NeW STARTEGIC GAS EXPORT PELNEFROM NORTH | pases: sotisa | ED) KUWAIT TO MAA ‘age No: 30 Larsen & Toubro KOC Contract No 19053579 ‘QC PROCEDURE FOR FIREPROOFING WORK WITH ‘Contractor Document Number LIGHTWEIGHT VERMICULITE CEMENT ON STEEL STRUCTURE '59578-000-450-PRO-10646 Rev 1.0 2.0 3.0 40 5.0 6.0 70 8.0 9.0 10.0 11.0 120 13.0 140 15.0 16.0 17.0 74 18.0 18.1 18.2 18.3 18.4 18.5 18.6 187 188 19.0 20.0 21.0 22.0 INDEX PROJECT SUMMARY .. PURPOSE SCOPE DEFINITIONS: ABBREVIATIONS. REFERENCES. RESPONSIBILITY. SPECIALIZED TOOL & EQUIPMENTS. MATERIAL TO BE USED: MATERIAL STORAGE : APPLICATION PROCEDURI APPLICATION PROCEDURE FIXING PINS / STUDS: APPLICATION OF KEY COAT, PLASTIC COATED MESH: MIXING: APPLICATION: CURING: 14 FINISHING / JOINT SEALAN’ INSPECTIO! VISUAL INSPECTION .. WET COAT THICKNESS (WFT) ‘SPRAY DENSITY(WET). DRY COAT THICKNESS (DFT) DRY DENSITY MEASUREMEN. COMPRESSIVE STRENGTH TEST.. HARDNESS ADHESION TEST 15 RECORDING AND REPORTING. REPAIR OF DAMAGESIDEFECTS: HEALTH, SAFETY AND ENVIROMEN? DOCUMENTATION:® NEW STARTEGIC GAS EXPORT PIPELINE FROM NORTH Larsen & Toubro KOC Contract No ‘QC PROCEDURE FOR FIREPROOFING WORK WITH Contactor Document Number | FO LIGHTWEIGHT VERMICULITE CEMENT ON STEEL 19053579 STRUCTURE '59578-000-450-PRO-10646 F 1.0 PROJECT SUMMARY 2.0 3.0 Kuwait Oil Company has a long-term strategy for the development of the North Kuwait (NK) oil fields. The projected increase in the production of oil will result in increased associated gas, The New Strategic Gas Export Pipeline under the Project EF/1943 will increase the gas transmission capacity and reduce flaring. Design capacity will be 900 MMSCED, bringing the total nominal capacity of the three pipelines (Existing 30°, Existing 30°/40” EF/1701 & new 30°/40" EF/1943) to 2230 MMSCFD. The pipeline and associated facilities will be installed between Booster Station (BS) 132 and MAA in parallel to the existing strategic gas pipelines. The new pipeline size will be 30° between BS-132 to NKSC (approximately 13 km) and 40" from NKSC to MAA (approximately 130 km). Project facilities mainly include the following: + North Kuwait Gas Remote Control Room (NKGRC) & South Kuwait Gas Remote Control Room (SKGRC) + New burn pits at NKSC, SKSC (gas and off-spec condensate) & Sectionalizing Valve Stations + One new fiscal gas metering package (at MAA trap area) + Upgrade/ expansion of existing gas custody metering skids at NKSC and SKSC + Condensate Separation/ Treatment package at NKSC & SKSC + Inline Separator packages at MAA Trap Area + Expansion/ configuration! modification of existing ICSS/ SCADA systems at BS-132, NKSC and SKSC + Retrofit of existing condensate pumps at SKSC to handle increased flow. + Upgrade! expansion of existing switchgears (3.3 kV and LV). Other associated facilities of the pipeline inclide Corrosion Monitoring Stations, Sectionalizing Block Valve Stations, Pig Traps, Solar Power System, Cathodic Protection System, Pipeline Leak Detection Systems, Emergency Diesel Generators, Corrosion Inhibitor Storage tanks etc. PURPOSE. The purpose of this procedure is to set out minimum requirements for Structural stee! fireproofing works, which shall comply with the design requirements set forth in scope ‘of work and technical specification of this project “New Strategic Gas Export Pipeline from North Kuwait to MAA” -EF/1943 (KOC), Project as per contract specification. SCOPE This procedure applies specifically and only for the execution of the Project. “New Strategic Gas Export Pipeline from North Kuwait to MAA” as per contract specification. It covers the general requirements for structural steel fireproofing application and inspection related to the Steel Structure in plant / facilities structures, and structural supports for pipe/pipeline and multilevel pipe rack as mentioned drawings.NeW STARTEGIC GAS EXPORT PRELNEFROM NORTH | pases: sorisa | ED) KUWAIT TO MAA ‘age No: 9 0 Larsen & Toubro OC Contract No ‘GG PROCEDURE FOR FIREPROOFING WORK WITH Contactor ocument Number | RY 19053679 