Professional Documents
Culture Documents
FRONT LOADER
LA1001,LA1002,
LA1162,LA1251
This Workshop Manual has been prepared to provide servicing personnel with
information on the mechanism, service and maintenance of KUBOTA Front Loader
LA1001, LA1002, LA1162 and LA1251. It is divided into two parts, “Mechanism” and
“Servicing” for each section.
■ Mechanism
Information on the construction and function are included. This part should be
understood before proceeding with troubleshooting, disassembling and servicing.
■ Servicing
Under the heading “General” section comes general precautions, check and
maintenance and special tools. Other section, there are troubleshooting, servicing
specification lists, checking and adjusting, disassembling and assembling, and servicing
which cover procedures, precautions, factory specifications and allowable limits.
All information illustrations and specifications contained in this manual are based on
the latest production information available at the time of publication.
The right is reserved to make changes in all information at any time without notice.
December 2001
© KUBOTA Corporation 2001
SAFETY INSTRUCTIONS
SAFETY FIRST
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on
the machine itself to warn of the possibility of personal injury. Read these instructions carefully.
It is essential that you read the instructions and safety regulations before you attempt to repair or use
this unit.
DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
■ IMPORTANT : Indicates that equipment or property damage could result if instructions are not
followed.
SAFETY STARTING
• Do not start the engine by shorting across starter
terminals or bypassing the safety start switch.
• Do not alter or remove any part of machine safety
system.
• Before starting the engine, make sure that all shift
levers are in neutral positions or in disengaged
positions.
• Never start the engine while standing on ground.
Start the engine only from operator’s seat.
SAFETY WORKING
• Do not work on the machine while under the influence
of alcohol, medication, or other substances or while
fatigued.
• Wear close fitting clothing and safety equipment
appropriate to the job.
• Use tools appropriate to the work. Markshift tools,
parts, and procedures are not recommended.
• When servicing is performed together by two or more
persons, take care to perform all work safely.
• Do not work under the machine that is supported
solely by a jack. Always support the machine by
safety stands.
• Do not touch the rotating or hot parts while the engine
is running.
• Never remove the radiator cap while the engine is
running, or immediately after stopping. Otherwise,
hot water will spout out from radiator. Only remove
radiator cap when cool enough to touch with bare
hands. Slowly loosen the cap to first stop to relieve
pressure before removing completely.
• Escaping fluid (fuel or hydraulic oil) under pressure
can penetrate the skin causing serious injury. Relieve
pressure before disconnecting hydraulic or fuel lines.
Tighten all connections before applying pressure.
AVOID FIRES
• Fuel is extremely flammable and explosive under
certain conditions. Do not smoke or allow flames or
sparks in your working area.
• To avoid sparks from an accidental short circuit,
always disconnect the battery negative cable first and
connect it last.
• Battery gas can explode. Keep sparks and open
flame away from the top of battery, especially when
charging the battery.
• Mark sure that no fuel has been spilled on the engine.
SAFETY DECALS
The following safety decals are installed on the machine.
If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in
the parts list.
LOADER TERMINOLOGY
(1) Boom (4) Side Frame (7) Brace (9) Bucket Cylinder
(2) Hydraulic Control Valve (5) Main Frame (8) Parallel Link (LA1162 only) (10) Bucket
(3) Mounting Pin (6) Boom Cylinder
SPECIFICATIONS
■ Suitable Tractor
Loader LA1001 LA1002-57R LA1002-57C LA1002-68R LA1002-68C LA1162-68R LA1162-68C LA1251
Model
M4700 M4900SU M4900 (C) M6800S M6800S (C) M6800HD (C) M6800HD (C) M8200
Tractor M5400 M4900 M5700 (C) M8200 (C)
Model M6800 M5700 M5700HD (C) M9000
M5700HD M9000 (C)
NOTE:(C) of the tractor model in the table above shows the CABIN model.
W1029088
W1027852
■ Dimensional Specifications
Loader Model LA1001 LA1251
Tractor Model M4700/M5400 M6800 M8200/M9000
(A) Maximum lift height 2895 mm (114.0 in.) 2935 mm (115.6 in.) 3390 mm (133.5 in.)
(B) Clearance with bucket dumped 2260 mm (89.0 in.) 2300 mm (90.6 in.) 2470 mm (97.2 in.)
