,HOSE,SIZE .25 TO .63.......2
-- 214336 ENGINE KIT, PERKINS 404F-22T 29 826765 TUBE, STEEL, FUEL RETURN,
-- 826637 HARNESS,PERKINS,TIER4,Z80 404F................................................1
-- 826710 HARNESS, EXTENSION, 404F-22 30 70385 CLAMP,EXHAUST,2.00 PLATED.....2
1 824132 SCREW,HHF,M8-1.25X20,DIN6921,1.5 31 1251864 TAILPIPE, Z80 404F-22...................1
2 60585 ISOLATOR,VIBRATION,M8 32 22672 CLAMP,HOSE,1.75..........................1
MALE/FEM......................................3 33 1252979 HOSE,UPPER RADIATOR,PERK....1
3 230820 SPRING CLIP, M8-1.25, 0.8-4.0......2 34 106226 TUBING,VINYL,1/2" CLEAR...........1
4 110149 CABLE TIE,DFT 35 1251983 SCREW,HHF,M8-1.25X16,DIN6921,1.1
MOUNT,BLK,6.5".............................2
36 1253194 BRACE,UPPER RADIATOR
5 237832 NUT,TL,FLG,M8-1.25,DIN6927,10,..1 SUPPORT,.......................................1
6 70367 BOTTLE,COOLANT 37 824027 NUT,TL FLG,1/4-20,G,ZAG.............2
RECOVERY,3.7***...........................1
38 13268 CLAMP,0.75,#12 X 1/4,RUB
7 1253192 FAN SHROUD,PERKINS CUSH..............................................2
404F-22T.........................................1
39 824079 SCREW,HHF,1/4-20X1,8,ZAG.........2
8 110304 RADIATOR,FORD/PERKINS***......1
40 1253191 BRACKET,UPPER RADIATOR........1
-- 65473 CAP,RADIATOR,PERKINS/FORD
9 1254282 SHROUD,CNTRWT,Z80
404D-22T.........................................1
10 119218 TRIM,EDGE,1/8X3/4 SIDE
BULB..................................81-inches
11 824220 SCREW,PHPM SEMS
ET,10-24X.5,ZA...............................6
12 1253185 WASHER,FLAT,#10,USS,ZAG........6
13 73575 SPRING CLIP,10-24,ZINC...............3
14 1254471 GUARD,FAN,PERKINS 404F-22T....1
15 35434 CLAMP,HOSE,2.00***.....................2
16 1252473 HOSE,LOWER RADIATOR,PERK...1
17 1253193 BRACKET,LOWER RADIATOR.......1
18 824029 NUT,TL FLG,3/8-16,G,ZAG.............4
19 824120 WASHER,FLAT,.375X1.50X.125,ZAG.2
21 1253319 NUT,TL FLG,5/8-11,G,ZAG.............2
22 1253208 SCREW,HHF,5/8-11X1.5,8,ZAG......2
23 REF. Engine tray
refer to 431.1
24 825907 WELDMENT, EXHAUST
SUPPORT.......................................1
25 824090 SCREW,HHF,3/8-16X1,8,ZAG.........2
Part No. 88618 Z-80/60 89

90 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before -- 62433 FILTER,ELEMENT,30 MIC,75020

Ordering 25 128024 SCREW, HHC, M8 X 1.25 X 12.......6
-- For internal engine parts, contact 26 75052 SCREW,SER/FLNG 10M-1.5X20MM
engine dealer BK....................................................8
1 35434 CLAMP,HOSE,2.00***.....................1 27 27034 SCREW,HHC,M10 X 25MM,GR
2 1253487 ADAPTER, 2" TO 1.8", PERK 8.8....................................................8
404F................................................1 28 REF. DRIVE PUMP AND FUNCTION PUMP
3 45435 CLAMP,HOSE,2.50"***....................4 29 123167 FLGHCS,1/2-13X1.50,GR8,BLK
4 1254161 TUBE,INTAKE,PERKINS PH....................................................2
404F-22T.........................................1 30 824507 PUMP MOUNT,PERKINS
5 824079 SCREW,HHF,1/4-20X1,8,ZAG.........6 404F-22...........................................1
6 823751 BRACKET,INTAKE 31 128003 COUPLER,15
PIPE,MOUNT,DEUT........................1 TOOTH,FBA,PERKINS**.................1
7 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2 includes grease
8 216150 ADAPTER, AIR HOSE, PERK 32 106663 SOLENOID,SHUT DOWN

404F................................................2 PERKIN40422.................................1
9 30971 CLAMP,HOSE,3.00"........................2 -- 85124 GASKET,SOLENOID,PERKINS 72350
10 94889 FUEL FILTER ASSEMBLY..............1

-- 62421 FILTER,FUEL,PERKINS
11 89759 DIPSTICK, OIL (PERKINS 404)......1
12 97461 DIPSTICK
TUBE,PERKINS(403C-11)..............1
13 1252944 PUMP,FUEL LIFT,PERKINS 404F....1
ORIENTATION**..............................1
Includes mounting fasteners
Includes item# 14
-- 52866 EVACUATOR VALVE-AIR CLEANER
-- 62420 FILTER,AIR***
16 826060 HOSE,.375",SAE 30R7,10"
LG......................................10-inches
18 231529 NUT,TL FLG,M10-1.5,DIN6927,10,
19 1253431 WELDMENT,INTAKE,PERKINS
404F-...............................................1
20 824027 NUT,TL FLG,1/4-20,G,ZAG.............4
21 REF. Engine tray
(refer to 431.1)
22 45470 CLAMP,0.31,#5 X 1/4,RUB CUSH....2
23 128588 FORMING,SOLENOID MOUNT......1
24 75020 SEPRTR/FLTR,FUEL
DSL,15GPH,.30...............................1
Part No. 88618 Z-80/60 91

92 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before

Ordering
-- For internal engine parts, contact
engine dealer
-- 97473 SENSOR,WATER TEMPERATURE
-- 1251819 GASKET,EXHAUST
MANIFOLD,PERK
1 65638 SEAL, OIL FILLER CAP..................1
2 65636 CAP, OIL FILLER.............................1
3 128986 WATER OUTLET, VERTICAL..........1
4 128991 THERMOSTAT.................................1
5 77477 GASKET, THERMOSTAT
HOUSING........................................1
6 77736 GLOW PLUG (PERKINS 404-22).....6
7 161827 RESERVED ENGINERRING...........1
8 1251814 ALTERNATOR - 85 AMP, INT
REGU..............................................1
9 1252686 FAN,10 BLADE,17",PERKINS
404F-22T.........................................1
10 128987 WATER PUMP.................................1
11 101321 SWITCH,OIL PRESSURE...............1
Part No. 88618 Z-80/60 93

94 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before

Ordering
-- For internal engine parts, contact
engine dealer
1 81615 TRAY,BATTERY...............................1
2 1254354 FORMING, FUSE PANEL, Z80.......1
3 1254689 FORMING, FUSE PANEL, Z80.......1
(Includes items 2 and 5)
-- 1254690 FUSE HOLDER, ATC, 8POS 2BUSS
-- 62822 FUSE,15A SWITCH (62823)
4 49821 SCREW,PHILLIPS,PHM,8-32 X
1.25..................................................4
5 56306 WASHER,FLAT NYLON #10...........4
6 6178 NUT,NYLOCK,10-32........................4
7 1254355 FORMING, COVER, FUSE
PANEL.............................................1
8 826212 PLATE, ECM MOUNT, Z80..............1
9 216065 ECM, PERKINS 404F-22................1
10 824079 SCREW,HHF,1/4-20X1,8,ZAG.........4
11 824027 NUT,TL FLG,1/4-20,G,ZAG.............4
12 826211 FORMING, ECM COVER, Z80........1
13 824090 SCREW,HHF,3/8-16X1,8,ZAG.........8
14 29868 SPRING CLIP,3/8-16,.05-.20X.73.....4
15 1253574 FORMING, ENGINE MOUNT, LH....1
16 1251899 SCREW,HHF,M14-2.0 X 40,DIN
692.................................................11
17 REF. WLDMT, ENGINE TRAY, Z80 T4
DEU.................................................1
(refer to 431.1)
18 1251994 SCREW,HHF,1/2-13X3,8,ZAG.........4
19 102066 CASTING,WASHER,REBOUND.....4
20 1251997 NUT,TL FLG,1/2-13,G,ZAG.............4
21 824029 NUT,TL FLG,3/8-16,G,ZAG.............4
22 70452 ISOLATOR,ENGINE
VIBRATION***.................................2
23 1253573 FORMING, ENGINE MOUNT, RH....1
Part No. 88618 Z-80/60 95

412.1 Deutz F4L-913 Engine - View 1 (to SN 338)
96 Z-80/60 Part No. 88618

-- 88134 HARNESS,DEUTZ ENGINE,F4L913

-- 88173P FORMING,DUETZ INTAKE BAFFLE
1 61273 CLAMP-HEAVY DUTY....................2
2 81469 TUBE,INLET,DEUTZ.......................1
3 44669 GROMMET,RUBBER 3 X .13 X
3.25..................................................1
4 102973 INTAKE BOX W/DECAL DEUTZ
T1....................................................1
5 81782 HOSE ASSY,DEUTZ OIL DRAIN
1/2"..................................................1
-- 49213 HOSE END,BARBED,SWIVEL,JIC,8-8
-- 63426 PLUG,070109-8
-- 81781 ADAPTER,DEUTZ OIL DRAIN
6 16584 U-BOLT, KIT 5/16-18 X 2.5..............1
7 81471P BRACKET,AIR CLEANER/EXHAUST
PT....................................................1
8 6091 NUT,NYLOCK,1/4-20
10 81199 SEPARATOR/FILTER,FUEL-D,30MIC.1
-- 65853 FILTER,FUEL/WATER
SEPARATOR***
11 8915 SCREW,HHC,1/4-20 X 1.25
12 81467 AIR CLEANER,NELSON.................1
-- 62425 FILTER,AIR CLEANER,
SUPERBOOM
-- 81468 MOUNTING BAND,AIR CLEANER
13 61270 ELBOW,45 DEG,INLET...................1
-- 60561 ELBOW,INLET,CUMMINS
-- 81906-700 TUBE,RD,ALUM 3 X .188
14 81470 TAILPIPE,DEUTZ 913 S80..............1
15 75359 MUFFLER,DEUTZ,F4L913.............1
-- 75000 MUFFLER,CATALYTIC,DEUTZ*F4L913
-- 75360 GASKET,EXAUST,DEUTZ F4L913
16 60561 ELBOW,INLET,CUMMINS...............1
Part No. 88618 Z-80/60 97

98 Z-80/60 Part No. 88618

1 108543 FILTER / FUEL / SPIN-ON..............1 25 22699 WASHER,FLAT,M10,ZINC PLTD.

-- 58566 FILTER HEAD (29560) 26 63464P PLATE, PUMP MOUNT,
plastic PAINTED***.....................................1
2 75361 INJECTOR,FUEL,DEUTZ F4L913...4 27 81473 COUPLER,HUB,15 TOOTH DEUTZ
-- 75378 SEAL,INJECTOR,DEUTZ F4L913 913...................................................1
3 75362 FUEL LINE,INJECT.1DEUTZ 28 61078 FLYWHEEL DRIVE PLATE,SAE

F4L913............................................1 10.....................................................1
4 75363 FUEL LINE,INJECT.2DEUTZ

F4L913............................................1
F4L913............................................1
F4L913............................................1
7 75366 SOLENOID,SHUTDOWN DEUTZ
F4L913............................................1
8 75369 CAP,OIL FILLER, DEUTZ F4L913....1
includes sealing ring
-- 75377 O-RING,OIL FILLER (75369)
9 75370 PUMP,FUEL INJECTN.DEUTZ
F4L913............................................1
includes items 10-13
-- 75371 O-RING,FUEL INJ.PUMP (75370)
10 75367 PUMP,FUEL LIFT DEUTZ
F4L913............................................1
11 72243 MOUNTING O-RING (75367)..........1
12 75379 NUT,M6,FUEL PUMP,DEUTZ F4L913
13 75380 WASHER,LOCK,M6,DEUTZ F4L913
14 75372 DIPSTICK,DEUTZ F4L913..............1
-- 75373 O-RING,DIPSTICK DEUTZ (75372)
15 75374 PLUG,ENGINE OIL, DEUTZ
F4L913............................................3
16 75375 WASHER,OIL DRAIN DEUTZ
F4L913............................................3
17 72355 OIL TEMP SENSOR(60323)...........1
18 75473 SENSOR,OIL PRS
KIT,VDO0360-040...........................1
19 62430 FILTER,OIL, DEUTZ F4L913...........1
20 61110 SCREW,SHC,M10X1.5X30 GR 12.9
21 8177 SCREW,HHC,1/2-13 X 1.5
22 13066 WASHER,FLAT,.5 HARDENED
23 Ref. Drive Pump Assembly (refer to
710.1)
Part No. 88618 Z-80/60 99

100 Z-80/60 Part No. 88618

-- T107605 SWITCH,FAN BELT

-- T107606 HARNESS, FAN BELT SWITCH
1 75381 SCREW,HHC,M6 X 1 X 20
2 75382 WASHER,FLAT,M6,DEUTZ F4L913
3 75383 NUT,M6,BLOWER,DEUTZ F4L913
4 75384 GASKET,CYL.COVR. DEUTZ
F4L913............................................4
5 75385 CYLINDER HEAD CVR.DEUTZ
F4L913............................................4
6 75388 SEAL,CYL.HED.CVR.DEUTZ,F4L913.4
7 75387 WASHER,CYL.HED
CVR.DEUTZF4L913........................4
8 75386 SCREW,HHC,M8 X 1.25 X 30
9 75389 GLOW PLUG,DEUTZ F4L913.........1
-- 75390 SOLENOID,GLOW
PLUG,DEUTZF4L913
10 Ref. Starter Battery Cable Assembly
(refer to 423.1)
11 75391 STARTER, DEUTZ F4L913.............1
-- 75392 SOLENOID,STARTER,DEUTZ
F4L913
12 75394 ALTERNATOR STAY,DEUTZ
F4L913............................................1
13 75416 BOLT,CARRIAGE,M8X1.25X25,DEUTZ
14 75417 WASHER,FLAT,M8 DEUTZ, F4L913
15 75418 NUT,M8,ALTERNATOR,DEUTZ
F4L913
16 75393 ALTERNATOR, DEUTZ (55AMP)
***....................................................1
17 75419 ALTERNATOR,STAY,DEUTZ,F4L913.1
18 75420 SCREW,HHC,M8 X 1.25 X 120
19 75421 SCREW,HHC,M10 X 1.5 X 140
20 75422 NUT,HEX,M10,ALTER.DEUTZ
F4L913
21 62432 BELT,V, ALTERNATR.DEUTZ
F4L913............................................1
22 62431 BELT,V, BLOWER, DEUTZ
F4L913............................................1
22 T107605 SWITCH,FAN BELT.........................1
22 T107606 HARNESS, FAN BELT SWITCH......1
23 75423 SHROUD,DEUTZ,AIR INTAKE........1
Part No. 88618 Z-80/60 101

102 Z-80/60 Part No. 88618

1 7339 SCREW,HHC,1/4-20 X .5
4 89998 KIT,SERVICE,SOLENOID
MODULE.........................................1
-- 52537 BOOT,SOLENOID,29073
5 89997 RELAY MODULE(89996,89998).....1
6 81463P ENGINE MOUNT,RR,DEUTZ 913
PNT.................................................1
7 81462P ENGINE MOUNT,LR,DEUTZ 913
PNT.................................................1
8 60868 SCREW,HHC,M12 X 45
10 59746 SCREW,HHC,5/8-11 X 4.0..............4
for use with two-piece isolator
10A 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
for use with one-piece isolator 102045
11 33418 WASHER,FLAT,.625 X 2.25 X.15.....4
12 ISOLATOR,TWO-PIECE
component no longer available
12A 102045 ISOLATOR,ENGINE VIBRATION.....4
12A 18596 WASHER,FLAT,1.56 X 2.5 X .061....8
for use with one-piece isolator 102045
13 81464P ENGINE MOUNT,FRONT,DEUTZ
PAINT..............................................1
14 75398 SCREW,HHC,M14 X 2 X 100
15 75399 WASHER,FLAT,M14,DEUTZ F4L913
16 6024 NUT,NYLOCK,5/8-11
19 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
20 21496 NUT,HEX,1/4-28
21 30785-1000 THREADED ROD,1/4-28 X 10
IN***.................................................1
22 75082P FORMING,THROTTLE ARM
DEUTZ.PTD....................................1
23 6090 SCREW,HHC,1/4-20 X .75
24 6889 NUT,LP NYLOCK,1/4-20
Part No. 88618 Z-80/60 103

416.1 Deutz BF4L-2011 / TD2011-L04i Engine - View 1 (from SN 339)
104 Z-80/60 Part No. 88618

-- 121340 ENGINE KIT, DEUTZ TD2011L04i 1A T114678 SHUTDOWN SOLENOID,12V,

-- 102581 PUMP,FUEL INJ,DEUTZ BF4L20 DEUTZ.............................................1
class A injection pump; provide SN of (replaced 32752) (must order cable
engine to service to get correct assembly, 58256, if replacing 32752)
injection pump (A, B, C, D) (does not include o-ring)
-- T108732 PUMP,FUEL INJ,DEUTZ BF4L20 -- 45782 DIODE,6 AMP,200 PIV,BULK

class B injection pump; provide SN of -- 58256 SOLENOID CABLE ASSY***
engine to service to get correct -- 72255 CONNECTOR, DEUTZ FUEL
injection pump (A, B, C, D) SHUTOFF*
-- T108733 PUMP,FUEL INJ,DEUTZ BF4L20 (does not include diode, 45782)
class C injection pump; provide SN of 2 22578 SCREW,HHC,M6 X 20MM,GR8.8
engine to service to get correct
injection pump (A, B, C, D) 3 49407 WASHER,LOCK,M6
-- T108734 PUMP,FUEL INJ,DEUTZ BF4L20 4 70479P FORMING,THROTTLE ARM
class D injection pump; provide SN of PAINTED.........................................1
engine to service to get correct from SN 339 to 2325
injection pump (A, B, C, D) -- 50787P LEVER,GOVERNOR
-- 101848 HARNESS,DEUTZ ACTUATOR,PTD***
ENGINE,BF4L2011 from SN 2326
from SN 339 to 1143 5 6584 SCREW,SHS,10-24 X .625
-- 122052 HARNESS,DEUTZ 6 6638 WASHER,FLAT,USS,1/4"Y
ENGINE,BF4L2011
7 5365 NUT,NYLOCK,10-24........................1
8 88512 THROTTLE LINK,DSL***.................1
-- 1253173 HARNESS,ENG,DEUTZ,BF4L2011,Z80
from SN 339 to 2325
from SN 4765
-- 139322 THROTTLE LINKAGE, DSL
-- 125326 CIRCUIT BREAKER, AUTO
from SN 2326
RESET,6A
from SN 4765 9 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
-- 139983 EXHAUST PIPE GASKET
includes clevis pin and cotter pin
from SN 2178
10 121615 THROTTLE SOLENOID ASSY,
-- 101638 OPTION, SPARK ARREST
TROMB............................................1
from SN 339
from SN 2040
K 139612 KIT CB 15A T2 RPM SOLENOID 3W
-- 89997 RELAY MODULE(89996,89998)
includes item 128829; to SN 2439
from SN 339 to 2039
-- 139624 SWITCH, OIL PRESSURE 1.5
-- 89998 KIT,SERVICE,SOLENOID MODULE
BAR.................................................1
(replaced 65765) 11 58249 ALTERNATOR,
DEUTZ,BF4L2011***.......................1
-- 139666 KIT,OP SWITCH,DEUTZ
(includes 139624 and instructions) 12 102589 V-BELT, DEUTZ F4L2011................1
from SN 339 to 2177
1 111668 PUMP,FUEL 2011 DEUTZ ***.........1
includes hand priming pump -- 58630 V-BELT, DEUTZ TD2011LOAI
from SN 2178
-- 111402 O-RING, FUEL LIFT PUMP
13 102227 TUBE,AIR INTAKE..........................1
-- 27089 HOSE,5/16 FUEL,SAE 30R7
from SN 999 14 88064 REDUCER,3" TO 2.75"....................1
-- 30490 HOSE,1/4 FUEL LINE,SAE 30R7 15 30489 CLAMP,HOSE,3.50..........................4
16 60561 ELBOW,INLET,CUMMINS...............1
Part No. 88618 Z-80/60 105


(continued)
17 102974 INTAKE BOX W/DECAL DEUTZ 33 111445 SENDING UNIT,OIL TEMP

TII....................................................1 SWCH,DTZ......................................1
Airbox with word decals; to SN 2177 34 70478P FORMING,SOLENOID MOUNT
-- 102239P WELDMENT,AIR BOX PAINTED PAINTED.........................................1
Airbox with no decals; to SN 2177 from SN 339 to 2325
-- 121410 WELDMENT,COOLING AIRBOX -- 139321 FORMING, SOLENOID MOUNT***
Airbox with no decals; from SN 2178 from SN 2326
-- 122388 DEUTZ,AIRBOX WITH WORD 35 49924 FILTER,OIL,DEUTZ F4L1011F.......1
DECALS Genie Genuine Part. See PN 1255653
Airbox with word decals; from SN 2178 for compatible aftermarket
18 102228P FORMING,INTAKE replacement.
BAFFLE,DEUTZ..............................1 -- 1255653 FILTER,OIL,DEUTZ,REPLACEMENT.1
from SN 339 to 2177 Genie Aftermarket Part. Compatible
-- 122588 FORMING,INTAKE BAFFLE,Z80 with Genie Genuine Part 49924.
from SN 2178 36 70465 TAILPIPE,DEUTZ BF4L2011...........1
19 6175 SCREW,HHC,3/8-16 X 1 37 70448P FORMING,MUFFLER MOUNT.......1
20 5397 WASHER,FLAT,USS,5/16",Y 38 22558 SCREW,HHC,M14 X 40MM,GR 8.8
21 4828 NUT,NYLOCK,3/8-16 39 49411 WASHER,FLAT,M14
22 81467 AIR CLEANER,NELSON.................1 40 61110 SCREW,SHC,M10X1.5X30 GR 12.9
-- 62425 FILTER,AIR CLEANER, 41 Ref. Drive Pump Assembly (refer to
SUPERBOOM 710.1)
-- 81468 MOUNTING BAND,AIR CLEANER 42 8177 SCREW,HHC,1/2-13 X 1.5
23 70455P FORMING,ENGINE MOUNT 43 13066 WASHER,FLAT,.5 HARDENED
PAINTED.........................................1 44 85053 SCREW,HHC,M10 X 1.5 X70,GR 8.8
24 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...6 45 22699 WASHER,FLAT,M10,ZINC PLTD.
25 33418 WASHER,FLAT,.625 X 2.25 X.15 46 71911 CLAMP,MUFFLER, 2.50 INCH........2
26 102045 ISOLATOR,ENGINE VIBRATION.....6 47 102237P FORMING,HEAT
27 18596 WASHER,FLAT,1.56 X 2.5 X .061 SHIELD,MUFFLER..........................1
28 13064 WASHER,FLAT,.625 HARDENED....4 48 70449 U-BOLT,1/2-13 X 8.5........................2
29 6024 NUT,NYLOCK,5/8-11 49 70444 MUFFLER,2.5"INLET/OUTLET.......1
30 58299 SENDING UNIT,OIL -- 101633 MUFFLER,SPARK ARREST,2.5 I/O
PRESS.,DEUTZ*.............................1 -- 101634 MUFFLER,CATALYTIC,2.5 I/O
31 49922 DIPSTICK - DEUTZ F4L1011F.......1 50 128829 CIRCUIT BRKR 15A TYPE 2 METAL
-- 102585 O-RING,DIPSTICK,DEUTZ F4L2011
use with item 49922; to SN 2015
-- 52352 DIPSTICK-F3L1011F (DEUTZ)
from SN 2016
32 29560 FILTER,FUEL/WTR SEP, DTZ
1008.................................................1
Genie Genuine Part. See PN 1254826
for compatible aftermarket
replacement.
-- 1254826 FUEL FILTER
W/SEP,DEUTZ,1008........................1
Genie Aftermarket Part. Filter for
Deutz F3L 1011F Engine.
106 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 107

108 Z-80/60 Part No. 88618

1 44064 SCREW,HHC,M10 X 30MM, 22 30489 CLAMP,HOSE,3.50

(use for part number 33024) 23 146061 V-BELT GUARD, DEUTZ 2011........1
-- 22699 WASHER,FLAT,M10,ZINC PLTD. 24 226104 BREATHER PIPE, TD 2011L04I......1
-- 226105 GASKET,BREATHER PIPE (226104)
-- 62476 SCREW,SHC,M10X1.5X20MM
(75090) 25 Ref. Engine Tray (refer to 420.1)
(use for part number 128004) 26 13002 SCREW,HHC,5/16-18 X 1 GR5
2 70381 COVER,FLYWHEEL CASTING.......1 27 5397 WASHER,FLAT,USS,5/16",Y
3 37003 COUPLER,HUB,15 TOOTH 28 6782 NUT,NYLOCK,5/16-18
7/16BOLT*.......................................1
29 102209P FORMING,AIR CLEANER MOUNT
PNTD...............................................1
-- 128004 COUPLER,15 TOOTH,FBA,SAE8***
30 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
from SN 1474
31 4828 NUT,NYLOCK,3/8-16
-- 128023 KIT,FBA STYLE COUPLER,SAE8
(replaces the flex plate and coupler),
-- 33024 FLYWHEEL FLANGE,GREEN
PLASTIC..........................................1
4 70483 FORMING,8.5' MUFFLER
MOUNT...........................................1
5 70445 FLEX PIPE,EXHAUST,2.5" DIA.......1
6 102593 CLAMP, 3 INCH...............................2
7 226106 RUBBER SLEEVES, TD
2011L041.........................................1
8 49915 SOLENOID-STARTR
DEUTZF4L1011F*...........................1
9 70456 WELDMENT,REAR ENGINE
MOUNT...........................................1
10 139709 STARTER, 12V................................1
-- 139621 KIT, HEAT GUARD, DEUTZ
STARTER
11 30971 CLAMP,HOSE,3.00"
12 226103 INLET REDUCER,TD 2011L04I
13 22558 SCREW,HHC,M14 X 40MM,GR 8.8
15 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
16 33418 WASHER,FLAT,.625 X 2.25 X.15
17 102045 ISOLATOR,ENGINE VIBRATION.....4
18 18596 WASHER,FLAT,1.56 X 2.5 X .061
19 13064 WASHER,FLAT,.625 HARDENED....4
20 6024 NUT,NYLOCK,5/8-11
21 70454P FORMING,ENGINE MOUNT
PAINTED.........................................1
Part No. 88618 Z-80/60 109

418.1 Deutz TD 2.9L4 Engine - View 1
110 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before 26 71911 CLAMP,MUFFLER, 2.50 INCH........1
Ordering 27 826822 EXHAUST PIPE, TIER IV DEUTZ,
-- For internal engine parts, contact Z ......................................................1
engine dealer 28 237821 SCREW,HHF,M8X20,DIN6921,8.8,YZ.2
-- 237730 ENGINE KIT, DEUTZ TD 2.9 29 826874 FORMING, TAIL PIPE SUPPORT,
-- 826636 HARNESS, DEUTZ 2.9, Z80 Z8....................................................1
1 162283 HOSE, UPPER RADIATOR, DEUTZ
D......................................................1
2 22672 CLAMP,HOSE,1.75..........................2
3 826859 SHROUD,17" FAN,6-CORE
RADIATOR.......................................1
4 826795 RADIATOR,6-CORE,19.375W X
18.1..................................................1
5 825239 FORMING, INTAKE BAFFLE, Z80
DE....................................................1
6 119218 TRIM,EDGE,1/8X3/4 SIDE
BULB..................................81-inches
7 21019 SCREW,PHIL,PHM,10-24
X.5,SEMS........................................6
8 6146 WASHER,FLAT,MS,#10,Y...............6
9 121419 SCREW,HHF,1/4-20 X .75...............2
10 25969 CLIP,SPRING,1/4-20 BLACK...........2
11 823751 BRACKET,INTAKE
PIPE,MOUNT,DEUT........................1
12 128912 BOLT,FLANGE,5/8-11X1.5"GR8
PLT..................................................2
13 13064 WASHER,FLAT,.625 HARDENED....2
14 6024 NUT,NYLOCK,5/8-11.......................2
16 826835 FORMING,6-CORE RADIATOR
MOUNT,...........................................1
17 35434 CLAMP,HOSE,2.00***.....................2
18 162284 HOSE,LOWER RADIATOR, 2.9L
DEUT...............................................1
19 15086 WASHER,FLAT,.375 X 1.5 X .125....2
20 48425 NUT,LOCKING-LRG.FLANGE,3/8-16.2
21 REF. Engine tray
(refer to 431.1)
22 49924 FILTER,OIL,DEUTZ F4L1011F.......1
-- 1255653 FILTER,OIL,DEUTZ,REPLACEMENT
23 1254717 HEAT SHIELD,DEUTZ TD2.9L........1
24 1251983 SCREW,HHF,M8-1.25X16,DIN6921,1.4
25 45435 CLAMP,HOSE,2.50"***....................2
Part No. 88618 Z-80/60 111

112 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before 29 61110 SCREW,SHC,M10X1.5X30 GR

Ordering 12.9................................................10
-- For internal engine parts, contact 30 REF. DRIVE PUMP AND FUNCTION PUMP
engine dealer (refer to 710.1)
1 30489 CLAMP,HOSE,3.50..........................5 31 70381 COVER,FLYWHEEL CASTING.......1
2 823703 HOSE,REDUCER,OFFSET,TURBO 32 123167 FLGHCS,1/2-13X1.50,GR8,BLK
INLE.................................................1 PH....................................................2
3 30971 CLAMP,HOSE,3.00"........................1 33 128004 COUPLER,15
4 823239 TUBE,INTAKE,DEUTZ 2.9L............1 TOOTH,FBA,SAE8***......................1
5 35434 CLAMP,HOSE,2.00***.....................2 34 111748 SCREW,SHC,M10X1.5 X 60

GR8.8..............................................2
6 106211-600 HOSE,RUBBER 3"ID X .25 BLACK
X......................................................1 35 22699 WASHER,FLAT,M10,ZINC PLTD......2
7 13002 SCREW,HHC,5/16-18 X 1 GR5.......2 36 62476 SCREW,SHC,M10X1.5X20MM

(75090)............................................6
8 5397 WASHER,FLAT,USS,5/16",Y...........2
37 106211-300 HOSE,RUBBER 3"ID X .25
9 6782 NUT,NYLOCK,5/16-18.....................2 BLACK.............................................1
10 81468 MOUNTING BAND,AIR 38 101640 REDUCER,RUBBER 3.0 - 2.5.........1
CLEANER........................................1
11 81467 AIR CLEANER,NELSON.................1
-- 62425 FILTER,AIR CLEANER,
SUPERBOOM
12 121419 SCREW,HHF,1/4-20 X .75...............1
14 823144 UNISTRUT,FAN SHROUD
BRACE,R,DE...................................1
15 121420 SCREW,HHF,1/4-20 X 1.000...........1
16 229986 GROMMET RUBBER
.375X1.00X.1875.............................1
17 6638 WASHER,FLAT,USS,1/4"Y..............3
18 6091 NUT,NYLOCK,1/4-20.......................2
19 1251928 WLDT, INTAKE, T4 DEUTZ,
Z80/S8.............................................1
20 823147 FORMING,FAN SHROUD STRUT
MOUNT...........................................1
21 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................2
22 6097 WASHER,FLAT,USS,3/8",Y.............4
23 4828 NUT,NYLOCK,3/8-16.......................2
24 6637 SCREW,HHC,1/4-20 X 1.75............1
25 78736 CLAMP,2 HOSE,PLASTIC,5/8.........2
27 49410 WASHER,FLAT,M12........................2
28 825939 FORMING, CLAMP, BATTERY
CABLE.............................................1
Part No. 88618 Z-80/60 113

114 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before 23 75051 SCREW,SER

Ordering FLNG3/8UNCX3/4ZNYEL...............4
-- For internal engine parts, contact 24 29868 SPRING CLIP,3/8-16,.05-.20X.73.....4
engine dealer 25 826825 BRACKET,EXPANSION TANK, LEFT
1 823229 HOSE,EXPANSION M......................................................1
TANK,COMPENSATI.......................1 26 825218 BRACKET,EXPANSION
2 36208 CLAMP,HOSE,1.25***.....................2 TANK,DEUTZ 2...............................1
3 161938 EXPANSION TANK,METAL,D2.9
S60..................................................1
4 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................4
5 6097 WASHER,FLAT,USS,3/8",Y.............8
6 4828 NUT,NYLOCK,3/8-16.......................4
8 162210 SENSOR,COOLANT
LEVEL,DEUTZ................................1
-- 826152 WASHER, CRUSH, COOLANT
SENSOR
9 824600 HOSE,HEATER,1/4"
10 1251498 FAN SPACER,3",DEUTZ 2.9L.........1
to SN 5440
-- 1258641 SPACER, FAN, DEUTZ, 43MM LNG
from SN 5441
11 1251496 FAN,10 BLADE,17",DEUTZ 2.9L.....1
12 49401 SCREW,HHC,M8 X 100..................4
for fan spacer part 1251498; to SN
5440
-- 32309 SCREW,HHC,M8 X 60MM X 1.25
for fan part 1258641; from SN 5441
13 33277 WASHER,FLAT,M8,YELLOW
ZINC................................................4
14 121419 SCREW,HHF,1/4-20 X .75...............4
16 823143 UNISTRUT,FAN SHROUD
BRACE,L,DE...................................1
17 121420 SCREW,HHF,1/4-20 X 1.000...........1
18 229986 GROMMET RUBBER
.375X1.00X.1875.............................1
19 6638 WASHER,FLAT,USS,1/4"Y..............1
20 6091 NUT,NYLOCK,1/4-20.......................1
21 823147 FORMING,FAN SHROUD STRUT
MOUNT...........................................1
22 1252687 BRACKET, STRUT BRACE.............1
Part No. 88618 Z-80/60 115

116 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before 30 823135 WELDMENT, REAR

Ordering MOUNT,ENGINE.............................1
-- For internal engine parts, contact 31 826873 FORMING, ENGINE HARNESS
engine dealer SUPPOR.........................................1
1 162209 FITTING,CONN,16MM-8MJ............3 32 106923 GROMMET,RUBBER
2 162207 FITTING,ELBOW,8GS-8FJX90S.....3 .38X1.38X1.0...................................1
3 822087 CLAMP,HOSE,1EAR,25/32.............3 33 27585 SCREW,HHC,M12 X 20MM
4 162208 FITTING,CONN,16MM-6MJ............1 34 49410 WASHER,FLAT,M12........................3
5 824351 FITTING,STR,3/8 HS X 9/16-18,J....1 35 124962 GROMMET,RUBBER,1.0 X

1.25X1.5..........................................3
6 96770 CLAMP,HOSE,1 EAR, 11/16...........1
36 121688 SCREW,HHC,FLG,M14 X 35..........5
7 214228 FILTER, DEUTZ 2.9, FUEL.............1
37 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
8 824673 SENSOR,FUEL PRESSURE,DEUTZ
2.9....................................................1 38 33418 WASHER,FLAT,.625 X 2.25 X.15.....4
9 49816 SCREW,PHILLIPS,PHM,10-32 X 39 18596 WASHER,FLAT,1.56 X 2.5 X .061....8

.75....................................................4 40 823012 MOUNT,ENGINE,LEFT SIDE..........1
10 6146 WASHER,FLAT,MS,#10,Y...............8 41 70535 BRACKET,BATTERY CABLE..........1
11 6178 NUT,NYLOCK,10-32........................4 42 6637 SCREW,HHC,1/4-20 X 1.75............1
12 826871 WLDMT, FUEL CIRCUIT, Z80.........1 43 78736 CLAMP,2 HOSE,PLASTIC,5/8.........2
13 46131 CLAMP,HOSE,.63............................4 44 102045 ISOLATOR,ENGINE VIBRATION.....4
14 236259 LIFT PUMP,FUEL,DEUTZ...............1 45 REF. Engine tray
15 122202 SCREW,FLANGE,HHC,3/8-16X1.25.2 (refer to 431.1)
16 6097 WASHER,FLAT,USS,3/8",Y...........10 46 6024 NUT,NYLOCK,5/8-11.......................4
17 4828 NUT,NYLOCK,3/8-16.......................6 47 13064 WASHER,FLAT,.625 HARDENED....4
18 55306 SCREW,PHILLIPS,PHM,4-40 X 48 823013 MOUNT,ENGINE,RIGHT SIDE.......1

.50....................................................4 49 236260 PRE-FILTER,FUEL,DEUTZ.............1
19 40766 NUT,NYLOCK,4-40..........................4 50 8516 SCREW,HHC,3/8-16 X 1.50,GR5.....4
20 826212 PLATE, ECM MOUNT, Z80..............1
21 REF. ECU
Models with Deutz D2.9 engines (This
part is serialized, contact Genie Parts
Sales with full model and SN of both
the unit and engine)
22 8915 SCREW,HHC,1/4-20 X 1.25............4
23 6638 WASHER,FLAT,USS,1/4"Y............10
24 6091 NUT,NYLOCK,1/4-20.......................5
25 826211 FORMING, ECM COVER, Z80........1
26 121066 SCREW,HHC,FLG,3/8-16 X 1
GR8.................................................4
27 29868 SPRING CLIP,3/8-16,.05-.20X.73.....4
28 826000 CONNECTOR, SAE10, QUICK
CONN..............................................1
29 121433 SCREW,HHF, M14 X 40MM............4
Part No. 88618 Z-80/60 117

422.1 GM 3.0L EFI Engine - View 1
118 Z-80/60 Part No. 88618

-- 88136 HARNESS,GM ENGINE Z-80 -- 77545 GASKET-THERMOSTAT/GM 3.0L

-- 65620 PCV VALVE-GM 3.0L ENGINE ENGI
-- 65622 SPARK PLUG-GM 3.0L ENGINE 15 54071 COOLANT RETURN

SYSTEM,Z45***..............................1
-- 58412 SPARK PLUG WIRE SET,GM 3.0
-- 72327 CAP, COOLANT RET SYS(54071)
-- 77551 COIL-IGNITION/GM 3.0L ENGINE
16 6090 SCREW,HHC,1/4-20 X .75
-- 54813 PLATE,ENG.TRAY WEB,NON-PVT
END 17 6638 WASHER,FLAT,USS,1/4"Y
-- 65626 FILTER-FUEL, GM 3.0L ENGINE 18 6091 NUT,NYLOCK,1/4-20
-- 65627 FILTER-LPG, GM 3.0L ENGINE 19 102975 ENGINE MOUNT W/DECAL GM ENG

T1....................................................1
-- 77536 PUMP,FUEL GM 3.0 ENG. C282-238
-- 88199P RADIATOR
-- 81837 FREEZE PLUG HEATER,GM 3.0L MOUNT,OUTBOARD,PAINTE
-- 77850 OIL PRESSURE SWITCH GM 3.0L 20 16584 U-BOLT, KIT 5/16-18 X 2.5..............1
-- 58370 MAGNETIC SPEED SENSOR,GM 3.0 21 81425 RADIATOR HOSE,LOWER-GM......1
-- 88175P FORMING,GM INTAKE BAFFLE -- 13014 CLAMP,HOSE,2.25" DIA.
1 53952 BRKT,AIR CLEANER 22 77550 DISTRIBUTOR/GM 3.0L ENGINE....1
ORIENTATION**..............................2
-- 65624 CAP-DISTRIBUTOR, GM 3.0L
2 13000 SCREW,HHC,5/16-18 X 1.25
-- 65625 ROTOR-DISTRIBUTOR, GM 3.0L
23 65623 FILTER-OIL,GM 3.0L ENGINE........1
4 6782 NUT,NYLOCK,5/16-18
-- 88100 ADAPTER,OIL DRAIN,GM 3.0L
ORIENTATION**..............................1 24 77540 CAP, OIL FILLER-GM 3.0L
ENGINE...........................................1
6 77847 THROTTLE BODY...........................1
25 83048 STARTER,GM 3.0L..........................1
-- 146057 LPG REGULATOR (GM 3.0L)
26 81426 FLYWHEEL FLANGE,AUTO STYLE
-- 83135 VAPORIZER REGULATOR PRIM GM...................................................1
16.5
27 81427 COUPLER,HUB,6 TOOTH GM
7 81424 RADIATOR HOSE,UPPER-GM.......1 3.0L..................................................1
-- 13014 CLAMP,HOSE,2.25" DIA. 28 61781 CASTING,SAE 4 PUMP
8 77821 FAN KIT ,GM 3.0 ENGINE..............1 MOUNT,MACHI...............................1
-- 65621 BELT-FAN, GM 3.0L ENGINE 29 8177 SCREW,HHC,1/2-13 X 1.5
9 81731P RADIATOR 30 13066 WASHER,FLAT,.5 HARDENED
MOUNT,INBOARD,PAINTED...........1 31 Ref. Drive Pump Assembly (refer to
10 81877P SHROUD,RADIATOR,GM,PAINTED.1 710.1)
11 81861P BRACKET,RADIATOR SUPPORT 32 6175 SCREW,HHC,3/8-16 X 1
PAINT..............................................1 33 6021 WASHER,LOCK,.375
12 18503 NUT,LOCKING-LG.FLANGE,5/16-18 34 63463 AIR CLEANER,NELSON***.............1
13 48498 ISOLATOR,AIR FILTER MOUNT.....1 -- 62420 FILTER,AIR***
14 63462 RADIATOR,PERKINS,GM...............1 35 81703P BRACKET,AIR
-- 65473 CAP,RADIATOR,PERKINS/FORD CLEANER,PAINTED.......................1
-- 75154 SENSOR,COOLANT 36 44064 SCREW,HHC,M10 X 30MM,
TEMP.VDO323-419 37 22700 WASHER,LOCK,M10
-- 77541 THERMOSTAT-ENG TEMP/GM3.0L 38 81421P BRACKET,MUFFLER
-- 77542 GASKET,WATER OUTLET/GM 3.0L MOUNT,PAINTED............................1
Part No. 88618 Z-80/60 119


(continued)
39 81420 MUFFLER,SPARK
ARRESTING,GM.............................1
-- 77543 GASKET, EXHAUST MANFLD/GM
3.0L
-- 77544 MANIFOLD-EXHAUST/GM 3.0L
ENGIN
120 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 121

122 Z-80/60 Part No. 88618

1 34164 ELBOW,90
DEGR,RUBBER,2.5"I.D.*................2
-- 30971 CLAMP,HOSE,3.00"
2 35067-950 TUBE,RD,ALUM 2.5 X .083.............3
3 60036 6782,AIR INTAKE,FORD EFI..........1
-- 30971 CLAMP,HOSE,3.00"
4 77847 THROTTLE BODY...........................1
-- 77848 INJECTOR,FUEL W/ORINGS GM3.0L
-- 77849 INJECTOR,LPG W/ORINGS GM3.0L
5 62278 ELEC. CONTROL MODULE, GM
BB....................................................1
6 49381 SCREW,HHC,M12 X 30
8 53909 SCREW,HHC,5/8-11 X 4.0 GR8......4
9 33418 WASHER,FLAT,.625 X 2.25 X.15
10 102045 ISOLATOR,ENGINE VIBRATION.....4
11 6024 NUT,NYLOCK,5/8-11
12 81417P ENGINE MOUNT,LR,GM 3.0
PAINTED.........................................1
shown
-- 81418P ENGINE MOUNT,RR,GM 3.0
PAINTED
13 81481 WELDMENT,HEAD PIPE,GM.........1
-- 65503 GASKET,MUFFLER PERKINS(53883)
14 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D...................3
-- 30971 CLAMP,HOSE,3.00"
15 35067-200 TUBE,RD,ALUM 2.5 X .083 X
2.00..................................................1
16 77822 ALTERNATOR, GM3.0L ENGINE.....1
-- 65621 BELT-FAN, GM 3.0L ENGINE
17 88190P FORMING,FRONT ENGINE MOUNT
18 8516 SCREW,HHC,3/8-16 X 1.50,GR5
20 4828 NUT,NYLOCK,3/8-16
21 6888 SCREW,HHC,1/4-20 X 1
23 6091 NUT,NYLOCK,1/4-20
25 35067-1900 TUBE,RD,ALUM 2.5 X .083.............1
Part No. 88618 Z-80/60 123

424.1 Ford LRG-425 EFI Engine - View 1
124 Z-80/60 Part No. 88618

-- 102339 HARNESS,FORD ENGINE,EFI,2004 18 50948 HOSE ASSEMBLY,LP

-- 106605 HARNESS,ENGINE W/RELAY BOX GAS,106"LG....................................1
T2 19 106486 SENSOR,AIR,CAT MONITOR***.....1
-- 77219 PUMP, FUEL, LRG425, WALBRO 20 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
-- 65770 BELT,TIMING,FORD LRG423/425EFI 21 6178 NUT,NYLOCK,10-32
1 102307 FORMING,HEAT SHIELD...............1 22 49898 MAP SENSOR, EFI.........................1
2 53821P BRACKET,MAP 23 70525 REGULATOR,LPG...........................1
SENSOR,PAINTED.........................1 -- 102073 ELBOW,90 DEG,3/8NPT X 1/2 FNPT
3 22672 CLAMP,HOSE,1.75 -- 102074 ELBOW,90DEG, .63 HS X.375 MPT
3 54862 HOSE,UPPER RADIATOR,Z45.......1 -- 19363 ELBOW,130239-4-4
4 88847 HOSE,AIR CLEANER TO -- 65627 FILTER-LPG, GM 3.0L ENGINE
INTAKE............................................1
-- 88757 VALVE,LP LOCKOUT W/CONN***
-- 35434 CLAMP,HOSE,2.00***
-- 45435 CLAMP,HOSE,2.50"***
5 54598P SHROUD,RADIATOR,FORD
LGR425,PA......................................1 26 29606 RING GEAR,FORD***.....................1
6 70492P PLATE,INTAKE BAFFLE Z80 FORD 26 29616 STARTER,ENGINE,FORD
P......................................................1 LSG/LRG***.....................................1
7 110304 RADIATOR,FORD/PERKINS***......1 27 88450 SENSOR,OXYGEN LRG425EFI.....1
-- 15086 WASHER,FLAT,.375 X 1.5 X .125 28 102118 FORMING,HEAT SHIELD,FORD.....1
-- 24038 SHOCK MOUNT,SMALL 29 10107 SCREW,HHC,5/16-18 X .75
-- 4828 NUT,NYLOCK,3/8-16 30 6782 NUT,NYLOCK,5/16-18
8 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS 31 53952 BRKT,AIR CLEANER
ORIENTATION**..............................1
9 6146 WASHER,FLAT,MS,#10,Y
32 32064 CLAMP,MUFFLER,1.75 INCH.........2
10 102010P FORMING,FAN
GUARD,FORD,PAINTED.................1 33 111634 AIR CLEANER,FORD,T3................1
11 52076 FAN, LSG423/LRG425....................1 33 38922 ELBOW,90DEG.1/8MPT-5/16 BARB
-- 49408 WASHER,LOCK,M8 -- 102977 HOSE FITITNG,BRASS,AIR
CLEANER
-- 70489 SPACER,FAN TO WATERPUMP
LRG425 -- 227988 VACUATOR VALVE
-- 75185 SCREW,HHC,M8X1.25X -- 58247 AIR CLEANER CAP/ FORD/NOLFF
70MM,GR8.8 -- 77295 FILTER ELEMENT,AIR,NOLFF LPG
12 70367 BOTTLE,COOLANT 34 6175 SCREW,HHC,3/8-16 X 1
RECOVERY,3.7***...........................1
-- 115431 CAP ASSY,COOLANT BOTTLE***
36 4828 NUT,NYLOCK,3/8-16
13 6090 SCREW,HHC,1/4-20 X .75
37 89973 EXHAUST PIPE ASSEMBLY,
14 6638 WASHER,FLAT,USS,1/4"Y FORD..............................................1
15 6091 NUT,NYLOCK,1/4-20 -- 102134 GASKET,EXHAUST FORD TIER II
16 33960 ALTERNATOR,LRG-423 38 106487 ENGINE PERFORMANCE MODULE
RE-BUILT*.......................................1 T2**..................................................1
17 77170 HOSE,LOWER RADIATOR,Z45......1 39 13002 SCREW,HHC,5/16-18 X 1 GR5
-- 22672 CLAMP,HOSE,1.75 40 5397 WASHER,FLAT,USS,5/16",Y
Part No. 88618 Z-80/60 125


(continued)
41 72343 GASKET,EXH
FLANGE-PERKINS54555...............1
42 18503 NUT,LOCKING-LG.FLANGE,5/16-18
43 61741 SCREW,HHC,5/16-18 X 1.50
44 102779P FORMING,HEAT SHLD
SUPPORT,PTD................................1
45 8255 SCREW,HHC,3/8-16 X .75
47 4828 NUT,NYLOCK,3/8-16
126 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 127

128 Z-80/60 Part No. 88618

1 34162-400 Air Intake Hose................................1

2 102121 CLAMP,MUFFLER,1-7/8 IN.............2
3 70420 TAILPIPE,FORD LRG 425...............1
4 106178 WELDMENT,MUFFLER,FORD
TIER2..............................................1
5 22788 SCREW,HHC,1/2-13 X 1.75
7 6198 NUT,NYLOCK,1/2-13
8 28656 FILTER,OIL,FORD...........................1
Genie genuine part
-- 1259054 FILTER, OIL, FORD
Genie aftermarket part
9 6175 SCREW,HHC,3/8-16 X 1
11 70425P FORMING,ECM MOUNT
PAINTED.........................................1
12 6637 SCREW,HHC,1/4-20 X 1.75
14 6090 SCREW,HHC,1/4-20 X .75
15 106605 HARNESS,ENGINE W/RELAY BOX
T2....................................................1
17 101118P ENGINE MOUNT FOOT,LH
PNTD...............................................1
18 30810 SENDING UNIT,OIL
PRESSURE***.................................1
dual-terminal sender
19 71911 CLAMP,MUFFLER, 2.50 INCH........1
20 102103 TUBE,INTAKE,2.50 OD X 13".........1
-- 33361 ELBOW,45 DEGR,RUBBER,2.5"I.D.
-- 45435 CLAMP,HOSE,2.50"***
21 102104 TUBE,INTAKE,2.50 OD X 15.63".....1
-- 33361 ELBOW,45 DEGR,RUBBER,2.5"I.D.
-- 45435 CLAMP,HOSE,2.50"***
22 102117 HOSE,2.0 ID X 2.0" LG...................1
Part No. 88618 Z-80/60 129

130 Z-80/60 Part No. 88618

1 102976 COOLANT MOUNT W/DECAL 29 4828 NUT,NYLOCK,3/8-16

FORD..............................................1 30 8177 SCREW,HHC,1/2-13 X 1.5
2 33970 COIL, ELECTRONIC IGN., FORD...1 31 13066 WASHER,FLAT,.5 HARDENED.......2
3 67537 SCREW,HHC,M5 X 12MM 32 Ref. Drive Pump (refer to 710.1)
4 6091 NUT,NYLOCK,1/4-20 33 Ref. Function Pump (refer to 710.1)
5 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 34 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
6 106485 MIXER,AIR VALVE,TIER II 35 101127P FORMING,LH MUFFLER SUPPORT
FORD**............................................1 PNT.................................................1
7 35434 CLAMP,HOSE,2.00***.....................2 36 101128P FORMING,MUFFLER CLAMP,
8 102117 HOSE,2.0 ID X 2.0" LG...................1 PAINTED.........................................1
9 102120 HOSE,1/4 VACUUM........................1 37 22578 SCREW,HHC,M6 X 20MM,GR8.8
10 102119 HOSE,3/4,LP.......................8-inches 38 25926 WASHER,FLAT,M6 PLTD.
from regulator to mixer 39 70527 MEGAJECTOR,FUEL KIT...............1
11 102065P BAR,HARNESS CONNECTOR -- 106491 HARNESS,JUMPER,MEGAJECTOR
MOUNT...........................................1
40 75185 SCREW,HHC,M8X1.25X
12 65892 CONN. ASSY,7.9 TUBE X6.35 70MM,GR8.8
HOSE..............................................1
41 48498 ISOLATOR,AIR FILTER MOUNT.....2
13 71909 HOSE,FUEL,5/16 HIGH PRESSURE**
42 18503 NUT,LOCKING-LG.FLANGE,5/16-18.9
14 65453 BRACKET-FUEL FILTER (52567)....1
43 102013P FORMING,RADIATOR
-- 6091 NUT,NYLOCK,1/4-20 SUPPORT,LH..................................1
-- 6638 WASHER,FLAT,USS,1/4"Y -- 102794 SCREW,HHC,M8 X1.25X40,GRD10.9
-- 6888 SCREW,HHC,1/4-20 X 1 -- 33277 WASHER,FLAT,M8,YELLOW ZINC
15 58967 FUEL PRESSURE
REG,425EFI***................................1
-- 32339 CLAMP,1.75,#28 X 3/8,RUB CUSH*
19 33960 ALTERNATOR,LRG-423
RE-BUILT*.......................................1
20 89917P PLATE,AIR FILTER
MOUNT,FORD.................................1
21 10107 SCREW,HHC,5/16-18 X .75
22 6782 NUT,NYLOCK,5/16-18
23 106271P CLAMP,FORD
MUFFLER,PAINTED.......................1
24 101126P FORMING,RH MUFFLER SUP
PAINTED.........................................1
25 25548 SCREW,HHC,M10 X 40MM,GRD8
27 14033 SCREW,HHC,3/8-16 X 2.75
Part No. 88618 Z-80/60 131

132 Z-80/60 Part No. 88618

1 Ref. HOSE,UPPER RADIATOR,Z45.......1 30 64079 BELL HOUSING KIT, FORD

refer to 416.1 425EFI.............................................1
2 22672 CLAMP,HOSE,1.75..........................1 kit includes; 89811 Pump Mount
Housing, 89813 Flex Plate, 37003 15
3 33966 THERMOSTAT, FORD LRG.............1 tooth Hub Coupler, and 102136
4 52575 GASKET,THERM.HSNG O-RING....1 Screws 7/16-14 X 1.25
5 33970 COIL, ELECTRONIC IGN., FORD...1 -- 102136 SCREW,SHC,7/16-14 X 1.25
6 49881 OIL FILLER CAP FOR LRG -- 37003 COUPLER,HUB,15 TOOTH
ENGINE...........................................1 7/16BOLT*
7 52570 SPARK PLUG WIRE SET, -- 89811 HOUSING,PUMP MOUNT (64079)
LRG425EFI......................................1 -- 89813 FLEX PLATE,COUPLER (64079)
8 106490 SPARK PLUG..................................4 31 24038 SHOCK MOUNT,SMALL.................4
9 89812 SWITCH,OIL PRESSURE ASSY.....1 -- 15086 WASHER,FLAT,.375 X 1.5 X .125
10 28656 FILTER,OIL,FORD...........................1 -- 4828 NUT,NYLOCK,3/8-16
Genie genuine part
32 101121P FORMING,RADIATOR SUP
-- 1259054 FILTER, OIL, FORD PNTD...............................................1
Genie aftermarket
33 33963 PUMP, WATER, WITH GASKET......1
11 70423P REAR ENGINE
MOUNT,PAINTED............................1 -- 33964 GASKET, WATER PUMP
12 33957 VALVE,PCV-FORD LRG***..............1 -- 52078 PULLEY,FORD ENGINE,LRG-423***
13 6198 NUT,NYLOCK,1/2-13 34 102794 SCREW,HHC,M8 X1.25X40,GRD10.9
14 39479 SCREW,HHC,1/2-13 X 2.75 35 33277 WASHER,FLAT,M8,YELLOW ZINC
15 70452 ISOLATOR,ENGINE 36 52580 BELT,SERPENTINE,LRG425

VIBRATION***.................................4 EFI***...............................................1
16 6095 WASHER,FLAT,USS,1/2",Y -- 65770 BELT,TIMING,FORD LRG423/425EFI
17 102066P CASTING,WASHER,REBOUND,PAINTED.4 37 65454 BOLT-FLANGE,M6 X 22MM(52573)
18 44064 SCREW,HHC,M10 X 30MM, 38 13014 CLAMP,HOSE,2.25" DIA.................1
19 22700 WASHER,LOCK,M10 39 72358 WATER INLET TUBE, FORD..........1
20 25929 SCREW,HHC,M8 X 30MM,GRD 8.8 40 33972 SENSOR,COOLANT TEMP*...........1
21 49408 WASHER,LOCK,M8 41 65456 SENDING UNIT-H20TMP

LRG425EFI*....................................1
22 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1
23 8516 SCREW,HHC,3/8-16 X 1.50,GR5
25 4828 NUT,NYLOCK,3/8-16
26 101119P ENGINE MOUNT FOOT,RH
PNTD...............................................1
27 6175 SCREW,HHC,3/8-16 X 1
28 27920 RELAY, STARTER, Z45GP91..........1
29 29606 RING GEAR,FORD***.....................1
29 29616 STARTER,ENGINE,FORD
LSG/LRG***.....................................1
Part No. 88618 Z-80/60 133

