TABLE OF CONTENTS

SECTION DESCRIPTION

15000 Instructions to Bidder

15010 Mechanical General Requirements

15060 Supports and Anchors

15070 Mechanical Piping

Insulation

15100 Air Conditioning (DX)

DIVISION 15 – MECHANICAL (ACMV)
SECTION 15000 – INSTRUCTION TO BIDDERS

1. GENERAL INTENTIONS

The general intention of this work is to provide the air conditioning, ventilation and exhausts
system for the subject project.

The engineering plans and specifications are prepared with this general intention and the
close coordination between all the trade contractors and the construction manager should
ensure the successful implementation of the project. All interpretation of the plans and
specifications shall be done through the Owner through their engineering group.

2. GENERAL CONDITION OF BIDS

Should a bidder find discrepancies or omission in the drawing, specifications and other
documents or should they be in doubt as to their meaning, the bidders must request
clarification. Sufficient time must be observed by the bidders for their queries for a reply to
reach them before the schedule date of bid submission. Oral explanation or instruction given
before the award of the contract will not be binding. Any written interpretation made will be
furnished to all bidders and its receipt by the bidder shall be acknowledged. The written
interpretation or additional information shall be in the form of bid bulletins which must be
covered by the bid and included as an integral part in closing the contract.

The bidder are required to inform themselves of the conditions under which the work is to be
performed, the site the work, the obstacles which may be encountered, as well as the
permits and licenses, and all other relevant matter concerning shall not be allowed any
extra compensation by reason of any matter or thing concerning which such bidder might
have fully informed himself, because of his failure to have informed himself prior to the
bidding.

3. SCOPE OF WORK UNDER THIS CONTRACT

The work shall include the furnishing of equipment, materials, tools, scaffolding, rigging,
transportation, labor, supervision, and other services required to install, complete, test and
make operational the parts of the mechanical system as described herein, in the bid plans
and in technical specifications are prepared by the Consultant RLCEC.

Specifically the work includes the following:

1. To supply, install, wire and make operational the air conditioning, ventilating as
described in these specifications, or as shown in the plans and drawings and as itemized
in the Bid Forms.
2. To supply and install the complete ventilation ductwork, grilles, diffusers, plenum boxes,
control dampers, hangers, etc.
3. To supply and install the fire rated ducts for main kitchen exhaust, (where applicable)
including sheet metal, insulation, fire rated boards, hangers and supports.
4. To supply and install the, fresh air ducts and exhaust duct systems and refrigerant pipes
including insulation, fittings, hangers, etc.
5. To provide and install the electrical works including the main control panel or breaker,
the electrical power and control wiring, interlocks and all the necessary protection
devices for all the ventilating equipment.

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SECTION 15000_INSTRUCTION TO BIIDERS
DIVISION 15 – MECHANICAL (ACMV)
SECTION 15000 – INSTRUCTION TO BIDDERS

6. To test, adjust and balance the air conditioning and ventilation systems to conform to
the desired conditions.
7. To provide other services and materials to make the mechanical systems operational,
coordinate with other trades to avoid conflict and to observe and undertake
precautions for the safety and protection of life property and equipment.

4. BID DOCUMENTS

Each bidder must secure the following:

a. Engineering Plans
b. Engineering Specifications and Instruction to Bidders
c. Bid Forms.
d. Bid Bulletins as may be necessary.

5. PARTIES WHO MAY BE BID

The competency of bidders shall be determined by the Owner and the ACMV Consultant.
Before a bid is considered for award, the bidder may be requested by the Owner to submit
a statement of facts in detail as to his previous experience in performing similar to
comparable work, and of his business and technical organization as well as financial
resources and plant available for use in performing the proposed work.

6. SUBMISSION OF BIDS

All proposals must be in the possession of the Owner, on or before the schedule time of
submission as specifically stated in the Invitation to Bidders. Proposal for the work received
after the time specified may not be considered.

Proposals shall be securely sealed in a suitable envelope and plainly marked to be submitted
to the office of the Owner, without unnecessary marks or identifications. The Owner shall not
be responsible for the premature opening of any bid not properly addressed and marked.

The contractor’s bid must include all bid documents issued to him as specified and listed
herein.

The Owner reserves the right to postpone the date and time for the prosecution and
openings of bids and will issue the notice of such postponement to each bidder.

7. PREPARATION OF BIDS

Bid shall be made in triplicate on the forms herewith provide for. The Bid forms must not be
separated from the attached volume of bid documents. The prizes are to be stated in words,
and in figures. In case of conflict of stated prices, the words shall govern. In case of error in
the extension of prices, the unit prices will govern.

If erasures or other changes appear on the forms, each erasure or change must be initialed
by the person signing the bid. The bidders must not alter the Bid Form nor add any condition
or qualifying statements on the Bid Form, as otherwise the proposal may be declared
irregular. Bids with blanks left unfilled may not be honored.

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SECTION 15000_INSTRUCTION TO BIIDERS
DIVISION 15 – MECHANICAL (ACMV)
SECTION 15000 – INSTRUCTION TO BIDDERS

A contractor’s bid must be manually signed. Each proposal must give the full name and full
business address of the bidder. A proposal submitted by a partnership’s name shall be
followed by the signature, full name, and position designation of the duly authorized
representative or member of the partnership. A proposal submitted by a corporation must
be signed with the name of the corporation followed by the signature, full name, and
position designation of the president or other person authorized to bind the corporation in a
contract. When requested by the Owner, satisfactory evidence of authority of the officer
signing in behalf of the corporation shall be furnished by the bidder.

8. AWARD OF CONTRACT

The contract will be awarded not always to lowest bidder; completeness and other factors
can be considered, and provided that the bid is reasonable in the interest of the Owner.

The Owner reserves the right to waive any informality in bid received when such waiver is in
the interest of the Owner.

The Owner also reserves the right to reject any and all bids; to reject the bid of a bidder who
had failed to conform properly or completely to the bid procedures and instructions; or
under take contrary actions when such actions will be for its own interest.

9. CONTRACTOR’S BOND

The Owner does not require the submission of bidder’s bond. However, the posting of a
Contractor’s Performance Bond after award of contract and before the start of work or
receipt of any form of payment, must be comply with by the contractor. The Performance
Bond shall be equivalent to twenty percent (20%) of the total contract price or the amount
of agreed down payment for the work and to be secured by the contractor from a Security
Company recommended by the by the Owner. It shall be conditioned for the faithful
performance of the contract according to the general conditions and terms of the bid
documents, to the satisfaction of the owner, and to the satisfaction of all obligations for
material used and labor employed on the project. Upon completion of work and
acceptance of the same by the Owner, the contractor shall replace the posted
performance bond with a guarantee bond equivalent to the same amount and
conditioned for the efficient operation of the installed systems for a period of one year. The
same guarantee bond shall be extended for another year if a major defect in the system is
manifested during the first year of operation. (Verify Owner’s Instruction)

10. TIME OF COMPLETION

The work contemplated for this project must be undertaken by the mechanical contractor in
total compliance to the timetable prepared by the Project Manager and must be
completed within the date specified therein.

The contractor must complete his work based on the contract deadline specified. In case of
delays beyond the limit specified, the contractor will be required to pay the Owner the sum
of PESOS equivalent to one-tenth of one percent of the contract price for each day, Sunday
and Holidays included.

In case of project abandonment, the contractor will not be entitled to collect any fee and
shall be liable to the Owner.