(C) Reach at maximum lift height 890 mm (35.0 in.) 885 mm (34.8 in.) 620 mm (24.4 in.)
(D) Maximum dump angle 39 deg. 59 deg.
(E) Reach with bucket on ground 1810 mm (71.3 in.) 1730 mm (68.1 in.) 1990 mm (78.3 in.)
(F) Bucket roll-back angle 25 deg. 39 deg.
(G) Digging depth 170 mm (6.7 in.) 115 mm (4.5 in.) 155 mm (6.1 in.)
(H) Overall height in carry position 1540 mm (60.6 in.) 1765 mm (69.5 in.)
W1013874
■ Operational Specifications
Loader Model LA1001 LA1251
Tractor Model M4700 M5400 M6800 M8200 M9000
ASAE Rated Lift Capacity 100 kg (2205 lbs) 1250 kg (2755 lbs)
ASAE Rated Breakout Force 1510 kg (3330 lbs) 1700 kg (3750 lbs)
Rasing time 4.5 sec. 4.0 sec. 4.1 sec. 5.8 sec. 3.8 sec.
Lowering time 3.3 sec. 2.8 sec. 2.8 sec. 3.9 sec. 2.7 sec.
Bucket dumping time 2.0 sec. 1.7 sec. 1.7 sec. 1.8 sec. 1.7 sec.
Bucket roll-back time 3.0 sec. 2.6 sec. 2.6 sec. 3.5 sec. 2.5 sec.
W1031496
■ NOTE
· The LA1002 loader can be installed on all M4900, M5700 and M6800S tractor models. (Except M5700
Narrow model)
· The LA1162 loader can be installed on M6800HD tractor model.
■ Dimensional Specifications
Loader Model LA1002 LA1162
Tractor Model M4900DT/M5700DT (HD) M6800SDT M6800HD
(A) Maximum lift height to pivot pin 2825 mm (112.2 in.) 2900 mm (114.2 in.) 2900 mm (114.2 in.)
(B) Maximum lift height under level bucket 2645 mm (104.1 in.) 2720 mm (107.1 in.) 2675 mm (105.3 in.)
(C) Clearance with bucket dumped 2265 mm (89.2 in.) 2345 mm (92.3 in.) 2215 mm (87.2 in.)
(D) Reach at maximum lift height 880 mm (34.6 in.) 910 mm (35.8 in.) 875 mm (34.4 in.)
(E) Maximum dump angle 38 deg. 38 deg. 45 deg.
(F) Reach with bucket on ground 1810 mm (71.3 in.) 1750 mm (68.9 in.) 1865 mm (73.4 in.)
(G) Bucket roll-back angle 26 deg. 25 deg. 40 deg.
(H) Digging depth 120 mm (4.7 in.) 80 mm (3.1 in.) 140 mm (5.5 in.)
(J) Overall height in carry position 1540 mm (60.6 in.) 1540 mm (60.6 in.) 1760 mm (69.3 in.)
W1013874
■ Operational Specifications
Loader Model LA1002 LA1162
Lift capacity to maximum height (Bucket bottom mid point) 1000 kg (2205 lbs) 1160 kg (2555 lbs)
(U) Lift capacity to maximum height-at pivot pin 1170 kg (2580 lbs) 1310 kg (2890 lbs)
(V) Lift capacity to maximum height 900 kg (1985 lbs) 1010 kg (2225 lbs)
(W) Lift capacity to 1.5 m (59 in.) height-at pivot pin 1510 kg (3330 lbs) 1660 kg (3660 lbs)
(X) Lift capacity to 1.5 m (59 in.) height 1225 kg (2700 lbs) 1280 kg (2822 lbs)
(Y) Breakout force-at pivot pin 21500 kg (4840 lbs) 23160 kg (5210 lbs)
(Z) Breakout force 16660 kg (3750 lbs) 17950 kg (4035 lbs)
(VV) Bucket roll-back force at maximum height 23800 kg (5350 lbs) 26200 kg (5890 lbs)
(XX) Bucket roll-back force at 1.5 m (59 in.) lift height 30500 kg (6860 lbs) 33560 kg (7550 lbs)
(ZZ) Bucket roll-back force at ground line 23800 kg (5350 lbs) 26200 kg (5890 lbs)
Raising time 4.1 sec. 4.5 sec.