MERTMBGHTVESIRUCTURE. ' | oeraoooasoprosoe | F 4,0 DEFINITIONS: "COMPANY" means, Kuwait Oil COMPANY (K.S.C.). CONTRACTOR" means, Larsen & Toubro Limited (L&T) “SUB-CONTRACTOR" means, Al-Muntaser Trading & General Co.W.L.L (MTC) 5.0 ABBREVIATIONS AFC Approved for Construction, Koc Kuwait Oil Company. DFT Dry Film Thickness. WFT Wet Film Thickness HSE Health, Safety & Environment. PEP Passive Fire Protection Te Inspection Test Plan, IMIR Incoming Material Inspection Report IN Inspection Notification PPE Personal Protective Equipment. ‘SFRM ‘Spray Applied Fire-Resistive Material sps Safety Data Sheet, NSGEP New Strategic Gas Export Pipeline from North Kuwait to MAA TLS Transit Line 6 awac Quality assurance’ Quality control 6.0 REFERENCES Sr.No. Document No. Rev. Document Title COMPANY STANDARDS & SPECIFICATIONS 7 KOC-C-007 2 Basic civil engineering design data 2 | kocc-one 2 | ese sess of et and stuctral wos 3 KOC-6-006 2 Conorete Work - Materials and Construction 4 KOC-C.007 1 Stuctural Sie! ‘Work - Materials, Fabrication 3 KOC-P-001 3 Painting and Coating of Metal Surfaces-New 6 KOC-C-027 3 Fireproofing of Structural Steel Work 7 Koc-P-006 2 Evakton and Certification of Blasting and a KOC.SA004 5 Permit to work procedureNew STARTEGIC GAS EXPORT PRELNEFROM NORTH | pases: sorisa | ED) KUWAIT TO MAA Larsen & Toubro KOC Contract No ‘QC PROCEDURE FOR FIREPROOFING WORK WITH ‘Contractor Document Number LIGHTWEIGHT VERMICULITE CEMENT ON STEEL Rev 19053579 STRUCTURE [_ siareatoaso proce | F 3 KOC.SA024 5 Job Safety Analysis (JSA) Procedures to |Kocevoo7 _ Management of Soil and Groundwater Protection 71 [KOC-EV.008 = ‘Waste Management Procedure 12 | Koc-sao1e . Safety Risk Assessment and Management Procedure 73___ | KOC.SA034 = Guidelines for Safety Hazard Identification 14 | Kocevo0t _ Environmental Aspects and Impacts Management Procedure. 75 | KOC-EV.008 = ‘Waste Handling Procedure Chemical Hazard management and 16 | KOC.HE,008 - Communication Procedure T7___[KOC.HE.027 = Heat Stress Management Procedure te | Koc.saoz9 _ Safely Requirement for Lifting, Shifing and Material Handling te | Koc.eE.007 - HSE Incident reporting and investigation Procedure 20 __ | KOC.GE.034 = Housekeeping Procedure 21 [KOC.GE.033 - KOC HSEMS guidelines for Contractors Safe Control and Use of Portable 22__ | Koc-sa.01 = Ladders and Stepladders 23 | KOC-SA-002 - Safe Control and Use of Scaffolding 24 | KOC-SA-031 - ‘Working at Height Procedure PROJECT SPECIFICATION / PROCEDURES / PLAN 25 '53579-000-450-PLN-9502 | Latest Overall Project Quality Plan. 26 53579-000-450-PLN-9510 | Latest Construction Quality Assurance Plan 27 '53579-000-030-B0D-1001 | Latest Civil & Structural Design Basis 28 '53579-000-020-80D-2001 | Latest Process Design Basis 29 53579-000-201-REQ- 10629 Latest Request for Approval of Material (RAM) 30 53579-000-450-ITP-10647 | Latest Inspection and Test Plan for Fire proofing Works 31 '53579-000-450-PRO- T0646 Latest Procedure for fire proofing of structural & equipments 32 '53579-000-450-PLN-9511 | Latest Procedure for Receiving and Inspection of Goods at Site 33, 53579-000-450-PLN-9512 | Latest Site Storage, Preservation, Issue and Control of Material® NEW STARTEGIC GAS EXPORT PIPELINE FROM NORTH Larsen & Toubro Koc Conted Ne | GO PROCEDURE FOR FIREPROOFING WORK WITH Contractor Document uber | FY LIGHTWEIGHT VERMICULITE CEMENT ON sree |_—_conimserDoamerkNmber | 19053578 STRUCTURE wareooamenosoae | F Extemal Surface Preparation & Painting of 34 | 93879-000-450-PRO- || atest | AG Piping, Pipeline/Piping and Structures 10519. for field application 35___ | 53578-000-460-PLN-7001_| Latest_| Project HSE Plan 36 | 83878-000-201-REQ- Latest | RAM for Hempel Paint Material 11084 INTERNATION STANDARDS Fireproofing Practices in Petroleum and 38 | API2218 Petrochemical Processing Plants UL Standard for Safety Rapid Rise Fire 36 | UL 1709 Tests of Protection Materials for Structural - Stee! Standard Test Methods for Thickness and 37 | ASTM E605/E605M Density of Sprayed