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SECTION 15000_INSTRUCTION TO BIIDERS
DIVISION 15 – MECHANICAL (ACMV)
SECTION 15000 – INSTRUCTION TO BIDDERS

11. MISCELLANEOUS REQUIREMENTS

The mechanical contractor shall secure an “all risk insurance coverage” for their part of work
in the project to cover any and all possible losses in case of fire, theft, personnel or sub-
contractor’s abuses, etc., from an insurance company recommended by the Owner.

Bid prices shall be fixed and shall not be subject to escalation regardless of increase in price
of fuel, evaluations, increases in labor cost and other causes.

Bid price must include all national and local taxes, permits, licenses, and other payable
applicable to the completion and operation of the mechanical systems or components to
be covered by this contractor.

The cost of providing the overall security for the project shall be by Owner. However
individual contractors such as the mechanical specialty contractor shall be responsible for
the storage and safekeeping of their equipment and materials until the final completion and
turnover of the project to the owner.

The contractor shall provide all necessary tools, gadgets, manpower, materials, and other
items to complete the work and shall not barrow from the Owner at the site. The contractor
shall be provide their own warning signs, fire extinguisher, barricades, ladder, etc., for the
safety of the personnel. The absence of these items at the jobsite shall be enough reason for
the Owner to stop the work.

All necessary precautions must be undertaken by the contractor at the site in order to
protect and save from damage any part of the building. Damages by this contractor shall
be repaired or replaced by the Owner and the total cost to be charged to this contractor.

The contractor shall always observe good housekeeping. The jobsite shall be broom-cleaned
after every working day. All scrap waste and excess materials shall be dumped at the trash
area to be designated by the Owner or the Project Manager.

Shop drawings of equipment and samples of materials for installation must be approved by
the HVAC Consultant through the Construction Manager or Project Manager prior to
purchase or delivery.

Upon completion of work the contractor shall submit to the Owner the required as-built
plans, test result, and certification of completion.

The contractor shall test all equipment, piping, control, devices, air ducts, dampers grilles, air
flows, air control gadgets, fan pulleys, belts, bearings, motor, motor controllers, switches,
interlocking and all other components prior to start-up of the air conditioning system. This test
procedure must be done at least one week before the actual operation of the system to
ensure adequate time for the adjustment and balancing requirements.

The whole air conditioning system must be balanced in the order prescribed on the
engineering plans and as may be required at the jobsite. This contractor shall provide the
manpower to adjust all duct work and equipment control settings.

***END OF SECTION***

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SECTION 15000_INSTRUCTION TO BIIDERS
DIVISION 15 - MECHANICAL
SECTION 15010 – MECHANICAL GENERAL REQUIREMENTS

1. GENERAL CONDITION

The work under this section shall be subject to the requirements of the general conditions
which shall be included as part of this specification and which shall apply to all work to be
perform under mechanical division. The contract document, instructions, drawing and
specification shall be considered as one.

2. CODES, RULES, PERMITS, FEES

The Mechanical Contractor shall give all necessary notices, obtain all permits and pay all
government sales taxes, fees, and other cost, including utility connections or extensions, in
connection with his work; file all necessary plans, prepare all documents and obtain all
necessary approvals of all governmental departments having jurisdiction; obtained all
required certificate of inspection for his work and deliver same to the Construction Manager
before request for acceptance and final payment for the work.

The Mechanical Contractor shall include in the scope of work, without extra cost to the
Owner, any labor, materials, services, apparatus, drawings, in order to comply with all
applicable laws, ordinances, rules, and regulations, whether or not shown on drawings
and/or specified.

3. SURVEYS AND MEASUREMENTS

The Mechanical Contractor shall base all measurements, both horizontal and vertical from
established benchmarks. All work shall agree with these established lines and levels. Verify all
measurements at site and check the correctness of same as related to the work.

Should the mechanical contractor discover any discrepancy between actual measurement
and those indicated, which prevent following good practice or the intent of the drawings
and specifications, he shall notify the Construction Manager, and shall not proceed with his
work until he has received instruction from the Owner.

4. DRAWINGS

Drawings are diagrammatic and indicate the general arrangement of systems and work
included in the contract. Although the drawing are scaled, all critical dimensions shall be
verified and confirmed with reference to other trade drawings and exactly locations should
be definitely located and shall be obtained from the Construction Manager.

The mechanical contractors shall follow drawings in laying out work and check to verify
spaces in which work will be installed. Maintain maximum headroom and space conditions
at all points. Where headroom or space conditions appear in adequate, the Owner shall be
notified before proceeding with installation.

If directed by Owner, the mechanical contractor shall commence the work without extra
charges, make reasonable modification in the layout as needed to prevent conflict with
work of other trades or for proper execution of the work.

5. SHOP DRAWINGS

The mechanical contractor shall submit for approval detailed shop drawing of all equipment
and all material required completing the project, and no material or equipment may be

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SECTION 15010_MECHANICAL GENERAL REQUIREMENTS
DIVISION 15 - MECHANICAL
SECTION 15010 – MECHANICAL GENERAL REQUIREMENTS

delivered to the jobsite or installed until the mechanical contractor has in his possession the
approved shop drawings for the material or equipment. The shop drawing shall be complete
as describe herein. The mechanical contractor shall furnish the number of copies required by
the General and Special Condition of the contract, but in no case less than four (4) copies.

Prior to deliver of any material to job site, and sufficiently in advance of requirements to
allow Owner ample time for checking, submit for approval detailed, dimensioned drawings
or cuts, showing construction, size, arrangement, operating clearances, performance
characteristics and capacity. Each item of equipment proposed shall be a standard catalog
product of an established manufacturer and of equal quality finish, and durability to that
specified.

Catalogs, pamphlets, or other documents submitted to prescribe items on which approval is

being requested, shall be specific and identification in catalog, pamphlet, etc., of item
submitted shall be clearly made in ink. Data of a general nature will not be accepted.

Approval rendered on shop drawings shall not be considered guarantee of measurements

or building conditions. Where drawings are approved, said approval does not mean that
drawings have been checked in detail; said approval does not in any way relieve the
mechanical contractor from his responsibility or necessity of furnishing materials or
performing work as required by the contact drawings and specifications.

Failure of the mechanical contractor to submit shop drawing in ample time for checking
shall not entitle him to an extension of contract time, and no claim for extension by reason of
such default will be allowed.

6. DEVIATIONS

Where the mechanical contractor proposed to use an item of equipment other than that
specified or detailed on the drawings which requires any redesign of the structure, partitions,
foundations, piping, wiring, or any other part of the mechanical, electrical or architectural
layout, all such redesign, and all new drawings and detailing required therefore, shall be
prepared by the mechanical contractor at his own expenses and approved by the Owner.

Where such approved deviation requires a different quantity and arrangement of ductwork,
piping, wiring conduit, and equipment from that specified or indicated on the drawing, and
contractor shall furnish and install any such ductwork, piping, structural supports insulations,
controllers, motors, starters, electrical wiring and conduit, and any other additional
equipment required by the system, at no additional cost to the Owner.

7. COOPERATION WITH OTHER TRADES

The Mechanical Contractor shall give full cooperation to other trades and shall furnish in
wiring to the Owner, with copies to the HVAC Engineer, any information necessary to permit
the work of all trades to be installed satisfactorily and with the least possible interference or
delay.

Where the work of the mechanical contractor will be installed in close proximity to, or will
with work of other trades, he shall assist in working space conditions to make a satisfactory
adjustment.

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SECTION 15010_MECHANICAL GENERAL REQUIREMENTS
DIVISION 15 - MECHANICAL
SECTION 15010 – MECHANICAL GENERAL REQUIREMENTS

If so directed by the Owner, the mechanical contractor shall prepare composite working
drawings and sections at a suitable scale not less than 1:50M, clearly indicating how his work
is to be installed in relation to the work of other trades. If the mechanical contractor installs
his work before coordinating with other trades, or so as to cause any interference with work
of other trades, he shall make the necessary changes in his work to correct the condition
without extra charge.