Lowering time 2.8 sec. 3.2 sec.
Bucket dumping time 1.7 sec. 2.3 sec.
Bucket roll-back time 2.6 sec. 2.7 sec.
W1035534
CONTENTS
1. FEATURES
2. HYDRAULIC CIRCUIT
[A] LA1001 with M4700, M5400,
M6800
LA1002 with M4900, M5700,
M6800S
[B] LA1002 with M4900 CAB,
M5700 CAB, M6800S CAB
LA1251
[C] LA1162-68R
[D] LA1162-68C
P : Pump Port
T : Tank Port
PB : Power Beyond Port
A1 : A1 Port
A2 : A2 Port
B1 : B1 Port
B2 : B2 Port
W1013191
The control valve assembly is composed of four major section as shown above.
(1) Inlet Section
This section has P and T ports.
And the relief valve is installed on LA1251, LA1002C and LA1162C.
The P port is connected to the OUTLET port of front hydraulic block by the hydraulic hose.
The T port is connected to the TANK port of front hydraulic block or transmission case by the hydraulic hose.
(2) Boom Control Valve
The boom control valve is of 4-position, 6-connection, detent, spring center type, consisting of a valve housing,
spool, load check valve, etc.. This valve has A1 and B1 ports and controls oil flow to the boom cylinder.
(3) Bucket Control Valve
The bucket control valve is of 3-position, 6-connection, no detent, spring center type, consisting of a valve housing,
spool, load check valve, etc.. This valve has A2 and B2 ports and controls oil flow to the bucket cylinder.
And the port relief valve is installed on LA1162.
(4) Outlet Section
This section has PB port which is connected to the INLET port of front hydraulic block by the hydraulic pipe and
feeds oil to the three point hydraulic control valve or backhoe control valve.
[2] OPERATION
■ Neutral
1. Pressure-fed oil from the hydraulic pump is delivered into P port in the inlet section (2).
2. As the load check valve (9), (10) are kept closed in the neutral position, oil flows along the notched section of the
spools (4), (8) to the PB port through the PB passage 1 (3) and 2 (7).
3. Then the oil is fed to the three point hydraulic system from the PB port.
■ Up
1. When the hydraulic control lever is set to the “UP”
position, the spool (5) of the boom control valve (3)
moves to the right, which forms oil passages between
passage 1 (9) and B1 port, and between A1 port and
PB passage 1 (7).
2. As the oil passage from the neutral passage 1 (6) to
the PB passage 1 (7) is closed by the spool (5), the
pressure-fed oil from the P port opens the load check
valve (10) and flows through the notched section of
the spool (5) and B1 port to extend the boom cylinder
(1).
3. Return oil from the boom cylinder flows from the A1
port through the passage in the spool (5) and PB
passage 1 (7) to bucket control valve (2).
(1) Boom Cylinder P : P Port
(2) Bucket Control Valve T : T Port
(3) Boom Control Valve A1 : A1 Port (From Boom
(4) Inlet section Cylinder)
(5) Spool B1 : B1 Port (To Boom
(6) Neutral Passage 1 Cylinder)
(7) PB Passage 1 PB : PB Port
(8) Outlet Section
(9) Passage 1
(10) Load Check Valve
■ Down
1. When the hydraulic control lever is set to the
“DOWN” position, the spool (5) moves to the left,
which forms oil passages between passage 1 (9) and
A1 port, and between B1 port and PB passage 1 (7).
2. As the oil passage from the neutral passage 1 (6) to
the PB passage 1 (7) is closed by the spool (5), the
pressure-fed oil from the P port opens the load check
valve (10) and flows through the notched section of
the spool (5) and A1 port to retract the boom cylinder
(1).
3. Return oil from the boom cylinder flows from the B1
port through the passage in the spool (5) and PB
passage 1 (7) to the bucket control valve (2).
(1) Boom Cylinder P : P Port
(2) Bucket Control Valve T : T Port
(3) Boom Control Valve A1 : A1 Port (To Boom
(4) Inlet section Cylinder)
(5) Spool B1 : B1 Port (From Boom
(6) Neutral Passage 1 Cylinder)
(7) PB Passage 1 PB : PB Port
(8) Outlet Section
(9) Passage 1
(10) Load Check Valve
■ Floating
1. When the hydraulic control lever is set to the
“FLOAT” position, the spool (5) moves further to the
left from the “DOWN” position and is retained by the
detent mechanism (10).
