DVD Micro System FWM396

/55/BK/78

TABLE OF CONTENTS

Location of PCBS ............................................................ 1-1 MAIN Board ...................................................................... 7

Specifications ................................................................. 1-2 Circuit diagram ............................................................ 7-1
Measurement Setup ....................................................... 1-3 Layout diagram............................................................ 7-2
Service Aids, Safety Instruction, etc. .............................. 1-4 CD Board ...................................................................... 8
Instructions On CD Playability .............................. 1-5 to 1-6 Circuit diagram ............................................................ 8-1
Service Test Program .................................................... 2-1 Layout diagram............................................................ 8-2
Disassembly Diagram .................................................. 3-1 Power Board ................................................................. 9
Block Diagram ................................................................. 4-1 Circuit diagram ............................................................ 9-1
Wiring Diagram................................................................. 4-2 Layout diagram............................................................ 9-2
MCU & Front Board ....................................................... 5 Explode View ................................................................. 10
Circuit diagram ............................................................ 5-1 Service Partlist ................................................................. 11
Layout diagram.................................................. 5-2...5-3
HI-Amp & lOW - Amp Board............................................. 6
Circuit diagram .................................................. 6-1...6-2
Layout diagram............................................................ 6-3

2008

DB 0814 3141 785 32590

 1-1

Location of PCBS

LOW-AMP BOARD Hi-AMP BOARD

du FRONT/MCU BOARD

POWER BOARD MAIN BOARD

VERSION VARIATIONS :
Type /Versions: FWD396

Service policy /55 /BK /78

Board in used:
MAIN BOARD C C C
FRONT/MCU BOARD C C C
CD BOARD M M M
POWER BOARD C C C
TUNER BOARD M M M
Hi-AMP & LOW-AMP BOARD C C C
AMP BOARD C C C

Type /Versions: FWD396

Features Feature diffrence /55 /BK /78

* TIPS : C -- Component Lever Repair.

M -- Module Lever Repair
√ -- Used
 1-2

Electronic specification

AMPLIFIER TUNER
1 kHz FM wave range ...................................... 87.5 – 108 MHz
(low channel - both channels driven) AM wave range (9 kHz) ......................... 531 – 1602 kHz
................................................... 50 W per channel (6 Ω)
10 kHz SPEAKERS
(high channel - both channels driven) System 1-way; 1 port bass reflex
................................................... 50 W per channel (6 Ω) Impedance ................................................................ 6 Ω
Total output power............................................. 200 W Woofer .................................................................. 1 x 5"
Signal-to-noise ratio .......................... ≥ 60 dBA (IEC) Tweeter ............................................................... 1 x 1.5"
Frequency response .......................... 50 – 16000 Hz Dimensions (w x h x d) . 207 x 309 x 214 (mm)
Input sensitivity Weight ................................................... 2.8 kg each
AUX/Line In ............................................................. 2 V
Microphone ....................................................... 1.5 mV GENERAL
Output Material/finish ................................... Polystyrene/Metal
Speakers ............................................................. ≥ 6 Ω AC Power ............................ 110 – 127 / 220 – 240 V;
(1) (6 Ω 1 kHz, 10% THD) ................................................... 50/60 Hz Switchable
Power Consumption
CD/MP3-CD PLAYER Active ............................................................... 110 W
Number of programmable tracks ............................... 40 Dimensions (w x h x d)265 .. x 310 x 403 (mm)
Frequency response ...................... 50 – 16000 Hz -3dB Weight (without speakers) ................................. NJ
Signal-to-noise ratio ....................................... ıG%$
Channel separation .......................... ıG% N+]
7otal harmonic distortion ................................. < 0.6%
MPEG 1 Layer 3 (MP3-CD) ..................... MPEG AUDIO
MP3-CD bit rate ......................................... 32-256 kbps
(128 kbps advised) Specifications and external appearance are
Sampling frequencies ....................... 32, 44.1, 48 kHz subject to change without notice.
 1-3

MEASUREMENT SETUP

Tuner FM

Bandpass
DUT 250Hz-15kHz LF Voltmeter
e.g. 7122 707 48001 e.g. PM2534
RF Generator
e.g. PM5326
Ri=50:

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)
Bandpass
250Hz-15kHz LF Voltmeter
DUT e.g. 7122 707 48001 e.g. PM2534

RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Ri=50:

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD Recorder
Use Audio Signal Disc SBC429 4822 397 30184 Use Universal Test Cassette CrO2 SBC419 4822 397 30069
(replaces test disc 3) or Universal Test Cassette Fe SBC420 4822 397 30071

DUT
DUT LF Generator L
L e.g. PM5110

R
R
S/N and distortion mete
S/N and distortion meter e.g. Sound Technology ST170
e.g. Sound Technology ST1700B

LEVEL METER
LEVEL METER e.g. Sennheiser UPM550
e.g. Sennheiser UPM550 with FF-filter
with FF-filter
 1-4

SERVICE AIDS

GB WARNING ESD
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

GB
Safety regulations require that the set be restored to its original CLASS 1
condition and that parts which are identical with those specified,
be used LASER PRODUCT
Safety components are marked by the symbol ! .

Lead free
 1-

INSTRUCTIONS ON CD PLAYABILITY

Customer complaint
"CD related problem"

Set remains closed!

1
check playability

playability N
ok ?

Y 3
For flap loaders (= access to CD drive possible)
"fast" lens cleaning cleaning method 4 is recommended

check playability

playability N
ok ?

Play a CD
for at least 10 minutes

check playability

playability N
ok ?

add Info for customer Exchange CDM

"SET OK" 2

return set

1 - 4 For description - see following pages

 1-

INSTRUCTIONS ON CD PLAYABILITY

1 4
PLAYABILITY CHECK
For sets which are compatible with CD-RW discs
use CD-RW Printed Audio Disc ....................7104 099 96611
TR 3 (Fingerprint)
TR 8 (600μ Black dot) maximum at 01:00
• playback of these two tracks without audible disturbance
playing time for: Fingerprint t10seconds
Black dot from 00:50 to 01:10
• jump forward/backward (search) within a reasonable time
LIQUID LENS CLEANING
Before touching the lens it is advised to clean the
surface of the lens by blowing clean air over it.
This to avoid that little particles make scratches on
the lens.
Because the material of the lens is synthetic and coated
with a special anti-reflectivity layer, cleaning must be done
with a non-aggressive cleaning fluid. It is advised to use
“Cleaning Solvent

The actuator is a very precise mechanical component and

may not be damaged in order to guarantee its full function.
For all other sets Clean the lens gently (don’t press too hard) with a soft and
use CD-DA SBC 444A..................................4822 397 30245 clean cotton bud moistened with the special lens cleaner.
TR 14 (600μ Black dot) maximum at 01:15
TR 19 (Fingerprint) The direction of cleaning must be in the way as indicated in
TR 10 (1000μ wedge) the picture below.

• playback of all these tracks without audible disturbance

playing time for: 1000μ wedge t10seconds
Fingerprint t10seconds
Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time

2
CUSTOMER INFORMATION

It is proposed to add an addendum sheet to the set which

informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.

The final wording in national language as well as the printing

is under responsibility of the Regional Service Organizations.
 2 - 1 2 - 1

SERVICE TEST PROGRAM

To enter service mode,keep

TITLE+ & MAX key depressed
for 3 Seconds while plugging the
main AC cord.

Display shows
Ver: x.x

stop Display shows All settings will be

disc1 reset to default
NEW
settings
Display lights
all the screen

if no button is pressed within 90s

exit factory mode

automatically
 3-1 3-1

Disassembly Diagram
 4-1 4-1

Block Diagram

AMP BOARD
MAIN BOARD

FRONT/MCU BOARD
 4-2 4-2

Wiring Diagram
 5-1 5-1

MCU & FRONT BOARD - Circuit Diagram

 5-2 5-2

MCU & FRONT BOARD - Layout Diagram - top view

 5-3 5-3

MCU & FRONT BOARD - Layout Diagram - bottom view

 6-1 6-1

HI-AMP & LOW-AMP BOARD - Circuit Diagram - 1

IC
 6-2 6-2

HI-AMP & LOW-AMP BOARD - Circuit Diagram - 2

IC
 6-3 6-3

HI-AMP & LOW-LOW AMP BOARD - Layout Diagram

 7-1 7-1

MAIN BOARD - Circuit Diagram

 7-2 7-2

MAIN BOARD - Layout Diagram

 8-1 8-1

CD BOARD - Circuit Diagram

 8-2 8-2

CD BOARD - Layout Diagram

 9-1 9-1

POWER BOARD - Circuit Diagram

 9-2 9-2

POWER BOARD - Layout Diagram

 10-1 10-1

EXPLODE VIEW
 11-1
ACCESSORIES PARTS LIST
996510014339 REMOTE CONTROL
994000001478 AC PLUG ADAPTOR(FOR /78)
994000001192 AM LOOP ANTENNA LAN-031
996510014341 SPK BOX