Fire-Resistive Material - (SFRM) Applied to Structural Members ae |esenosaa ‘Admixtures for Concrete, Mortar and Grout - : Part 1: Common Requirements Control of Corrosion Under Thermal 39 | NACE SPO198 Insulation and Fireproofing Materials - A = Systems Approach 7.0 RESPONSIBILITY 7.4 SITE QA/QC MANAGER Reporting to QA/QC Manager for all Quality functions and administratively reporting to Project Manager. He shall develop and guide the team for implementing all Quality Systems / Procedures during construction execution including the following, Review contract documents and identify the Quality requirements for the Project. Managing (Selecting, Training, Controlling, Leading, motivating, etc.,) Quality team at site. Implement Quality requirements for the Project. Develop and Implement Construction Quality Assurance Plan (CQAP) for the project. Ensuring availability of various information's such as code, standards, technical specification relevant to the project. Review / Approval of project specific QA/QC procedures! ITP's/Plans/work instructions necessary to perform an activity / process in efficient manner. Liaise with COMPANY representatives routinely and ensure Quality concems are addressed effectively Liaise with Subcontractors’ Quality Assurance/Quality Control Management. Identifying the extemal agencies/TPIA that is needed to perform the quality functions Htesting at site Participate during Weekly and monthly Construction & Quality meetings and address COMPANY concerns if any.NEW STARTEGIC GAS EXPORT PIPELINE FROM NORTH Larsen & Toubro OC Contract No ‘GG PROCEDURE FOR FIREPROOFING WORK WITH Contactor ocument Number | RY LIGHTWEIGHT VERMICULITE CEMENT ON STEEL 19053579 STRUCTURE 133578.000.480-PRO-10646 + Review and monitor the effectiveness of the site Quality Management system, + Identifying the potential quality problems to avoid non-conformance. + Identification of Non-Conformance for any deviations in Quality Management System and implement corrective actions. + Coordinating for early disposal of non-conformance. + Responsible for maintaining and Handover of all Construction Quality Records as part of Handover certificate. * Verifying inspection reports and IN’s are signed-off without undue delay; evaluate Contractor QAQC / Company comments on IN’s and address observations within next QA/QC Meetings for disposition / close-out and continuous improvement. + Conduct surveillance at local Vendor premises / Sub-Contractor workshops inside Kuwait and ensure safe practices are being followed for the project. 7.2. QC INSPECTOR (COATING) = Reporting to site QC Manager and responsible for = Performing and witness inspection on behalf of CONTRACTOR. * Prepare inspection reports on regular basis and submit periodically. + Submitting INs for stage inspections + Ensure that all subcontractors comply with the project requirements. * Clearance for stage wise and final inspections, * Ensuring availability of various information's such as code, standards, technical specification relevant to the project for inspection and reference. + Preparation of construction dossier. 7.3. CONSTRUCTION MANAGER = Construction Manager shall oversee all the construction activities and ensure that the Project schedule, safety, Quality and regulatory standards are met. + He shall represent and act with full authority for the CONTRACTOR at site in the absence of Project Manager in relation to Construction matters, but without restricting the COMPANY's right to deal with the Project Manager directly + Responsible for 100% HSE implementation for construction works. + Responsible for the implementation of approved ITP’s by arranging for applicable Inspection, + To ensure that all concerned inspectors are notified of the scheduled Inspection and activities at appropriate time. + Ensure work permits relevant to inspection activities are available prior to commencement of inspection activities, + Method statement for Safe execution of work shall be generated and addressed by Construction execution team in conjunction with HSE Team from CONTRACTOR and COMPANY, wherever deemed requirement. 