2. This forms oil passages among the A1 port, B1 port
and T port. As a result, oil in the boom cylinder flows
freely from the A1 port and B1 port through the T port
to the transmission case.
3. Oil entering the P port flows to the bucket control
valve (2) through the neutral passage 1 (9) and PB
passage 1 (8).
Then the oil flows to the three point hydraulic system.
(1) Boom Cylinder P : P Port
(2) Bucket Control Valve T : T Port
(3) Boom Control Valve A1 : A1 Port
(4) Inlet section B1 : B1 Port
(5) Spool PB : PB Port
(6) Outlet Section
(7) PB Passage 2
(8) PB Passage 1
(9) Neutral Passage 1
(10) Detent Mechanism
■ Roll-back
1. When the hydraulic control lever is set to the “ROLL-
BACK” position, the spool (6) of the bucket control
valve (2) moves to the left, which forms oil passages
between passage 2 (10) and B2 port, and between
A2 port and T port.
2. The oil passage from the PB passage 1 (5) to the PB
passage 2 (7) is closed by the spool (6). Therefore,
the pressure-fed oil from the P port flows through the
boom control valve (3), opens the load check valve
(9), and flows through the notched section of the
spool (6) and B2 port to retract the bucket cylinder (1).
3. Return oil from the bucket cylinder flows to the
transmission case through the A2 port and T port.
(1) Bucket Cylinder P : P Port
(2) Bucket Control Valve T : T Port
(3) Boom Control Valve A2 : A2 Port (From Bucket
(4) Inlet section Cylinder)
(5) PB Passage 1 B2 : B2 Port (To Bucket
(6) Spool Cylinder)
(7) PB Passage 2 PB : PB Port
(8) Outlet Section
(9) Load Check Valve
(10) Passage 2
■ Dump
1. When the hydraulic control lever is set to the “DUMP”
position, the spool (6) of the bucket control valve (2)
moves to the right, which forms oil passages between
passage 2 (7), A2 port and B2 port.
2. The oil passage from the PB passage 1 (5) to the PB
passage 2 (7) is closed by the spool (6). Therefore,
the pressure-fed oil from the P port flows through the
boom control valve (3), opens the load check valve
(9), and flows through the notched section of the
spool (6) and A2 port to extend the bucket cylinder
(1).
3. Return oil from the bucket cylinder flows from the B2
port to the passage 2 (10), and flows to the A2 port
together with the pressure-fed oil from the P port.
As a result, the dump speed is increased.
(Reference)
• The oil pressure of the A2 port and B2 port is
identical, but the bucket cylinder extend by the
difference of received pressure area (cylinder rod
part).
(1) Bucket Cylinder P : P Port
(2) Bucket Control Valve T : T Port
(3) Boom Control Valve A2 : A2 Port (To Bucket
(4) Inlet section Cylinder)
(5) PB Passage 1 B2 : B2 Port (From Bucket
(6) Spool Cylinder)
(7) PB Passage 2 PB : PB Port
(8) Outlet Section
(9) Load Check Valve
(10) Passage 2
4. RELIEF VALVE
[1] MAIN RELIEF VALVE
The relief valve is adopted in the loader control valve
of LA1002C, LA1162C and LA1251. This relief valve is
pilot operated type, it is suitable for a high pressure and
large volumetric flow, and has better pressure override
performance than direct acting relief valves.
This relief valve is a combination valve combining a
relief operation and anti-cavitation operation.
(1) Inlet Section of Control Valve (8) Jam Nut
(2) Main Relief Valve (9) Acorn Nut
(3) Piston Poppet (10) Piston Spring
(4) Relief Valve Poppet (11) Pilot Poppet
(5) Housing (12) Pilot Spring
(6) Check Valve Poppet (13) Adjust Screw
(7) Pilot Section
W1020742
■ Relief Operation
[Step 1]
The relief valve is in communication between the high
pressure port HP and low pressure chamber LP. Oil is
admitted through the hole in piston poppet (4) and
because of the differential area between diameter A and
B relief valve poppet (1) and check valve poppet (2) are
tightly seated as shown in the figure.
