Cpp cast film production line

Cpp cast film production line equipment composition:

The manufacturing technology of Cpp cast film production line includes the
design of feeding, extruder, melt line (including filtration, metering), die,
casting, traction and winding.
Qingdao Ou Rui Taike Plastic Machinery Co., Ltd. cpp cast film equipment
features:
Thickness: 18-80um
Product structure: A/B/C,
Product layer to layer ratio: 15-20/60-70/15-20
Die width: 3500mm
Width: 3200mm (after trimming)
Winding diameter (maximum): Ф1000mm (mechanical design limit)
Maximum mechanical line speed: 280m/min
Extrusion capacity: main extrusion: maximum 700kg / h auxiliary extrusion:
maximum 200kg / h
What is a cpp film?
CPP film, cast polypropylene film cast polypropylene, also known as unstretched
polypropylene film, can be divided into general CPP (General CPP, referred to as
GCPP) film, aluminized CPP (Metalize CPP, referred to as MCPP) film and Cooking
grade CPP (Retort CPP, RCPP for short) film.
CPP is a polypropylene (PP) film produced by a cast extrusion process in the
plastics industry. This type of film is a non-oriented film unlike BOPP
(bidirectional polypropylene) film. Strictly speaking, the CPP film has only a
certain orientation in the machine direction (MD) direction, mainly due to the
nature of the process. Excellent clarity and finish are formed on the film by rapid
cooling on the chill roll.
What is the use of cpp film?
CPP film is printed and bagged for:
(Composite film) clothing, knitwear and flower bags; documents and photo
albums; food packaging.
(Aluminized film) barrier film and decorative metallized film. After vacuum
aluminum plating, it can be combined with BOPP, BOPA and other substrates for
high-grade packaging of tea, fried crispy food, biscuits, etc.
(Steamed film) CPP is excellent in heat resistance. Since the PP softening point
is about 140 ° C, such films can be used in the fields of hot filling, retort pouch,
aseptic packaging and the like. Plus acid, alkali and grease resistance, making it
the material of choice for bread packaging or laminates. It is safe to contact with
food, has excellent demonstration performance, does not affect the flavor of the
food, and can choose different grades of resin to obtain the desired
characteristics.
(Functional film, also known as special film) Potential uses include: food
packaging, candy packaging (twisted film), pharmaceutical packaging (infusion
bag), in the field of albums, folders and documents instead of PVC, synthetic
paper, not dry Tape, business card holder, ring folder and standing bag
composite.
CPP's new application market, such as DVD and audio-cassette packaging,
bakery packaging, vegetable and fruit anti-fog film and flower packaging, as well
as synthetic paper for labels.
Qingdao Ou Rui Taike Plastic Machinery Co., Ltd. cpp film equipment features:
The cpp film production equipment developed by our company has compact
structure and superior performance. The screw and barrel are optimized. The
machine has the advantages of uniform plasticization, stable extrusion, high
output and long service life.
1. Raw material mixing, feeding system
Spring spiral feeding.
2. Single screw extruder (three coextrusion)
Drive motor: using DC speed motor;
Governor: use the American Parker DC governor;
Gearbox: High torque reducer. Integrated deceleration and torque distribution
to enhance load bearing capacity design;
The gear is made of high-quality alloy steel, precision grinding after carburizing
and quenching, the machining precision is above 5, the hardness of the tooth
surface is up to HRC60-65, and the tooth profile and spiral shape are modified to
ensure the gear is perfectly engaged under load and noise. Low, high
transmission torque;
Bearings generally use global famous brands, such as NSK, FAG, TWB, SKF, ZWZ,
HRB brand products;
Screw: screw diameter ¢150mm,
The software has the advantages of efficiently conveying plasticization, mixing
and kneading, shearing and dispersing, homogenization and homogenization,
and pressure extrusion.
Component material: high quality 38CrMoAlA surface chrome treatment; surface
hardness: HRC55-60.
Base: The base is rigid and equipped with a special machine damping pad. It has
low vibration, low noise, stable operation and no special foundation.
3. wick type high efficiency screen changer
The pressure is stable, the continuous production cycle is long, and the filtration
effect is good.
4. Metering pump
Flow 150cc Denmark Danfoss AC frequency conversion control
The reducer is all equipped with American FALK reducer to ensure the
transmission accuracy.
5. Pressure sensor and melt pipe