7.4 SUPERVISOR + The Supervisor shall be responsible for following cementitious passive fireproofing works: - Ensure to follow the Project specifications, drawings and related QCP and ITP. Ensure that the foundation is released for cementitious passive fireproofing works and it is completed in all respect. Ensure that all parties required to carry out inspection and/ or test are informed as to the program of the works and the inspection and testing requirements.NeW STARTEGIC GAS EXPORT PRELNEFROM NORTH | pases: sotisa | ED) KUWAIT TO MAA ‘age No: 90 Larsen & Toubro KOC Contract No ‘QC PROCEDURE FOR FIREPROOFING WORK WITH Contractor Document Number | REY 19053579 LIGHTWEIGHT VERMICULITE CEMENT ON STEEL | STRUCTURE '59578-000-450-PRO-10646 F 8.0 9.0 10.0 = Ensure that all preparations have been made as to the execution of the cementitious passive Fire Protection work activity. SPECIALIZED TOOL & EQUIPMENTS + The cementitious fireproofing work require following equipment: = Light weight PFP cement spraying machine, (PUTZMEISTER) = Pin/Stud CD Welding Machine. + Hand & Power tools. MATERIAL TO BE USED: Fireproofing material shall be light weight vermiculite based cementitious material from M/s. Etex Middle East LLC + Helical CD Weld Pin — 2.2mm Diameter Clause 9.1.8, KOC-C-027_Rev # 3 + HEMPADUR PRO ZINC Base — 17389 + HEMPADUR MASTIC — 45800 + HEMPEL CURING AGENT - 98382, 95880. + CAFCO PSK 101 + CAFCO Plastic Coated Galvanized Mesh — 50mm x 50mm x 1.5mm Clause 9.2.7, KOC-C-027_Rev#3 + Galvanized Wire mesh — 25mm x 25mm x 1.5 mm + Galvanized Tie Wire — 1.6mm (16 swg) Diameter, Clause 9.1.7, KOC-C- 027_Rev# 3 + CAFCO FENDOLITE Mil + STI-B.V.B/ FOSTER 95-44 Sealant The individual(minimum) and average density for the supplied light weight vermiculite ‘cement shall not be less than the respective values published on UL’s online directory. Manufacturer batch certificate shall include density values (Both individual minimum and average) and its test method for each batch of materials supplied to client. All supplied light weight vermiculite cement materials shall have the ‘UL" (Underwriter’s Laboratory) mark printed on its packing and another requirement as required by UL for validating its approval. It shall have the date of manufacturing, expiry and manufacturing location clearly printed MATERIAL STORAGE: These materials shall be kept dry until ready for use. They shall be stored off the ground, undercover and away from wet or damp surfaces. Storage temperature is not critical as long as dry conditions are maintained. Materials storage temperature and conditions should be as per manufacturers instruction and as per clause 9.4 of KOC- Cc 027 Rev3, 11.0 APPLICATION PROCEDURE: All Fireproofing personnel (Coating inspector, Supervisor, Foreman and applicators) involved in the fireproofing activity shall be qualified in accordance with KOC-P-006, Rev. 2. Fireproofing material will be M/s. Etex Middle East LLC Cafco Fendolite Ml. The Fire rating for the above material shall be 2 Hrs as per Clause 8.2.1 of KOC StandardNEW STARTEGIC GAS EXPORT PIPELINE FROM NORTH Larsen & Toubro KOC Contract No 19053579 ‘QC PROCEDURE FOR FIREPROOFING WORK WITH ‘Contractor Document Number LIGHTWEIGHT VERMICULITE CEMENT ON STEEL STRUCTURE '59578-000-450-PRO-10646 Rev F KOC-C-027, Rev 3 for an application thickness of 40 mm thk as per Clause 11.2.2.g of KOC Standard drawing 55-02-4. 