The Mechanical Contractor shall furnish to other trades, as required all necessary templates,
patterns, setting plans, and shop details for the proper installation of work and for the
purpose of work and for the purpose of coordinating adjacent work.

8. PROTECTION

The mechanical contractor shall protect all work and material from damage by this work or
workmen, and shall be liable all damages thus caused.

The mechanical contractor shall be responsible for work and equipment until finally
inspected, tested, and accepted; he shall protect work against thefts, injury or damage;
and shall carefully store materials and equipment received on site which is not immediately
installed. He shall close open ends of work with temporary coves or plugs during storage and
construction to prevent entry of obstructing materials.

9. SCAFFOLDING, RIGGING, HOISTING

The Mechanical Contractor shall furnish all scaffolding, rigging, hoisting and services
necessary for erection and delivery into the premises of any equipment and apparatus
furnished. Remove same from premises when no longer required.

10. MATERIAL AND WORKMANSHIP

All materials and apparatus required for the work, except as specifically specified
otherwise, shall be new, of first-class quality, and shall be furnished, delivered,
erected, connected and finished in every detail, and shall be so selected
kind or arranged as to fit properly into the building spaces. When no specific kind or
quality of materials is given, a first-class standard article as approved by the Construction
Manager shall be furnished.

The Mechanical Contractor shall furnish the service of an experienced superintendent, who
shall be constantly in charge of the installation of the work, together with all skilled workmen,
fitters, metal workers, welders, helpers, and labor required to unload, transfer, erect,
connect-up, adjust, start, operate, and test each system.

The mechanical contractor shall furnish the service of an experienced superintendent, who
shall be constantly in charge of the installation of the work, together with all skilled workmen,
fitters, metal workers, welders, helpers, and labor required to unload, transfer, erect,
connect-up, adjust, start, operate, and test each system.

Unless otherwise specifically indicated on the plans, or specifications, all equipment and
materials and shall be materials shall be installed with the approval of the Construction
Manager in accordance with the recommendations of the manufacturer. This includes the
performance of such tests as the manufacturer recommends.

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SECTION 15010_MECHANICAL GENERAL REQUIREMENTS
DIVISION 15 - MECHANICAL
SECTION 15010 – MECHANICAL GENERAL REQUIREMENTS

11. MOTORS

Motors shall be built in accordance with the latest International Standards and the Philippine
Electrical Code. Motors shall be tested in accordance with these standards to conform
thereto for insulation resistance and dielectric strength. Each motor shall be provided for
quiet operation.

12. QUIET OPERATION AND VIBRATION

All work shall operate under all conditions of load without sound or vibration which is
objectionable in the opinion of the Owner. In case of moving machinery, sound, or vibration
noticeable outside of room in which it is installed, or annoyingly noticeable inside its own
room, will be considered objectionable by the Construction Manager shall be corrected in
an approved manner by the mechanical contractor his expense. Vibration control shall be
by means of approved vibration eliminators in a manner as recommended by the
manufacturer of the eliminators.

13. FOUNDATIONS, SUPPORTS, PIERS ATTACHMENTS

The mechanical contractor shall be responsible for the provision of all necessary foundation,
supports, pads, bases, and piers required for all air conditioning equipment, and for all other
equipment, furnished under this contract, and shall submit drawings to the owner for
approval and coordination with the general contractor before fabrication or construction of
same.

Construction of foundations, supports, pads, bases, and piers, where mounted on the floor,
shall be of the same materials and same quality of finish as the adjacent and surrounding
flooring materials. Pads and curbs should be monolithic with the slab where it is located.

All equipment, unless shown otherwise, shall be securely attached to the building structure in
an approved manner. Attachments shall be a strong and durable nature and any
attachments that are in the opinion of the Owner, not strong enough shall be replaced as
directed.

14. ACCESSIBILITY

The mechanical contractor shall be responsible for the sufficiency of the size of shafts and
chases, the adequate clearance in double partitions and hung ceilings for the proper
installation of his work. He shall cooperate with the General Contractor and all other
contractors whose work is in the same space, and shall advise the General Contractor of his
requirements. Such spaces and clearances shall, however, be kept to the minimum size
required.

The mechanical contractor shall locate all equipment which must be services, operated, or
maintained in fully accessible positions. Equipment shall include but not limited to: valves,
traps, clean-outs, motors, controllers, switchgear, and drain points. If required for better
accessibility, furnish access doors for this purpose. Minor deviations from drawings may be
made to allow for better accessibility, and any change shall be approved.

The mechanical contractor shall provide the General Contractor the exact locations of
access panels for each concealed valve, control, dampers or other device requiring service.
Access panels shall be provided and installed by the General Contractor and as specified in

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SECTION 15010_MECHANICAL GENERAL REQUIREMENTS
DIVISION 15 - MECHANICAL
SECTION 15010 – MECHANICAL GENERAL REQUIREMENTS

the architectural sections of the specifications. Locations of these panels shall be submitted
in sufficient time to be installed in the normal course of work.

15. ELECTRICAL CONNECTION

The Electrical Subcontractor shall furnish and install all power wirings up to the designated
terminals except: (a) temperature control wiring; (b) equipment control wiring; and (c)
interlock wiring. The mechanical contractor shall furnish and install all power wiring
connections to all motors and controllers complete from power source or equipment
junction box, including power wiring thru starters. The mechanical contractor shall install all
starters not factory mounted on equipment.

16. OPERATIONG INSTRUCTIONS

Upon completion of all work and all tests, the Mechanical Contractor shall furnish the
necessary skilled labor and helpers for operating his system and equipment for a period of
three (3) days of eight (8) hours each, or as otherwise specified. During this period, instruct
the Owner or his representative fully in the operations, adjustment, and maintenance of all
equipment furnished. Give at least forty-eight (48) hours’ notice to the Owner in advance of
this period.

The mechanical contractor shall furnish to the Project Manager four (4) complete bound sets
for delivery to the Owner of typewritten or blue-printed instruction for operating and
maintaining all systems and equipment included in this contract. All instruction shall be
submitted in draft, for approval, prior to final issue. Manufacturer’s advertising literature or
catalogs will not be acceptable for operating and maintenance instructions.

The mechanical contractor in the above-mentioned instructions, shall include the

maintenance schedule for the principal items of equipment furnished under this contract.

17. MECHANICAL MAINTENACE

Scope - The mechanical contractor shall provide the necessary skills and labor to assure the
proper operation and to provide all required current and preventive maintenance of all
equipment and controls provided under this contract for a period of one year after
substantial completion of the contract as defined in these specifications.

Operation - The mechanical contractor shall receive calls for any and all problems
experienced in the operation of the equipment provided under this work, and shall take
steps to immediately correct any deficiencies that may exist.

Maintenance - The mechanical contractor shall provide monthly inspection of all equipment
and record the findings on a check list hereinafter specified.

Check List - The mechanical contractor shall provide a check list and shall post a copy of it
on the equipment or near the equipment concerned. The check list shall be a listed of each
piece of equipment found in the scope of these specifications. The check list shall have a
space for each of the next 12 months to provide a space for check-off.

The mechanical contractor shall certify on this check list that he examined each piece of
equipment and that, in his opinion, it is operating as indeed by the manufacturer, it has been

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SECTION 15010_MECHANICAL GENERAL REQUIREMENTS
DIVISION 15 - MECHANICAL
SECTION 15010 – MECHANICAL GENERAL REQUIREMENTS

properly lubricated, and that been performed as recommended by manufacturer and by

good and accepted practice.