The pre-pump pressure collection uses the American Dennisco sensor.
Through the control system, the pressure sensor is used for closed-loop control
of the extruder, which can automatically adjust the extruder rotation speed and
the amount of material to be discharged, so as to ensure the pressure of the
extrusion is stable.
6. Casting device
Vacuum box: double chamber vacuum structure, fan power 7.5kW 2 sets;
(vacuum box and die integrated)
Universal adjustable static voltage edger; cleaning roller position adjustable.
With aluminum high precision air knife.
7. Traction and trimming device;
The traction roller is composed of a steel and a rubber, and is pneumatically
opened and closed;
8. Automatically cut the winder
Winding structure: turret center, gap winding mode;
Winding function: It has two functions of contact winding and gap winding;
Tension control mode: full-automatic tension control, winding with taper tension
control, adjustment range 20-300N/M, and display data on the man-machine
interface; maximum mechanical speed: 280m/min;
9. Automatic thickness measurement system,
French Scandex X-ray thickness gauge with automatic feedback adjustment.
Separate bracket.
10. Corona treatment and cooling system
Single and double-sided processing design; processing value 42 dyne (no
attenuation value)
11 edge material automatic recycling system
Trimming and pneumatic conveying system with fan
Edge material crusher, recovery and conveying system, crushing material forced
conveying device
13 electric drive system
The electric drive system provides drive for the various divisions of the
production line, including heating and cooling fans, traction units and reversing
duplex station winders. The transmission has a steady-state accuracy of 0.1%
when using encoder feedback. All devices are equipped with a PROFIBUS
fieldbus communication card, which can be directly connected to the PLC
controller to form a fieldbus network. Speed control and tension control are
required for the transmission to ensure uniformity of the longitudinal tolerance
of the film.
14 temperature control system
There are a large number of temperature control points in the production
process, and the temperature control accuracy of these points should meet the
requirements of the process. The high-precision thermocouple and temperature
module are used to detect the temperature. The German-made temperature
module is used for temperature control with an accuracy of ±1 ° C. All
temperature control requires disconnection detection and alarm.
15 computer monitoring system and software
The production line adopts a secondary network control scheme.
The bottom line of the production line is the PROFIBUS-DP fieldbus structure.
The S7-300 series controller is used as the main monitoring system of PROFIBUS-
DP.
Standard PROFIBUS twisted pair cable,
The field substation uses Profinet Industrial Ethernet.
Workshop monitoring layer with 10 Mbit/s or 100 Mbit/s Industrial Ethernet.
Workshop monitoring layer monitoring computer uses: i5 processor chip; 2 G
dynamic memory; 500 G hard disk; 16 M graphics accelerator card; Windows XP
operating system; 21 inch 1280X1024 high resolution flat color LED;
The computer monitoring software uses the Siemens WinCC configuration
software, in addition to the standard basic configuration of 64 K Tag and 128
Tag, with the server/client option.
The main functions of the workshop monitoring layer of the 16 production line
are:
The data of the production line site and each control unit are collected and
displayed on the respective monitoring screens of the central control room CRT;
Send various control commands to each control unit at the production line site,
and modify production process parameters;
Monitor and record various fault alarms; generate and print various reports;
Create and save recipes and related parameters.
Main Difference – Homopolymer vs Copolymer
Polymers are the macromolecules formed by linking of a large number of small
units called monomers through chemical reactions. The process of formation of
polymers is called polymerization. The chemical and physical properties of a
polymer mainly depend on the type of monomer or monomers used to form the
polymer. Based on the number of different types of monomers used to form a
polymer molecule, there are two types of polymers: homopolymers and
copolymers. The main difference between homopolymer and copolymer is
that homopolymers are produced by using a single type of monomer, whereas
copolymers are formed by using two different types of monomers. Because of
this difference, both homopolymers and copolymers gain their unique set of
properties.
This article explores,