(1) Relief Valve Poppet (3) Pilot Poppet
(2) Check Valve Poppet (4) Piston Poppet
[Step 2]
The oil pressure in the high pressure port HP has
reached the setting of the pilot spring force and unseats
the pilot poppet (3) and oil flows around the poppet-
through the cross drilled holes and to the low pressure
chamber LP.
(3) Pilot Poppet
[Step 3]
The loss of oil behind the piston poppet (4), effected
by the opening of pilot poppet (3), causes piston poppet
(4) to move back and seat against pilot poppet (3). This
shuts off the oil flow to the area behind relief valve poppet
(1), and causes a low pressure area internally.
(1) Relief Valve Poppet (4) Piston Poppet
(3) Pilot Poppet
[Step 4]
The imbalance of pressure on the inside as compared
to that of the high pressure port HP, force the relief valve
poppet (1) to open and relief the oil directly to the low
pressure chamber LP in the valve.
(Reference)
• Relief valve setting pressure :
LA1002C, LA1162C LA1251
18.6 to 19.1 MPa 20.3 to 20.7 MPa
190 to 195 kgf/cm2 207 to 211 kgf/cm2
2700 to 2800 psi 29500 to 3000 psi
Condition
• Oil temperature : 45 to 55 °C
113 to 131 °F
(1) Relief Valve Poppet
■ Anti-cavitation Operation
The anti-void unit supplies oil to the high pressure
port HP when cavitation has occurred. A lower pressure
exists in the port HP compared to the low pressure
chamber LP. The difference between the effective area
of diameter A and C causes imbalance of the check
valve poppet (1) which unseats, thus allowing oil from the
low pressure chamber LP to enter the port HP and fill the
void.
(1) Check Valve Poppet
Both boom cylinder and bucket cylinder consists of a head (4), cylinder tube (3), piston rod (5), piston (2), and other
parts as shown in the figure above. They are single-rod double acting cylinder in which the reciprocating motion, of
the piston is controlled by hydraulic force applied to both of its ends.
Cylinder Specifications
LA1001 LA1002 LA1162 LA1251
Boom Cylinder Cylinder I.D. 57.2 mm 57.2 mm 63.5 mm 63.5 mm
(2.25 in.) (2.25 in.) (2.50 in.) (2.50 in.)
Rod O.D. 34.9 mm 34.9 mm 34.9 mm 34.9 mm
(1.375 in.) (1.375 in.) (1.375 in.) (1.375 in.)
Stroke 551 mm 551 mm 500 mm 599 mm
(21.7 in.) (21.7 in.) (19.69 in.) (23.6 in.)
Bucket Cylinder Cylinder I.D. 57.2 mm 57.2 mm 63.5 mm 63.5 mm
(2.25 in.) (2.25 in.) (2.50 in.) (2.50 in.)
Rod O.D. 34.9 mm 34.9 mm 34.9 mm 34.9 mm
(1.375 in.) (1.375 in.) (1.375 in.) (1.375 in.)
Stroke 501 mm 501 mm 520 mm 513 mm
(19.7 in.) (19.7 in.) (20.47 in.) (20.2 in.)
W1025274
CONTENTS
1. GENERAL .........................................................................................................S-1
[1] IDENTIFICATION........................................................................................S-1
[2] GENERAL PRECAUTION .........................................................................S-2
[3] LUBRICANTS .............................................................................................S-3
[4] MAINTENANCE CHECK LIST..................................................................S-3
[5] CHECK AND MAINTENANCE..................................................................S-4
(1) Check Points of Each Use or Daily .......................................................S-4
(2) Check Points of Every 10 Hours ...........................................................S-5
2. TROUBLESHOOTING ......................................................................................S-6
3. SERVICING SPECIFICATIONS ......................................................................S-7
4. TIGHTENING TORQUES ................................................................................S-8
[1] GENERAL USE SCREWS, BOLTS AND NUTS....................................S-8
[2] HYDRAULIC FITTINGS .............................................................................S-8
[3] TIGHTENING TORQUE FOR SPECIALLY SPECIFIED ........................S-9
5. DISMOUNTING FRONT LOADER FROM TRACTOR................................S-10
[1] LA1001......................................................................................................S-10
[2] LA1002 AND LA1162..............................................................................S-11
[3] LA1251......................................................................................................S-13
6. CHECKING, DISASSEMBLING AND SERVICING......................................S-14
[1] CONTROL VALVE ...................................................................................S-14
(1) Checking and Adjusting ......................................................................S-14
(2) Disassembling and Assembling ..........................................................S-14
[2] BUCKET, BOOM AND HYDRAULIC CYLINDERS...............................S-23
(1) Disassembling and Assembling ..........................................................S-23
(2) Servicing .............................................................................................S-27
[3] SIDE FRAME, MAIN FRAME, BRACE AND OTHERS.......................S-28
(1) Disassembling and Assembling ..........................................................S-28
1. GENERAL
[1] IDENTIFICATION
When contacting your local KUBOTA distributor, always specify
front loader model and serial number.