428.1 Continental TME-27 Engine - View 1
134 Z-80/60 Part No. 88618

-- 111839 HARNESS,CONTINENTAL 8 111824 HEAT SHIELD,FUEL

ENG,TME27 RAIL,TME27....................................1
to SN 1913 9 111822 FUEL RAIL, TME27.........................1
-- 111840 HARNESS,TME27 STARTER RELAY 10 111825 SPACER,HEAT SHIELD,TME27......2
to SN 1913
11 111924 ALTERNATOR,TME2.7L ENGINE....1
-- 122865 HARNESS-B,TME27
ENGINE,EPA2007 12 49375 SCREW,HHC,M6 X 16
from SN 1914 13 49407 WASHER,LOCK,M6
-- 111890 SPARK PLUG, NGK BPR5ES 14 18666 CLAMP,1.00,#16 X 1/4,RUB
-- 111890 SPARK PLUG, NGK BPR5ES CUSH..............................................2
-- 111836 SPARK PLUG WIRE,TME27 15 111838 FITTING,STR,1/8NPT X 3/16 HB.....1
-- 30810 SENDING UNIT,OIL PRESSURE*** 16 111917 OIL FILTER,TME 2.7L ENGINE......1
dual-terminal sender 17 111919 ADAPTER,MIXER, TME27..............1
-- 28607 ADAPTER,140139-8-6 18 22558 SCREW,HHC,M14 X 40MM,GR 8.8
-- 111923 FAN, TME2.7L ENGINE 19 37505 WASHER,LOCK,M14
to SN 1913
20 67723 WASHER,FLAT,M14 HARDENED
-- 122325 FAN,6 BLADE,17IN.PUSH
21 111847 ENGINE MOUNT,RIGHT
from SN 1914
FRONT,TME27................................1
-- 111894 FAN SPACER,29.7MM
22 111845 DIPSTICK,CONTINENTAL,TME27..1
-- 111903 SWITCH, LOW OIL PRESS, TME27
23 111922 THROTTLE,ELECTRIC,TME2.7L
from SN 1914
ENG.................................................1
-- 121594 HOSE ASSY,LP GAS,120"LG
24 111859 FITTING PLUG,#8...........................1
high pressure propane hose from tank
to regulator) 25 111860 HOSE ASSY,OIL DRAIN,TME27
-- 111905 SENSOR,MAP, TME2.7L ENGINE 26 31817 ELBOW,90DEG.1/4MPT-3/8
BARB...............................................1
--
27 111818 FITTING,1/4 NPT X SAE J2044......1
1 80358 SCREW,FHS,M8 X 1.25 X 16
28 19363 ELBOW,130239-4-4.........................1
2 59579 NUT, HEX FLANGE M 8 X 1.25
29 111857 ENGINE MOUNT,REAR,TME27.....1
3 111854 BRACKET,RADIATOR
SUP,TME27.....................................1 30 111885 FLYWHEEL CONTINENTAL
TME27.............................................1
4 111853 ISOLATOR,VIB, 32 X 32 M8-1.25.....1
31 49376 SCREW,HHC,M6 X 25
5 49398 SCREW,FHS,M8 X 1.25 X 30
6 111884 WATER PUMP, CONTINENTAL
TME27.............................................1 33 25926 WASHER,FLAT,M6 PLTD.
-- 111883 WATER PUMP GASKET 34 111827 BRACKET,HEAT SHIELD
REAR,TME27..................................1
7 111918 BELT,FEAD, TME 2.7L ENGINE......1
shown
-- 111841 PULLEY,CRANKSHAFT,TME27
-- 111826 BRACKET,HEAT
-- 111842 WASHER,CRANKSHAFT,TME27 SHIELD,FRNT,TME27
-- 111843 BOLT,CRANKSHAFT,TME27 35 49375 SCREW,HHC,M6 X 16
-- 111867 WHEEL, CRANK POSITION 36 55017 NUT,HEX, M6
-- 22700 WASHER,LOCK,M10 37 111829 HEAT SHIELD
-- 27034 SCREW,HHC,M10 X 25MM,GR 8.8 INJECTOR,TME27..........................4
-- 111807 INJECTOR,FUEL,CONT,TME2.7L
Part No. 88618 Z-80/60 135


(continued)
38 111888 MANIFOLD,EXHAUST,TME27........1
-- 111895 GASKET,EXHAUST 2INCH,2BOLT
39 111837 CAP,OIL FILL,TME27......................1
-- 42280 CLAMP,HOSE,.50
40 236449 VALVE COVER,TME27
-- 236450 GASKET,CYL HEAD COVER,TME27
136 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 137

138 Z-80/60 Part No. 88618

-- 111898 FITTING KIT, EPR VALVE 22 13268 CLAMP,0.75,#12 X 1/4,RUB

from SN 1914 CUSH..............................................2
-- 122255 KIT,EPR FITTING,TME27,EPA2007 23 111858 SPACER,ENGINE
from SN 1914 MOUNT,TME27...............................2
1 111882 SENSOR,ENGINE TEMP,TME27.....1 24 5224 SCREW,HHC,3/8-16 X 2
2 236451 ELBOW,1/2"H X 3/8"P,TME27.........1 25 6021 WASHER,LOCK,.375
-- 236452 FITTING,PCV TO VLV 26 19934 WASHER,3/8
COVER,TME27 HARD.STEEL-FLAT,USS.................8
-- 236453 GASKET,PCV FITTING,TME27 27 61225 RELAY,12VDC,70AMP,SEALED......1
-- 236454 SCREW,#10-32 X 5/8"L 28 111916 STARTER,TME 2.7L ENGINE.........1
-- 236455 WASHER,#10,LOCK 29 10598 SCREW,HHC,1/2-13 X 3
3 111856 ASST,OVERFLOW 30 102066P CASTING,WASHER,REBOUND,PAINTED.2
BOTTLE,TME27..............................1 31 70452 ISOLATOR,ENGINE
4 111808 WELDMENT,EXHAUST PIPE.........1 VIBRATION***.................................4
5 102121 CLAMP,MUFFLER,1-7/8 IN.............2 32 13066 WASHER,FLAT,.5 HARDENED.......4
6 111910 SENSOR,O2,EXH.COLL., PIPE......1 33 6198 NUT,NYLOCK,1/2-13
to SN 1913 34 111830 COIL ASSY,IGNITION,TME27.........1
-- 122243 SENSOR,O2, TME27 EPA2007 -- 111831 COIL IGNITION,TME27
from SN 1914
-- 111832 BRACKET,IGNITION COIL,TME27
7 61741 SCREW,HHC,5/16-18 X 1.50
-- 111833 NUT,CLINCH,10-32 X 1
-- 111834 SPACER,.20 ID X .50 OD X .4 LG
9 18503 NUT,LOCKING-LG.FLANGE,5/16-18
-- 111835 SCREW,SHC,10-32 X 1
10 19358 CONNECTOR,010102-6-4..............1
-- 6607 WASHER,LOCK,#10 PLTD
11 119232 LOCKOFF,LP,FORD DSG-423........1
35 111844 FITTING,OIL PAN
12 119824 ELBOW,90DEG,5502-04-04-B........1 BREATHER,TME27.........................1
13 111869 OIL SEPARATOR.............................1 36 111848 ENGINE MOUNT,LEFT
-- 111868 VALVE,PVC,TMEW7 FRONT,TME27................................1
-- 111870 VALVE,CHCEK,TME27 37 111880 HOSE,LOWER RADIATOR,
-- 42280 CLAMP,HOSE,.50 TME27.............................................1
14 111913 REGULATOR,LPG(EPR),TME27.....1 38 111358 CONT FAN GUARD FT W/WORD

to SN 1913 DECAL.............................................1
-- 122245 REGULATOR,LPG (EPR),TME27 -- 111871 GUARD,FAN,FRONT,TME27

2007 39 111872 SCREW,FRONT FAN
from SN 1914 GUARD,TME27...............................4
15 110919 ISOLATOR,VIBRATION,M8 M/M.....4 40 111873 GUARD,FAN REAR,TME27............1
16 33277 WASHER,FLAT,M8,YELLOW ZINC -- 111874 SCREW,REAR FAN GUARD,TME27
17 25368 NUT,NYLOCK,M8X1.25 41 39479 SCREW,HHC,1/2-13 X 2.75
18 6888 SCREW,HHC,1/4-20 X 1 42 111850 WASHER,ISOLATOR,TME27..........2
19 6638 WASHER,FLAT,USS,1/4"Y 43 111851 ISOLATOR,RADIATOR,TME27.......2
20 16073 CLAMP,0.63,#10 X 1/4,RUB 44 111849 BRACKET,LOWER RAD,TME27.....1
CUSH..............................................2 45 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
21 6091 NUT,NYLOCK,1/4-20 46 6097 WASHER,FLAT,USS,3/8",Y
Part No. 88618 Z-80/60 139


(continued)
47 4828 NUT,NYLOCK,3/8-16
48 111359 CONT RADR ASSY W/WORD
DECAL.............................................1
-- 111855 RADIATOR,CONTINTNTAL
-- 111864 PETCOCK,RADIATOR,1,4NPT
49 111865 CAP,RADIATOR,TME27..................1
50 45435 CLAMP,HOSE,2.50"***....................4
51 111852 BRACKET,UPPER
SUPPORT,TME27...........................1
52 111881 HOSE,UPPER RADIATOR,
TME27.............................................1
140 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 141

142 Z-80/60 Part No. 88618

1 8178 SCREW,HHC,3/8-16 X 2.5 -- 38922 ELBOW,90DEG.1/8MPT-5/16 BARB

2 18503 NUT,LOCKING-LG.FLANGE,5/16-18 -- 58247 AIR CLEANER CAP/ FORD/NOLFF
3 111799P WELDMENT,MUFFLER -- 77295 FILTER ELEMENT,AIR,NOLFF LPG
MOUNT,PTD....................................1 28 71911 CLAMP,MUFFLER, 2.50 INCH........1
4 119051 MOUNTING to SN 1913
BAND,MUFFLER,8.0"......................2 29 6097 WASHER,FLAT,USS,3/8",Y
5 10107 SCREW,HHC,5/16-18 X .75 30 4828 NUT,NYLOCK,3/8-16
6 6638 WASHER,FLAT,USS,1/4"Y to SN 1913
7 61741 SCREW,HHC,5/16-18 X 1.50 31 111800P FORMING,INTAKE TUBE
8 5397 WASHER,FLAT,USS,5/16",Y BRCKT,PTD.....................................1
to SN 1913
9 111794 WELDMENT,EXHAUST
COLL.PIPE......................................1 32 111803 TUBE,INTAKE,AIR CLEANER........1
to SN 1913
10 111911 SENSOR,O2,CAT
MUFFLER,DISCH...........................1 33 34164 ELBOW,90
to SN 1913 DEGR,RUBBER,2.5"I.D.*................1
11 111810 FORMING,HEAT SHIELD,EXH -- 35434 CLAMP,HOSE,2.00***

PIPE................................................1 -- 45435 CLAMP,HOSE,2.50"***
12 6090 SCREW,HHC,1/4-20 X .75 34 13002 SCREW,HHC,5/16-18 X 1 GR5
13 111805 NUT,LOCK,HEX,M10 35 6782 NUT,NYLOCK,5/16-18
14 5224 SCREW,HHC,3/8-16 X 2 36 111804P FORMING,AIR CLEANER
15 6021 WASHER,LOCK,.375 MOUNT,PTD....................................1
16 19934 WASHER,3/8 37 122327 WELDMENT,TUBE,AIR INTAKE.....1

HARD.STEEL-FLAT,USS.................2 from SN 1914
17 111802P FORMING,RADIATOR 38 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5

BAFFLE,PTD...................................1 39 128004 COUPLER,15
to SN 1913 TOOTH,FBA,SAE8***......................1
-- 122562P FORMING,RADIATOR BAFFLE,PTD -- 111862 COUPLER,HUM,15T X 50T............1
from SN 1914 (used with 33024)
18 122260 THERMOSTAT,CONTINENTAL -- 128023 KIT,FBA STYLE COUPLER,SAE8
TME27.............................................1 upgrade kit; replaces 33024 and
-- 122261 GASKET,THERMOSTAT,TME27 111862 with 128004
19 111887 MANIFOLD,COOLANT, TME27.......1 -- 33024 FLYWHEEL FLANGE,GREEN

PLASTIC..........................................1
-- 111886 GASKET,MANIFOLD,COOLANT,TME27 (used with 111862)
20 6096 SCREW,HHC,1/2-13 X 2 GR5 40 60838 CLAMP,1.00,#16 X 7/16,RUB
21 13066 WASHER,FLAT,.5 HARDENED CUSH..............................................1
22 6198 NUT,NYLOCK,1/2-13 41 111861 PLATE,PUMP MOUNT,SAE 4.........1
23 111801P PLATE,ENGINE MOUNT,PTD.........1 42 8177 SCREW,HHC,1/2-13 X 1.5
24 111920 MIXER,TME 2.7L,ENGINE..............1 43 10597 SCREW,HHC,1/2-13 X 1.25 GR5
25 111815 HOSE,AIR CLEANER TO MIXER....1 44 22699 WASHER,FLAT,M10,ZINC PLTD.
26 53952 BRKT,AIR CLEANER 45 6175 SCREW,HHC,3/8-16 X 1
ORIENTATION**..............................1 46 77181 CLAMP,1.63,#26 X 3/8,RUB
27 111634 AIR CLEANER,FORD,T3................1 CUSH..............................................2
-- 227988 VACUATOR VALVE 47 6888 SCREW,HHC,1/4-20 X 1
Part No. 88618 Z-80/60 143


(continued)
48 6091 NUT,NYLOCK,1/4-20
49 6637 SCREW,HHC,1/4-20 X 1.75
50 122011 HARN,ENG,CONT,TME27,Z80.......1
to SN 4804
-- 111806 HARNESS,STARTER RELAY TME27
-- 111907 HARNESS, TME27 ENGINE,EPA2006
-- 1253171 HARNESS,ENG,CONT, TME27, Z80
from SN 4805
-- 1253210 CIRCUIT BRKR THERM
AUTORESET 6
from SN 4805
51 111912 CONTROL
MODULE,(GCP),TME27.................1
to SN 1913
-- 122244 CONTROL MODULE, TME27 2007
from SN 1914
52 111914 REGULATOR,FUEL PRESS.
TME27.............................................1
to SN 1913
-- 122246 REGULATOR,FUEL
PRESS,TME27'07
from SN 1914
53 111710 MUFFLER,CATALYTIC,CONTINENTAL.1
-- 72343 GASKET,EXH
FLANGE-PERKINS54555
54 48425 NUT,LOCKING-LRG.FLANGE,3/8-16
144 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 145

431.1 Engine Tray and Battery
146 Z-80/60 Part No. 88618

431.1 Engine Tray and Battery
-- 237068 SEPARATOR,DUAL BATTERY,100A 21 30143 BATTERY,12V,1000 CCA GRP

-- 214393 KIT, BATT SEPARATOR, ANSI/CSA 31.....................................................1
includes part 237068 22 30144 BATTERY HOLD DOWN,GROUP
-- 215209 KIT, BATT SEPARATOR, CE 31.....................................................2
includes part 237068 23 77694 BATTERY,12V DEEP CYC
-- 215210 KIT, BATT SEPARATOR, AS 5/16"STUD.......................................1
includes part 237068 24 81562 HARNESS,GND,BATT 1 TO BATT
-- 81878 HARNESS,#8AWG BATT TO 2.......................................................1
SEPERATR 25 88157 BATTERY CABLE,2/0,BLACK,64"....1
-- 88154 HARNESS,BATT TO APU SOLENOID Deutz, Perkins, Continental models
1 30973 BUMPER,RUBBER-1 X 1.25...........2 -- 75719 CABLE,GROUND,79" W/PIGTAIL

Ford models
2 6175 SCREW,HHC,3/8-16 X 1
26 18189 BOOT,BATTERY
3 6021 WASHER,LOCK,.375 TERMINAL,RED..............................1
4 45226 ROD END,.375 X 3.69.....................1 27 88158 BATT.CABLE,00,POS.,RED,76"......1
5 81724 PIN,1.25 X 13.25 IN,CHAMFER......1 Deutz, Perkins, Continental models
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 60930 CABLE,BATTERY POSITIVE
Ford models
7 77825 ENGINE TRAY PIVOT ASSEMBLY
Perkins Models; to SN 328 28 825240 WLDMT, ENGINE TRAY, Z80 T4 DEU
(Models with Deutz 2.9L or Perkins
-- 101540 ENGINE TRAY ASSY W/BEARINGS
404F-22T)
Perkins Models; from SN 329
-- 35675 BEARING,FL,1.25IDX1.5ODX1.25L
-- 77825 ENGINE TRAY PIVOT ASSEMBLY
Deutz Models; to SN 338
8 34344 SHIM,SIDE PAD 16GA. 3 X 5..........2
9 81522 WEAR PAD,ENGINE TRAY.............1
10 61189 GROMMET,RUBBER .75 X .38
X1.13...............................................2
11 4828 NUT,NYLOCK,3/8-16
13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
14 6888 SCREW,HHC,1/4-20 X 1
16 6091 NUT,NYLOCK,1/4-20
17 CONTROLLER,GLOW PLUG
(53883)............................................1
Perkins models; to SN 328
(component no longer available)
18 45708 HOOK,BATT HOLD DOWN,10".......4
19 8170 NUT,WING,1/4-20............................4
20 81615P TRAY,BATTERY...............................1
to SN 776
-- 102343P BATTERY TRAY,FORMING,PAINTED
from SN 777
Part No. 88618 Z-80/60 147

500 Boom Components August 2015
501.1 Primary and Secondary Lift Cylinders and Linkage
148 Z-80/60 Part No. 88618

August 2015 500 Boom Components
501.1 Primary and Secondary Lift Cylinders and Linkage
1 88078 PIN,2.25 X 13.38 LG.......................1 17 30186 PIN,1.25DIAX6.67LG,2RING..........1

-- 102399 BEARING,FL,2.25IDX2.50ODX1.33L 18 106755 LEVER LINKAGE ASSEMBLY........1
2 34346 SCREW,HHC,3/4-10 X 1.75 -- 18722 BEARING,2.25IDX2.50ODX1.50L*
3 34550 WASHER,LOCK,.75 PLTD -- 88278 BEARING,3.0"ID X 3.25OD X 1.25
4 61341 ROD END,.75 X 5.00.......................1 19 88077 PIN,2.25 X 18.50 LG.......................1
5 88274 PIN,3.00 DIA X 15.0 LG..................1 -- 88065 BEARING,2.25IDX2.75ODX2.00L
6 61428 CYLINDER,PRIMARY BOOM 20 106754 LINK LINKAGE ASSEMBLY............1
LIFT.................................................1 -- 102399 BEARING,FL,2.25IDX2.50ODX1.33L
-- 54065 VALVE,COUNTERBALANCE,3500*** 21 6175 SCREW,HHC,3/8-16 X 1
-- 77515 SEAL KIT PRIM.LIFT CYL (61428) 22 6021 WASHER,LOCK,.375
-- 88278 BEARING,3.0"ID X 3.25OD X 1.25 23 45226 ROD END,.375 X 3.69.....................2
7 88079 PIN,2.25 X 10.63 LG.......................1 24 47376 PIN,1.25DIAX2.75LG,1HOLE..........2
8 10597 SCREW,HHC,1/2-13 X 1.25 GR5 25 824164 SNAP
9 6033 WASHER,LOCK,0.5" RING,EXTERNAL,1.25,ZAG...........2
10 30418 ROD END,0.5 X 3.75***...................2
11 88074 PIN,2.25 X 25.63 LG.......................1
-- 106042 BEARING,2.25IDX2.50ODX2.00L
-- 18731 WASHER,FLAT,2.27 X 3.5 X .06
12 8177 SCREW,HHC,1/2-13 X 1.5
13 Ref. SHIM (refer to 305.1)
from SN 2849
14 88075 PIN,2.25 X 23.50 LG.......................1
15 122575 CYLINDER,RISER LIFT..................1
from SN 2675
-- 122576 VALVE,CB CWCA-LHN@3800 PSI
(extend) cylinder 122575
-- 218697 SERV KIT,SEC LIFT REPL..............1
to SN 2674; required to use service
kit 218697 when replacing cylinder
61426 for first time (includes cylinder
122575), refer to 705.1, 709.1 and
715.1
-- 33428 VALVE,COUNTERBALANCE
(retract) cylinder 61426
-- 36207 VALVE,COUNTERBAL.CWCA-LHN@2000
(extend) cylinder 61426
-- 77014 VALVE,COUNTERBALANCE,3800
PSI
(retract) cylinder 122575
-- 77513 SEAL KIT,SEC.LIFT CYL (61426)
use with cylinder 61426 and 122575
16 88359 HARNESS,LS,OP,SEC.,ANGLE......1
-- 88356-444P3 SWITCH,LIMIT,W/RLLR ARM,NO/NC
Part No. 88618 Z-80/60 149

502.1 Primary Boom and Cable Track - View 1
150 Z-80/60 Part No. 88618

1 88149 SENSOR,ANGLE,PRIMARY -- 97128 ROLLER ARM,LIMIT SWITCH***

BOOM..............................................1 16 122941 FORMING,LIMIT SWITCH
-- 88153 HARNESS,UPPER LIMIT MOUNT...........................................2
SWITCH/PBA 16 77615 SHIM,PRIM.BOOM,LIMIT SWITCH
-- 88788P BRACKET,PBAS MOUNT PAINTED 17 101539 BOOM,PRIMARY ASSY
2 61563P COVER,PRIMARY W/WORD,Z80..................................1
BOOM,PAINTED.............................1 -- 146063 BOOM,PRIMARY ASSY W/SYMB,Z80
-- 146610 COVER,PRI BM ASSY,REAR -- 88065 BEARING,2.25IDX2.75ODX2.00L....2
W/WORD
18 50245 WEAR PAD,7 X 3 X.75 W/NUTS.....2
3 53386 GUARD, HOSE PROTECTOR.........1
-- 60304 SHIM,WEAR PAD,7 X 3,12GA
4 88360 HARNESS,LS,OP,PRI.,RETRACT....1
19 34125 WEAR PAD,5 X 1.5 X .75
-- 110771-44163 SWITCH LIMIT W/RLLR NO/NC W/NUTS..........................................6
GOLD
-- 38620 SHIM,WEAR PAD,5 X 1.5,14GA
-- 43960 WIRE CABLE,16/4 CON.TPE
JKT.....................................20-inches 20 122200 SCREW,FLANGE,HHC,3/8-16X 7/8
-- 97128 ROLLER ARM,LIMIT SWITCH***
5 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
6 6178 NUT,NYLOCK,10-32
7 8255 SCREW,HHC,3/8-16 X .75
9 4828 NUT,NYLOCK,3/8-16
10 8516 SCREW,HHC,3/8-16 X 1.50,GR5
11 61541 WELDMENT,LONG GUIDE TUBE...1
12 122299 CABLE TRACK,STEEL 38 LINKS....1
-- 106154 KIT,PIN & RING***
-- 106357 BRACKET,CABLE TRACK,MOVING
END
-- 122037 BOT.CLAMP,ARCTIC HOSE CBLTRK
Arctic option
-- 122038 TOP CLAMP,ARCTIC HOSE CBLTRK
Arctic option
-- 122176 OPT.CLAMP,HOSE,CABLETRACK
Arctic option
-- 77896 ASSY,FOUR LINK CABLE TRACK***
-- 77951 MOVING END BRACKET
-- 77952 FIXED END BRACKET
13 81752 WELDMENT,CABLE TRACK TRAY
Z80..................................................1
14 33681 SCREW,HHC,3/8-16 X .625
15 88362 HARNESS,LS,OP,PRI.EXT..............1
JKT...................................256-inches
-- 88356-44163 SWITCH,LIMIT,W/RLLR ARM,NO/NC
Part No. 88618 Z-80/60 151

152 Z-80/60 Part No. 88618

1 88345 PIN,1.25DIAX8.26LG,2RING..........2
2 146121 WELDMENT, PRIMARY EXT.
BOOM..............................................1
3 50245 WEAR PAD,7 X 3 X.75 W/NUTS.....2
4 122200 SCREW,FLANGE,HHC,3/8-16X 7/8
5 122198 SCREW,FLANGE,HHC,3/8-16X 5/8
6 60239 WEAR PAD,7 X 3 X.625
W/INSERT.......................................6
7 30138 WEAR PAD,5 X 1.5 X .625
W/NUTS..........................................2
8 61429 CYLINDER,PRIMARY BOOM
EXTEND..........................................1
-- 102685 SEAL KIT,SUN T-2A CP VALVE
-- 62449 SEAL KIT,SUN "CWCA" CB VALVES*
-- 77516 SEAL KIT,PRIM EXT CYL,61429
-- 81385 VALVE,COUNTERBAL.CWCA-LHN@3000
-- 88027 VALVE,COUNTERBALANCE @1000
9 8255 SCREW,HHC,3/8-16 X .75
11 81341 WEAR PAD,CABLE TRACK PULL
TUBE...............................................1
12 4828 NUT,NYLOCK,3/8-16
14 81777 SCREW,HHC,3/8-16 X 7
15 18596 WASHER,FLAT,1.56 X 2.5 X .061
16 42079 PIN,COTTER,.156 X 2.5..................2
17 81342 WEAR PAD,5.5 X 1.75 X .5.............1
18 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
19 81347 WELDMENT,TRACK PULL TUBE
PIVOT..............................................1
20 30255 WASHER,SHIM,1.27 X 2.13 X .062
21 824164 SNAP
RING,EXTERNAL,1.25,ZAG...........4
Part No. 88618 Z-80/60 153

504.1 Secondary Boom
154 Z-80/60 Part No. 88618

504.1 Secondary Boom
1 101537 SECONDARY EXT BOOM -- 50245 WEAR PAD,7 X 3 X.75 W/NUTS

W/DECALS......................................1 from SN 4951
-- 101538 SECONDARY EXT BOOM 14 50245 WEAR PAD,7 X 3 X.75 W/NUTS.....6
W/DECALS -- 60304 SHIM,WEAR PAD,7 X 3,12GA
2 88016P COVER,RISER EXT.CYL. -- 60840 SHIM,WEAR PAD,7 X 3,16GA
PAINTED.........................................1
15A 227503 ASSY,Z80 LOWR PRIM BOOM
3 6175 SCREW,HHC,3/8-16 X 1 W/WORD.........................................1
4 6097 WASHER,FLAT,USS,3/8",Y 15B 227504 ASSY,Z80 LOWR PRIM BOOM
5 81931P FORMING,RISER W/SYM
EXT.CYL.PAINTED..........................1 16 8177 SCREW,HHC,1/2-13 X 1.5
-- 30138 WEAR PAD,5 X 1.5 X .625 W/NUTS 17 6033 WASHER,LOCK,0.5"
6A 88367 HARNESS,LS,SAFETY,SEC.RETRACT.1 18 30418 ROD END,0.5 X 3.75***...................1
to SN 2510
19 88077 PIN,2.25 X 18.50 LG.......................1
-- 110771-214G3 SWITCH,LIMIT,W/RLLR ARM,NC/NC
to SN 2510 20 Ref. Secondary Boom Lift Cylinder
(refer to 501.1)
-- 119120 CONN,SQZ,PG 11,.34-.47,W/O-RNG
to SN 2510 21 88096P FORMING,RETRACT LIMIT
SWITCH..........................................2
-- 97128 ROLLER ARM,LIMIT SWITCH***
use with 88356-214G3; to SN 2510 22 88366 HARNESS,LS,OP,SEC.RETRACT...2
-- 97231 CONTACTOR,LIMIT SWITCH** -- 110771-61103 SWITCH,LIMIT W/RLLR NO/NO
use with 88356-214G3, to SN 2510 GOLD
6B 146429 HARN LS SAFETY SEC RET LSS1RS -- 150129 CONTACTOR,LIMIT SWITCH
from SN 2511 -- 43960 WIRE CABLE,16/4 CON.TPE
-- 110771-714G8 LIMIT SWITCH ROLLER NC/NC/NO JKT.....................................53-inches
from SN 2511 -- 97128 ROLLER ARM,LIMIT SWITCH***
-- 146325 CONN.SQZ,PG 11,.34-.47,W/ORING 23 88021P PLATE,RISER
from SN 2511 EXT.CYL.RETAINER.......................2
7 88343P FORMING,SWITCH BRACKET 24 30469 SCREW,FHM,10-32 X 1.5
PAINTED.........................................1
25 6178 NUT,NYLOCK,10-32
8 81932P FORMING,RISER
26 88032 REST PAD,PRIMARY BOOM..........1
EXT.CYL.PAINTED..........................1
27 88361 HARNESS,LS,OP,PRI.,ANGLE.......1
-- 30138 WEAR PAD,5 X 1.5 X .625 W/NUTS
(primary boom angle)
9 88107 CLAMP RISER
CABLETRACK-LEFT.......................1
JKT...................................118-inches
(shown)
-- 88356-444P3 SWITCH,LIMIT,W/RLLR ARM,NO/NC
28 146011 CYLINDER,SECONDARY
10 81934 FORMING,RISER CABLE TRACK
EXTEND..........................................1
PULL................................................1
-- 36648 VALVE,COUNTERBALANCE 2500
-- 81923 CABLETRACK,30
PSI*
LINK,GRTRCU2-110
-- 77514 SEAL KIT,SEC EXT CYL(61427)***
11 122201 SCREW,FLANGE,HHC,3/8-16X1.00
use for previous cylinder 61427 (no
12 88648 WEAR PAD,7X3X.625 W/NUTS......4 longer available)
-- 60304 SHIM,WEAR PAD,7 X 3,12GA 29 81928 WELDMENT,RISER CABLE
-- 60840 SHIM,WEAR PAD,7 X 3,16GA TUBE...............................................2
13 88022 WEAR PAD,7 X 3 X 1 W/NUTS.......2 30 122200 SCREW,FLANGE,HHC,3/8-16X 7/8
to SN 4950
Part No. 88618 Z-80/60 155

505.1 Jib Boom and Platform Rotator
156 Z-80/60 Part No. 88618

1 88363 HARNESS,LS,OP,JIB......................1 -- 62417 SEAL KIT,PLAT ROTATE***

-- 43960 WIRE CABLE,16/4 CON.TPE (use with rotator item 60505); to SN
JKT...................................121-inches 228
-- 88356-42133 SWITCH,LIMIT,W/ROLLER,NO/NC -- 75395 BEARING KIT,PLAT

ROTATOR,SUPER
-- 97128 ROLLER ARM,LIMIT SWITCH*** (use with rotator item 60505); to SN
2 61774-S WELDMENT,BELLCRANK 228
ASSY,SRV.......................................1 -- 88516 SCREW,BLEEDER,M5X0.8
-- 88280 BEARING,1.5IDX1.75ODX0.75L.....4 (use with rotator item 94397)
3 6175 SCREW,HHC,3/8-16 X 1 11 Ref. Platform Rotate Manifold (refer
to 708.1)
12 6145 SCREW,HHC,1/4-20 X 1.5
6 101626 CLAMP,2.5,#40 X 1/4,RUB CUSH....2
14 Ref. Counterbalance Valve (refer to
7 111331 JIB BOOM ASSY.W/BEARINGS
708.1)
use after SN 2510 or if retrofit kit part
146278 was installed 15 8516 SCREW,HHC,3/8-16 X 1.50,GR5
7 146278 RETROFIT KIT, JIB BOOM, 6FT.....1 16 45226 ROD END,.375 X 3.69.....................4
(retrofit kit) must install if replacing jib 17 4828 NUT,NYLOCK,3/8-16
before SN 2511, includes a revised jib
part 111331 and a new hose cover 18 61776 PIN,1.25DIAX15.00LG,2HOLE........2
part 146028 19 50813 SENSOR,TILT,PCON
-- 146264 BEARING, 1.5IDX1.75ODX2.00L (PLASTIC)****..................................1
use after SN 2510 or if retrofit kit part 20 6090 SCREW,HHC,1/4-20 X .75
146278 was installed 21 6638 WASHER,FLAT,USS,1/4"Y
-- 88280 BEARING,1.5IDX1.75ODX0.75L 22 88283 PIN,1.25 DIA X 7.88" LG.................1
to SN 2510
23 T107884 PIN,1.25DIAX7.00LG,1HOLE..........2
8 88290 FORMING,HOSE COVER,JIB.........1
to SN 2510 24 61771 COMPRESSION
LINK,MACHINED.............................2
-- 146028 FORMING, HOSE COVER
use after SN 2510 or if retrofit kit part 25 61430 CYLINDER,JIB BOOM....................1
146278 was installed -- 18396 BEARING,1.5IDX1.75ODX1.0L
9 228881 CLAMP,3.0,#48 X 3/8,RUB CUSH....1 -- 33428 VALVE,COUNTERBALANCE
welder cable option
-- 43018 SEAL KIT (39345)
10 94397 ROTATOR,PLAT JIB,160 DEG***.....1 used for valve 33428
replaces rotator item 60505
-- 47377 BEARING,1.25 ID X 1.5 OD X .75
-- 106421 SEAL KIT,ARCTIC,ROTATOR 8.2K**
-- 77517 SEAL KIT JIB CYLINDER (61430)
(use with rotator item 60505); to SN
228 26 61431 CYLINDER,PLATFORM
LEVELING.......................................1
-- 122944 SEAL KIT,8K ROTATOR***
(use with rotator item 94397) -- 47377 BEARING,1.25 ID X 1.5 OD X .75
-- 13852 VALVE ASSY,BLEED*** -- 61602 VALVE,COUNTERBAL.CBBB-LHN@3500
(use with rotator item 60505); to SN -- 75061 VALVE,COUNTERBAL.CBBB-LHN@2000
228
-- 77518 SEAL KIT PLAT.LEVEL CYL, 61431
-- 30222 BEARING,FL,1.25IDX1.41ODX1.50L
from SN 2492 -- 88280 BEARING,1.5IDX1.75ODX0.75L
-- 30370 BEARING,1.25IDX1.5ODX1.00L 27 88273 PIN,1.50DIAX15.00LG,2HOLE........1

(use with rotator item 94397): to SN 28 88906 PIN,1.5 DIA X 11 LG.......................1
2491
Part No. 88618 Z-80/60 157


(continued)
29 73928 SCREW,HHC,1-8 X 11,GRD 5***

30 6033 WASHER,LOCK,0.5"
31 30418 ROD END,0.5 X 3.75***...................1
158 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 159

506.1 Riser Hose Bulkhead Mount
160 Z-80/60 Part No. 88618

506.1 Riser Hose Bulkhead Mount
-- 111545 KIT,RISER HOSE BLKHD,SPRINGS

1 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
3 88508 SPRING,EXTENSION .44 X 6.0......1
4 6091 NUT,NYLOCK,1/4-20
5 88119 PLATE,RISER HOSE BULKHEAD...1
6 88507 SPRING,EXTENSION .38 X 3.0......1
Part No. 88618 Z-80/60 161

600 Platform Components August 2015
601.1 Platform Installation
162 Z-80/60 Part No. 88618

August 2015 600 Platform Components
-- 101747 PLAT.ASSY,4 FT,SERV,Z80 ANSI -- 111224 PLAT ASSY, 6', AUSTRALIA Z80
Platform Assemblies with Word Decals Platform Assemblies with Word Decals
- USA and Canadian models; to SN - Australian models; from SN 801
800 -- 111225 PLAT ASSY,8', AUSTRALIA Z80
-- 101749 PLAT.ASSY,5 FT,SERV,Z80 ANSI Platform Assemblies with Word Decals
Platform Assemblies with Word Decals - Australian models; from SN 801
- USA and Canadian models; to SN -- 101385 PLAT ASSY, COMP, 4', CE/UK/UK
800 Assemblies with Symbol Decals -
-- 101751 PLAT.ASSY,6 FT,SERV,Z80 ANSI European models
Platform Assemblies with Word Decals -- 101388 PLAT ASSY, COMP, 5', CE/UK/UK
- USA and Canadian models; to SN Assemblies with Symbol Decals -
800 European models
-- 101753 PLAT.ASSY,8 FT,SERV,Z80 ANSI -- 101391 PLAT ASSY, COMP, 6', CE/UK/UK
Platform Assemblies with Word Decals Assemblies with Symbol Decals -
- USA and Canadian models; to SN European models
800
-- 101394 PLAT ASSY, COMP, 8', CE/UK/UK
-- 101748 PLAT ASSY, 4', AUSTRALIA Z80 Assemblies with Symbol Decals -
Platform Assemblies with Word Decals European models
- Australian models; to SN 800
-- 101387 PLAT ASSY,COMP,4',ASIA/SO. AM.
-- 101750 PLAT ASSY, 5', AUSTRALIA Z80 Assemblies with Symbol Decals - Asia
Platform Assemblies with Word Decals and South American models
-- 101752 PLAT ASSY, 6', AUSTRALIA Z80 Assemblies with Symbol Decals - Asia
-- 101754 PLAT ASSY,8', AUSTRALIA Z80 Assemblies with Symbol Decals - Asia
-- 111218 PLAT.ASSY,4 FT,SERV,Z80 ANSI Assemblies with Symbol Decals - Asia
- USA and Canadian models; from SN
801 1 Ref. Platform Controls (refer to 602.1,
603.1, 604.1 and 605.1)
-- 111219 PLAT.ASSY,5 FT,SERV,Z80 ANSI
Platform Assemblies with Word Decals 2 77838 WELDMENT W/DECALS,4FT,500LB
- USA and Canadian models; from SN AN....................................................1
801 USA and Canadian models; to SN 800
-- 111220 PLAT.ASSY,6 FT,SERV,Z80 ANSI -- 73975 PLATFORM RAIL ASSY, 6FT ANSI
Platform Assemblies with Word Decals USA and Canadian models; to SN 800
- USA and Canadian models; from SN -- 73976 PLATFORM RAIL ASSY, 8FT, ANSI
801 USA and Canadian models; to SN 800
-- 111221 PLAT.ASSY,8 FT,SERV,Z80 ANSI -- 77840 WELDMENT W/DECALS,5FT,500LB
Platform Assemblies with Word Decals AN
- USA and Canadian models; from SN USA and Canadian models; to SN 800
801
2A 111250 PLAT RAILW/DECALS,4FT,500LB
-- 111222 PLAT ASSY, 4', AUSTRALIA Z80 AN....................................................1
Platform Assemblies with Word Decals USA and Canadian models; from SN
- Australian models; from SN 801 801
-- 111223 PLAT ASSY, 5', AUSTRALIA Z80
Platform Assemblies with Word Decals
- Australian models; from SN 801
Part No. 88618 Z-80/60 163


(continued)
-- 111251 PLAT RAILW/DECALS,5FT,500LB 7 228467 KIT, FOOTSWITCH, Z80.................1

AN Pervious foot switch is no longer
USA and Canadian models; from SN available. Order kit 228467 for first
801 time replacement (kit includes foot
-- 111252 PLAT RAILW/DECALS 6FT 500LB switch 227618); to SN 3141
AN -- 227618 ASSEMBLY,FOOT SWITCH
USA and Canadian models; from SN from SN 3142
801 -- 33576 CONN,SQZ,BLK,1/2NPT,.38-.50,SM
-- 111253 PLAT RAILW/DECALS 8FT 500 ANSI -- 73575 SPRING CLIP,10-24,ZINC
USA and Canadian models; from SN
801 -- 73587 SCREW,PHIL,10-24 X .75
2B 101374 PLAT 8 73931 GUARD,FOOTSWITCH,W/DECAL
ASSEMBLY,4FT,AUSTRALIA..........1 ALUM...............................................1
Australian models USA/Canada/Australia, to SN 2522
-- 101377 PLAT ASSEMBLY,5FT,AUSTRALIA -- 147221 GUARD,FOOTSWITCH,W/DECAL
Australian models ALUM
USA/Canada/Australia; from SN 2523
-- 101380 PLAT RAIL ASSY,6FT,AUSTRALIA
Australian models -- 63766 COVER,FOOT SWITCH
Europe/Asia/South America, to SN
-- 101383 PLAT RAIL ASSY,8FT,AUSTRALIA 2522
Australian models
-- 147121 COVER, FOOT SWITCH, LARGE
2C 101373 PLATFORM Europe/Asia/South America; from SN
ASSEMBLY,4FT,CE/UK...................1 2523
European models
9 6091 NUT,NYLOCK,1/4-20
-- 101376 PLATFORM ASSEMBLY,5FT,CE/UK
European models 10 73610P-S STEP PLATFORM ENTRY
PAINTED.........................................1
-- 101379 PLATFORM RAIL ASSY,6FT,CE/UK
European models 11 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1
-- 101382 PLATFORM RAIL ASSY,8FT,CE/UK
European models 12 102992 SLIDING MIDRAIL KIT,PTD............1
2D 101375 PLAT ASSEMBLY,4FT,ASIA/S -- 12443 MIDRAIL GUIDE ( HOOK )
AM...................................................1 -- 139451 TUBE,SLIDING MIDRAIL,PAINTED
Asia and South American models
-- 20973 WIRE LOOM,3/8 POLY SLIT
-- 101378 PLAT ASSEMBLY,5FT,ASIA/S AM
-- 21121 CABLE TIE,4" BLK,HEAT RESISTNT
Asia and South American models
-- 6091 NUT,NYLOCK,1/4-20
-- 101381 PLAT ASSEMBLY,6FT,ASIA/S AM
Asia and South American models -- 6638 WASHER,FLAT,USS,1/4"Y
-- 101384 PLAT ASSEMBLY,8FT,ASIA/S AM -- 6888 SCREW,HHC,1/4-20 X 1
Asia and South American models -- 97815 DECAL,LABEL,LOWER MIDRAIL
3 60160P FLOORING,4 FT 13 122755 UBOLT,FLATTENED,1.5DIAX3/8
PLATFORM,PAINTED.....................1 UNC.................................................2
-- 54247P FLOORING,5 FT 14 5397 WASHER,FLAT,USS,5/16",Y
PLATFORM,PAINTED
15 4828 NUT,NYLOCK,3/8-16
-- 73477P FLOORING, 6'FT PLATFORM
16 6888 SCREW,HHC,1/4-20 X 1
-- 73478P FLOORING,8 FT PLATFORM**
4 6090 SCREW,HHC,1/4-20 X .75
18 56424 CLAMP,1.25X.5 RUBBER-CUSHION
19 56912 SPRING CLIP,1/4-20,.025-.15X.5
6 56912 SPRING CLIP,1/4-20,.025-.15X.5
164 Z-80/60 Part No. 88618


(continued)
20 77844 DECAL PLATE W/DECALS,S80/85

2K....................................................1
to SN 257
-- 102537 DECAL PLATE W/WRD DECAL
S80Z80
-- 102538 DECAL PLATE W/SYM DECAL
S80Z80
from SN 258
-- 111276 DECAL PLATE ASSY W/WORD
DECALS
from SN 801
-- 24514 BOX,INSTRUCTION STORAGE
-- 44743 MANUAL BOX W/DECALS***
21 7713 NUT,LP NYLOCK,3/8-16
23 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- Ref. WELDMENT,PLATFORM
SUPPORT,CE
CE models (refer to 809.1 )
24A 94390-S OPTION,PLAT SUPPORT,STD,LRG
BM...................................................1
ANSI models
24B 94326-S WELDMENT,4/5FT PLATFORM
SUPPOR
25 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....8
to SN 1258
-- 49857 SCREW,HHC,3/8-16 X .88,GRD 8
from SN 1259
26 57201 WASHER,FLAT, 313,
HARDENED....................................8
27 73928 SCREW,HHC,1-8 X 11,GRD 5***
28 122079 WASHER,FLAT,1.000,HARDENED..1
29 29764 NUT,NYLOCK,1-8
30 Ref. Platform Rotate Manifold (refer
to 708.1)
31 77968P PLATE,JIB,ROTATE MANIFOLD.....1
Part No. 88618 Z-80/60 165

602.1 Platform Controls - View 1 (to SN 4591)
166 Z-80/60 Part No. 88618

-- For models with toggle switch controls, 10 49820 SCREW,PHILLIPS,PHM,6-32 X .5

refer to 604.1 11 35461 WASHER,FLAT,MS,#8,Y
-- 94627 PLAT BOX,COMPLETE,Z80 REV 102 12 77351 LANYARD,PLATFORM CONTROL
to SN 1166, to order provide model, BOX.................................................2
serial number, and software revision
13 88288 SCREW,#4X3/8,HI-LO,PH PHIL,TAP
-- 111629 PLAT BOX,COMPLETE,Z80 REV 104
from SN 1167 to SN 2510, to order 14 88130 HARNESS,PCON J2 MANIFOLD
provide model, serial number, and Z-80.................................................1
software revision to SN 3025 (platform controls to
platform manifold)
-- 146506 Z80 PLAT BOX ASSY
from SN 2511, to order provide model, -- 146040 WIRE HARNESS,PLAT MANFLD Z80
serial number, and software revision used with manifold part 122961 (refer
to 707.2); or from SN 3026
-- 77662 HARNESS,GND,PCON
-- 88142 HARNESS,PCON SWITCH PANEL
15 88131 HARNESS,PRIMARY BOOM SAE
-- 88140 HARNESS,PBOX JOYSTICKS CABLE.............................................1
to SN 1166 to SN 2510 (platform controls to
-- 122023 HARNESS,PBOX,JOYSTICKS,Z80 ground controls)
from SN 1167 -- 146425 HARNESS PRIM BOOM SAE 11C
1 8914 SCREW,HHC,1/4-20 X .625 2010
2 6638 WASHER,FLAT,USS,1/4"Y from SN 2511
3 6356 WASHER,LOCK,.25 -- 60512 CONN,PLUG 23 WAY,16-20 GA BLK
4 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS 16 77511 PLAT CONTROL BOX, ASSY

(Z80)................................................1
5 88287 STANDOFF,6-32 X 1/2L X 1/4 includes items 1, 8, 12, 19 and 23
HEX.................................................4
6 94947 PCB,ASSY,ECM,PLATFORM,102
to SN 927, to order provide model, -- 72326 NUT - PLASTIC,RING FOR ALARMS
serial number, and software revision 18 23404 NUTSERT,1/4-20,STEEL CAD PLTD
-- 111628 PCB,ASSY,ECM,PLATFORM,104 19 81488 GASKET,PLATFORM CONTROL
from SN 928 to SN 2500, to order BOX.................................................1
provide model, serial number, and 20 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
software revision
21 6178 NUT,NYLOCK,10-32
-- 146358 PCB,ASSY,ECM,PLATFORM,105
from SN 2501 to SN 2510, to order 22 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH
provide model, serial number, and 23 122362 FIELD KIT,PL LVL REC,ALC1000....1
software revision platform level recovery option
-- 146394 PCB,ASSY,ECM,PLATFORM,V2.00 -- 122343 DECAL,PLAT LVL.RECOVERY
from SN 2511 to SN 4088, to order
-- 122461 HARNESS,PLAT LEVEL RECOVERY
software revision -- 128203 SWITCH TOGGLE ASSY SPDT 2P
MOM
-- 219422 PCB,ASSY,ECM,PLATFORM,V2.04
from SN 4085, to order provide model, 24 27246 BOOT,TOGGLE SWITCH,SHORT*
serial number, and software revision included in field kit part 122362
7 62399 PCB,MEMBRANE/LED,SB/Z80.......1 -- 229567 PLUG, SANTOPRENE .5 BLACK
For models with toggle switch controls, DOME
refer to 604.1 use if field kit part 122362 is not
installed
8 12344 NUT,NYLOCK,6-32
25 88061P LID,4 JOYSTICK PLATFORM CNTRL
9 56306 WASHER,FLAT NYLON #10
Part No. 88618 Z-80/60 167

168 Z-80/60 Part No. 88618

-- For models with toggle switch controls,

refer to 604.1
-- 111414 JOYSTICK CONNECTOR
ASSEM,AMP
to SN 1166
-- 111413 JOYSTICK CONNECTOR
ASSEM,DEUT
from SN 1167
1 88054 SWITCH,MEMBRANE,PLATFORM.1
2 Ref. JOYSTICK,2 AXIS,DEUTSCH.........1
Multi-axis or Single-axis with Steer
Rocker Switch (drive/steer functions),
calibration required after replacement;
refer to 606.1 or 606.2
3 122519 KIT,ESTOP SVC LARGE BOOM.....1
-- 146478 BOOT(BELLOWS),E-STOP,BLACK
-- 66812 BUTTON,PUSH,RED MUSHROOM
HEAD
-- 66818 CONTACT,NC
-- 66821 BASE,WITHOUT CONTACTS
4 Ref. JOYSTICK.......................................1
Single-axis (secondary boom
up/extend and down/retract function),
refer to 606.1 or 606.2
5 77048 SCREW,PHM,10-32X3/4,ST TYPE F
to SN 2407
-- 139338 SCREW PH M5-0.8X20 DIN 7500CE
from SN 2408
6 Ref. JOYSTICK.......................................1
Single-axis (primary boom
extend/retract function), calibration
required after replacement; refer to
606.1 or 606.2
7 Ref. JOYSTICK.......................................1
Multi-axis (primary boom up/down and
turntable rotate left/right functions) ),
refer to 606.1 or 606.2
8 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................3
Part No. 88618 Z-80/60 169

604.1 Toggle Switch Lid Option (to SN 4591)
170 Z-80/60 Part No. 88618

604.1 Toggle Switch Lid Option (to SN 4591)
-- For models with push buttons controls, 13 128200 SWITCH TOGGLE ASSY SPDT 3P
refer to 602.1 and 603.1 MOM................................................1
-- 822949 KIT, TOGL SW LID, Z80, ANSI Drive Control Toggle Switch
(includes harness 235346 and items 14 128200 SWITCH TOGGLE ASSY SPDT 3P
1 - 25) MOM................................................1
-- 822950 KIT, TOGL SW LID, Z80, CE Fuel Select Control Toggle Switch
1 - 25) MOM................................................1
-- 822951 KIT, TOGL SW LID, Z80, AUS Steer Mode Toggle Switch
1 - 25) MOM................................................1
-- 235346 HARNESS, PCON, TOG SW, Steer Mode Toggle Switch
ALC1000 17 66812 BUTTON,PUSH,RED MUSHROOM
1 128200 SWITCH TOGGLE ASSY SPDT 3P HEAD...............................................1
MOM................................................1 -- 66817 BASE WITH 1 NC CONTACT,
Platform Level Toggle Switch E-STOP
2 27246 BOOT,TOGGLE 18 146478 BOOT(BELLOWS),E-STOP,BLACK..1
SWITCH,SHORT*............................1 19 REF. SCREW,HHC,1/4-20 X .75
Part of toggle switch 128200 (Refer to 602.1)
3 128200 SWITCH TOGGLE ASSY SPDT 3P 20 229387 LID, PCON, TOG SW, Z80...............1
MOM................................................1
Platform Rotate Toggle Switch 21 104030 NUT HEX M5-0.8 CLASS 8 ZINC
4 128200 SWITCH TOGGLE ASSY SPDT 3P 22 13268 CLAMP,0.75,#12 X 1/4,RUB
MOM................................................1 CUSH..............................................1
Jib Boom Up/Down Toggle Switch 23 232975 PCB, LED/TOGGLE SWITCH,
5 66813 BUTTON,PUSH,BLACK ALC100............................................1
W/SEAL***.......................................1 For models with push buttons controls,
Horn Button refer to 602.1 and 603.1
6 229567 PLUG, SANTOPRENE .5 BLACK 24 12344 NUT,NYLOCK,6-32
DOME..............................................1 25 81488 GASKET,PLATFORM CONTROL
Optional Equipment BOX.................................................1
7 128200 SWITCH TOGGLE ASSY SPDT 3P 26 REF. WELDMENT, PLATFORM CONTROL
MOM................................................1 BOX
Generator ON/OFF Toggle Switch (Refer to 602.1)
MOM................................................1
Drive Enable Toggle Switch
MOM................................................1
Emergency Power Switch
MOM................................................1
Glow Plug Switch
MOM................................................1
Engine Start Toggle Switch
MOM................................................1
Engine Idle Control Toggle Switch
Part No. 88618 Z-80/60 171

605.1 Platform Controls (from SN 4592)
172 Z-80/60 Part No. 88618

-- 822613 ASSY, CONTROL BOX, PCON, Z80 15 128200 SWITCH TOGGLE ASSY SPDT 3P
(complete, includes items 1 - 37 and MOM................................................1
40 - 49) Steer Mode Toggle Switch
-- 88142 HARNESS,PCON SWITCH PANEL 16 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 122023 HARNESS,PBOX,JOYSTICKS,Z80 MOM................................................1
Steer Mode Toggle Switch
-- 235346 HARNESS, PCON, TOG SW,
ALC1000 17 66812 BUTTON,PUSH,RED MUSHROOM
HEAD
MOM................................................1 -- 122519 KIT,ESTOP SVC LARGE BOOM.....1
Platform Level Toggle Switch -- 66817 BASE WITH 1 NC CONTACT,
2 27246 BOOT,TOGGLE E-STOP
SWITCH,SHORT*............................1 18 146478 BOOT(BELLOWS),E-STOP,BLACK..1
Part of toggle switch 128200 19 229387 LID, PCON, TOG SW, Z80...............1
3 128200 SWITCH TOGGLE ASSY SPDT 3P 20 6090 SCREW,HHC,1/4-20 X .75
MOM................................................1
Platform Rotate Toggle Switch 21 6356 WASHER,LOCK,.25
4 128200 SWITCH TOGGLE ASSY SPDT 3P 22 6638 WASHER,FLAT,USS,1/4"Y
MOM................................................1 23 Ref. JOYSTICK,2 AXIS,DEUTSCH.........1
Jib Boom Up/Down Toggle Switch Multi-axis or Single-axis with Steer
5 66813 BUTTON,PUSH,BLACK Rocker Switch (drive/steer functions),
W/SEAL***.......................................1 calibration required after replacement;
Horn Button refer to 606.1 or 606.2
6 229567 PLUG, SANTOPRENE .5 BLACK 24 Ref. JOYSTICK.......................................1
DOME..............................................2 Single-axis (secondary boom
Optional Equipment up/extend and down/retract function),
7 128200 SWITCH TOGGLE ASSY SPDT 3P refer to 606.1 or 606.2
MOM................................................1
Generator ON/OFF Toggle Switch 25 Ref. JOYSTICK.......................................1
Single-axis (primary boom
8 128200 SWITCH TOGGLE ASSY SPDT 3P extend/retract function), calibration
MOM................................................1 required after replacement; refer to
Drive Enable Toggle Switch 606.1 or 606.2
9 128200 SWITCH TOGGLE ASSY SPDT 3P 26 Ref. JOYSTICK.......................................1
MOM................................................1 Multi-axis (primary boom up/down and
Emergency Power Switch turntable rotate left/right functions) ),
10 128200 SWITCH TOGGLE ASSY SPDT 3P calibration required after replacement;
MOM................................................1 refer to 606.1 or 606.2
Glow Plug Switch 27 139338 SCREW PH M5-0.8X20 DIN 7500CE
11 128200 SWITCH TOGGLE ASSY SPDT 3P 28 104030 NUT HEX M5-0.8 CLASS 8 ZINC
MOM................................................1
Engine Start Toggle Switch 29 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
12 128200 SWITCH TOGGLE ASSY SPDT 3P 30 13268 CLAMP,0.75,#12 X 1/4,RUB
MOM................................................1 CUSH..............................................3
Engine Idle Control Toggle Switch 31 232975 PCB, LED/TOGGLE SWITCH,
13 128200 SWITCH TOGGLE ASSY SPDT 3P ALC100............................................1
MOM................................................1 32 81488 GASKET,PLATFORM CONTROL
Drive Control Toggle Switch BOX.................................................1
14 128200 SWITCH TOGGLE ASSY SPDT 3P 33 219422 PCB,ASSY,ECM,PLATFORM,V2.04.1
MOM................................................1
Fuel Select Control Toggle Switch
Part No. 88618 Z-80/60 173


(continued)
34 88063 PLATFORM CONTROL

BOX,WELDMENT............................1
35 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS
36 88287 STANDOFF,6-32 X 1/2L X 1/4
HEX.................................................5
37 42288 PLUG,NYLON .188 BLACK
DOMED...........................................2
38 146040 WIRE HARNESS,PLAT MANFLD
Z80..................................................1
39 146425 HARNESS PRIM BOOM SAE 11C
2010.................................................1
-- 60512 CONN,PLUG 23 WAY,16-20 GA BLK
40 122351 SCREW,#4X1/4,HI-LO,PH PHIL,TAP
41 62379 ALARM,AUDIO,SUPERBOOM*
42 106495 PLUG,1/2" HUBBLE........................1
MOM................................................1
Platform level recovery option
-- 122343 DECAL,PLAT LVL.RECOVERY
-- 122362 FIELD KIT,PL LVL REC,ALC1000
-- 122461 HARNESS,PLAT LEVEL RECOVERY
-- 128203 SWITCH TOGGLE ASSY SPDT 2P
MOM
DOME
Used if toggle switch not installed
44 54365 SCREW, PHIL, PHM, 10-32 X .5,
SSTL
46 6178 NUT,NYLOCK,10-32
47 30997 CORROSION INHIBITOR,FOAM.....1
48 77351 LANYARD,PLATFORM CONTROL
BOX.................................................2
49 12344 NUT,NYLOCK,6-32
174 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 175

605.2 Platform Controls, Perkins 404F-22T and Deutz TD2.9L4
176 Z-80/60 Part No. 88618

605.2 Platform Controls, Perkins 404F-22T and Deutz TD2.9L4
-- HARNESS,PBOX,JOYSTICKS,Z80..1 24 88287 STANDOFF,6-32 X 1/2L X 1/4