Repairs - All equipment that requires repairing shall immediately be serviced and repaired.
Since the period of maintenance runs for one year concurrently with the warranty and
guarantee, all parts and labor shall be furnished at no extra cost to Owner. (Except for
Owner-furnished equipment)

Control System - Once each month, the mechanical contractor shall check all controls in the
building to certain that they are functioning are designed. This shall apply to all fire stat. This
portion of the work shall be performed by the mechanical contractor who is responsible for
all controls.

Filters - Filter maintenance shall be a special part of this contract and this contractor shall
inspect all filters once every month and shall clean or replace filter, as necessary.

Emergency service - When emergency service is required beyond regular working hours to
maintain the system in operation, the mechanical contractor shall furnish such service.

Extensions of Services - In case the supplied equipment experiences repetitions of similar

breakdown within one year, the contractor shall extend the same maintenance services for
the period of warranty extensions as may be stipulated.

Warranty - The mechanical contractor shall guarantee all equipment and system
components furnished and installed for the project to be of brand new make, rated as
prescribe in the normal operation for the first one year after acceptance of the project. In
case the system breaks down repeatedly due to the same or similar reasons during the first
year of operation, this contractor will extend the warranty period for another year or as may
be agreed upon with the Owner.

*****END OF SPECIFICATION*****

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SECTION 15010_MECHANICAL GENERAL REQUIREMENTS
DIVISION 15 - MECHANICAL
SECTION 15060 – SUPPORT AND ANCHORS

AIR CONDITIONING AND MECHANICAL VENTILATION

SUPPORTS AND ANCHORS

A. GENERAL

1. WORK INCLUDED
a. Pipe, duct and equipment hangers, supports, and associated anchors.
b. Equipment bases and supports.
c. Sleeves and seals.
d. Flashing and sealing equipment and pipe stacks.

2. WORK FURNISHED BUT INSTALLED UNDER OTHER SECTIONS

a. Furnish hanger and support inserts sleeves for placement into formwork.

3. REFERENCES
a. ANSI/ASME B31.1 - Power Piping.
b. NFPA 13 - Standard for the Installation of Sprinkler Systems.
c. NFPA 14 - Standard for the Installation of Standpipe and Hose Systems.
d. Uniform Building Code - 1991 Edition.

4. QUALITY ASSURANCE
a. Supports for Sprinkler Piping: In conformance with SMACNA.
b. Supports for Chilled water pipes
c. Seismic Restraints: Provide for all equipment and piping in accordance with the
Uniform Building Code, Chapter 23.

5. SUBMITTALS
a. Submit product data under provisions of Section 15000.
b. Indicate hanger and support framing and attachment methods.

B. PRODUCTS

1. PIPE HANGERS AND SUPPORTS

a. Hangers for Pipe Sizes ½ to 1-½ Inch (15 to 40mm): Malleable iron or Carbon steel,
adjustable swivel, split ring.
b. Hangers for Pipe Sizes 2 to 4 Inches (50 to 100mm) and Cold Pipe Sizes 6 Inches and
Over: Carbon steel, adjustable clevis.
c. Multiple or Trapeze Hangers: Steel channels with welded spacers and hanger rods.
d. Wall support for Pipe Sizes to 80mm: Cast iron hook or approved equivalent.
e. Wall support for Pipe Sizes 4 (100mm) Inches and Over: Welded steel bracket and
wrought steel clamp; adjustable steel yoke and cast iron roll for hot pipe sizes 6

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SECTION 15060_SUPPORTS AND ANCHORS
DIVISION 15 - MECHANICAL
SECTION 15060 – SUPPORT AND ANCHORS

(150mm) inches and over or approved equivalent.

f. Vertical Support: Steel riser clamp.
g. Floor Support for Pipe Sizes to 4 Inches (100mm) and All Cold Pipe Sizes: Cast iron
adjustable pipe saddle, locknut nipple, floor flange, and concrete pier or steel
support.
h. Shield for Insulated Piping 2 Inches (50mm) and Smaller: 18 gage galvanized steel
shield over insulation in 180 degree segments, minimum 12 inches long at pipe
support.
i. Shield for Insulated Piping 2-½ Inches (65mm) Larger (Except Cold Water Piping): Pipe
covering protective saddles.
j. Shields for Insulated Cold Water Piping 2-½ (65mm) Inches and larger: Hard block
non-conducting saddles in 90 degree segments, 12 inch (300mm) minimum length,
block thickness same as insulation thickness.

2. HANGER RODS
a. Steel Hanger Rods: Threaded both ends or threaded one end.

3. INSERTS
a. Inserts: Malleable iron case of galvanized steel shell and expander plug for threaded
connection with lateral adjustment, top slot for reinforcing rods, lugs for attaching to
forms; size inserts to suit threaded hanger rods.

4. FLASHING
a. Metal Flashing: 26 gage stainless steel.
b. Lead Flashing: 5 lb./sq. ft. sheet lead for waterproofing; one lb./sq. ft. sheet lead for
soundproofing.
c. Flexible Flashing: 47 mil thick sheet butyl; compatible with roofing.
d. Caps: Steel, 22 gage minimum; 16 gage at fire resistant elements.

5. EQUIPMENT CURBS
a. Fabricate curbs of concrete.

6. SLEEVES
a. Sleeves for Pipes through Non-fire Rated Floors: Form with 18 gage galvanized steel.
b. Sleeves for Pipes through Non-fire Rated Beams, Walls, Footings, and Potentially Wet
Floors: Form with steel pipe or 18 gage galvanized steel.
c. Sleeves for Pipes through Fire Rated and Fire Resistive Floors and Walls, and
Fireproofing: Prefabricated fire rated sleeves including seals, UL listed or equivalent.
d. Sleeves for Round Ductwork: Form with galvanized steel.
e. Sleeves for Rectangular Ductwork: Form with galvanized steel.
f. Fire Stopping Insulation: Glass fiber type, non-combustible.
g. Calk: Acrylic sealant.

7. FABRICATION
a. Size sleeves large enough to allow for movement due to expansion and contraction.
Provide for continuous insulation wrapping.

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SECTION 15060_SUPPORTS AND ANCHORS
DIVISION 15 - MECHANICAL
SECTION 15060 – SUPPORT AND ANCHORS

b. Design hangers without disengagement of supported pipe.

c. Provide copper plated hangers and supports for copper piping.

8. FINISH
a. Prime coat exposed steel hangers and supports. Hangers and supports located in
crawl spaces, pipe shafts, and suspended ceiling spaces are not considered
exposed.

C. EXECUTION

1. INSERTS
a. Provide inserts for placement in concrete formwork.
b. Provide inserts for suspending hangers from reinforced concrete slabs and sides of
reinforced concrete beams.
c. Provide hooked rod to concrete reinforcement section for inserts carrying pipe over 4
inches (100mm).
d. Where concrete slabs form finished ceiling, provide inserts to be flush with slab
surface.
e. Where inserts are omitted, drill through concrete slab from below and provide thru-
bolt with recessed square steel plate and nut recessed into and grouted flush with
slab.