12.0 APPLICATION PROCEDURE: 1244 12.4.2 121.3 The surface to be fireproofed shall be signed and released for fireproofing activities by the mechanical, instrumentation and electrical team prior to start the work. Steel Structure/equipment surfaces including steel works shall be inspected thoroughly prior to application. Surface must be free from contamination, mud cracking, loose paint or conditions likely to impair adhesion of the M/s, Etex Middle East LLC Cafco Fendolite MI. Ensure proper protective coating as per KOC-P-001_Rev 3 on the structure. Prior to application of passive fire protection material, the surfaces shall be cleaned to remove dust, dirt and other hydrocarbon contamination by water washing or a suitable method as per SSPC. sP1 13.0 FIXING PINS / STUDS: 13.4.4 13.1.2 13.1.3 Pin welding: - The painted metal surface to be grinded before stud fixing (2.2mm) at an interval not more than 400mm as per the KOC standard drawing 55-02-4 and the pin welded area will be repaired as per KOC. standard as per KOC-P-001 and approved project procedure: 53579-000- 450-PRO-10519. The welded pin should be capable of being bent once through an angel 45 degree backtto their original position without failure at the welded joint or inthe case ofhelical pin, rotated through 90 deg. And back to its original position without failure at the welded joint Any damages on the protective coating due to welding of pins/studs/nuts shall be repaired as per KOC standard as per KOC-P-001 and approved project procedure: 53579-000-450-PRO-10519, 14,0 APPLICATION OF KEY COAT, PLASTIC COATED MESH: 14, 14. 14, 1.1 Apply one coat of 55-micron (DFT) Key Coat PSK101 over already painted surface. This coat will function as a sealant before application of Plastic coated Galvanized Wire mesh, CAFCO FENDOLITE MI 1.2. The reinforcement wire mesh 50 mm x 50 mm x 1.5mm plastic coated galvanized will be wrapped and fixed or held in position on stud welded pins as steel member profile where "WF Beam & Column’ equal or greater 300mm as per the KOC Standard drawing 55-02-4. 1.3 50mm x50mmx 1.5 mm for Structural Steel plastic coated wire mesh shall be secured to the pins already welded. The reinforcing mesh must be positioned to lie substantially within mid of the applied Fendolite Ml thickness. Steel members 12" (300mm) & less in depth will be done with solid filing, steel members above 12” (above 300mm) will be fireproofed in contour shape. Overlap for reinforcement mesh al all joints shall be minimum 50 and not more than Three (3) overlaps shall be allowed at any joint locations as per Clause 10.3.11 of KOC Standard KOC-C-027 Rev.3NEW STARTEGIC GAS EXPORT PIPELINE FROM NORTH Larsen & Toubro OC Contract No ‘GG PROCEDURE FOR FIREPROOFING WORK WITH Contactor ocument Number | RY LIGHTWEIGHT VERMICULITE CEMENT ON STEEL 19053579 STRUCTURE 133578.000.480-PRO-10646 14.1.4 Prior to commencement of spraying, the mesh should be checked to ensure it is pulled away from the substrate, the wire mesh shall be placed at the midpoint of the fireproofing thickness. 15.0 MIXING: 1.1.1 The Lightweight vermiculite cement shall be kept dry until ready for use, stored off the ground under cover and away from wet or damp surfaces or area of high humidity, 18.1.2 The mixing shall be made in concrete mixture or paddle blade mixture in accordance with the Manufacturer's instructions. No hand mixing shall be carried out. 15.1.3 Only the required quantity of cement must be mixed and no further water shall be added to make the mix more workable if it becomes too dry. 16.1.4 Mix water temperature shall be kept between 5°C to 35°C. 18.1.5 Sea water and brackish water shall not use for fireproofing work. 18.1.8 Freshwater from Kuwait MEW shall be used for fireproofing work 16.0 APPLICATION: 16.1.1 Applicator shall be approved by the PFP coating Manufacturer. 16.1.2 The lightweight vermiculite cement shall be applied immediately after mixing, strictly complying with the workability period / time, Manufacturer's TSR/E shall supervise/guide the contractor's crew for the first 250 m2 area and document the application proceedings. Thereafter, TSR/E shall carry out follow up visits every 15 days and submit an audit report to KOC, covering the application activities witnessed during his visit and area covered since last visit, 16.1.3. The lightweight vermiculite cement shall be applied immediately after mixing, strictly complying with the workability period / time. 16.1.4 The lightweight vermiculite passive fire protection shall be applied by spraying machine. SI.No| Structure/Section Size | Application of Cafco Fendolite Mil 7 | Where members are =| Minimum 40mm thk. of Cafco Fendolite 300mm MIl with solid filling Minimum 40mm thk. of Cafco Fendolite Where members are >= 2 MI solid fill as contour type (member 300mm, profile will be followed) 16.1.5 Manual application by troweling is acceptable for members (<100mm size) with the approval of KOC as per Clause 9.2.12 of KOC Standard KOC-C- 027 Rev3. 