-- 235346 HARNESS, PCON, TOG SW, HEX.................................................5
ALC1000..........................................1 25 42288 PLUG,NYLON .188 BLACK
-- 88142 HARNESS,PCON SWITCH DOMED...........................................2
PANEL.............................................1 26 122351 SCREW,#4X1/4,HI-LO,PH
1 139338 SCREW PH M5-0.8X20 DIN PHIL,TAP.........................................8
7500CE..........................................16 27 146040 WIRE HARNESS,PLAT MANFLD
2 104030 NUT HEX M5-0.8 CLASS 8 ZINC....4 Z80..................................................1
3 128200 SWITCH TOGGLE ASSY SPDT 3P -- 60513 CONN,PLUG 23 WAY,16-20 GA WHT

MOM..............................................12 28 146425 HARNESS PRIM BOOM SAE 11C
4 229567 PLUG, SANTOPRENE .5 BLACK 2010.................................................1
DOME..............................................4 -- 60512 CONN,PLUG 23 WAY,16-20 GA BLK
5 66812 BUTTON,PUSH,RED MUSHROOM 29 62379 ALARM,AUDIO,SUPERBOOM*......1
HEAD...............................................1 -- 72326 NUT - PLASTIC,RING FOR ALARMS
-- 146478 BOOT(BELLOWS),E-STOP,BLACK..1 30 106495 PLUG,1/2" HUBBLE........................1
-- 66817 BASE WITH 1 NC CONTACT, 31 825532 PLATFORM CONTROL
E-STOP...........................................1 BOX,WELDMENT............................1
6 REF. JOYSTICK,2 AXIS,DEUTSCH.........2 32 30997 CORROSION INHIBITOR,FOAM.....1
Refer to 606.2
33 13268 CLAMP,0.75,#12 X 1/4,RUB
7 6090 SCREW,HHC,1/4-20 X .75..............6 CUSH..............................................3
8 6356 WASHER,LOCK,.25........................6 34 219422 PCB,ASSY,ECM,PLATFORM,V2.04.1
9 6638 WASHER,FLAT,USS,1/4"Y..............6 35 66813 BUTTON,PUSH,BLACK
10 23404 NUTSERT,1/4-20,STEEL CAD W/SEAL***.......................................1
PLTD................................................6 -- 66815 BASE, W/1 N.O. CONTACTS***......1
11 229387 LID, PCON, TOG SW, Z80...............1
12 REF. JOYSTICK,1 AXIS,DEUTSCH.........2
Refer to 606.2
13 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
14 232975 PCB, LED/TOGGLE SWITCH,
ALC100............................................1
15 12344 NUT,NYLOCK,6-32
16 822224 WASHER, NYLON #10, 0.093.........8
17 81488 GASKET,PLATFORM CONTROL
BOX.................................................1
18 54365 SCREW,PHIL,PHM,10-32 X
.5,SSTL............................................3
20 6146 WASHER,FLAT,MS,#10,Y...............2
21 6178 NUT,NYLOCK,10-32........................3
22 77351 LANYARD,PLATFORM CONTROL
BOX.................................................2
23 81551 SCREW,PHIL,PHM,6-32 X 1/4
SS..................................................10
Part No. 88618 Z-80/60 177

606.1 Joysticks (to SN 1166)
178 Z-80/60 Part No. 88618

606.1 Joysticks (to SN 1166)
-- 111417 JOYSTICK W/HARN ADPTR, 2 AXIS

this kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
604.2
-- 111415 JOYSTICK W/HARN ADPTR, 1 AXIS
604.2
-- 111416 JOYSTICK W/HARN ADPTR KIT
RCKR
604.2
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
for first time replacement only
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 75143 BOOT GUARD, JOYSTICK
62390/91..........................................1
5 SPRING,JOYSTK
CENTR,62390/91............................1
no longer available from supplier
6 O-RING,JOYSTICK, 62390/62391...1
7 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
8 75448 SUPPORT,SENSOR,JOYSTICK.....1
9 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
10 75446 SPRING,SWITCH
CENTERING,75565........................1
11 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
12 75444 ROCKER,RETAINER, 75565...........1
13 75443 BOOT, ROCKER JOYSTICK
75565...............................................1
Part No. 88618 Z-80/60 179

606.2 Joysticks (from SN 1167)
180 Z-80/60 Part No. 88618

606.2 Joysticks (from SN 1167)
-- 101174 JOYSTICK,2 AXIS,DEUTSCH 14 75443 BOOT, ROCKER JOYSTICK

OEM joystick (calibration required after 75565...............................................1
replacement)
-- 101174H JOYSTICK,DUAL AXIS W/KNOB
aftermarket joystick (calibration
required after replacement)
-- 101175 JOYSTICK,1 AXIS,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101175H JOYSTICK,SINGLE AXIS W/KNOB
-- 101005 JOYSTICK,1 AXIS
ROCKER,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101005H JOYSTICK,SINGLE AXIS W/STEER
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
Used only on units prior to SN 1167
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 SPRING,JOYSTK
CENTR,62390/91............................1
5 119915 COLLAR,JOYSTICK,CENTER........1
6 128000 SEAL, CONNECTOR (DT
JOYSTICKS)....................................1
7 128001 SLEEVE,CONNECTOR,DT
JOYSTICKS.....................................1
8 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
9 75448 SUPPORT,SENSOR,JOYSTICK.....1
10 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
11 75446 SPRING,SWITCH
CENTERING,75565........................1
12 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
13 75444 ROCKER,RETAINER, 75565...........1
Part No. 88618 Z-80/60 181

700 Hydraulic Components August 2015
701.1 2WD Traction Manifold
182 Z-80/60 Part No. 88618

August 2015 700 Hydraulic Components
-- 70247 MANIFOLD,TRACTION,2WD
1 27836 VALVE,CHECK,5 PSI
EA, Drive motor anti-cavitation
EB, Drive motor anti-cavitation
3 89299 PLUG ORIFICE, .031
EC, Brake and two-speed circuit
4 69873 VALVE, CHECK
ED, Keeps brakes released in case of
temporary loss of charge pressure
-- 74902 SEAL KIT, VALVE
5 62263 VALVE,SOLENOID, 2 POS, 3 WAY
EE, Brake release
-- 52943 NUT,SOLENOID VALVE
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR*
-- 72043 SEAL KIT,SOLENOID VALVE
EF, two-speed drive motor shift
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR*
7 77507 VALVE,RELIEF 250 PSI(70247)
EG, Charge pressure circuit
8 43596 VALVE,SHUTTLE
EH, Charge pressure circuit that
directs hot oil out of low pressure side
of drive pump
-- 84137 SEAL KIT, VALVE 84129
9 77508 VALVE,BI-DIRECTIONAL FLOW
EI, Equalizes pressure on both sides
of divider/combiner valve EJ
-- 89310 SEAL KIT, SOLENOID VALVE
10 52726 VALVE,FLOW DIVIDER/COMBINER
EJ, Controls flow to drive motors in
forward and reverse
Part No. 88618 Z-80/60 183

702.1 2WD Steer/Oscillate Manifold (to SN 989)
184 Z-80/60 Part No. 88618

-- Ref. for a complete replacement of -- 74902 SEAL KIT, VALVE

manifold 70243 or 88115, please order 12 52615 VALVE,FLOW REGULATOR 1.2 GPM
part 122096 BL, Right side steer cylinder retract
(refer to 702.2) circuit
-- 88113 MANIFOLD,OSCILLATE -- 74902 SEAL KIT, VALVE
includes items 3-5
13 77490 VALVE,CHECK 65 PSI,(88115)
1 77492 VALVE,SOLENOID 3 POS 4 WAY BM, Prevents steer cylinder from
BA, Steer left/right, right-side steer moving when not steering
cylinder
14 77490 VALVE,CHECK 65 PSI,(88115)
-- 72047 SEAL KIT, SOLENOID VALVE BN, Prevents steer cylinder from
2 77492 VALVE,SOLENOID 3 POS 4 WAY moving when not steering
BB, Steer left/right, left-side steer 15 27807 VALVE,CHECK***
cylinder BO, Load sensing circuit, right-side
-- 72047 SEAL KIT, SOLENOID VALVE steer cylinder retract
3 77493 VALVE,SOLENOID 2 POS.3 WAY -- 110200 SEAL KIT, VALVE, #4
BC, Oscillate cylinder, left side 16 27807 VALVE,CHECK***
-- 52943 NUT,SOLENOID VALVE BP, Load sensing circuit, right-side
-- 72043 SEAL KIT,SOLENOID VALVE steer cylinder extend
4 77493 VALVE,SOLENOID 2 POS.3 WAY -- 110200 SEAL KIT, VALVE, #4

BD, Oscillate cylinder, right side 17 27807 VALVE,CHECK***
-- 52943 NUT,SOLENOID VALVE BQ, Load sensing circuit, left-side
steer cylinder extend
-- 110200 SEAL KIT, VALVE, #4
5 77494 VALVE,RELIEF 750 PSI (88113)
BE, Oscillate circuit
6 77491 VALVE,FLOW REGULATOR 2.3 GPM
BF, Left-side steer cylinder extend
circuit
BG, Left-side steer cylinderretract
circuit
8 27807 VALVE,CHECK***
BH, Load sensing circuit, left-side
steer cylinder retract
9 77490 VALVE,CHECK 65 PSI,(88115)
BI, Prevents steer cylinder from
moving when not steering
10 77490 VALVE,CHECK 65 PSI,(88115)
BJ, Prevents steer cylinder from
BK, Right side steer cylinder extend
circuit
Part No. 88618 Z-80/60 185

702.2 2WD Steer/Oscillate Manifold (from SN 990)
186 Z-80/60 Part No. 88618

-- 122096 MANIFOLD,2 WHEEL STEER/OSC. -- 110200 SEAL KIT, VALVE, #4

Complete 9 77490 VALVE,CHECK 65 PSI,(88115)
-- 88113 MANIFOLD,OSCILLATE JI, Prevents steer cylinder from
includes items 3-5 moving when not steering
-- 122134 2WS MANIFOLD W/O OSC. -- 74902 SEAL KIT, VALVE
includes items 1, 2, 6-17 10 77490 VALVE,CHECK 65 PSI,(88115)
1 77492 VALVE,SOLENOID 3 POS 4 WAY JJ, Prevents steer cylinder from
JA, Steer left/right, right-side steer moving when not steering
cylinder; from 990 to SN 1290 -- 74902 SEAL KIT, VALVE
-- 72047 SEAL KIT, SOLENOID VALVE 11 19470 VALVE,FLOW REGULATOR
(use with part 77492); from 990 to SN JK, Right side steer cylinder extend
1290 circuit
-- 52943 NUT,SOLENOID VALVE -- 74902 SEAL KIT, VALVE
(use with part 77492); from 990 to SN
1290 12 27051 VALVE,FLOW REGULATOR
JL, Right side steer cylinder retract
-- 122121 SOLENOID VALVE circuit; from SN 1291
from SN 1291
-- 19470 VALVE,FLOW REGULATOR
-- 122120 SEAL KIT,SOLENOID VALVE from SN 990 to 1290
(use with part 122121); from SN 1291
-- 122198 SCREW,FLANGE,HHC,3/8-16X 5/8
(use with part 122121); from SN 1291 13 77490 VALVE,CHECK 65 PSI,(88115)
JM, Prevents steer cylinder from
2 122121 SOLENOID VALVE moving when not steering
JB, Steer left/right, left-side steer
cylinder 14 77490 VALVE,CHECK 65 PSI,(88115)
JN, Prevents steer cylinder from
-- 122120 SEAL KIT,SOLENOID VALVE moving when not steering
-- 122198 SCREW,FLANGE,HHC,3/8-16X 5/8 15 27807 VALVE,CHECK***
3 77493 VALVE,SOLENOID 2 POS.3 WAY JO, Load sensing circuit, right-side
JC, Oscillate cylinder, left side steer cylinder retract
-- 72043 SEAL KIT,SOLENOID VALVE -- 110200 SEAL KIT, VALVE, #4
4 77493 VALVE,SOLENOID 2 POS.3 WAY 16 27807 VALVE,CHECK***
JD, Oscillate cylinder, right side JP, Load sensing circuit, right-side
-- 72043 SEAL KIT,SOLENOID VALVE steer cylinder extend
5 77494 VALVE,RELIEF 750 PSI (88113) -- 110200 SEAL KIT, VALVE, #4

JE, Oscillate circuit 17 27807 VALVE,CHECK***
6 19470 VALVE,FLOW REGULATOR JQ, Load sensing circuit, left-side steer
JF, Left-side steer cylinder extend cylinder extend
circuit -- 110200 SEAL KIT, VALVE, #4
7 27051 VALVE,FLOW REGULATOR
JG, Left-side steer cylinderretract
circuit; from SN 1291
from SN 990 to 1290
JH, Load sensing circuit, left-side steer
cylinder retract
Part No. 88618 Z-80/60 187

188 Z-80/60 Part No. 88618

-- 70241 MANIFOLD,TRACTION,4WD -- 89310 SEAL KIT, SOLENOID VALVE

1 27836 VALVE,CHECK,5 PSI 14 52723 VALVE-FLOW REGULATOR 2 GPM
FA, Drive motor anti-cavitation FN, Equalizes pressure on both sides
2 77489 VALVE,SOLENOID 2 POS.3 WAY of divider/combiner valve FP
FB, Two-speed drive motor shift -- 89310 SEAL KIT, SOLENOID VALVE
-- 52943 NUT,SOLENOID VALVE 15 69873 VALVE, CHECK
-- 72043 SEAL KIT,SOLENOID VALVE FO, Drive motor anti-cavitation
-- 77735 COIL, SOLENOID VALVE -- 74902 SEAL KIT, VALVE
3 77489 VALVE,SOLENOID 2 POS.3 WAY 16 62252 VALVE, FLOW DIVIDER COMBINER

FC, Brake release FP, Controls flow to circle end drive
motors in forward and reverse
17 52726 VALVE,FLOW DIVIDER/COMBINER
-- 77735 COIL, SOLENOID VALVE FQ, Controls flow to divider/combiner
4 69873 VALVE, CHECK valves FJ and FP
FD, Keeps brakes released in case of -- 84135 SEAL KIT, VALVE
temporary loss of charge pressure
-- 74902 SEAL KIT, VALVE FR, Drive motor anti-cavitation
5 27761 VALVE,SHUTTLE -- 74902 SEAL KIT, VALVE
FE, Charge pressure circuit that
directs hot oil out of low pressure side
of drive pump
6 62253 VALVE,RELIEF,250 PSI
FF, Charge pressure circuit
7 102496 ORIFICE,PLUG 0.030
FG, Brake and two-speed circuit
FH, Drive motor anti-cavitation
FI, Drive motor anti-cavitation
10 62252 VALVE, FLOW DIVIDER COMBINER
FJ, Controls flow to square-end drive
motors in forward and reverse
FK, Drive motor anti-cavitation
12 52723 VALVE-FLOW REGULATOR 2 GPM
FL, Equalizes pressure on both sides
of divider/combiner valve FJ
13 52723 VALVE-FLOW REGULATOR 2 GPM
FM, Equalizes pressure on both sides
of divider/combiner valve FQ
Part No. 88618 Z-80/60 189

190 Z-80/60 Part No. 88618

-- 88113 MANIFOLD,OSCILLATE -- 74902 SEAL KIT, VALVE

includes items 5, 6, and 8 12 77491 VALVE,FLOW REGULATOR 2.3 GPM
-- 88114 MANIFOLD,4 WHEEL STEER CL, Circle end, right-side steer cylinder
includes items 1-4, 7, and 9-31 extend circuit
1 77492 VALVE,SOLENOID 3 POS 4 WAY -- 74902 SEAL KIT, VALVE
CA, Steer left/right, square end right 13 27807 VALVE,CHECK***
side steer cylinder CM, Load sensing circuit, circle end
-- 52943 NUT,SOLENOID VALVE left side steer cylinder retract
-- 72047 SEAL KIT, SOLENOID VALVE -- 110200 SEAL KIT, VALVE, #4
2 77492 VALVE,SOLENOID 3 POS 4 WAY 14 27807 VALVE,CHECK***
CB, Steer left/right, square end left CN, Load sensing circuit, circle end
side steer cylinder left side steer cylinder extend
-- 52943 NUT,SOLENOID VALVE -- 110200 SEAL KIT, VALVE, #4
-- 72047 SEAL KIT, SOLENOID VALVE 15 27807 VALVE,CHECK***
3 27807 VALVE,CHECK*** CO, Load sensing circuit, circle end
CC, Load sensing circuit, circle end right-side steer cylinder extend
right side steer cylinder retract -- 110200 SEAL KIT, VALVE, #4
-- 110200 SEAL KIT, VALVE, #4 16 77492 VALVE,SOLENOID 3 POS 4 WAY
4 77490 VALVE,CHECK 65 PSI,(88115) CP, Steer left/right, circle end left-side
CD, Prevents steer cylinder from steer cylinder
moving when not steering -- 52943 NUT,SOLENOID VALVE
5 77493 VALVE,SOLENOID 2 POS.3 WAY -- 72047 SEAL KIT, SOLENOID VALVE
CE, Oscillate cylinder, left side 17 77492 VALVE,SOLENOID 3 POS 4 WAY
-- 52943 NUT,SOLENOID VALVE CQ, Steer left/right, circle end
-- 72043 SEAL KIT,SOLENOID VALVE right-side steer cylinder
6 77493 VALVE,SOLENOID 2 POS.3 WAY -- 52943 NUT,SOLENOID VALVE

CF, Oscillate cylinder, right side -- 72047 SEAL KIT, SOLENOID VALVE
-- 52943 NUT,SOLENOID VALVE 18 52615 VALVE,FLOW REGULATOR 1.2 GPM
-- 72043 SEAL KIT,SOLENOID VALVE CR, Square end, left-side steer
cylinder retract circuit
7 77490 VALVE,CHECK 65 PSI,(88115)
CG, Prevents steer cylinder from -- 74902 SEAL KIT, VALVE
moving when not steering 19 27807 VALVE,CHECK***
8 77494 VALVE,RELIEF 750 PSI (88113) CS, Load sensing circuit, square end
CH, Oscillate circuit left-side steer cylinder retract
9 77491 VALVE,FLOW REGULATOR 2.3 GPM -- 110200 SEAL KIT, VALVE, #4

CI, Circle end, left-side steer cylinder 20 77490 VALVE,CHECK 65 PSI,(88115)
extend circuit CT, Prevents steer cylinder from
-- 74902 SEAL KIT, VALVE moving when not steering
10 52615 VALVE,FLOW REGULATOR 1.2 GPM 21 77490 VALVE,CHECK 65 PSI,(88115)

CJ, Circle end, left-side steer cylinder CU, Prevents steer cylinder from
retract circuit moving when not steering
-- 74902 SEAL KIT, VALVE 22 77491 VALVE,FLOW REGULATOR 2.3 GPM

CV, Square end, right-side steer
11 52615 VALVE,FLOW REGULATOR 1.2 GPM cylinder extend circuit
CK, Circle end, right-side steer
cylinder retract circuit -- 74092 PLATE,CENTER BOTTOM SPRT
ROT
Part No. 88618 Z-80/60 191


(continued)

CW, Square end, right-side steer
cylinder retract circuit
CX, Square end, left-side steer
cylinder extend circuit
-- 74092 PLATE,CENTER BOTTOM SPRT
ROT
CY, Load sensing circuit, square end
right-side steer cylinder retract
26 77490 VALVE,CHECK 65 PSI,(88115)
CZ, Prevents steer cylinder from
27 77490 VALVE,CHECK 65 PSI,(88115)
CAA, Prevents steer cylinder from
CAB, Load sensing circuit, square end
right-side steer cylinder extend
CAC, Load sensing circuit, square end
left-side steer cylinder extend
30 77490 VALVE,CHECK 65 PSI,(88115)
CAD, Prevents steer cylinder from
31 77490 VALVE,CHECK 65 PSI,(88115)
CAE, Prevents steer cylinder from
192 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 193

194 Z-80/60 Part No. 88618

-- 122097 MANIFOLD,4 WHEEL STEER/OSC. 8 77494 VALVE,RELIEF 750 PSI (88113)

Complete KH, Oscillate circuit
-- 88113 MANIFOLD,OSCILLATE 9 19470 VALVE,FLOW REGULATOR
includes items 5, 6, and 8 KI, Circle end, left-side steer cylinder
-- 122133 4WS MANIFOLD W/O OSC. extend circuit
includes items 1-4, 7, and 9-31 -- 74902 SEAL KIT, VALVE
1 77492 VALVE,SOLENOID 3 POS 4 WAY 10 27051 VALVE,FLOW REGULATOR
KA, Steer left/right, square end right KJ, Circle end, left-side steer cylinder
side steer cylinder; from SN 990 to retract circuit; from SN 1301
1300 -- 19470 VALVE,FLOW REGULATOR
-- 72047 SEAL KIT, SOLENOID VALVE from 990 to SN 1300
(use with part 77492); from 990 to SN -- 74902 SEAL KIT, VALVE
1300
-- 52943 NUT,SOLENOID VALVE KK, Circle end, right-side steer
(use with part 77492); from 990 to SN cylinder retract circuit; from SN 1301
1300
-- 122121 SOLENOID VALVE from 990 to SN 1300
from SN 1301
(use with part 122121); from SN 1301 12 19470 VALVE,FLOW REGULATOR
KL, Circle end, right-side steer cylinder
-- 122148 COIL,SOLENOID VALVE,20W extend circuit
(use with part 122121); from SN 1301
2 122121 SOLENOID VALVE
KB, Steer left/right, square end left 13 27807 VALVE,CHECK***
side steer cylinder KM, Load sensing circuit, circle end
left side steer cylinder retract
-- 122148 COIL,SOLENOID VALVE,20W
-- 52943 NUT,SOLENOID VALVE KN, Load sensing circuit, circle end
3 27807 VALVE,CHECK*** left side steer cylinder extend
KC, Load sensing circuit, circle end -- 110200 SEAL KIT, VALVE, #4
right side steer cylinder retract
-- 110200 SEAL KIT, VALVE, #4 KO, Load sensing circuit, circle end
4 77490 VALVE,CHECK 65 PSI,(88115) right-side steer cylinder extend
KD, Prevents steer cylinder from -- 110200 SEAL KIT, VALVE, #4
5 77493 VALVE,SOLENOID 2 POS.3 WAY KP, Steer left/right, circle end left-side
KE, Oscillate cylinder, left side steer cylinder
-- 52943 NUT,SOLENOID VALVE -- 122120 SEAL KIT,SOLENOID VALVE
-- 72043 SEAL KIT,SOLENOID VALVE -- 122148 COIL,SOLENOID VALVE,20W
6 77493 VALVE,SOLENOID 2 POS.3 WAY -- 52943 NUT,SOLENOID VALVE
KF, Oscillate cylinder, right side
-- 52943 NUT,SOLENOID VALVE KQ, Steer left/right, circle end
-- 72043 SEAL KIT,SOLENOID VALVE right-side steer cylinder
7 77490 VALVE,CHECK 65 PSI,(88115) -- 122120 SEAL KIT,SOLENOID VALVE
KG, Prevents steer cylinder from -- 122148 COIL,SOLENOID VALVE,20W
Part No. 88618 Z-80/60 195


(continued)
-- 52943 NUT,SOLENOID VALVE 29 27807 VALVE,CHECK***

18 27051 VALVE,FLOW REGULATOR KAC, Load sensing circuit, square end
KR, Square end, left-side steer left-side steer cylinder extend
cylinder retract circuit; from SN 1301 -- 110200 SEAL KIT, VALVE, #4
-- 19470 VALVE,FLOW REGULATOR 30 77490 VALVE,CHECK 65 PSI,(88115)
from 990 to SN 1300 KAD, Prevents steer cylinder from
-- 74902 SEAL KIT, VALVE moving when not steering
19 27807 VALVE,CHECK*** 31 77490 VALVE,CHECK 65 PSI,(88115)

KS, Load sensing circuit, square end KAE, Prevents steer cylinder from
left-side steer cylinder retract moving when not steering

20 77490 VALVE,CHECK 65 PSI,(88115)
KT, Prevents steer cylinder from
21 77490 VALVE,CHECK 65 PSI,(88115)
KU, Prevents steer cylinder from
KV, Square end, right-side steer
ROT
KW, Square end, right-side steer
cylinder retract circuit; from SN 1301
from 990 to SN 1300
KX, Square end, left-side steer
ROT
KY, Load sensing circuit, square end
right-side steer cylinder retract
26 77490 VALVE,CHECK 65 PSI,(88115)
KZ, Prevents steer cylinder from
27 77490 VALVE,CHECK 65 PSI,(88115)
KAA, Prevents steer cylinder from
KAB, Load sensing circuit, square end
right-side steer cylinder extend
196 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 197

705.1 Function Manifold - View 1
198 Z-80/60 Part No. 88618

-- Ref. if replacing manifold 70242, order 12 27802 VALVE,DIFFERENTIAL SENSING***

manifold 122506 and plug port PPR L, Primary boom extend/retract
with part 39882 -- 110197 SEAL KIT, VALVE, #10
-- 39882 PLUG,HEX SOCKET,090109B-4 13 27802 VALVE,DIFFERENTIAL SENSING***
-- 122506 MANIFOLD,FUNCTION M, Primary boom up/down
complete -- 110197 SEAL KIT, VALVE, #10
1 27802 VALVE,DIFFERENTIAL SENSING*** 14 31102 VALVE,FLOW REGULATOR
A, Secondary boom up/extend and N, Controls flow to the oscillate and
down/retract platform manifolds
-- 110197 SEAL KIT, VALVE, #10 -- 110202 SEAL KIT, VALVE, #10
2 48640 VALVE,RELIEF,2500 PSI 15 77498 VALVE,SOLENOID 3 POS 4 WAY
B, Secondary boom up O, Secondary boom extend/retract
-- 74902 SEAL KIT, VALVE -- 110196 SEAL KIT, VALVE, #10
3 77502 VALVE,SOLENOID 2 POS 2 WAY -- 62275 COIL,10V
C, Secondary boom lift circuit
-- 48883 PLUG,HEX,090109A-8***
to SN 2674; part of service kit 218697,
refer to 501.1
4 48640 VALVE,RELIEF,2500 PSI
D, Secondary boom down
5 77499 VALVE,RELIEF 1300 PSI (70242)
E, Primary boom down
F, Bleeds off check valves in
differential sensing circuits to tank
7 48641 VALVE,PROPORTIONAL, 12V **
G, Primary boom up/down
-- 21935 COIL, 12V, 19972/21623/29069
-- 45914 O-RING, DO1 VALVE
-- 45921 RETAINER-N.C.PROPOR.SOLENOID
H, Primary boom retract
I, Differential sensing circuit, primary
boom extend/retract
10 77500 VALVE,SOLENOID 2 POS 3 WAY
J, Primary boom extend
11 52714 VALVE,DIFFERENTIAL SENSING
K, Turntable rotate left/right
Part No. 88618 Z-80/60 199

200 Z-80/60 Part No. 88618

1 77502 VALVE,SOLENOID 2 POS 2 WAY -- 110200 SEAL KIT, VALVE, #4

P, Secondary boom list circuit 11 62254 VALVE,SOLENOID, 2 POS, 3 WAY
-- 52943 NUT,SOLENOID VALVE Z, Secondary boom up
-- 74902 SEAL KIT, VALVE -- 45912 NUT,SOLENOID VALVE 2P3W
2 77501 VALVE,RELIEF 2600 PSI (70242) -- 62275 COIL,10V
Q, Secondary boom extend -- 89310 SEAL KIT, SOLENOID VALVE
-- 74902 SEAL KIT, VALVE 12 62254 VALVE,SOLENOID, 2 POS, 3 WAY
3 62255 VALVE,PROPORTIONAL*** AA, Secondary boom down
R, Turntable rotate left/right -- 45912 NUT,SOLENOID VALVE 2P3W
-- 62274 COIL,12V -- 62275 COIL,10V
-- 62276 NUT, SOLENOID VALVE COIL -- 89310 SEAL KIT, SOLENOID VALVE
-- 89312 SEAL KIT, SOLENOID VALVE 13 48641 VALVE,PROPORTIONAL, 12V **
4 89307 VALVE,SOLENOID 3POS 4WAY* AB, Secondary boom extend/retract
S, Turntable rotate left/right -- 21935 COIL, 12V, 19972/21623/29069
-- 52943 NUT,SOLENOID VALVE -- 45914 O-RING, DO1 VALVE
-- 62273 COIL,GREEN W/ 2 PIN -- 45921 RETAINER-N.C.PROPOR.SOLENOID
CONNECTOR*
-- 72047 SEAL KIT, SOLENOID VALVE AC, Differential sensing circuit,
5 27807 VALVE,CHECK*** Secondary boom extend/retract
T, Differential sensing circuit, turntable -- 110200 SEAL KIT, VALVE, #4
rotate
-- 110200 SEAL KIT, VALVE, #4 AD, Blocks flow from auxiliary pump
6 77495 VALVE,RELIEF 1300 PSI (70242) #1 to function pump #1
U, Primary boom extend -- 110194 SEAL KIT, VALVE, #10
-- 110194 SEAL KIT, VALVE, #10 16 69873 VALVE, CHECK
7 62254 VALVE,SOLENOID, 2 POS, 3 WAY AE, Blocks flow from function pump
V, Primary boom up #1 to auxiliary pump #1
-- 45912 NUT,SOLENOID VALVE 2P3W -- 74902 SEAL KIT, VALVE
-- 62275 COIL,10V 17 69873 VALVE, CHECK
-- 89310 SEAL KIT, SOLENOID VALVE AF, Blocks flow from auxiliary pump
#2 to function pump #2
8 48641 VALVE,PROPORTIONAL, 12V **
W, Primary boom extend/retract -- 74902 SEAL KIT, VALVE
-- 21935 COIL, 12V, 19972/21623/29069 18 62372 VALVE,RELIEF,3000 PSI

AG, Oscillate and platform manifold
-- 45914 O-RING, DO1 VALVE system relief
-- 45921 RETAINER-N.C.PROPOR.SOLENOID -- 74902 SEAL KIT, VALVE
9 62254 VALVE,SOLENOID, 2 POS, 3 WAY 19 69873 VALVE, CHECK
X, Primary boom down AH, Blocks flow from function pump
-- 45912 NUT,SOLENOID VALVE 2P3W #2 to auxiliary pump #2
-- 62275 COIL,10V -- 74902 SEAL KIT, VALVE
-- 89310 SEAL KIT, SOLENOID VALVE 20 27804 VALVE,DIFFERENTIAL SENSING***
AI, Meters flow to functions
Y, Differential sensing circuit, primary -- 110201 SEAL KIT, VALVE, #10
boom up/down 21 77496 VALVE,RELIEF 3200 PSI (70542)
AJ, Boom functions system relief
Part No. 88618 Z-80/60 201


(continued)
202 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 203

707.1 Platform Manifold (to SN 3025)
204 Z-80/60 Part No. 88618

707.1 Platform Manifold (to SN 3025)
-- 230974 Z80 PLAT MANIFOLD SERV KIT -- 62360 SEAL KIT,VALVE 62356, HYDAC
Shown manifold is no longer available. 14 77505 VALVE,SOLENOID,3POS4WAY,HYDAC
For a complete and first time GP, Platform rotate left/right
replacement order service kit 230974
(includes manifold part 122961, -- 62354 NUT,SOLENOID VALVE,HYDAC
accumulator part 122964 and harness -- 62355 O-RING,COIL NUT, HYDAC
part 146040, refer to 602.1 and 707.2)
-- 77506 COIL,SOLENOID,HYDAC MANIFOLD
-- 49612 O-RING KIT (ORFS FITTINGS)
15 77504 VALVE,SOLENOID,3POS4WAY,HYDAC
-- 49613 PLUG AND CAP GQ, Platform level up/down
KIT-SERVICE,ORFS*
-- 62354 NUT,SOLENOID VALVE,HYDAC
1 62442 VALVE,CHECK,PLAT.MANIFLD,HYDAC
-- 62355 O-RING,COIL NUT, HYDAC
GA, Platform level circuit
2 77504 VALVE,SOLENOID,3POS4WAY,HYDAC
GB, Jib boom up/down 16 62442 VALVE,CHECK,PLAT.MANIFLD,HYDAC
GR, Platform rotate circuit
-- 62355 O-RING,COIL NUT, HYDAC
3 62442 VALVE,CHECK,PLAT.MANIFLD,HYDAC
GC, Jib boom circuit
4 62364 ACCUMULATOR,500 PSI,HYDAC
GD, Hydraulic dampening
5 62357 VALVE,DIFFERENTIAL SENSE,N.0.
GE, Jib boom differential sensing
circuit
-- 62361 SEAL KIT,VALVE 62357, HYDAC
GF, Platform level differential sensing
circuit
GH, Platform rotate differential sensing
circuit
8 62359 VALVE,SHUTTLE, HYDAC
GI, Jib boom load sense circuit
9 62443 ORIFICE PLUG,.03,PLATF. HYDAC
GJ, Platform rotate left circuit
10 62443 ORIFICE PLUG,.03,PLATF. HYDAC
GK, Platform rotate right circuit
GL, Platform level load sense circuit
GN, Platform rotate load sense circuit
13 62356 VALVE,DIFFERENTIAL SENSE,N.C.
GO, Directs flow to functions
Part No. 88618 Z-80/60 205

707.2 Platform Manifold (from SN 3026)
206 Z-80/60 Part No. 88618

707.2 Platform Manifold (from SN 3026)
-- 122961 MANIFOLD,PLATFORM W/JIB -- 44228 SEAL KIT, VALVE

Does not include accumulator part 12 229407 PRO.DIR.CTRL,VLV,5WY,3POS
122964 LS Directional Proportional, Plform
1 52907 VALVE-CHECK, #4 SAE, 5 PSI* level up and down
Platform load sense circuit, platform -- 229411 VALVE COIL 10V.............................2
level
-- 230983 VITON SEAL KIT, VALVE
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
-- 44174 NUT-COIL SHORT
2 T107736 DIFFERENTIAL SENS VLV,8,150PSI
Directs flow to functions 13 229407 PRO.DIR.CTRL,VLV,5WY,3POS
LS Directional Proportional, Platform
-- 52371 SEAL KIT, VALVE rotate left and right
3 52907 VALVE-CHECK, #4 SAE, 5 PSI* -- 228866 COIL,SOLENOID VALVE.................2
Platform load sense circuit, jib up and
down -- 229405 CHECK VALVE DISC.......................1
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY -- 230983 VITON SEAL KIT, VALVE
4 62324 VALVE,FLOW CONTROL, 0.1GPM* -- 44174 NUT-COIL SHORT
Bleeds off differential valve to tank
5 122964 ACCUMULATOR, 5CU IN 500
CHARGE
Hydraulic dampening
6 228866 COIL,SOLENOID VALVE
Function enable valve
-- 101934 VALVE,SOLENOID,2 POS 2 WAY
7 229410 PRO.DIR.CNRL,VLV,5WY,3POS.....1
LS Directional Proportional, Jib up and
down
-- 229411 VALVE COIL 10V.............................2
-- 230983 VITON SEAL KIT, VALVE
8 46216 VALVE,CHECK,IWP-S/CWP PWR
ASSI
9 110180 VALVE, COMPENSATOR, 80 PSI
Jib boom differential sensing circuit
10 110180 VALVE, COMPENSATOR, 80 PSI
Platform level differential sensing
circuit
11 229406 REGULATOR,PRESS-COMP 0.30
GPM
Platform rotate differential sensing
circuit
Part No. 88618 Z-80/60 207

708.1 Platform Rotate Manifold
208 Z-80/60 Part No. 88618

708.1 Platform Rotate Manifold
-- 28750 O-RING KIT,FIELD SVC,ALL PROD*

-- 33994 PLUG AND CAP KIT-SERVICE,37ø**
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 62506 VALVE - COUNTERBALANCE**
HA, Platform rotate right
2 73807 MANIFOLD,ROTATOR,CB***
-- 43018 SEAL KIT (39345)
-- 62507 O-RING, ROTATOR MANIFOLD
3 62506 VALVE - COUNTERBALANCE**
HB, Platform rotate left
Part No. 88618 Z-80/60 209

709.1 Remote Pilot Manifold (to SN 2674)
210 Z-80/60 Part No. 88618

709.1 Remote Pilot Manifold (to SN 2674)
1 122706 SERV MNFLD,SEC LIFT CYL PIL PR

refer to 501.1
2 77502 VALVE,SOLENOID 2 POS 2 WAY....1
NA, Secondary boom lift circuit
3 48640 VALVE,RELIEF,2500 PSI.................1
NB, Secondary boom lift circuit
extend/retrac
Part No. 88618 Z-80/60 211

710.1 Pumps
212 Z-80/60 Part No. 88618

710.1 Pumps
-- 102780 PUMP ASSY,DRIVE & FUNCTION

includes items 1-3
1 102781 PUMP, LIFT TANDEM Z80...............1
-- 102735 SEAL & WEAR PLATE KIT,LIFT/STR
from SN 603
-- 83142 SEAL KIT (81387)
to SN 602
2 83141 O-RING,.103X3.237,NBR/NTRL,90D.1
3 70249 PUMP,PISTON,M46(Z80)................1
-- 29739 SEAL KIT,SAUER-DANFOSS M46***
-- 58290 VALVE,EDC,PILOT,SAUER,M46
-- 77819 EDC ASSY,SAUER M46***
Part No. 88618 Z-80/60 213

711.1 Hydraulic Hoses and Fittings - Steer System
214 Z-80/60 Part No. 88618

711.1 Hydraulic Hoses and Fittings - Steer System
-- 49613 PLUG AND CAP

KIT-SERVICE,ORFS*
1 48911 ELBOW,90D,520220-4-6***.............6
-- 48911 ELBOW,90D,520220-4-6***.............8
2 49119-2878 HOSE ASSY,1/4,STR FEM,STR
FEM*................................................1
FEM.................................................1
FEM.................................................1
FEM.................................................1
6 48905 CONN,520120-4***..........................5
-- 48905 CONN,520120-4***..........................9
7 48904 ELBOW,90D,520220-4-4.................1
8 48916 FITTING,CONN,520120-6...............1
9 48963 FITTING,ELBOW,45D,520320-12***.1
FEM.................................................1
FEM.................................................1
12 49119-2978-S HOSE ASSY 1/4,STR FEM,STR
FEM.................................................1
13 49130-2582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................1
FEM.................................................1
15 139107 HOSE ASSY, 1/4", 89.00.................1
FEM.................................................1
17 48930 CONN,520120-6-8...........................1
18 48960 FITTING,CONN,520120-12.............1
Part No. 88618 Z-80/60 215

712.1 Hydraulic Hoses and Fittings - Drive System, 2WD Models
216 Z-80/60 Part No. 88618

712.1 Hydraulic Hoses and Fittings - Drive System, 2WD Models
-- 49613 PLUG AND CAP 21 48963 FITTING,ELBOW,45D,520320-12***.3

KIT-SERVICE,ORFS* 22 48912 CONN,520120-4-6***......................1
1 49418 FITTING,ELBOW,45D,520320-4-6**.4
2 48908 FITTING,TEE,RUN,SWIVEL520432-4.2
3 49117-4491 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
FEM.................................................1
5 48905 CONN,520120-4***........................11
FEM.................................................1
7 48998 NIPPLE,DIAGNOSTIC,#6
PORT***..........................................2
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
8 53538 PLUG,520109-8,ORFS....................2
FEM.................................................1
10 48960 FITTING,CONN,520120-12...........11
11 49117-5691 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................2
-- 49116-8637 HOSE ASSY,1/4,45 FEM,STR FEM
FEM.................................................2
13 48933 CONN,520120-8***..........................2
14 94374-5430 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................4
-- 89871-8448 HOSE ASSY,3/4" STR-STR
15 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
-- 49180-9316 HOSE ASSEMBLY,3/8"
16 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
-- 49180-8616 HOSE ASSEMBLY,3/8"
FEM.................................................1
18 94374-2630 HOSE ASSY,3/4,90 FEM,STR
FEM**..............................................1
19 94374-2830 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
20 48933 CONN,520120-8***..........................2
Part No. 88618 Z-80/60 217

713.1 Hydraulic Hoses and Fittings - Drive System, 4WD Models (to SN 538)
218 Z-80/60 Part No. 88618

713.1 Hydraulic Hoses and Fittings - Drive System, 4WD Models (to SN 538)
-- 49613 PLUG AND CAP 22 48963 FITTING,ELBOW,45D,520320-12***.4

KIT-SERVICE,ORFS* 23 48960 FITTING,CONN,520120-12.............2
-- 49612 O-RING KIT (ORFS FITTINGS) 24 49143-5429 HOSE ASSY,1/2,90 FEM,STR
1 48905 CONN,520120-4***........................19 FEM.................................................1
2 48948 CONN,520120-8-12.........................8 -- 49180-9316 HOSE ASSEMBLY,3/8"
3 48930 CONN,520120-6-8...........................2 25 49143-5429 HOSE ASSY,1/2,90 FEM,STR
4 49418 FITTING,ELBOW,45D,520320-4-6**.4 FEM.................................................1
5 49180-8016 HOSE ASSEMBLY,3/8"....................2 -- 49180-8616 HOSE ASSEMBLY,3/8"
6 48908 FITTING,TEE,RUN,SWIVEL520432-4.2 26 49151-2248 HOSE ASSY,3/4,STR FEM,STR

FEM.................................................1
7 49110-14592 HOSE ASSEMBLY,1/2"....................4
27 106665-2929 HOSE ASSY,3/4 90LG FEM,STR
8 49117-4491 HOSE ASSY,1/4,90 FEM,STR FEM.................................................1
FEM.................................................2
28 94374-2930 HOSE ASSY,3/4,90 FEM,STR
9 49117-14191 HOSE ASSY,1/4,90 FEM,STR FEM.................................................1
FEM.................................................1
29 48933 CONN,520120-8***..........................2
10 49117-15191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1 -- 48930 CONN,520120-6-8
11 49116-14237 HOSE ASSY,1/4,45 FEM,STR 30 48912 CONN,520120-4-6***......................1

FEM.................................................1
12 49116-15237 HOSE ASSY,1/4,45 FEM,STR
FEM.................................................1
FEM.................................................1
FEM.................................................1
FEM.................................................1
PORT***..........................................2
17 48933 CONN,520120-8***........................10
18 49117-5691 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................2
FEM.................................................1
FEM.................................................1
21 49109-5229 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................4
-- 49110-8592 HOSE ASSEMBLY,1/2"
Part No. 88618 Z-80/60 219

713.2 Hydraulic Hoses and Fittings - Drive System, 4WD Models (from SN 539 to 957)
220 Z-80/60 Part No. 88618

713.2 Hydraulic Hoses and Fittings - Drive System, 4WD Models (from SN 539 to 957)
-- 49613 PLUG AND CAP 19 49119-5678 HOSE ASSY,1/4,STR FEM,STR

KIT-SERVICE,ORFS* FEM.................................................1
-- 49612 O-RING KIT (ORFS FITTINGS) (2WS)
1 48905 CONN,520120-4***........................15 -- 139106 HOSE ASSY, 1/4", 87.00

(4WS)
2 48948 CONN,520120-8-12.........................8
20 49117-5691 HOSE ASSY,1/4,90 FEM,STR
3 49119-5978 HOSE ASSY,1/4,STR FEM,STR FEM**..............................................1
FEM.................................................1 (2WS)
(2WS)
-- 49119-9178 HOSE ASSY,1/4,STR FEM,STR FEM*
-- 49116-10337 HOSE ASSY,1/4,45 FEM,STR FEM (4WS)
(4WS)
21 49109-5229 HOSE ASSY,1/2,90 FEM,STR
4 49418 FITTING,ELBOW,45D,520320-4-6**.4 FEM.................................................4
5 49183-5092 HOSE ASSY,1/2,STR FEM,STR (2WS)
FEM*................................................2 -- 49110-8592 HOSE ASSEMBLY,1/2"
(2WS) (4WS)
-- 49143-9429 HOSE ASSY,1/2,90 FEM,STR FEM 22 48963 FITTING,ELBOW,45D,520320-12***.4
(4WS)
23 48960 FITTING,CONN,520120-12.............2
24 49143-5629 HOSE ASSY,1/2,90 FEM,STR
7 49110-14592 HOSE ASSEMBLY,1/2"....................4 FEMM..............................................1
8 49117-4491 HOSE ASSY,1/4,90 FEM,STR (2WS)
FEM.................................................2 -- 49143-9429 HOSE ASSY,1/2,90 FEM,STR FEM
FEM**..............................................1 25 49183-5629 HOSE ASSY,1/2,90 FEM,STR
-- 49119-14478 HOSE ASSY,1/4,STR FEM,STR FEM FEMM..............................................1
(2WS)
FEM.................................................1 -- 49143-8929 HOSE ASSY,1/2,90 FEM,STR FEM**
(4WS)
11 49116-15837 HOSE ASSY,1/4,45 FEM,STR
FEM.................................................1 26 49151-2248 HOSE ASSY,3/4,STR FEM,STR
FEM.................................................1
12 49116-15837 HOSE ASSY,1/4,45 FEM,STR
FEM.................................................1 27 106665-2929 HOSE ASSY,3/4 90LG FEM,STR
FEM.................................................1
FEM.................................................1 28 94374-2930 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
FEM.................................................1
from SN 792
FEM.................................................1
29 48912 CONN,520120-4-6***......................4
PORT***..........................................2
17 48933 CONN,520120-8***........................16
FEM.................................................1
(2WS)
(4WS)
Part No. 88618 Z-80/60 221

713.3 Hydraulic Hoses and Fittings - Drive System, 4WD Models (from 958)
222 Z-80/60 Part No. 88618

713.3 Hydraulic Hoses and Fittings - Drive System, 4WD Models (from 958)

-- 49612 O-RING KIT (ORFS FITTINGS) (2WS)
1 48905 CONN,520120-4***........................15 -- 49117-9791 HOSE ASSY,1/4,90 FEM,STR FEM

(4WS)
2 48948 CONN,520120-8-12.........................8
20 49117-5691 HOSE ASSY,1/4,90 FEM,STR
3 49119-5678 HOSE ASSY,1/4,STR FEM,STR FEM**..............................................1
FEM.................................................1 (2WS)
(2WS)
-- 139107 HOSE ASSY, 1/4", 89.00
-- 49117-9791 HOSE ASSY,1/4,90 FEM,STR FEM (4WS)
(4WS)
21 49117-5691 HOSE ASSY,1/4,90 FEM,STR
4 49418 FITTING,ELBOW,45D,520320-4-6**.4 FEM**..............................................1
FEMM..............................................2 -- 49119-9678 HOSE ASSY,1/4,STR FEM,STR FEM
(2WS) (4WS)
-- 49141-9063 HOSE ASSY,1/2,45 FEM,STR FEM 22 49109-5229 HOSE ASSY,1/2,90 FEM,STR
(4WS) FEM.................................................4
FEMM..............................................2 -- 49110-8592 HOSE ASSEMBLY,1/2"
(2WS) (4WS)
-- 49141-9463 HOSE ASSY,1/2,45 FEM,STR FEM 23 48963 FITTING,ELBOW,45D,520320-12***.4
(4WS)
24 48960 FITTING,CONN,520120-12.............2
25 49143-5629 HOSE ASSY,1/2,90 FEM,STR
8 49110-14592 HOSE ASSEMBLY,1/2"....................4 FEMM..............................................1
10 49119-15178 HOSE ASSY,1/4,STR FEM,STR (4WS)
FEM.................................................1 26 49143-5629 HOSE ASSY,1/2,90 FEM,STR
11 49119-15678 HOSE ASSY,1/4,STR FEM,STR FEMM..............................................1
FEM.................................................1 (2WS)
12 49117-14391 HOSE ASSY,1/4,90 FEM,STR -- 49141-8963 HOSE ASSY,1/2,45 FEM,STR FEM
FEM.................................................1 (4WS)
13 49117-15791 HOSE ASSY,1/4,90 FEM,STR 27 49151-2248 HOSE ASSY,3/4,STR FEM,STR
FEM.................................................1 FEM.................................................1
14 49119-4778 HOSE ASSY,1/4,STR FEM,STR 28 106665-2929 HOSE ASSY,3/4 90LG FEM,STR
FEM.................................................1 FEM.................................................1
15 49119-4578 HOSE ASSY,1/4,STR FEM,STR 29 94374-2930 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1 FEM.................................................1
from SN 792
PORT***..........................................2 30 48912 CONN,520120-4-6***......................4
18 48933 CONN,520120-8***........................16
Part No. 88618 Z-80/60 223

714.1 Hydraulic Hoses and Fittings - Turntable Components
224 Z-80/60 Part No. 88618

-- 49613 PLUG AND CAP 26 94374-3730 HOSE ASSY 3/4, 90 FEM,STR

-- 49612 O-RING KIT (ORFS FITTINGS) 27 48947 ELBOW,90D,520220-8-12...............1
1 48915 ELBOW,90D,520220-6....................2 to SN 1244
2 49130-3882 HOSE ASSY 3/8, STR FEM,STR -- 48948 CONN,520120-8-12

FEM.................................................2 from SN 1245
3 48920 ELBOW,45D,520320-6....................2 28 49143-4829 HOSE ASSY,1/2,90 FEM,STR

FEM.................................................1
PORT***..........................................2 29 49149-2026 HOSE ASSY,3/4,45 FEM,STR
FEM.................................................1
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT to SN 1244
-- 48880 CAP,DIAGNOSTIC NIPPLE -- 162269 KIT, HI PRESS HOSE, Z80
5 88353 ELBOW,45D,520320-20..................1 from SN 1245 to 3264 must order
hose replacement kit part 162269 for
6 48960 FITTING,CONN,520120-12...........10
first time replacement of hose
7 49151-3548 HOSE ASSY,3/4,STR FEM,STR 49141-1763 (item 49) or hose
FEM.................................................1 49149-2026 (item 29). Kit includes 2
8 48963 FITTING,ELBOW,45D,520320-12***.1 hoses and needed fittings to filters
9 49149-4126 HOSE ASSY,3/4,45 FEM,STR -- 61073-3130 HOSE ASSY,3/4,90 FEM,STR FEM
FEM.................................................1 from SN 1245
10 48905 CONN,520120-4***..........................4 30 49141-1763 HOSE ASSY,1/2,45 FEM,STR
FEM.................................................1
11 48933 CONN,520120-8***..........................7
31 48959 FITTING,ELBOW,90D,520220-12....1
12 48912 CONN,520120-4-6***......................2
32 48978 ELBOW,45D,520320-12-16.............2
13 49141-5163 HOSE ASSY,1/2,45 FEM,STR
FEM.................................................1 33 61263 UNION,STR.THREAD 20................1
14 49116-5037 HOSE ASSY,1/4,45 FEM,STR 34 88353 ELBOW,45D,520320-20..................1
FEM.................................................1 35 61352 KIT,FLANGE CODE 61 -20.............1
15 88441-3640 HOSE ASSY,1 1/4"STR FEM,STR -- 77503 O-RING,FLANGE KIT 61352
FE....................................................1
36 48984 CONN,520120-16............................2
16 49149-5026 HOSE ASSY,3/4,45 FEM,STR
37 48946 CONN,520120-8-10.........................2
FEM.................................................1
38 49141-4463 HOSE ASSY,1/2,45 FEM,STR
17 49116-5437 HOSE ASSY,1/4,45 FEM,STR
FEM.................................................1
FEM.................................................1
39 75253 STRAINER ASSY,#16 O-RING.......1
18 49128-5409 HOSE ASSEMBLY,3/8"....................1
40 48996 VALVE,BALL,16 MSAE-16
19 49116-4837 HOSE ASSY,1/4,45 FEM,STR
FSAE***...........................................1
FEM.................................................1
41 49159-5918 HOSE ASSEMBLY,1".......................1
20 61073-8930 HOSE ASSY 3/4" 90 DEG STR
FEM.................................................1 42 75257 STRAINER ASSY,#24 O-RING.......1
21 49183-8792 HOSE ASSY,1/2,STR FEM,STR 43 75254 UNION,STR.THREAD 24***............1
FEM.................................................1 44 75256 VALVE BALL,24 FSAE-24
22 48916 FITTING,CONN,520120-6...............1 FSAE***...........................................1
23 49150-8430 HOSE ASSY,3/4,90 FEM,STR 45 61083 CONN,520120-24............................1
FEM.................................................1 46 88454-6604 HOSE ASSY,1 1/2" 90 FLG FEM.....1
24 48947 ELBOW,90D,520220-8-12...............1 47 48932 FITTING,ELBOW,90D,520220-8***..1
25 94374-3530 HOSE ASSY,3/4,90 FEM,STR 48 48959 FITTING,ELBOW,90D,520220-12....1
FEM.................................................1 to SN 1244
Part No. 88618 Z-80/60 225


(continued)
-- 48960 FITTING,CONN,520120-12
from SN 1245
49 49141-1763 HOSE ASSY,1/2,45 FEM,STR
FEM.................................................1
to SN 1244
-- 162269 KIT, HI PRESS HOSE, Z80
from SN 1245 to 3264 must order
hose replacement kit part 162269 for
first time replacement of hose
49141-1763 (item 49) or hose
49149-2026 (item 29). Kit includes 2
hoses and needed fittings to filters
from SN 1245
226 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 227

715.1 Hydraulic Hoses and Fittings - Boom Components
228 Z-80/60 Part No. 88618

715.1 Hydraulic Hoses and Fittings - Boom Components

-- 48912 CONN,520120-4-6*** 24 48904 ELBOW,90D,520220-4-4.................1
1 48912 CONN,520120-4-6***......................3 25 48930 CONN,520120-6-8...........................1
2 49117-2891 HOSE ASSY,1/4,90 FEM,STR 26 49130-9782 HOSE ASSY,3/8 STR FEM-STR
FEM.................................................2 FEM.................................................1
3 48907 ELBOW,45D,520320-4....................8 27 48913 CONN,520120-4-6,.030 ORI...........1
4 49119-4278 HOSE ASSY,1/4,STR FEM,STR 28 49130-41882 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2 FEM.................................................1
5 61268 CONN,BULKHEAD,520801,-4.........2 29 49183-9792 HOSE ASSY,1/2,STR FEM,STR
6 49119-6678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1
FEM.................................................2 30 49119-10388 HOSE ASSY,1/4,STR FEM,STR
7 49117-12791-S HOSE ASSY,1/4"(#111/112,S125)...2 FEM.................................................1
8 49130-41082 HOSE ASSY 3/8, STR FEM,STR refer to 501.1
FEM.................................................2
9 61080 FITTING,6-6BLKHEADUNION FEM.................................................1
520601.............................................3 to SN 2674; part of service kit 218697,
10 49130-79482 HOSE ASSY 3/8, STR FEM,STR refer to 501.1
FEM.................................................2 32 49117-1388 HOSE ASSY,14,90 FEM,STR
11 48915 ELBOW,90D,520220-6....................1 FEM.................................................1
-- 48920 ELBOW,45D,520320-6....................1
refer to 501.1
use if welder option installed
33 48904 ELBOW,90D,520220-4-4.................2
12 48915 ELBOW,90D,520220-6....................1
-- 48916 FITTING,CONN,520120-6...............1 refer to 501.1
use if welder option installed
34 48933 CONN,520120-8***..........................2
13 48933 CONN,520120-8***..........................4 to SN 2674; part of service kit 218697,
14 49183-44392 HOSE ASSY,1/2,STR FEM,STR refer to 501.1
FEM.................................................2 35 48905 CONN,520120-4***..........................1
15 49183-42892 HOSE ASSY,1/2,STR FEM,STR to SN 2674; part of service kit 218697,
FEM.................................................1 refer to 501.1
16 48905 CONN,520120-4***..........................3 36 48908 FITTING,TEE,RUN,SWIVEL520432-4.1
-- 48904 ELBOW,90D,520220-4-4 refer to 501.1
refer to 501.1 37 48930 CONN,520120-6-8
17 49119-42878 HOSE ASSY,1/4,STR FEM,STR -- 48933 CONN,520120-8***
FEM.................................................1 to SN 2674; part of service kit 218697,
refer to 501.1
FEM.................................................1 38 48916 FITTING,CONN,520120-6...............9
19 48994 VALVE,BALL,16 MPT-16 FPT***......1 39 49128-1409 HOSE ASSY 3/8, 90 FEM, STR
FEM.................................................2
20 49143-16529 HOSE ASSY,1/2,90 FEM,STR use if welder option installed
FEM.................................................1
40 61321 ELBOW,90D,BLKHD,ORFS-6-6
21 49128-16509 HOSE ASSEMBLY 3/8"...................1 W/NUT.............................................2
22 49128-11209 HOSE ASSY,3/8,90 FEM,STR use if welder option installed
FEM.................................................2
Part No. 88618 Z-80/60 229