2. PIPE HANGERS AND SUPPORTS

a. Support horizontal piping as follows:

PIPE SIZE MAX. HANGER SPACING HANGER DIAMETER

½ to 1¼ inch (15 to 32mm) 6'-6" - (1980mm) 3/8" - 10mm
1½ to 2 inch (40 to 50mm) 10'-0" - (3000mm) 3/8" - 10mm
2½ to 3 inch (65 to 80mm) 10'-0" - (3000mm) ½" - 13mm
4 to 6 inch (100 to 150mm) 10'-0" - (3000mm) 5/8" - 16mm
8 to 12 inch (200 to 300mm) 14'-0" - (4267mm) 7/8" - 22mm
14 inch and over (350 and over) 20'-0" - (6000mm) 1" - 25mm
PVC (All Sizes) 6'-0" - (1830mm) 1" 3/8" - 35mm
C.I. Bell and Spigot (or No-Hub) 5'-0" - (1524mm) 3/8" - 40mm

b. Install hangers to provide minimum ½ inch space between finished covering and
adjacent work.
c. Place a hanger within 12 inches of each horizontal elbow.
d. Use hangers with 1½ inch minimum vertical adjustment.
e. Support horizontal cast iron pipe adjacent to each hub, with 5 feet maximum
spacing between hangers.
f. Support vertical piping at every floor. Support vertical cast iron pipe at each floor at
hub.
g. Where several pipes can be installed in parallel and at same elevation, provide
multiple or trapeze hangers.
h. Support riser piping independently of connected horizontal piping.

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SECTION 15060_SUPPORTS AND ANCHORS
DIVISION 15 - MECHANICAL
SECTION 15060 – SUPPORT AND ANCHORS

3. EQUIPMENT BASES AND SUPPORTS

a. Provide templates, anchor bolts, and accessories for mounting and anchoring
equipment.
b. Provide rigid anchors for pipes after vibration isolation components are installed.

4. FLASHING
a. Provide flexible flashing and metal counter flashing where piping and ductwork
penetrate weather or waterproofed walls, floors, and roofs.
b. Unless detailed on drawings, flash vent and soil pipes projecting 3 inches minimum
above finished roof surface with lead worked one inch minimum into hub, 8 inches
minimum clear on sides with 24 x 24 inches sheet size. For pipes through outside walls,
turn flanges back into wall and calk, metal counter flash and seal.
c. Flash floor drains in floors with topping over finished areas with lead, 10 inches clear
on sides with minimum 36 x 36 inch sheet size. Fasten flashing to drain clamp device.
d. Seal floor and shower drains watertight to adjacent materials.
e. Provide acoustical lead flashing around ducts and pipes penetrating equipment
rooms, installed in accordance with manufacturer's instructions for sound control.

5. SLEEVES
a. Set sleeves in position in formwork. Provide reinforcing around sleeves.
b. Extend sleeves through floors one inch above finished floor level. Calk sleeves full
depth and provide “PROMAT” PROMASEAL or Equivalent Fire Seal of a minimum of 2
hrs. Fire rating.
c. Where piping or ductwork penetrates floor, ceiling, or wall, close off space between
pipe or duct and adjacent work with fire stopping insulation and calk seal air tight.
Provide close material with intumescent fire sealing compounds using “PROMAT”
Filter or Approved Equal compounds, cement or any combination thereof to provide
a minimum 2.0 hr. for fire rating. Manufacturer’s installation requirement shall be
strictly followed.

*****END OF SECTION*****

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SECTION 15060_SUPPORTS AND ANCHORS
DIVISION 15 – MECHANICAL (ACMV)
SECTION 15070– MECHANICAL PIPING INSULATION

A. GENERAL

1. WORK INCLUDED
a. Piping insulation
b. Jackets and accessories.
c. Generator engine exhaust piping and muffler insulation.

2. RELATED WORK
a. Section 09900 - Painting: Painting insulation jacket.
b. Section 15190 - Mechanical Identification.

3. REFERENCES
a. ANSI/ASMT C195 or equivalent - Mineral Fiber Thermal Insulation Cement.
b. ANSI/ASTM C533 or equivalent - Calcium Silicate Block and Pipe Thermal Insulation.
c. ANSI/ASTM C547 or equivalent - Mineral Fiber Performed Pipe Insulation.
d. ANSI/ASTM C552 or equivalent - Cellular Glass Block and Pipe Thermal Insulation.
e. ASTM C449 or equivalent - Mineral Fiber Hydraulic-setting Thermal Insulation and
Finishing Cement.
f. ASTM E84 or equivalent - Surface Burning Characteristics of Building Materials.
g. NFPA 255 - Surface Burning Characteristics of Building Materials.
h. UL 723 - Surface Burning Characteristics of Building Materials.

4. QUALITY ASSURANCE
a. Materials: Flame spread and smoke developed rating of 25 and 50 in accordance
with ASTM E84, NFPA 255, and UL 723.

5. SUBMITTALS
a. Submit product data under provisions of Section 15000.
b. Include product description, list of materials and thickness for each service, and
locations.
c. Submit manufacturer's installation instructions under provisions of Section 15000.

B. PRODUCTS

1. INSULATION
a. Type A: Glass fiber insulation; ANSI/ASTM C547; 'k' value of 0.24 at 75 degrees F; non-
combustible.
b. Type B: Cellular glass or Closed Cell; ANSI/ASTM C552; maximum water vapor
transmission rating of 0.1 perms; 'k' value of 0.40 at 75 degrees F.
c. Type C: Hydrous calcium silicate; ANSI/ASTM C533; rigid white; asbestos free; 'k' value
of 0.44 at 300 degrees F.

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SECTION 15070_MECHANICAL PIPING INSULATION
DIVISION 15 – MECHANICAL (ACMV)
SECTION 15070– MECHANICAL PIPING INSULATION

2. JACKETS
a. Interior Applications:
i. Vapor Barrier Jackets: Kraft reinforced foil Vapor barrier with self-sealing adhesive
joints.
ii. PVC Jackets: One piece, pre-molded type.
iii. Canvas Jackets: UL listed treated cotton fabric, 6 oz/sq.yd. (204 g/sq. m)

b. Exterior Applications:
i. Stainless Steel Jackets: Type stainless steel; 0.010 inch (0.254mm) thick smooth finish.
ii. Preformed PVC Jackets by “Johns Manville” or Approved Equal.

3. ACCESSORIES
a. Insulation Bands: ¾ inch (20mm) wide; 0.015 inch (0.38mm) thick stainless steel.
b. Metal Jacket Bands: 3/8 inch (10mm) wide; 0.015 inch (0.38mm), 0.010 inch (0.254
mm) thick stainless steel.
c. Insulating Cement: ANSI/ASTM C195 or equivalent; hydraulic setting mineral wool.
d. Finishing Cement: ASTM C449 or Equivalent.
e. Fibrous Glass Cloth: Untreated; 9 oz/sq yd. (305 g/sq.m) weight.
f. Adhesives: Compatible with insulation.

C. EXECUTION

1. PREPARATION
a. Install materials after piping has been tested and approved.

2. INSTALLATION
a. Install materials after in accordance with manufacturer's instructions.
b. Continue insulation with vapor barrier through penetrations.
c. In exposed piping, locate insulation and cover seams in least visible locations.
d. On insulated piping with vapor barrier, insulate fittings, valves, unions, flanges,
strainers, flexible connections, and expansion joints.
e. On insulated piping without vapor barrier and piping conveying fluid 140 degrees F or
less, do not insulate flanges and unions at equipment, but bevel and seal ends of
insulation at such locations.
f. Provide an insert, not less than 6 inches long, of same thickness and contour as
adjoining insulation, between support shield and piping, but under the finish jacket,
on piping 2 inches diameter or larger, to prevent insulation from sagging at support
insulating material suitable for the planned temperature range. Factory fabricated
inserts may be used.
g. Neatly finish insulation at supports, protrusions, and interruptions.
h. Insulate all piping between chemical feeder and chilled water piping with same
materials as chilled water piping insulation.
i. Insulate waste piping receiving drains from ice machines and condensate drains up
to 5 feet down flow from trap.
j. Jackets:
i. Indoor, Concealed Applications: Insulated pipes conveying fluids above ambient