1. What is a Homopolymer?
– Definition, Formation, Structure and Characteristics
2. What is a Copolymer?
– Definition, Formation, Structure and Characteristics
3. What is the difference between Homopolymer and Copolymer?

What is a Homopolymer
A homopolymer is formed by a single type of monomer. Thus, it consists of only
one type of repeating unit. homopolymers are usually made by a polymerization
technique called addition polymerization. Monomers that undergo this process
must have either double or single bonds. The repeating unit enclosed in brackets
represents the chemical structure of a homopolymer. For example, if we take ‘X’ as
the repeating unit of a particular homopolymer, we can represent the structure of
that homopolymer as –[X]-n. Usually, when naming the homopolymers, the word
‘poly’ is used as the prefix in most cases, followed by the chemical name of the
repeating unit. For example, repeating unit ‘vinyl chloride’ forms a polymer called
polyvinyl chloride (PVC). Some common examples of homopolymers
include polyethylene, polypropylene, polystyrene, polytetrafluoroethylene, and
poly(methyl methacrylate).

What is a Copolymer
A polymer formed from more than one type of monomer is called a copolymer.
Thus, it contains two or more different types of repeating units. Usually, most of the
copolymers are formed through a process called condensation polymerization.
There are several classes of copolymers: block copolymers, alternating copolymers,
graft copolymers, and statistical copolymers. The structure of these classes can be
explained simply by using two types of hypothetical repeating units namely; A and
B. In statistical copolymers, the sequence of repeating units obeys known
statistical laws. Random copolymers are an example for statistical copolymers that
have a random distribution of repeat units (ex: ̴ ̴ A-B-B-A-A-A-A-B-B-B-A-B-B ̴
̴). Alternating copolymers consist of only two types of repeat units, which are
arranged alternative along the polymer chain (Ex: ̴ ̴ A-B-A-B-A-B-A-B-A- B ̴ ̴). In block
copolymers, the repeat units exist in blocks of the same type (ex: ̴ ̴ A-A-A-A-A-B-B-B-
B-B ̴ ̴). Block copolymers are linear copolymers. Graft copolymers contain branches
of different chemical structures attached to main chain. Some common copolymers
include poly(vinyl acetate), poly (ethylene oxide), poly(ethylene terephthalate) and
poly(hexamethylene sebaacamide).
Structure of the condensation polymerization between Formaldehyde and Phenole to Bakelite

Difference Between Homopolymer and

Copolymer
Definition
Homopolymers consist of single species of repeating units.
Copolymers consist of two or more type of repeating units.

Amount of Monomer Species

Homopolymers have a single type of monomer.
Copolymers have two or more types of monomers.

Chemical Structure
Homopolymers usually have a simple structure.
Copolymers have a complex structure.

Polymerization Process
Homopolymers are formed through addition polymerization.
Copolymers are formed through condensation polymerization.

Examples
Homopolymers include PVC, polyethylene, polypropylene, polystyrene,
polytetrafluoroethylene, and poly(methyl methacrylate).
Copolymers include poly (vinyl acetate), poly (ethylene oxide), poly(ethylene
terephthalate) and poly(hexamethylene sebaacamide).
References:

Carraher, C. E. (2012). Introduction to Polymer Chemistry (3rd ed.). CRC Press.

Gedde, U. (1995). Polymer Physics. Springer Science & Business Media.
Young, R. J., & Lowell, P. A. (2011). Introduction to Polymers. CRC Press.