16.1.6 All vertical hollow encased members shall have the top 300mm, solid filled with vermiculite cement. Angels and channels shall be solid filled and shall conform to the general details shown in KOC standard drawing 55-02-4 , Rev. B (mentioned below).NEW STARTEGIC GAS EXPORT PIPELINE FROM NORTH @ Are ae Page es t2otv4e Larsen & Toubro KOC Contract No ‘QC PROCEDURE FOR FIREPROOFING WORK WITH Contractor Document Number | REY LIGHTWEIGHT VERMICULITE CEMENT ON STEEL | _ 19053579 STRUCTURE '53578-000-450-PRO-10646 F Be as i ele cp 1 [eed eb ASN EBL AG. LEASED SER SECONKUWAIT TO MAA ee KOC Contract No QC PROCEDURE FOR FIREPROOFING WORK WITH Contractor Document Number Rev 8053578 tna aamaoannnoroae LF 16.1.7 Any fireproofing by light weight vermiculite cement when carried out in dry hot surrounding shall be kept continuously wet from the time, the surface starts drying until the curing is started to prevent the loss of hydrating water by evaporation as per clause 11.2,2() of KOC Standard KOC-C-027 Rev.3 16.1.8 The material shall be built up in a series of minimum coats of the required thickness, 10-13 per coat. Any higher thickness per coat / lesser no. of coats shall be allowed only when it is demonstrated to KOC that such application is possible at site conditions, without any defects, 16.1.8 The intermediate coats shall be left with a rough texture or scratched to ensure good bonding of subsequent coats. If the backing coat becomes very dry, it should be made damp with clean water before applying further coats, as per clause 11.2.2 (d) of KOC-C-027, Rev.3 16.1.1 Vermiculite cement shall not be spray applied on the metal surface if the air temperatures or temperature of the steel is less than 4°C(39°F), unless adequate heating arrangement is made to the satisfaction of KOC to protect, the passive fire protection from frost damages. Adequate ventilation of the areas shall be ensured for proper drying of the materials. 16.1.11 Steel / Substrate temperature shall not exceed 40°C during application During hot weather conditions, substrate temperature shall be kept below 40°C by wetting with cold water, subject to PFP Manufacturer's written approval. 16.1.12. Droppings and rebounding materials shall be used only when itis free from contamination and with its workability period as per clause 11.2.2(k) of KOC. Standard KOC-C-027 Rev.3 16.1.13 Excess materials, droppings and rebound materials which will not be reused, shall be approximately disposed of to an approved location/ dump yard subject to prior approval of KOC as per clause 11.2.2()) of KOC Standard KOC-C-027 Rev.3 16.1.14 The joints where itis not possible to complete a whole section in one day, or Where gaps are left to facilitate any field erection, an overlap of at least 150, mm shall be left in the undercoats. The reinforcing fabric shall be left exposed to provide an effective bond as per Clause 11.2.3 of KOC Standard KOC-C- 027 Rev.3 16.1.15 The minimum extent of fireproofing over the structural members and ‘associated components shall be as per the approved construction drawing for installation. Fire proofing material shall be mixed with clean potable water in motor mixture, generally for 3 minutes until a homogenous mortar like consistency is achieved. 