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SECTION 15070_MECHANICAL PIPING INSULATION
DIVISION 15 – MECHANICAL (ACMV)
SECTION 15070– MECHANICAL PIPING INSULATION

temperature shall have standard jackets, with or without vapor barrier, factory-
applied or field-applied. Insulate fittings, joints, and valves with insulation of like
materials and thickness as adjoining pipe, and finish with glass cloth and
adhesive. PVC jackets may be used.
ii. Indoor, Concealed Applications: Insulated pipes conveying fluids below ambient
temperature shall have vapor barrier jackets, factory-applied or field-applied.
Insulate fittings, joints, and valves with molded insulation of like material and
thickness as adjacent pipe, and finish with glass cloth and vapor barrier adhesive.
iii. Indoor, Exposed Applications: For pipe exposed in mechanical equipment rooms
or in finished spaces, insulate for concealed applications. Finish with canvas
jacket; size for finish painting. Do not use PVC jackets.
iv. Exterior Applications: Provide vapor barrier jackets. Cover with stainless steel
jacket with seams located on bottom side of horizontal piping. Insulate fittings,
joints, and valves with insulation of like materials and thickness as adjoining pipe,
and finish with glass mesh reinforced vapor barrier cement.
v. Underground Piping: Provide factory fabricated assembly with inner all-purpose
service jacket with self-sealing lap, and asphalt impregnated open mesh glass
fabric, with one mil thick aluminum foil sandwiched between three layers of
bituminous compound; outer surface faced with a polyester film.

3. SCHEDULE

INSULATION PIPING TYPE THICKNESS (inch)

Aboveground Domestic Hot Water Supply A 1" (25mm)
Cold Condensate Drains B 1" (25mm)
Refrigerant Suction B 1½" (32mm)
Refrigerant Hot Gas B 1" (25mm)
Engine Generator Exhaust Piping and Muffler C 4" (100mm)
Breeching C 4" (100mm)

*****END OF SECTION*****

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SECTION 15070_MECHANICAL PIPING INSULATION
DIVISION 15 – MECHANICAL (ACMV)
SECTION 15100 – AIR CONDITIONING AND MECHANICAL

VENTILATION PART 1 - GENERAL

1. SECTION INCLUDES:
a. Refrigeration equipment: motors, drives, refrigeration controls, valves, piping and
insulation.
b. Air Distribution: insulation, smoke/fire dampers, ductwork, volume dampers, grilles,
registers, diffusers, and air handling units/fan coil units complete with cooling coils,
drip pans, drain lines, filter frames, and drive motors.
c. Piping: refrigerant, indirect condensate drain piping, valves, fittings, gages, insulation
and supports.
d. Controls: temperature controls, refrigerant controls, instruments and motor control
center.
e. Exhaust and Supply Ventilation: fans, ducts, volume dampers, smoke dampers, fire
dampers, grilles and registers.
f. Supports and Hangers: as specified herein.
g. Painting and Labeling: as specified herein.
h. Balancing and Testing: completely balance and test all, and make ready for
operation.

2. RELATED SECTIONS
a. Basic Mechanical Requirements as described in 15010 also apply to this Section.
b. Plumbing is described in 15400.

3. CODES AND STANDARDS

a. Conform to requirements of the following:
i. National Fire Protection Association (NFPA) 90A, Installation of Air Conditioning
and Ventilating Systems. Applicable portions constitute minimum requirements for
work not specified herein.
ii. American Society of Heating, Refrigeration, and Air Conditioning Engineers
(ASHRAE) 15, Latest Edition, Safety Code for Mechanical Refrigeration.
iii. Standards of the Sheet Metal and Air Conditioning Contractors National
Association (SMACNA).
iv. Uniform Building Code (UBC), Latest Edition. All equipment, ductwork and piping
shall be supported to meet Seismic Zone 4 Requirements.
v. Manufacturers Standardization Society of the Valve and Fitting Industry (MSS) SP-
58 and SP-69.
b. Coordinate work with the various trades. Where items must fit spaces previously
constructed, verify measurements at the site. Insure that all required inserts
attachments are properly set and that adequate provision is made for installing this
work.
c. Remove any defective or improper work and replace with approved materials or
work without extra compensation.

4. DRAWINGS
a. Since manufacturing methods vary, reasonable variations from the plans and
specifications are expected. However, in the plans and specifications, performance

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DIVISION 15 – MECHANICAL (ACMV)
SECTION 15100 – AIR CONDITIONING AND MECHANICAL VENTILATION

and material requirements are the minimum standard. The Architect/Consulting

Engineer/Owner's Representative retains the right to judge quality of equipment that
deviates from the specifications.
b. Shop drawings and equipment data to be submitted for review shall include the
following:
i. Shop drawings shall include floor plans, diagrams, manufacturer's scale drawings,
cuts or catalogs, including descriptive literature indicating the construction,
material, dimensions, operating data and weight.
ii. Include scale drawings of equipment, ductwork seismic restraint details, hangers
and supports, piping sleeves, foundations including bases and templates for
mounting anchor bolts, etc., in plan and elevations. Show clearances between
units, and the ductwork in space assigned.
iii. Shop drawings are required for all ductwork, piping, sleeves, control diagrams
and equipment layout.
iv. Piping drawings are required for all piping in the mechanical equipment rooms
and in heavily congested areas.
v. Show location and recommended sizes of all required access doors.
c. Data shall be submitted for the following:
i. Fan coil and ACCU units
ii. Supply and exhaust fans
iii. Dampers: smoke, fire, volume, and back draft types.
iv. Duct materials
v. Pipe materials and fittings
vi. Insulation
vii. VAV boxes when required
viii. Controls
ix. Smoke detectors, smoke dampers, and smoke/fire dampers to conform to NFPA
90A.
x. Hangers and supports
xi. Seismic restraint details
xii. Grilles, registers, and diffusers
d. The Contractor shall have at the job site, a set of neatly kept shop drawings and
specifications which provide a complete and accurate record of all approved
deviations from the contract drawings to indicate the work as actually installed. Upon
completion of the job, the Contractor shall provide the following to the Design
Engineer:
i. Complete set of as-built drawings, showing location and size of all pipe,
equipment, and access doors. This will be turned over to the Owner after review,
by the Architect/Consulting Engineer. As-Built Drawings shall be in AUTO-CAD
Format.
ii. A complete set of equipment brochures and a complete set of approved shop
drawings. This will be turned over to the owner after review. CD copies of As-Built
Plans shall be provided to the Design Engineers and Owner.
iii. All equipment shall include warranty and guarantees by the product
manufacturer of each item. These will be turned over to the Owner at the
acceptance of the building.

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SECTION 15100_AIR CONDITIONING AND MECHANICAL VENTILATION
DIVISION 15 – MECHANICAL (ACMV)
SECTION 15100 – AIR CONDITIONING AND MECHANICAL VENTILATION

5. WARRANTY
a. By accepting the plans and specifications and by signing the contract, the
Contractor shall guarantee the following for a period of one year from final
acceptance:
i. All equipment, accessories, and materials furnished by the Contractor shall be
free of defects in material and workmanship. If any equipment fails, does not
operate satisfactorily, or undue wear, the Contractor shall be notified. Upon
notification, the contractor shall remedy that defect and any damage caused
by such defect, immediately at his own expense.
ii. All equipment shall perform as specified and drawn.
iii. All piping shall be drip tight and properly installed to be free of vibration,
pounding, or objectionable noise. The Contractor shall be responsible for all
damage to the premises caused by leaks in the pipe or equipment furnished
under this section. All repairs shall be at the Contractor's expense.
b. The contractor shall furnish, free of charge, for a period of one year, the necessary
labor and materials for the performance of the warranty.
c. The Contractor's guarantee shall not be interpreted as voiding, limiting, or reducing
any equipment manufacturer's warranty.

