01 Technical proposal

of Bogie exchanging
equipment

CHSR CREC
 Content
1. Introduction ......................................................................................................... 1
2. Technical parameters .......................................................................................... 1
3. Standards ............................................................................................................. 2
4. Interface .............................................................................................................. 2
5. Reference picture ................................................................................................ 3

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 1. Introduction
The equipment is suitable for 1435 mm standard rail, CRH1; CRH2; CRH3;
CRH5;CR400AF ;all types of EMUs. The bogies, wheelsets and large parts
under the train can be replaced online without disassembling the train.

2. Technical parameters
Applicable technical parameters of vehicles

 Vehicle body width (mm) 3100-3400

 Vehicle weight (ton) ≤ 60
 Vehicle body frame parking space
A. Frame parking space from bogie center distance (mm) 580 ~ 1550
B. Bogie space to rail surface height (mm) 824 ~ 1050
C. Frame parking space to vehicle body center distance (mm) 1382 ~ 1700

Applicable technical parameters of vehicle Bogies

 It is suitable for all types of moving and non-moving axle bogies.

 Maximum dimension of bogie (mm): length × width × height = 4300 × 3300 ×
1100
 Bogie wheelbase (mm) 2400 ～ 2700
 Wheel diameter (mm) 790 ～ 915
 Type of bogie central spring:
A. EMU: Air spring
B. Domestic way-train: air spring or steel circle spring.
 Bogie weight (ton) 6-7.5
Technical parameters of equipment
 Basic parameters of vehicle lifting device
A. Overall dimension of gantry (mm): length × width × height = 6000 × 760 ×
3500
B. The maximum width from track center to equipment gauge is 1770 mm

CHSR CREC
 C. Overhead travel of support bracket: 2000mm in longitudinal direction, 300mm
in vertical direction and 500mm in transverse direction, with positioning accuracy
of ± 2mm
D. The maximum static load of the bracket is 15 tons of concentrated load, and the
maximum lateral extension length of the bracket slider is 500mm
 Basic parameters of movable track bridge
A. Movable track bridge length (mm) 5000
B. Lifting capacity of lifting device of movable track bridge is 40 tons
C. The designed lifting capacity of oil cylinder is 50 tons
D. The maximum lift of lifting device of movable track bridge is 800mm
E. Lifting speed of movable track bridge ≤ 12mm/s
F. The movable track bridge is allowed to pass at a speed of less than 5 km / h with
138 t three axle bogie shunting locomotive under non-working state.
G. When replacing bogies, the parking positioning accuracy on movable track
bridge will be ± 100 mm
 Input power supply: 380V, 50Hz, three-phase and four wire
 Total power:18kw
3. Standards
GB3811-83 Crane design code, China Standard Press, the second edition, 2006.
Railway industry standard of the people's Republic of China.
TB / T1335-1995 Code for strength design appraisal of railway vehicles
4. Interface
Three-phase five-wire alternating current 380V±10%, 50Hz±2%

CHSR CREC
 5. Reference picture

3D simulation model of Bogie exchanging equipment

CHSR CREC