1.1.16 Mortar ratio shall be each bag of Cafco Fendolite Ml requires 15 - 19 Liters 120 Kg bag. The properly mixed material shall be sprayed from a fireproofing spray machine 16.1.17 Manufacturer's instruction for mixing and application shall be followed to meet the quality of the work 16.1.18 Pot life of the Fireproofing materials and the storage temperature to be followed as per the manufacturer's recommendations immediately after mixing,NeW STARTEGIC GAS EXPORT PRELNEFROM NORTH | poseyo: reotis2 | ED) KUWAIT TO MAA ‘age No: Larsen & Toubro KOC Contract No ‘QC PROCEDURE FOR FIREPROOFING WORK WITH Contactor Document Number | FO LIGHTWEIGHT VERMICULITE CEMENT ON STEEL | _ 19053579 STRUCTURE '53578-000-450-PRO-10646 1.1.19 Adjacent areas, instruments, equipment, electrical cables, etc. shall be protected prior to commence the fireproofing spray. 17.0 CURING: Curing for light weight vermiculite cement passive fire protection coating shall be continued at least 5 days after placing. The coating shall be cured either by keeping the surface damp by water spray at regular intervals or being covered with wet burlap ‘abric pads, maintained wet throughout the curing period. Curing shall continue for further period if the 5 days period is not enough to get proper curing due to weather conditions or when instructed by KOC / Manufacturer. 17.1. FINISHING / JOINT SEALANT: 17.1.1 A15mm deep by 15mm wide groove shall formed at all passive fire protection 1 steel interfaces to receive the sealant. The groove shall be dry wire brushed, and air blown clean prior to the sealant application, 17.1.2 However, mixing and application of the sealing compound shall be followed in accordance with the sealant Manufacturer's instruction and shall be approved by KOC. 18.0 INSPECTION 18.1 Visual Inspection 18.1.1 Visual inspection shall be carried out by the Contractor's Coating Inspector approved as per KOC-P-006 at each stage of surface preparation and prior to subsequent Protective / PFP coating application and ensure that the surface condition complies with the requirement of this Standard or other ‘Standards referenced there in, prior to offering to KOC Coating Inspector. All the results shall be recorded in daily inspection report. 18.1.2 Every key activity like stud / pin fixing, mesh installation, repair of damages etc. shall_be visually inspected by the Contractor's Coating Inspector, to ensure its compliance with the requirement of this Standard, prior to offering to KOC for inspection. 18.1.3. The passive fire protected surface of the steelwork shall be inspected, before and after each coat and curing, for proper application in accordance with relevant Clauses of this Standard and shall be free from the Defects that may include but not limited to soft areas, sags, cracks, honeycombing, air holes and bulging from the application. Hairline cracks may be accepted provided such cracks are not wider than 1.5 mm and not penetrating beyond the reinforcing mesh, There shall not be any Spalled or loose areas of casing, exposure of wire mesh /reinforcement, lack or loss. of bonding of passive fire protection materials to steel members. Variation in dry thickness (thick and thin areas) & Excessive laminations, 18.2 Wet Coat Thickness (WFT) Sufficient "wet readings" shall be taken by the Contractor's Coating Inspector, in each shift / day of application while the PFP coating is sof to ensure that thickness of each layer / total DFT complies with the requirement. The recommended thickness tolerance that should be achieved on site is 0 to +3mm.NEW STARTEGIC GAS EXPORT PIPELINE FROM NORTH @ @ Aer tne Page No: 150442 ZA Larsen & Toubro KOC Contract No ‘QC PROCEDURE FOR FIREPROOFING WORK WITH Contractor Document Number | REY LIGHTWEIGHT VERMICULITE CEMENT ON STEEL | _ 19053579 STRUCTURE '53578-000-450-PRO-10646 F 18.3. Spray density (Wet) Spray density Shall be measured prior to the start of each shift and as and when requested to ensure that the values meet the requirement of this Standard and Manufacturer's published values. The method for wet density measurement shall be as per the recommendation of the Manufacturer.11.8.4 18.4 Dry coat Thickness (DFT) Total coating thickness (dry) shall be measured as per ASTM E60S/EG0SM and recorded in daily inspection report. The maximum negative allowance in individual thickness reading 6mm subject to average of 12 numbers of reading for columns and 9 number of readings for beam is equal to or greater than the total thickness required as per the requirement. 