PART 2 - PRODUCTS

1. MATERIALS AND MANUFACTURERS

a. All materials shall be new, best of their respective grades, and as specified hereafter.
Use the same brand of manufacturer throughout for each class of material or
equipment.
b. The product names used herein are taken from the catalog of the manufacturers
named. Equipment equal in quality and utility may be accepted when submitted for
qualification.
i. When specific names are used, they are mentioned as standards, but this implies
no right to substitute other materials or methods without the Architect's approval.
His decision shall govern. The burden of proof shall be upon the Contractor.
ii. In those cases where comparable makers are used for all required modifications
and coordination between trades is the responsibility of the Contractor. Submit
drawings to show all modifications. Also, provide any other clarification drawings
and literature, if such is required in the judgment of the Architect.

2. AIR CONDITIONING EQUIPMENT

a. General: All equipment shall have the capacity and types shown on the Equipment
Schedule in the Drawings, and shall be the listed manufacturer and model number or
shall be an equal approved in advance by the Owner.
b. Single Source: For ease of maintenance and parts replacement, to the maximum
extent possible use of a single manufacturer.
c. The Owner reserves the right to reject any materials list which contains equipment
from various manufacturers, and to require source of materials to be unified to the
maximum extent possible.

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SECTION 15100_AIR CONDITIONING AND MECHANICAL VENTILATION
DIVISION 15 – MECHANICAL (ACMV)
SECTION 15100 – AIR CONDITIONING AND MECHANICAL VENTILATION

2.1 DX-SPLIT TYPE AIR CONDITIONING UNITS

i. Indoor Unit (Fan Coil Unit, FCU) - The evaporator shall have cross fin type coil and
therefore a dual suction multi-blade fan to operate at a low noise level and the
required static pressures. The fan motor shall be equipped with an overcurrent
relay for safe operation. Vibration isolators of spring type shall be installed with the
unit.
ii. Outdoor Unit (Air cooled Condensing Unit, ACCU) - The compressor shall be
compact and hermetically sealed. It shall be a 2 pole reciprocating type
compressor held by springs in the casing while a rubber vibration isolator is
installed outside. The unit shall be equipped with a complete set of safety devices
such as crankcase heater, overcurrent relay, compressor thermal protector
encased in the motor coil, etc. to ensure a long life and trouble-free operation.

The condenser shall have cross fin type coil and a direct drive propeller fan
drawing air from both sides and rear while discharging upwards. The fan motor
shall be of the water proof induction type equipped with thermal protector.
Bearings shall be non-lubrication type.

2.2 CONDENSATE DRAIN PIPING:

a. Condensate drain piping shall be PVC pipes minimum pipe size shall be 32 mm dia.
Condensate drains shall be insulated with 1" thick (25mm) elastomeric closed cell
rubber insulation.

3. THERMAL INSULATION

General - This section of the specification covers the design, supply and installation of the
thermal insulation required for pipe work, ductwork and equipment.

- Preparation of the equipment and application of all insulating materials

shall be carried out only by skilled tradesmen, experienced and competent
in this type of work.
a. In general, insulating materials shall be of best quality in their respective types and shall have the
following physical properties.
ii. High thermal efficiency and low moisture, absorption combined with adequate strength to
prevent deterioration under normal operating conditions.
iii. Resistance to fire and attachment of algae, bacteria, vermin and the growth of molds and
fungi.
iv. Free from objectionable smells when dry & wet and shall not cause or promote corrosion or
deterioration when in contact with galvanized metal, steel, iron, copper, brass, aluminum or P.V.C.

v. Shall be CFC free.

- All insulating materials shall be delivered to the site in dry condition and shall be housed in a
dry store until drawn up for use.

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SECTION 15100_AIR CONDITIONING AND MECHANICAL VENTILATION
DIVISION 15 – MECHANICAL (ACMV)
SECTION 15100 – AIR CONDITIONING AND MECHANICAL VENTILATION

- Prior to the application of insulation, all surfaces shall be thoroughly cleaned

of scale, rust, grease, oil and dirt. The application of the insulating materials
to any part of the installation shall not be commenced pressure tests on the
relevant part have been completed and approved.
- All insulation materials, regardless of the methods of fixing, shall be in close
contact with the surfaces to which they are applied. Edges and ends of
insulating sections shall be arranged to butt up close to one another over
the whole insulated surface. Joints of insulation shall be properly sealed.
Pressure sensitive tapes shall not be accepted as joints having mechanical
strength.
- Allowance for thermal movement shall be provided for in the application of
insulation.
- Where insulated pipes pass through fire rated barriers, the insulation used
shall be a fire resistive type complying with the requirements of the Local
Authority and shall be provided with Fire Seals similar to “PROMAT”
PROMASEAL or Approved Equal.

vi. Flame Spread and Smoke Developed Rating

- All thermal insulation shall be tested in accordance with relevant approved test standards.
Insulation consisting of composite materials shall be tested as complete assembly of all such
materials including adhesive, vapor barriers, facings and coatings as applicable. Test certificates by
an independent testing authority shall be submitted for approval on request.
- Thermal insulation including adhesive, vapor barrier, facing and coating as applicable shall
have the following indices when tested in accordance with NFPA 255 or UL 723.
- Materials shall have flame spread rating of not more than 25 and a smoke developed rating
of not more than 50.
- Insulation for ductwork shall be of rigid fiberglass completely filling the annular space
between pipe and casing, and shall have the following physical properties Glass Fiber with "k" value
of 0.24 Btu-in/hr ft² F at 75ºC (0.03 w/m.ºC) at 240ºC.
- Installation joints between pre-insulated units and valves shall be insulated with field
aluminum cladding and foaming strictly in accordance with manufacturer's instruction.

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SECTION 15100_AIR CONDITIONING AND MECHANICAL VENTILATION
DIVISION 15 – MECHANICAL (ACMV)
SECTION 15100 – AIR CONDITIONING AND MECHANICAL VENTILATION

PART 3 - EXECUTION

1. ELECTRICAL WORK
a. This Contractor shall supply and mount all motors and provide all wiring and controls
for equipment furnished by him except that shown on the electrical drawings. Refer
to the electrical specifications, Section 16000, and drawings as well as mechanical
drawings for mechanical and electrical responsibilities.
i. For ½ HP and smaller motors, the control shall include thermal overload
protection consisting of an external thermal trip switch mounted in an easily
accessible location.
ii. For motors ¾ HP and larger, the control shall include magnetic starter with low
voltage release, thermal cutouts sized on full load motor current, and control
transformer.
iii. Used Wye-Delta Starters with Circuit Breakers for motors larger than 7½ Hp, 3
Phase, 60 Hz.
b. Should any equipment require electric service or wiring other than as shown on the
electrical drawings, advice the Electrical Contractor of such changes and pay all
costs for any conditions or alternations that are necessary in the wiring or controls.
c. All control devices must be installed to operate within manufacturers rated devices
and voltage. All control circuits must be wired through the respective equipment
disconnects to ensure the control circuit being cut off when equipment disconnect is
off.
d. All motors, switches, starters, wiring devices and controls shall be installed with
materials and methods conforming to Division 16, to the applicable codes, to ASA, to
the National Electrical Code, and to NEMA standards and specifications.
e. Provide electric controls and electric wiring from power supply points provided by the
Electrical Contractor. Install thermostats located as indicated on drawings, with
adjustment subject to the space finishing work. Submit shop drawings, wiring
diagrams, other pertinent data for control systems.
f. Motor, starters, and wiring:
a. Furnish motor starters and disconnect switches to Electrical Contractor for installation
and wiring.
b. Furnish, install, wire and interconnect panels, relays, solenoid valves, interlocks,
thermostat timers, other necessary control devices, integrated with motor starting
equipment to produce a complete control system.