(1) Model / Serial Number A: LA1001
B: LA1002
C: LA1162
D: LA1251
W1010501
[3] LUBRICANTS
To prevent serious damage to hydraulic systems, use only specified fluid or its equivalent.
Capacities
M4700/M5400 M4900 (C)/
Place M4900/M4900SU M5700 (C)/ Lubricants
M5700/M5700HD M5700HD (C)/ M8200/M9000
M6800/M6800S/ M6800S (C)/
M6800HD M6800HD (C)
Transmission Case 40 L 43 L 52 L
KUBOTA UDT or SUPER
(Front loader is not 10.6 U.S.gals. 11.4 U.S.gals. 13.7 U.S.gals.
UDT Fluid *
attached.) 8.8 Imp.gals. 9.5 Imp.gals. 11.4 Imp.gals.
Grease fittings Until grease overflows Multi-purpose type grease
W1010768
Lubricating
1. Lubricate joints of control lever linkage.
W1012229
2. TROUBLESHOOTING
Reference
Symptom Probable Cause Solution
Page
Boom Does Not Rise • Control valve malfunctioning Repair or replace S-15, S-17,
S-20
• Boom cylinder defective Repair or replace S-24
• Control lever linkage or cable defective Repair or replace S-15, S-17
• Hydraulic pump malfunctioning Repair or replace –
• Oil filter clogged Replace –
• Relief valve spring damaged Replace –
• Hydraulic hose damaged Replace –
Boom Does Not Rise • Port relief valve malfunctioning Repair or replace S-20
with Bucket Cylinder
Fully Dumped
(LA1162)
Boom Does Not • Control valve malfunctioning Repair or replace S-15, S-17,
Lower S-20
Insufficient Boom • Boom cylinder tube worn or damaged Replace S-25
Speed • Boom cylinder piston ring (piston seal and O- Replace S-25
ring) worn or damaged
• Oil leaks from pipe joints Repair –
• Relief valve setting pressure too low Adjust S-14
• Insufficient transmission fluid Refill S-3
• Inlet pipe O-ring damaged Replace –
Bucket Does Not • Control valve malfunctioning Repair or replace S-15, S-17,
Move S-20
• Bucket cylinder defective Repair or replace S-24
• Control lever linkage or cable defective Repair or replace S-15, S-17
• Hydraulic pump malfunctioning Repair or replace –
• Oil filter clogged Replace –
• Relief valve spring damaged Replace –
• Hydraulic hose damaged Replace –
Insufficient Bucket • Bucket cylinder tube worn or damaged Replace S-25
Speed • Bucket cylinder piston ring (piston seal and Replace S-25
O-ring) worn or damaged
• Oil leaks from pipe joints Repair –
• Relief valve setting pressure too low Adjust S-14
• Insufficient transmission fluid Refill S-3
• Inlet pipe O-ring damaged Replace –
Front End Loader • Boom cylinder tube worn or damaged Replace S-25
Drops By Its Weight • Boom cylinder piston ring (piston seal and O- Replace S-25
ring) worn or damaged
• Oil leaks from pipe joints Repair –
• Control valve malfunctioning Repair or replace S-15, S-17,
S-20
W1014322
3. SERVICING SPECIFICATIONS
Item Factory Specification Allowable Limit
Relief Valve Setting Pressure 18.6 to 19.1 MPa –
Condition LA1002C 190 to 195 kgf/cm2
• Engine Speed......... Maximum LA1162C 2700 to 2800 psi
• Oil Temperature..... 45 to 55 °C
113 to 131 °F 20.3 to 20.7 MPa –
LA1251 207 to 211 kgf/cm2
2950 to 3000 psi
Piston Rod Bend – 0.25 mm
0.0098 in.