800 Accessories August 2015
801.1 Alarm and Beacon Package, Driving Lights
230 Z-80/60 Part No. 88618

August 2015 800 Accessories
801.1 Alarm and Beacon Package, Driving Lights
-- 70219 ALARM
PKG,(BEACON,TRVL,DESCNT)
-- 88777-S DRIVING LIGHTS,FRONT,Z80,SERV
to SN 3584
-- 75433 FUSE,20 AMP, AGC20
-- 23083-S FUSE HOLDER,WATERPROOF
1 35958 HOUSING,WORKLIGHT***.............2
1A 35960 BULB,WORKLIGHT,12V 35W
1B 88330 HARNESS,DRIVE LIGHTS
2 6147 SCREW,RHM,10-32 X 1
4 6178 NUT,NYLOCK,10-32
5 56704 STROBE,FIREBOLT,12-80VDC,AMB**.2
(replaced 20189)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282 LENS,AMBER,STROBE,FIREBOLT
-- 88143 HARNESS,FLASHING BEACON
6 229425 FORMING, DRIVE LIGHT LT, Z80...1
from SN 3585
7 6175 SCREW,HHC,3/8-16 X 1
from SN 3585
from SN 3585
9 29868 SPRING CLIP,3/8-16,.05-.20X.73.....4
from SN 3585
10 229426 FORMING, DRIVE LIGHT RT,
Z80..................................................1
from SN 3585
11 104328 NUT,HEX,1/2-13 GRD 8
from SN 3585
12 13066 WASHER,FLAT,.5 HARDENED
from SN 3585
13 30973 BUMPER,RUBBER-1 X 1.25...........2
from SN 3585
14 6037 NUT,HEX,5/16-18,GR5
from SN 3585
15 6782 NUT,NYLOCK,5/16-18
from SN 3585
Part No. 88618 Z-80/60 231

802.1 Platform Options
232 Z-80/60 Part No. 88618

-- 53808-S AUX TOP RAIL,6'(1.25")SERVICE -- 111486P AUX TOP RAIL,8FT,PTD.................2

-- 53807-S AUX TOP RAIL,8'(1.25")SERVICE or use with swing gate
-- 122278 AUX TOP RAIL,6',SWG GT, SRV -- 52661 PINCH GUARD RAIL,8'
PLATFORM**...................................1
-- 122279 AUX TOP RAIL,8',SWG GT, SRV
3 139958 KIT, AUX TOP RAIL SUPPORT.....10
-- 77851 FLOOR MOUNT D-RING KIT to SN 1556
-- 27391 PROXIMITY SENSOR*** -- 122073 SUPPORT, RAILING.....................20
-- 88776 WORKLIGHT,12 VOLT,Z80 from SN 1557
includes items 18-22, round style. 4 4266 SCREW,HHC,1/4-20 X 2
G 88904 WORKLIGHT,110V,150WATT,HALOGEN to SN 1556
plug-in square style light -- 122231 SCREW,BHSC,1/4-20 X 1
-- 88329 HARNESS,WORK LIGHTS from SN 1557
-- 102720 OPT,TOEBOARD,8'TRI 5 6091 NUT,NYLOCK,1/4-20
ENTRY,EURO to SN 1556
includes items 5 and 13-16 -- 6889 NUT,LP NYLOCK,1/4-20
-- 102433 6' TRI-ENT ASSY W/DECALS ANSI from SN 1557
USA and Canadian Models; to SN 800 6 55753 BUMPER, PLASTIC, 1.25 O.D........4
-- 139453 OPT.,TOEBOARD,6' TRI ENTRY 7 7265 RIVET,STEEL,P, .25 X .375...........14
includes items 5 and 13-16
8 128368 KIT,SWING GATE W/SPRING.........1
-- 235162 8' TRI-ENT ASSY W/DECALS ANSI
USA and Canadian Models; to SN 800 -- 9596 HINGE CASTING
-- 111294 6' TRI-ENT ASSY W/DECALS ANSI 8A 119950 KIT,FIELD INSTALL,SWING GATE
USA and Canadian Models; from SN includes 128368, 1487, 33674 and
801 1488
-- 111295 8' TRI-ENT ASSY W/DECALS ANSI -- 9596 HINGE CASTING

USA and Canadian Models; from SN 9 43392 BUMPER,BATTERY BOX &
801 RAILS..............................................1
-- 102439 8' TRI-ENT ASSY W/DECALS CE 10 1487 GATE LATCH
European Models CASTING--DRILLED.......................1
-- 102434 6' TRI-ENT ASSY W/DECALS AUSTR 11 33674 PIN,LOCK,SHORT***......................1
Australian Models; to SN 800 12 1488 RAILING CATCH
-- 102438 8' TRI-ENT ASSY W/DECALS AUSTR CASTING--DRILLED.......................1
Australian Models; to SN 800 13 102721P TOEBOARD,8'TRI ENTRY..............2
-- 111296 6' TRI-ENT ASSY W/DECALS AUSTR -- 139438 TOEBOARD, TRI ENTRY 6', EURO
Australian Models; from SN 801
14 94745P TOEBOARD,ENTRY EUROPEAN
-- 111297 8' TRI-ENT ASSY W/DECALS AUSTR PNTD**............................................1
Australian Models; from SN 801
15 6090 SCREW,HHC,1/4-20 X .75
-- 102436 6' TRI-ENT ASSY W/DECALS A/SOA
Asian and South American Models 16 6638 WASHER,FLAT,USS,1/4"Y
-- 102440 8' TRI-ENT ASSY W/DECALS A/SOA 17 107704 6' TRI-ENT RAIL W/DECALS ANSI
Asian and South American Models USA and Canadian Models; to SN 800
1 9599-S TOOL TRAY ACCESSORY***.........1 -- 107705 8' TRI-ENT RAIL W/DECALS ANSI
USA and Canadian Models; to SN 800
2 1259704 PINCH GUARD RAIL,6'
PLATFORM.....................................1 -- 107706 8' TRI-ENT RAIL W/DECALS CE/UK
includes 55753 bumpers European Models
-- 111485P AUX TOP RAIL,6FT,PTD.................2 -- 107707 6' TRI-ENT RAIL W/DECALS AUSTR
or use with swing gate Australian Models
Part No. 88618 Z-80/60 233


(continued)
-- 107708 8' TRI-ENT RAIL W/DECALS AUSTR

Australian Models
-- 107709 6' TRI-ENT RAIL W/DECALS A/SOA
Asian and South American Models
-- 107710 8' TRI-ENT RAIL W/DECALS A/SOA
Asian and South American Models
-- 111319 6' TRI-ENT RAIL W/DECALS ANSI
USA and Canadian Models; from SN
801
-- 111320 8' TRI-ENT RAIL W/DECALS ANSI
USA and Canadian Models; from SN
801
18 128429 LARGE FOOT SWITCH COVER
19 35958 HOUSING,WORKLIGHT***.............2
19A 35960 BULB,WORKLIGHT,12V 35W
20 6036 WASHER,LOCK,.625 PLTD
21 75519 CLAMP,WORKLIGHT......................2
22 6145 SCREW,HHC,1/4-20 X 1.5
234 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 235

803.1 Ground and Platform Control Box Covers
236 Z-80/60 Part No. 88618

803.1 Ground and Platform Control Box Covers
-- 119795 KIT,CONTROL BOX COVER

to SN 141
-- 88609-S CONTROL BOX COVER ASSY***
-- 102854 OPTION,PLATFORM CONTROL
COVER
from SN 600
-- 102855 BASE & PLAT CONTROL COVERS
1 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD.11
2 111526 HINGE,PLAT CONTROL BOX
COVER............................................1
3 6889 NUT,LP NYLOCK,1/4-20
5 6888 SCREW,HHC,1/4-20 X 1
6 43392 BUMPER,BATTERY BOX &
RAILS..............................................2
7 30468 LATCH,SLIDE, FLUSH MOUNT
STYLE.............................................2
8 102676 LID ASSY,CONTROL BOX COVER
PLT..................................................1
includes items 1, 3- 8 and 15
-- 102785P CONTROL BOX COVER,LID,PTD
9 36388 BUMPER,RUBBER,.75 X
.50H,STUD......................................2
10 63773 LATCH,GRND.CTRL.BOX
COVER............................................1
11 63771P COVER,GRND.CTRL.BOX,PAINTED.1
12 53189 RIVET,ALUM,ALUM,P,.25X.375......7
13 63772 CATCH,GRND.CTRL.BOX
COVER............................................1
14 88607P COVER,CONTROL BOX LEFT
SIDE***............................................1
-- 88606P COVER,CONTROL BOX RIGHT
SIDE**
shown
15 102786P FORMING,LATCH,CTRL BOX LID
PTD.................................................2
Part No. 88618 Z-80/60 237

804.1 Hostile Environment Package - Primary and Secondary Boom Wipers
238 Z-80/60 Part No. 88618

804.1 Hostile Environment Package - Primary and Secondary Boom Wipers
-- 77783 OPTION,BASE CONTROL DOOR

-- 88263 COVER,CABLE 170.5"
1 88427P BRACKET,PRIMARY SIDE
WIPER.............................................2
2 88428 WIPER,PRIMARY BOOM SIDE......2
3 88425 WIPER,PRIMARY BOOM,TOP.......1
4 88429P BRACKET,PRIMARY SIDE WIPER
LH....................................................1
5 88423P BRACKET,PRIMARY TOP
WIPER.............................................1
6 6090 SCREW,HHC,1/4-20 X .75
8 88424P PLATE,PRIMARY TOP WIPER........1
9 88426P BRACKET,PRIMARY SIDE
WIPER.............................................1
10 88430 BRACKET,PRIMARY BOTTOM
WIPER.............................................1
11 88432 WIPER,PRIMARY BOOM
BOTTOM.........................................1
12 88431P PLATE,PRIMARY BOTTOM
WIPER.............................................1
13 88308P BRACKET,WIPER,SIDE,RISER,LH.1
14 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
15 6889 NUT,LP NYLOCK,1/4-20
16 88304P BRACKET,RISER,BOTTOM
PAINTED.........................................1
17 88305 WIPER,BOTTOM,RISER.................1
18 88306P BACKING
PLATE,BOTTOM,RISER..................1
19 88309 WIPER,SIDE...................................2
20 88310P BRACKET,RISER SIDE WIPER......2
21 88303P BACKING PLATE,TOP,RISER
PAINTE............................................1
22 88302 WIPER,TOP,RISER.........................1
23 88307P BRACKET,WIPER,SIDE,RISER,RH.1
24 88301P BRACKET,WIPER,TOP,RISER
PAINTE............................................1
Part No. 88618 Z-80/60 239

805.1 Hostile Environment Package - Turntable
240 Z-80/60 Part No. 88618

805.1 Hostile Environment Package - Turntable
1 6090 SCREW,HHC,1/4-20 X .75

2 81062P ANGLE,RING GUARD *PAINTED....4
5 102485P BRACKET,RING GEAR...................1
6 102486 WIPER,RING GEAR........................1
Part No. 88618 Z-80/60 241

806.1 Hostile Environment Package - Cylinder Bellows
242 Z-80/60 Part No. 88618

806.1 Hostile Environment Package - Cylinder Bellows
-- 81700 COVER,PROTECTIVE,OSC.CYLINDER
1 34533 COVER,PROTECTIVE,STEER
CYL..................................................2
-- 30971 CLAMP,HOSE,3.00"
-- 36208 CLAMP,HOSE,1.25***
2 82244 DECAL,PROTECTOR,CLEAR***.....1
3 88215 COVER,PROTECTIVE,JIB BOOM
CYL..................................................1
-- 30489 CLAMP,HOSE,3.50
-- 35434 CLAMP,HOSE,2.00***
4 88216 COVER,PROTECTIVE,PLAT LEVL
CYL..................................................1
-- 30489 CLAMP,HOSE,3.50
-- 45435 CLAMP,HOSE,2.50"***
5 88214 COVER,PROTECTIVE,RISERLIFT
CYL..................................................1
-- 34955 CLAMP,HOSE,5.00
-- 35432 CLAMP,HOSE,6.50
6 88213 COVER,PROTECTIVE,PRI.LIFT
CYL..................................................1
-- 31523 CLAMP,HOSE,8.50 DIA***
-- 34955 CLAMP,HOSE,5.00
Part No. 88618 Z-80/60 243

807.1 Hostile Environment Package - Engine Air Cleaners
244 Z-80/60 Part No. 88618

807.1 Hostile Environment Package - Engine Air Cleaners
-- 70228 HOSTILE ENVIRONMENT,PERKINS

to SN 328
-- 101635 OPT,AIR PRECLEANER,PERKINS
from SN 329
-- 70510 ACC,AIR PRE-CLEANER,FORD T2
to SN 432
-- 102712 PRECLEANER OPTION,FORD,Z80
from SN 433
-- 102003P FORMING,BAFFLE PLATE COVER
-- 70227 HOSTILE ENVIRONMENT,DEUTZ
to SN 387
-- 70514 OPT,AIR PRECLEANER,DEUTZ
from SN 388
-- 70353 HOSTILE ENVIRONMENT,GM
1 94324-500 TUBE,RD,STL,ALUMIZD,2.5 X
.065..................................................1
2 88492 HOSE,HUMP 3" TO 4".....................2
-- 30971 CLAMP,HOSE,3.00"
-- 34955 CLAMP,HOSE,5.00
3 101639 CLAMP,5.38,#86 X 3/8,RUB
CUSH..............................................1
4 88493 PRECLEANER,AIR INTAKE............1
5 101640 REDUCER,RUBBER 3.0 - 2.5.........1
6 94324-1400 TUBE,RD,STL,ALUMIZD,2.5 X
.065..................................................1
7 102713 TUBE,INTAKE,PRECLEANER........1
8 102373P FORMING,INTAKE TUBE
SUPPORT,PT..................................1
9 6888 SCREW,HHC,1/4-20 X 1
11 6091 NUT,NYLOCK,1/4-20
12 71911 CLAMP,MUFFLER, 2.50 INCH........1
13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
15 4828 NUT,NYLOCK,3/8-16
16 102714P FORMING,PRECLEANER
SUPPORT,PNT................................1
17 89959 PRECLEANER,INLINE 3"...............1
-- 30971 CLAMP,HOSE,3.00"
18 101612P BRACKET,PRECLEANER
PAINTED.........................................1
19 49379 SCREW,HHC,M8 X 1.25 X 25
20 33277 WASHER,FLAT,M8,YELLOW ZINC
Part No. 88618 Z-80/60 245

807.2 Engine Air Cleaners (Perkins 404F-22T and Deutz TD 2.9L4)
246 Z-80/60 Part No. 88618

807.2 Engine Air Cleaners (Perkins 404F-22T and Deutz TD 2.9L4)
-- 825947 OPT, PRECLEANER,

DEUTZ/PERKINS
1 89959 PRECLEANER,INLINE 3"...............1
-- 30971 CLAMP,HOSE,3.00"
2 825948 WLDT, PRECLEANER
MT,DEUTZ/PERK............................1
3 121419 SCREW,HHF,1/4-20 X .75...............4
4 121421 NUT,FLG,1/4-20..............................4
Part No. 88618 Z-80/60 247

808.1 Panel Cradle Option
248 Z-80/60 Part No. 88618

808.1 Panel Cradle Option
-- 77683-S OPTION,GLAZIER PACKAGE,ANSI

(ANSI models)
-- 94493-S KIT,PANEL CRADLE,CE
(CE models)
1 88377-1400 FOAM PAD***..................................2
2 77664 ADJUSTABLE STRAP ASSY..........1
5 77576P is no longer available. Must
install 2 each (two) of service kit
233992 (ANSI) or 233993 (CE) for
initial replacement
6 89724 is no longer available. Must
install 2 each (two) of service kit
233992 (ANSI) or 233993 (CE) for
initial replacement.
-- 233992 KIT,PANEL CRADEL
BRACKET,WORD............................1
(ANSI models)
-- 233993 KIT,PANEL CRADLE
BRACKET,SYMBL...........................1
(CE models)
7 56934 PAD,REST,1"THICK,FLANGED.......4
8 122755 UBOLT,FLATTENED,1.5DIAX3/8
UNC.................................................2
9 73463-1175 TUBE,RD,ALUM 1.25 X .083...........2
10 8914 SCREW,HHC,1/4-20 X .625
12 6889 NUT,LP NYLOCK,1/4-20
Part No. 88618 Z-80/60 249

809.1 Platform Overload - European Models
250 Z-80/60 Part No. 88618

809.1 Platform Overload - European Models
-- 94448 FIELD KIT,PLAT LOAD SENSE,Z80

to SN 229
-- 94460-S KIT,LOAD SENSE
MECHANICAL,LRG
this kit doesn't include items 12, 13
and 15; from SN 230
1 61997 WELDMENT,PLATFORM
SUPPORT,CE..................................1
European Models
2 61726 PIN,0.75DIAX5.75LG,CHAMFER.....4
-- 94643 ZERK,GREASE,5/16-24,STRAIT
3 8915 SCREW,HHC,1/4-20 X 1.25
4 45748 ROD END,.250 X 2.75 LG...............4
5 6091 NUT,NYLOCK,1/4-20
6 101845 ROTATOR MOUNT KIT...................1
7 25685 BEARING,GARLOCK,12FDU12.....8
8 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5
10 4828 NUT,NYLOCK,3/8-16
12 61975 RETAINER,SPRING,1.21 X .375.....1
13 61974 SPRING,COMP,1" OD,232 LB/IN.....1
14 89755 LOAD SUPPORT W/BEARINGS.....2
includes item 7
15 94549 SWITCH,LOAD LIMIT.....................1
to SN 2510
-- 146399 ASSY, LS, LOAD SENSE, ALC1000
from SN 2511
16 61972 MOUNT,SWITCH.............................1
17 34619 BUMPER,RUBBER***.....................2
18 21604 SCREW,HHC,3/8-16 X 3.25
19 80605 WASHER,FLAT,3/8X1.5X.06
20 45470 CLAMP,0.31,#5 X 1/4,RUB CUSH....1
-- 6090 SCREW,HHC,1/4-20 X .75
-- 6091 NUT,NYLOCK,1/4-20
Part No. 88618 Z-80/60 251

810.1 Belt Driven Generator Option - View 1 (to SN 3139)
252 Z-80/60 Part No. 88618

-- 88374 PULLEY,PERKINS 10 88174P FORMING,PERKIS

Generator Option, 3000W, 220V/50Hz; GEN.BRKT.PAINT...........................1
Perkins models; to SN 413 Perkins models; to SN 387
-- 102346 PULLEY KIT,PERKINS 804 -- 119533 FORMING,GENERATOR MOUNT***
Generator Option, 3000W, 220V/50Hz; Perkins models; from SN 388 to 3139
Perkins models; from SN 414 to 3139 -- 119578 BELT GEN BRKT UPGRADE KIT
-- 70484 PULLEY,GENERATOR,FORD Deutz models; from SN 388 to SN
Generator Option, 3000W, 220V/50Hz; 1127 to 3139
Ford models -- 81466 BRACKET,GENERATOR MOUNT
-- 88352 PULLEY,GM Deutz models; to SN 387
Generator Option, 3000W, 220V/50Hz; -- 89894P BRACKET,GENERATOR-DEUTZ
GM models Deutz models; to SN 387 to 3139
-- 58312 BOLT,PULLEY,GM 11 81852 SCREW,HHC,7/16-14 X 1.75
Generator Option, 3000W, 220V/50Hz;
GM models 12 45400 SPACER TUBE,.50 LG
-- 88201P FORMING,GENERATOR MOUNT 13 20912 WASHER,LOCK,.437,PLTD.
Generator Option, 3000W, 220V/50Hz; 14 6083 NUT,HEX,7/16-14
GM models
15 60790 BOLT,CARRIAGE,3/8-16 X1.50,G5
-- 88202P TENSION ARM,GENERATOR
Generator Option, 3000W, 220V/50Hz;
GM models 17 6022 NUT,HEX,3/8-16
-- 88374 PULLEY,PERKINS 18 61113 BELT,AX35.......................................1
Generator Option, 3500W, 110V/60Hz; Perkins models; to SN 328
Perkins models; to SN 413 -- 106535 BELT,AX33***
-- 70221 GM GENERATOR,3500W Deutz models; from SN 388 to 3139
110/60-W/RG -- 61114 BELT,AX36
Generator Option, 3500W, 110V/60Hz; Perkins models; from SN 413 to 3139
GM models
-- 61746 BELT,AX32
1 13918 SCREW,HHC,3/8-16 X GM models
1.75,GRD.8......................................2
-- 75053 BELT,AX38***
2 6097 WASHER,FLAT,USS,3/8",Y Deutz models; to SN 387
3 4828 NUT,NYLOCK,3/8-16 -- 94600 BELT, (NAPA 9360)
4 70398P FORMING,GENERATOR MOUNT Ford models
PAINTD............................................1 19 22558 SCREW,HHC,M14 X 40MM,GR 8.8
Ford models
5 89908 GENERATOR,3000W,220V,50HZ***.1
21 70389 PULLEY,DEUTZ..............................1
-- 102681 PULLY, GNRTR,220V,50HZ(89908) Deutz models
for 89908 generator
-- 81069 SPACER,PULLEY,DEUTZ GEN
-- 60707 GENERATOR,3500W,120V,60HZ**
22 22697 SCREW,HHC,M10 X
-- 146062 PULLY,GNRTR,120V,60HZ(60707) 65MM,GR8.8...................................4
for 60707 generator
6 8516 SCREW,HHC,3/8-16 X 1.50,GR5
24 106740 COVER,REWORK,DEUTZ
7 5397 WASHER,FLAT,USS,5/16",Y GENERATOR..................................1
8 49381 SCREW,HHC,M12 X 30 Deutz models
9 49410 WASHER,FLAT,M12 25 70399P FORMING,GENERATOR MOUNT
PAINTD............................................1
Ford models
Part No. 88618 Z-80/60 253


(continued)
27 14723 SCREW,HHC,5/16-18 X 1.75
28 6782 NUT,NYLOCK,5/16-18
254 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 255

256 Z-80/60 Part No. 88618

1 81850P FORMING,REGULATOR MOUNT

PAINTD............................................1
2 6888 SCREW,HHC,1/4-20 X 1
4 56912 SPRING CLIP,1/4-20,.025-.15X.5
5 60739 VOLTAGE REGULATOR,220V........1
-- 60738 VOLTAGE REGULATOR,110V
7 6178 NUT,NYLOCK,10-32
8 81559 HARNESS,GENERATOR
W/REG.220V...................................1
(harness, for BD generator)
-- 60891 ENCLOSURE,GENERATOR BOX
-- 81558 HARNESS,GENERATOR
W/REGULATOR
(harness, for BD generator)
9 49826 SCREW,PHILLIPS,PHM,10-32 X.625
10 10777 COVER,BLANK...............................1
-- 33724 KIT,GASKET,UK POWER TO PLAT.
-- 81458 GASKET, UK POWER TO PLAT
11 10775 T-BOX,2.75 X 4.5 X 2.0....................1
12 81570 BRACKET,POWER TO PLAT, UK.....1
13 57075 SCREW,PHIL,8-32X.50,SELF TAP
14 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................2
-- 7935 Locknut, Electric, 1/2 inch
15 T112563 SVC KIT,UK
RECEPT.REPLACEMENT...............1
European Models
-- 33724 KIT,GASKET,UK POWER TO PLAT.
-- 81458 GASKET, UK POWER TO PLAT
-- 96236 PLATE,AC ADAPTER,DIN/UK***
16 74006 COVER,GFCI,HORIZONTAL,WEATHER.1
-- 13585 OUTLET,110V GFCI***
USA/Canadian Models
-- 85043 HOUSING,LIGHT FIXTURE(57449)
USA/Canadian Models
17 81096 BRACKET,POWER TO PLAT,
DOM................................................1
18 4828 NUT,NYLOCK,3/8-16
20 8516 SCREW,HHC,3/8-16 X 1.50,GR5
Part No. 88618 Z-80/60 257

812.1 Air Line to Platform
258 Z-80/60 Part No. 88618

812.1 Air Line to Platform
-- 88295 Z80 AIRLINE TO PLATFORM,1/2"ID

-- 44981 DECAL,LABEL,AIRLINE 110 PSI
-- 45454 CLAMP,RUB CUSH,0.75,#12 X 3/8*
1 49214 MALE PIPE THD,1/4" SER,3/8"X18
2 49212 FEMALE BULKHEAD
CONNECTOR-8
3 88300-36900 HOSE ASSY. 1/2" AIR LINE............1
4 88299-82400 HOSE ASSY. 1/2" AIR LINE............1
5 60886P BRACKET,AIRLINE TO
PLATFORM.....................................1
6 49215 MPT,CPLR,1/4"SER,3/8"X18..........1
Part No. 88618 Z-80/60 259

813.1 Welder Option - Hydraulic Generator, Chassis Components
260 Z-80/60 Part No. 88618

-- 228878 KIT BONDED WELD LEADS Z80 -- 94765 COIL-10V DC***

(welder cable kit option only); from SN 7 146285 CONN, SAE#4-1/4" NPT.................1
3430
8 146284 SWITCH,PRESS,#4NPT,200PSIF....1
-- 228872 CABLE,2/0 WELD LEAD,TWIN Z80L
(part of kit option 228878); from SN 9 102276P BRACKET,GENERATOR
3430 12KW,PTD.......................................1
-- 228873 CABLE,2/0 WELD LEAD,TWIN Z80U 10 13002 SCREW,HHC,5/16-18 X 1 GR5
(part of kit option 228878); from SN 11 5397 WASHER,FLAT,USS,5/16",Y
3430
12 6782 NUT,NYLOCK,5/16-18
-- 226505 HARNESS, WELD GENERATOR, Z80
13 49863 CLAMP,1.13,#18 X 3/8,RUB
-- 226503 HARNESS,WELD GEN ENCLOSURE CUSH*.............................................1
-- 13097 FUSE,10 AMP 14 10107 SCREW,HHC,5/16-18 X .75
1 106184 MOTOR,HYD 12.5KW 15 106140 BRACKET,1K OHM 10-TURN
GEN,21CC***..................................1 POT**...............................................1
-- 162006 SEAL KIT,HYD MOTOR(106184) 16 102357 POTENTIOMETER ASSY,
for motor 106184 WELDER.........................................1
2 106113 GENERATOR,HYDRO-12KEP-21-3***.1 17 106658 MODULE,SX CONTROLLER,LOW
includes item 1 AMP.................................................1
-- 106274 GENERATOR,12.5 KW,W/O 18 229346 ASSY,ENCLOSURE,WELDER
MOTOR*** GEN.................................................1
-- 122300 COVER,WELDER GENERATOR includes items 15-31
-- T111766 MOTOR MOUNT COUPLER 19 74006 COVER,GFCI,HORIZONTAL,WEATHER.1
(106274)..........................................1 includes mounting hardware
-- T113655 COUPLING, 28MM (106113) 20 13585 OUTLET,110V GFCI***....................1
-- T114022 SPIDER (106113) 21 36294 SCREW,HHC,1/4-20 X 2.75
-- T114023 COUPLING (106113) 22 6889 NUT,LP NYLOCK,1/4-20
3 82237 DECAL,DANGER,HIGH 23 33607 RELAY,OMRON,DPDT,12V.............1
VOLTAGE.........................................2 24 33608 RELAY,SOCKET,OMRON................1
4 20776 CABLE SQUEEZE CONN...............1 25 106477 GFI/CIRCUIT BREAKER
5 18665 LOCKNUT,ELECTRIC,1" NPT.........3 ASSEMBLY......................................1
6 101516 MANIFOLD,DRIVE OIL -- 106375 GFCI,50A, 3PH
DIVERTER***..................................1 -- 227425 CIRCUIT BREAKER, 35A 3PH
-- 102746 VALVE,PILOT OPER 26 102314 PANEL, ENCLOSURE, LINCO
DIRECTIONAL** WELDER.........................................1
-- 106394 ORIFICE DISC,.030,CONE 27 106077 CABLE SQUEEZE CONN .63-.75....1
-- 122302 RELIEF,VALVE 270 PSI 28 106104 O-RING,SEAL RING,1" NPT...........2
-- 128416 SEAL KIT 29 7057 CONN. SQZ,1/2NPT .39-.56
use with part 94757 MED.................................................1
-- 128419 SEAL KIT 30 56237 O-RING,ORFS,-12..........................1
use with part 94760
31 6935 LOCKNUT,ELEC,1/2"......................1
-- 94757 VALVE,CHECK,3 PSI***
32 6090 SCREW,HHC,1/4-20 X .75
-- 94759 NUT,SOLENOID
33 4828 NUT,NYLOCK,3/8-16
-- 94760 VALVE-SOLENOID,10V,W/OUT
COIL*
35 8516 SCREW,HHC,3/8-16 X 1.50,GR5
Part No. 88618 Z-80/60 261


(continued)
36 6198 NUT,NYLOCK,1/2-13
38 39479 SCREW,HHC,1/2-13 X 2.75
262 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 263

814.1 Welder Option, Hoses and Fittings
264 Z-80/60 Part No. 88618

814.1 Welder Option, Hoses and Fittings
1 94374-3530 HOSE ASSY,3/4,90 FEM,STR

FEM.................................................1
2 48978 ELBOW,45D,520320-12-16.............2
3 48964 FITTING,TEE,RUN,SWIVEL52043212.1
4 49143-11229 HOSE ASSY 1/2, 90 FEM, STR
FEM.................................................1
5 94374-3730 HOSE ASSY 3/4, 90 FEM,STR
FEM.................................................1
6 48963 FITTING,ELBOW,45D,520320-12***.6
7 48933 CONN,520120-8***..........................1
8 48960 FITTING,CONN,520120-12.............2
9 102312-2088 HOSE ASSEMBLY,3/4",-10-12
90F,..................................................1
10 94374-4030 HOSE ASSY 3/4, 90 FEM,STR
FEM.................................................1
11 94374-3730 HOSE ASSY 3/4, 90 FEM,STR
FEM.................................................1
12 102312-2388 HOSE ASSY,3/4",10-12 90 F,ST
F ......................................................1
13 102355-6650 HOSE,ASSY,HYD,1/2".....................1
14 48935 TEE,RUN,520428-8.........................1
15 48958 CONN,520120-10-12.......................2
Part No. 88618 Z-80/60 265

815.1 Welder Option, Platform Components
266 Z-80/60 Part No. 88618

815.1 Welder Option, Platform Components
-- 88406 FIRE EXTINGUISHER -- 4828 NUT,NYLOCK,3/8-16

-- 82862 DECAL,FIRE EXTINGUISHER -- 5397 WASHER,FLAT,USS,5/16",Y
-- 97579 DECAL,DANGER,TIP-OVER,WELDER** -- 6782 NUT,NYLOCK,5/16-18
-- 110220 DECAL,WARNING,WELDER SAFETY 13 101525 WELDER,INVERTEC V275-S.........1
-- 110277-3500 FIRE SLEEVE, 2.0" 13 106275 KIT,WELD LEADS ASSY,V275S
-- 110276-2000 FIRE SLEEVE, 1.25" includes both cables
-- 110276-4000 FIRE SLEEVE, 1.25" -- 106141 SCREW,SECURITY,1/4-20 X 1.75LG
-- 110276-3800 FIRE SLEEVE, 1.25" -- 106183 FUSE,.6AMP,250V,WELDER,V275S
-- 110276-1300 FIRE SLEEVE, 1.25" 14 18666 CLAMP,1.00,#16 X 1/4,RUB

CUSH..............................................2
-- 110276-2700 FIRE SLEEVE, 1.25"
15 110220 DECAL,WARNING,WELDER
-- 28443 CABLE TIE,11.5" BLACK SAFETY...........................................1
-- 229925 ADAPTER,WELDER,208-220 16 106204 BRACKET,V275S WELD
1 101547P BRACKET,WELDER SUPPORT,PNT LEADS***.........................................1
3 4828 NUT,NYLOCK,3/8-16
4 6550 U-BOLT,3/8 X 1 YZ...........................2
5 47363 SCREW,RHM,8-32 X .50
7 101731P BRACKET,POWER TO PLAT
TBOX,PNT.......................................1
-- 4828 NUT,NYLOCK,3/8-16
-- 6550 U-BOLT,3/8 X 1 YZ
8 101732 COVER,WEATHERPROOF 3-PHASE
9 106112 PLUG,4-WIRE,3-PHASE,50A,MALE.1
10 106110 T-BOX,2.75X4.5X2.63,3PH..............1
-- 106111 RECEPTCL,LOCK 3-PH,50A,4 WIRE
11 82237 DECAL,DANGER,HIGH
VOLTAGE.........................................2
12 102408P BRACKET,LINCOLN
WELDER,PNTD..............................1
to SN 2510
-- 102409P BRACKET,WELDER MNT
SUPPORT,PNT
to SN 2510
-- 106043 SCREW,SECURITY,5/16-18X1.00
-- 106044 U-BOLT,3/8-16X4X4.63X3.00
-- 238119 BRACKET,HYDRAULIC WELDER
Z80
from SN 2511
-- 238120 BRACKET,HYDRAULIC WELDER
Z80
from SN 2511
Part No. 88618 Z-80/60 267

816.1 Hydraulic Generator Option, Continental TME-27 Engine (to SN 3139)
268 Z-80/60 Part No. 88618

816.1 Hydraulic Generator Option, Continental TME-27 Engine (to SN 3139)
-- 226503 HARNESS,WELD GEN ENCLOSURE -- 147839 ASSM, GEN. ONLY, 110V, 60HZ
-- 112119 DECAL OPTION,NIKKEN,GS68 -- 58944 BRUSH 3/8 X 1/4 X 15/16(36928)
-- 106637 MODULE,TIME DELAY ON BREAK -- 58954 O-RING,SPACER #115***
4S for pump
-- 102746 VALVE,PILOT OPER -- T111608 SEAL,RETAINING RING
DIRECTIONAL** for pump
1A 36928 GENERATOR,2500W HYD.220/50HZ -- T111609 SEAL,SHAFT
-- 147836 SEAL, GASKET, .00075" *GOLD* for pump
for pump -- T111610 SPACER
-- 147837 SEAL, GASKET, .0005" *SILVER* for pump
for pump -- T111611 BEARING,MOTOR
-- 147838 SEAL, GASKET, .0010" for pump
for pump -- T111612 RETAINING RING
-- 32732 RECTIFIER ASSEMBLY for pump
-- 32735 VALVE,PRI. FLOW REG 4.3 -- T111613 SHAFT,MOTOR

for pump
-- 32736 MOTOR,HYDRAULIC GENERATOR
2 84080 ISOLATR KIT,RUBBR,2KW
-- 52085 BRUSH HOLDER ASSY, 2500W GENERATR.....................................4
GENER
3 102276P BRACKET,GENERATOR
-- 58402 BRIDGE,50A FULL WAVE** 12KW,PTD.......................................1
-- 58944 BRUSH 3/8 X 1/4 X 15/16(36928) 4 122100 SPACER,HYD GEN MANIFOLD.....1
-- 58954 O-RING,SPACER #115*** 5 53976 MANIFOLD,GENERATOR...............1
for pump
-- 89719 BRUSH ENDBELL ASSEMBLY
(89719) -- 19969 VALVE,SOLENOID (18660)
-- T111608 SEAL,RETAINING RING -- 27535 COIL,12V.DO1 VALVE

for pump -- 31529 VALVE,RELIEF 2400 PSI
-- T111609 SEAL,SHAFT -- 33568 NUT, CP521-1 VALVE
for pump -- 45782 DIODE,6 AMP,200 PIV,BULK
-- T111610 SPACER -- 45914 O-RING, DO1 VALVE
for pump
6 14033 SCREW,HHC,3/8-16 X 2.75
-- T111611 BEARING,MOTOR
for pump 7 6097 WASHER,FLAT,USS,3/8",Y
-- T111612 RETAINING RING 8 4828 NUT,NYLOCK,3/8-16
for pump 9 5397 WASHER,FLAT,USS,5/16",Y
-- T111613 SHAFT,MOTOR 10 13918 SCREW,HHC,3/8-16 X
for pump 1.75,GRD.8......................................4
1B 111381 GEN,HYD,3000W,110V,60HZ..........1 11 6198 NUT,NYLOCK,1/2-13
-- 111987 CONN,8 POS PLUG 120 AC/15A 12 6095 WASHER,FLAT,USS,1/2",Y
for pump
13 39479 SCREW,HHC,1/2-13 X 2.75
-- 147836 SEAL, GASKET, .00075" *GOLD*
for pump
-- 147837 SEAL, GASKET, .0005" *SILVER*
for pump
-- 147838 SEAL, GASKET, .0010"
for pump
Part No. 88618 Z-80/60 269

817.1 Hydraulic Generator Option, Continental TME-27 Engine, Hoses and Fittings (to SN
3139)
270 Z-80/60 Part No. 88618

817.1 Hydraulic Generator Option, Continental TME-27 Engine, Hoses and Fittings (to SN
3139)
1 102313-2826 HOSE ASSY,3/4" HYD,45F,STRF.....1

2 49143-2429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
3 49183-2729 Hose Assembly - Components: Genie
part numbers 48827, 48822 and
48756 @ 25 inches..........................1
4 49164-1543 HOSE ASSY 1/4,90 DEG FEM,STR
F ......................................................1
5 54085-9018 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
6 48936 TEE,BRANCH,520429-8.................1
7 48932 FITTING,ELBOW,90D,520220-8***..2
8 48959 FITTING,ELBOW,90D,520220-12....1
9 48960 FITTING,CONN,520120-12.............3
10 48946 CONN,520120-8-10.........................1
11 48939 TEE,BRANCH,520433-8.................1
13 48904 ELBOW,90D,520220-4-4.................1
14 61073-8930 HOSE ASSY 3/4" 90 DEG STR
FEM.................................................1
Part No. 88618 Z-80/60 271

818.1 Hydraulic Generator Option (MTE) (from SN 3140)
272 Z-80/60 Part No. 88618

818.1 Hydraulic Generator Option (MTE) (from SN 3140)
-- T112720 HARNESS,JUMPER,MTE GEN,Z80 20 7056 CONN,SQUEEZE,1/2NPT

-- 147240 CAPACITOR 16 F, GEN .38-.50,SM.......................................1
1A 139952 GENERATOR, 3kW, 120V/50Hz......1 21 6595 PLUG,ELECTRICAL,DOMESTIC.....1

(complete) includes items 2-9 22 19020 CONNECTOR,FEMALE,RECPTCLE,110V.1
1B 139953 GENERATOR, 3kW, 120V/60Hz 23 10777 COVER,BLANK...............................1
(complete) includes items 2-9 24 10775 T-BOX,2.75 X 4.5 X 2.0
-- 147239 BREAKER, 25 AMP, GEN -- 74052 GASKET,COVER,GFCI,WEATHERPROOF
60hz
25 57075 SCREW,PHIL,8-32X.50,SELF TAP
1C 139954 GENERATOR, 3kW, 240V/50Hz
(complete) includes items 2-9 26 T112560 RECEPTACLE,UK,110V..................1
-- 147258 BREAKER,15 AMP,GEN 27 T112561 PLATE,UK,POWER TO PLAT..........1
50hz 28 144161 PLUG,PWR,UK,16AMP,3PIN,BLK...1
2 147239 BREAKER, 25 AMP, GEN...............1 29 6198 NUT,NYLOCK,1/2-13
part of generators 139952 and 139953
-- 147258 BREAKER,15 AMP,GEN
31 39479 SCREW,HHC,1/2-13 X 2.75
part of generator 139954
3 147241 COVER, END, GEN, 120V..............1
-- 147262 COVER, END, GEN, 240V
4 147279 CONTROLLER BOX, 120/240V,
50H..................................................1
-- 147228 CONTROLLER BOX, 120/240V, 60H
5 147230 207 HYD MOTOR ASSY, GEN........1
-- 147231 SEAL KIT, HYD MOTOR, GEN
6 147233 VALVE, RELIEF, GEN, 3.0kW..........1
7 147232 12VDC PROPORTIONAL VALVE.....1
8 147229 MANIFOLD ASSEMBLY, GEN.........1
(complete) includes items 6 and 7
9 147242 SCREW, GEN ROTOR....................4
10 13000 SCREW,HHC,5/16-18 X 1.25
12 6782 NUT,NYLOCK,5/16-18
13 6888 SCREW,HHC,1/4-20 X 1
15 6091 NUT,NYLOCK,1/4-20
16 45470 CLAMP,0.31,#5 X 1/4,RUB CUSH....2
17 102276 BRACKET,GENERATOR 12KW......1
18 7057 CONN. SQZ,1/2NPT .39-.56
MED.................................................1
19 6935 LOCKNUT,ELEC,1/2"......................2
Part No. 88618 Z-80/60 273

819.1 Hydraulic Generator Option (MTE), Hoses and Fittings (from SN 3140)
274 Z-80/60 Part No. 88618

819.1 Hydraulic Generator Option (MTE), Hoses and Fittings (from SN 3140)
1 48960 FITTING,CONN,520120-12.............5
2 49861 CONN,LONG,520122-4...................2
3 48941 REDUCER,520123-8-4...................1
4 48935 TEE,RUN,520428-8.........................1
6 61073-8930 HOSE ASSY 3/4" 90 DEG STR
FEM.................................................1
components: 48841, 48846 and 48762
@ 86 inches
7 61073-3530 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
components: 48841, 48846 and 48762
@ 32 inches
8 49117-9819 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................1
components: 48800, 48802 and 48751
@ 97 inches
9 61070-7450 HOSE ASSY,1/2",90 FEM,STR
FEM.................................................1
components: 48827, 48836 and 48756
@ 72 inches
Part No. 88618 Z-80/60 275

820.1 Cold Start Package (to SN 4370)
276 Z-80/60 Part No. 88618

820.1 Cold Start Package (to SN 4370)
-- 81784 COLD START,GM

GM models; includes item 1
-- 102328 COLD START,FORD,Z80
Ford models; includes items 1 and 4
-- 53982 COLD START PKG,PERKINS,BB
Perkins models; includes items 2 and
3; to SN 328
-- 122547 COLD START PKG,110V,PERKINS
Perkins models; includes items 1 and
3; from SN 329
-- 122547 COLD START PKG,110V,PERKINS
Deutz models includes items 1 and 4;
from SN 339
-- 81785 COLD START,DEUTZ 913 AND
TURBO
Deutz models includes item 1; to SN
338
-- 81837 FREEZE PLUG HEATER,GM 3.0L
GM Models
-- 111522 COLD START,CONTINENTAL,Z80
Continental Models Includes item 1
1 28853 BLANKET,BATTERY........................1
2 35610 HEATER,FREEZE PLUG,FORD
LRG423...........................................1
3 101632 FREEZE PLUG HEATER,PERKINS
804
4 128274 OIL PAN
HEATER,DEUTZ,120V,150W..........1
Part No. 88618 Z-80/60 277

820.2 Cold Start Package (from SN 4371)
278 Z-80/60 Part No. 88618

820.2 Cold Start Package (from SN 4371)
-- 236013 HARNESS,START ASSIST,Z80 14 119065 CONN,RECEP 2 WAY ENDCAP

1A 216615 ASSY HEATER, MODEL 18, DT....................................................1
120V................................................1 15 216617 ASSY, BATTERY HEATER, 120V.....2
(120V) (120V)
-- 216616 ASSY HEATER, MODEL 18, 240V 15 216618 ASSY, BATTERY HEATER, 240V
(240V) (240V)
-- 1259661 ASSY,ENGINE HEATER,120V 16 216645 HARNESS, 120V POWER CORD,
(120V) Only Deutz TD 2.9L4 models, 12"...................................................1
includes two adhesive pads (120V) includes items 12 and 17
-- 1259708 ASSY,ENGINE HEATER,240V -- 216646 HARNESS, 240V POWER CORD, 12"
(240V) Only Deutz TD 2.9L4 models, (240V) includes item 12 only
includes two adhesive 17 119403 CONN,PLUG 120 AC/15A DOMESTIC
2 119066 CONN,RECEP 3 WAY ENDCAP DT Part of wire harness
Part of heater assembly
3 119057 CONN PLUG 3 WAY ENDCAP DT
Part of wire harness
4 216662 HARNESS,ENG/HYD
HEATER,120V.................................1
(120V)
-- 216683 HARNESS,ENG/HYD HEATER,240V
(240V)
5 216612 ASSY,120V HEATER, HYD TANK....1
(120V)
-- 216611 ASSY,240V HEATER, HYD TANK
(240V)
6 99778 CABLE SQUEEZE CONN,4 WIRE...2
Part of of wire harness
-- 238123 HUBBLE NUT, PG11
7 216660 HARNESS, 120V BATT CABLE,
84"...................................................1
(120V)
-- 216681 HARNESS, 240V BATT CABLE, 84"
(240V)
8 14392 NUT,LP NYLOCK,10-32
10 75041 SCREW,PHILLIPS,PHM,10-32 X 1
11 214249 COLD WEATHER 120V J BOX
ASSY...............................................1
(120V)
-- 237711 COLD WEATHER 240V J BOX ASSY
(240V)
12 214536 SQUEEZE CONN W/NUT, 2WIRE,
4MM.................................................1
Part of of wire harness
13 119056 CONN PLUG 2 WAY ENDCAP
DT....................................................1
Part No. 88618 Z-80/60 279

821.1 Half-Mesh and Pipe Cradle Options
280 Z-80/60 Part No. 88618

821.1 Half-Mesh and Pipe Cradle Options
-- 85300 PIPE CRADLE ASSY. SERV (ONE)**

-- 72875 DECAL,WARNING,PIPE
CRADLE,BOOM
-- 119397 OPTION,6' HALF MESH PLAT/GATE
-- 119398 OPTION,8' HALF MESH PLAT/GATE
-- Ref. Swing Gate Option, Complete
(refer to 802.1)
1 56570 STRAP, CONDUIT HOLDER 60".....1
2 6884 SCREW,HHC,1/4-20 X 2.5
5 73500 HALF MESH,8'PLATFORM,RH***....1
-- 54465 MESH,HALF,RH,6'PLATFORM
6 54457 MESH,HALF,SWING GATE***.........1
7 73501 HALF MESH,8'PLATFORM,LH........1
-- 54458 MESH,HALF,LH,6'PLATFORM
-- 6090 SCREW,HHC,1/4-20 X .75
-- 6091 NUT,NYLOCK,1/4-20
-- 6638 WASHER,FLAT,USS,1/4"Y
9 81368 WELDMENT,PIPE CRADLE
MOUNT...........................................1
10 56525 WELDMENT, PIPE CRADLE...........1
UNC.................................................8
12 4828 NUT,NYLOCK,3/8-16
14 55753 BUMPER, PLASTIC, 1.25 O.D........4
Part No. 88618 Z-80/60 281

822.1 Spare LPG Tank Carrier Option
282 Z-80/60 Part No. 88618

822.1 Spare LPG Tank Carrier Option
-- 77853 OPTION,LP TANK 2ND

1 77785P FORMING,LP BRACKET MOUNT...2
2 60143 WELDMENT,L.P. TANK MOUNT
***....................................................1
3 53605 TANK, LP, 7 GAL.............................1
4 49000 L.P.TANK LATCH.............................1
5 8516 SCREW,HHC,3/8-16 X 1.50,GR5
8 29868 SPRING CLIP,3/8-16,.05-.20X.73
Part No. 88618 Z-80/60 283

823.1 Circuit Board Heater Option
284 Z-80/60 Part No. 88618

823.1 Circuit Board Heater Option
-- 119662 ACCESS PBOX HEATER

ALC500/1000
to SN 2297
-- 122733 ACCESS PBOX HEATER Z80
from SN 2298
1 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS...4
2 119534 STANDOFF,1/4X1/4 M-F 6-32
S/S...................................................4
MNT
-- T115352 DECAL,OPTION CONTROL BOX
HEATR
4 Ref. PCB Assembly, PCON (refer to
602.1)
5 119250 BRACKET,PLATFORM HEATER
OPT.................................................1
to SN 2297
-- 122723 BRACKET,PLATFORM HEATER
OPTION
from SN 2298
6 27287 RESISTOR,10 OHM,25 WATT.........2
7 119641 SWITCH,THERMOSTAT 85F
OPEN..............................................1
8 6272 RIVET,STL,STL,P,.125 X .25
Part No. 88618 Z-80/60 285

824.1 Aircraft Protection Package, Standard (from SN 2463 to 4800)
286 Z-80/60 Part No. 88618

824.1 Aircraft Protection Package, Standard (from SN 2463 to 4800)
1 128203 SWITCH TOGGLE ASSY SPDT 2P -- 27391 PROXIMITY SENSOR***

MOM................................................1
-- 139882 HARN, AC PROTECTION
BYPASS...........................................1
2 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
3 Ref. DECAL,FUNCTION
OVERRIDE......................................1
(refer to 101.1)
4 106044 U-BOLT,3/8-16X4X4.63X3.00..........1
5 66472 U-BOLT, SQR, 3/8-16X2X5,
PLTD................................................2
6 139904 WELDMENT, SKIDPLATE**............1
7 88384 SPRING, SS, 3/4-EO750-69-4500...4
8 88385 SPRING, SS, 1/2-EO500-49-4500...4
9 4828 NUT,NYLOCK,3/8-16
11 6888 SCREW,HHC,1/4-20 X 1
13 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
15 6091 NUT,NYLOCK,1/4-20
16 55753 BUMPER, PLASTIC, 1.25 O.D........2
17 75617-1675 PADDING,FOAM 3.5"OD X
1.50"ID.............................................2
18 75636 PADDING,FOAM,3.0"X1.50ID
90DEG.............................................4
19 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH............................................16
20 6090 SCREW,HHC,1/4-20 X .75
21 56426-700 CHAIN,NO.2 (11 LINKS).................8
1.50"ID.............................................2
23 139181 WELDMENT,AIRCRAFT SENSOR
BUMPR............................................1
1.50"ID.............................................1
25 77797 WELDMENT, SENSOR MOUNT.....1
26 88390 NUT,HEX,M8,PLASTIC
27 81532 HARNESS,PROX.KILL....................1
includes 27391 proximity sensor; to
SN 5573
-- 1262767 HARNESS,PROX SENSOR,ACP
includes 27391 proximity sensor; from
SN 5574
Part No. 88618 Z-80/60 287

825.1 Aircraft Protection Package, Deluxe (from SN 2463 to 4800)
288 Z-80/60 Part No. 88618

825.1 Aircraft Protection Package, Deluxe (from SN 2463 to 4800)
1 46188 WELDMENT, AIRCRAFT TOP -- 139882 HARN, AC PROTECTION

BUMPER.........................................1 BYPASS...........................................1
2 55753 BUMPER, PLASTIC, 1.25 O.D........4 29 27246 BOOT,TOGGLE
3 122231 SCREW,BHSC,1/4-20 X 1 SWITCH,SHORT*............................1
4 122073 SUPPORT, RAILING.....................20 30 Ref. DECAL,FUNCTION

OVERRIDE......................................1
5 6889 NUT,LP NYLOCK,1/4-20 (refer to 101.1)
6 106044 U-BOLT,3/8-16X4X4.63X3.00..........1 31 75617-4788 PADDING,FOAM 3.5"OD X
7 66472 U-BOLT, SQR, 3/8-16X2X5, 1.50"ID.............................................4
PLTD................................................2 32 75617-6275 PADDING,FOAM 3.5"OD X
8 139904 WELDMENT, SKIDPLATE**............1 1.50"ID.............................................1
9 88384 SPRING, SS, 3/4-EO750-69-4500...4 33 75617-1538 PADDING,FOAM 3.5"OD X
1.50"ID.............................................2
10 88385 SPRING, SS, 1/2-EO500-49-4500...4
11 4828 NUT,NYLOCK,3/8-16
13 6888 SCREW,HHC,1/4-20 X 1
15 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
16 6091 NUT,NYLOCK,1/4-20
1.50"ID.............................................2
90DEG.............................................8
19 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH............................................16
20 6090 SCREW,HHC,1/4-20 X .75
21 56426-700 CHAIN,NO.2 (11 LINKS).................8
1.50"ID.............................................4
23 139181 WELDMENT,AIRCRAFT SENSOR
BUMPR............................................1
1.50"ID.............................................1
27 81532 HARNESS,PROX.KILL....................1
includes 27391 proximity sensor; to
SN 5573
-- 1262767 HARNESS,PROX SENSOR,ACP
includes 27391 proximity sensor; from
SN 5574
-- 27391 PROXIMITY SENSOR***
MOM................................................1
Part No. 88618 Z-80/60 289

825.2 Aircraft Protection Package (from SN 4801)
290 Z-80/60 Part No. 88618

825.2 Aircraft Protection Package (from SN 4801)
1 46188 WELDMENT, AIRCRAFT TOP 28 81802 PLATE, AIRCRAFT PROTECTION

BUMPER.........................................1 OPT.................................................4
2 55753 BUMPER, PLASTIC, 1.25 O.D. 29 1259329 PADDING, FOAM, 46.5"..................4
3 824227 SCREW,BHC,1/4-20X1,F835,ZAG 30 75617-6275 PADDING,FOAM 3.5"OD X
4 122073 SUPPORT, RAILING.....................20 1.50"ID.............................................1
5 824027 NUT,TL FLG,1/4-20,G,ZAG 31 1259328 PADDING, FOAM, 15.5"..................2
6 106044 U-BOLT,3/8-16X4X4.63X3.00..........1 32 75617-2075 PADDING,FOAM 3.5"OD X

1.50"ID.............................................2
7 66472 U-BOLT, SQR, 3/8-16X2X5,
PLTD................................................2
8 822764 WDMT,SKID PLATE........................1
9 822769 SPRING,EXTENSION,1.92LB/IN.....4
10 824029 NUT,TL FLG,3/8-16,G,ZAG
11 6888 SCREW,HHC,1/4-20 X 1
12 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
13 6091 NUT,NYLOCK,1/4-20
1.50"ID.............................................2
90DEG...........................................10
16 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH............................................24
17 824078 SCREW,HHF,1/4-20X.75,8,ZAG
18 56426-700 CHAIN,NO.2 (11 LINKS).................8
1.50"ID.............................................2
20 822759 WDMT,AIRCRAFT SENSOR
BUMPER.........................................1
23 1261292 HARNESS ASSY,PCON,PROX
KILL.................................................1
includes 27391 proximity sensor
-- 128580 SWITCH TOGGLE SPDT 3P MOM
SHDR
-- 27391 PROXIMITY SENSOR***.................1
24 822768 FOAM, AIRCRAFT PROTECTION...1
1.50"ID.............................................2
MOM................................................1
27 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
Part No. 88618 Z-80/60 291

826.1 Operator Protection Structure (from SN 142)
292 Z-80/60 Part No. 88618

826.1 Operator Protection Structure (from SN 142)
1 219158 ACCESSORY,OPERATOR PROT

STRUCT..........................................1
(Complete) includes all fasteners
2 8178 SCREW,HHC,3/8-16 X 2.5..............4
3 6097 WASHER,FLAT,USS,3/8",Y...........12
4 4828 NUT,NYLOCK,3/8-16.......................8
UNC.................................................2
6 6888 SCREW,HHC,1/4-20 X 1.................4
7 15086 WASHER,FLAT,.375 X 1.5 X .125....2
Use only with the platform control box
cover option
8 6638 WASHER,FLAT,USS,1/4"Y..............8
9 6091 NUT,NYLOCK,1/4-20.......................4
Part No. 88618 Z-80/60 293

827.1 Traveling Fall Arrest Anchor System
294 Z-80/60 Part No. 88618

827.1 Traveling Fall Arrest Anchor System
1 1256856 SCREW,HHF,3/8-16X2.5,8,ZAG......4 12 1256439 TROLLEY, TFAAS TRACK...............1

2 1256389 FORMING,INNER HANGER...........2
3 1251997 NUT,TL FLG,1/2-13,G,ZAG.............2
4 1256851 SCREW,HHF,1/2-13X3.5,8,ZAG......2
5 1260892 END STOP. TFAAS TRACK.............2
6 36388 BUMPER,RUBBER,.75 X
.50H,STUD......................................2
7 824029 NUT,TL FLG,3/8-16,G,ZAG.............8
8 1256481 SPACER, HANGER BRACKET.......8
9A 1256400 DECAL,TFAAS TRACK,WORD.......1
9B 1260910 DECAL,TFAAS TRACK,SYMBOL....1
9C 1256400FR DECAL,TFAAS TRACK,WORD
FR....................................................1
10A 1256377 ACC,TFAAS FALL ARREST,8FT
WORD.............................................1
includes instructions and decals
-- 1256379 ASSY,TFAAS TRACK,8FT WORD
includes decals
10B 1261022 ACC,TFAAS FALL ARREST,8FT
SYM.................................................1
-- 1261024 ASSY,TFAAS TRACK,8FT SYM
includes decals
10C 1261018 ACC,TFAAS FALL ARREST,8FT
FR....................................................1
-- 1261020 ASSY,TFAAS TRACK,8FT FR
includes decals
10D 1256378 ACC,TFAAS FALL ARREST,6FT
WORD.............................................1
-- 1256380 ASSY,TFAAS TRACK,6FT WORD
includes decals
10E 1261023 ACC,TFAAS FALL ARREST,6FT
SYM.................................................1
-- 1261025 ASSY,TFAAS TRACK,6FT SYM
includes decals
10F 1261019 ACC,TFAAS FALL ARREST,6FT
FR....................................................1
-- 1261021 ASSY,TFAAS TRACK,6FT FR
includes decals
11 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................1
Part No. 88618 Z-80/60 295