18.5 Dry Density Measurement Dry Density measurement of the installed and cured PFP coating shall be carried out ‘as per ASTM ES05/E605M. The locations to collect sample for density measurement shall be at the discretion of the KOC Inspector and such damages shall be repaired by the Contractor as per the requirement. The individual and average density value shall not be less than minimum recorded density value for the sample that was fire tested as per ANSI/UL 1709 and as published on UL online directory. Any negative variation on the average density shall mandate the removal and reinstall of PFP coating on the suspect area identified. The Frequency for dry density shall be once at the start of the work and thereafter, once for every 500 m2 (square meter) area applied. 18.6 Compressive Strength Test Compressive Strength Test shall be carried out as per ASTM E761/761M for every 20 m3 of installed coating as per KOC standard of KOC-C-027, Rev.3. At the start of job, dry density test as per ASTM E605/E605M shall be carried out test sample made from the same material mix used for making test samples for compressive strength test. The Vermiculite cement test sample have minimum 5 days curing period as per KOC-C-027, Rev.3 Clause 11.4(b) and shall have minimum compressive strength value of 450 psi, as per the KOC standard clause 9.2.1, Table-3, Serial no. 11. 18.7 Hardness Hardness of the cured PFP coating shall be checked randomly using a Shore Durometer (ASTM 02240) and recorded the coating inspection report including the details of test location and type of Durometer used. minimum hardness values shall fall within75% of the Manufacturer published values when checked after curing period. 18.8 Adhesion Test ‘Adhesion test shall be carried out as per ASTM E736/E736M on an area as selected by KOC Representatives Inspector. The minimum adhesion / cohesion values shall fall within 75% of the Manufacturer's published values.NEW STARTEGIC GAS EXPORT PIPELINE FROM NORTH Larsen & Toubro KOC Contract No ‘QC PROCEDURE FOR FIREPROOFING WORK WITH Contractor Document Number | REY LIGHTWEIGHT VERMICULITE CEMENT ON STEEL 19053579 STRUCTURE '59578-000-450-PRO-10646 F 19.0 RECORDING AND REPORTING 19.1 All inspection and test activities shall be based on KOC approved Inspection and Test Plan (ITP). 19.2. Materials and Equipment which shall be engaged in the fireproofing works shall be inspected prior to the commencement of the works. 19.3. Work report and Recording shall be done on approved formats as per clause 14.2.3 20.0 21.0 22.0 of KOC Standard KOC-C-027- Rev.3 REPAIR OF DAMAGES/DEFECTS: Surface cracks wider than hairline cracks and other damages like disbanding, hollow area, bulging, spalling. Shall be repaired by the contractor to the satisfaction of the KOC at no additional cost. all repairs shall be as per clause 12.0 of KOC-027 Rev 3. All damages on installed PFP coating resulting from tests / inspections shall be repaired, in accordance with the relevant clauses of this Standard and Manufacturer's, recommendation, to the satisfaction of KOC Coating Inspector/Representative at no additional cost to KOC. HEALTH, SAFETY AND ENVIROMENT: Works shall be carried out as per KOC-C-027, Rev.3 clause 6.0, safe construction practices and clients Safety procedures. DOCUMENTATION: For the purpose of reviewing the status of each stage of work/site tests, itis necessary that the site survey report, daily activity report, if any, shall be prepared every day by the Coating Inspector and kept separately. All test reports and certificates during the construction phase will be issued to the Company for review and at the end of the Project all reports and certificates will be included and submitted to the Company in the final project documents,