W1013874
4. TIGHTENING TORQUES
[1] GENERAL USE SCREWS, BOLTS AND NUTS
Screws, bolts and nuts whose tightening torques are not specified in this Workshop Manual should be tightened
according to the table below.
American standard cap screws with UNC or UNF Threads Metric cap screws
Property class 8.8
Grade SAE 5 or 8 Grade
(Approx. SAE grade 5)
Unit Unit
N·m kgf·m ft-lbs N·m kgf·m ft-lbs
Size Size
1/4 9.8 to 11.7 1.0 to 1.2 7.2 to 8.6 M6 9.8 to 11.2 1.0 to 1.1 7.2 to 8.3
5/16 19.0 to 23.1 1.9 to 2.4 14 to 17 M8 23.6 to 27.4 2.4 to 2.8 17.4 to 20.2
3/8 33.9 to 40.7 3.5 to 4.2 25 to 30 M10 48.1 to 55.8 4.9 to 5.7 35.5 to 41.2
1/2 88.1 to 105.8 9.0 to 10.8 65 to 78 M12 77.5 to 90.1 7.9 to 9.2 57.2 to 66.5
9/16 122.0 to 146.4 12.4 to 14.9 90 to 108 M14 124 to 147 12.6 to 15.0 91.2 to 108
5/8 176.3 to 211.5 18.0 to 21.6 130 to 156 M16 196 to 225 20.0 to 23.0 145 to 166
– – – – M18 275 to 318 28.0 to 32.5 203 to 235
W1012507
■ NOTE
• When connecting a hose with flare nut, after tightening the nut with specified torque, return it
approximately 45 degrees and re-tighten it to specified torque.
W1013389
[1] LA1001
Side Frame Connector
1. Lower the boom and level the bucket.
2. Stop the engine.
3. Remove the side frame connectors (1) from the top of the loader
side frames.
4. Attach the side frame connectors (1) to the bucket with the
mounting bolts (2) removed from the front brace.
(1) Side Frame Connector (2) Mounting Bolt
W1016247
Wedge Bolt
1. Remove the wedge bolts (1) from the bottom of each loader side
frame.
(1) Wedge Bolt (2) Lock Nut 1
W1016352
Safety Limiter
1. Engage the safety limiter (1).
(1) Safety Limiter
W1016424
Side Frame
1. Start the engine and run at a low idle.
2. Slowly move the hydraulic control lever to “ROLL-BACK”
position to raise the side frames up and out of the main frames.
3. Stop the engine.
W1016492
Stand
1. Remove the stands (1) from the brace.
2. Set the stand (1) to each side of boom and secure with snap pin
(2).
(1) Stand (2) Snap Pin
W1016567
Hoses
1. Slowly release all hydraulic pressure by moving the hydraulic
control lever in all directions.
2. Disconnect the three hoses (1), (2), (3) with quick couplers.
3. Place protective caps or plugs on the quick coupler ends.
4. Start the engine and slowly back the tractor away from the loader.
■ IMPORTANT
• Before starting the engine, reconnect the hose (4) remaining
on the tractor to the hydraulic line with quick coupler.
(1) Hose 5 (3) Hose 7
(2) Hose 6 (4) Hose 4
W1016717
Side Frame
1. Remove the mounting pin from the loader side frame.
2. Start the engine and run at an idle.
3. Slowly move the hydraulic control lever (1) to “ROLL-BACK”
position to raise the loader side frame up and out of the receivers
of the main frame.
4. Stop the engine.
(1) Hydraulic Control Lever
W1017086
Hydraulic Hoses
1. Slowly release the hydraulic pressure by moving the hydraulic
control lever in all directions.
2. Disconnect the four hydraulic hoses (1) with quick couplers from
the control valve (2), and place them on the right side of the
boom.
3. Place the protective caps (3) and plugs on the quick coupler
ends.
4. Start the engine and slowly back the tractor away from the loader.
(When reassembling)
• Connect the four hydraulic hoses (1) with quick couplers between
the hydraulic tube lines and the control valve as indicated with
color marks.
• Connect the protective caps and plugs to each other as shown in
the figure.