MECHNICAL&MISCELLANEOUS PARTS
101 996510014307 LED HOLDER
102 996510014308 LCD BRACKET
103 996510014309 LCD LIGHT GUIDE
201 994000001276 PANEL LEFT
202 994000001277 PANEL RIGHT

203 996510014342 FRONT CABINET

204 996510014343 REAR CABINET
207 996510009414 CHASSIS PLASTIC
208 996510014344 3CDC DOOR
209 996510014345 COSMETIC COVER UP

210 996510014346 COSMETIC COVER DOWN

211 994000001285 TOP COVER
212 996510014347 CD BUTTON
213 996510014348 ALBUM BUTTON
214 996510014349 .TITLE BUTTON

215 996510014350 STOP BUTTON

216 996510014351 PLAY BUTTON
217 996510014352 MODE BUTTON
218 996510014353 PROGRAM BUTTON
219 996510014354 POWER BUTTON

220 996510014355 VOL KNOB

221 996510014356 CLUSTER BUTTON
222 996510014357 JAZZ-POP BUTTON
223 996510014358 MIC KNOB
224 996510014875 MAX SOUND BUTTON(FOR /78)

224 996510014359 MAX SOUND BUTTON(FOR /55/BK)

225 996510014360 DBB BUTTON
226 996510014361 ROCK-CLASSIS BUTTON
227 996510014362 DISPLAY LENS (PMMA)
228 996510014363 POWER LIGHT GUIDE

231 996510014364 SCREW BUSHING

232 996510014365 MIDDLE STRAP OF SOUND BUTTON
233 996510014366 MIDDLE STRAP-L
234 996510014367 MIDDLE STRAP-R
235 996510014368 DISPLAY TOP BAR

J003 994000004487 16P FFC 1MM L=170MM

J005 994000004457 5P FFC L=200MM(AA)
J008 996510012055 10P FFC.1.25mm L=180mm
J010 996510005265 13P FFC 1.25mm L350mm
J011 994000001381 FM ANT (BLACK) 1M

J012 996510002103 CONN. CORD 3.5 ST/PLUGx2 500mm

J013 994000001255 15P FFC 1.25MM L=180MM
J015 996500037714 AC CORD SET VDE/BRAZIL APP 1.8
T001 996510014340 TRANSFORMER EI76
0008 996510022851 3CD MECHA PART DA11VF(/55/78)
 11-2
MECHNICAL&MISCELLANEOUS PARTS

M003 996510014874 TUNER MODULE MT000M

ELECTRICAL PARTS - AMP BOARD

AUX701 994000001221 V/RCA JACK 2P
IC702 996510001314 IC (SANYO) STK433-070
IC703 994000001201 IC NJM4556AM
L701 994000001217 AIR COIL 6X18.5T (0.5MM)
L702 994000001217 AIR COIL 6X18.5T (0.5MM)

L703 994000001217 AIR COIL 6X18.5T (0.5MM)

L704 994000001217 AIR COIL 6X18.5T (0.5MM)
Q702 996510010910 TRANSISTOR ST8050C
Q703 996510014338 TRANSISTOR BC556B
Q704 996510010910 TRANSISTOR ST8050C

Q707 996510014338 TRANSISTOR BC556B

Q709 996500041825 TRANSISTORS 2N5551
Q710 996510014338 TRANSISTOR BC556B
Q712 996510014338 TRANSISTOR BC556B
Q715 996510010910 TRANSISTOR ST8050C

Q716 996500041825 TRANSISTORS 2N5551

Q721 996500041825 TRANSISTORS 2N5551
Q722 996510014338 TRANSISTOR BC556B
Q727 996510014338 TRANSISTOR BC556B
Q728 996500041825 TRANSISTORS 2N5551

SPK701 996510001315 SPK JACK (R/R/BLUE/BLUE/BLKx4)