828.1 Operators Protection Alarm
296 Z-80/60 Part No. 88618

828.1 Operators Protection Alarm
-- 1255556 HARN,PBOX,OPA,ALC1000...........1
-- 1255030 PLUG,BLANKING............................1
1 1255032 CLAMP,HAND RAIL,OPA,6'-8'.........1
(includes fasteners)
2 1255026 ASSY,BRKT,CNTRL BOX
W/FASTNRS....................................1
3 1255018 BASE ENCLOSURE,RED,OPA.......1
4 1255021 SOUNDER,MIDI,OPA......................1
5 1255037 LENS,MIDI SOUNDER....................1
6 1255028 STAND OFF,CONTROL UNIT.........1
7 1255024 BRACKET,CONTROL UNIT............1
8 1255025 SPACER,HEAT SINK.......................1
9 1255023 ASSY,MODULE,CONTROL
UNIT,OPA........................................1
10 1255022 MODULE,CONTROL
UNIT,PCB,OPA................................1
11 1255067 NUT,M4 NYLOCK............................4
12 1255066 WASHER,M4 NYLON......................4
13 1255038 SCREW,M5X16 BHD......................4
14 1255890 DECAL,COSMETIC,GENIE.............1
15 1255020 LID ENCLOSURE,RED,OPA...........1
16 1255019 GASKET,ENCLOSURE...................1
17 1255029 ASSEMBLY,TAPESWITCH..............1
(6'/8' platforms) (includes j-box and
fasteners)
18 1255036 ASSEMBLY RESET SWITCH..........1
19 1255035 ASSEMBLY,CABLE,TAPESWITCH..1
20 1255068 SCREW,M6X8.................................2
21 1255047 SENSOR,RUBBER EDGE..............1
(6'/8' platforms)
22 1255033 HARN,PIGTAIL,TAPESWITCH,OPA.1
Part No. 88618 Z-80/60 297

August 2015
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
1000238 ....................11–12 101620P ....................83 102313-2826 .............271 102974 ......................106

101005 ......................181 101622 ......................83 102314 ......................261–262 102975 ......................119–120
101005H ....................181 101624P ....................87 102328 ......................277 102976 ......................131
101011 ......................21–23 101625 ......................83 102339 ......................125–126 102977 ......................125–126
10107 ........................31–32, 53–55, 101626 ......................85, 157–158 102343P ....................147 102992 ......................164–165
125–126, 131, 101627 ......................83 102346 ......................253–254 104030 ......................171, 173–174,
143–144, 261– 101628 ......................85 102348 ......................83 177
262 101632 ......................277 102353P ....................73 104328 ......................231
101070 ......................21–23, 25 101633 ......................83, 106 102354P ....................69 10597 ........................143–144, 149
101118P ....................129 101634 ......................83, 106 102355-6650 .............265 10598 ........................139–140
101119P ....................133 101635 ......................245 102357 ......................261–262 106023 ......................85
101121P ....................133 101638 ......................83, 105–106 102373P ....................245 106024 ......................85
101126P ....................131 101639 ......................245 102399 ......................149 106033 ......................45–46
101127P ....................131 101640 ......................113, 245 102408P ....................267 106042 ......................149
101128P ....................131 101641P ....................85 102409P ....................267 106043 ......................267
101174 ......................181 101644 ......................85 102433 ......................233–234 106044 ......................267, 287, 289,
101174H ....................181 101726 ......................41–42 102434 ......................233–234 291
101175 ......................181 101727 ......................41–42, 45–46 102436 ......................233–234 106051 ......................73
101175H ....................181 101731P ....................267 102438 ......................233–234 106077 ......................261–262
101234 ......................21–23, 25 101732 ......................267 102439 ......................233–234 106098 ......................21–23, 25, 31–32
101284 ......................21–23 101747 ......................163–165 102440 ......................233–234 106104 ......................261–262
101321 ......................93 101748 ......................163–165 102485P ....................241 106110 ......................267
101340 ......................71, 73 101749 ......................163–165 102486 ......................241 106111 ......................267
101373 ......................164–165 101750 ......................163–165 102487 ......................57–58 106112 ......................267
101374 ......................164–165 101751 ......................163–165 102491 ......................22–23 106113 ......................261–262
101375 ......................164–165 101752 ......................163–165 102492 ......................22–23 106117 ......................21–23, 25
101376 ......................164–165 101753 ......................163–165 102493 ......................22–23 106118 ......................21–23, 25
101377 ......................164–165 101754 ......................163–165 102494 ......................22–23 106122 ......................22–23, 37, 39
101378 ......................164–165 101769 ......................21–23 102496 ......................189 106125 ......................39
101379 ......................164–165 101770 ......................21–23 102534 ......................85 106140 ......................261–262
101380 ......................164–165 101845 ......................251 102535 ......................22–23 106141 ......................267
101381 ......................164–165 101848 ......................61, 105–106 102536 ......................22–23 106154 ......................151
101382 ......................164–165 101891 ......................61, 83 102537 ......................165 106178 ......................129
101383 ......................164–165 101892 ......................61 102538 ......................165 106183 ......................267
101384 ......................164–165 101934 ......................207 102555 ......................21–23 106184 ......................261–262
101385 ......................163–165 101944 ......................21–23 102557 ......................22–23 106204 ......................267
101387 ......................163–165 101945 ......................21–23 102558 ......................22–23 106211-300 ...............113
101388 ......................163–165 101964 ......................67 102581 ......................105–106 106211-600 ...............113
101390 ......................163–165 101971 ......................81 102585 ......................106 106226 ......................89
101391 ......................163–165 102003P ....................245 102589 ......................105–106 106271P ....................131
101393 ......................163–165 102010P ....................125–126 102593 ......................109 106274 ......................261–262
101394 ......................163–165 102013P ....................131 102676 ......................237 106275 ......................267
101396 ......................163–165 102045 ......................85, 103, 106, 102681 ......................253–254 106357 ......................151
101402 ......................35 109, 117, 123 102683 ......................79 106375 ......................261–262
101405 ......................67 102065P ....................131 102685 ......................153 106394 ......................261–262
101516 ......................261–262 102066 ......................95 102710 ......................41–42, 46, 50 106421 ......................157–158
101525 ......................267 102066P ....................133, 139–140 102712 ......................245 106477 ......................261–262
101529 ......................31–32 102073 ......................125–126 102713 ......................245 106485 ......................131
101530 ......................31–32 102074 ......................125–126 102714P ....................245 106486 ......................125–126
101531 ......................32 102103 ......................129 102717 ......................31–32 106487 ......................125–126
101533 ......................22–23 102104 ......................129 102719 ......................22–23 106490 ......................133
101534 ......................22–23 102117 ......................129, 131 102720 ......................233–234 106491 ......................131
101535 ......................67 102118 ......................125–126 102721P ....................233–234 106495 ......................174, 177
101537 ......................155 102119 ......................131 102735 ......................213 106535 ......................253–254
101538 ......................155 102120 ......................131 102746 ......................261–262, 269 106605 ......................125–126, 129
101539 ......................151 102121 ......................129, 139–140 102777 ......................21–23 106637 ......................269
101540 ......................147 102134 ......................125–126 102778 ......................22–23 106658 ......................261–262
101547P ....................267 102136 ......................133 102779P ....................126 106663 ......................91
101601 ......................83, 85 102155 ......................21–23 102780 ......................213 106665-2929 .............219, 221, 223
101602 ......................83 102157 ......................21–23 102781 ......................213 106740 ......................253–254
101603P ....................83 102160 ......................21–23 102785P ....................237 106754 ......................149
101604P ....................83 102169 ......................22–23 102786P ....................237 106755 ......................149
101605P ....................83 102170 ......................22–23 102790 ......................21–23 106923 ......................117
101606P ....................83 102209P ....................109 102794 ......................131, 133 107545 ......................83
101607P ....................87 102227 ......................105–106 102854 ......................237 107546 ......................87
101608P ....................83 102228P ....................106 102855 ......................237 107704 ......................233–234
101609 ......................87 102237P ....................106 102941 ......................31–32 107705 ......................233–234
101610P ....................83 102239P ....................106 102951 ......................69 107706 ......................233–234
101611 ......................83 102276 ......................273 102952 ......................69 107707 ......................233–234
101612P ....................245 102276P ....................261–262, 269 102953 ......................69 107708 ......................234
101613 ......................83 102307 ......................125–126 102954 ......................69 107709 ......................234
101614 ......................85 102309 ......................45–46, 49–50, 102969 ......................67 107710 ......................234
101615P ....................87 155 102970 ......................67 10775 ........................257, 273
101618 ......................85 102312-2088 .............265 102972 ......................87 10777 ........................257, 273
101619 ......................83 102312-2388 .............265 102973 ......................97 107862 ......................19
298 Z-80/60 Part No. 88618

August 2015
Part Number Index (continued)
107864 ......................19 111526 ......................237 111865 ......................140 119795 ......................237

108543 ......................99 111533 ......................35 111867 ......................135–136 119824 ......................139–140
109802 ......................55, 77 111545 ......................161 111868 ......................139–140 119915 ......................181
110149 ......................89 111628 ......................167 111869 ......................139–140 119918 ......................45–46, 49–50
110180 ......................207 111629 ......................167 111870 ......................139–140 119950 ......................233–234
110194 ......................201–202 111630 ......................57–58 111871 ......................139–140 119983 ......................45–46
110196 ......................199 111634 ......................125–126, 143– 111872 ......................139–140 121066 ......................117
110197 ......................199 144 111873 ......................139–140 121271 ......................25
110198 ......................269 111668 ......................105–106 111874 ......................139–140 121272 ......................25
110200 ......................185, 187, 191– 111710 ......................144 111878 ......................12 121286 ......................25
192, 195–196, 111748 ......................113 111880 ......................139–140 121287 ......................25
199, 201–202 111794 ......................143–144 111881 ......................140 121291 ......................23, 39
110201 ......................201–202 111797 ......................45–46, 49–50 111882 ......................139–140 121307 ......................25
110202 ......................199 111799P ....................143–144 111883 ......................135–136 121340 ......................105–106
110220 ......................267 111800P ....................143–144 111884 ......................135–136 121349 ......................32
110276-1300 .............267 111801P ....................143–144 111885 ......................135–136 121371 ......................31–32
110276-2000 .............267 111802P ....................143–144 111886 ......................143–144 121410 ......................106
110276-2700 .............267 111803 ......................143–144 111887 ......................143–144 121419 ......................111, 113, 115,
110276-3800 .............267 111804P ....................143–144 111888 ......................136 247
110276-4000 .............267 111805 ......................143–144 111890 ......................135–136 121420 ......................113, 115
110277-3500 .............267 111806 ......................144 111894 ......................135–136 121421 ......................247
110304 ......................83, 89, 125–126 111807 ......................135–136 111895 ......................136 121433 ......................117
110771-175R7 ...........32 111808 ......................139–140 111896 ......................12 121594 ......................135–136
110771-21163 ...........53–55 111810 ......................143–144 111898 ......................139–140 121615 ......................105–106
110771-214G3 ..........155 111815 ......................143–144 111903 ......................135–136 121668 ......................21–23, 25
110771-41163 ...........53–55 111817-0400 .............45–46 111905 ......................135–136 121688 ......................117
110771-44163 ...........151 111817-0725 .............45–46, 49–50 111907 ......................144 121814 ......................83
110771-61103 ...........155 111817-1700 .............45–46, 49–50 111910 ......................139–140 122011 ......................144
110771-71168 ...........53–55 111817-3425 .............45–46 111911 ......................143–144 122019 ......................231
110771-714G8 ..........155 111817-3825 .............49–50 111912 ......................144 122023 ......................167, 173–174
110919 ......................139–140 111817-5225 .............45–46, 49–50 111913 ......................139–140 122037 ......................151
111090 ......................22–23 111817-8825 .............45–46 111914 ......................144 122038 ......................151
1111407 ....................22–23 111817-9200 .............45–46 111915 ......................45–46, 49–50 122052 ......................105–106
111155 ......................21–23 111817-9375 .............49–50 111916 ......................139–140 122066 ......................12
111158 ......................22–23 111818 ......................45–46, 49–50, 111917 ......................135–136 122073 ......................233–234, 289,
111218 ......................163–165 135–136 111918 ......................135–136 291
111219 ......................163–165 111820-12300 ...........45–46 111919 ......................135–136 122079 ......................165
111220 ......................163–165 111822 ......................135–136 111920 ......................143–144 122096 ......................187
111221 ......................163–165 111824 ......................135–136 111922 ......................135–136 122097 ......................195–196
111222 ......................163–165 111825 ......................135–136 111923 ......................135–136 122100 ......................269
111223 ......................163–165 111826 ......................135–136 111924 ......................135–136 122120 ......................187, 195–196
111224 ......................163–165 111827 ......................135–136 111987 ......................269 122121 ......................187, 195–196
111225 ......................163–165 111829 ......................135–136 11209 ........................254 122127P ....................58
111250 ......................163–165 111830 ......................139–140 112119 ......................269 122128P ....................57–58
111251 ......................164–165 111831 ......................139–140 114043 ......................11–12 122133 ......................195–196
111252 ......................164–165 111832 ......................139–140 114166 ......................12, 16 122134 ......................187
111253 ......................164–165 111833 ......................139–140 114236 ......................16 122148 ......................195–196
111276 ......................165 111834 ......................139–140 114247 ......................16 122176 ......................151
111294 ......................233–234 111835 ......................139–140 114248 ......................16 122198 ......................153, 187
111295 ......................233–234 111836 ......................135–136 114249 ......................16 122200 ......................151, 153, 155
111296 ......................233–234 111837 ......................136 114251 ......................15–16 122201 ......................155
111297 ......................233–234 111838 ......................135–136 114252 ......................16 122202 ......................31–32, 117
111319 ......................234 111839 ......................61, 135–136 114389 ......................11–12 122231 ......................233–234, 289
111320 ......................234 111840 ......................135–136 114390 ......................11–12 122243 ......................139–140
111324 ......................11–12 111841 ......................135–136 115431 ......................85, 125–126 122244 ......................144
111331 ......................157–158 111842 ......................135–136 119051 ......................143–144 122245 ......................139–140
111353 ......................67 111843 ......................135–136 119056 ......................279 122246 ......................144
111358 ......................139–140 111844 ......................139–140 119057 ......................279 122255 ......................139–140
111359 ......................140 111845 ......................135–136 119065 ......................279 122258 ......................57–58
111361 ......................22–23 111847 ......................135–136 119066 ......................279 122260 ......................143–144
111362 ......................22–23, 37 111848 ......................139–140 119120 ......................155 122261 ......................143–144
111363 ......................22–23, 37, 39 111849 ......................139–140 119218 ......................89, 111 122278 ......................233–234
111381 ......................269 111850 ......................139–140 119232 ......................139–140 122279 ......................233–234
111402 ......................105–106 111851 ......................139–140 119250 ......................285 122299 ......................151
111403 ......................22–23 111852 ......................140 119397 ......................281 122300 ......................261–262
111404 ......................22–23 111853 ......................135–136 119398 ......................281 122302 ......................261–262
111405 ......................22–23 111854 ......................135–136 119403 ......................279 122325 ......................135–136
111413 ......................169 111855 ......................140 119404 ......................69 122327 ......................143–144
111414 ......................169 111856 ......................139–140 119533 ......................253–254 122343 ......................167, 174
111415 ......................179 111857 ......................135–136 119534 ......................285 122351 ......................61, 65, 174, 177
111416 ......................179 111858 ......................139–140 119578 ......................253–254 122362 ......................167, 174
111417 ......................179 111859 ......................135–136 119613 ......................179, 181 122366 ......................58, 63
111445 ......................106 111860 ......................135–136 119620 ......................19, 27, 29 122367 ......................57–58, 63
111485P ....................233–234 111861 ......................143–144 119641 ......................285 122388 ......................106
111486P ....................233–234 111862 ......................143–144 119662 ......................285 122406 ......................57–58, 63
111522 ......................277 111864 ......................140 119762 ......................65 122461 ......................167, 174
Part No. 88618 Z-80/60 299

August 2015
122489 ......................67 125379 ......................53–55 128004 ......................87, 109, 113, 139621 ......................109
122506 ......................199 1253792 ....................53–55 143–144 139624 ......................105–106
122515 ......................58 1253808 ....................53–55 128023 ......................87, 109, 143–144 139648 ......................67
122516 ......................58 1253809 ....................53–55 128024 ......................91 139666 ......................105–106
122519 ......................58, 169, 173–174 1253810 ....................53–55 128081 ......................45–46, 49–50 139709 ......................109
122547 ......................277 1253811 ....................53–55 128200 ......................169, 171, 173– 139828 ......................25
122562P ....................143–144 1254161 ....................91 174, 177 139829 ......................25
122575 ......................149 1254281 ....................89 128203 ......................167, 174, 287, 139882 ......................287, 289
122576 ......................149 1254282 ....................89 289, 291 139904 ......................287, 289
122588 ......................106 1254354 ....................95 128204 ......................285 139952 ......................273
122627 ......................11–12 1254355 ....................95 128274 ......................277 139953 ......................273
122706 ......................211 1254471 ....................89 128368 ......................233–234 139954 ......................273
122723 ......................285 1254689 ....................95 128416 ......................261–262 139958 ......................233–234
122733 ......................285 1254690 ....................95 128419 ......................261–262 139983 ......................105–106
122755 ......................164–165, 249, 1254717 ....................111 128429 ......................234 14033 ........................131, 269
281, 293 1254826 ....................106 128580 ......................291 14392 ........................279
122770 ......................35 1255018 ....................297 128588 ......................91 144161 ......................69, 273
122784 ......................57–58 1255019 ....................297 128829 ......................106 146011 ......................155
122785 ......................57–58 1255020 ....................297 128912 ......................111 146028 ......................157–158
122786 ......................57–58 1255021 ....................297 128953 ......................12 146040 ......................167, 174, 177
122792 ......................58 1255022 ....................297 128986 ......................93 146051 ......................37, 39
122793 ......................58, 63 1255023 ....................297 128987 ......................93 146052 ......................39
122864 ......................12 1255024 ....................297 128991 ......................93 146057 ......................119–120
122865 ......................135–136 1255025 ....................297 12906 ........................67 146061 ......................109
122867 ......................69 1255026 ....................297 13000 ........................119–120, 273 146062 ......................253–254
122878 ......................39 1255028 ....................297 13002 ........................41–42, 45–46, 146063 ......................151
122879 ......................39 1255029 ....................297 49–50, 77, 81, 146121 ......................153
122941 ......................151 1255030 ....................297 83, 109, 113, 146262 ......................27
122944 ......................157–158 1255032 ....................297 125–126, 143– 146263 ......................31–32
122961 ......................207 1255033 ....................297 144, 261–262 146264 ......................157–158
122964 ......................207 1255035 ....................297 13003 ........................85, 103, 106, 146278 ......................157–158
122994 ......................63 1255036 ....................297 109, 117 146284 ......................261–262
123164 ......................21–23 1255037 ....................297 13014 ........................81, 119–120, 133 146285 ......................261–262
123167 ......................91, 113 1255038 ....................297 13064 ........................21–23, 31–32, 146325 ......................155
12344 ........................57–58, 61, 63, 1255047 ....................297 53–55, 106, 109, 146340 ......................31–32
167, 171, 174, 1255066 ....................297 111, 117 146358 ......................167
177 1255067 ....................297 13066 ........................21–23, 55, 75, 146360 ......................57–58
12443 ........................164–165 1255068 ....................297 83, 87, 99, 106, 146392 ......................57–58
124962 ......................117 1255556 ....................297 119–120, 131, 146394 ......................167
1251496 ....................115 1255653 ....................106, 111 139–140, 143– 146399 ......................251
1251498 ....................115 1255890 ....................297 144, 231, 262 146410 ......................27
1251701 ....................63 1256377 ....................295 13097 ........................261–262 146411 ......................27
1251814 ....................93 1256378 ....................295 13268 ........................63, 89, 139–140, 146413 ......................49–50
1251819 ....................93 1256379 ....................295 167, 171, 173– 146415 ......................49–50
1251864 ....................89 1256380 ....................295 174, 177 146417 ......................49–50
1251899 ....................95 1256389 ....................295 133067 ......................15–16 146425 ......................167, 174, 177
1251928 ....................113 1256400 ....................295 133278 ......................11–12 146426 ......................61
1251983 ....................89, 111 1256400FR ................295 133400 ......................12, 15–16 146427 ......................61, 65
1251994 ....................95 1256439 ....................295 133411 ......................16 146428 ......................61, 65
1251997 ....................95, 295 1256481 ....................295 13585 ........................257, 261–262 146429 ......................155
1252473 ....................89 1256851 ....................295 13635-4 .....................67 146430 ......................53–55
1252686 ....................93 1256856 ....................295 13852 ........................157–158 146437 ......................23
1252687 ....................115 1258641 ....................115 139106 ......................221 146478 ......................58, 169, 171,
1252716 ....................12, 15–16 1259054 ....................129, 133 139107 ......................215, 223 173–174, 177
1252944 ....................91 1259328 ....................291 13918 ........................42, 46, 50, 253– 146494 ......................22–23
1252979 ....................89 1259329 ....................291 254, 269 146495 ......................22–23
1253170 ....................61, 65 1259661 ....................279 139181 ......................287, 289 146505 ......................57–58
1253171 ....................144 1259704 ....................233–234 139189 ......................54–55 146506 ......................167
1253172 ....................61, 83 1259708 ....................279 139308 ......................54–55 146551 ......................49–50
1253173 ....................105–106 1260892 ....................295 139309 ......................54–55 146610 ......................151
1253185 ....................89 1260910 ....................295 139310 ......................54–55 147090 ......................63
1253191 ....................89 1261018 ....................295 139311 ......................54–55 147095 ......................57–58, 63
1253192 ....................89 1261019 ....................295 139312 ......................54–55 147121 ......................164–165
1253193 ....................89 1261020 ....................295 139313 ......................54–55 147221 ......................164–165
1253194 ....................89 1261021 ....................295 139314 ......................54–55 147228 ......................273
1253208 ....................89 1261022 ....................295 139315 ......................54–55 147229 ......................273
1253210 ....................61, 83, 144 1261023 ....................295 139321 ......................106 14723 ........................254
125326 ......................105–106 1261024 ....................295 139322 ......................105–106 147230 ......................273
1253304 ....................63 1261025 ....................295 139323 ......................54–55 147231 ......................273
1253314 ....................49–50 1261292 ....................291 139338 ......................169, 173–174, 147232 ......................273
1253319 ....................89 1261987 ....................53–55 177 147233 ......................273
1253431 ....................91 1262044 ....................53–55 139438 ......................233–234 147239 ......................273
1253487 ....................91 1262767 ....................287, 289 139451 ......................164–165 147240 ......................273
1253573 ....................95 128000 ......................181 139453 ......................233–234 147241 ......................273
1253574 ....................95 128001 ......................181 139598 ......................179, 181 147242 ......................273
1253697 ....................53–55 128003 ......................91 139612 ......................105–106 147258 ......................273
300 Z-80/60 Part No. 88618

August 2015
147262 ......................273 216617 ......................279 228873 ......................261–262 238119 ......................267

147279 ......................273 216618 ......................279 228878 ......................261–262 238120 ......................267
147836 ......................269 216645 ......................279 228881 ......................157–158 238123 ......................279
147837 ......................269 216646 ......................279 229346 ......................261–262 24038 ........................83, 89, 111, 125–
147838 ......................269 216660 ......................279 229387 ......................171, 173–174, 126, 133
147839 ......................269 216662 ......................279 177 24514 ........................165
1487 ..........................233–234 216681 ......................279 229398 ......................19, 25, 29 25284 ........................27
1488 ..........................233–234 216683 ......................279 229405 ......................207 25368 ........................83, 139–140
150129 ......................155 218155 ......................58 229406 ......................207 25388 ........................69
15086 ........................111, 125–126, 218169 ......................58 229407 ......................207 25548 ........................131
133, 293 218697 ......................149 229410 ......................207 25685 ........................251
16073 ........................139–140 219158 ......................293 229411 ......................207 25817 ........................19, 27, 29
161827 ......................93 21935 ........................199, 201–202 229424 ......................45–46 25926 ........................67, 131, 135–136
161938 ......................115 219419 ......................57–58 229425 ......................231 25929 ........................133
162006 ......................261–262 219420 ......................63 229426 ......................231 25969 ........................111, 113, 115
162207 ......................117 219422 ......................167, 173–174, 229567 ......................69, 167, 171, 25994 ........................11–12
162208 ......................117 177 173–174, 177 27034 ........................87, 91, 135–136
162209 ......................117 21982 ........................58 229925 ......................267 27051 ........................187, 195–196
162210 ......................115 220254 ......................23 229986 ......................113, 115 27067 ........................21–23
162269 ......................225–226 22558 ........................106, 109, 135– 23057 ........................75, 83, 85, 131 27082 ........................77, 83
162283 ......................111 136, 253–254 230820 ......................89 27089 ........................85, 105–106
162284 ......................111 22571 ........................85 23083-S .....................231 27204 ........................11–12, 15–16
16584 ........................75, 97, 119–120 22578 ........................105–106, 131 230974 ......................205 27205 ........................11–12, 15–16
18189 ........................147 226060 ......................83 230980 ......................29 27206 ........................11–12, 15–16
18396 ........................157–158 226061 ......................83 230981 ......................29 27207 ........................11–12, 15–16
18503 ........................119–120, 126, 226103 ......................109 230982 ......................29 27246 ........................167, 171, 173–
131, 139–140, 226104 ......................109 230983 ......................207 174, 287, 289,
143–144 226105 ......................109 230986 ......................12, 15–16 291
18596 ........................85, 103, 106, 226106 ......................109 230987 ......................12, 15–16 27287 ........................285
109, 117, 153 226127 ......................83 230989 ......................32 27377 ........................67
18605 ........................63, 65 226128 ......................83 230992 ......................31–32 27391 ........................233–234, 287,
18665 ........................261–262 226213 ......................22–23 230996 ......................57–58 289, 291
18666 ........................135–136, 267 226215 ......................22–23 230997 ......................57–58 27535 ........................269
18722 ........................149 226393 ......................231 230998 ......................58 27564 ........................11–12
18731 ........................149 226503 ......................261–262, 269 230999 ......................57–58 27584 ........................83, 87
19020 ........................273 226505 ......................261–262 231020 ......................58, 63 27585 ........................113, 117
19358 ........................139–140 226518 ......................12 231023 ......................57–58, 63 27698 ........................19, 27, 29, 32
19363 ........................45–46, 125–126, 226562 ......................21–23, 25 231529 ......................91 27761 ........................189
135–136 22672 ........................89, 111, 125– 232975 ......................171, 173–174, 27802 ........................199
19440 ........................29 126, 133 177 27804 ........................201–202
19470 ........................187, 195–196 22697 ........................253–254 233110 ......................32 27807 ........................185, 187, 191–
19934 ........................139–140, 143– 22699 ........................85, 87, 99, 106, 233111 ......................27 192, 195–196,
144 109, 113, 143– 233112 ......................27 199, 201–202
19969 ........................269 144 233131 ......................12, 15–16 27836 ........................183, 189, 201–
20224 ........................217, 219, 221, 22700 ........................75, 119–120, 233992 ......................249 202
223, 225–226 125–126, 131, 233993 ......................249 27920 ........................133
20654 ........................54–55 133, 135–136, 23404 ........................167, 177 28076 ........................81
20776 ........................261–262 253–254 235133 ......................37 28158 ........................11–12, 15–16
20912 ........................253–254 227425 ......................261–262 235137 ......................37, 39 28159 ........................11–12, 15–16
20973 ........................164–165 227503 ......................155 235139 ......................37 28160 ........................11–12, 15–16
21019 ........................83, 111, 125–126 227504 ......................155 235140 ......................37 28161 ........................11–12
21121 ........................164–165 227618 ......................164–165 235150 ......................37 28164 ........................11–12
21130 ........................77, 83, 103, 105– 227772 ......................21–23, 25 235151 ......................37 28165 ........................11–12
106 227773 ......................21–23, 25 235152 ......................37, 39 28171 ........................11–12, 15–16
21141 ........................41–42, 45–46, 227775 ......................25, 37 235153 ......................37 28174 ........................11–12, 15–16
49–50 227776 ......................25, 39 235154 ......................39 28175 ........................11–12
21148 ........................54–55 227778 ......................25, 31–32 235155 ......................22–23 28176 ........................11–12
214228 ......................117 227779 ......................25, 32 235162 ......................233–234 28177 ........................11–12
214249 ......................279 227785 ......................54–55 235346 ......................171, 173–174, 28181 ........................11–12
214336 ......................89 227804 ......................25 177 28235 ........................11–12, 15–16
214393 ......................71, 73, 147 227805 ......................25 236013 ......................279 28236 ........................11–12
214536 ......................279 227806 ......................21–23 236259 ......................117 28301 ........................67
21465 ........................85, 89, 91, 115 227807 ......................21–23 236260 ......................117 28443 ........................267
21496 ........................77, 103 22788 ........................129 236449 ......................136 28607 ........................85, 135–136
215209 ......................71, 73, 147 227985 ......................25 236450 ......................136 28646 ........................53–55
215210 ......................71, 73, 147 227988 ......................125–126, 143– 236451 ......................139–140 28656 ........................129, 133
215590 ......................58 144 236452 ......................139–140 28717 ........................133
215623 ......................37 22811 ........................22–23 236453 ......................139–140 28750 ........................209
21604 ........................251 228467 ......................164–165 236454 ......................139–140 28853 ........................277
216065 ......................95 228800 ......................21–23 236455 ......................139–140 29290 ........................54–55
216150 ......................91 228801 ......................21–23 237068 ......................71, 73, 147 29436 ........................75
21618 ........................287, 289, 291 228805 ......................25 237228 ......................22–23 29560 ........................106
216611 ......................279 228823 ......................41–42, 45–46, 237711 ......................279 29605 ........................35, 67
216612 ......................279 49–50 237730 ......................111 29606 ........................125–126, 133
216615 ......................279 228866 ......................207 237821 ......................111 29616 ........................125–126, 133
216616 ......................279 228872 ......................261–262 237832 ......................89 29739 ........................213
Part No. 88618 Z-80/60 301

August 2015
29764 ........................35, 165 34052 ........................49–50, 71, 73 44981 ........................259 48946 ........................225–226, 271
29868 ........................31–32, 41–42, 34053 ........................49–50 44986 ........................11–12 48947 ........................225–226
45–46, 49–50, 34058 ........................79, 85 45226 ........................19, 27, 29, 31– 48948 ........................219, 221, 223,
69, 95, 115, 117, 34125 ........................151 32, 147, 149, 225–226
231, 283 34127 ........................19 157–158 48958 ........................265
30080 ........................11–12 34162-2300 ...............77 45363 ........................41–42, 46, 49–50 48959 ........................225–226, 271
30138 ........................153, 155 34162-300 .................83 45383 ........................63 48960 ........................215, 217, 219,
30143 ........................147 34162-400 .................129 45400 ........................253–254 221, 223, 225–
30144 ........................147 34164 ........................77, 85, 123, 143– 45435 ........................91, 111, 125– 226, 265, 271,
30186 ........................149 144 126, 129, 140, 275
30222 ........................157–158 34344 ........................147 143–144, 243 48963 ........................215, 217, 219,
30255 ........................153 34346 ........................149 45454 ........................75, 259 221, 223, 225–
30370 ........................157–158 34533 ........................243 45470 ........................91, 251, 273 226, 265
30418 ........................31–32, 149, 155, 34550 ........................55, 67, 149 45483 ........................55 48964 ........................265, 271, 275
158 34619 ........................251 45495 ........................53–55 48978 ........................225–226, 265
30468 ........................237 34626 ........................19 45708 ........................147 48984 ........................225–226
30469 ........................155 34627 ........................19 45748 ........................251 48994 ........................229
30489 ........................105–106, 109, 34628 ........................19 45782 ........................105–106, 269 48996 ........................225–226
113, 243 34767 ........................35 45912 ........................201–202 48998 ........................217, 219, 221,
30490 ........................105–106 34955 ........................243, 245 45914 ........................199, 201–202, 223, 225–226
30734 ........................27 35067-1900 ...............123 269 49000 ........................41–42, 46, 49–
30785-1000 ...............103 35067-200 .................123 45921 ........................199, 201–202 50, 283
30794 ........................69 35067-950 .................123 46131 ........................117 49109-5229 ...............219, 221, 223
30798 ........................35 35432 ........................243 46188 ........................289, 291 49110-14592 .............219, 221, 223
30810 ........................77, 129, 135–136 35434 ........................83, 85, 89, 91, 46216 ........................207 49110-8592 ...............219, 221, 223
30895 ........................53–55 111, 113, 125– 46468 ........................12 49116-10337 .............221
30971 ........................83, 85, 91, 109, 126, 131, 143– 47363 ........................267 49116-14237 .............219
113, 123, 243, 144, 243 47376 ........................149 49116-15237 .............219
245, 247 35461 ........................167, 177, 267 47377 ........................157–158 49116-15837 .............221
30973 ........................41–42, 46, 49– 35610 ........................277 4828 ..........................31–32, 41–42, 49116-4837 ...............225–226
50, 67, 147, 231 35675 ........................147 46, 49–50, 55, 49116-5037 ...............225–226
30997 ........................63, 174, 177 35958 ........................231, 234 69, 83, 85, 87, 49116-5437 ...............225–226
31060 ........................11–12 35960 ........................231, 234 106, 109, 113, 49116-8637 ...............217, 219
31102 ........................199 36207 ........................149 115, 117, 123, 49116-9537 ...............221
31523 ........................243 36208 ........................115, 243 125–126, 131, 49117-12791-S ..........229
31529 ........................269 36294 ........................261–262 133, 140, 143– 49117-1388 ...............229
31788 ........................12 36388 ........................237, 295 144, 147, 151, 49117-14191 .............219
31817 ........................85, 135–136 36648 ........................155 153, 157–158, 49117-14391 .............223
32064 ........................125–126 36928 ........................269 164–165, 245, 49117-15191 .............219
32309 ........................115 37002 ........................75 251, 253–254, 49117-15791 .............223
32339 ........................131 37003 ........................87, 109, 133 257, 261–262, 49117-2891 ...............229
32732 ........................269 37505 ........................81, 135–136 267, 269, 281, 49117-4491 ...............217, 219, 221,
32735 ........................269 38620 ........................151, 153 287, 289, 293 223
32736 ........................269 38859 ........................35 48425 ........................111, 144 49117-5691 ...............217, 219, 221,
32975 ........................199 38922 ........................85, 125–126, 48498 ........................119–120, 131 223
33024 ........................75, 87, 109, 143– 143–144 48640 ........................199, 211 49117-9091 ...............219
144 39479 ........................133, 139–140, 48641 ........................199, 201–202 49117-9291 ...............217, 219
33277 ........................83, 85, 115, 131, 262, 269, 273 48880 ........................217, 219, 221, 49117-9791 ...............223
133, 139–140, 39882 ........................55, 199 223, 225–226 49117-9819 ...............275
245 40434 ........................11–12, 15–16, 48883 ........................199 49119-10078 .............215
33278 ........................55 295 48887 ........................54–55 49119-10388 .............229
33361 ........................123, 129 40766 ........................117 48904 ........................215, 229, 271 49119-14478 .............221
33418 ........................81, 85, 103, 106, 41468 ........................85 48905 ........................215, 217, 219, 49119-15178 .............221, 223
109, 117, 123 41489 ........................55 221, 223, 225– 49119-15678 .............223
33428 ........................31–32, 149, 157– 42079 ........................153 226, 229 49119-2678 ...............215, 217, 219,
158 42229 ........................67 48907 ........................229 221, 223
33441 ........................22–23, 37, 39 42280 ........................136, 139–140 48908 ........................217, 219, 221, 49119-2878 ...............215
33550 ........................16 42288 ........................174, 177 223, 229 49119-2978-S ............215
33555 ........................67 4266 ..........................233–234 48911 ........................215 49119-3378 ...............215
33568 ........................269 42941 ........................85 48912 ........................217, 219, 221, 49119-3878 ...............215
33576 ........................164–165 43018 ........................31–32, 157–158, 223, 225–226, 49119-4178 ...............217
33607 ........................261–262 209 229 49119-4278 ...............229
33608 ........................261–262 43392 ........................233–234, 237 48913 ........................229 49119-42878 .............229
33674 ........................233–234 43595 ........................11–12 48915 ........................225–226, 229 49119-4578 ...............217, 219, 221,
33681 ........................151 43596 ........................183 48916 ........................215, 225–226, 223
33724 ........................257 43960 ........................151, 155, 157– 229 49119-4778 ...............219, 221, 223
33952 ........................11–12 158 48920 ........................225–226, 229 49119-5378 ...............223
33957 ........................133 44064 ........................75, 85, 87, 99, 48930 ........................215, 219, 229 49119-5678 ...............217, 219, 221,
33960 ........................125–126, 131 109, 119–120, 48932 ........................225–226, 271 223
33963 ........................133 125–126, 133 48933 ........................217, 219, 221, 49119-5978 ...............221
33964 ........................133 44174 ........................207 223, 225–226, 49119-6678 ...............229
33966 ........................133 44225 ........................207 229, 265 49119-9178 ...............221
33970 ........................131, 133 44227 ........................207 48935 ........................265, 275 49119-9278 ...............215
33972 ........................133 44228 ........................207 48936 ........................271 49119-9678 ...............223
33990 ........................39 44669 ........................97 48939 ........................271 49119-9778 ...............229
33994 ........................209 44743 ........................165 48941 ........................275 49119-9878 ...............215
302 Z-80/60 Part No. 88618

August 2015
49128-11209 .............229 49613 ........................205, 209, 215, 67, 69, 73, 75, 58967 ........................131
49128-1409 ...............229 217, 219, 221, 77, 81, 83, 85, 58999 ........................39
49128-16509 .............229 223, 225–226, 87, 106, 109, 59370 ........................19, 27, 29
49128-5409 ...............225–226 229 113, 119–120, 59579 ........................135–136
49130-2582 ...............215 49816 ........................67, 71, 73, 117, 125–126, 139– 59746 ........................103
49130-3882 ...............225–226 257 140, 143–144, 6002 ..........................67
49130-41082 .............229 49817 ........................19, 125–126, 151 147, 157–158, 60036 ........................123
49130-41882 .............229 49819 ........................23, 25, 32 164–165, 245, 60143 ........................283
49130-79482 .............229 49820 ........................61, 167 249, 253–254, 60160P ......................164–165
49130-9782 ...............229 49821 ........................95 261–262, 267, 6019 ..........................31–32, 41–42,
49141-1763 ...............225–226 49826 ........................49–50, 257 269, 273, 281, 46, 49–50, 69,
49141-4463 ...............225–226 49857 ........................165 287, 289 109, 113, 115,
49141-5163 ...............225–226 49861 ........................275 53976 ........................269 131, 139–140,
49141-8963 ...............223 49863 ........................261–262 53982 ........................277 143–144, 147,
49141-9063 ...............223 49881 ........................133 53999 ........................54–55 153, 165, 245
49141-9463 ...............223 49898 ........................125–126 54065 ........................149 6021 ..........................19, 23, 27, 29,
49143-11229 .............265 49915 ........................109 54071 ........................81, 119–120 32, 53–55, 67,
49143-16529 .............229 49922 ........................106 54085-9018 ...............271 69, 119–120,
49143-2429 ...............271 49924 ........................106, 111 54205 ........................85 126, 139–140,
49143-2629 ...............226 50035 ........................54–55 54247P ......................164–165 143–144, 147,
49143-4829 ...............225–226 50154 ........................31–32 54365 ........................167, 174, 177 149, 153, 157–
49143-5429 ...............217, 219 50161 ........................41–42, 45–46, 54457 ........................281 158, 231, 253–
49143-5629 ...............221, 223 49–50 54458 ........................281 254, 283
49143-8929 ...............221 50245 ........................151, 153, 155 54465 ........................281 6022 ..........................253–254
49143-9429 ...............221 50787P ......................105–106 54486 ........................237 60239 ........................153
49149-2026 ...............225–226 50813 ........................157–158 54598P ......................125–126 6024 ..........................81, 85, 103, 106,
49149-4126 ...............225–226 50948 ........................125–126 54723 ........................67 109, 111, 117,
49149-5026 ...............225–226 51063 ........................251 54813 ........................119–120 123
49150-8430 ...............225–226 51144 ........................29 54862 ........................125–126 60304 ........................151, 155
49151-2248 ...............215, 217, 219, 51428 ........................67 55017 ........................135–136 6033 ..........................31–32, 149, 155,
221, 223 52076 ........................125–126 55306 ........................117 158
49151-3548 ...............225–226 52078 ........................133 55753 ........................233–234, 281, 60334 ........................69
49159-5918 ...............225–226 52085 ........................269 287, 289, 291 6035 ..........................85, 103
49164-1543 ...............271 52179 ........................41–42 55906 ........................65 6036 ..........................234
49180-8016 ...............219 5224 ..........................31–32, 41–42, 56237 ........................261–262 6037 ..........................231
49180-8616 ...............217, 219 46, 67, 139–140, 56306 ........................95, 167 60440 ........................19
49180-9316 ...............217, 219 143–144 56424 ........................164–165, 249, 60441 ........................19
49183-1988 ...............229 52352 ........................106 281 60508 ........................41–42, 45–46,
49183-2729 ...............271 52371 ........................207 56426-700 .................287, 289, 291 49–50
49183-41892 .............229 52537 ........................103 56525 ........................281 60512 ........................167, 174, 177
49183-42892 .............229 52570 ........................133 56570 ........................281 60513 ........................61, 167, 174, 177
49183-44392 .............229 52575 ........................133 56660 ........................77 60526 ........................65
49183-5092 ...............221 52580 ........................133 56689 ........................85 60527 ........................61
49183-5629 ...............221 52615 ........................185, 191–192 56704 ........................231 60536 ........................71, 73
49183-8792 ...............225–226 52661 ........................233–234 56912 ........................31–32, 41–42, 60555 ........................19, 27, 29
49183-9792 ...............229 52714 ........................199 45–46, 49–50, 60559 ........................41–42, 45–46,
49212 ........................259 52723 ........................189 69, 83, 87, 91, 49–50
49213 ........................97 52726 ........................183, 189 164–165, 257 60561 ........................97, 105–106
49214 ........................259 52768 ........................41–42, 45–46, 56934 ........................249 60575P ......................53–55
49215 ........................259 49–50 57075 ........................257, 273 60585 ........................83, 89
49375 ........................135–136 52866 ........................91 57201 ........................165 60609 ........................19
49376 ........................135–136 52907 ........................207 58222 ........................69 60618 ........................19, 23, 25
49379 ........................245 52943 ........................183, 185, 187, 58223 ........................69 60707 ........................253–254
49381 ........................79, 83, 123, 253– 189, 191–192, 58237 ........................39 60738 ........................257
254 195–196, 199, 58247 ........................125–126, 143– 60739 ........................257
49384 ........................81 201–202, 211 144 60746 ........................19
49388 ........................87 52966 ........................11–12, 15–16 58249 ........................105–106 60747 ........................19, 23, 25
49398 ........................135–136 52967 ........................11–12, 15–16 58250 ........................85 60790 ........................253–254
49401 ........................115 53189 ........................237 58256 ........................105–106 6083 ..........................253–254
49407 ........................105–106, 131, 53386 ........................151 58280 ........................22–23 60838 ........................143–144
135–136 53387 ........................32 58284 ........................22–23 60840 ........................155
49408 ........................79, 125–126, 53538 ........................217 58290 ........................213 60857 ........................69
131, 133 53605 ........................283 58299 ........................106 60868 ........................103
49410 ........................83, 87, 103, 113, 5365 ..........................105–106 58304 ........................54–55 60886P ......................259
117, 123, 253– 53807-S .....................233–234 58312 ........................253–254 60890 ........................41–42, 45–46,
254 53808-S .....................233–234 58370 ........................119–120 49–50
49411 ........................106, 109, 253– 53821P ......................125–126 58387 ........................54–55 60891 ........................257
254 53909 ........................81, 123 58402 ........................269 6090 ..........................19, 23, 25, 31–
49418 ........................217, 219, 221, 53945 ........................77 58412 ........................119–120 32, 67, 73, 77,
223 53948 ........................77 58566 ........................99 81, 83, 87, 103,
49612 ........................205, 209, 215, 53951 ........................77 58596 ........................54–55 119–120, 125–
217, 219, 221, 53952 ........................77, 85, 91, 119– 58597 ........................54–55 126, 129, 143–
223, 225–226 120, 125–126, 58627 ........................63 144, 157–158,
143–144 58630 ........................105–106 164–165, 173–
5397 ..........................31–32, 41–42, 58944 ........................269 174, 177, 233–
45–46, 49–50, 58954 ........................269 234, 239, 241,
Part No. 88618 Z-80/60 303

August 2015
251, 261–262, 61602 ........................157–158 62506 ........................209 65892 ........................131

281, 287, 289 61726 ........................251 62507 ........................209 6595 ..........................69, 273
6091 ..........................41–42, 46, 49– 61741 ........................126, 139–140, 6272 ..........................58, 63, 285 6605 ..........................55
50, 67, 73, 81, 143–144 62822 ........................95 6607 ..........................23, 25, 32, 139–
83, 87, 97, 113, 61746 ........................253–254 63313 ........................75 140
115, 117, 119– 6175 ..........................27, 29, 41–42, 63326P ......................75 6637 ..........................67, 113, 117,
120, 123, 125– 45–46, 49–50, 63362P ......................81 129, 144
126, 131, 139– 53–55, 69, 75, 63364P ......................81 6638 ..........................19, 23, 25, 31–
140, 144, 147, 81, 106, 119– 63399P ......................77 32, 41–42, 45–
161, 164–165, 120, 125–126, 63413 ........................81 46, 49–50, 54–
233–234, 245, 129, 133, 143– 63414 ........................81 55, 58, 63, 67,
251, 273, 281, 144, 147, 149, 63418 ........................81 69, 75, 77, 81,
287, 289, 291, 155, 157–158, 63419 ........................81 83, 87, 97, 103,
293 231 63426 ........................97 105–106, 113,
60930 ........................147 61771 ........................157–158 63462 ........................81, 119–120 115, 117, 119–
60936P ......................41–42, 45–46, 61774-S .....................157–158 63463 ........................77, 85, 91, 119– 120, 123, 125–
49–50 61776 ........................157–158 120 126, 129, 131,
6095 ..........................31–32, 42, 46, 6178 ..........................32, 41–42, 46, 63464P ......................75, 99 139–140, 143–
50, 55, 129, 133, 49–50, 67, 71, 6356 ..........................19, 23, 25, 31– 144, 147, 157–
269, 273 73, 95, 117, 125– 32, 41–42, 46, 158, 164–165,
6096 ..........................143–144 126, 151, 155, 50, 58, 63, 67, 167, 173–174,
6097 ..........................27, 29, 41–42, 167, 174, 177, 69, 81, 103, 157– 177, 233–234,
45–46, 49–50, 231, 257 158, 161, 164– 237, 239, 241,
69, 75, 83, 87, 61781 ........................87, 119–120 165, 167, 173– 245, 249, 273,
113, 115, 117, 61972 ........................251 174, 177, 234, 281, 287, 289,
123, 125–126, 61974 ........................251 257 293
129, 131, 133, 61975 ........................251 63766 ........................164–165 66472 ........................287, 289, 291
139–140, 143– 6198 ..........................42, 46, 50, 129, 63771P ......................237 6653 ..........................83
144, 151, 153, 133, 139–140, 63772 ........................237 6666 ..........................69
155, 251, 253– 143–144, 262, 63773 ........................237 66777 ........................83
254, 257, 261– 269, 273 64079 ........................133 66811 ........................58
262, 269, 283, 61997 ........................251 65269 ........................11–12 66812 ........................58, 63, 169, 171,
293 62252 ........................189 65278 ........................11–12, 15–16 173–174, 177
61070-7450 ...............275 62253 ........................189 65355 ........................79 66813 ........................171, 173–174,
61073-3130 ...............225–226 62254 ........................199, 201–202 65453 ........................131 177
61073-3530 ...............275 62255 ........................201–202 65454 ........................133 66815 ........................177
61073-8930 ...............225–226, 271, 62263 ........................183 65456 ........................133 66816 ........................57–58, 63
275 62273 ........................183, 201–202 65473 ........................81, 83, 89, 119– 66817 ........................63, 171, 173–
61078 ........................99 62274 ........................201–202 120 174, 177
61080 ........................229 62275 ........................199, 201–202 65487 ........................75 66818 ........................57–58, 63, 169
61083 ........................225–226 62276 ........................201–202 65488 ........................79 66821 ........................57–58, 63, 169
61110 ........................99, 106, 113 62278 ........................123 65490 ........................79 6700 ..........................63
61113 ........................253–254 62324 ........................207 65491 ........................79 67349 ........................79
61114 ........................253–254 62341 ........................207 65492 ........................79 67537 ........................131
61128 ........................54–55 62354 ........................205 65493 ........................79 67723 ........................135–136
61189 ........................69, 147 62355 ........................205 65494 ........................79 6782 ..........................31–32, 41–42,
61225 ........................71, 73, 139–140 62356 ........................205 65495 ........................75 46, 49–50, 67,
61234 ........................41–42 62357 ........................205 65496 ........................79 75, 77, 83, 109,
61240 ........................41–42, 45–46 62359 ........................205 65497 ........................77 113, 119–120,
6126 ..........................54–55 62360 ........................205 65498 ........................77 125–126, 131,
61263 ........................225–226 62361 ........................205 65499 ........................75 143–144, 231,
61268 ........................229 62362 ........................205 6550 ..........................267 254, 261–262,
61270 ........................97 62364 ........................205 65500 ........................77 267, 273
61273 ........................97 62372 ........................201–202 65501 ........................77 6833 ..........................131, 173–174,
61283 ........................31–32 62374 ........................57–58, 63 65503 ........................75, 123 177, 287, 289,
61321 ........................229 62375 ........................57–58, 63 65504 ........................75 291
61326 ........................41–42, 45–46, 62379 ........................58, 63, 167, 174, 65505 ........................79 6878 ..........................161, 239
49–50 177 65506 ........................79 6884 ..........................281
61341 ........................149 62392 ........................179, 181 65507 ........................79 6886 ..........................41–42, 45–46,
61352 ........................225–226 62399 ........................167 65616 ........................54–55 49–50, 55, 75
61413 ........................41–42, 45–46, 62412 ........................42, 46, 50 65618 ........................54–55 6888 ..........................41–42, 45–46,
49–50 62417 ........................157–158 65620 ........................119–120 49–50, 63, 67,
61415 ........................67 62420 ........................77, 85, 91, 119– 65621 ........................119–120, 123 69, 77, 81, 83,
61428 ........................149 120 65622 ........................119–120 87, 123, 131,
61429 ........................153 62421 ........................77, 91 65623 ........................119–120 139–140, 143–
61430 ........................157–158 62422 ........................77 65624 ........................119–120 144, 147, 164–
61431 ........................157–158 62423 ........................79 65625 ........................119–120 165, 237, 245,
6145 ..........................157–158, 234 62425 ........................97, 106, 113 65626 ........................41–42, 119–120 257, 273, 287,
6146 ..........................41–42, 46, 49– 62430 ........................99 65627 ........................119–120, 125– 289, 291, 293
50, 111, 117, 62431 ........................101 126 6889 ..........................81, 103, 233–
125–126, 174, 62432 ........................101 65636 ........................93 234, 237, 239,
177, 231, 251, 62433 ........................91 65638 ........................93 241, 249, 261–
279 62442 ........................205 65770 ........................125–126, 133 262, 281, 289
6147 ..........................231 62443 ........................205 6584 ..........................105–106 6935 ..........................69, 261–262, 273
61541 ........................151 62449 ........................153 65846 ........................39 69873 ........................183, 189, 201–
61563P ......................151 62476 ........................109, 113 65853 ........................77, 97 202
304 Z-80/60 Part No. 88618

August 2015
70219 ........................231 73717 ........................61, 65 75399 ........................103 77513 ........................149

70221 ........................253–254 73723 ........................65 75416 ........................101 77514 ........................155
70227 ........................245 73805 ........................63 75417 ........................101 77515 ........................149
70228 ........................245 73807 ........................209 75418 ........................101 77516 ........................153
70241 ........................189 73928 ........................35, 158, 165 75419 ........................101 77517 ........................157–158
70247 ........................183 73931 ........................164–165 75420 ........................101 77518 ........................157–158
70249 ........................213 73975 ........................163–165 75421 ........................101 77519 ........................31–32
70353 ........................245 73976 ........................163–165 75422 ........................101 77525 ........................22–23
70367 ........................85, 89, 125–126 73993 ........................75 75423 ........................101 77526 ........................22–23
70381 ........................109, 113 74006 ........................257, 261–262 75433 ........................231 77527 ........................21–23
70385 ........................89 74052 ........................273 75443 ........................179, 181 77536 ........................41–42, 119–120
70389 ........................253–254 74092 ........................191–192, 196 75444 ........................179, 181 77540 ........................119–120
70398P ......................253–254 74389 ........................29 75445 ........................179, 181 77541 ........................119–120
70399P ......................253–254 74439 ........................22–23 75446 ........................179, 181 77542 ........................119–120
70420 ........................129 74902 ........................183, 185, 187, 75447 ........................179, 181 77543 ........................120
70423P ......................133 189, 191–192, 75448 ........................179, 181 77544 ........................120
70425P ......................129 195–196, 199, 75449 ........................179, 181 77545 ........................119–120
70444 ........................83, 106 201–202, 211 75473 ........................99 77550 ........................119–120
70445 ........................109 75000 ........................97 75519 ........................234 77551 ........................119–120
70448P ......................106 75020 ........................91 75617-1025 ...............291 77615 ........................151
70449 ........................83, 106 75041 ........................41–42, 46, 49– 75617-1538 ...............289 77662 ........................167
70452 ........................95, 133, 139–140 50, 279 75617-1550 ...............291 77664 ........................249
70454P ......................109 75051 ........................25, 29, 115 75617-1675 ...............287, 289 77675 ........................41–42, 45–46
70455P ......................106 75052 ........................91 75617-2075 ...............291 77683-S .....................249
70456 ........................109 75053 ........................253–254 75617-2275 ...............287, 289, 291 77692 ........................165
70465 ........................106 75061 ........................157–158 75617-4788 ...............289 77694 ........................147
70478P ......................106 75073 ........................67 75617-6275 ...............289, 291 77735 ........................189
70479P ......................105–106 75076 ........................67 75617-6475 ...............287, 289 77736 ........................93
70483 ........................87, 109 75082P ......................103 75631-3700 ...............19 77783 ........................239
70484 ........................253–254 75101 ........................21–23, 31–32 75632-300 .................19 77785P ......................283
70489 ........................125–126 75113 ........................41–42 75636 ........................287, 289, 291 77797 ........................287, 289, 291
70492P ......................125–126 75143 ........................179 75640 ........................85 77806 ........................21–23, 32
70510 ........................245 75154 ........................119–120 75719 ........................147 77819 ........................213
70514 ........................245 75185 ........................125–126, 131 75854 ........................42, 46, 50 77821 ........................119–120
70525 ........................125–126 75253 ........................41–42, 45–46, 75855 ........................42, 46, 50 77822 ........................123
70527 ........................131 49–50, 225–226 77014 ........................149 77825 ........................147
70535 ........................117 75254 ........................225–226 77046 ........................11–12 77838 ........................163–165
7056 ..........................69, 257, 273 75256 ........................225–226 77048 ........................169 77840 ........................163–165
7057 ..........................261–262, 273 75257 ........................41–42, 45–46, 7713 ..........................81, 165, 249 77844 ........................165
71259 ........................42, 46, 50 49–50, 225–226 77139 ........................69 77847 ........................119–120, 123
71909 ........................131 75359 ........................97 77170 ........................125–126 77848 ........................123
71911 ........................83, 106, 111, 75360 ........................97 77181 ........................143–144 77849 ........................123
129, 143–144, 75361 ........................99 77183 ........................11–12 77850 ........................119–120
245 75362 ........................99 77219 ........................41–42, 125–126 77851 ........................233–234
72043 ........................183, 185, 187, 75363 ........................99 77295 ........................125–126, 143– 77853 ........................283
189, 191–192, 75364 ........................99 144 77896 ........................151
195–196 75365 ........................99 77351 ........................167, 174, 177 77951 ........................151
72047 ........................185, 187, 191– 75366 ........................99 77402 ........................77, 83 77952 ........................151
192, 195–196, 75367 ........................99 77477 ........................93 77968P ......................165
201–202 75369 ........................99 77489 ........................189 78736 ........................113, 117
72168 ........................11–12 75370 ........................99 77490 ........................185, 187, 191– 7935 ..........................257
72169 ........................11–12 75371 ........................99 192, 195–196 80358 ........................135–136
72243 ........................99 75372 ........................99 77491 ........................185, 191–192 80605 ........................251
72255 ........................105–106 75373 ........................99 77492 ........................185, 187, 191– 81062P ......................241
72265 ........................77 75374 ........................99 192, 195–196 81069 ........................253–254
72282 ........................231 75375 ........................99 77493 ........................185, 187, 191– 81096 ........................257
72326 ........................58, 63, 167, 174, 75377 ........................99 192, 195–196 81110 ........................21–23
177 75378 ........................99 77494 ........................185, 187, 191– 81128 ........................77, 83
72327 ........................81, 119–120 75379 ........................99 192, 195–196 81197 ........................67
72343 ........................126, 144 75380 ........................99 77495 ........................201–202 81199 ........................77, 97
72355 ........................99 75381 ........................101 77496 ........................201–202 81329 ........................67
72358 ........................133 75382 ........................101 77498 ........................199 81330 ........................31–32
7265 ..........................233–234 75383 ........................101 77499 ........................199 81331 ........................55
72875 ........................281 75384 ........................101 77500 ........................199 81341 ........................153
72883 ........................21–23 75385 ........................101 77501 ........................201–202 81342 ........................153
73076 ........................19 75386 ........................101 77502 ........................199, 201–202, 81347 ........................153
7339 ..........................58, 103 75387 ........................101 211 81366 ........................55
73455 ........................21–23, 32 75388 ........................101 77503 ........................225–226 81368 ........................281
73463-1175 ...............249 75389 ........................101 77504 ........................205 81378 ........................31–32
73477P ......................164–165 75390 ........................101 77505 ........................205 81381 ........................21–23
73478P ......................164–165 75391 ........................101 77506 ........................205 81382 ........................21–23
73500 ........................281 75392 ........................101 77507 ........................183 81383 ........................22–23
73501 ........................281 75393 ........................101 77508 ........................183 81385 ........................153
73575 ........................89, 164–165 75394 ........................101 77509 ........................57–58 81417P ......................123
73587 ........................164–165 75395 ........................157–158 77510 ........................57–58 81418P ......................123
73610P-S ..................164–165 75398 ........................103 77511 ........................167 81420 ........................120
Part No. 88618 Z-80/60 305