• Adjust the hydraulic hoses which connect the bucket cylinder to
the hydraulic tubes so that the hoses do not touch to the level
indicator rod.
(1) Hydraulic Hose A : LA1002C, LA1162C
(2) Control Valve B : LA1002R, LA1162R
(3) Protective Cap
W1017743
[3] LA1251
Stand
1. Raise the boom until the stands (1) can be rotated.
2. Stop the engine.
3. Remove the snap pins (2) holding the stands (1) to the boom and
rotate the stands (1).
4. Slide the stands (1) to outside, then set the stands (1) with snap
pins (2).
5. Start the engine.
6. Dump the bucket approximately 20 degrees.
7. Lower the boom and raise the front wheels slightly.
(1) Stand (2) Snap Pin
W1017284
Side Frame
1. Remove the mounting pins from the loader side frames.
2. Slowly move the hydraulic control lever (1) to “ROLL-BACK”
position to raise the loader side frames up and out of the
receivers of the main frames.
3. Stop the engine.
(1) Hydraulic Control Lever
W1017457
Hoses
1. Slowly release all hydraulic pressure by moving the hydraulic
control lever in all directions.
2. Disconnect the four hoses (1) with quick couplers at the control
valve and place them on the right side of the boom.
3. Place the protective caps or plugs on the quick coupler ends.
4. Start the engine and slowly back the tractor away from the loader.
(1) Hoses
W1017639
Condition
• Engine speed……Maximum
• Oil temperature …45 to 55 °C
113 to 131 °F
■ NOTE
• The relief valve does not installed on model LA1001,
LA1002R and LA1162R. However the relief valve of the
tractor hydraulic system is used as the relief valve of the
front loader. Refer to the applicable tractor Workshop
manual for details.
(1) A2 Port (4) Acorn Nut
(2) Relief Valve (5) Adjust Screw
(3) Jam Nut
W1018251
(2) Servicing
Piston Rod Bend
1. Place piston rod on V blocks.
2. Set a dial indicator on the center of the rod.
3. Turn the piston rod and read the dial indicator.
4. If the measurement exceeds the allowable limit, replace it.
0.25 mm
Piston rod bend Allowable limit
0.0098 in.
W1018329
Side Frame
1. Remove the side frame connectors (3) from the side frame.
2. Remove the lock nut 2 (1), lock nut 1 (4) and wedge bolt (5).
3. Remove the side frames (2), (6) from the main frame.
(1) Lock Nut 2 (4) Lock Nut 1
(2) Side Frame RH (5) Wedge Bolt
(3) Side Frame Connector (6) Side Frame LH
W1029302
Hydraulic Block
1. Disconnect the all hydraulic hoses.
2. Remove the hydraulic block (1) from main frame RH (2).
(When reassembling)
• Use seal tape on the tapered thread of adapters, elbows and
hydraulic hoses.
• To avoid damage to hoses, adjust all connections to route hoses
away from sharp edges.
(1) Hydraulic Block (2) Main Frame RH
W1029418
Front Guard
1. Remove the front guard (1).
(When reassembling)
135.6 N·m
Front guard mounting bolt
Tightening torque 13.8 kgf·m
and nut
100 ft-lbs
Brace
1. Remove the brace (1).
(When reassembling)
• Do not tighten any bolts firmly until most components are
attached onto the tractor.
225.3 N·m
Brace mounting bolt and
23.0 kgf·m
nut (5/8)
166 ft-lbs
Tightening torque
225.3 N·m
Brace mounting screw
23.0 kgf·m
(M16)
166 ft-lbs
Main Frame
1. Remove the main frame LH (1), RH (2).
(When reassembling)
• Do not tighten any bolts firmly until most components are
attached onto the tractor.
225.3 N·m
Main frame mounting
23 kgf·m
screw
166 ft-lbs
Tightening torque
293.8 N·m
Main frame mounting bolt
30 kgf·m
and nut
217 ft-lbs
(C) LA1251
Side Frame
1. Dismount the loader from tractor. (See page S-13.)
2. Remove the right and left side frames (1) from the boom
assembly.
(1) Side Frame (2) Pin
W1031380
Front Guard
1. Remove the front guard (1).
(When reassembling)
135.6 N·m
Front guard mounting
Tightening torque 13.8 kgf·m
screw
100 ft-lbs