ELECTRICAL PARTS - HI AMP BOARD

IC701 996510001314 IC (SANYO) STK433-070

ELECTRICAL PARTS - FRONT/MCU BOARD

D405 994000001234 LED LAMP 3MM (RED)
D406 996510005256 LED LAMP 4mm (WHITE)
IC401 996510014306 MCU GY656
JACK1 994000004543 V/PHONE JACK (BLK)
JACK402 994000004543 V/PHONE JACK (BLK)

LCD401 996510014305 LCD DISPLAY

Q402 996510006580 SMD TRANSIST BC847C
Q403 996510006580 SMD TRANSIST BC847C
Q404 996510006581 SMD TRANSISTORS BC857C
Q406 996510006580 SMD TRANSIST BC847C

Q407 996510006580 SMD TRANSIST BC847C

REM401 994000004367 OPTIC SENSER FM-6038TM2-5AN
SW401 994000001243 TACT SWITCH
SW402 994000001243 TACT SWITCH
SW403 994000001243 TACT SWITCH

SW404 994000001243 TACT SWITCH

SW405 994000001243 TACT SWITCH
SW406 994000001243 TACT SWITCH
SW407 994000001243 TACT SWITCH
SW408 994000001243 TACT SWITCH
 11-3
ELECTRICAL PARTS - FRONT/MCU BOARD
SW409 994000001243 TACT SWITCH
SW410 994000001243 TACT SWITCH
SW411 994000001243 TACT SWITCH
SW412 994000001243 TACT SWITCH
SW414 994000001243 TACT SWITCH

SW415 994000001243 TACT SWITCH

SW416 994000001243 TACT SWITCH
SW417 994000001243 TACT SWITCH
SW418 994000001243 TACT SWITCH
SW419 994000001243 TACT SWITCH

SW420 994000001243 TACT SWITCH

SW421 994000001243 TACT SWITCH
SW422 994000001243 TACT SWITCH
SW423 994000001243 TACT SWITCH
SW424 994000001243 TACT SWITCH

SW425 994000001243 TACT SWITCH

U401 994000004541 IC M24C02-WMN6
U402 996510002119 IC TA7291S
U403 994000002839 IC LM1117S-3.3
V401 994000001241 ROTARY ENCODER

VR401 994000001324 ROTARY VOLUME 20K

XT401 996500039820 CRYSTAL 10MHz 49/US
XT402 994000004615 CRYSTAL 32.768KHZ 12.5PF

ELECTRICAL PARTS - POWER BOARD

F802 994000004599 FUSE RADIAL T3.15A 250V
F804 996510002426 CERAMIC FUSE 3.9x10.5mmW
F805 996510002426 CERAMIC FUSE 3.9x10.5mmW
F806 994000000585 CERAMIC FUSE W/LEAD 2A/250V
IC802 996510003984 IC CYT78L05 (TO-92)

J001 996510014304 AC SOCKET UL APP

Q802 996510010910 TRANSISTOR ST8050C
Q804 996510006590 TRANSISTOR BC547B TAPING
Q805 996510006590 TRANSISTOR BC547B TAPING
SW801 994000001323 SWITCH
 11-4
ELECTRICAL PARTS - MAIN BOARD
Q101 996510001308 TRANS. 2SD1936U
Q102 996510001308 TRANS. 2SD1936U
Q105 994000001193 TRANSISTORS KSB772YS
Q106 996510000337 SMD TRANSISTORS BC847B
Q108 994000001193 TRANSISTORS KSB772YS

Q109 996510000337 SMD TRANSISTORS BC847B

Q110 996510014302 TRANSISTOR ST8050D
Q111 996510014301 TRANSISTOR ST8550D
Q1110 996510000337 SMD TRANSISTORS BC847B
Q1111 996510001308 TRANS. 2SD1936U

Q1112 996510001308 TRANS. 2SD1936U

Q112 996510000337 SMD TRANSISTORS BC847B
Q113 996510000337 SMD TRANSISTORS BC847B
Q405 996510000337 SMD TRANSISTORS BC847B
U101 996510014303 IC UE2314

U102 994000001201 IC NJM4556AM

U103 996500038611 IC KA7810E
U104 994000000253 IC (SAMSUNG) KA7808
U106 994000001201 IC NJM4556AM

Note: Only these parts mentioned in the list are normal

service parts.