August 2015
81421P ......................119–120 82204 ........................12 82604 ........................15–16 88092P ......................32

81424 ........................119–120 822087 ......................117 826060 ......................91 88096P ......................155
81425 ........................119–120 822224 ......................177 82607 ........................15–16 88097P ......................58
81426 ........................119–120 82237 ........................261–262, 267 826152 ......................115 88098P ......................57–58
81427 ........................119–120 82244 ........................243 826211 ......................95, 117 88100 ........................119–120
81458 ........................257 82246 ........................16 826212 ......................95, 117 88103 ........................31–32
81462P ......................103 822613 ......................173–174 826635 ......................65 88105P ......................41–42, 46, 49–50
81463P ......................103 82268 ........................12, 15–16 826636 ......................65, 111 88106P ......................67
81464P ......................103 82269 ........................12, 15–16 826637 ......................65, 89 88107 ........................41–42, 45–46,
81466 ........................253–254 822759 ......................291 826710 ......................89 49–50, 155
81467 ........................97, 106, 113 822764 ......................291 82676 ........................15–16 88113 ........................185, 187, 191–
81468 ........................97, 106, 113 822768 ......................291 826765 ......................89 192, 195–196
81469 ........................97 822769 ......................291 826795 ......................111 88114 ........................191–192
81470 ........................97 82281 ........................12, 15–16 826822 ......................111 88119 ........................161
81471P ......................97 822949 ......................171 826825 ......................115 88120P ......................69
81473 ........................99 822950 ......................171 826835 ......................111 88121P ......................41–42, 45–46,
81481 ........................123 822951 ......................171 826859 ......................111 49–50
81488 ........................167, 171, 173– 82296 ........................12 826871 ......................117 88130 ........................167
174, 177 823012 ......................117 826873 ......................117 88131 ........................167
81498 ........................31–32 823013 ......................117 826874 ......................111 88132 ........................61
81516 ........................54–55 82308 ........................12, 15–16 82862 ........................267 88133 ........................61
81522 ........................147 82312 ........................12, 15–16 82908 ........................19, 27 88134 ........................61, 97
81532 ........................287, 289 823135 ......................117 82924 ........................15–16 88135 ........................61, 75
81551 ........................57–58, 63, 167, 82314 ........................12 82990 ........................15–16 88136 ........................61, 119–120
174, 177, 285 823143 ......................115 83009 ........................55 88137 ........................61
81558 ........................257 823144 ......................113 83048 ........................119–120 88138 ........................61
81559 ........................257 823147 ......................113, 115 83098 ........................179, 181 88139 ........................31–32
81562 ........................147 823229 ......................115 83124 ........................54–55 88140 ........................167
81570 ........................257 823239 ......................113 83130 ........................19 88141 ........................57–58, 61
81578 ........................69 82366 ........................12 83135 ........................119–120 88142 ........................167, 173–174,
81598 ........................31–32 823703 ......................113 83141 ........................213 177
81609 ........................32 823751 ......................91, 111 83142 ........................213 88143 ........................231
81610 ........................32 823804 ......................63 8357 ..........................42, 46, 50 88147 ........................31–32
81615 ........................95 82384 ........................12 84080 ........................269 88149 ........................151
81615P ......................147 824027 ......................89, 91, 95, 291 84134 ........................189 88150 ........................57–58, 63
8170 ..........................147 824029 ......................89, 95, 291, 295 84135 ........................183, 189 88153 ........................151
81700 ........................243 82403 ........................12 84137 ........................183 88154 ........................41–42, 45–46,
81703P ......................119–120 824059 ......................49–50 85043 ........................257 49–50, 147
81724 ........................147 824078 ......................291 85053 ........................106 88155 ........................41–42, 45–46,
81731P ......................119–120 824079 ......................89, 91, 95 85124 ........................91 49–50
81752 ........................151 824090 ......................89, 95 8516 ..........................49–50, 69, 83, 88156 ........................53–55
8177 ..........................31–32, 75, 87, 824109 ......................50 85, 87, 117, 123, 88157 ........................147
99, 106, 119– 824113 ......................50 133, 151, 157– 88158 ........................147
120, 131, 143– 824120 ......................89 158, 253–254, 88159 ........................71, 73
144, 149, 155 824132 ......................89 257, 261–262, 88160 ........................71, 73
81777 ........................153 824164 ......................149, 153 283 88162 ........................71
8178 ..........................31–32, 143–144, 824220 ......................89 85300 ........................281 88164 ........................71, 73
293 824227 ......................291 88016P ......................155 88167 ........................71, 73
81781 ........................97 824351 ......................117 88021P ......................155 88173P ......................97
81782 ........................97 824507 ......................91 88022 ........................155 88174P ......................253–254
81784 ........................277 824600 ......................115 88027 ........................153 88175P ......................119–120
81785 ........................277 824673 ......................117 88032 ........................155 88177 ........................57–58, 63
81802 ........................291 82472 ........................15–16 88044P ......................42, 46, 50 88190P ......................123
81829P ......................41–42, 45–46, 82473 ........................15–16 88045P ......................41–42, 46, 49–50 88199P ......................119–120
49–50 82481 ........................16 88046P ......................41–42, 46, 49–50 8819P ........................81
81834 ........................53–55 82487 ........................15–16 88054 ........................169 88201P ......................253–254
81837 ........................119–120, 277 825218 ......................115 88055-S .....................57–58 88202P ......................253–254
81850P ......................257 825239 ......................111 88056 ........................57–58 88210P ......................32
81852 ........................253–254 825240 ......................147 88057 ........................58, 63 88212 ........................55
81861P ......................119–120 82544 ........................15–16 88061P ......................167 88213 ........................243
81868P ......................67 82545 ........................15–16 88063 ........................174 88214 ........................243
81869P ......................67 82548 ........................15–16 88064 ........................105–106 88215 ........................243
81874 ........................67 8255 ..........................19, 23, 27, 29, 88065 ........................149, 151 88216 ........................243
81876 ........................67 32, 54–55, 126, 88066 ........................19, 23, 27 88225 ........................19
81877P ......................119–120 151, 153 88067 ........................19, 27, 29 88226 ........................19
81878 ........................147 825532 ......................177 88069 ........................27, 29 88227P ......................41–42, 45–46,
81906-700 .................97 825759 ......................31–32 88074 ........................149 49–50
81923 ........................155 82577 ........................15–16 88075 ........................149 88240 ........................67
81928 ........................155 825907 ......................89 88077 ........................149, 155 88241 ........................27, 29
81931P ......................155 825939 ......................113 88078 ........................149 88258 ........................21–23
81932P ......................155 825947 ......................247 88079 ........................149 88259 ........................21–23
81934 ........................155 825948 ......................247 88082P ......................32 88263 ........................239
81983-S .....................27 826000 ......................117 88083P ......................32 88265P ......................69, 71, 73
81985-S .....................27 82601 ........................15–16 88085P ......................69 88266P ......................69
82202 ........................11–12 82602 ........................15–16 88090 ........................41–42 88270 ........................41–42, 46, 49–50
82203 ........................12 82603 ........................15–16 88091 ........................41–42 88273 ........................157–158
306 Z-80/60 Part No. 88618

August 2015
Part Number Page Part Number Page Part Number Page
88274 ........................149 88507 ........................161 94762 ........................89

88278 ........................149 88508 ........................161 94765 ........................261–262
88280 ........................157–158 88512 ........................77, 105–106 94789 ........................19
88283 ........................157–158 88516 ........................157–158 94791 ........................19
88287 ........................167, 174, 177 88606P ......................237 94792 ........................19
88288 ........................167 88607P ......................237 94793 ........................19
88290 ........................157–158 88609-S .....................237 94794 ........................19
88291 ........................53–55 88648 ........................155 94795 ........................19
88293 ........................53–55 88757 ........................125–126 94796 ........................19
88295 ........................259 88776 ........................233–234 94889 ........................91
88299-82400 .............259 88777-S .....................231 94947 ........................167
88300-36900 .............259 88788P ......................151 9596 ..........................233–234
88301P ......................239 88847 ........................125–126 9599-S .......................233–234
88302 ........................239 88904 ........................233–234 96236 ........................257
88303P ......................239 88906 ........................157–158 96770 ........................117
88304P ......................239 8914 ..........................41–42, 46, 49– 97128 ........................53–55, 151, 155,
88305 ........................239 50, 58, 167, 249 157–158
88306P ......................239 8915 ..........................67, 97, 117, 251 97231 ........................53–55, 155
88307P ......................239 89299 ........................183 97461 ........................91
88308P ......................239 89307 ........................201–202 97473 ........................93
88309 ........................239 89310 ........................183, 189, 199, 97571 ........................12
88310P ......................239 201–202 97576 ........................12
88314P ......................54–55 89312 ........................201–202 97579 ........................267
88315 ........................63 89719 ........................269 97592 ........................12
88317 ........................57–58 89755 ........................251 97602 ........................12
88329 ........................233–234 89759 ........................91 97758 ........................11–12
88330 ........................231 89811 ........................133 97815 ........................15–16, 164–165
88343P ......................155 89812 ........................133 97887 ........................11–12
88345 ........................153 89813 ........................133 97890 ........................11–12
88349 ........................19, 27, 29 89871-8448 ...............217 98692 ........................22–23
88351 ........................31–32 89894P ......................253–254 99778 ........................279
88352 ........................253–254 89908 ........................253–254 REF. ...........................89, 91, 95, 111,
88353 ........................225–226 89917P ......................131 113, 117, 171,
88356-175R7 .............32 89959 ........................245, 247 177
88356-42133 .............157–158 89973 ........................125–126 Ref. ............................23, 25, 31–32,
88356-43103 .............53–55 89997 ........................103, 105–106 41–42, 53–55,
88356-44163 .............151 89998 ........................103, 105–106 87, 109, 133,
88356-444P3 .............149, 155 9145 ..........................32 155, 165, 169,
88359 ........................149 94324-1400 ...............245 173–174, 185,
88360 ........................151 94324-3450 ...............85 199
88361 ........................155 94324-500 .................245 T106954 ....................53–55
88362 ........................151 94326-S .....................165 T106955 ....................53–55
88363 ........................157–158 94327 ........................71, 73 T106956 ....................53–55
88364 ........................53–55 94374-2630 ...............217 T106957 ....................53–55
88365 ........................53–55 94374-2730 ...............221, 223 T107605 ....................101
88366 ........................155 94374-2830 ...............217 T107606 ....................101
88367 ........................155 94374-2930 ...............219, 221, 223 T107736 ....................207
88368 ........................53–55 94374-3530 ...............225–226, 265 T107884 ....................157–158
88374 ........................253–254 94374-3730 ...............225–226, 265 T108732 ....................105–106
88377-1400 ...............249 94374-4030 ...............265 T108733 ....................105–106
88382 ........................32 94374-5430 ...............217 T108734 ....................105–106
88383 ........................32 94390-S .....................165 T110762 ....................67
88384 ........................287, 289 94397 ........................157–158 T111507 ....................39
88385 ........................287, 289 94448 ........................251 T111608 ....................269
88390 ........................287, 289, 291 94460-S .....................251 T111609 ....................269
88398 ........................69 94493-S .....................249 T111610 ....................269
88399 ........................69 94524 ........................57–58 T111611 ....................269
88406 ........................267 94549 ........................251 T111612 ....................269
88423P ......................239 94600 ........................253–254 T111613 ....................269
88424P ......................239 94621 ........................54–55 T111766 ....................261–262
88425 ........................239 94622 ........................54–55 T112560 ....................273
88426P ......................239 94623 ........................54–55 T112561 ....................273
88427P ......................239 94624 ........................54–55 T112563 ....................257
88428 ........................239 94625 ........................54–55 T112626 ....................179, 181
88429P ......................239 94626 ........................54–55 T112720 ....................273
88430 ........................239 94627 ........................167 T112773 ....................12, 16
88431P ......................239 94628 ........................57–58 T113655 ....................261–262
88432 ........................239 94643 ........................251 T114022 ....................261–262
88441-3640 ...............225–226 94723 ........................35 T114023 ....................261–262
88450 ........................125–126 94726 ........................35 T114678 ....................105–106
88454-6604 ...............225–226 94745P ......................164–165, 233– T115352 ....................285
88482 ........................35 234
88483 ........................35 94747 ........................55
88486 ........................77 94757 ........................261–262
88492 ........................245 94759 ........................261–262
88493 ........................245 94760 ........................261–262
Part No. 88618 Z-80/60 307

August 2015
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
ADAPTER,NPT 6-4.....45–46 ASSY,FUEL HOSE.....49–50
( ADAPTER,OIL DRAIN,GM 3.0L.....119–120 ASSY,FUEL TANK Z80.....41–42, 45–46
ADAPTER,WELDER,208-220.....267 ASSY,MODULE,CONTROL UNIT,OPA.....297
(refer to 301.2) for Gasoline/LPG fuel
ADJUSTABLE STRAP ASSY.....249 ASSY,NON-STEER AXLE W/BEARINGS.....32
tanks.....41–42
ADPTR,ST. THR 3/4-16 FEM PIPE.....77 ASSY,RELAY SOCKET, AUTO.....49–50
ADPTR,STR FEM INV 45D 1/4X1/4.....77 ASSY,STEER AXLE NON OSC,W/BEAR....31–
1 AIR CLEANER BRACKET, PAINTED.....77 32
12VDC PROPORTIONAL VALVE.....273 AIR CLEANER CAP/ FORD/NOLFF........125– ASSY,STEER AXLE, W/BEARINGS.....29
126, 143–144 ASSY,TFAAS TRACK,6FT FR.....295
AIR CLEANER,FORD,T3.....125–126, 143–144 ASSY,TFAAS TRACK,6FT SYM.....295
2 AIR CLEANER,NELSON.....97, 106, 113 ASSY,TFAAS TRACK,6FT WORD.....295
207 HYD MOTOR ASSY, GEN.....273 AIR CLEANER,NELSON***.....77, 85, 91, 119– ASSY,TFAAS TRACK,8FT FR.....295
2WS MANIFOLD W/O OSC......187 120 ASSY,TFAAS TRACK,8FT SYM.....295
2WS or 4WS Oscillate Manifold.....31–32 Air Intake Hose.....129 ASSY,TFAAS TRACK,8FT WORD.....295
ALARM PKG,(BEACON,TRVL,DESCNT)....231 ASSY,Z80 LOWR PRIM BOOM W/SYM.....155
4 ALARM,AUDIO,SUPERBOOM*.....58, 63, 167, ASSY,Z80 LOWR PRIM BOOM
4WS MANIFOLD W/O OSC......195–196 174, 177 W/WORD.....155
ALARM,WARBLE TONE 5-30 VDC***.....63 ASSY,Z80 YOKE, W/BEARINGS,L.....29
ALTERNATOR - 85 AMP, INT REGU.....93 ASSY,Z80 YOKE, W/BEARINGS,RT.....29
6 ALTERNATOR STAY,DEUTZ F4L913.....101 AUX TOP RAIL,6'(1.25")SERVICE.....233–234
6' TRI-ENT ASSY W/DECALS A/SOA......233– ALTERNATOR, DEUTZ (55AMP) ***.....101 AUX TOP RAIL,6',SWG GT, SRV.....233–234
234 ALTERNATOR, DEUTZ,BF4L2011***.......105– AUX TOP RAIL,6FT,PTD.....233–234
6' TRI-ENT ASSY W/DECALS ANSI....233–234 106 AUX TOP RAIL,8'(1.25")SERVICE.....233–234
6' TRI-ENT ASSY W/DECALS AUSTR.....233– ALTERNATOR, GM3.0L ENGINE.....123 AUX TOP RAIL,8',SWG GT, SRV.....233–234
234 ALTERNATOR, PERKINS (53883).....75 AUX TOP RAIL,8FT,PTD.....233–234
6' TRI-ENT RAIL W/DECALS A/SOA.....234 ALTERNATOR,LRG-423 RE-BUILT*.........125–
6' TRI-ENT RAIL W/DECALS ANSI.....233–234 126, 131
6' TRI-ENT RAIL W/DECALS AUSTR......233– ALTERNATOR,PERKINS 800 SERIES.....85
B
234 BACKING PLATE,BOTTOM,RISER.....239
ALTERNATOR,STAY,DEUTZ,F4L913.....101
6782,AIR INTAKE,FORD EFI.....123 BACKING PLATE,TOP,RISER PAINTE.....239
ALTERNATOR,TME2.7L ENGINE.....135–136
BAFFLE,INTAKE,Z80 PERKINS.....83
ANGLE,RING GUARD *PAINTED.....241
BALL STUD**.....67
8 ASSEMBLY RESET SWITCH.....297
BAR,AXLE ROTATION STOP PAINT.....32
8' TRI-ENT ASSY W/DECALS A/SOA......233– ASSEMBLY,CABLE,TAPESWITCH.....297
BAR,HARNESS CONNECTOR MOUNT.....131
234 ASSEMBLY,FOOT SWITCH.....164–165
BASE & PLAT CONTROL COVERS.....237
8' TRI-ENT ASSY W/DECALS ANSI....233–234 ASSEMBLY,LCD HEATER ALC1000.....57–58,
BASE ENCLOSURE,RED,OPA.....297
8' TRI-ENT ASSY W/DECALS AUSTR.....233– 63
BASE WITH 1 NC CONTACT, E-STOP......63,
234 ASSEMBLY,TAPESWITCH.....297
171, 173–174, 177
8' TRI-ENT ASSY W/DECALS CE.....233–234 ASSEMBLY,TIRE,445D50/710,LH.....21–23
BASE, W/1 N.O. CONTACTS***.....177
8' TRI-ENT RAIL W/DECALS A/SOA.....234 ASSEMBLY,TIRE,445D50/710,RH.....21–23
BASE,W/2 NC CONTACTS***.....63
8' TRI-ENT RAIL W/DECALS ANSI.....233–234 ASSM, GEN. ONLY, 110V, 60HZ.....269
BASE,W/3 N.C.& 3 N.O......57–58
8' TRI-ENT RAIL W/DECALS AUSTR.....234 ASST,OVERFLOW BOTTLE,TME27........139–
BASE,WITHOUT CONTACTS...57–58, 63, 169
8' TRI-ENT RAIL W/DECALS CE/UK........233– 140
BATT.CABLE,00,POS.,RED,76".....147
234 ASSY HEATER, MODEL 18, 120V.....279
BATTERY CABLE,2/0,BLACK,64".....147
ASSY HEATER, MODEL 18, 240V.....279
BATTERY HOLD DOWN,GROUP 31.....147
ASSY, BATTERY HEATER, 120V.....279
A ASSY, BATTERY HEATER, 240V.....279
BATTERY TRAY,FORMING,PAINTED.....147
ACC,AIR PRE-CLEANER,FORD T2.....245 BATTERY,12V DEEP CYC 5/16"STUD.....147
ASSY, BRACKET, CONTACT BLOCK.....58, 63
ACC,TFAAS FALL ARREST,6FT FR.....295 BATTERY,12V,1000 CCA GRP 31.....147
ASSY, CIRCUIT BREAKER 20A.....57–58, 63
ACC,TFAAS FALL ARREST,6FT SYM.....295 BEARING KIT.....22–23
ASSY, CONTROL BOX, PCON, Z80........173–
ACC,TFAAS FALL ARREST,6FT WORD.....295 BEARING KIT (88921).....54–55
174
ACC,TFAAS FALL ARREST,8FT FR.....295 BEARING KIT,PLAT ROTATOR,SUPER....157–
ASSY, ELECTRIC SWIVEL, 6 CONTA.......53–
ACC,TFAAS FALL ARREST,8FT SYM.....295 158
55
ACC,TFAAS FALL ARREST,8FT WORD.....295 BEARING KIT,WHEEL HUB (102778).....22–23
ASSY, FUEL PICKUP TUBE.....49–50
ACCESS PBOX HEATER ALC500/1000.....285 BEARING NUT***.....37, 39
ASSY, HYD/ELEC 6 PORT/6 CONT.....53–55
ACCESS PBOX HEATER Z80.....285 BEARING TURNTABLE SEAL***.....54–55
ASSY, HYDRAULIC SWIVEL, 6 PORT.......53–
ACCESSORY,OPERATOR PROT BEARING, 1.5IDX1.75ODX2.00L.....157–158
55
STRUCT.....293 BEARING, TAPERED - ASSY.....37, 39
ASSY, LS, LOAD SENSE, ALC1000.....251
ACCUMULATOR, 5CU IN 500 CHARGE.....207 BEARING,1.00IDX1.25ODX1.00L.....19, 27, 29
ASSY, TELEMATICS CONN. BOX.....49–50
ACCUMULATOR,500 PSI,HYDAC.....205 BEARING,1.25 ID X 1.5 OD X .75.....157–158
ASSY,120V HEATER, HYD TANK.....279
ACTIVATOR,STEER SENSOR.....19, 23, 25 BEARING,1.25IDX1.5ODX1.00L.....157–158
ASSY,240V HEATER, HYD TANK.....279
ADAPTER 3/8 FNPT X M16.....83 BEARING,1.5IDX1.75ODX0.75L.....157–158
ASSY,BRACKET,KS CONTACT BLOCK.....58
ADAPTER, 2" TO 1.8", PERK 404F.....91 BEARING,1.5IDX1.75ODX1.0L.....157–158
ASSY,BRKT,CNTRL BOX W/FASTNRS.....297
ADAPTER, AIR HOSE, PERK 404F.....91 BEARING,1.75IDX2.00ODX1.25L.....29
ASSY,ENCLOSURE,WELDER GEN........261–
ADAPTER,1/4 FNPT X 1/2-20 UNF.....85 BEARING,1.75IDX2.00ODX1.50L.....19, 27, 29
262
ADAPTER,140139-8-6.....85, 135–136 BEARING,2.25IDX2.50ODX1.50L*.....149
ASSY,ENGINE HEATER,120V.....279
ADAPTER,DEUTZ OIL DRAIN.....97 BEARING,2.25IDX2.50ODX2.00L.....149
ASSY,ENGINE HEATER,240V.....279
ADAPTER,MIXER, TME27.....135–136 BEARING,2.25IDX2.75ODX2.00L.....149, 151
ASSY,FOUR LINK CABLE TRACK***.....151
308 Z-80/60 Part No. 88618

August 2015
Part Description Index (continued)
BEARING,2.50IDX2.75ODX2.00L...19, 27, 29, BRACKET,AIR CLEANER,PAINTED........119– BRACKET-FUEL FILTER (52567).....131

32 120 BRAKE DISC KIT (81383).....22–23
BEARING,3.0"ID X 3.25OD X 1.25.....149 BRACKET,AIR CLEANER/EXHAUST PT.....97 BRAKE DISC, KIT (81381).....22–23
BEARING,BALL DRIVE SHAFT.....21–23 BRACKET,AIRLINE TO PLATFORM.....259 Brake Lining Kit.....37
BEARING,FL,1.25IDX1.41ODX1.50L.......157– BRACKET,BATTERY CABLE.....117 BRAKE LINING KIT (121291).....39
158 BRACKET,CABLE TRACK,MOVING Brake Piston and Spring Kit.....22–23
BEARING,FL,1.25IDX1.5ODX1.25L.....147 END.....151 BRAKE PORT HARDLINE.....54–55
BEARING,FL,2.25IDX2.50ODX1.33L.....149 BRACKET,CONTACT CLAMP***.....57–58 Brake Replacement Kit.....37
BEARING,GARLOCK,12FDU12.....251 BRACKET,CONTROL UNIT.....297 Brake Seal Kit.....37
BEARING,INNER CONE.....19 BRACKET,EXPANSION TANK, LEFT M.....115 BRAKE TUBING***.....54–55
BEARING,MOTOR.....269 BRACKET,EXPANSION TANK,DEUTZ 2.....115 BRAKE,900 IN*LB.....55
BEARING,OUTER CONE.....19 BRACKET,FAN SHROUD,LH PAINTED.....83 BREAKER, 25 AMP, GEN.....273
BEARING,THRUST WASHER***.....39 BRACKET,FAN SHROUD,RH,PAINTED.....83 BREAKER,15 AMP,GEN.....273
BEARING,TURNTABLE.....53–55 BRACKET,FUEL PUMP PAINTED.....87 BREATHER PIPE, TD 2011L04I.....109
BELL HOUSING KIT, FORD 425EFI.....133 BRACKET,GENERATOR 12KW.....273 BREATHER,RESERVOIR 3 MICRON***.....41–
BELT GEN BRKT UPGRADE KIT.....253–254 BRACKET,GENERATOR 12KW,PTD.......261– 42, 45–46, 49–50
BELT GUARD W/DECAL PERKINS.....87 262, 269 BRIDGE,50A FULL WAVE**.....269
BELT, (NAPA 9360).....253–254 BRACKET,GENERATOR MOUNT.....253–254 BRKT,AIR CLEANER ORIENTATION**......77,
BELT,AX32.....253–254 BRACKET,GENERATOR-DEUTZ.....253–254 85, 91, 119–120, 125–126, 143–144
BELT,AX33***.....253–254 B R A C K E T, H E AT SHIELD BRUSH 3/8 X 1/4 X 15/16(36928).....269
BELT,AX35.....253–254 REAR,TME27.....135–136 BRUSH ENDBELL ASSEMBLY (89719).....269
BELT,AX36.....253–254 BRACKET,HEAT SHIELD,FRNT,TME27....135– BRUSH HOLDER ASSY, 2500W GENER...269
BELT,AX38***.....253–254 136 BULB,WORKLIGHT,12V 35W.....231, 234
BELT,FEAD, TME 2.7L ENGINE.....135–136 BRACKET,HYD.ROTATOR MOUNT BUMPER, PLASTIC, 1.25 O.D..........233–234,
BELT,SERPENTINE,LRG425 EFI***.....133 MNT.....53–55 281, 287, 289, 291
BELT,TIMING,FORD LRG423/425EFI......125– BRACKET,HYDRAULIC WELDER Z80.....267 BUMPER,BATTERY BOX & RAILS...233–234,
126, 133 BRACKET,IGNITION COIL,TME27.....139–140 237
BELT,V KIT, PERKINS 704-30.....79 BRACKET,INTAKE PIPE,MOUNT,DEUT.....91, BUMPER,RUBBER***.....251
BELT,V, ALTERNATR.DEUTZ F4L913.....101 111 BUMPER,RUBBER,.75 X .50H,STUD......237,
BELT,V, BLOWER, DEUTZ F4L913.....101 BRACKET,LEG,RLY BLOCK.....71, 73 295
BELT-FAN, GM 3.0L ENGINE.....119–120, 123 BRACKET,LINCOLN WELDER,PNTD.....267 BUMPER,RUBBER-1 X 1.25.....41–42, 46, 49–
BLANKET,BATTERY.....277 BRACKET,LOWER RAD,TME27.....139–140 50, 67, 147, 231
BOLT,CARRIAGE,1/4-20 X .75,G2.....161, 239 BRACKET,LOWER RADIATOR.....89 BUSHING, STRAIN RELIEF, 1".....19
BOLT,CARRIAGE,3/8-16 X1.50,G5.....253–254 BRACKET,MAP SENSOR,PAINTED........125– BUSHING,FUEL TANK FITTING (SM)........41–
BOLT,CARRIAGE,M8X1.25X25,DEUTZ.....101 126 42, 45–46
BOLT,CRANKSHAFT,TME27.....135–136 B R A C K E T , M U F F L E R BUTTON,PUSH,BLACK W/SEAL***.........171,
BOLT,FLANGE,5/8-11X1.5"GR8 PLT.....111 MOUNT,PAINTED.....119–120 173–174, 177
BOLT,HEX-UNC(.250-20, .500G).....39 BRACKET,MUFFLER SUPPORT PAINTD....85 BUTTON,PUSH,RED MUSHROOM
BOLT,HEX-UNC(.375-16).....37 BRACKET,PBAS MOUNT PAINTED.....151 HEAD.....58, 63, 169, 171, 173–174, 177
BOLT,PULLEY,GM.....253–254 BRACKET,PLATFORM HEATER OPT.....285
BOLT,SCREW,WHEEL DRIVE CAP.....22–23 BRACKET,PLATFORM HEATER C
BOLT,WHEEL DRIVE CAP(106122).....22–23, OPTION.....285
CABLE SQUEEZE CONN .63-.75.....261–262
37 BRACKET,POWER TO PLAT TBOX,PNT....267
CABLE SQUEEZE CONN,4 WIRE.....279
BOLT-FLANGE,M6 X 22MM(52573).....133 BRACKET,POWER TO PLAT, DOM......257
CABLE SQUEEZE CONN......261–262
BOOM,PRIMARY ASSY W/SYMB,Z80.....151 BRACKET,POWER TO PLAT, UK.....257
CABLE TIE,11.5" BLACK.....267
BOOM,PRIMARY ASSY W/WORD,Z80.....151 BRACKET,PRECLEANER PAINTED.....245
CABLE TIE,4" BLK,HEAT RESISTNT.......164–
BOOT GUARD, JOYSTICK 62390/91.....179 BRACKET,PRIMARY BOTTOM WIPER.....239
165
BOOT(BELLOWS),E-STOP,BLACK.....58, 169, BRACKET,PRIMARY SIDE WIPER.....239
CABLE TIE,DFT MOUNT,BLK,6.5".....89
171, 173–174, 177 BRACKET,PRIMARY SIDE WIPER LH.....239
CABLE TRACK,STEEL 38 LINKS.....151
BOOT, ROCKER JOYSTICK 75565.....179, 181 BRACKET,PRIMARY TOP WIPER.....239
CABLE,2/0 WELD LEAD,TWIN Z80L.......261–
BOOT,BATTERY TERMINAL,RED.....147 BRACKET,RADIATOR SUP,TME27.....135–136
262
BOOT,JOYSTICK.....179, 181 BRACKET,RADIATOR SUPPORT
CABLE,2/0 WELD LEAD,TWIN Z80U.......261–
BOOT,POWER,RECEP,2 WAY.....53–55 PAINT.....119–120
262
BOOT,SOLENOID,29073.....103 BRACKET,RADIATOR SUPPORT PNTD.....83
CABLE,BATTERY POSITIVE.....147
BOOT,TOGGLE SWITCH,SHORT*...167, 171, BRACKET,RETURN FILTER.....41–42, 45–46,
CABLE,GROUND,79" W/PIGTAIL.....147
173–174, 287, 289, 291 49–50
CABLETRACK,30 LINK,GRTRCU2-110.....155
BOT.CLAMP,ARCTIC HOSE CBLTRK.....151 BRACKET,RING GEAR.....241
CAP ASSY,COOLANT BOTTLE***.....85, 125–
BOTTLE,COOLANT RECOVERY,3.7***.....85, BRACKET,RISER SIDE WIPER.....239
126
89, 125–126 BRACKET,RISER,BOTTOM PAINTED.....239
CAP, COOLANT RET SYS(54071).....81, 119–
BOX, GROUND CONTROL.....63 BRACKET,SOLENOID PAINTED.....83
120
BOX,GROUND CONTROL,PAINT.....57–58 BRACKET,UPPER RADIATOR.....89
CAP, OIL FILLER.....93
BOX,GROUND CONTROL,Z80.....57–58 BRACKET,UPPER SUPPORT,TME27.....140
CAP, OIL FILLER-GM 3.0L ENGINE...119–120
BOX,INSTRUCTION STORAGE.....165 BRACKET,V275S WELD LEADS***.....267
CAP, SIDE OIL FILL, PERKINS.....75
BRACE,UPPER RADIATOR SUPPORT,.....89 B R A C K E T, W E L D E R MNT
CAP,DIAGNOSTIC NIPPLE......217, 219, 221,
BRACKET, STRUT BRACE.....115 SUPPORT,PNT.....267
223, 225–226
BRACKET,1K OHM 10-TURN POT**.......261– BRACKET,WELDER SUPPORT,PNT.....267
CAP,DISENGAGE,4HP/4HB***.......22–23, 37,
262 BRACKET,WIPER,SIDE,RISER,LH.....239
39
BRACKET,AIR CLEANER,MUFFLER.....83 BRACKET,WIPER,SIDE,RISER,RH.....239
CAP,DUST.....19
BRACKET,WIPER,TOP,RISER PAINTE.....239
CAP,FUEL,DIESEL,1/8"VENT(GRN).....41–42
Part No. 88618 Z-80/60 309

August 2015
CAP,FUEL,GAS,1/8"VENT(RED).....41–42, 45– CLAMP,HOSE,1EAR,25/32.....117 CONN,520120-8-12.....219, 221, 223, 225–226

46 CLAMP,HOSE,2.00***.......83, 85, 89, 91, 111, CONN,8 POS PLUG 120 AC/15A.....269
CAP,FUEL,GASOLINE 3.5PSI.....45–46, 49–50 113, 125–126, 131, 143–144, 243 CONN,ALT,3WAY,PERKINS 804.....85
CAP,OIL FILL,TME27.....136 CLAMP,HOSE,2.25" DIA......81, 119–120, 133 CONN,BULKHEAD,520801,-4.....229
CAP,OIL FILLER, DEUTZ F4L913.....99 CLAMP,HOSE,2.50"***.......91, 111, 125–126, CONN,DUAL RLY MODULE,10 POS.....71, 73
CAP,OIL FILLER, PERKINS.....77 129, 140, 143–144, 243 CONN,FEED THRU STUD.....73
CAP,RADIATOR,PERKINS/FORD........81, 83, CLAMP,HOSE,3.00"........83, 85, 91, 109, 113, CONN,LONG,520122-4.....275
89, 119–120 123, 243, 245, 247 CONN,PLUG 120 AC/15A DOMESTIC.....279
CAP,RADIATOR,TME27.....140 CLAMP,HOSE,3.50.....105–106, 109, 113, 243 CONN,PLUG 23 WAY,16-20 GA BLK.......167,
CAP-DISTRIBUTOR, GM 3.0L.....119–120 CLAMP,HOSE,5.00.....243, 245 174, 177
CAPACITOR 16 F, GEN.....273 CLAMP,HOSE,6.50.....243 CONN,PLUG 23 WAY,16-20 GA WHT........61,
CASTING,AXLE COUNTERWEIGHT.....35 CLAMP,HOSE,8.50 DIA***.....243 167, 174, 177
CASTING,CHASSIS WEIGHT.....35 CLAMP,HOSE,SIZE .25 TO .63......85, 89, 91, CONN,PLUG 4 WAY,12-14GA.....61
CASTING,DRV.CHAS.COUNTERWEIGHT...35 115 CONN,POWER RLY MODULE,4POS.....71
CASTING,SAE 4 PUMP MOUNT,MACHI....87, CLAMP,MUFFLER, 2.50 INCH....83, 106, 111, CONN,RECEP 120AC/15A DOMESTIC.....69
119–120 129, 143–144, 245 CONN,RECEP 2 WAY ENDCAP DT.....279
CASTING,WASHER,REBOUND.....95 CLAMP,MUFFLER,1-7/8 IN......129, 139–140 CONN,RECEP 3 WAY ENDCAP DT.....279
CASTING,WASHER,REBOUND,PAINTED.133, CLAMP,MUFFLER,1.75 INCH.....125–126 CONN,RECEP 3 WAY, 14-18GA.....19
139–140 CLAMP,RUB CUSH,0.75,#12 X 3/8*.....75, 259 CONN,RECEP 4 WAY,12-14GA FL***.....61, 65
CATCH,GRND.CTRL.BOX COVER.....237 CLAMP,WORKLIGHT.....234 CONN,SQUEEZE,1/2NPT .38-.50,SM.......69,
CBV ASSEMBLY***.....54–55 CLAMP-HEAVY DUTY.....97 257, 273
CHAIN,NO.2 (11 LINKS).....287, 289, 291 CLEVIS YOKE-1/4-28,PLTD W/PIN......77, 83, CONN,SQZ,BLK,1/2NPT,.38-.50,SM........164–
CHECK VALVE DISC.....207 103, 105–106 165
CIRCUIT BREAKER, 15A.....63 CLIP,LCD,GRND.CONTROL.....57–58, 63 CONN,SQZ,PG 11,.34-.47,W/O-RNG.....155
CIRCUIT BREAKER, 35A 3PH.....261–262 CLIP,SPRING,1/4-20 BLACK.....111, 113, 115 CONN. ASSY,7.9 TUBE X6.35 HOSE.....131
CIRCUIT BREAKER, AUTO RESET,6A....105– COIL ASSY,IGNITION,TME27.....139–140 CONN. SQZ,1/2NPT .39-.56 MED.....261–262,
106 COIL IGNITION,TME27.....139–140 273
CIRCUIT BRKR 15A TYPE 2 METAL.....106 COIL, 12V, 19972/21623/29069.......199, 201– CONN.SQZ,PG 11,.34-.47,W/ORING.....155
CIRCUIT BRKR THERM AUTORESET 6....61, 202 C O N N E C TO R , DEUTZ FUEL
83, 144 COIL, ELECTRONIC IGN., FORD.....131, 133 SHUTOFF*.....105–106
CLAMP RISER CABLETRACK-LEFT....41–42, COIL, SOLENOID VALVE.....189 CONNECTOR, SAE10, QUICK CONN.....117
45–46, 49–50, 155 COIL,10V.....199, 201–202 CONNECTOR,010102-6-4.....139–140
CLAMP, 3 INCH.....109 COIL,12V.....201–202 CONNECTOR,FEMALE,RECPTCLE,110V.273
CLAMP, HOSE (53883).....79 COIL,12V.DO1 VALVE.....269 CONT FAN GUARD FT W/WORD
CLAMP,0.31,#5 X 1/4,RUB CUSH......91, 251, COIL,GREEN W/ 2 PIN CONNECTOR*....183, DECAL.....139–140
273 201–202 CONT RADR ASSY W/WORD DECAL.....140
CLAMP,0.50,#8 X 1/4,RUB CUSH.....131, 173– COIL,SOLENOID VALVE.....207 CONTACT,N.O......57–58, 63
174, 177, 287, 289, 291 COIL,SOLENOID VALVE,20W.....195–196 CONTACT,NC.....57–58, 63, 169
CLAMP,0.63,#10 X 1/4,RUB CUSH.....139–140 COIL,SOLENOID,HYDAC MANIFOLD.....205 CONTACTOR,LIMIT SWITCH.....155
CLAMP,0.75,#12 X 1/4,RUB CUSH......63, 89, COIL-10V DC***.....261–262 CONTACTOR,LIMIT SWITCH**.....53–55, 155
139–140, 167, 171, 173–174, 177 COIL-IGNITION/GM 3.0L ENGINE.....119–120 CONTROL BOX ASSY,DRIVECHASSIS.....31–
CLAMP,1.00,#16 X 1/4,RUB CUSH...135–136, COLD START PKG,110V,PERKINS.....277 32
267 COLD START PKG,PERKINS,BB.....277 CONTROL BOX ASSY,TCON,Z80.....57–58
CLAMP,1.00,#16 X 7/16,RUB CUSH........143– COLD START,CONTINENTAL,Z80.....277 CONTROL BOX COVER ASSY***.....237
144 COLD START,DEUTZ 913 AND TURBO.....277 CONTROL BOX COVER,LID,PTD.....237
CLAMP,1.13,#18 X 1/4,RUB CUSH...287, 289, COLD START,FORD,Z80.....277 CONTROL MODULE, TME27 2007.....144
291 COLD START,GM.....277 CONTROL MODULE,(GCP),TME27.....144
CLAMP,1.13,#18 X 3/8,RUB CUSH*....261–262 COLD WEATHER 120V J BOX ASSY.....279 CONTROLLER BOX, 120/240V, 50H.....273
CLAMP,1.25X.5 RUBBER-CUSHION.......164– COLD WEATHER 240V J BOX ASSY.....279 CONTROLLER BOX, 120/240V, 60H.....273
165, 249, 281 COLLAR,JOYSTICK,CENTER.....181 CONTROLLER,GLOW PLUG (53883).....147
CLAMP,1.63,#26 X 3/8,RUB CUSH.....143–144 COMPRESSION LINK,MACHINED.....157–158 COOLANT MOUNT W/DECAL FORD.....131
CLAMP,1.75,#28 X 3/8,RUB CUSH*.....131 CONN MAXI FUSE MODULE,4POS.....71, 73 COOLANT RETURN SYSTEM,Z45***.......81,
CLAMP,1.88,#30 X 1/4,RUB CUSH.....83 CONN PLUG 2 WAY ENDCAP DT.....279 119–120
CLAMP,2 HOSE,PLASTIC,5/8.....113, 117 CONN PLUG 3 WAY ENDCAP DT.....279 CORROSION INHIBITOR,FOAM.......63, 174,
CLAMP,2.5,#40 X 1/4,RUB CUSH......85, 157– CONN PLUG 4 WAY EXTEND DT.....65 177
158 CONN RECEPT,FLANGED.....65 COUNTERWEIGHT,Z80 7250LBS.....67
CLAMP,3.0,#48 X 3/8,RUB CUSH.....157–158 CONN, SAE#4-1/4" NPT.....261–262 COUPLER,15 TOOTH,FBA,PERKINS**.....91
CLAMP,5.38,#86 X 3/8,RUB CUSH.....245 CONN,520120-10-12.....265 COUPLER,15 TOOTH,FBA,SAE8***...87, 109,
CLAMP,CABLE TRACK RISER,R.S......45–46, CONN,520120-16.....225–226 113, 143–144
49–50, 155 CONN,520120-24.....225–226 COUPLER,HUB,15 TOOTH 7/16BOLT*.....75,
CLAMP,EXHAUST,2.00 PLATED.....89 CONN,520120-4***....215, 217, 219, 221, 223, 87, 109, 133
CLAMP,FORD MUFFLER,PAINTED.....131 225–226, 229 COUPLER,HUB,15 TOOTH DEUTZ 913.....99
CLAMP,HAND RAIL,OPA,6'-8'.....297 CONN,520120-4-6***........217, 219, 221, 223, COUPLER,HUB,6 TOOTH GM 3.0L....119–120
CLAMP,HOSE 2 5/16-3 1/4.....77 225–226, 229 COUPLER,HUM,15T X 50T.....143–144
CLAMP,HOSE,.50.....136, 139–140 CONN,520120-4-6,.030 ORI.....229 COUPLING (106113).....261–262
CLAMP,HOSE,.63.....117 CONN,520120-6-8.....215, 219, 229 COUPLING, 28MM (106113).....261–262
CLAMP,HOSE,1 EAR, 11/16.....117 CONN,520120-8***....217, 219, 221, 223, 225– COVER ASSY W/ SYMBOL DECALS LH.....67
CLAMP,HOSE,1.25***.....115, 243 226, 229, 265 COVER ASSY,W/SYM DECALS-RH Z80.....67
CLAMP,HOSE,1.75.....89, 111, 125–126, 133 CONN,520120-8-10.....225–226, 271 COVER ASSY,W/WRD DECALS-RH Z80.....67
310 Z-80/60 Part No. 88618

August 2015
COVER ASSY.WORD DECALS LH Z80.....67 DECAL,CAUTION,SHUTOFF VALVES.......15– DECAL,LABEL,TIRE PRESS,HIFLOAT......15–

COVER PLATE,WHEEL DRIVE,HW3***.....22– 16 16
23 DECAL,CHEVRON RANDO HD.....12 DECAL,LABEL,TRANSPORT DIAGRAM....12,
COVER, END, GEN, 120V.....273 DECAL,COMPARTMENT ACCESS.....11–12 16
COVER, END, GEN, 240V.....273 DECAL,CONTROL PANEL PROT 82281....12, DECAL,LABEL,UNLEADED GAS ONLY.....11–
COVER, FOOT SWITCH, LARGE.....164–165 15–16 12, 15–16
COVER,BLANK.....257, 273 DECAL,COSMETIC,4 X 2.....11–12, 15–16 DECAL,LABEL,WHEEL LOAD Z80......12, 15–
COVER,CABLE 170.5".....239 DECAL,COSMETIC,4 X 4.....11–12, 15–16 16
COVER,CONTROL BOX LEFT SIDE***.....237 DECAL,COSMETIC,GENIE.....297 DECAL,LANYARD ANCHORAGE POINT...11–
COVER,CONTROL BOX RIGHT SIDE**.....237 DECAL,COSMETIC,GENIE Z-80/60.....12, 15– 12, 15–16, 295
COVER,DISCONNECT ROD*.....22–23 16 DECAL,LOW/ULTRA LOW SULFR FUEL...11–
COVER,DRIVE CHASSIS,FRONT ASSY....31– DECAL,COSMETIC,Z80.....12, 15–16 12
32 DECAL,DANGER DO NOT ALTER DECAL,NOTICE TIRE SPECS.....12
COVER,DRIVE CHASSIS,REAR ASSY.....31– SWTC.....11–12 DECAL,NOTICE,DEUTZ ENG SPEC.....12
32 DECAL,DANGER,BATTERY SAFETY***.....12 DECAL,NOTICE,DEUTZ ENG SPECST2.....12
COVER,FLYWHEEL CASTING.....109, 113 DECAL,DANGER,ELEC.HAZ.STAY CLR....11– DECAL,NOTICE,FORD ENG SPECS T2.....12
COVER,FOOT SWITCH.....164–165 12, 15–16 DECAL,NOTICE,GM 3.0 ENG SPEC.....12
COVER,GFCI,HORIZONTAL,WEATHER..257, DECAL,DANGER,ELECT HAZARD***....11–12 DECAL,NOTICE,HAZARDOUS MAT'LS*....11–
261–262 DECAL,DANGER,GEN SAFETY RULES....11– 12
COVER,GRND.CTRL.BOX,PAINTED.....237 12 DECAL,NOTICE,MAX LOAD 500 LBS....11–12
COVER,PRI BM ASSY,REAR W/WORD.....151 DECAL,DANGER,GENERAL SAFETY......11– DECAL,NOTICE,OPERATING INST......11–12
COVER,PRIMARY BOOM,PAINTED.....151 12 DECAL,NOTICE,PERKINS ENG SPEC.....11–
COVER,PROTECTIVE,JIB BOOM CYL.....243 DECAL,DANGER,HIGH VOLTAGE....261–262, 12
COVER,PROTECTIVE,OSC.CYLINDER.....243 267 DECAL,NOTICE,SHUTOFF VALVES.....11–12
COVER,PROTECTIVE,PLAT LEVL CYL.....243 DECAL,DANGER,MAX LOAD 227 KG....15–16 DECAL,OPTION CONTROL BOX
COVER,PROTECTIVE,PRI.LIFT CYL.....243 DECAL,DANGER,MAX SIDE FRC,667N.....15– HEATR.....285
COVER,PROTECTIVE,RISERLIFT CYL.....243 16 DECAL,PLAT LVL.RECOVERY.....167, 174
COVER,PROTECTIVE,STEER CYL......243 DECAL,DANGER,NO SMOKING....11–12, 15– DECAL,PLAT.CONTROL PANEL,Z80.........12,
COVER,RELAY.....69 16 15–16
C O V E R , R E W O R K , D E U T Z DECAL,DANGER,SIDE FRC 400N.....15–16 DECAL,PLATFORM OVERLOAD PATCH....15–
GENERATOR.....253–254 DECAL,DANGER,TILT ALARM.....11–12 16
COVER,RISER EXT.CYL. PAINTED.....155 DECAL,DANGER,TIP-OVER.....12 DECAL,POWER TO PLATFORM 115V......11–
COVER,STEERING SENSOR.....19 DECAL,DANGER,TIP-OVER,TIRES***......11– 12, 15–16
COVER,WEATHERPROOF 3-PHASE.....267 12 DECAL,POWER TO PLATFORM 230V......11–
COVER,WELDER GENERATOR.....261–262 DECAL,DANGER,TIP-OVER,WELDER**....267 12, 15–16
CYLINDER HEAD CVR.DEUTZ F4L913.....101 DECAL,DIESEL.....11–12, 15–16 DECAL,PROTECTOR,CLEAR***.....243
CYLINDER,JIB BOOM.....157–158 DECAL,DRIVE ENABLE PATCH***.....15–16 DECAL,RELAY & FUSE PANELS.....12
CYLINDER,OSCILLATE***.....31–32 DECAL,ENG.SPECS,CONTINENTAL.....12 DECAL,SYMBOL-BATTERY SAFETY.....16
CYLINDER,PLATFORM LEVELING....157–158 DECAL,ENGINE SPEC,DEUTZ,TD2011.....12 DECAL,SYMBOL-COMP ACCESS.....15–16
CYLINDER,PRIMARY BOOM EXTEND.....153 DECAL,EXPLOSION HAZARD.....12 DECAL,SYMBOL-READ THE MANUAL.....15–
CYLINDER,PRIMARY BOOM LIFT.....149 DECAL,FIRE EXTINGUISHER.....267 16
CYLINDER,RISER LIFT.....149 DECAL,FUNCTION OVERRIDE.....12 DECAL,T3 ENGINE SPEC.PERKINS.....11–12
CYLINDER,SECONDARY EXTEND.....155 DECAL,FUSE AND RELAY TME27.....12 DECAL,TFAAS TRACK,SYMBOL.....295
CYLINDER,STEER.....19, 27, 29 DECAL,GROUND CONTROL DECAL,TFAAS TRACK,WORD.....295
PANEL,Z80.....12, 15–16 DECAL,TFAAS TRACK,WORD FR.....295
D DECAL,INST,OPER,INST,Z80,AUS.....12 DECAL,TRIANGLE,BLUE.....11–12, 15–16
DECAL,INSTR,MAX SIDE FRC,ANSI.....11–12 DECAL,TRIANGLE,YELLOW.....11–12, 15–16
DECAL KIT,SAFTY/INSTR,WRD,Z80.....11–12
DECAL,INSTR,SIDE FRC/WIND,AUS.....11–12 DECAL,WARN,CRUSH HAZARD HAND....11–
DECAL KIT,SYMBOLS,Z80.....15–16
D E C A L , I N S T R U C T, F O O T S W I T C H 12
DECAL KIT,WORDS,Z80.....11–12
OPER.....11–12 DECAL,WARN,CRUSH HAZARD PLAT.....11–
DECAL OPTION,NIKKEN,GS68.....269
DECAL,LABEL,106 DB.....16 12, 15–16
DECAL PLATE ASSY W/WORD
DECAL,LABEL,113 DB.....16 DECAL,WARN,FALL HAZARD.....11–12
DECALS.....165
DECAL,LABEL,AIRLINE 110 PSI.....259 DECAL,WARN,IMPROPER OPERATION...11–
DECAL PLATE W/DECALS,S80/85 2K.....165
DECAL,LABEL,CB SYMBOL.....16 12
DECAL PLATE W/SYM DECAL S80Z80.....165
DECAL,LABEL,CONTROLS BATTERY......11– DECAL,WARNING,CRUSHING HAZARD...15–
DECAL PLATE W/WRD DECAL S80Z80....165
12 16
DECAL, PALTFORM CONTROL PANEL.....12,
DECAL,LABEL,FALL HAZARD***.....16 D E C A L , W A R N I N G , P I P E
15–16
DECAL,LABEL,FUSE RELAY PANEL.....12 CRADLE,BOOM.....281
DECAL, ENGINE SPEC, PERKINS.....11–12
DECAL,LABEL,LIQUID PROPANE.......11–12, DECAL,WARNING,WELDER SAFETY.....267
DECAL, GROUND CONTROL Z80......12, 15–
15–16 DEUTZ,AIRBOX WITH WORD DECALS.....106
16
DECAL,LABEL,LOWER MIDRAIL........15–16, DIAGNOSTIC FEMALE Q-DSCNT....217, 219,
DECAL, LABEL, PBAS VOLTAGE.....12
164–165 221, 223, 225–226
DECAL, PROTECTIVE CONVER, Z80......12,
DECAL,LABEL,MANUAL NOT HERE.....11–12 DIFFERENTIAL SENS VLV,8,150PSI.....207
15–16
DECAL,LABEL,MAX CAPACITY***.....15–16 DIODE,6 AMP,200 PIV,BULK.....105–106, 269
DECAL, SERVICE RECOVERY SWITCH...12,
DECAL,LABEL,NO SMOKING,SYMB.....15–16 DIP STICK TUBE ASSY......83
15–16
DECAL,LABEL,STARTER BATTERY.....11–12 DIPSTICK (53883).....77
DECAL,ARROW BLUE.....11–12, 15–16
DECAL,LABEL,TIP OVER LMT SWTCH.....16 DIPSTICK - DEUTZ F4L1011F.....106
DECAL,ARROW YELLOW LRG 9".......11–12,
DECAL,LABEL,TIPOVER,TILT AL SY.....16 DIPSTICK TUBE,PERKINS(403C-11).....91
15–16
DECAL,LABEL,TIPOVER,TIRES,SYMB.....16 DIPSTICK, OIL (PERKINS 404).....91
DECAL,CAUTION,NO STEP.....11–12, 15–16
Part No. 88618 Z-80/60 311

August 2015
DIPSTICK,CONTINENTAL,TME27.....135–136 ENGINE MOUNT,RR,DEUTZ 913 PNT.....103 FILTER,RETURN,ASSY 10 MICRON....41–42,