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SECTION 15100_AIR CONDITIONING AND MECHANICAL VENTILATION
DIVISION 15 – MECHANICAL (ACMV)
SECTION 15100 – AIR CONDITIONING AND MECHANICAL VENTILATION

2. PIPING
a. Spacing for Hangers
i. Steel and wrought iron pipe hanger spacing
1) Do not exceed 10 Ft. on pipe 1 in. to 5 in.
2) Do not exceed 12 Ft. for lines 6 in. and larger
ii. Pipes shall be supported within 2 ft. of any change in direction of piping and
within 1 Ft. on both sides of each valve.
iii. Vertical piping shall be securely supported at the base and at each floor slab
using riser clamps.
iv. Location of Piping: Piping shall be installed parallel to walls. Risers shall be
straight and plum. All piping in finished areas shall be concealed.
v. Slopes, drains and line vents: Water branches to up feed risers for chilled
water or condenser water cooling shall connect to the top of the main
and slope up toward the riser. Branches to down feed risers shall connect to
the bottom of the main slope down toward the riser. Condenser water
piping and chilled water piping shall slope and be provided with drains at
low points. High points shall be vented.
vi. Anchors, expansion and contraction: Contractor shall make provisions
for expansion and contraction of all lines. Anchors shall be provided
where necessary to prevent strains on piping.
vii. All piping shall be tested to prove its tightness before any part of an
installation is concealed or pipe covering applied. Where leaks occur, the
defective part shall be replaced and the test repeated. Chilled water
condenser cooling water piping shall be thoroughly flushed before
connecting to equipment. Equipment shall be flushed before permanent
connections are made.
viii. Contractor shall take precautions to avoid damaging any part of the system
during testing and shall be responsible for any damages that occur.
3. BALANCING AND TESTING SYSTEMS
a. Promptly repair all defects disclosed as the result of the testing and system
operation, at the expense of the Contractor and to the satisfaction of the
Architect.
b. Make operational tests on all machinery and devices to determine proper
compliance with specifications. All equipment shall function quietly and efficiently.
Undue noise or vibrations shall be promptly repaired and corrected before
acceptance.
c. Should any apparatus, material or work fail in any of the tests, remove immediately
and replace with new material, and retest as specified, without expense to the
Owner.
d. Two weeks before expected completion date, put the entire air conditioning and
ventilation into operation and continue during each working day, for not less than
five eight hour periods, until all adjusting, balancing, demonstrations, and
instructions and cleaning of systems have been completed. Instructions and
demonstrations required shall be given simultaneously with this operation

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SECTION 15100_AIR CONDITIONING AND MECHANICAL VENTILATION
DIVISION 15 – MECHANICAL (ACMV)
SECTION 15100 – AIR CONDITIONING AND MECHANICAL VENTILATION

7. OPERATING AND MAINTENANCE DATA:

a. Prior to acceptance of the installation, submit five sets of complete Operating and
Maintenance Manual to the Architect for approval. Partial or separate data will not
be accepted. All information must be original manufacturer's literature or legible
copies. Data shall consist of the following minimum submissions:
i. Manufacturer's Literature: Five copies of manufacturer's instructions for operation
and maintenance of all mechanical equipment, including replacement parts list.
ii. Written Instruction: Typewritten instruction for operation and maintenance of the
system. This shall be composed of Operation Instructions, Maintenance,
Maintenance Instruction, and a Maintenance Schedule.
1) Operating Instruction: A brief description of the system, indicating proper
setting of switches and other equipment furnished for the purpose of
providing control of the system and its components by the operator.
Adjustments requiring the technical knowledge of the service agency
personnel shall not be included in the operating instructions.
2) Maintenance Instruction: A list of each item of mechanical equipment
requiring inspection, lubrication or service, describing the performance of
such maintenance, including types of lubricant for each item of equipment.
3) Maintenance Schedule: A list of all parts of equipment requiring
maintenance, showing the exact type of bearing on every component of
each item of equipment, and the month or the year when each item of
equipment should be inspected or serviced.
4) Verbal Instructions: Upon completion of the work and at a time designated by
the Architect, a competent representative from each supplier of major items
or equipment shall instruct the operating personnel in the operation of
equipment supplied by his company.

8. ACCESS DOORS:
a. All equipment, valves and other devices requiring adjustment or maintenance shall
be accessible.
b. Access doors in walls and ceilings are specified under other sections of the work.
However, it shall be the responsibility of this Contractor to indicate the required
access floors on his shop drawings, and to work carefully with all other trades so that
access panels are in the most desirable locations, with both proper access and
appearance considered.
c. Advise all concerned regarding requirements for access panels and work carefully
with other to locate concealed plumbing and air conditioning equipment in the
same general area so that it may be serviced from a single access panel wherever
possible.

9. PAINTING AND IDENTIFICATIONS:

a. Painting of materials and equipment supplied and installed under this section shall be
the responsibility of the Contractor, including the supports and hangers. At his option,
the work may be subcontracted to the Painting Contractor.
b. All grilles, registers, diffusers, fan housings and factory assembled equipment shall
have a prime coat at the factory and all damaged spots touched up after

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SECTION 15100 – AIR CONDITIONING AND MECHANICAL VENTILATION

installation.
c. Apply one coat of flat black enamel to the interior portion of ductwork, which can
be seen through grilles, registers, screens or diffusers. Sound absorbing duct liner shall
be dyed black but not painted.
d. Prime coat all ducts, hangers, supports, mechanical equipment exposed to view and
also provide one finish coat in color to match the adjoining wall and/or ceiling color,
except as otherwise specified below. Ducts and equipment enclosed in drop ceilings
and enclosed in pipe spaces is not considered as being exposed to view.
e. Coat all insulation with paint. Where exposed to view, provide an aluminum sealer
coat, and in equipment rooms, an additional color coat.
f. Use only first quality paints equal to those specified in Section 09900. All items to be
painted shall be cleaned of all dirt, oil, grease, scale and shall be dry before painting.
g. Provide piping ductwork identification in equipment rooms, where they are in
accessible pipe spaces, and in ceiling spaces adjacent valves and equipment.
i. In equipment rooms, all exposed piping shall be painted with one prime coat and
one finish coat using the following color code:

Chilled Water Supply Dark Blue

Chilled Water Return Light Blue
Condenser Water Supply Dark Green
Condenser Water Return Light Green
Ductwork Light Gray

10. EQUIPMENT IDENTIFICATION:

a. Label all equipment to indicate system number, destinations, with black plastic
laminate labels 1 in. high with ½ in. white letters. Submit sample for approval.
b. All valves except check valves shall be identified with not less than 2 in. diameter
brass tags secured to valve shall be permanently stamped to identify valve by
number and valve function.

11. FINAL INSPECTION:

a. Notify the Architect when final inspection of each installation is to be performed.
b. Thoroughly clean all fixtures, materials and equipment remove all labels, adjust each
for quiet operation, and deliver the entire system in a condition satisfactory to the
Architect.
c. In the event defects or deficiencies are found during the final inspection, final
acceptance of the work will be after they have been corrected to the satisfaction of
the Architect.

*****END OF SECTION*****

Page 9 of 9

SECTION 15100_AIR CONDITIONING AND MECHANICAL VENTILATION