DIPSTICK,DEUTZ F4L913.....99 ENGINE MOUNT,RR,GM 3.0 PAINTED.....123 45–46, 49–50
DIPSTICK-F3L1011F (DEUTZ).....106 ENGINE PERFORMANCE MODULEFILTER-FUEL, GM 3.0L ENGINE.........41–42,
DISENGAGE, ROD.....37, 39 T2**.....125–126 119–120
DISTRIBUTOR/GM 3.0L ENGINE.....119–120 Engine tray.....89, 91, 111, 117 FILTER-LPG, GM 3.0L ENGINE.......119–120,
DRAIN PLUG.....54–55 Engine Tray (refer to 420.1).....109 125–126
Drive Hub with Brake,.....32 ENGINE TRAY ASSY W/BEARINGS.....147 FILTER-OIL,GM 3.0L ENGINE.....119–120
Drive Pump (refer to 710.1).....87 ENGINE TRAY PIVOT ASSEMBLY.....147 FIRE EXTINGUISHER.....267
DRIVE PUMP AND FUNCTION PUMP......91, EVACUATOR VALVE-AIR CLEANER.....91 FIRE SLEEVE, 1.25".....267
113 EXHAUST PIPE ASSEMBLY, FORD........125– FIRE SLEEVE, 2.0".....267
DRIVING LIGHTS,FRONT,Z80,SERV.....231 126 FITTING KIT, EPR VALVE.....139–140
EXHAUST PIPE GASKET.....105–106 FITTING PLUG,#8.....135–136
E EXHAUST PIPE, TIER IV DEUTZ, Z.....111 FITTING,1/4 NPT X SAE J2044.....45–46, 49–
EXPANSION TANK,METAL,D2.9 S60.....115 50, 135–136
ECM, PERKINS 404F-22.....95
FITTING,6-6BLKHEADUNION 520601.....229
ECU.....117
F FITTING,CONN,16MM-6MJ.....117
EDC ASSY,SAUER M46***.....213
FITTING,CONN,16MM-8MJ.....117
ELBOW,1/2"H X 3/8"P,TME27.....139–140 FAN - VENTED.....42, 46, 50
FITTING,CONN,520120-12......215, 217, 219,
ELBOW,130239-4-4......45–46, 125–126, 135– FAN KIT ,GM 3.0 ENGINE.....119–120
221, 223, 225–226, 265, 271, 275
136 FAN SHROUD, PAINTED.....81
FITTING,CONN,520120-6...215, 225–226, 229
ELBOW,45 DEG,INLET.....97 FAN SHROUD,PERKINS 404F-22T.....89
FITTING,ELBOW,45D,520320-12***.........215,
ELBOW,45 DEGR,RUBBER,2.5"I.D....123, 129 FAN SPACER,29.7MM.....135–136
217, 219, 221, 223, 225–226, 265
ELBOW,45D,520320-12-16.....225–226, 265 FAN SPACER,3",DEUTZ 2.9L.....115
FITTING,ELBOW,45D,520320-4-6**.........217,
ELBOW,45D,520320-20.....225–226 FAN, LSG423/LRG425.....125–126
219, 221, 223
ELBOW,45D,520320-4.....229 FAN, PERKINS (53883).....79
FITTING,ELBOW,8GS-8FJX90S.....117
ELBOW,45D,520320-6.....225–226, 229 FAN, PERKINS 804C-33.....83
FITTING,ELBOW,90D,520220-12.....225–226,
ELBOW,90 DEG,3/8NPT X 1/2 FNPT......125– FAN, TME2.7L ENGINE.....135–136
271
126 FAN,10 BLADE,17",DEUTZ 2.9L.....115
FITTING,ELBOW,90D,520220-8***....225–226,
ELBOW,90 DEGR,RUBBER,2.5"I.D.*....77, 85, FAN,10 BLADE,17",PERKINS 404F-22T.....93
271
123, 143–144 FAN,6 BLADE,17IN.PUSH.....135–136
FITTING,OIL PAN BREATHER,TME27.....139–
ELBOW,90D, 070202-4.....54–55 FEMALE BULKHEAD CONNECTOR-8.....259
140
ELBOW,90D,1/4FPTX3/8MPT.....45–46, 49–50 FIELD KIT,LCD HEATER.....57–58
FITTING,PCV TO VLV COVER,TME27.....139–
ELBOW,90D,520220-4-4.....215, 229, 271 FIELD KIT,LCD HEATER,Z80 Z135......57–58,
140
ELBOW,90D,520220-4-6***.....215 63
FITTING,STR,1/8NPT X 3/16 HB.....135–136
ELBOW,90D,520220-6.....225–226, 229 FIELD KIT,PL LVL REC,ALC1000.....167, 174
FITTING,STR,3/8 HS X 9/16-18,J.....117
ELBOW,90D,520220-8-12.....225–226 FIELD KIT,PLAT LOAD SENSE,Z80.....251
FITTING,TEE,RUN,SWIVEL520432-4.....217,
ELBOW,90D,BLKHD,ORFS-6-6 W/NUT.....229 FILLER NECK/CAP ASSY. HYD TANK.......41–
219, 221, 223, 229
ELBOW,90DEG, .63 HS X.375 MPT...125–126 42
FITTING,TEE,RUN,SWIVEL52043212.....265,
ELBOW,90DEG,5502-04-04-B.....139–140 FILM,POLY,CLEAR,4.5 X 8.75.....11–12
271, 275
ELBOW,90DEG.1/4MPT-3/8 BARB.....85, 135– FILTER / FUEL / SPIN-ON.....99
FITTINGS, LIFT PUMP INLET PORT.....77
136 FILTER ASSY,HIGH PRESS SAE-12*.....69
FIXED END BRACKET.....151
ELBOW,90DEG.1/8MPT-5/16 BARB...85, 125– FILTER ASY,M PRESS,SAE8,WOIND*.....69
FLASHTUBE,STRAIGHT,360DEG,BULB....231
126, 143–144 FILTER ELEMENT,10 MICRON,60508.......41–
FLASHTUBE,U SHAPED,360DEG,BULB...231
ELBOW,INLET,CUMMINS.....97, 105–106 42, 45–46, 49–50
FLEX PIPE,EXHAUST,2.5" DIA.....109
ELEC. CONTROL MODULE, GM BB.....123 FILTER ELEMENT,AIR,NOLFF LPG........125–
FLEX PLATE,COUPLER (64079).....133
ELEMENT,FUEL/WATER SEPARATOR.....85 126, 143–144
FLGHCS,1/2-13X1.50,GR8,BLK PH.....91, 113
ELEMENT,OIL FILTER,PERKINS***.....83 FILTER HEAD (29560).....99
FLOOR MOUNT D-RING KIT.....233–234
ENCLOSURE,GENERATOR BOX.....257 FILTER, DEUTZ 2.9, FUEL.....117
FLOORING, 6'FT PLATFORM.....164–165
END COVER O-RING,WHEEL DRIVE....22–23 FILTER, FUEL LRG 425/423 EFI.....41–42
FLOORING,4 FT PLATFORM,PAINTED...164–
END COVER,WHEEL DRIVE ***.....22–23 FILTER, GAS, SAE J2044 FITTING.....45–46,
165
END STOP. TFAAS TRACK.....295 49–50
FLOORING,5 FT PLATFORM,PAINTED...164–
ENGINE KIT, DEUTZ TD 2.9.....111 FILTER, OIL, FORD.....129, 133
165
ENGINE KIT, DEUTZ TD2011L04i.....105–106 FILTER,AIR CLEANER, SUPERBOOM.....97,
FLOORING,8 FT PLATFORM**.....164–165
ENGINE KIT, PERKINS 404F-22T.....89 106, 113
FLYWHEEL CONTINENTAL TME27.........135–
ENGINE MOUNT FOOT,LH PNTD.....129 FILTER,AIR***.....77, 85, 91, 119–120
136
ENGINE MOUNT FOOT,RH PNTD.....133 FILTER,ELEMENT,30 MIC,75020.....91
FLYWHEEL DRIVE PLATE,SAE 10.....99
ENGINE MOUNT W/DECAL GM ENG FILTER,ELEMENT,BETA(10)=1000......41–42,
FLYWHEEL FLANGE,AUTO STYLE GM...119–
T1.....119–120 45–46, 49–50
120
ENGINE MOUNT,FRONT,DEUTZ PAINT....103 FILTER,ELEMENT,BETA(5)=1000.....69
FLYWHEEL FLANGE,GREEN PLASTIC.....75,
ENGINE MOUNT,LEFT FRONT,TME27....139– FILTER,FUEL,PERKINS.....77, 91
87, 109, 143–144
140 FILTER,FUEL/WATER SEPARATOR***......77,
FOAM PAD***.....249
ENGINE MOUNT,LF PAINTED.....83 97
FOAM, AIRCRAFT PROTECTION.....291
ENGINE MOUNT,LR PAINTED.....83 FILTER,FUEL/WTR SEP, DTZ 1008.....106
For internal engine parts, contact engine
ENGINE MOUNT,LR,DEUTZ 913 PNT.....103 FILTER,OIL, DEUTZ F4L913.....99
dealer.....89, 91, 93, 95, 111, 113, 115, 117
ENGINE MOUNT,LR,GM 3.0 PAINTED.....123 FILTER,OIL,DEUTZ F4L1011F.....106, 111
FORMING, CLAMP, BATTERY CABLE.....113
ENGINE MOUNT,REAR,TME27.....135–136 FILTER,OIL,DEUTZ,REPLACEMENT......106,
FORMING, COVER, FUSE PANEL.....95
ENGINE MOUNT,RF PAINTED.....87 111
FORMING, DRIVE LIGHT LT, Z80.....231
ENGINE M O U N T , R I G H T FILTER,OIL,FORD.....129, 133
FORMING, DRIVE LIGHT RT, Z80.....231
FRONT,TME27.....135–136 FILTER,OIL,PERKINS 704-30 (BB).....77
FORMING, ECM COVER, Z80.....95, 117
ENGINE MOUNT,RR.....87
312 Z-80/60 Part No. 88618

August 2015
FORMING, ENGINE HARNESS FORMING,RADIATOR BAFFLE,PTD.......143– GASKET, THERMOSTAT HOUSING.....93

SUPPOR.....117 144 GASKET, UK POWER TO PLAT.....257
FORMING, ENGINE MOUNT, LH.....95 FORMING,RADIATOR SUP PNTD.....133 GASKET, WATER PUMP.....133
FORMING, ENGINE MOUNT, RH.....95 FORMING,RADIATOR SUPPORT,LH.....131 GASKET,BREATHER PIPE (226104).....109
FORMING, EXHAUST SUPPORT, PER.....89 FORMING,REGULATOR MOUNT GASKET,COVER,GFCI,WEATHERPROOF.273
FORMING, FUSE PANEL, Z80.....95 PAINTD.....257 GASKET,CYL HEAD COVER,TME27.....136
FORMING, HOSE COVER.....157–158 FORMING,RETRACT LIMIT SWITCH.....155 GASKET,CYL.COVR. DEUTZ F4L913.....101
FORMING, INTAKE BAFFLE, Z80 DE.....111 FORMING,RH MUFFLER SUP PAINTED...131 GASKET,ENCLOSURE.....297
FORMING, SOLENOID MOUNT***.....106 FORMING,RISER CABLE TRACK PULL....155 GASKET,EXAUST,DEUTZ F4L913.....97
FORMING, TAIL PIPE SUPPORT, Z8.....111 FORMING,RISER EXT.CYL.PAINTED.....155 G A S K E T , E X H
FORMING,6-CORE RADIATOR MOUNT,...111 FORMING,SOLENOID MOUNT.....91 FLANGE-PERKINS54555.....126, 144
FORMING,8.5' MUFFLER MOUNT.....87, 109 FORMING,SOLENOID MOUNT GASKET,EXHAUST 2INCH,2BOLT.....136
FORMING,AIR CLEANER MOUNT PNTD..109 PAINTED.....106 GASKET,EXHAUST FORD TIER II.....125–126
FORMING,AIR CLEANER MOUNT,PTD...143– FORMING,STRUT SUPPORT.....67 GASKET,EXHAUST MANIFOLD,PERK.....93
144 FORMING,SWITCH BRACKET PAINTED...155 GASKET,GROUND CONTROL BOX.....57–58,
FORMING,BAFFLE PLATE COVER.....245 FORMING,SWITCH MOUNT.....32 63
FORMING,BELT GUARD PAINTED.....87 FORMING,TANK SUPPORT.....42, 46, 50 GASKET,MANIFOLD,COOLANT,TME27...143–
FORMING,CONTROL BOX MOUNT.....41–42, F O R M I N G , T H ROT T L E ARM 144
46, 49–50 DEUTZ.PTD.....103 GASKET,MUFFLER PERKINS(53883).......75,
FORMING,COVER STOP,PAINT.....67 FORMING,THROTTLE ARM PAINTED.....105– 123
FORMING,COVER,REAR AXLE.....32 106 GASKET,PCV FITTING,TME27.....139–140
FORMING,DUETZ INTAKE BAFFLE.....97 FORMING,TRNTBL LOWER CNTR CVR.....69 GASKET,PLATFORM CONTROL BOX.....167,
FORMING,ECM MOUNT PAINTED.....129 FORMING,TRNTBLE UPPER CNTR 171, 173–174, 177
FORMING,ENGINE MOUNT PAINTED.....106, CVR.....41–42, 45–46, 49–50 GASKET,SOLENOID,PERKINS 72350.....91
109 FREEZE PLUG HEATER,GM 3.0L....119–120, GASKET,THERM.HSNG O-RING.....133
F O R M I N G , F A N 277 GASKET,THERMOSTAT,TME27.....143–144
GUARD,FORD,PAINTED.....125–126 FREEZE PLUG HEATER,PERKINS 804.....277 GASKET,TIMMING CASE COVER.....79
FORMING,FAN SHROUD STRUT FRONT STEER AXLE ASSY.....31–32 GASKET,WATER OUTLET/GM 3.0L........119–
MOUNT.....113, 115 FRONT STEER AXLE ASSY. Z80.....19, 27 120
FORMING,FILTER BRACKET,P.....69 FUEL FILTER ASSEMBLY.....91 GASKET-PUMP WATE,PERK 804D-33T.....83
FORMING,FRONT ENGINE MOUNT.....123 FUEL FILTER W/SEP,DEUTZ,1008.....106 GASKET-THERMOSTAT/GM 3.0L
FORMING,FUEL TANK TRAY.........41–42, 45– FUEL LIFT PUMP/FILTER ASSY.....85 ENGI.....119–120
46, 49–50 FUEL LINE,INJECT.1DEUTZ F4L913.....99 GATE LATCH CASTING--DRILLED.....233–234
FORMING,GENERATOR MOUNT.....253–254 FUEL LINE,INJECT.2DEUTZ F4L913.....99 GAUGE, FUEL LEVEL, 20/30 GAL.....49–50
FORMING,GENERATOR MOUNT FUEL LINE,INJECT.3DEUTZ F4L913.....99 GAUGE,MED.PRESSUR FILTER,50530.....41–
PAINTD.....253–254 FUEL LINE,INJECT.4DEUTZ F4L913.....99 42, 45–46, 49–50
FORMING,GENERATOR MOUNT***.......253– FUEL PICKUP,3/8X1/4NPT X 2200.....45–46 GAUGE-SIGHT,LHA-LGTB***...41–42, 45–46,
254 FUEL PRESSURE REG,425EFI***.....131 49–50
FORMING,GM INTAKE BAFFLE.....119–120 FUEL PUMP,TME 2.7L ENGINE.....45–46, 49– GEN,HYD,3000W,110V,60HZ.....269
FORMING,HEAT SHIELD.....125–126 50 GENERATOR, 3kW, 120V/50Hz.....273
FORMING,HEAT SHIELD,EXH PIPE.......143– FUEL RAIL, TME27.....135–136 GENERATOR, 3kW, 120V/60Hz.....273
144 FUEL RETURN,DAPCO 1/4".....41–42 GENERATOR, 3kW, 240V/50Hz.....273
FORMING,HEAT SHIELD,FORD.....125–126 FUEL RETURN,DAPCO 18.75.....41–42 GENERATOR,12.5 KW,W/O MOTOR***....261–
FORMING,HEAT SHIELD,MUFFLER.....106 FUEL RETURN,DAPCO 5/16".....41–42 262
FORMING,HEAT SHLD SUPPORT,PTD.....126 Function Pump (refer to 710.1).....87 GENERATOR,2500W HYD.220/50HZ.....269
FORMING,HINGE MOUNT.....67 FUSE HOLDER, ATC, 8POS 2BUSS.....95 GENERATOR,3000W,220V,50HZ***.........253–
FORMING,HOSE CHAFE PROTECTOR....41– FUSE HOLDER,WATERPROOF.....231 254
42, 45–46, 49–50 FUSE PANEL,FORMING,Z80,PAINTED.....73 GENERATOR,3500W,120V,60HZ**.....253–254
FORMING,HOSE COVER,JIB.....157–158 FUSE,.6AMP,250V,WELDER,V275S.....267 GENERATOR,HYDRO-12KEP-21-3***.....261–
FORMING,INNER HANGER.....295 FUSE,10 AMP.....261–262 262
FORMING,INTAKE BAFFLE,DEUTZ.....106 FUSE,13 AMP,220V PLUG.....69 GFCI,50A, 3PH.....261–262
FORMING,INTAKE BAFFLE,Z80.....106 FUSE,15A SWITCH (62823).....95 GFI/CIRCUIT BREAKER ASSEMBLY......261–
FORMING,INTAKE TUBE BRCKT,PTD.....143– FUSE,20 AMP, AGC20.....231 262
144 FUSE,20 AMP,MAXI.....71, 73 GLOW PLUG (PERKINS 404-22).....93
FORMING,INTAKE TUBE SUPPORT,PT....245 FUSE,30 AMP.....71, 73 GLOW PLUG,DEUTZ F4L913.....101
FORMING,LATCH,CTRL BOX LID PTD.....237 FUSE,60 AMP,MAXI.....71, 73 GM GENERATOR,3500W 110/60-W/RG..253–
FORMING,LH MUFFLER SUPPORT 254
PNT.....131 f GRND BOX,COMP Z80 REV 105,D.....57–58
FORMING,LIMIT SWITCH MOUNT.....151 GRND BOX,COMPLETE ASSY Z80.....57–58
for a complete replacement of manifold 70243
FORMING,LP BRACKET MOUNT.....283 GRND BOX,COMPLETE Z80 REV 102.....57–
or 88115, please order part 122096.....185
FORMING,MANIFOLD SUPPORT.......41–42, 58
46, 49–50 GRND BOX,COMPLETE Z80 REV 103.....57–
FORMING,MUFFLER CLAMP, PAINTED....131 G 58
FORMING,MUFFLER MOUNT.....106 GAS STRUT,250 LBS FORCE***.....67 GROMMET RUBBER .375X1.00X.1875...113,
FORMING,PERKIS GEN.BRKT.PAINT.....253– GASKET, (226127).....83 115
254 GASKET, EXHAUST MANFLD/GM 3.0L.....120 GROMMET,RUBBER .38X1.38X1.0.....117
FORMING,PINION GUARD PAINTED....54–55 GASKET, FUEL LEVEL SENDER, Z80......49– GROMMET,RUBBER .75 X .38 X1.13........69,
F O R M I N G , P R E C L E A N E R 50 147
SUPPORT,PNT.....245 GASKET, THERMOSTAT (53883).....79 GROMMET,RUBBER 3 X .13 X 3.25.....97
Part No. 88618 Z-80/60 313

August 2015
GROMMET,RUBBER,1.0 X 1.25X1.5.....117 HARNESS,FORD ENGINE,EFI,2004.......125– Hose Assembly - Components: Genie part

GROUND CONTROL BOX,ASS (Z80)....57–58 126 numbers 48827, 48822 and 48756 @ 25
GROUND CONTROL BOX,PTD.....57–58 HARNESS,FORD ENGINE,Z80.....61 inches.....271
GUARD, HOSE PROTECTOR.....32, 151 HARNESS,GENERATOR W/REG.220V.....257 HOSE ASSEMBLY 3/8".....229
GUARD,FAN REAR,TME27.....139–140 H A R N E S S , G E N E R A T O R HOSE ASSEMBLY,1".....225–226
GUARD,FAN,FRONT,TME27.....139–140 W/REGULATOR.....257 HOSE ASSEMBLY,1/2".....219, 221, 223
GUARD,FAN,PERKINS 404F-22T.....89 HARNESS,GM ENGINE Z-80.....61, 119–120 HOSE ASSEMBLY,3/4",-10-12 90F,.....265
G UA R D, F O OT S W I T C H , W / D E C A L HARNESS,GND,BATT 1 TO BATT 2.....147 HOSE ASSEMBLY,3/8".....217, 219, 225–226
ALUM.....164–165 HARNESS,GND,PCON.....167 HOSE ASSEMBLY,LP GAS,106"LG....125–126
HARNESS,GROUND CONTROL,Z80.....57–58 HOSE ASSY 1/2, 90 FEM, STR FEM.....265
H HARNESS,GROUND PANEL.....57–58, 61 HOSE ASSY 1/4,90 DEG FEM,STR F.....271
HARNESS,JUMPER,MEGAJECTOR.....131 HOSE ASSY 1/4,STR FEM,STR FEM.....215
HALF MESH,8'PLATFORM,LH.....281
HARNESS,JUMPER,MTE GEN,Z80.....273 HOSE ASSY 3/4" 90 DEG STR FEM.......225–
HALF MESH,8'PLATFORM,RH***.....281
HARNESS,LOWER SWITCH.....61 226, 271, 275
HARN JOYSTICK ADAPTOR JS100........179,
HARNESS,LS,OP,DRIVE ENABLE.....53–55 HOSE ASSY 3/4, 90 FEM,STR FEM........225–
181
HARNESS,LS,OP,JIB.....157–158 226, 265
HARN LS SAFETY SEC ANGL LSS2AS....53–
HARNESS,LS,OP,OSCILLATE,LH.....32 HOSE ASSY 3/8, 90 FEM, STR FEM.....229
55
HARNESS,LS,OP,OSCILLATE,RH.....32 HOSE ASSY 3/8, STR FEM,STR FEM.....215,
HARN LS SAFETY SEC RET LSS1RS.....155
HARNESS,LS,OP,PRI.,ANGLE.....155 225–226, 229
HARN, AC PROTECTION BYPASS....287, 289
HARNESS,LS,OP,PRI.,RETRACT.....151 HOSE ASSY, 1/4", 87.00.....221
HARN,ENG,CONT,TME27,Z80.....144
HARNESS,LS,OP,PRI.EXT......151 HOSE ASSY, 1/4", 89.00.....215, 223
HARN,PBOX,OPA,ALC1000.....297
HARNESS,LS,OP,SEC.,ANGLE.....149 HOSE ASSY,1 1/2" 90 FLG FEM.....225–226
HARN,PIGTAIL,TAPESWITCH,OPA.....297
HARNESS,LS,OP,SEC.35DEG ANGLE.....53– HOSE ASSY,1 1/4"STR FEM,STR FE......225–
HARNESS ASSY,PCON,PROX KILL.....291
55 226
HARNESS PRIM BOOM SAE 11C 2010...167,
HARNESS,LS,OP,SEC.ANGLE.....53–55 HOSE ASSY,1/2",90 FEM,STR FEM.....275
174, 177
HARNESS,LS,OP,SEC.RETRACT.....155 HOSE ASSY,1/2,45 FEM,STR FEM.........223,
HARNESS SEC BOOM SAE 11C 2010.....61
HARNESS,LS,SAFETY,SEC.ANGLE.....53–55 225–226
HARNESS TCON LIMIT SW Z80 2010......61,
HARNESS,LS,SAFETY,SEC.RETRACT.....155 HOSE ASSY,1/2,90 FEM,STR FEM.........217,
65
HARNESS,PBOX JOYSTICKS.....167 219, 221, 223, 225–226, 229, 271
HARNESS TCON MANIFOLD Z80 2010.....61,
HARNESS,PBOX,JOYSTICKS,Z80...167, 173– HOSE ASSY,1/2,90 FEM,STR FEM**.....221
65
174, 177 HOSE ASSY,1/2,90 FEM,STR FEMM......221,
HARNESS, 120V BATT CABLE, 84".....279
HARNESS,PCON J2 MANIFOLD Z-80.....167 223
HARNESS, 120V POWER CORD, 12".....279
HARNESS,PCON SWITCH PANEL...167, 173– HOSE ASSY,1/2,STR FEM,STR FEM......225–
HARNESS, 240V BATT CABLE, 84".....279
174, 177 226, 229
HARNESS, 240V POWER CORD, 12".....279
HARNESS,PERKINS ENGINE,704-30....61, 75 HOSE ASSY,1/2,STR FEM,STR FEM*.....221
HARNESS, DEUTZ 2.9, Z80.....65, 111
HARNESS,PERKINS ENGINE,804.....61, 83 HOSE ASSY,1/4"(#111/112,S125).....229
HARNESS, EXTENSION, 404F-22.....89
HARNESS,PERKINS,TIER4,Z80.....65, 89 HOSE ASSY,1/4,45 FEM,STR FEM.........217,
HARNESS, FAN BELT SWITCH.....101
HARNESS,PLAT LEVEL RECOVERY......167, 219, 221, 225–226
HARNESS, GROUND BOX, TIER IV,.....65
174 HOSE ASSY,1/4,90 FEM,STR FEM.........217,
HARNESS, PCON, TOG SW, ALC1000....171,
HARNESS,POWER TO PLAT,LOWER.....69 219, 221, 223, 229
173–174, 177
HARNESS,POWER TO PLAT,UPPER.....69 HOSE ASSY,1/4,90 FEM,STR FEM**......217,
HARNESS, SEC BOOM SAE 11C, Z80.....61,
HARNESS,POWER Z-80.....61 219, 221, 223, 275
65
HARNESS,PRIMARY BOOM SAE HOSE ASSY,1/4,STR FEM,STR FEM......215,
HARNESS, TME27 ENGINE,EPA2006.....144
CABLE.....167 217, 219, 221, 223, 229
HARNESS, WELD GENERATOR, Z80.....261–
HARNESS,PROX SENSOR,ACP.....287, 289 HOSE ASSY,1/4,STR FEM,STR FEM*.....215,
262
HARNESS,PROX.KILL.....287, 289 221
H A R N E S S , # 8 AW G B AT T TO
HARNESS,RPM SOLENOID RELAY***.....75 HOSE ASSY,14,90 FEM,STR FEM.....229
SEPERATR.....147
HARNESS,SECONDARY,BOOM CABLE.....61 HOSE ASSY,3/4 90LG FEM,STR FEM.....219,
HARNESS,APU TO ENGINE BLOCK...41–42,
HARNESS,START ASSIST,Z80.....279 221, 223
45–46, 49–50
HARNESS,STARTER RELAY TME27.....144 HOSE ASSY,3/4" HYD,45F,STRF.....271
HARNESS,BATT TO APU SOLENOID.......41–
HARNESS,TCON J4 MANIFOLD.....61 HOSE ASSY,3/4" STR-STR.....217
42, 45–46, 49–50, 147
HARNESS,TME27 STARTER RELAY......135– HOSE ASSY,3/4",10-12 90 F,ST F.....265
HARNESS,CONTINENTAL ENG,TME27....61,
136 HOSE ASSY,3/4,45 FEM,STR FEM....225–226
135–136
HARNESS,UPPER LIMIT SWITCH/PBA.....151 HOSE ASSY,3/4,90 FEM,STR FEM.........217,
HARNESS,DEUTZ ENGINE,BF4L2011.....61,
HARNESS,WELD GEN ENCLOSURE.....261– 219, 221, 223, 225–226, 265, 275
105–106
262, 269 HOSE ASSY,3/4,90 FEM,STR FEM**.....217
HARNESS,DEUTZ ENGINE,F4L913.....61, 97
HARNESS,WORK LIGHTS.....233–234 HOSE ASSY,3/4,STR FEM,STR FEM......215,
HARNESS,DRIVE CHASSIS 2WS.....31–32
HARNESS-B,TME27 ENGINE,EPA2007...135– 217, 219, 221, 223, 225–226
HARNESS,DRIVE CHASSIS 4WS Z-80.....31–
136 HOSE ASSY,3/8 STR FEM-STR FEM.....229
32
HEAT SHIELD INJECTOR,TME27.....135–136 HOSE ASSY,3/8,90 FEM,STR FEM.....229
HARNESS,DRIVE LIGHTS.....231
HEAT SHIELD,DEUTZ TD2.9L.....111 HOSE ASSY,DEUTZ OIL DRAIN 1/2".....97
HARNESS,ENG,CONT, TME27, Z80.....144
HEAT SHIELD,FUEL RAIL,TME27.....135–136 HOSE ASSY,LP GAS,120"LG.....135–136
HARNESS,ENG,DEUTZ,BF4L2011,Z80...105–
HEATER,FREEZE PLUG,FORD LRG423...277 HOSE ASSY,OIL DRAIN,TME27.....135–136
106
HINGE CASTING.....233–234 HOSE ASSY,SAE J2260/J2044,1END....45–46
HARNESS,ENG,PERKINS, 804, Z80.....61, 83
HINGE,.375X.120THK.,SLOTTED.....67 HOSE ASSY,SAE J2260/J2044,2END.......45–
HARNESS,ENG/HYD HEATER,120V.....279
HINGE,PLAT CONTROL BOX COVER.....237 46, 49–50
HARNESS,ENG/HYD HEATER,240V.....279
HOOK,BATT HOLD DOWN,10".....147 HOSE ASSY. 1/2" AIR LINE.....259
HARNESS,ENGINE W/RELAY BOX T2.....125–
HORN,12VDC,SPADE TERMINALS***.....69 HOSE END,BARB,1/4 MNPTX5/16,90.....85
126, 129
Hose Assembly (refer to 301.1).....53–55 HOSE END,BARBED,SWIVEL,JIC,8-8.....97
HARNESS,FLASHING BEACON.....231
314 Z-80/60 Part No. 88618

August 2015
HOSE FITITNG,BRASS,AIR CLEANER....125– ISOLATOR,VIBRATION,M8 MALE/FEM.....83, KIT,PANEL CRADLE,CE.....249

126 89 KIT,PIN & RING***.....151
HOSE, UPPER RADIATOR, DEUTZ D.....111 ISOLATR KIT,RUBBR,2KW GENERATR.....269 KIT,PIN (102719).....22–23
HOSE, WATER PUMP (53383).....79 KIT,RECOVERY SVC LARGE BOOMS.....58
HOSE,.375",SAE 30R7,10" LG......91 J KIT,RISER HOSE BLKHD,SPRINGS.....161
HOSE,1/4 FUEL LINE,SAE 30R7.....105–106 KIT,SERVICE,SOLENOID MODULE........103,
JIB BOOM ASSY.W/BEARINGS.....157–158
HOSE,1/4 VACUUM.....131 105–106
JOYSTICK.....169, 173–174
HOSE,2.0 ID X 2.0" LG.....129, 131 KIT,SERVICE,STEER SENSOR.....19
JOYSTICK CONNECTOR ASSEM,AMP.....169
HOSE,3/4,LP.....131 KIT,SERVICE,STEER SENSOR,Z80.....19
JOYSTICK CONNECTOR ASSEM,DEUT...169
HOSE,3/8",FUEL,30R7.....85 KIT,SWING BRAKE REBUILD.....54–55
JOYSTICK W/HARN ADPTR KIT RCKR.....179
HOSE,5/16 FUEL,SAE 30R7.....85, 105–106 KIT,SWING BRAKE REBUILD***.....54–55
JOYSTICK W/HARN ADPTR, 1 AXIS.....179
HOSE,AIR 3/8.....19 KIT,SWING GATE W/SPRING.....233–234
JOYSTICK W/HARN ADPTR, 2 AXIS.....179
HOSE,AIR CLEANER TO INTAKE.....125–126 KIT,WELD LEADS ASSY,V275S.....267
JOYSTICK,1 AXIS ROCKER,DEUTSCH.....181
HOSE,AIR CLEANER TO MIXER.....143–144 KNOB,JOYSTICK, 62390/62391.....179, 181
JOYSTICK,1 AXIS,DEUTSCH.....177, 181
HOSE,AIR INTAKE 2.50" I.D......77 KNOB,ROCKER JOYSTICK 75565.....179, 181
JOYSTICK,2 AXIS,DEUTSCH...169, 173–174,
HOSE,AIR INTAKE 2.50" ID.....83
177, 181
HOSE,ASSY,HYD,1/2".....265 L
JOYSTICK,DUAL AXIS W/KNOB.....181
H O S E , E X P A N S I O N
JOYSTICK,SINGLE AXIS W/KNOB.....181 L.P.TANK LATCH.....41–42, 46, 49–50, 283
TANK,COMPENSATI.....115
JOYSTICK,SINGLE AXIS W/STEER.....181 LANYARD,PLATFORM CONTROL BOX...167,
HOSE,FUEL,5/16 HIGH PRESSURE**.....131
174, 177
HOSE,HEATER,1/4".....115
K LARGE FOOT SWITCH COVER.....234
HOSE,HUMP 3" TO 4".....245
LATCH,FLEXIBLE.....41–42, 46, 49–50
HOSE,LOWER RADIATOR, 2.9L DEUT.....111 KEEPER,LATCH (45363).....67
LATCH,GRND.CTRL.BOX COVER.....237
HOSE,LOWER RADIATOR, TME27....139–140 KEY,SINGLE***.....58
LATCH,SLIDE, FLUSH MOUNT STYLE.....237
HOSE,LOWER RADIATOR,PERK.....89 KEYSWITCH, LOCKING, 3 POS, W/K.....58
LENS,AMBER,STROBE,FIREBOLT.....231
HOSE,LOWER RADIATOR,Z45.....125–126 KEYSWITCH,3 POS.MOM.DR,W/KEY**.....57–
LENS,LCD,GRND.CONTROL.....57–58, 63
HOSE,RADIATOR,LOWER,PERKINS.....83 58, 63
LENS,MIDI SOUNDER.....297
HOSE,RADIATOR,UPPER,PERKINS.....83, 85 KEYSWITCH,3POS.MNTND.DR WKEY**.....58
LEVER ALTERNATOR, (53883).....79
HOSE,REDUCER,OFFSET,TURBO INLE...113 KEYSWITCH,CONTACTS LOCK.....58, 63
LEVER LINKAGE ASSEMBLY.....149
HOSE,RUBBER 3"ID X .25 BLACK.....113 KEYSWITCH,DUMMY BLOCK.....57–58, 63
L E V E R , G O V E R N O R
HOSE,RUBBER 3"ID X .25 BLACK X.....113 KIT CB 15A T2 RPM SOLENOID 3W.......105–
ACTUATOR,PTD***.....105–106
HOSE,UPPER RADIATOR, TME27.....140 106
LID ASSY,CONTROL BOX COVER PLT.....237
HOSE,UPPER RADIATOR,PERK.....89 KIT BONDED WELD LEADS Z80.....261–262
LID ENCLOSURE,RED,OPA.....297
HOSE,UPPER RADIATOR,Z45........125–126, KIT, AUX TOP RAIL SUPPORT.....233–234
LID, PCON, TOG SW, Z80........171, 173–174,
133 KIT, BATT SEPARATOR, ANSI/CSA.....71, 73,
177
HOSTILE ENVIRONMENT,DEUTZ.....245 147
LID,4 JOYSTICK PLATFORM CNTRL.....167
HOSTILE ENVIRONMENT,GM.....245 KIT, BATT SEPARATOR, AS.....71, 73, 147
LID,GROUND CONTROL BOX.....58
HOSTILE ENVIRONMENT,PERKINS.....245 KIT, BATT SEPARATOR, CE.....71, 73, 147
LID,GROUND CONTROL BOX,PAINT.....58
HOUSING,LIGHT FIXTURE(57449).....257 KIT, FOOTSWITCH, Z80.....164–165
LID,GROUND CONTROL,Z135.....63
HOUSING,PUMP MOUNT (64079).....133 KIT, HEAT GUARD, DEUTZ STARTER.....109
LID,GROUND CONTROL,Z80.....58
HOUSING,THERMOSTAT (53883).....79 KIT, HI PRESS HOSE, Z80.....225–226
LIFT PUMP,FUEL,DEUTZ.....117
HOUSING,WORKLIGHT***.....231, 234 KIT, TOGL SW LID, Z80, ANSI.....171
LIMIT SWITCH ROLLER NC/NC/NO....53–55,
HUB ASSY W/RACES.....19 KIT, TOGL SW LID, Z80, AUS.....171
155
HUB RACE,INNER.....19 KIT, TOGL SW LID, Z80, CE.....171
LINK LINKAGE ASSEMBLY.....149
HUB RACE,OUTER.....19 KIT,BRAKE DISC (102778).....22–23
LOAD SUPPORT W/BEARINGS.....251
HUBBLE NUT, PG11.....279 KIT,BRAKE PIST & SPRI (111090).....22–23
LOCK,RECEP 3 WAY,14-18GA.....19
Hydraulic Drive Motor, 4WD.....32 KIT,BRAKE SPRING.....54–55
LOCK,RECEP 4 WAY,12-14GA.....65
KIT,BRAKE SPRING***.....54–55
LOCK,WEDGE,RLY 9.5MM.....71, 73
I KIT,CLOSING CAP.....22–23
Locknut, Electric, 1/2 inch.....257
KIT,CLOSING COVER (102719).....22–23
INJECTOR,FUEL W/ORINGS GM3.0L.....123 LOCKNUT,ELEC,1/2".....69, 261–262, 273
KIT,CONTROL BOX COVER.....237
INJECTOR,FUEL,CONT,TME2.7L.....135–136 LOCKNUT,ELECTRIC,1" NPT.....261–262
KIT,DISC BRAKE (102719).....22–23
INJECTOR,FUEL,DEUTZ F4L913.....99 LOCKOFF,LP,FORD DSG-423.....139–140
KIT,ELECTRIC SWIVEL,6 CONTACT.....53–55
INJECTOR,LPG W/ORINGS GM3.0L.....123 LPG REGULATOR (GM 3.0L).....119–120
KIT,EPR FITTING,TME27,EPA2007....139–140
INLET REDUCER,TD 2011L04I.....109
KIT,ESTOP SVC LARGE BOOM........58, 169,
Intake Baffle.....81 M
173–174
INTAKE BOX W/DECAL DEUTZ T1.....97
KIT,FBA STYLE COUPLER,SAE8......87, 109, MACHINED, SWIVEL ANTI-ROTATION......53–
INTAKE BOX W/DECAL DEUTZ TII.....106
143–144 55
ISOLATOR,AIR FILTER MOUNT......119–120,
KIT,FIELD INSTALL,SWING GATE.....233–234 MACHINED, SWIVEL MOUNTING.....53–55
131
KIT,FLANGE CODE 61 -20.....225–226 MAGNETIC SPEED SENSOR,GM 3.0.....119–
ISOLATOR,ENGINE VIBRATION........85, 103,
KIT,FRICTION DISC.....54–55 120
106, 109, 117, 123
KIT,FRICTION DISC***.....54–55 MALE PIPE THD,1/4" SER,3/8"X18.....259
ISOLATOR,ENGINE VIBRATION***....95, 133,
KIT,GASKET,UK POWER TO PLAT......257 MANIFOLD ASSEMBLY, GEN.....273
139–140
KIT,KEYSWITCH SVC LARGE BOOM.....58 MANIFOLD,2 WHEEL STEER/OSC......187
ISOLATOR,RADIATOR,TME27.....139–140
KIT,LOAD SENSE MECHANICAL,LRG.....251 MANIFOLD,4 WHEEL STEER.....191–192
ISOLATOR,TWO-PIECE.....103
KIT,O-RING (102778).....22–23 MANIFOLD,4 WHEEL STEER/OSC....195–196
ISOLATOR,VIB, 32 X 32 M8-1.25.....135–136
KIT,OP SWITCH,DEUTZ.....105–106 MANIFOLD,COOLANT, TME27.....143–144
ISOLATOR,VIBRATION,LG,RD&WH***.....81
KIT,PANEL CRADEL BRACKET,WORD.....249 MANIFOLD,DRIVE OIL DIVERTER***.....261–
ISOLATOR,VIBRATION,M8 M/M.....139–140
KIT,PANEL CRADLE BRACKET,SYMBL.....249 262
Part No. 88618 Z-80/60 315

August 2015
MANIFOLD,EXHAUST,TME27.....136 NUT,CLINCH,10-32 X 1.....139–140 NUT,TL FLG,M10-1.5,DIN6927,10,.....91

MANIFOLD,FUNCTION.....199 NUT,FLG,1/4-20.....247 NUT,TL,FLG,M8-1.25,DIN6927,10,.....89
MANIFOLD,GENERATOR.....269 NUT,HEX, M6.....135–136 NUT,TOP LOCK,1/2-13.....83
MANIFOLD,OSCILLATE....185, 187, 191–192, NUT,HEX,1/2-13 GRD 8.....231 NUT,WING,1/4-20.....147
195–196 NUT,HEX,1/4-28.....77, 103 NUT-COIL SHORT.....207
MANIFOLD,PLATFORM W/JIB.....207 NUT,HEX,3/8-16.....253–254 NUTSERT,1/4-20,STEEL CAD PLTD.......167,
MANIFOLD,ROTATOR,CB***.....209 NUT,HEX,5/16-18,GR5.....231 177
MANIFOLD,SWING CB & BRAKE.....55 NUT,HEX,7/16-14.....253–254
MANIFOLD,TRACTION,2WD.....183 NUT,HEX,JAM,3/4-10.....54–55 O
MANIFOLD,TRACTION,4WD.....189 NUT,HEX,M10,ALTER.DEUTZ F4L913.....101
O-RING.....22–23
MANIFOLD-EXHAUST/GM 3.0L ENGIN.....120 NUT,HEX,M8 X 1.25.....85
O-RING & SHAFT(81381).....22–23
MANUAL BOX W/DECALS***.....165 NUT,HEX,M8,PLASTIC.....287, 289, 291
O-RING KIT (ORFS FITTINGS).......205, 209,
MAP SENSOR, EFI.....125–126 NUT,LOCK,HEX,M10.....143–144
215, 217, 219, 221, 223, 225–226
MEGAJECTOR,FUEL KIT.....131 NUT,LOCKING LOW PROFILE 1-8.....35
O-RING KIT,FIELD SVC,ALL PROD*.....209
MESH,HALF,LH,6'PLATFORM.....281 NUT,LOCKING-LG.FLANGE,5/16-18.......119–
O-RING***.....75
MESH,HALF,RH,6'PLATFORM.....281 120, 126, 131, 139–140, 143–144
O-RING, COVER (81381).....22–23
MESH,HALF,SWING GATE***.....281 NUT,LOCKING-LRG.FLANGE,3/8-16.......111,
O-RING, DISCONNECT ROD.....22–23
MIDRAIL GUIDE ( HOOK ).....164–165 144
O-RING, DO1 VALVE.....199, 201–202, 269
MIXER,AIR VALVE,TIER II FORD**.....131 NUT,LP NYLOCK,1/4-20.....81, 103, 233–234,
O-RING, FUEL LIFT PUMP.....105–106
MIXER,TME 2.7L,ENGINE.....143–144 237, 239, 241, 249, 261–262, 281, 289
O-RING, GEAR RING (81381).....22–23
MODULE,CONTROL UNIT,PCB,OPA.....297 NUT,LP NYLOCK,10-32.....279
O-RING, MOTOR,GREEN(81382).....21–23
MODULE,SX CONTROLLER,LOW AMP..261– NUT,LP NYLOCK,3/8-16.....81, 165, 249
O-RING, ROTATOR MANIFOLD.....209
262 NUT,LP NYLOCK,5/16-18.....67
O-RING, TORQUE HUB COVER.....39
MODULE,TIME DELAY ON BREAK 4S.....269 NUT,LUG,3/4-16 X 7/8 RADIUS.....19
O-RING,.070 X .239,VITON 75D.....21–23
MOTOR MOUNT COUPLER (106274).....261– NUT,M4 NYLOCK.....297
O-RING,.103 X 3.737,VITON,75D.....21–23
262 NUT,M6,BLOWER,DEUTZ F4L913.....101
O-RING,.103X3.237,NBR/NTRL,90D.....213
MOTOR,HYD 12.5KW GEN,21CC***.......261– NUT,M6,FUEL PUMP,DEUTZ F4L913.....99
O-RING,2-010,VITON.....21–23, 25
262 NUT,M8,ALTERNATOR,DEUTZ F4L913.....101
O-RING,2-157,VITON***.....21–23, 25
MOTOR,HYDRAULIC GENERATOR.....269 NUT,MUFFLER PERKINS 10MM.....75
O-RING,COIL NUT, HYDAC.....205
MOTOR,PISTON,2 SPEED,45CC.....21–23, 25 NUT,NYLOCK,1-8.....35, 165
O-RING,DIPSTICK DEUTZ (75372).....99
MOTOR,PISTON,2 SPEED,45CC 2WD.....31– NUT,NYLOCK,1/2-13......42, 46, 50, 129, 133,
O-RING,DIPSTICK,DEUTZ F4L2011.....106
32 139–140, 143–144, 262, 269, 273
O-RING,DISCONNECT ROD (111060)......22–
MOTOR,PISTON,2 SPEED,45CC/18CC.....21– NUT,NYLOCK,1/4-20.....41–42, 46, 49–50, 67,
23, 37, 39
23, 25 73, 81, 83, 87, 97, 113, 115, 117, 119–120,
O-RING,FILTER ASSY (60334)***.....69
MOTOR,PISTON,2SPD,45CC.....21–23 123, 125–126, 131, 139–140, 144, 147, 161,
O-RING,FLANGE KIT 61352.....225–226
MOTOR,PISTON,HYD,45CC/19.5CC.....31–32 164–165, 233–234, 245, 251, 273, 281, 287,
O-RING,FUEL INJ.PUMP (75370).....99
MOTOR,TRACTIOM 24/48V,9".....81 289, 291, 293
O-RING,JOYSTICK, 62390/62391.....179
MOTOR,TURNTABLE ROTATE**.....54–55 NUT,NYLOCK,10-24.....105–106
O-RING,MOTOR TO BRAKE***.....22–23
MOUNT,ENGINE,LEFT SIDE.....117 NUT,NYLOCK,10-32.....32, 41–42, 46, 49–50,
O-RING,MOTOR/BRAKE (88921)***.....54–55
MOUNT,ENGINE,RIGHT SIDE.....117 67, 71, 73, 95, 117, 125–126, 151, 155, 167,
O-RING,MOTOR/BRAKE***.....54–55
MOUNT,SWITCH.....251 174, 177, 231, 257
O-RING,OIL FILLER (75369).....99
MOUNTING BAND,AIR CLEANER.....97, 106, NUT,NYLOCK,3/8-16.....31–32, 41–42, 46, 49–
O-RING,ORFS,-12.....261–262
113 50, 55, 69, 83, 85, 87, 106, 109, 113, 115, 117,
O-RING,SEAL RING,1" NPT.....261–262
MOUNTING BAND,MUFFLER,8.0".....143–144 123, 125–126, 131, 133, 140, 143–144, 147,
O-RING,SPACER #115***.....269
MOUNTING O-RING (75367).....99 151, 153, 157–158, 164–165, 245, 251, 253–
OIL COOLER W/FAN, 12VDC.....42, 46, 50
MOVING END BRACKET.....151 254, 257, 261–262, 267, 269, 281, 287, 289,
OIL FILLER CAP FOR LRG ENGINE.....133
MPT,CPLR,1/4"SER,3/8"X18.....259 293
OIL FILTER - PERKINS.....89
MUFFLER BRACKET, PAINTED.....75 NUT,NYLOCK,4-40.....117
OIL FILTER,TME 2.7L ENGINE.....135–136
MUFFLER, PERKINS.....75 NUT,NYLOCK,5/16-18........31–32, 41–42, 46,
OIL PAN HEATER,DEUTZ,120V,150W.....277
MUFFLER,2.5"INLET/OUTLET.....83, 106 49–50, 67, 75, 77, 83, 109, 113, 119–120, 125–
OIL PRESSURE SWITCH GM 3.0L....119–120
MUFFLER,CATALYTIC,2.5 I/O.....83, 106 126, 131, 143–144, 231, 254, 261–262, 267,
OIL SEPARATOR.....139–140
MUFFLER,CATALYTIC,CONTINENTAL.....144 273
OIL TEMP SENSOR(60323).....99
MUFFLER,CATALYTIC,DEUTZ*F4L913.....97 NUT,NYLOCK,5/8-11.....81, 85, 103, 106, 109,
OPT, KEY SWITCH, RETAINED.....58
MUFFLER,DEUTZ,F4L913.....97 111, 117, 123
OPT, PRECLEANER, DEUTZ/PERKINS.....247
MUFFLER,SPARK ARREST,2.5 I/O.....83, 106 NUT,NYLOCK,6-32....57–58, 61, 63, 167, 171,
OPT,AIR PRECLEANER,DEUTZ.....245
MUFFLER,SPARK ARRESTING,GM.....120 174, 177
OPT,AIR PRECLEANER,PERKINS.....245
NUT,NYLOCK,8-32.....63, 65
OPT,TOEBOARD,8'TRI ENTRY,EURO.....233–
N NUT,NYLOCK,M5X.80.....77, 83
234
NUT,NYLOCK,M8X1.25.....83, 139–140
NICKEL PLATED JAM NUT.....63 OPT.,TOEBOARD,6' TRI ENTRY.....233–234
NUT,SOLENOID.....261–262
NIPPLE,DIAGNOSTIC,#6 PORT***...217, 219, OPT.CLAMP,HOSE,CABLETRACK.....151
NUT,SOLENOID VALVE.....183, 185, 187, 189,
221, 223, 225–226 OPTION, SPARK ARREST.....83, 105–106
191–192, 195–196, 199, 201–202, 211
NUT.....63 OPTION,6' HALF MESH PLAT/GATE.....281
NUT,SOLENOID VALVE 2P3W.....201–202
NUT - PLASTIC,RING FOR ALARMS...58, 63, OPTION,8' HALF MESH PLAT/GATE.....281
NUT,SOLENOID VALVE,HYDAC.....205
167, 174, 177 OPTION,BASE CONTROL DOOR.....239
NUT,SPINDLE,2.00-12.....19
NUT HEX M5-0.8 CLASS 8 ZINC.....171, 173– OPTION,GLAZIER PACKAGE,ANSI.....249
NUT,TL FLG,1/2-13,G,ZAG.....95, 295
174, 177 OPTION,LP TANK 2ND.....283
NUT,TL FLG,1/4-20,G,ZAG.....89, 91, 95, 291
NUT, CP521-1 VALVE.....269 OPTION,PLAT SUPPORT,STD,LRG BM.....165
NUT,TL FLG,3/8-16,G,ZAG.....89, 95, 291, 295
NUT, HEX FLANGE M 8 X 1.25.....135–136 OPTION,PLATFORM CONTROL COVER...237
NUT,TL FLG,5/8-11,G,ZAG.....89
NUT, SOLENOID VALVE COIL.....201–202 ORIFICE DISC,.030,CONE.....261–262
316 Z-80/60 Part No. 88618

August 2015
ORIFICE PLUG,.03,PLATF. HYDAC.....205 PIPE,TAIL.....83 PLATFORM ASSEMBLY,4FT,CE/UK........164–

ORIFICE,PLUG 0.030.....189 PLAT ASSEMBLY,4FT,ASIA/S AM.....164–165 165
OUTLET,110V GFCI***.....257, 261–262 PLAT ASSEMBLY,4FT,AUSTRALIA.....164–165 PLATFORM ASSEMBLY,5FT,CE/UK........164–
PLAT ASSEMBLY,5FT,ASIA/S AM.....164–165 165
P PLAT ASSEMBLY,5FT,AUSTRALIA.....164–165 P L AT F O R M CONTROL
PLAT ASSEMBLY,6FT,ASIA/S AM.....164–165 BOX,WELDMENT.....174, 177
PAD,REST,1"THICK,FLANGED.....249
PLAT ASSEMBLY,8FT,ASIA/S AM.....164–165 PLATFORM RAIL ASSY, 6FT ANSI.....163–165
PADDING, FOAM, 15.5".....291
PLAT ASSY, 4', AUSTRALIA Z80.....163–165 PLATFORM RAIL ASSY, 8FT, ANSI....163–165
PADDING, FOAM, 46.5".....291
PLAT ASSY, 5', AUSTRALIA Z80.....163–165 PLATFORM RAIL ASSY,6FT,CE/UK.........164–
PADDING,FOAM 3.5"OD X 1.50"ID...287, 289,
PLAT ASSY, 6', AUSTRALIA Z80.....163–165 165
291
PLAT ASSY, COMP, 4', CE/UK/UK.....163–165 PLATFORM RAIL ASSY,8FT,CE/UK.........164–
PADDING,FOAM,3.0"X1.50ID 90DEG.....287,
PLAT ASSY, COMP, 5', CE/UK/UK.....163–165 165
289, 291
PLAT ASSY, COMP, 6', CE/UK/UK.....163–165 PLUG AND CAP KIT-SERVICE,37ø**.....209
PANEL, ENCLOSURE, LINCO
PLAT ASSY, COMP, 8', CE/UK/UK.....163–165 PLUG AND CAP KIT-SERVICE,ORFS*.....205,
WELDER.....261–262
PLAT ASSY,8', AUSTRALIA Z80.....163–165 209, 215, 217, 219, 221, 223, 225–226, 229
PCB ASSY,ECM,Z80 TCON,V103.....57–58
PLAT ASSY,COMP,4',ASIA/SO. AM..........163– PLUG ORIFICE, .031.....183
165 PLUG, SANTOPRENE .5 BLACK DOME....69,
PLAT ASSY,COMP,5',ASIA/SO. AM..........163– 167, 171, 173–174, 177
PCB ASSY,ECM,Z80 TCON,V2.00.....57–58
165 PLUG,070109-8.....97
PCB ASSY,ECM,Z80 TCON,V2.03.....57–58
PLAT ASSY,COMP,6',ASIA/SO. AM..........163– PLUG,1/2" HUBBLE.....174, 177
PCB ASSY,ECM,Z80,TCON,V102.....57–58
165 PLUG,1/4 X .400",BLK.....67
PCB, ECM, ASSY, CAN GATEWAY, Z.....63
PLAT ASSY,COMP,8',ASIA/SO. AM..........163– PLUG,4-WIRE,3-PHASE,50A,MALE.....267
PCB, LED/TOGGLE SWITCH, ALC100....171,
165 PLUG,5/16 X .490",BLK.....67
173–174, 177
PLAT BOX,COMPLETE,Z80 REV 102.....167 PLUG,520109-8,ORFS.....217
PCB,ASSY,ECM,GROUND VER 1.01.....57–58
PLAT BOX,COMPLETE,Z80 REV 104.....167 PLUG,ALARM BEACON HOLE.....67
PCB,ASSY,ECM,GROUND,V2.04.....63
PLAT CONTROL BOX, ASSY (Z80).....167 PLUG,BLANKING.....297
PCB,ASSY,ECM,PLATFORM,102.....167
PLAT RAIL ASSY,6FT,AUSTRALIA.....164–165 PLUG,ELECTRICAL,220/50,NOVON.....69
PLAT RAIL ASSY,8FT,AUSTRALIA.....164–165 PLUG,ELECTRICAL,DOMESTIC.....69, 273
PLAT RAILW/DECALS 6FT 500LB AN.....164– PLUG,ENGINE COVER.....67
PCB,ASSY,ECM,PLATFORM,V2.00.....167
165 PLUG,ENGINE OIL, DEUTZ F4L913.....99
PCB,ASSY,ECM,PLATFORM,V2.04.........167,
PLAT RAILW/DECALS 8FT 500 ANSI......164– PLUG,FUSED,250V,13AMP,U.K.**.....69
173–174, 177
165 PLUG,HEX SOCKET,090109B-4.....55, 199
PCB,MEMBRANE/LED,SB/Z80.....167
PLAT RAILW/DECALS,4FT,500LB AN.....163– PLUG,HEX,090109A-8***.....199
PCB.ASSY,LCD,GROUND.....57–58
165 PLUG,NYLON .188 BLACK DOMED........174,
PCV VALVE-GM 3.0L ENGINE.....119–120
PLAT RAILW/DECALS,5FT,500LB AN.....164– 177
PETCOCK,RADIATOR,1,4NPT.....140
165 PLUG,ORB #6.....55, 77
PIN,0.75DIAX5.75LG,CHAMFER.....251
PLAT.ASSY,4 FT,SERV,Z80 ANSI.....163–165 PLUG,PWR,UK,16AMP,3PIN,BLK.....69, 273
PIN,1.00DIAX2.88LG,1HOLE.....27
PLAT.ASSY,5 FT,SERV,Z80 ANSI.....163–165 PLUG,TORQUE HUB,DRAIN***.....39
PIN,1.25 DIA X 7.88" LG......157–158
PLAT.ASSY,6 FT,SERV,Z80 ANSI.....163–165 POTENTIOMETER ASSY, WELDER........261–
PIN,1.25 X 13.25 IN,CHAMFER.....147
PLAT.ASSY,8 FT,SERV,Z80 ANSI.....163–165 262
PIN,1.25DIAX15.00LG,2HOLE.....157–158
PLATE MANIFOLD MOUNT.....31–32 PRE-FILTER,FUEL,DEUTZ.....117
PIN,1.25DIAX2.75LG,1HOLE.....149
PLATE, AIRCRAFT PROTECTION OPT.....291 PRECLEANER OPTION,FORD,Z80.....245
PIN,1.25DIAX6.67LG,2RING.....149
PLATE, ECM MOUNT, Z80.....95, 117 PRECLEANER,AIR INTAKE.....245
PIN,1.25DIAX7.00LG,1HOLE.....157–158
PLATE, PUMP MOUNT, PAINTED***.....75, 99 PRECLEANER,INLINE 3".....245, 247
PIN,1.25DIAX8.26LG,2RING.....153
PLATE,AC ADAPTER,DIN/UK***.....257 PRO.DIR.CNRL,VLV,5WY,3POS.....207
PIN,1.5 DIA X 11 LG.....157–158
PLATE,AIR FILTER MOUNT,FORD.....131 PRO.DIR.CTRL,VLV,5WY,3POS.....207
PIN,1.50DIAX15.00LG,2HOLE.....157–158
PLATE,AXLE COVER PAINTED.....32 PROXIMITY SENSOR***...233–234, 287, 289,
PIN,1.75" OD X 4.25.....19, 23, 27, 29
PLATE,BACKLASH ADJ.MACHINED.....54–55 291
PIN,1.75DIA X 10.50LG,2 RING.....31–32
PLATE,CENTER BOTTOM SPRT ROT.....191– PULLEY KIT,PERKINS 804.....253–254
PIN,1.75DIA X 4.0LG.....19, 25, 29
192, 196 PULLEY, WATER PUMP (704-30).....79
PIN,1.75DIAX10.75LG,1HOLE.....31–32
PLATE,CW,HI-FLO,SAND OPT,RH.....35 PULLEY,CRANKSHAFT (53883).....79
PIN,1.75DIAX4.50LG,THREADED.....31–32
PLATE,CW,HI-FLO,SAND,OPT,LH.....35 PULLEY,CRANKSHAFT,TME27.....135–136
PIN,2.25 X 10.63 LG.....149
PLATE,ENG.TRAY WEB,NON-PVT PULLEY,DEUTZ.....253–254
PIN,2.25 X 13.38 LG.....149
END.....119–120 PULLEY,FORD ENGINE,LRG-423***.....133
PIN,2.25 X 18.50 LG.....149, 155
PLATE,ENGINE MOUNT,PTD.....143–144 PULLEY,GENERATOR,FORD.....253–254
PIN,2.25 X 23.50 LG.....149
PLATE,INTAKE BAFFLE Z80 FORD P.....125– PULLEY,GM.....253–254
PIN,2.25 X 25.63 LG.....149
126 PULLEY,PERKINS.....253–254
PIN,2.50DIAX27.63LG,1HOLE.....31–32
PLATE,JIB,ROTATE MANIFOLD.....165 PULLY, GNRTR,220V,50HZ(89908).....253–254
PIN,3.00 DIA X 15.0 LG......149
PLATE,KING PIN RETAINER *.....27, 29 PULLY,GNRTR,120V,60HZ(60707).....253–254
PIN,CLEVIS,1 X 2.5 LG......29
PLATE,PRIMARY BOTTOM WIPER.....239 PUMP ASSY,DRIVE & FUNCTION.....213
PIN,COTTER,.156 X 2.5.....153
PLATE,PRIMARY TOP WIPER.....239 PUMP MOUNT,PERKINS 404F-22.....91
PIN,COTTER,.375 X 3.5.....19
PLATE,PUMP MOUNT,SAE 4.....143–144 PUMP, FUEL, LRG425, WALBRO........41–42,
PIN,LOCK,SHORT***.....233–234
PLATE,RELAY MOUNT.....69, 71, 73 125–126
PINCH GUARD RAIL,6' PLATFORM........233–
PLATE,RISER EXT.CYL.RETAINER.....155 PUMP, LIFT INLET PORT (53883).....77
234
PLATE,RISER HOSE BULKHEAD.....161 PUMP, LIFT TANDEM Z80.....213
PINCH GUARD RAIL,8' PLATFORM**.....233–
PLATE,STEER MANIFOLD MOUNT.....31–32 PUMP, WATER, WITH GASKET.....133
234
PLATE,SWITCH MOUNT.....32 PUMP,AUXILIARY,DUAL,12V.....41–42, 46, 50
PIPE CRADLE ASSY. SERV (ONE)**.....281
PLATE,UK,POWER TO PLAT.....273 PUMP,FUEL 2011 DEUTZ ***.....105–106
PIPE PLUG, MAGN.....37
PIPE,EXHAUST WELDMENT.....85
Part No. 88618 Z-80/60 317

August 2015
PUMP,FUEL GM 3.0 ENG. C282-238....41–42, RIVET,ALUM,ALUM,3/16BUTTONHEAD....237 SCREW,HHC,1/4-20 X .75.......19, 23, 25, 31–
119–120 RIVET,ALUM,ALUM,P,.25X.375.....237 32, 67, 73, 77, 81, 83, 87, 103, 119–120, 125–
PUMP,FUEL INJ,DEUTZ BF4L20.....105–106 RIVET,STEEL,P, .25 X .375.....233–234 126, 129, 143–144, 157–158, 164–165, 171,
PUMP,FUEL INJECTN.DEUTZ F4L913.....99 RIVET,STL,STL,P,.125 X .25.....58, 63, 285 173–174, 177, 233–234, 239, 241, 251, 261–
PUMP,FUEL LIFT DEUTZ F4L913.....99 ROCKER ASSY.,MAGNETIC 75565....179, 181 262, 281, 287, 289
PUMP,FUEL LIFT,PERKINS 404F.....91 ROCKER,RETAINER, 75565.....179, 181 SCREW,HHC,1/4-20 X 1.....41–42, 45–46, 49–
PUMP,PISTON,M46(Z80).....213 ROD END,.250 X 2.75 LG.....251 50, 63, 67, 69, 77, 81, 83, 87, 123, 131, 139–
PUMP,WATER,PERKINS 804D-33T.....83 ROD END,.375 X 2.25***.....27 140, 143–144, 147, 164–165, 237, 245, 257,
ROD END,.375 X 3.69........19, 27, 29, 31–32, 273, 287, 289, 291, 293
R 147, 149, 157–158 SCREW,HHC,1/4-20 X 1.25....67, 97, 117, 251
ROD END,.75 X 5.00.....149 SCREW,HHC,1/4-20 X 1.5.....157–158, 234
RADIATOR HOSE, LOWER.....81
ROD END,0.5 X 3.75***...31–32, 149, 155, 158 SCREW,HHC,1/4-20 X 1.75.......67, 113, 117,
RADIATOR HOSE, UPPER.....81
ROLLER ARM,LIMIT SWITCH***..53–55, 151, 129, 144
RADIATOR HOSE,LOWER-GM.....119–120
155, 157–158 SCREW,HHC,1/4-20 X 2.....233–234
RADIATOR HOSE,UPPER-GM.....119–120
ROTATOR MOUNT KIT.....251 SCREW,HHC,1/4-20 X 2.5.....281
RADIATOR MOUNT, LH, PAINTED.....81
ROTATOR,PLAT JIB,160 DEG***.....157–158 SCREW,HHC,1/4-20 X 2.75.....261–262
R A D I A T O R
ROTOR-DISTRIBUTOR, GM 3.0L.....119–120 SCREW,HHC,1/4-20X.75,8,ZAG.....49–50
MOUNT,INBOARD,PAINTED.....119–120
RUBBER SLEEVES, TD 2011L041.....109 SCREW,HHC,3/4-10 X 1.75.....149
R A D I A T O R
RUE RING 1.00.....29 SCREW,HHC,3/4-10 X 2.75.....67
MOUNT,OUTBOARD,PAINTE.....119–120
SCREW,HHC,3/4-10 X 4 FULL THRD.....54–55
RADIATOR,6-CORE,19.375W X 18.1.....111
S SCREW,HHC,3/8-16 X .625.....151
RADIATOR,CONTINTNTAL.....140
SCREW,HHC,3/8-16 X .75.......19, 23, 27, 29,
RADIATOR,FORD/PERKINS***.....83, 89, 125– SCREW PH M5-0.8X20 DIN 7500CE.......169,
32, 54–55, 126, 151, 153
126 173–174, 177
SCREW,HHC,3/8-16 X .88,GRD 8.....165
RADIATOR,PERKINS,GM.....81, 119–120 SCREW, GEN ROTOR.....273
SCREW,HHC,3/8-16 X 1.....27, 29, 41–42, 45–
RAILING CATCH CASTING--DRILLED.....233– SCREW, HHC, M8 X 1.25 X 12.....91
46, 49–50, 53–55, 69, 75, 81, 106, 119–120,
234 SCREW, HHF,M12-1.75X30,10.9.....25, 31–32
125–126, 129, 133, 143–144, 147, 149, 155,
REAR AXLE ASSEMBLY Z80 NON STR.....32 SCREW, PHIL, PHM, 10-32 X .5, SSTL.....174
157–158, 231
REAR ENGINE MOUNT,PAINTED.....133 SCREW, PHM, #6-32 X .625 ZINC.....179, 181
SCREW,HHC,3/8-16 X 1 GRD 8.....165
REAR STEER AXLE ASSY. Z80.....31–32 SCREW,#10-32 X 5/8"L.....139–140
SCREW,HHC,3/8-16 X 1.25 GRD 5.....31–32,
RECEPTACLE,UK,110V.....273 SCREW,#4X1/4,HI-LO,PH PHIL,TAP....61, 65,
41–42, 46, 49–50, 69, 109, 113, 115, 131, 139–
RECEPTCL,LOCK 3-PH,50A,4 WIRE.....267 174, 177
140, 143–144, 147, 153, 165, 245
RECTIFIER ASSEMBLY.....269 SCREW,#4X3/8,HI-LO,PH PHIL,TAP.....167
SCREW,HHC,3/8-16 X 1.50,GR5....49–50, 69,
REDUCER,3" TO 2.75".....105–106 SCREW,BHC,1/4-20X1,F835,ZAG.....291
83, 85, 87, 117, 123, 133, 151, 157–158, 253–
REDUCER,520123-8-4.....275 SCREW,BHSC,1/4-20 X 1.....233–234, 289
254, 257, 261–262, 283
REDUCER,RUBBER 3.0 - 2.5.....113, 245 SCREW,BLEEDER,M5X0.8.....157–158
SCREW,HHC,3/8-16 X 1.75,GRD.8......42, 46,
Ref Fuel Pressure Regulator (refer to SCREW,FHM,10-32 X 1.5.....155
50, 253–254, 269
422.1).....45–46, 49–50 SCREW,FHS,M8 X 1.25 X 16.....135–136
SCREW,HHC,3/8-16 X 2.....31–32, 41–42, 46,
REGULATOR,FUEL PRESS,TME27'07.....144 SCREW,FHS,M8 X 1.25 X 30.....135–136
67, 139–140, 143–144
REGULATOR,FUEL PRESS. TME27.....144 SCREW,FLANGE,1/2-13X1.25,GR 8.....21–23
SCREW,HHC,3/8-16 X 2.5....31–32, 143–144,
REGULATOR,LPG.....125–126 SCREW,FLANGE,HHC,3/8-16X 5/8....153, 187
293
REGULATOR,LPG (EPR),TME27 2007....139– SCREW,FLANGE,HHC,3/8-16X 7/8.........151,
SCREW,HHC,3/8-16 X 2.75.....131, 269
140 153, 155
SCREW,HHC,3/8-16 X 3.25.....251
REGULATOR,LPG(EPR),TME27.....139–140 SCREW,FLANGE,HHC,3/8-16X1.00.....155
SCREW,HHC,3/8-16 X 3.5,GR5.....55
REGULATOR,PRESS-COMP 0.30 GPM.....207 SCREW,FLANGE,HHC,3/8-16X1.25.....31–32,
SCREW,HHC,3/8-16 X 7.....153
RELAY COVER ASSY W/DECAL.....69 117
SCREW,HHC,5/16-18 X .75.....31–32, 53–55,
RELAY COVER,Z80,PAINTED.....69 SCREW,FLANGE,HHC,5/8-11X2,GR8.......21–
125–126, 131, 143–144, 261–262
RELAY MODULE(89996,89998).......103, 105– 23
SCREW,HHC,5/16-18 X 1 GR5......41–42, 45–
106 SCREW,FRONT FAN GUARD,TME27.....139–
46, 49–50, 77, 81, 83, 109, 113, 125–126, 143–
RELAY, STARTER, Z45GP91.....133 140
144, 261–262
RELAY,12VDC,70AMP,SEALED....71, 73, 139– SCREW,HHC, 1-8 X 19.5 GRD2.....35
SCREW,HHC,5/16-18 X 1.25.....119–120, 273
140 SCREW,HHC,1-8 X 11,GRD 5***.......35, 158,
SCREW,HHC,5/16-18 X 1.50....126, 139–140,
RELAY,OMRON,DPDT,12V.....261–262 165
143–144
RELAY,SOCKET,OMRON.....261–262 SCREW,HHC,1-8 X 3.5.....67
SCREW,HHC,5/16-18 X 1.75.....254
RELAY,SPDT,12V(AUTO) PLUG IN**.........49– SCREW,HHC,1-8 X 4.5 GRD.5.....35
SCREW,HHC,5/8-11 X 2 GRD.8.....21–23
50, 71, 73 SCREW,HHC,1/2-13 X 1.25 GR5.....143–144,
SCREW,HHC,5/8-11 X 2.25 GR8.....21–23, 32
RELIEF,VALVE 270 PSI.....261–262 149
SCREW,HHC,5/8-11 X 3.25 GRD 8.....21–23
RESERVED ENGINERRING.....93 SCREW,HHC,1/2-13 X 1.5.......31–32, 75, 87,
SCREW,HHC,5/8-11 X 3.5 GRD.8......85, 103,
RESISTOR,10 OHM,25 WATT.....285 99, 106, 119–120, 131, 143–144, 149, 155
106, 109, 117
REST PAD,PRIMARY BOOM.....155 SCREW,HHC,1/2-13 X 1.75.....129
SCREW,HHC,5/8-11 X 4.0.....103
RETAINER,GAS SPRING***.....67 SCREW,HHC,1/2-13 X 1.75 GRD 8.....55
SCREW,HHC,5/8-11 X 4.0 GR8.....81, 123
RETAINER,SPRING,1.21 X .375.....251 SCREW,HHC,1/2-13 X 2 GR5.....143–144
SCREW,HHC,7/16-14 X 1.75.....253–254
RETAINER-N.C.PROPOR.SOLENOID.....199, SCREW,HHC,1/2-13 X 2.5,GR5.....32
SCREW,HHC,FLG,3/8-16 X 1 GR8.....117
201–202 SCREW,HHC,1/2-13 X 2.75.....133, 139–140,
SCREW,HHC,FLG,M14 X 35.....117
RETAINING RING.....269 262, 269, 273
SCREW,HHC,M10 X 1.5 X 140.....101
RETAINING RING, OD 8.250.....22–23 SCREW,HHC,1/2-13 X 3.....139–140
SCREW,HHC,M10 X 1.5 X 16 TMZ.....87
RETROFIT KIT, JIB BOOM, 6FT.....157–158 SCREW,HHC,1/2-13 X 3.5.....42, 46, 50
SCREW,HHC,M10 X 1.5 X70,GR 8.8.....106
RING GEAR,FORD***.....125–126, 133 SCREW,HHC,1/4-20 X .5.....58, 103
SCREW,HHC,M10 X 25MM,GR 8.8.....87, 91,
RING RETAINING.....22–23 SCREW,HHC,1/4-20 X .625.....41–42, 46, 49–
135–136
RING, RETAINING.....21–23 50, 58, 167, 249
318 Z-80/60 Part No. 88618

August 2015
SCREW,HHC,M10 X 30MM,.....75, 85, 87, 99, SCREW,PHILLIPS,PHM,6-32 X .5.....61, 167 SEAL KIT,SAUER-DANFOSS M46***.....213
109, 119–120, 125–126, 133 SCREW,PHILLIPS,PHM,8-32 X .5.....65 SEAL KIT,SEC EXT CYL(61427)***.....155
SCREW,HHC,M10 X 40MM,GRD8.....131 SCREW,PHILLIPS,PHM,8-32 X 1.25.....95 SEAL KIT,SEC.LIFT CYL (61426).....149
SCREW,HHC,M10 X 65MM,GR8.8.....253–254 SCREW,PHILLIPS,RHM,10-32 X 1.5.....251 SEAL KIT,SOLENOID VALVE....183, 185, 187,
SCREW,HHC,M12 X 20MM.....113, 117 SCREW,PHM,10-32X3/4,ST TYPE F.....169 189, 191–192, 195–196
SCREW,HHC,M12 X 30........79, 83, 123, 253– SCREW,PHPM SEMS ET,10-24X.5,ZA.....89 SEAL KIT,STEER CYL***.....19, 27, 29
254 SCREW,REAR FAN GUARD,TME27........139– SEAL KIT,SUN "CWCA" CB VALVES*.....153
SCREW,HHC,M12 X 35MM.....83, 87 140 SEAL KIT,SUN T-2A CP VALVE.....153
SCREW,HHC,M12 X 45.....103 SCREW,RHM,10-32 X 1.....231 SEAL KIT,SWING BRAKE.....54–55
SCREW,HHC,M14 X 2 X 100.....103 SCREW,RHM,8-32 X .50.....267 SEAL KIT,SWING BRAKE***.....54–55
SCREW,HHC,M14 X 30.....81 SCREW,SECURITY,1/4-20 X 1.75LG.....267 SEAL KIT,SWIVEL(88291).....53–55
SCREW,HHC,M14 X 40MM,GR 8.8..106, 109, SCREW,SECURITY,5/16-18X1.00.....267 SEAL KIT,VALVE 62356, HYDAC.....205
135–136, 253–254 SCREW,SER FLNG3/8UNCX3/4ZNYEL.....25, SEAL KIT,VALVE 62357, HYDAC.....205
SCREW,HHC,M5 X 12MM.....131 29, 115 SEAL KIT,VALVE 62359, HYDAC.....205
SCREW,HHC,M6 X 1 X 20.....101 SCREW,SER/FLNG 10M-1.5X20MM BK.....91 SEAL KIT,WHEEL HUB (102778).....22–23
SCREW,HHC,M6 X 16.....135–136 SCREW,SHC,1/2-13 X 1.25,A574...21–23, 31– SEAL, CAP, NOTCHED.....53–55
SCREW,HHC,M6 X 20MM,GR8.8.....105–106, 32 SEAL, CONNECTOR (DT JOYSTICKS).....181
131 SCREW,SHC,10-32 X 1.....139–140 SEAL, GASKET, .0005" *SILVER*.....269
SCREW,HHC,M6 X 25.....135–136 SCREW,SHC,3/4-10 X 3.00,A574.....55 SEAL, GASKET, .00075" *GOLD*.....269
SCREW,HHC,M8 X 1.25 X 120.....101 SCREW,SHC,5/16-18 X 2,PLATED.....55 SEAL, GASKET, .0010".....269
SCREW,HHC,M8 X 1.25 X 25.....245 SCREW,SHC,5/16-18X.75,A574,YZ.....53–55 SEAL, O-RING LIP.....53–55
SCREW,HHC,M8 X 1.25 X 30.....101 SCREW,SHC,5/8-11 X 3.00,A574.....53–55 SEAL, O-RING, SQUARE.....53–55
SCREW,HHC,M8 X 100.....115 SCREW,SHC,5/8-11 X 3.50,A574.....54–55 SEAL, OIL FILLER CAP.....93
SCREW,HHC,M8 X 20MM.....75, 83, 85, 131 SCREW,SHC,7/16-14 X 1.25.....133 SEAL, POLY, CHAMFER.....53–55
SCREW,HHC,M8 X 30MM,GRD 8.8.....133 SCREW,SHC,M10X1.5 X 60 GR8.8.....113 SEAL,CONNECT,AMP SINGLE WIRE.....85
SCREW,HHC,M8 X 50.....79 SCREW,SHC,M10X1.5X20MM (75090)....109, SEAL,CYL.HED.CVR.DEUTZ,F4L913.....101
SCREW,HHC,M8 X 60MM X 1.25.....115 113 SEAL,FILTER ASSY (60334)***.....69
SCREW,HHC,M8 X1.25X40,GRD10.9.....131, SCREW,SHC,M10X1.5X30 GR 12.9...99, 106, SEAL,GREASE.....19
133 113 SEAL,INJECTOR,DEUTZ F4L913.....99
SCREW,HHC,M8X1.25X 70MM,GR8.8.....125– SCREW,SHS,1/4-20 X .25 ZINC.....63 SEAL,RETAINING RING.....269
126, 131 SCREW,SHS,10-24 X .625.....105–106 SEAL,SHAFT.....269
SCREW,HHF, M14 X 40MM.....117 SCREW,SHSH,M5XM16,ZINC.....77, 83 SEAL,SHAFT (81381).....22–23
SCREW,HHF,1/2-13X3,8,ZAG.....95 SEAL & WEAR PLATE KIT,LIFT/STR.....213 SEAL,SHAFT-SUNDSTRAND***.....21–23
SCREW,HHF,1/2-13X3.5,8,ZAG.....295 SEAL KIT.....261–262 Secondary Boom Lift Cylinder.....155
SCREW,HHF,1/4-20 X .75........111, 113, 115, SEAL KIT (111090).....22–23 SECONDARY EXT BOOM W/DECALS.....155
247 SEAL KIT (121291)***.....39 SENDER,LOW FUEL INDICATOR.......41–42,
SCREW,HHF,1/4-20 X 1.000.....113, 115 SEAL KIT (227775).....37 45–46, 49–50
SCREW,HHF,1/4-20X.75,8,ZAG.....291 SEAL KIT (39345).....31–32, 157–158, 209 SENDING UNIT,OIL PRESS PERKINS.....83
SCREW,HHF,1/4-20X1,8,ZAG.....89, 91, 95 SEAL KIT (81383).....22–23 SENDING UNIT,OIL PRESS.,DEUTZ*.....106
SCREW,HHF,3/8-16X1,8,ZAG.....89, 95 SEAL KIT (81387).....213 SENDING UNIT,OIL PRESSURE***....77, 129,
SCREW,HHF,3/8-16X2.5,8,ZAG.....295 SEAL KIT JIB CYLINDER (61430).....157–158 135–136
SCREW,HHF,5/8-11X1.5,8,ZAG.....89 SEAL KIT PLAT.LEVEL CYL, 61431....157–158 SENDING UNIT,OIL TEMP SWCH,DTZ.....106
SCREW,HHF,M14-2.0 X 40,DIN 692.....95 SEAL KIT PRIM.LIFT CYL (61428).....149 SENDING UNIT,TMP,FRD,GM,PRK704.....79,
SCREW,HHF,M16-2.0X50 10.9.....25, 32 SEAL KIT PWR WHL MOTOR.....54–55 85
SCREW,HHF,M8-1.25X16,DIN6921,1........89, SEAL KIT, BRAKE (81381).....22–23 SENDING UNIT-H20TMP LRG425EFI*.....133
111 SEAL KIT, BRAKE, 4HP.....39 SENSOR,AIR,CAT MONITOR***.....125–126
SCREW,HHF,M8-1.25X20,DIN6921,1.....89 SEAL KIT, HYD MOTOR, GEN.....273 SENSOR,ANGLE,PRIMARY BOOM.....151
SCREW,HHF,M8X20,DIN6921,8.8,YZ.....111 SEAL KIT, SOLENOID VALVE...183, 185, 187, SENSOR,COOLANT LEVEL,DEUTZ.....115
SCREW,M5X16 BHD.....297 189, 191–192, 195–196, 199, 201–202 SENSOR,COOLANT TEMP*.....133
SCREW,M6X8.....297 SEAL KIT, VALVE......183, 185, 187, 189, 191– S E N S O R , C O O L A N T
SCREW,PHIL,10-24 X .75.....164–165 192, 195–196, 199, 201–202, 207, 211 TEMP.VDO323-419.....119–120
SCREW,PHIL,8-32X.50,SELF TAP.....257, 273 SEAL KIT, VALVE 84129.....183 SENSOR,ENGINE TEMP,TME27.....139–140
SCREW,PHIL,PHM,10-24 X.5,SEMS.........83, SEAL KIT, VALVE, #10.....199, 201–202 SENSOR,FUEL PRESSURE,DEUTZ 2.9....117
111, 125–126 SEAL KIT, VALVE, #12.....269 SENSOR,MAP, TME2.7L ENGINE.....135–136
SCREW,PHIL,PHM,10-32 X .5,SSTL.......167, SEAL KIT, VALVE, #4........185, 187, 191–192, SENSOR,O2, TME27 EPA2007.....139–140
177 195–196, 199, 201–202 SENSOR,O2,CAT MUFFLER,DISCH.......143–
SCREW,PHIL,PHM,6-32 X 1/4 SS.......57–58, SEAL KIT,52907,SIZE 4, 2 WAY.....207 144
63, 167, 174, 177, 285 SEAL KIT,8K ROTATOR***.....157–158 SENSOR,O2,EXH.COLL., PIPE.....139–140
SCREW,PHILLIPS,PHM,10-32 X .5.....23, 25, SEAL KIT,ARCTIC,ROTATOR 8.2K**........157– SENSOR,OIL PRS KIT,VDO0360-040.....99
32 158 SENSOR,OXYGEN LRG425EFI.....125–126
SCREW,PHILLIPS,PHM,10-32 X .75....67, 71, SEAL KIT,BRAKE***.....54–55 SENSOR,RUBBER EDGE.....297
73, 117, 257 SEAL KIT,DRIVE MOTOR***.....21–23, 32 SENSOR,TILT TURNTABLE(PLSTC)....41–42,
SCREW,PHILLIPS,PHM,10-32 X 1......41–42, SEAL KIT,FAIRFIELD (S1A2)***.....54–55 45–46, 49–50
46, 49–50, 279 SEAL KIT,HYD MOTOR(106184).....261–262 SENSOR,TILT,PCON (PLASTIC)****........157–
SCREW,PHILLIPS,PHM,10-32 X.625...49–50, SEAL KIT,MOTOR,LC/KC***.....21–23, 25, 31– 158
257 32 SENSOR,WATER TEMPERATURE.....93
SCREW,PHILLIPS,PHM,10-32 X1.25........19, SEAL KIT,OSC CYLINDER (81330)*.....31–32 SEPARATOR,DUAL BATTERY,100A.....71, 73,
125–126, 151 SEAL KIT,PLAT ROTATE***.....157–158 147
SCREW,PHILLIPS,PHM,4-40 X .50.....117 SEAL KIT,PRIM EXT CYL,61429.....153 SEPARATOR/FILTER,FUEL-D,30MIC.....77, 97
Part No. 88618 Z-80/60 319

August 2015
SEPRTR/FLTR,FUEL DSL,15GPH,.30.....91 SPINDLE,STEER YOKE LH,2WD.....19 SWITCH,LIMIT W/RLLR NO/NO GOLD.....155

SERIAL # LABEL,MYLAR 4X8***.....11–12 SPINDLE,STEER YOKE RH,2WD.....19 SWITCH,LIMIT,TAB,BLUE,METAL.....32
SERV KIT,SEC LIFT REPL......149 SPRING CLIP, M8-1.25, 0.8-4.0.....89 SWITCH,LIMIT,TAB,BLUE,PLASTIC.....32
SERV MNFLD,SEC LIFT CYL PIL PR.....211 SPRING CLIP,1/4-20,.025-.15X.5....31–32, 41– SWITCH,LIMIT,W/RLLR ARM,NC/NC.....155
SET SCREW***.....39 42, 45–46, 49–50, 69, 83, 87, 91, 164–165, SWITCH,LIMIT,W/RLLR ARM,NO/NC........53–
SHAFT - OUTPUT (64290).....21–23 257 55, 149, 151, 155
SHAFT,MOTOR.....269 SPRING CLIP,10-24,ZINC.....89, 164–165 SWITCH,LIMIT,W/RLLR,NO/NC GOLD......53–
SHAFT,OUTPUT.....54–55 SPRING CLIP,3/8-16,.05-.20X.73....31–32, 41– 55
SHIM,2.27 X .06.....67 42, 45–46, 49–50, 69, 95, 115, 117, 231, 283 SWITCH,LIMIT,W/ROLLER,NC/NC.....53–55
SHIM,AXLE ROTATION STOP,16G.....32 Spring Kit.....37 SWITCH,LIMIT,W/ROLLER,NO/NC.....157–158
SHIM,AXLE ROTATION STOP,22G.....32 SPRING KIT (121291).....39 SWITCH,LOAD LIMIT.....251
SHIM,GALVANIZED STEER YOKE.....27, 29 SPRING, SS, 1/2-EO500-49-4500.....287, 289 SWITCH,MEMBRANE,GROUND
SHIM,PRIM.BOOM,LIMIT SWITCH.....151 SPRING, SS, 3/4-EO750-69-4500.....287, 289 CONTROL.....58, 63
SHIM,SIDE PAD 16GA. 3 X 5.....147 SPRING,COMP,1" OD,232 LB/IN.....251 SWITCH,MEMBRANE,PLATFORM.....169
SHIM,STEER SENSOR ACTIVATOR....19, 23, SPRING,DOWEL SLEEVE (81381).....22–23 SWITCH,OIL PRESSURE.....93
25 SPRING,EXTENSION .38 X 3.0.....161 SWITCH,OIL PRESSURE ASSY.....133
SHIM,WEAR PAD,5 X 1.5,14GA.....151, 153 SPRING,EXTENSION .44 X 6.0.....161 SWITCH,PRESS,#4NPT,200PSIF.....261–262
SHIM,WEAR PAD,7 X 3,12GA.....151, 155 SPRING,EXTENSION,1.92LB/IN.....291 SWITCH,THERMOSTAT 60F OPEN.....58, 63
SHIM,WEAR PAD,7 X 3,16GA.....155 SPRING,JOYSTK CENTR,62390/91...179, 181 SWITCH,THERMOSTAT 85F OPEN.....285
SHOCK MOUNT,SMALL......83, 89, 111, 125– SPRING,SWITCH CENTERING,75565.....179, SWIVEL,ELECTRIC 6 CONTACT***.....53–55
126, 133 181 SWIVEL,HYDRAULIC,Z80 (70238).....53–55
SHROUD,17" FAN,6-CORE RADIATOR.....111 SQUEEZE CONN W/NUT, 2WIRE, 4MM....279
SHROUD,CNTRWT,Z80 404D-22T.....89 STAND OFF,CONTROL UNIT.....297 T
SHROUD,DEUTZ,AIR INTAKE.....101 STANDOFF,1/4X1/4 M-F 6-32 S/S.....285
T-BOX,2.75 X 4.5 X 2.0.....257, 273
SHROUD,FAN,PERKINS PAINTED.....83 STANDOFF,6-32 X 1/2L X 1/4 HEX...167, 174,
T-BOX,2.75X4.5X2.63,3PH.....267
S H R O U D, R A D I ATO R , F O R D 177
TAILPIPE, Z80 404F-22.....89
LGR425,PA.....125–126 STARTER MOTOR, PERKINS (53883).....75
TAILPIPE,DEUTZ 913 S80.....97
SHROUD,RADIATOR,GM,PAINTED.........119– STARTER MOTOR,PERKINS(804C-33).....87
TAILPIPE,DEUTZ BF4L2011.....106
120 STARTER, 12V.....109
TAILPIPE,FORD LRG 425.....129
SHUTDOWN SOLENOID,12V, DEUTZ.....105– STARTER, DEUTZ F4L913.....101
TANK ASSY, GAS, 30 GAL......49–50
106 STARTER,ENGINE,FORD LSG/LRG***....125–
TANK ASSY,GAS,30 GAL,Z80.....45–46
SLEAVING,PARKER TEK,2.00".....31–32 126, 133
TANK, LP, 7 GAL.....283
SLEEVE,CONNECTOR,DT JOYSTICKS....181 STARTER,GM 3.0L.....119–120
TANK,HYDRAULIC,45 GALLON.....41–42, 45–
SLIDING MIDRAIL KIT,PTD.....164–165 STARTER,TME 2.7L ENGINE.....139–140
46, 49–50
SNAP RING,EXTERNAL,1.25,ZAG.....149, 153 Steer Sensor Assembly.....25
TAPE, PROTECTIVE MASK.....12, 16
SNAP RING,EXTERNAL,1.75,ZAG.....31–32 Steer Sensor Assembly (refer to 201.1).....23
TAPE,WARNING,BLK/YEL, 50'***.....16
SOL SPRING,SYNCHRO START 1751.....77 STEER YOKE,4WD,LF/RR,ASSEMBLY.....27
TEE,BRANCH,520429-8.....271
SOLENOID CABLE ASSY***.....105–106 STEER YOKE,4WD,RF/LR,ASSEMBLY.....27
TEE,BRANCH,520433-8.....271
SOLENOID VALVE.....187, 195–196 STEP PLATFORM ENTRY PAINTED.......164–
TEE,BRASS STREET,.12 NPT.....85
SOLENOID,GLOW PLUG,DEUTZF4L913...101 165
TEE,RUN,520428-8.....265, 275
SOLENOID,MOTOR START,60511,APU.....42, STRAINER ASSY,#16 O-RING.......41–42, 45–
TENSION ARM,GENERATOR.....253–254
46, 50 46, 49–50, 225–226
TERM,ALT.PERKINS 804,16/14 GA.....85
SOLENOID,SHUT DOWN PERKIN40422.....91 STRAINER ASSY,#24 O-RING.......41–42, 45–
TERM,AMP MTE,SOC,22-26 GA BULK....179,
SOLENOID,SHUTDOWN DEUTZ F4L913....99 46, 49–50, 225–226
181
SOLENOID,SHUTDOWN,PERKINS ****.....77 STRAP, CONDUIT HOLDER 60".....281
TERM,NI PIN,S&F,16-18GA,BULK.....19
SOLENOID,STARTER,DEUTZ F4L913.....101 STROBE,FIREBOLT,12-80VDC,AMB**.....231
THERMOSTAT.....93
SOLENOID,THROTTLE ACTUATOR STUD (102711).....23
THERMOSTAT -OIL COOLER (71259)......42,
DSL.....77, 83 STUD,WHEEL,3/4-16.....19
46, 50
SOLENOID-STARTR DEUTZF4L1011F*....109 STUD,WHEEL,3/4-16, ( 34115 ).....22–23, 37,
THERMOSTAT, 180 DEG.F.....83
SOUNDER,MIDI,OPA.....297 39
THERMOSTAT, FORD LRG.....133
SPACER.....269 SUPPORT, RAILING.....233–234, 289, 291
THERMOSTAT, PERKINS (53883).....79
SPACER TUBE,.50 LG.....253–254 SUPPORT,SENSOR,JOYSTICK.....179, 181
THERMOSTAT,CONTINENTAL TME27.....143–
SPACER, FAN, DEUTZ, 43MM LNG.....115 SVC KIT,UK RECEPT.REPLACEMENT.....257
144
SPACER, HANGER BRACKET.....295 SWING DRIVE ASSEMBLY.....54–55
THERMOSTAT-ENG TEMP/GM3.0L.........119–
SPACER,.20 ID X .50 OD X .4 LG.....139–140 SWING MOTOR COMPLETE***.....54–55
120
SPACER,ENGINE MOUNT,TME27.....139–140 SWING MOTOR,COMPLETE***.....54–55
THREADED ROD,1/4-28 X 10 IN***.....103
SPACER,FAN TO WATERPUMP SWITCH LIMIT W/RLLR NO/NC GOLD.....151
THROTTLE BODY.....119–120, 123
LRG425.....125–126 SWITCH SHIELD,ROCK JOYSTK75565...179,
THROTTLE LINK,DSL***.....77, 105–106
SPACER,HEAT SHIELD,TME27.....135–136 181
THROTTLE LINKAGE, DSL.....105–106
SPACER,HEAT SINK.....297 SWITCH TOGGLE ASSY SPDT 2P MNT....285
THROTTLE LINKAGE,DIESEL.....83
SPACER,HYD GEN MANIFOLD.....269 SWITCH TOGGLE ASSY SPDT 2P
THROTTLE SOLENOID ASSY,
SPACER,PULLEY,DEUTZ GEN.....253–254 MOM.....167, 174, 287, 289, 291
TROMB......105–106
SPARK PLUG.....133 SWITCH TOGGLE ASSY SPDT 3P
THROTTLE,ELECTRIC,TME2.7L ENG.....135–
SPARK PLUG WIRE SET, LRG425EFI.....133 MOM.....169, 171, 173–174, 177
136
SPARK PLUG WIRE SET,GM 3.0.....119–120 SWITCH TOGGLE SPDT 3P MOM
TIRE & WHEEL ASSY,FOAM N-M LH.....21–23
SPARK PLUG WIRE,TME27.....135–136 SHDR.....291
TIRE & WHEEL ASSY,FOAM N-M RH.......21–
SPARK PLUG, NGK BPR5ES.....135–136 SWITCH, LOW OIL PRESS, TME27...135–136
23
SPARK PLUG-GM 3.0L ENGINE.....119–120 SWITCH, OIL PRESSURE 1.5 BAR....105–106
TIRE & WHEEL ASSY,FOAM NM,LH.....25
SPIDER (106113).....261–262 SWITCH,FAN BELT.....101
TIRE & WHEEL ASSY,FOAM NM,RH.....25
320 Z-80/60 Part No. 88618

August 2015
TIRE & WHEEL ASSY,FOAM RH, Z80.......21– VALVE, RELIEF, GEN, 3.0kW.....273 VALVE,SOLENOID 2 POS 2 WAY.....199, 201–
23 VALVE,BALL,16 MPT-16 FPT***.....229 202, 211
TIRE & WHEEL ASSY,FOAM RH,Z80.....21–23 VALVE,BALL,16 MSAE-16 FSAE***....225–226 VALVE,SOLENOID 2 POS 3 WAY.....199
TIRE & WHEEL ASSY,FOAM, NM,LH.....25 VALVE,BI-DIRECTIONAL FLOW.....183 VALVE,SOLENOID 2 POS.3 WAY.....185, 187,
TIRE & WHEEL ASSY,RT LP FOAM,L.....25 VALVE,CB CWCA-LHN@3800 PSI.....149 189, 191–192, 195–196
TIRE & WHEEL ASSY,RT LP FOAM,R.....25 VALVE,CHCEK,TME27.....139–140 VALVE,SOLENOID 3 POS 4 WAY.....185, 187,
TIRE & WHEEL,ASSY,FOAM LH, Z80....21–23 VALVE,CHECK 65 PSI,(88115)........185, 187, 191–192, 195–196, 199
TIRE WHEEL ASSY,LEFT,SOLID.....25 191–192, 195–196 VALVE,SOLENOID 3POS 4WAY*.....201–202
TIRE WHEEL ASSY,RIGHT,SOLID.....25 VALVE,CHECK***.....185, 187, 191–192, 195– VALVE,SOLENOID, 2 POS, 3 WAY....183, 199,
TIRE,445D50/710,18PR,OUTRIGGER......21– 196, 199, 201–202 201–202
23, 25 VALVE,CHECK,3 PSI***.....261–262 VALVE,SOLENOID,2 POS 2 WAY.....207
TOEBOARD, TRI ENTRY 6', EURO....233–234 VALVE,CHECK,5 PSI.....183, 189, 201–202 VALVE,SOLENOID,3POS4WAY,HYDAC.....205
TOEBOARD,8'TRI ENTRY.....233–234 VALVE,CHECK,IWP-S/CWP PWR ASSI.....207 VALVE-CHECK, #4 SAE, 5 PSI*.....207
TOEBOARD,ENTRY EUROPEAN VALVE,CHECK,PLAT.MANIFLD,HYDAC.....205 VALVE-FLOW REGULATOR 2 GPM.....189
PNTD**.....164–165, 233–234 VALVE,COUNTERBAL,CBCA-LIN***.....54–55 VALVE-SOLENOID,10V,W/OUT COIL*.....261–
TOOL TRAY ACCESSORY***.....233–234 VALVE,COUNTERBAL.CBBB-LHN@2000.157– 262
TOP CLAMP,ARCTIC HOSE CBLTRK.....151 158 VAPORIZER REGULATOR PRIM 16.5.....119–
Traction Manifold.....31–32 VALVE,COUNTERBAL.CBBB-LHN@3500.157– 120
TRAY,BATTERY.....95, 147 158 Verify Engine Make and Model Before
TRIM,EDGE,1/8X3/4 SIDE BULB.....89, 111 VALVE,COUNTERBAL.CWCA-LHN@2000.149 Ordering.....89, 91, 93, 95, 111, 113, 115, 117
TROLLEY, TFAAS TRACK.....295 VALVE,COUNTERBAL.CWCA-LHN@3000.153 VITON SEAL KIT, VALVE.....207
TUBE, STEEL, FUEL RETURN, 404F.....89 VALVE,COUNTERBALANCE.......31–32, 149, VOLTAGE REGULATOR,110V.....257
TUBE,AIR INTAKE.....105–106 157–158 VOLTAGE REGULATOR,220V.....257
TUBE,INLET,DEUTZ.....97 VALVE,COUNTERBALANCE 2500 PSI*.....155
TUBE,INTAKE,2.50 OD X 13".....129 VALVE,COUNTERBALANCE @1000.....153 W
TUBE,INTAKE,2.50 OD X 15.63".....129 VALVE,COUNTERBALANCE(81366)***.....55
WASHER, NYLON #10, 0.093.....177
TUBE,INTAKE,AIR CLEANER.....143–144 VALVE,COUNTERBALANCE,3500***.....149
WASHER, CRUSH, COOLANT SENSOR...115
TUBE,INTAKE,DEUTZ 2.9L.....113 VALVE,COUNTERBALANCE,3800 PSI.....149
WASHER,#10,LOCK.....139–140
TUBE,INTAKE,PERKINS 404F-22T.....91 VALVE,DIFFERENTIAL SENSE,N.0......205
WASHER,3/8 HARD.STEEL-FLAT,USS....139–
TUBE,INTAKE,PRECLEANER.....245 VALVE,DIFFERENTIAL SENSE,N.C......205
140, 143–144
TUBE,RD,ALUM 1.25 X .083.....249 VALVE,DIFFERENTIAL SENSING.....199
WASHER,CRANKSHAFT,TME27.....135–136
TUBE,RD,ALUM 2.5 X .083.....123 VALVE,DIFFERENTIAL SENSING***.......199,
WASHER,CYL.HED CVR.DEUTZF4L913...101
TUBE,RD,ALUM 2.5 X .083 X 2.00.....123 201–202
WASHER,FENDER,.25 X 1.25 X.062.....67
TUBE,RD,ALUM 3 X .188.....97 VALVE,DRAIN,FORD,BLOCK,RAD......133
WASHER,FLAT NYLON #10.....95, 167
TUBE,RD,STL,ALUMIZD,2.5 X .065.....85, 245 VALVE,EDC,PILOT,SAUER,M46.....213
WASHER,FLAT, 313, HARDENED.....165
TUBE,SLIDING MIDRAIL,PAINTED....164–165 VALVE,FLOW CONTROL, 0.1GPM*.....207
WASHER,FLAT,#10,USS,ZAG.....89
TUBING,HEAT SHRINK THICK .75.....19 VALVE,FLOW DIVIDER/COMBINER........183,
WASHER,FLAT,.375 X 1.5 X .125.....111, 125–
TUBING,VINYL,1/2" CLEAR.....89 189
126, 133, 293
VALVE,FLOW REGULATOR.....187, 195–196,
WASHER,FLAT,.375X1.50X.125,ZAG.....89
U 199
WASHER,FLAT,.5 HARDENED......21–23, 55,
VALVE,FLOW REGULATOR 0.1 GPM.....199
U-BOLT, KIT 5/16-18 X 2.5.....75, 97, 119–120 75, 83, 87, 99, 106, 119–120, 131, 139–140,
VALVE,FLOW REGULATOR 1.2 GPM......185,
U-BOLT, SQR, 3/8-16X2X5, PLTD.....287, 289, 143–144, 231, 262
191–192
291 WASHER,FLAT,.625 HARDENED........21–23,
VALVE,FLOW REGULATOR 2.3 GPM......185,
U-BOLT,1/2-13 X 8.5.....83, 106 31–32, 53–55, 106, 109, 111, 117
191–192
U-BOLT,3/8 X 1 YZ.....267 WASHER,FLAT,.625 X 2.25 X.15..........81, 85,
VALVE,LP LOCKOUT W/CONN***.....125–126
U-BOLT,3/8-16X4X4.63X3.00....267, 287, 289, 103, 106, 109, 117, 123
VALVE,PCV-FORD LRG***.....133
291 WASHER,FLAT,.75 HARDENED.....55
VALVE,PILOT OPER DIRECTIONAL**.....261–
UBOLT,FLATTENED,1.5DIAX3/8 UNC.....164– WASHER,FLAT,1.000,HARDENED.....165
262, 269
165, 249, 281, 293 WASHER,FLAT,1.56 X 2.5 X .061.......85, 103,
VALVE,PRI. FLOW REG 4.3.....269
UNION,STR.THREAD 20.....225–226 106, 109, 117, 153
VALVE,PROPORTIONAL***.....201–202
UNION,STR.THREAD 24***.....225–226 WASHER,FLAT,1/4,USS,ZAG.....50
VALVE,PROPORTIONAL, 12V **.....199, 201–
UNISTRUT,FAN SHROUD BRACE,L,DE.....115 WASHER,FLAT,2.0 X 4.5 X .25.....19
202
UNISTRUT,FAN SHROUD BRACE,R,DE....113 WASHER,FLAT,2.27 X 3.5 X .06.....149
VALVE,PVC,TMEW7.....139–140
WASHER,FLAT,3/8X1.5X.06.....251
VALVE,RELIEF 1300 PSI (70242).....199, 201–
V WASHER,FLAT,HRD,1.063X2X.134.....67
202
WASHER,FLAT,M10,ZINC PLTD.....85, 87, 99,
V-BELT GUARD, DEUTZ 2011.....109 VALVE,RELIEF 2400 PSI.....269
106, 109, 113, 143–144
V-BELT, DEUTZ F4L2011.....105–106 VALVE,RELIEF 250 PSI(70247).....183
WASHER,FLAT,M12.....83, 87, 103, 113, 117,
V-BELT, DEUTZ TD2011LOAI.....105–106 VALVE,RELIEF 2600 PSI (70242).....201–202
123, 253–254
V-BELT, PERKINS 804C-33.....85 VALVE,RELIEF 3200 PSI (70542).....201–202
WASHER,FLAT,M14.....106, 109, 253–254
VACUATOR VALVE.....125–126, 143–144 VALVE,RELIEF 750 PSI (88113)......185, 187,
WASHER,FLAT,M14 HARDENED.....135–136
VALVE - COUNTERBALANCE**.....209 191–192, 195–196
WASHER,FLAT,M14,DEUTZ F4L913.....103
VALVE ASSY,BLEED***.....157–158 VALVE,RELIEF,250 PSI.....189
WASHER,FLAT,M6 PLTD......67, 131, 135–136
VALVE BALL,24 FSAE-24 FSAE***.....225–226 VALVE,RELIEF,2500 PSI.....199, 211
WASHER,FLAT,M6,DEUTZ F4L913.....101
VALVE COIL 10V.....207 VALVE,RELIEF,3000 PSI.....201–202
WASHER,FLAT,M8 DEUTZ, F4L913.....101
VALVE COVER,TME27.....136 VALVE,SHUTTLE.....183, 189
WASHER,FLAT,M8,YELLOW ZINC......83, 85,
VALVE, CHECK.....183, 189, 201–202 VALVE,SHUTTLE***.....55
115, 131, 133, 139–140, 245
VALVE, COMPENSATOR, 80 PSI.....207 VALVE,SHUTTLE, HYDAC.....205
VALVE, FLOW DIVIDER COMBINER.....189 VALVE,SOLENOID (18660).....269
Part No. 88618 Z-80/60 321

August 2015
WASHER,FLAT,MS,#10,Y.........41–42, 46, 49– WDMT,SKID PLATE.....291 WHEEL DRIVE W/BRAKE,91.97:1.....22–23

50, 111, 117, 125–126, 174, 177, 231, 251, WEAR PAD,5 X 1.5 X .625 W/NUTS...153, 155 WHEEL DRIVE,2WD 92.5:1.....22–23
279 WEAR PAD,5 X 1.5 X .75 W/NUTS.....151 WHEEL DRIVE,86.74:1***.....23, 39
WASHER,FLAT,MS,#8,Y.....167, 177, 267 WEAR PAD,5.5 X 1.75 X .5.....153 WHEEL DRIVE,W/BRAKE 57.49:1.....25, 37
WASHER,FLAT,USS,1",Y.....35 WEAR PAD,7 X 3 X 1 W/NUTS.....155 WHEEL STUD, 3/4-16 X 60MM.....21–23
WASHER,FLAT,USS,1/2",Y......31–32, 42, 46, WEAR PAD,7 X 3 X.625 W/INSERT.....153 WHEEL, CRANK POSITION.....135–136
50, 55, 129, 133, 269, 273 WEAR PAD,7 X 3 X.75 W/NUTS......151, 153, WHEEL,28.00X15.00.....21–23
WASHER,FLAT,USS,1/4"Y.......19, 23, 25, 31– 155 WIPER,BOTTOM,RISER.....239
32, 41–42, 45–46, 49–50, 54–55, 58, 63, 67, WEAR PAD,7X3X.625 W/NUTS.....155 WIPER,PRIMARY BOOM BOTTOM.....239
69, 75, 77, 81, 83, 87, 97, 103, 105–106, 113, WEAR PAD,CABLE TRACK PULL TUBE....153 WIPER,PRIMARY BOOM SIDE.....239
115, 117, 119–120, 123, 125–126, 129, 131, WEAR PAD,ENGINE TRAY.....147 WIPER,PRIMARY BOOM,TOP.....239
139–140, 143–144, 147, 157–158, 164–165, WELDER,INVERTEC V275-S.....267 WIPER,RING GEAR.....241
167, 173–174, 177, 233–234, 237, 239, 241, WELDMENT W/DECALS,4FT,500LB WIPER,SIDE.....239
245, 249, 273, 281, 287, 289, 293 AN.....163–165 WIPER,TOP,RISER.....239
WASHER,FLAT,USS,3/8",Y......27, 29, 41–42, WELDMENT W/DECALS,5FT,500LB WIRE CABLE,16/4 CON.TPE JKT....151, 155,
45–46, 49–50, 69, 75, 83, 87, 113, 115, 117, AN.....163–165 157–158
123, 125–126, 129, 131, 133, 139–140, 143– WELDMENT, AIRCRAFT TOP WIRE HARNESS,PLAT MANFLD Z80......167,
144, 151, 153, 155, 251, 253–254, 257, 261– BUMPER.....289, 291 174, 177
262, 269, 283, 293 WELDMENT, EXHAUST SUPPORT.....89 WIRE LOOM,3/4 DIA......85
WASHER,FLAT,USS,5/16",Y.....31–32, 41–42, WELDMENT, GUIDE BRACKET.....23 WIRE LOOM,3/8 POLY SLIT.....164–165
45–46, 49–50, 67, 69, 73, 75, 77, 81, 83, 85, WELDMENT, PIPE CRADLE.....281 WIRE,12/3 SJEOW,BK-WH-GR/YL.....69
87, 106, 109, 113, 119–120, 125–126, 139– WELDMENT, PLATFORM CONTROL WLDMT, ENGINE TRAY, Z80 T4 DEU........95,
140, 143–144, 147, 157–158, 164–165, 245, BOX.....171 147
249, 253–254, 261–262, 267, 269, 273, 281, WELDMENT, PRIMARY EXT. BOOM.....153 WLDMT, FUEL CIRCUIT, Z80.....117
287, 289 WELDMENT, REAR MOUNT,ENGINE.....117 WLDT, INTAKE, T4 DEUTZ, Z80/S8.....113
WASHER,FLAT,USS,5/8",Y.....85, 103 WELDMENT, SENSOR MOUNT......287, 289, WLDT, PRECLEANER MT,DEUTZ/PERK...247
WASHER,FLAT,USS,7/16",Y.....254 291 WORKLIGHT,110V,150WATT,HALOGEN..233–
WASHER,ISOLATOR,TME27.....139–140 WELDMENT, SKIDPLATE**.....287, 289 234
WASHER,LOCK,#10 PLTD.....23, 25, 32, 139– WELDMENT,4/5FT PLATFORM WORKLIGHT,12 VOLT,Z80.....233–234
140 SUPPOR.....165
WASHER,LOCK,.25.....19, 23, 25, 31–32, 41– WELDMENT,AIR BOX PAINTED.....106 Y
42, 46, 50, 58, 63, 67, 69, 81, 103, 157–158, WELDMENT,AIRCRAFT SENSOR
YOKE ASSEMBLY.....25
161, 164–165, 167, 173–174, 177, 234, 257 BUMPR.....287, 289
WASHER,LOCK,.313....41–42, 45–46, 49–50, WELDMENT,BELLCRANK ASSY,SRV.....157–
55, 75 158 Z
WASHER,LOCK,.375....19, 23, 27, 29, 32, 53– WELDMENT,CABLE TRACK TRAY Z80.....151 Z80 AIRLINE TO PLATFORM,1/2"ID.....259
55, 67, 69, 119–120, 126, 139–140, 143–144, WELDMENT,COOLING AIRBOX.....106 Z80 GROUND BOX ASSY.....57–58
147, 149, 153, 157–158, 231, 253–254, 283 WELDMENT,COUNTERWEIGHT,PLUG.....35 Z80 HF WHEEL ASSEMBLY,LH.....21–23, 25
WASHER,LOCK,.437,PLTD......253–254 WELDMENT,ENGINE MOUNT,INBOARD.....81 Z80 HF WHEEL ASSEMBLY,RH.....21–23, 25
WASHER,LOCK,.625 PLTD.....234 W E L D M E N T , E N G I N E Z80 HF WHEEL,28.00 X 15.00.....21–23, 25
WASHER,LOCK,.75 PLTD.....55, 67, 149 MOUNT,OUTBOARD.....81 Z80 LH COVER ASSY W/WRD DECALS.....67
WASHER,LOCK,0.5".....31–32, 149, 155, 158 WELDMENT,EXHAUST COLL.PIPE...143–144 Z80 PLAT BOX ASSY.....167
WASHER,LOCK,1".....35, 67 WELDMENT,EXHAUST PIPE.....139–140 Z80 PLAT MANIFOLD SERV KIT.....205
WASHER,LOCK,1/4,ZAG.....50 WELDMENT,EXHAUST TUBE.....67 Z80 REAR AXLE ASSY.STEER(SERV).....31–
WASHER,LOCK,M10..75, 119–120, 125–126, WELDMENT,GUIDE BRACKET,YOKE.....25 32
131, 133, 135–136, 253–254 WELDMENT,HEAD PIPE,GM.....123 Z80 RELAY COVER W/WORD DECAL.....69
WASHER,LOCK,M12.....79 WELDMENT,INTAKE,PERKINS 404F-.....91 Z80 STEEL FUEL TANK SRVC KIT.....45–46
WASHER,LOCK,M14.....81, 135–136 WELDMENT,KEYSWITCH COVER.....58 Z80 STEER YOKE, LF/RR ASSY......27
WASHER,LOCK,M6....105–106, 131, 135–136 WELDMENT,L.P. TANK MOUNT ***.....283 Z80 STEER YOKE, RF/LR ASSY......27
WASHER,LOCK,M6,DEUTZ F4L913.....99 WELDMENT,LEFT COVER SUPPORT.....67 ZERK,GREASE,1/8 NPT.....53–55
WASHER,LOCK,M8.....79, 125–126, 131, 133 WELDMENT,LONG GUIDE TUBE.....151 ZERK,GREASE,5/16-24,STRAIT.....251
WASHER,M4 NYLON.....297 WELDMENT,LP BOTTLE MOUNT.......41–42,
WASHER,OIL DRAIN DEUTZ F4L913.....99 46, 49–50
WASHER,RIVETING.....77 WELDMENT,MUFFLER MOUNT,PTD......143–
WASHER,SHIM,1.27 X 2.13 X .062.....153 144
WASHER,SPINDLE, 500 LB BOOM.....67 WELDMENT,MUFFLER,FORD TIER2.....129
WASHER,STAR,EXTERNAL,.375.....63 WELDMENT,PIPE CRADLE MOUNT.....281
WASHER,THRUST 5 X 1.81 BRONZE......19, W E L D M E N T , P L A T F O R M
27, 29 SUPPORT,CE.....165, 251
WASHER,THRUST,(33434)**.....39 WELDMENT,REAR ENGINE MOUNT.....109
WASHER,THRUST,TORQUE HUB.....54–55 WELDMENT,RIGHT COVER SUPPORT.....67
WATER INLET TUBE, FORD.....133 WELDMENT,RISER CABLE TUBE.....155
WATER OUTLET, VERTICAL.....93 WELDMENT,TRACK PULL TUBE PIVOT....153
WATER PUMP.....93 WELDMENT,TRANSPORT LOCK.....53–55
WATER PUMP GASKET.....135–136 WELDMENT,TUBE,AIR INTAKE.....143–144
WATER PUMP, CONTINENTAL TME27....135– WHEEL DRIVE W/BRAKE 86.74:1.....25, 39
136 WHEEL DRIVE W/BRAKE,57.49:1.....22–23
WATER PUMP, PERKINS (53883).....79 WHEEL DRIVE W/BRAKE,59.28:1.....22–23
WDMT,AIRCRAFT SENSOR BUMPER.....291 WHEEL DRIVE W/BRAKE,60.2:1.....21–23
322 Z-80/60 Part No. 88618

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August 2015
Fitting Cross References
324 Z-80/60 Part No. 88618

August 2015
Fitting Cross References (Continued)
Part No. 88618 Z-80/60 325

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Part No. 88618 Z-80/60 327

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328 Z-80/60 Part No. 88618

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Parts Manual
Rev F10
Part No.
88618
Z-80/60 from SN 100

Z-80 Parts Manual

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Serial Number Range

Z-80/60 from SN 100

Part No. 88618

2 Z-80/60 Part No. 88618

How to Read Your Serial Number

Part No. 88618 Z-80/60 3

307.2 Turntable Components - Relay Panel (from SN

204.1 Axle Installation.........................................................30 422.1 GM 3.0L EFI Engine - View 1..................................118

4 Z-80/60 Part No. 88618

Table of Contents (continued)

Part No. 88618 Z-80/60 5

6 Z-80/60 Part No. 88618

Parts Stocking List

Part No. 88618 Z-80/60 7

How To Order Parts

8 Z-80/60 Part No. 88618

Fax Order Form

Part No. 88618 Z-80/60 9

101.1 Decals with Words

10 Z-80/60 Part No. 88618

101.1 Decals with Words

-- 114043 DECAL KIT,SAFTY/INSTR,WRD,Z80 19 28235 DECAL,POWER TO PLATFORM

6 27564 DECAL,DANGER,ELEC.HAZ.STAY 24 33952 DECAL,DANGER,TILT ALARM.......1

Part No. 88618 Z-80/60 11

101.1 Decals with Words

36 82203 DECAL,NOTICE,GM 3.0 ENG -- 122066 DECAL,RELAY & FUSE PANELS

12 Z-80/60 Part No. 88618

101.1 Decals with Words

This Page Intentionally Left Blank

Part No. 88618 Z-80/60 13

102.1 Decals with Symbols

14 Z-80/60 Part No. 88618

102.1 Decals with Symbols

-- 82676 DECAL KIT,SYMBOLS,Z80 -- 82308 DECAL,CONTROL PANEL PROT

2 27205 DECAL,ARROW YELLOW LRG 16 82312 DECAL,COSMETIC,Z80..................1

4 27207 DECAL,TRIANGLE,YELLOW..........2 18 82473 DECAL,SYMBOL-COMP

Part No. 88618 Z-80/60 15

102.1 Decals with Symbols

Item Part No. Description Qty.

16 Z-80/60 Part No. 88618

102.1 Decals with Symbols

This Page Intentionally Left Blank

Part No. 88618 Z-80/60 17

201.1 2WD Steer Axle Linkage

18 Z-80/60 Part No. 88618

201.1 2WD Steer Axle Linkage

1 6090 SCREW,HHC,1/4-20 X .75 26 107864 KIT,SERVICE,STEER

Part No. 88618 Z-80/60 19

202.1 4WD Steer Axle Linkage (to SN 3225)

20 Z-80/60 Part No. 88618

202.1 4WD Steer Axle Linkage (to SN 3225)

Part No. 88618 Z-80/60 21

202.1 4WD Steer Axle Linkage (to SN 3225)

-- 102169 O-RING & SHAFT(81381) -- 111363 O-RING,DISCONNECT ROD

-- 102494 SPRING,DOWEL SLEEVE (81381) -- 226215 END COVER O-RING,WHEEL DRIVE

-- 58280 BOLT,SCREW,WHEEL DRIVE CAP -- 235155 RETAINING RING, OD 8.250

-- 74439 COVER,DISCONNECT ROD* -- 237228 KIT,BRAKE PIST & SPRI (111090)

22 Z-80/60 Part No. 88618

202.1 4WD Steer Axle Linkage (to SN 3225)

Item Part No. Description Qty.

-- 220254 STUD (102711)

Part No. 88618 Z-80/60 23

202.2 4WD Steer Axle Linkage (from SN 3226)

24 Z-80/60 Part No. 88618